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ZXK1200

Villa Hydraulic Elevator Controller

User Manual
Ver1.04

&
Subject to change without notice
Easy But Advance
Villa elevator controller ZXK1200 User Manual

Preface

Villa hydraulic elevator microprocessor board controller ZXK1200is the

controller especially designed for the residential elevator up to 4 floors. The

functions and features are as following:

1.Apply the Microelectronics CPU and the high capacity control code

memorizer. The system has the strong ability in system expanding and function

upgrade and can upgrade programs conveniently according to the specific

requirement.

2.The high lum LED display and the convenient operator can easily finish

all the settings such as the polarity of ports, clock setting, password setting and

so on.

3.The memory function can monitoring the running status of the elevator.

Record the running time, fault code etc.

4. SMT technology delivers reliable quality and small & delicate

appearance to PCBs with low power-consumption.

5. High Anti-interference to work normally in the circumstance with high

electromagnetic radiation; strictly EMC-tested PCB confirm the reliability of

the board.

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Villa elevator controller ZXK1200 User Manual

Catalogue and Index


CHAPTER ONE MAIN CONTROLLERZXK1200..................................................................... 3

1.1 FIGURATION AND PORT DESCRIPTION ..................................................................................................... 3


1.2 EXTERNAL DIMENSION ........................................................................................................................... 4
1.3 INSTALLATION DIMENSION ..................................................................................................................... 4
1.4 ELECTRIC SPECIFICATION....................................................................................................................... 5
1.4.1 Power input port J7 ......................................................................................................................... 5
1.4.2 Switching input............................................................................................................................... 5
1.4.3 Switching output............................................................................................................................. 5
1.4.4 Input Principle................................................................................................................................. 6
1.4.5 Output Theory Indication................................................................................................................ 6
1.5 INPUT SIGNAL PORTSJ1J2J3J4J5J6J7 DESCRIPTION ....................................................... 7
INPUT SIGNAL PORTS DESCRIPTION............................................................................................................... 7
1.6 OUTPUT SIGNAL PORTSJ8J9J10J11 DESCRIPTION....................................................................... 8
OUTPUT SIGNAL PORTS DESCRIPTION........................................................................................................... 8
1.7 POWER INPUT SIGNAL PORT J7 DESCRIPTION ......................................................................................... 8
POWER INPUT SIGNAL PORT DESCRIPTION .................................................................................................... 8

CHAPTER TWO CONFIGURATION OF MAIN CONTROLLER ..................................................... 9

2.1 GENERAL DESCRIPTION .......................................................................................................................... 9


2.2 PARAMETERS SETTING DESCRIPTION....................................................................................................11

CHAPTER 3 FUNCTION DESCRIPTION ............................................................................................ 15

CHAPTER FOUR SYSTEM INSTALLATION & WIRING........................................................... 19

4.1 CONTROLLER & PCB INSTALLATION ................................................................................................... 19


4.2WIRING ATTENTION .............................................................................................................................. 19
4.3 SHAFT COMPONENTS INSTALLATION.................................................................................................... 20

CHAPTER FIVE CONTROLLER ADJUSTMENT ........................................................................ 21

5.1 BEFORE ADJUSTMENT........................................................................................................................... 21


5.2INSPECTION RUN ................................................................................................................................... 21
5.3NORMAL OPERATION ............................................................................................................................ 21
5.4 OPERATION IN MAIN POWER OFF .......................................................................................................... 21

CHAPTER SIX NORMAL FAULTS & TROUBLESHOOTING ........................................................ 22

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Villa elevator controller ZXK1200 User Manual

Chapter One Main ControllerZXK1200

1.1 Figuration and port description


J3
J4
J2
J5
J1
J6

J7

J8
BT1
J9

J10
J13
J11
LED Operator
J12

Picture 1.1 (ZXK1200) Figuration

Table 1.1 Ports and definition

No. Symbol Name Definition


1 J1 Input port 1 Switching input
2 J2 Input port 2 Switching input
3 J3 Input port 3 Switching input
4 J4 In-output port 4 Switching input and output
5 J5 Output port 5 Switching input
6 J6 Output port 6 Switching input
7 J7 Output port 7 24VPower input
8 J8 Output port 8 Switching output
9 J9 Output port 9 Switching output
10 J10 Output port 10 Switching output
11 J11 Output port 11 Switching output
12 J12 Output port 12 Switching output
13 J13 In-output port 13 Program port
14 BT1 3V lithium battery2032

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Villa elevator controller ZXK1200 User Manual

1.2 External dimension

Table 1.2 External dimension

Unit Width Height Thickness


mm 181 108 <24

1.3 Installation dimension

Picture 1.2 Installation dimension

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Villa elevator controller ZXK1200 User Manual

1.4 Electric Specification

1.4.1 Power input port J7

Table 1.3 Power input port J7 electric characteristic

Rated voltage DC 24V5


Rated current 1A

1.4.2 Switching input

Table 1.4 Switching input electric characteristic

Input Open collector inputs


photo-electricity Isolation
Level 0 0~2mA
Current Signal
Level 1 4.5~8mA
Level 0 18~24V DC
Voltage Signal
Level 1 0~5V DC
Digital signal filtering delay 30mS
Signal responding frequency 330Hz

1.4.3 Switching output

The Switching output gets two kinds of form: Transistor output and relay output. The electric
characteristics are as following:

Table 1.5 Transistor output electric characteristic

Output Transistor outputJ11


Load Voltage DC 24V DC
Resistance load Single output 100mA, Amount output 400mA * 1
Load Current
Inductive load 20mA
Tip 1 The total current output of transistor on pout J11 are less than 400mA.

Table 1.6 Relay output electric characteristic

Output Relay output (J8J9J10


AC 250V AC
Load Voltage
DC 110V DC
Inductive load 3A
Load Current
Resistance load 5A
Electric service life 3,000,000 Times
Service life Mechanical service 10,000,000 Times
life

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Villa elevator controller ZXK1200 User Manual

1.4.4 Input Principle

Picture 1.3 Input Principle

1.4.5 Output Theory Indication

Picture 1.4 Transistor output principle

Picture 1.5 Relay output principle

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Villa elevator controller ZXK1200 User Manual

1.5 Input signal portsJ1J2J3J4J5J6J7 Description

Input signal ports description


Port Pin Corresponding component Remark
P1 Upper door zone signal
P2 Lower door zone signal Door zone signal
J1 P3 Door zone signal
P4 Down slow-down switch
P5 Up slow-down switch
P6 Safety run signal
P7 Hot protection signal
Safety point checking
J2 P8 Overload signal
P9 Conglutination signal
P10 Inspection signal
P11 Inspection up buttonl Inspection
P12 Inspection down button
J3 P13 Door lock signal
P14 Safety circuit
P15 Up limit signal
P16 Change speed signal
Car call push button of 1st
P17
floor
Car call push button/indicator
J4 P18
of 2nd floor
Car call push button/indicator
P19
of 3rd floor
Car call push button/indicator
P20
of 4th floor
Call push button input
Hall call push button of 1st
P21
floor
Hall call push button of 2nd
P22
floor
J5 Hall call push button of 3rd
P23
floor
Hall call push button of 4th
P24
floor
P25 Main power checking NormalNC inputPower failure(NO input)
Lower limit switch for slow
P26
running
Upper limit switch for slow
P27
running
J6 P28 Second door lock switch
P29 Slight-load signal switch
CM7 Signal in-output common Common24-

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Villa elevator controller ZXK1200 User Manual

1.6 Output signal portsJ8J9J10J11 Description

Output signal ports description


Q1 Down valve signal
Q2 Up valve signal
When moves up, Q4 and Q2 output together;
J8 Q3 Fast valve signal
When moves down, Q4 and Q1 output together
Q4 Run signal
CM1 Signal output common
Q5 Level position signal 1
CM2 Signal output common
When there are door zone P3 and upper door
J9 Q6 Level position signal 2 zone P1 or P3 and P2, Q5 and Q6 output
Signal output common together
CM3
Q7 Up arrow When moves up, Q7 and Q2 output together
Q8 Down arrow When moves down, Q8 and Q1 output together
CM4 Signal output common

J10 Q9 Running indication This is related to F1-09


Q10 Overload buzzer This is related to P8
Q11 Emergency light This is related to P25
Q12 Car light/fan This is related to F1-02
Car call light signal of 1st
Q13 When power is OFF, Q13 outputs
floor
Floor indication High(BCD
J11 Q14
code)
Floor indication
Q15
Medium(BCD code)
Floor indication Low(BCD
Q16
code)
CM5 Signal output common
Q17 Star Contactor
Q18 Delta Contactor
J12
Control the doorknife
Q19
position
CM6 Signal output common

1.7 Power input signal port J7 Description

Power input signal port description


Port Code Corresponding components Remark
24V+
24V DC power supply Attention to the polarity of the port.
J7 24V- Never connection to the opposite
FG one.
Grounding

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Villa elevator controller ZXK1200 User Manual

Chapter Two Configuration of Main Controller

2.1 General description

The villa elevator controller ZXK1200 have to set the parameters before use. Set the parameters

through the LED indicator and keyboard on the menu control panel which locates at the left under side as

following:

ESC UP DOWN OK

There are four LED indicator and four light contact push buttons. The definition are shown as the above

picture:

ESC---------Quit UP------------Page up DOWN-------Page down OK------------Enter

AttentionThe parameters adjustment have to do under the stop mode. Otherwise the operation can

not be implemented. The menu is as following:

Main menu Stair 1 Function Description Unit Default

FUN1 F1-1 Elevator running indicator output delay time setting 1-9 Sec 4
F1-2 Car light off delay time setting 1-99 Min 10
F1-3 Emergency light off delay time setting 1-99 Min 60
F1-4 Operation over time setting 1-200 Sec 45
F1-5 Stop over time setting 1-200 Sec 45
F1-6 The time is set as Hour/Minute. Format:23:59 06:00
F1-7 Set the time delay from up/down contact open to run contact open 100ms 3
1-99
F1-8 Set the time delay from run contact open to fast valve open 100ms 10
0-99
F1-9 Start delay time 1-99 100ms 3

F1-10 Brake delay time 1-99 100ms 3


F1-11 Interval of home back 1-99 Min 15

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Villa elevator controller ZXK1200 User Manual

F1-12 Level when door open over time setting 1-99 Sec 5
F1-13 Door Auto-open over time setting 1-99 Sec 5
F1-14 Apply the system default: Reset all the parameters to default
F1-15 The run time when star-delta starting 3-15 0.1 s 5
F1-16 The motor run time after lift stops in inspection mode 3-15 0.1 s 3

Main menu Stair 1 Function Description Unit Default

FUN2 F2-0 Second door lock/slight-load function enable: 0slight-load N/C input,
2
1slight-load N/O input, 2disable this function
F2-1 Home back function enable 0Disable1----Enable 0
F2-2 Up final limit switch set 0NO1----NC 0

F2-3 Star-delta switching enabled 0Disabled, 1Enabled 0


F2-4 Polarity setting of up slow-down signal 0----NO 1----NC 0
F2-5 Polarity setting of down slow-down signal 0----NO 1----NC 0
F2-6 Polarity setting of overload signal 0----NO 1----NC 0
F2-7 Polarity setting of inspection signal 0----NO 1----NC 1
F2-8 Random operation 0----Disable, 1----Enable 0
F2-9 Polarity setting for lower and upper limit switches of slow operation
0
0N/C1N/O. Default is 0.

F2-A Door-knife control 0

FUN3 F3-1 Max floor setting 2--4 Floor 4


F3-2 Base floor setting 1Higest Floor
1
floor
F3-3 Parameters protection password setting: 0--99999999
00000000

FUN4 F4-1 Maintenance time setting password: 0--99999999


00000000

F4-2 Maintenance time setting 0--9999 Hour 0


F4-3 Lift run times 0--99999999 Times

FUN5 Fault recordMax:4

FUN6 Software version

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Villa elevator controller ZXK1200 User Manual

2.2 Parameters Setting Description

Enter the menu list by entering the password. The detail steps are as following: Power on the controller

and push OK to enter the menu. Then implement the following step:

LED showsCD01Enter the first four


(1) PressOKbuttonWhen adjust FUN1-FUN3

enter the passwords in0000.


passwords to enable

(2) After entering the first four passwords then press theOK. LED showsCD02Enter the

enter the passwords in0000.


last four passwords to enable

(3) Press OK after entering all the passwords. If the passwords do not corresponding to the

preset ones. The ERRwill be shown and require to enter again. If the passwords are

exactly right. The LED shows YES, thenFUN1 and access to the parameters

adjustment menu.

(4) The adjustment of FUN4 is same as the above steps. Just change the passwords to

maintenance time passwords. FUN5FUN6 do not need the passwords.

The operation of the key board are as following:

1 Roll the menu list through the UP and DOWN buttons.

2 Enter the sub-menu by press the OK.

3 Press the OK button to enter the parameters adjustment if there is no sub-menu.

4 Press ESC to back to the up-menu without save.

5 After entering the setting menu, the parameters are spark to indicate this position can be adjust.

Press UP to increase the value and DOWN to decrease the value.

6 Press the OK to confirm and save the modified parameters. And the system shows YES to

indicate the parameters are saved and ERR means the wrong parameters.Then back to the

up-menu.

7 All the input parameters are algorism date.

2.2-1 FUN1 Menu Description


FUN1 includes 14 sub-menus. They are incharge of the elevator operation parameters setting.

1F1-1 Elevator running indicator output delay time setting Time setting consult table

2F1-2 Car light off delay time setting Time setting consult table

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Villa elevator controller ZXK1200 User Manual

3F1-3 Emergency light off delay time setting Time setting consult table

4F1-4 Operation over time setting Time setting consult table

5F1-5 Stop over time setting Time setting consult table

6F1-6 The time is set as Hour/Minute. Format:23:59

7F1-7 Set the time delay from up/down contact open to run contact open Time setting consult table

8F1-8 Set the time delay from run contact open to fast valve open Time setting consult table

9F1-9 Start delay time Time setting consult table

10F1-10 Brake delay time Time setting consult table

11F1-11 Interval of home back Time setting consult table

12F1-12 Level when door open over time setting Time setting consult table

13F1-13 Door Auto-open over time settingreservation (Temporary useless)

14F1-14Apply the system default: Reset all the parameters to default

(15) F1-15 The run time when star-delta starting

(16) F1-16 The motor run time after lift stops in inspection mode

2.2-2 FUN2 Menu Description


FUN2 includes 10 sub-menus mainly for the control setting and polarity setting..

1 F2-1 Home back function enable 0Disable1----Enable

2 F2-2 Up final limit switch set 0NO1----NC

(3) F2-3 Star-delta switching enabled .

(4) F2-4 Polarity setting of up compel dec signal 0----NO 1----NC

(5) F2-5 Polarity setting of down compel dec signal 0----NO 1----NC

(6) F2-6 Polarity setting of overload signal 0----NO 1----NC

7 F2-7 Polarity setting of inspection signal 0----NO 1----NC

(8) F2-8 Random operation.This parameter is set for the test of the elevator. The elevator will

simulate many random signals after enable this parameter. This parameter can not save and the run

time can check in the menu.

(9) F2-9 In inspection mode, any limit switched activated, system will stop. When lift stops, if the

upper limit switches activated, lift will run down; by contraries, it will run up. If two switchs

activated both upper and lower, system will get fault P-67.
(10) F2-0 Second door lock/ Underload enabled

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Villa elevator controller ZXK1200 User Manual

Lift runs normally when second door lock works well ( whether the underload is activated or not.)
If second door lock is invalid, but underload signal activated, lift still can run. But if underload
doesnt work , lift cannot run. Second door lock signal will not effect the re-leveling with door
open.
2.2-3 FUN3 Menu Description
FUN3 includes 2 sub-menus and mainly for the floors setting:

1 F3-1 Set the max floor number and the range from 2 floors to 4 floors.

NoteThe floors setting must be correct.

2 F3-2 Home setting 1Higest floor

(3 F3-3 Parameters protection password setting

1Press the OK button in the menu F3-3, the LED shows CD01Enter the first four

parameters protection passwords,enter the passwords in0000.

2After entering the first four passwords then press theOK. LED showsCD02Enter the

enter the passwords in0000.


last four passwords to enable

3Press OK to finish the input and the system shows YES to confirm the setting.

2.2-4 FUN4 Menu Description


FUN4 includes four sub-menus and mainly for the maintenance protection setting.

For setting the maintenance time setting, the


Maintenance time setting password8 characters

setting only can be changed by the staff that has this password. The default code is 00000000.

The default setting is 0000. The system has no limit


Maintenance time setting4 characters

infuction when set the code as 0000. In the condition of the setting of 0ABC, the elevator stop

and enter the maintenance mode after ABC hours (All the functions will be cancel in this mode).

After finishing the maintenance, this parameter should be reset to 0000 or other value to recover

the elevator.

Parameters protection password setting8 charactersFor protect the parameters from

modification

The detail steps are as following

1. F4-1 Authority password setting

(7) Press the OK button in the menu F4-1, the LED shows CD01Enter the first four

parameters protection passwords,enter the passwords in0000.

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Villa elevator controller ZXK1200 User Manual

(8) After entering the first four passwords then press theOK. LED showsCD02Enter the

enter the passwords in0000.


last four passwords to enable

(9) Press OK after entering all the passwords. If the passwords do not corresponding to the

preset ones. The ERRwill be shown and require to enter again. If the passwords are

exactly right. The LED shows YES, thenSET remind reset the authority password.

(10) Enter the new password when LED shows SD01The first four characters of the

new password. Begin the input in 0000.

(11) Enter the new password when LED shows SD02The last four characters of the new

password. Begin the input in 0000.

(12) The LED shows YES to indicate the successful input of the new password.

Note1The enable password is the pre-set authority password.

2. F4-2 Elevator maintenance time setting

1Press the OK button in the menu F4-2, the LED shows CD01Enter the first four

parameters protection passwords,enter the passwords in0000.

2After entering the first four passwords then press theOK. LED showsCD02Enter

enter the passwords in0000.


the last four passwords to enable

3Press OK after entering all the passwords. If the passwords do not corresponding to the

preset ones. The ERRwill be shown and require to enter again. If the passwords are

exactly right. The LED shows YES, thenSET remind input the Maintenance time.

4Enter the time and press the OK to finish the setting.

NotePls remember the password clearly after setting.

3. F4-3 Run times.

The elevators run times is recorded in this menu. The maximum value is 99999999. The

menu shows the first four digits of counting and show last four digits after delay. The system

will reset to zero once the value over 99999999.

2.2-5 FUN5 Menu Description


This menu shows the fault records recently. The fault record can be checked with page

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Villa elevator controller ZXK1200 User Manual

up/down and four records are the maximum.

The fault clears after the trouble recovered.

2.2-5 FUN6 Menu Description


Display the version no. for managing the software.

Chapter 3 Function Description


ZXK1200 controller applies the elevator of hydraulic drive. The floors up to 4. The inner functions are as

following:

31 Operation Mode
311 Auto Mode

In this mode, the elevator runs according the car calls and hall calls and automaticly runs to

the destination floor,, dec, level, park.

312 Manual Mode

In this mode, the car only runs with continuous pushing the button. No matter the car calls or

the hall calls. Once releasing pressing the button the elevator stops at once.

313 Inspection Mode

The elevator runs slowly with pushing the inspection up or inspection down. Once releasing

pressing the button the elevator stops at once.

314 Auto levelling Running

The car may out of the leveling position in the door zone in some cases. The controller will

relevelling according to the position of the car.

315 Home Running

When the home running fuction is enabled, the elevator will run to home floor after the fixing

idle time.

32 Running Description
321 Safety running signal

It is one precondition of the door open relevelling. If the door open relevelling modular

confirm the condition of the door open relevelling, this modular give a control signal as feedback and

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Villa elevator controller ZXK1200 User Manual

control the car auto relevelling.

3 22 Overheat protection signal

Its used for checking the temperature of oil and motor. After it motioned the elevator enter the

overheat protection mode:

In inspection mode: Doesnt affect.

Not in inspection mode: The car does not be affect when the car going down. If the car is

running up,, the car will park at the nearest floor and recover if the temperature back to

normal.

3 23 Overload Signal

If the signal occurs in the door zone, the lift stops to run. The car continues running if does not

in door zone.

324 Conglutination Signal

This signal occurs in the condition that the contactor has a conglutination. The lift stops work

when conglutination happens.

325 Door Lock Signal

The lift can not run without the door lock signal. If the lift is running, the car will stop at once

if the door lock signal missed. Do not open the door out of the emergency.

3 26 Safety Circuit

Safety circuit can protect the elevator from danger. The elevator can not run if the safety

circuit cut off.

3 27 Main Supply Detect signal

This signal is for checking the working condition of the main power. The signal will output

when the main power off and register the car call of first floor to enforce the car go down to

the first floor.

3 28 Concurrence of the inspection up and inspection down signals

If this case happens when power on, the controller will give the fault indication and stop the

elevator till the fault solved.

3 29 Calls buttons conglutination

When the conglutination happens on the calls, the controller can give the fault alarm when

power on and stop the operation till the problem is solved.

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Villa elevator controller ZXK1200 User Manual

3 210 Up/Down limit switch

The controller announces the fault and stop the lift in condition of the motion of the up/down

limit switch at same time. The system will recover after the fault solved.

The elevator turns in to the low speed operation when the car goes down and active the down

limit switch.

The elevator turns in to the low speed operation when the car goes up and active the up limit

switch.

321 1 Speed exchange signal

This signal acts two roles both as speed exhange and floors identify. Normally, this signal

motions for two times and decelerate from one floor to another neighbour floor.

3212 Run time protection

When the elevator single full trip operation time in up direction is 10 secs longer than the

normal one, the controller will achieve the run time protection. The normal run time can set in

the menu. If this protection happened, the lift stops and only can move down in next operation.

Recover the fault after the maintenance and reset the power.

33 Control Description of the output signal


331 Running signal

The signal keeps outputting when the hall door is opening or the elevator is running. After the

elevator stops or the hall door closes, this signal will colse after a delay. The hall calls are not available

when this signal is outputting.

332 Relevelling signal 1Relevelling signal 2

The Door open relevelling modular acts when receives the signals from input of the up

leveling signal, down leveling signal. Another action condition is it receives the signal that one of the up

leveling signal or the down leveling signal connected meanwhile the door zone connected.

333 Car light signal

The car light signal outputs (indicator off) when the hall call opens in the normal running status.

And the signal closes (indicator on and opposite phase output) after a preset time when the elevator does not

work.

334 Overload buzzer output signal

The signal outputs as a alarm to indicate the overload.

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Villa elevator controller ZXK1200 User Manual

335 Emergency light ouput signal

The back up supply output if the main power cut off. The output time is same as the lift in

ruuning indicator signal.

336 Fan Signal

This signal is synchronous with the car lignt signal.

337 Car call register light

1The car call of first floor applies the relay outputs without voltage. The floors of 234 use

the voltage output (Use the common port with call input button). When the lift register/run light turns on

the stop light should be off.

338Up/Down arrow direction indicator

Q7Q8 are the output port of the direction indicator. Q7 ouput and Q8 off when the car goes up. Q8

ouput and Q7 off when the car goes down.

339 Floor indicate output

Q14Q15Q16 are the output ports for the BCD code. The combinations are as following:

Q14 Q15 Q16 Floor

0 0 1 1

0 1 0 2

0 1 1 3

1 0 0 4

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Villa elevator controller ZXK1200 User Manual

Chapter Four System Installation & Wiring

4.1 Controller & PCB Installation

Please perform the installation with the mechanical specification of circuit boards, setting holes and

necessarily make sure that electrical parts do not in contact with others.

4.2Wiring Attention
Note: The point here is to prevent interference and its resulting effects. Details as below:

4.2.1 The enclosure of motor must be grounded and directly in connection to PE, the ground line (not the
enclosure absolutely). The dimension of ground line should more than 4mm2 and larger in case of
motors with biger power.
4.2.2 The enclosure of control cabinet must be grounded and directly in connection to PE, the ground line; the
grounding line of landing doors and car could be connected to grounding head of control cabinet.
4.2.3 The metal cover of landing floor box must be grounded to prevent the unit from interference and
damage resulting from static electricity that discharges high voltage to the board in case of an arid
climate.
4.2.4 When using multi-core cables, its always to avoid using high-volt circuits and low-volt circuits within a
same core-line. In case the cable has free space for more applications, its practicable to leave the
space for free rather than connect to high-volt circuits to reduce and avoid interference.

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Villa elevator controller ZXK1200 User Manual

4.3 Shaft components Installation

4.3.1 The shaft components are arranged as following:

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Villa elevator controller ZXK1200 User Manual

Chapter Five Controller Adjustment

5.1 Before adjustment


1Check all the input and output connection.
2Check all the parameters of the controller.

5.2Inspection Run
The slow running should satify the following conditions:
1Safety circuit works wellP14 on
2The contact conglutination checking input is Ok. P9 is on when the lift is stop and off when the elevator
is running.
3The main power checking signal is OK. P25 is on in condition of the main power input well and off if
there are something wrong with the main power.
Run the elevator after power on and check the working status especially the floor and running
direction on the LED. During the running, confirm whether the floor indication can recover if the display
are wrong when power on. Confrim the car will not move once it reach the terminal.
If the above conditions can be satified, the elevator is basicly normal. Otherwise, check and find the
faults.

5.3Normal Operation
511 The normal operation should get the following conditions

1Safety circuit works wellP14 ON
2The contact conglutination checking input is Ok. P9 is on when the lift is stop and off when
the elevator is running.
3Door lock switch inputs well.
4The main power checking signal is OK. P25 is on in condition of the main power input well
and off if there is something wrong with the main power.
5Overheat protection signal, overload signal input well.
512 Manual operation

Set the elevator into the manual mode. Keep pushing the call buttons to drive the car to the

destination floor. The car will stop once releasing the buttons. During the operation, please carefully

check whether the car decelerate or not when passes the decleration point.

513 Atuo operation

In the auto operation mode, the car runs according to the registered calls. Find out the fault if

the lift does not park at the appointed floor.

5.4 Operation in main power off

If the power is off when the elevator is running in the up direction, the car should stop immediately and

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Villa elevator controller ZXK1200 User Manual

do not respond to the up calls. But the elevator can run down, the car call light of the first floor turns on and

the emergency light signal outputs. If the elevator is running down and turns off the power. The car runs

down, the car call light of the first floor turns on and the emergency light signal outputs. In this condition,

the car only can run down and can not run up.

Carefully monitor the input and output incicatior of the controller and the sequence of the output

signals.

Chapter six Normal Faults & Troubleshooting


Normal Faults & Troubleshooting

Code Fault Cause Troubleshooting


Invalid of up/down Up/down compel dec signals Check the input and if the contactor the dec signals have
C-45
compel dec output simultaneously the conglutination. Change the invalid part.
Fault of the
Inspection up/down buttons Check the input and if the contactor the inspection
C-11 inspectionup/down
available simultaneously buttons have the conglutination. Change the invalid part
buttons
Protection for the overheat of the Stop the running of the elevator till the temperature back
P-07 Overheat protection
motor or the oil to the normal
The freight load over the permited
P-08 Overload Reduce the load
range
Conglutination of the running,
Conglutination of the Check the input and the relative contact. Change the
P-09 up/down running or express
contact invalid part
running
Conglutination of the up Up inspection button has the signal The up button may have the conglutination. Check the
P-11
inspection button when power on button and change the button if invalid
Conglutination of the Down inspection button has the The up button may have the conglutination. Check the
P-12
down inspection button signal when power on button and change the button if invalid
Check the input line and all the points of the safety
P-14 Fault of the safety circuit Safety circuit break down
circuit. Change the invalid parts.
Check the input line. Ignore the fault if it belongs to the
P-25 Mian power lose Main power turns off normal power off. Otherwise, find the reason and
deal with that in time.
That may caused by the conglutination of the button.
The call buttons have the input
P-17 Call buttons fault Carefully check all the buttons and change the defective
when power on.
ones.
Examine the input line, motor supply circuit and the
The motor continuous The motor runs over the preset
RUNP running status. If its not the problem of the hydraulic
works over time time
machine, try to set the time longer.
The lift does not find the speed The lift does not output the speed exchange signal in the
NRUN The operation overtime exchange signal after the preset preset time. Adjust this parameter and check the signal
time. line of the speed exchange. Chance the invalid parts.
Examine the hydraulic machine working condiction,
The relevel time over the preset ifthe lift does not work after the control board
TOUT Relevel time exceed
time sequence output, its necessary to adjust the parameters
of the hydraulic machine.
The preset maintenance time
Maintenance time Maintain the elevator and set the maintenance time.
NUSE out,lift does not work or the clock
exceed or the clock fault Change the clock if its the wrong with the clock.
does not run
Up/Down limit switches
P-67 No wiring Connect to the signal wiring
work together in

22
Villa elevator controller ZXK1200 User Manual

inspection mode
Up final limit switch
Lift moves over the floor to make Install this switch in proper position and reset this by
PUPR activates during lift
this input work hand
running

Stop the lift if the elevator meet the safety problem.

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