Model : M649B204BJ, M649B207BJ, M649B252BJ

Type : PRD
O/P IK No. Process Name Detail Pr
1 IK-PRD-PPP-08-020 Welding Brush 1
2
3
4
5
6
7
8
2 IK-PRD-PPP-08-030 Insplate Caulking 1
2
3
4
3 IK-PRD-PPP-08-040 Brush Holder (+) Caulking 1
2
3
4 IK-PRD-PPP-08-050 Brush Holder (-) Caulking 1
2
3
4

5 IK-PRD-PPP-08-060 Spring Brush Installation 1

2
3
6 IK-PRD-PPP-08-070 Vischeck + Marking
IK-PRD-PPP-08-080 Packing
 CYCLE TIME OF BRUSH HOLDER ASSEMBLY

Detail Process 1 2 3 4 5
Take base and then put on welding jig 1.01 0.87 0.88 1.23 0.69
Take 1st brush and tidy 2.17 1.63 1.82 1.52 1.32
Set 1st brush on spot welding 2.1 1.95 2.55 1.65 1.45
Welding 1 1.81 1.7 1.71 1.67 1.8
Take 2nd brush and tidy 1.2 1.95 1.82 1.21 1.45
Set 2nd brush on spot welding 1.82 2.21 2.4 1.56 1.28
Welding 2 1.75 1.79 1.29 1.93 1.72
Take Welding Result 1.2 1.39 1.28 1.5 0.96
Take Welded brush and then install insplate and put on jig caulking 3.17 2.69 3.23 3.41 2.76
Press start button 0.82 0.73 0.94 0.82 0.56
Caulking machine running 2.75 2.46 2.15 2.4 2.23
Take caulking result 1.45 0.96 1.21 1.33 1.42
Take base + brush + insplate then put on caulking (+) jig 3.61 2.07 2.82 2.63 2.54
Then put jig holder above base the base and install above jig holder 2.36 3.77 3.52 3.41 3.22
Brush Holder (+) Caulking maching running 2.1 2.65 2.8 2.1 2.45
Take base + brush + insplate then put on caulking (-) jig 3.71 2.88 3.34 3.46 3.12
Then put jig holder above base the base and install above jig holder 3.12 3.22 3.42 3.16 2.92
Brush Holder (-) Caulking maching running 2.62 2.2 2.26 2.43 2.73
Take brush holder set then install brush on brush holder 2.02 3.08 2.3 1.28 2.39
Set parallel of brush and brush holder
Take spring (4 pcs) then install on jig spring 5.16 6.2 5.8 5.07 5.16
Press spring brush machine running 2.84 2.42 2.75 3.08 2.41
Visual Check and put BHA to box 1.08 1.21 1.38 2.46 1.28
8.31 9.07 9.51 9.52 8.72
3.2 2.86 3.34 2.96
ASSEMBLY

6 7 8 9 10 Average 5 OP 6 OP
0.88 0.77 0.84 0.57 0.52 0.83 No Pos Cycle Time No Pos Cycle Time
1.46 1.82 1.23 1.46 1.05 1.55 1 1 12.92 1 1 7.69
1.62 1.33 1.82 1.21 1.02 1.67
1.81 1.77 1.6 1.7 1.82 1.74
1.63 1.82 1.45 1.02 1.13 1.51
1.33 1.46 1.62 1.84 1.55 1.71
1.83 2.17 1.54 1.72 1.71 1.75
0.82 1.14 0.97 1.32 1.68 1.23
3.55 3.61 3.12 2.99 3.62 3.22 2 1 5.24
0.63 0.87 0.92 0.86 0.81 0.80
2.27 2.14 2.18 2.28 2.22 2.31
1.69 0.93 1.22 0.9 1.15 1.23
2.97 2.93 3.34 3.45 3.31 2.97 2 1 6.18 3 1 6.18
2.96 3.14 3.36 3.41 2.98 3.21
2.6 2.71 2.82 2.15 2.23 2.46
3.66 4.21 3.82 4.16 3.62 3.60 3 1 9.07 4 1 9.07
3.14 3.4 3.41 3.62 2.61 3.20
2.3 2.55 2.21 2.82 2.41 2.45
2.4 2.65 2.12 1.99 2.48 2.27

6.42 5.81 6.49 5.14 6.89 5.81 4 1 7.36 5 1 7.36

2.83 2.7 2.16 2.4 2.42 2.60
2.12 2.23 1.46 1.03 1.21 1.55
9.07 9.63 9.07 8.56 9.6 9.11 5 1 9.88 6 1 9.88
0.77
Total Cycle Time 5 45.41 6 45.41
TM 0.0036 0.0027
Ef 90% 90%
TL 0.0040 0.0030
TS 0.0199 0.0183
Output/Hour 251 328