035B40021-200 I-i

Table of Contents

1 SUPPLIER INFORMATION 4 INSTALLATION

1.1 Introduction 1.1 4.1 Location 4.1

1.2 Warranty 1.1 4.2 External Water System 4.2

1.3 Safety 1.1 4.3 Water connections 4.4

1.4 Emergency Stops/Shutdown 1.2 4.4 Electrical Supplies 4.5

1.5 About this Manual 1.2 4.5 Electrical Connections 4.6

1.6 Safety Labels 1.3 5 COMMISSIONING

1.7 Material Safety Data 1.5 5.1 Preliminary Checks 5.1

2 PRODUCT DESCRIPTION 5.2 Starting 5.1

2.1 Introduction 2.1 5.3 Performance Check 5.2

2.2 General Specification 2.1 5.4 Customer Handover 5.2

2.3 Compressors 2.1 6 OPERATION

2.4 Refrigerant Circuits 2.2 6.1 Regulation and control logic 6.1

2.5 Evaporators 2.2 6.2 Compressor starting logic 6.1

2.6 Air Cooled Condensers 2.2 6.3 Water Temperature Regulation (IN) 6.2

2.7 Heat Recovery Condensers 2.2 6.4 Water Temperature Regulation (OUT) 6.2

2.8 Power And Controls 2.3 6.5 Control Panel 6.5

2.9 YORKTRONIC 2.3 6.6 Unit Starting 6.6

2.10 Accessories 2.4 6.7 Set Point 6.7

2.11 Micropanel Expansion Board 2.4 6.8 Heat Recovery Operation 6.7

2.12 Options 2.4 6.9 Alarm Display and Reset 6.7

2.13 Theory Of Operation 2.5 6.10 Unit Shutdown 6.7

3 TRANSPORTATION, HANDLING AND 6.11 Electromechanical Safety Devices 6.8

STORAGE

3.1 Inspection 3.1

3.2 Handling 3.1

3.3 Anchorage 3.2

3.4 Storage 3.2

 I-ii 035B40021-200

7 MAINTENANCE 10 SPARE PARTS

7.1 General Requirements 7.1 10.1 Recommended Spares 10.1

7.2 Daily Maintenance 7.1 10.2 Recommended Compressor Oils 10.1

7.3 Refrigerant Charge 7.2 10.3 Associated Diagrams 10.2

7.4 Refrigerating Circuits 7.2 11 DE-COMMISSIONING, DISMANTLING AND

DISPOSAL
7.5 Compressors 7.2
11.1 General 11.1
7.6 Condenser Coils 7.3

7.7 Condenser Fans 7.3

7.8 Filter Drier 7.3

7.9 Sight Glass 7.3

7.10 Thermostatic Expansion Valve 7.4

7.11 Evaporator 7.4

8 TROUBLE SHOOTING

9 TECHNICAL DATA

9.1 Pressure Drop Graphs 9.1

9.2 Safety Switch Settings 9.4

9.3 Operational Limits 9.5

9.4 Physical Data 9.8

9.5 Total Unit Electrical Data 9.14

9.6 Compressor Electrical Data 9.15

9.7 Fan Electrical Data 9.17

9.8 Sound Power Levels 9.18

9.9 Dimension, Weight and Isolator Data 9.21

9.10 General Arrangements 9.24

9.11 Piping and Instrumentation Diagrams 9.30


1 SUPPLIER INFORMATION
1.1 Introduction
York YCAM Series chillers are manufactured to the
most stringent design and construction standards
to ensure high performance, reliability and
adaptability to all types of air conditioning
installations. The unit is intended for cooling water
(and heating water in the case of heat recovery
chillers or those fitted with a desuperheater) and is
not suitable for purposes other than those specified
in this manual. If the unit is used improperly, or for
different purposes without the prior agreement of
York International or their agents, then such use
would be outside the scope and may be unsafe.
This manual contains all the information required
for correct installation and commissioning of the
unit, together with operation and maintenance
instructions. The manual should be read thoroughly
before attempting to operate or service the unit.
With the exception of the operations detailed in this
manual, all installation, commissioning and
maintenance tasks must be performed by suitably
trained and qualified personnel from an Authorised
York Service Centre.
The manufacturer is not liable for injury or damage
resulting from incorrect installation/commissioning
or operation, insufficient maintenance and/or
failure to follow the procedures and instructions
contained in this manual.
035B40021-200 1-1
1.2 Warranty
The unit is supplied finished, tested and ready to
work. The unit warranty will be void if any
modification to the unit is carried out without written
agreement of York International.
For warranty purposes, the following conditions
must be satisfied:
The initial start of the unit must be carried out
by trained personnel from an Authorised York
Service Centre.
Maintenance must be carried out by properly
trained personnel.
Only genuine York spare parts must be used.
All the scheduled maintenance operations
detailed in this manual must be performed at
the specified times.
Failure to satisfy any of these conditions will
automatically void the warranty.
1.3 Safety
The installation of the unit must be carried
out according to the Machinery Safety
Directive (CEE 89/392), (as modified by
Directive CEE 91/368, 93/44 and 93/68) to the
Low Voltage Directive CEE 73/23, to the
Electromagnetic Interference Directive CEE
89/336 and according to normal rules for
technical matters prescribed by the
applicable country regulations. Do not
operate the unit before having observed all
the above.
The unit must be earthed and no
installation or maintenance work
should be attempted on the electrical
equipment without first switching off
and isolating the main power supply
and any control supplies.
The non-observance of the above safety measures
entails fire and electrocution danger in case of
short-circuit.
 1-2 035B40021-200

The unit contains refrigerant vapour 1.5 About this Manual

and liquid under pressure within the
heat exchangers, compressors and
pipework. Release of refrigerant can be
a danger and cause injury.
Fan guards must be fitted at all times
and not removed unless the main
power supply has been isolated.
It is the responsibility of the users to
satisfy themselves that the unit is
suitable for the conditions of use and
t h a t i ns t a l l a ti o n a n d r e g u l ar
m a i nten a nc e i s carri ed out by
personnel with the appropriate skills
and in accordance with this manual.
For safety reasons, the instructions contained in
this manual must be followed categorically;
furthermore, damage caused by misuse is not
covered by the warranty.
This manual uses the following conventions:
Warning messages alert you to a
specific procedure or practice which, if
not followed correctly, could cause
serious personal injury.
C aution m essages appe ar bef ore
procedures which, if not observed, could
result in damage to the unit.

Support of the unit must be provided Notes contain particularly important

as indicated in this manual, failure to comments which are set off from the text.
provide proper support may put
personnel at risk of injury.

The unit is not designed to withstand loads Hints provide useful information to
or stresses from adjacent equipment, improve operating efficiency.
pipework and structures. Any such
extraneous loads or stress may cause
failure or collapse which can be a danger
and cause injury. In such cases the The contents of this manual, and of any other
warranty will be void. document supplied with the unit, are the property
of YORK which reserves all rights. They may not
The user should ensure that reasonable be reproduced, in whole or in part, without the
care is taken by other trades to avoid written authorisation of YORK.
damage/ abuse to the unit during and after
installation.

Do not discard or burn the packaging in

the environment.

1.4 Emergency Stops/Shutdown

The isolator switch on the electrical panel will

shutdown the unit, when the lever is pulled
downwards.

The unit should be restarted in accordance with the

procedure detailed in this manual.
 035B40021-200 1-3

1.6 Safety Labels

The following labels are fitted to each unit in the

locations stated:

Refrigerant Identification - Outside Panel Door

Centre of Gravity - Base Frame

Electrical Warning - Adjacent to Isolator Switch

Unit Identification - Inside of Outer Panel Door

 1-4 035B40021-200

Scroll Compressor Direction of Rotation - Compressor Start up Warning - Outside of Electrical Panel Door

Lifting Point - Base Frame

EIN - INLET
ENTRÉE - ENTRATA
AUS - OUTLET
SORTIE - USCITA
Connection Identification - Adjacent to Connections

Test Certificate - Inside of Outer Panel Door

Earth Point - In Panel Adjacent to Connection


1.7 Material Safety Data
Refrigerant Data:
Safety Data
Toxicity
In contact with skin
In contact with eyes
Ingested
Inhalation
Further Medical Advice
Long term exposure
Occupational exposure limits
Stability
Conditions to avoid
035B40021-200 1-5
R22, R407C, R134a
Low.
Liquid splashes or spray may cause freeze burns. Unlikely to be hazardous
by skin absorption. R22 may be slightly irritant and liquid has a degreasing
effect. Thaw affected areas with water. Remove contaminated clothing
carefully - may adhere to skin in case of freeze burns. Was affected areas
with plenty of warm water. If symptoms occur (irritation or blistering) obtain
medical attention.
Vapour has no effect. Liquid splashes or spray may cause freeze burns.
Immediately irrigate with eyewash solution or clean water for at least 10
minutes. Obtain immediate medical attention.
Highly unlikely to occur - but should this occur freeze burn will occur. Do
not induce vomiting. Provided patient is conscious, wash mouth with water
and give about 250 ml (0.5 pint) to drink. Obtain immediate medical
attention.
R22 : High levels of vapour R407C, R134a : High atmospheric
concentration initially produce concentrations may l e ad
stimulation and then depression of anaesthetic effect, including loss of
the central nervous system causing c o n s c i o u s n e s s . V e r y hi gh
headaches and giddiness and may exposures may cause an abnormal
lead to unconsciousness. Can prove heart rhythm and prove suddenly
suddenly fatal if the exposure has fatal.
been severe.
At higher concentration there is a danger from asphyxiation due to reduced
oxygen content of atmosphere. Remove patient to fresh air, keep warm and
at rest. Administer oxygen if necessary. Apply artificial respiration if
breathing has ceased or shows signs of failing. In event of cardiac arrest
apply external cardiac massage. Obtain immediate medical attention.
Symptomatic and supportive therapy is indicated. Cardiac sensitisation has
been described which may, in the presence of circulating catecholamines
such as adrenalin, give rise to cardiac arrhythmias and subsequent arrest
following exposure to high concentrations.
R22 : A lifetime inhalation study in R407C, R134a : A lifetime inhalation
rats and mice give a small excess in study in rats has shown that
salivary gland tumours in male rats exposure to 50,000 ppm resulted in
only at 50,000 ppm. 10,000 ppm benign tumours of the testis. This is
showed no effect. This information not considered to be of relevance to
s u g g e s t s t h a t R 2 2 do e s n o t humans exposed to concentrations
represent a carcinogenic hazard to a t o r below the occupational
humans. exposure limit.
R 2 2 : R e c o m m e n d e d lim it : R407C, R134a : Recommended
1 0 0 0 p p m v / v - 8 h r TW A limit: 1000 ppm v/v - 8 hr TWA.
1250 ppm v/v - 12 hr TWA.
R22 : Unstable. R407C, R134a : Not specified.
Use in presence of naked flames, red hot surfaces and high moisture levels.
 1-6 035B40021-200
Hazardous reactions
Hazardous decomposition products R22 : Halogen acids formed by R407C, R134a : Halogen acids by
thermal decomposition.
General precautions
Respiratory protection
Storage
Protective clothing
Spill / Leak procedure
Disposal
Fire extinguishing data
Containers
Fire fighting protective equipment
May react violently with sodium, potassium, barium and other alkali and
alkaline earth metals. Incompatible materials : Magnesium and alloys
containing more then 2% magnesium.
t h e r m a l d e c o m p os it i on a n d
hydrolysis.
Avoid inhalation of high concentrations of vapours. Atmospheric
concentrations should be minimised and kept as low as reasonably
practicable below the Occupational exposure limit. The vapour is heavier
than air and collects at low level and in confined areas. Ventilate by
extraction at lowest levels.
Where doubt exists on atmospheric concentration, HSE approved
breathing apparatus should be worn. This should be self contained or of
the long breather type.
Keep containers dry and in a cool place away from fire risk, direct sunlight,
and all sources of heat such as radiators. Keep at temperatures not
exceeding 45 deg C.
Wear overalls, impervious gloves and goggles/face protection.
Ensure suitable personal protective clothing and respiratory protection is
worn. Provided it is safe to do so, isolate the source of the leak. Allow small
spillages to evaporate provided there is suitable ventilation.
Large spillages : Ventilate area. Contain spillages with sand, earth or any
suitable absorbent material. Prevent liquid from entering drains, sewers,
basements and work pits since vapour may create a suffocating
atmosphere.
Best to recover and recycle. If this is not possible, destruction is to be in an
approved facility which is equipped to absorb and neutralise acids and other
toxic processing products.
R22 : Non-flammable R407C. R134a : Non-flammable at
atmospheric conditions.
Fire exposed containers should be kept cool with water sprays. Containers
may burst if overheated.
Self contained breathing apparatus and protective clothing must be worn
in fire conditions.
 035B40021-200 1-7

REFRIGERANT OIL DATA

Safety Data Oil

Classification Non-hazardous

In contact with skin Minimally irritating. No first aid necessary. Exercise reasonable personal
cleanliness including cleansing exposed skin areas several times daily with
soap and water. Launder soiled work clothes at least weekly.

In contact with eyes As with most foreign materials flush with plenty of eyewash solution or clean
water.

Ingested Obtain immediate medical attention.

Inhalation Obtain immediate medical attention.

Conditions to avoid Strong oxidisers, caustic or acid solutions, excessive heat. May degrade
some paints and rubber materials.

Respiratory protection Use in well ventilated areas

Protective clothing Goggles or face shield should be worn. Gloves not necessary, but
recommended, especially for prolonged exposure.

Spill / Leak procedure Wear suitable protective equipment, especially goggles. Stop source of
spill. Use absorbent materials to soak up fluid (i.e. sand, sawdust, and
commercially available materials).

Disposal Incinerate the oil and all associated wastes in a approved facility in
accordance with local laws and regulations governing oily wastes.

Fire extinguishing data Use dry chemical, carbon dioxide or foam spraying water on hot or burning
liquid, may cause frothing or splashing.

If a leak or spill has not ignited use water spray to disperse the vapours and
to provided protection for persons attempting to stop the leak.

Containers Fire exposed containers should be kept cool with water sprays.

Fire fighting protective equipment Self contained breathing apparatus should be worn in fire conditions.
1-8 035B40021-200

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2 PRODUCT DESCRIPTION
2.1 Introduction
The YCAM range of Low Noise twin refrigerant
circuit water chillers are designed to be located
outside on the roof of a building or at ground level.
The range includes the following models:
Models Description
YCAM 60 to 800 Water chillers charged with
refrigerant R22
YCAM-A 60 to 525 Water chillers charged with
refrigerant R134a
YCAM-B 60 to 800 Water chillers charged with
refrigerant R407C
The following options are available:
Option Description
/R 100% (total) heat recovery on both
refrigerant circuits to supply simultaneous
chilled and warm water. During heat
recovery the refrigerant flows via the heat
recovery condensers
/P 50% (partial) heat recovery on a single
refrigerant circuit to supply simultaneous
chilled and warm water. During heat
recovery the refrigerant flows via the heat
recovery condenser
/D Heat is recovered via a desuperheater
installed on the compressor discharge
line.
/Q Low noise emission, using mufflers and
continuous fan speed control
2.2 General Specification
YCAM models are completely assembled with all
interconnecting refrigerant piping and wiring ready
for field installation.
035B40021-200 2-1
The unit is pressure tested, evacuated and finally
charged with refrigerant and includes an initial oil
charge. After assembly a full run test is performed,
with water flowing through the evaporators, to verify
that each refrigerant circuit operates correctly.
The unit base and frame is of heavy gauge
galvanised steel fastened with stainless steel
screws and bolts. Compressor and refrigerant
circuit components are located in an acoustically
lined enclosure. All panels are easily removed for
access to components. Galvanised steel parts are
painted with baked-on enamel coloured Caribbean
blue.
2.3 Compressors
Model Compressor
YCAM 60 to 90 Two high efficiency Scroll
YCAM-A 60 compressors with DOL
YCAM-B 60 to 90 starting
YCAM 120 and 150 Two reciprocating compressors
YCAM-A 75 to 150 with DOL starting
YCAM-B 120 to 150
YCAM 210 to 800 Two reciprocating compressors
YCAM-A 75 to 525 with part wind starting
YCAM-B 210 to 800
YCAM 210 to 800, YCAM-A 75 to 525 and
YCAM-B 210 to 800
Compressor lubrication is force-fed by a reversible
oil pump to all crankshaft and bearing surfaces
through a fine mesh stainless steel oil strainer.
The compressor motors are refrigerant gas cooled,
with integral temperature-sensing solid state
overload protection in each phase. The motor
terminal boxes are to IP-54 weather protection.
Compressor capacity control is provided by
solenoid-actuated, capacity control valves, which
are controlled by the unit microprocessor. This
method efficiently and effectively matches low load
conditions as required. Gas flow is sufficient at all
times to cool the motors.
 2-2 035B40021-200
2.4 Refrigerant Circuits
Two complete refrigerant circuits are supplied on
each unit. All piping is ACR copper, with brazed
joints. Refrigerant circuits include: a service valve
for refrigerant charging, suction discharge and
liquid line isolating valves, sight glass with moisture
indicator, thermal expansion valve with external
equaliser. Wire mesh filter on sizes 60 to 150.
Solenoid valve, filter drier and differential oil
pressure switch on sizes 210 to 800. High and low
pressure switches and safety valves on sizes 300
to 800.
2.5 Evaporators
YCAM, YCAM-A and YCAM-B models 60 to 90
each have two coaxial (tube-in-tube) evaporators
manufactured from a smooth copper tube nest
cased in an outer steel pipe.
Refrigerant flows through the copper tubes and
water circulates in the cavity between the copper
tubes and the outer steel pipe.
YCAM, YCAM-A and YCAM-B models 120
upwards each have a single steel shell and copper
tube evaporator.
The dual-circuit evaporator is a direct-expansion
type, with the refrigerant in the tubes, which are
formed in a hair-pin configuration, and chilled liquid
flowing through the baffled shell. The evaporator is
covered with flexible, closed-cell, foam insulation.
Water connection to the evaporator is via threaded
connections on models 60 to 360 and victualic type
on models 400 upwards.
All evaporators have a heating element controlled
by a thermostat for frost protection to -20oC. Water
vent and drain connections are included on all
evaporators.
The evaporator design working pressure on the
water side is 10 bar g and on the refrigerant side
25 bar g.
2.6 Air Cooled Condensers
The condenser coils are seamless copper tubes,
arranged in staggered rows, mechanically
expanded into corrugated aluminium fins. Integral
sub-cooling is included. The design working
pressure of the coil is 28 bar g.
The condenser fans are direct drive with aluminium
aerofoil blades. Each fan has a painted galvanised
steel protection guard.
The three phase totally enclosed fan motors are to
IP-54 weather protection and have thermocontact
protection embedded in their windings.
2.7 Heat Recovery Condensers
The heat recovery condensers are cleanable shell
and tube type with seamless high pressure shell
and external finned copper tubes rolled into tube
sheets. The condenser shell is factory insulated
with flexible closed cell insulation and has a heater
mat for antifreeze protection down to -20oC.
The design working pressure is 25 bar g on the
refrigerant side and 10 bar g on the water side.
Full heat recovery units have two heat recovery
condensers and partial heat recovery units have
one condenser. All heat recovery units are
equipped with cooling-heat recovery mode
change-over valve(s) and controller(s). A factory
wired control sensor, not including sensor pocket,
is provided for field installation.

2.8 Power And Controls
All units are equipped with a YORKTRONIC
microprocessor control and management system.
All controls and motor starting equipment
necessary for unit operation are factory wired and
tested.
Power and control components are separated and
accessed via individual doors. The power section
has a door interlocked isolator. The total enclosure
is fitted with a second upward opening door. The
panel is designed to IP-54 weather protection.
The power compartment contains:
Main isolator, compressor contactors and
fuses, fan contactors and fuses.
The control compartment contains:
Anti-frost thermostat; auxiliaries transformer,
fuses and relays.
The YORKTRONIC microcomputer keypad
and display, mounted in the control section
door.
2.9 YORKTRONIC
The YORKTRONIC unit consists of an expandable
interface board and a control unit.
The expandable interface board monitors inputs
and provides control outputs as follows:
Digital inputs, such as alarms and commands.
Analog inputs, such as temperature and
pressure measurements.
Digital outputs for control relay and remote
control switch operation.
035B40021-200 2-3
The control unit implements the following logic:
LED and visual display of unit alarms and unit
operation.
Compressor start-up logic (part-winding and
cut out), power adjustment on 2 or 4 steps.
Display of compressor working hours and
evaporator temperature.
Anti-cycling and anti-start-up surge timers.
Automatic compressor lead/lag start-up
sequence.
Fan cut out
Management of set points and parametric data:
User level - The machine operator can adjust
data at the keyboard with the ‘SET’, ‘+’ and ‘-’
keys.
Service Level - System password access for
authorised Service personnel.
The display panel has keypad type buttons
identified by symbols, colour coded to Eurovent
standards, and LED’s to display function status:
Green indicates Normal operation
Yellow indicates Caution
Red indicates Stop
 2-4 035B40021-200
2.10 Accessories
Flow Switch
Supplied loose for field installation by contractor
Anti-vibration Mounts
Open spring isolator mounts with fixing down holes,
supplied loose for field installation by contractor.
Improved Capacity Control
Six or eight step control instead of standard four
step control for semi-hermetic compressor models.
Fan-speed Control
Maintains constant condensing temperature,
during operation in low ambient conditions.
2.11 Micropanel Expansion Board
An optional communications interface enables the
unit to be controlled and managed from a local
station via RS232 up to 500m, or via a V22 STD
Hayes modem and a telephone line.
Remote management and control can therefore be
met by integrating the YORKTRONIC control with
a Building Management System.
Nomenclature
2.12 Options
Condenser Coil-fin Protection
Painted galvanised steel guards mounted on the
exterior of the unit.
Air Cooled Condenser Options
Copper fins or vinyl coated fins.
Gauge Kit
Factory fitted mechanical dial gauges for suction
and discharge pressure indication of each
refrigeration circuit.
Extra Temperature and Pressure Sensors
To display compressor suction and discharge
pressures and evaporation temperature of each
refrigeration circuit.
Time Programme Board
Factory mounted to programme set point hours per
day (Maximum of four different set points over 24
hours per day and 5 days). Also implements chiller
on/off schedule. Generally used with ice storage
systems.
 035B40021-200 2-5

2.13 Theory Of Operation

WITH 50%
HEAT RECOVERY

CONDENSER
COILS

CONDENSER
COILS

COOLER

HEAT
RECOVERY
CONDENSER

LP VAPOUR HP LIQUID HP VAPOUR LP LIQUID

COOLER

LP VAPOUR HP LIQUID HP VAPOUR LP LIQUID YCAM /P &YCAM-A /P

YCAM ,YCAM-A & YCAM-B

Heat Recovery Mode

Cooling Mode During heat recovery operation the refrigerant

Low pressure liquid refrigerant enters the cooler
(Evaporator) and is evaporated and superheated
by the heat energy absorbed from the chilled water
passing through the cooler shell. Low pressure
vapour enters the compressor where pressure and
superheat are increased. Heat is rejected via the
air cooled condenser coil and fans. The fully
condensed and subcooled liquid refrigerant then
enters the expansion valve where pressure
reduction and further cooling takes place before
returning to the cooler.
passes to the water cooled condenser instead of
the air cooled condenser. The high pressure
superheated refrigerant vapour enters the
condenser shell, where heat is rejected to the warm
water in the tubes, and is condensed. High
pressure liquid refrigerant then passes through the
expansion valve, where pressure reduction and
cooling takes place, before returning to the cooler.
Excess heat is rejected at the air cooled condenser.
WITH DESUPERHEATERS

WITH 100%
CONDENSER
HEAT RECOVERY COILS

CONDENSER
DESUPERHEATER DESUPERHEATER
COILS

COOLER

COOLER LP VAPOUR HP LIQUID HP VAPOUR LP LIQUID

HEAT HEAT
RECOVERY
CONDENSER
RECOVERY
CONDENSER
YCAM /D &YCAM-A /D
LP VAPOUR HP LIQUID HP VAPOUR LP LIQUID

YCAM /R & YCAM-A /R

2-6 035B40021-200

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 035B40021-200 3-1

3 TRANSPORTATION, HANDLING Proceed as follows to lift and move the machine:

AND STORAGE
Insert and secure the lifting lugs through the
marked holes in the base frame.
YCAM series chillers are supplied fully assembled,
(with the exception of the rubber vibration pads
Attach the cables to the lifting lugs.
supplied with the unit) which are installed on site.
Units are pre-charged with refrigerant and oil in the
Insert a spreader bar or frame between the
correct quantity required for operation.
cables, vertical to the unit’s centre of gravity.
3.1 Inspection
Attach the crane hook at the unit’s centre of
gravity.
Immediately upon receiving the unit, it should be
inspected for possible damage which may have
Cable length shall be such that they do not
occurred during transit as goods are shipped
form an angle of less than 45 degrees to the
ex-works at purchaser’s risk. In addition, ensure
horizontal when under tension.
that all ordered components have been received.

If any damage is evident, it should be noted on the International Lifting Lugs

carrier’s freight bill and a claim entered in
accordance with the advice note instructions. If the
damage is other than superficial, immediately
advise your local York representative.

York accepts no responsibility for shipping

damage, even in cases where the factory has
arranged for shipping.

3.2 Handling

YCAM series chillers are designed to be lifted using L

lifting lugs and cables. A spreader bar or frame
should be used with the cables, to avoid crushing L > Unit Width
the unit.

Before moving the unit ensure that the installation

site is suitable to receive the unit and to support its
weight and mechanical impact.

During handling, avoid touching sharp parts (for

example coil fins).

Never move the machine on rollers or lift

the machine using a fork lift truck.

Care should be taken to avoid damaging

the side-mounted coil fins and panelling
when lifting and moving the unit to the
installation site.
 3-2 035B40021-200
The sides of the unit should be protected
with stiff cardboard or plywood.
Do not remove the protective plastic
wrapping and the coil protectors, which
prevent dirt, dust and other foreign matter
from entering the fan grilles or damaging
the external surfaces, until the unit is
ready for operation.
3.3 Anchorage
YCAM Series chillers are provided with 18 mm
diameter holes in the base frame for retaining the
spring damper mounts if required.
It is not necessary to anchor the unit to foundations,
except in areas of high risk of earthquake, or where
the unit is located at high level on a steel mounting
frame.
3.4 Storage
If the unit is to be stored prior to installation, certain
precautions should be taken to prevent damage,
corrosion or deterioration:
Ensure that all openings, such as water
connections, are securely capped or sealed.
Do not store where exposed to ambient air
temperatures exceeding 45oC for R22 and
R134a or 42oC for R407c units, preferably out
of direct sunlight.
The finned heat exchangers should remain
covered to protect the fins from potential
corrosion, particularly where building work is in
progress.
Store the unit in a location where minimum
activity is likely to take place in order to limit
the risk of accidental damage.
Do not steam clean the unit.
Remove the keys necessary to gain access to
the control panel and deposit them with a
responsible person on site.
Periodic visual examination during storage is
recommended.
 035B40021-200 4-1

4 INSTALLATION The unit should not be sited in air wells,

4.1 Location
Before installing the unit, make sure
that the building structure and/or
mounting surface can support the unit
weight. Overall weights and weight
distribution is detailed in Section 9.
courtyards or other restricted spaces where
noise would be reverberated off the walls, or
where air expelled by fans could be channelled
back to condenser inlets.
The installation position should ensure
adequate clearances for air circulation and
maintenance, refer to Section 9 for details.

The unit has been designed for floor mounting in Spring Damper Mounts Installation
outside locations. Rubber anti-vibration pads are
supplied as standard and they must be positioned
centrally, underneath each of the supporting plates.

When the unit is to be installed on the ground, a

concrete slab must be provided to ensure uniform
weight distribution.

Special mounts are not normally required.

However, if the unit is to be installed directly above
inhabited rooms, it is advisable to set the unit on
spring damper mounts (supplied as accessories, Spring Damper Mount (Mopla 5)
refer to Section 9) to minimise the vibrations
transmitted to the structure.

The following factors must be considered when

selecting a location for the unit:

The units longitudinal axis should be parallel

to prevailing winds to ensure balanced air flow
over the condenser coils.

The unit should not be sited downwind of boiler

flues.

The unit should not be sited downwind of

sources of grease-laden air such as extractor Spring Damper Mount (Mopla 8)
vents for large kitchens. In such cases,
accumulated grease on the condenser fins can
trap air-borne contaminants, thus leading to
rapid soiling or clogging. Key
Mopla 5 Mopla 8
The unit should not be sited in areas exposed 1 Lock nut Hook bolt
to heavy snowfall.
2 Foot Foot
The unit should not be sited in areas exposed 3 Washers Washer
to flooding or beneath downpipes, etc. 4 Threaded stud Nut
5 Adjuster nut Damper body
6 Damper body Non-slip pad
7 Non-slip pad
 4-2 035B40021-200

Prepare base ground, which should be smooth
and level.
Lift the unit and insert the mount in the hole
provided in each foot (Mopla 5) or attach the
mount to the relevant holes in each foot
(Mopla 8) .
Locate the unit on the ground and tighten the
nuts on all the mounts.
4.2 External Water System
The external water hydraulic circuit must
ensure constant water flow to the
evaporator under all operating or
adjustment conditions.
The external water system should consist of the
following:
In general, the flow switch should be installed on
the pump delivery, upstream of the unit, on a
horizontal pipe run of at least 10 pipe diameters
from any bend, valve or other item which could
interfere with water flow upstream or downstream
of the flow switch.
A Normally Open differential pressure switch may
be installed instead of the flow switch. The pressure
switch senses water pressure drop across the
evaporator.
In addition:
Install air vent valves at the highest points of
the lines.
Install shutoff valves on the evaporator and
heat recovery condenser inlet and outlet water
lines.

A circulation pump providing sufficient output Provide suitable drainage points (with plugs,
and hydraulic head. cocks etc.) at the lowest points of the lines.

To ensure that repetitive starts of compressors Install a valved by-pass around the evaporator.
is avoided, which can cause damages, the
primary system water content should be no Insulate the pipework to prevent heat loss.
less than 10 litres per kW of cooling capacity.
If the total volume in primary system pipework A filter/strainer located on the suction side of
and evaporator is insufficient, an insulated the evaporator or heat recovery condenser.
buffer tank should be installed.
A water flow measuring device.
A diaphragm-type expansion tank with safety
valve outlet which must be visible.

The tank should be sized to accommodate

a 2% increase in total fluid volume in the
system (evaporator, lines, user circuits
and water reservoir where provided). The
Expansion tank need not necessarily be
insulated, as water does not normally
circulate therein.

A flow switch to deactivate the unit when water

is not circulating.

The flow switch must be connected in

series with external interlocks as shown
on wiring diagram in control panel.

Follow the manufacturer’s instructions

carefully when installing the flow switch.
 035B40021-200 4-3

FI I F
S I GA T S1

R S1
S I T S

GA
R
UNIT EXTERNAL WATER SYSTEM

5-4.CDR

Typical Connection Diagram

Key
Standard evaporators provided on YCAM units are
I Pressure gauge tapping designed to chill mixtures of water and ethylene
GA Flexible connections glycol with a corrosion-inhibiting additive down to
T Thermometer -10oC.
S Gate valves
The amount of ethylene glycol to be added is as
R Drain tap
follows.
F Strainer
Fl Flow switch Amounts are shown as a percentage by weight of
the circuit design water content:
Before filling the system, ensure that it is
free from foreign matter, sand, stones, operation from + 5 to 0 oC : 20%
rust flakes, solder, slag or other materials
which could damage the evaporator. operation from 0 to -5 oC : 30%

It is advisable to by-pass the unit when flushing out operation from -5 to -10 oC : 40%
the lines. A strainer screen (16 apertures per cm)
must be installed upstream of the chiller.

Water used to fill the circuit may have to

be treated to ensure that the PH value is
correct.
 4-4 035B40021-200

Where two or more units are connected in parallel

it is recommended that the connections be made
through a “Reverse Return” circuit (as shown
below) in order to balance the pressure drop in
each unit circuit.

Typical Parallel Hydraulic Connection

YCAM 400 to 800, YCAM-A 360 to 525,

Key YCAM-B 400 to 800
A From circulating pump
Connect the external water supply lines to the water
B Chilled water to the system
inlet and outlet fittings on the left hand side of the
S Gate valves unit, when viewed from the electrical panel.
VG Balancing valve
E1 Evaporator, 1st unit The unit is provided with Victaulic fittings, refer to
E2 Evaporator, 2nd unit section 9 for diameters and locations.
E3 Evaporator, 3rd unit
YCAM and YCAM-A Heat Recovery Models
(/R and /P)
4.3 Water connections
A factory wired control sensor (6 mm diameter x
The water inlet and outlet connections 30 mm long) is provided for field installation.
must be connected correctly as shown on
the labels fitted adjacent to the fittings. A sensor pocket, which is not supplied, should be
installed by the contractor in the common pipework
leaving the condenser(s).
YCAM 60 to 360, YCAM-A 60 to 300 and
YCAM-B 60 to 360

Connect the external water supply lines to the water

inlet and outlet fittings at rear of the unit.

The unit is provided with threaded pipe fittings, refer

to section 9 for diameters and locations.

4.4 Electrical Supplies
Ensure that the power supply is off
before working on system.
The unit must be provided with an
effective earth connection.
It is the installers responsibility to ensure
that all external wiring complies with
applicable safety regulations.
York is not responsible for injury or damage
of any kind resulting from failure to observe
these precautions.
The unit complies with CEI-IEC standards n.17/13
of 1980.
The following connections are required:
One three-phase line and earth for the power
circuit supply.
One single phase line and earth for the control
circuit, oil heater and evaporator anti-freezing
heater supply when a 3 wire kit is not
incorporated.
035B40021-200 4-5
The electrical distribution system must be able to
supply all the unit power, refer to Section 9.
The disconnect switches and circuit breakers must
be sized to handle the unit starting current, refer to
Section 9.
Supply and isolating devices shall be designed so
that the lines are fully independent.
Minimum cable cross section shall be as shown in
the Electrical Data in Section 9.
Magnetic thermal differential breakers are
recommended, to prevent damage due to electrical
phase loss.
Power supplies to the compressors and the fans
are through contactors triggered by the Yorktronic
logic panel.
Each motor is provided with an internal thermal
overload cut-out and external fuses.
Supply cables should be routed through the hole
on the unit side and enter the electrical panel
through a hole at the bottom of the panel.
 4-6 035B40021-200

4.5 Electrical Connections YCAM 60 to 90, YCAM-A 60 and YCAM-B

The installation of the unit on the final site
must be carried out according to the
Machinery Safety Directive (CEE 89/392), (as
modified by Directive CEE 91/368, 93/44 and
93/68) to the Low Voltage Directive CEE
73/23, to the Electromagnetic Interference
Directive CEE 89/336 and according to
normal rules for technical matters prescribed
by country regulations. Do not operate the
unit before having observed all the above.
Supply lines shall consist of insulated copper
conductors sized for maximum current draw.
60 to 90 models have “Scroll”
compressors which must rotate in one
direction only.
Check the correct connection sequence of the
three supply phases L1, L2, and L3 to the terminal
clamps R, S and T using a sequence indicating
instrument.
Incorrect connection can cause severe compressor
damage, and will be noted by undue noise,
pumping failure and a current draw of less than half.

Terminal connections should be made in

accordance with the connection diagram in this
manual and the diagram supplied with the unit.

Before connecting the supply lines, check

that the mains voltage is within the range
shown in the Electrical Data in Section 9.

For the 3-phase power supply, also check that the

phase unbalance does not exceed 2%. The check
is performed by measuring the difference between
the voltage of each phase pair and the average
mains voltage during operation. The maximum
measured difference (unbalance) shall not exceed
2% of the average voltage.

If the unbalance is unacceptable, the electricity

supply company must be asked to correct the fault.

Supplying the unit with a line whose

unbalance exceeds the specified value
will automatically void the warranty.
 035B40021-200 4-7

YCAM, YCAM-A and YCAM-B Electrical Connections

4-8 035B40021-200

YCAM and YCAM-A R/P/D Electrical Connections

 035B40021-200 5-1

5 COMMISSIONING Adjust the fluid distribution network so that the

flow rates are as specified.
The unit must be started by trained
personnel from an Authorised York Check that the water quality is as specified.
Service Centre. Failure to satisfy this
requirement will void the warranty. Check that the oil heaters, if fitted have been
energised for at least 12 hours.
The operations performed by York service
5.2 Starting
personnel are limited to unit starting, and
do not include other work on system such
The starting sequence is as follows.
as electrical connection, water
connection, etc. All other preparatory
Turn on the master isolating switches
work, including oil pre-heating (for at least
(12 hours before).
12 hours) where applicable, must be
performed by installer.
Check that the compressor oil is sufficiently
warm (minimum temperature at the oil pan
5.1 Preliminary Checks
exterior must be approximately 40oC) and that
the auxiliary control circuit is energised.
The following operations must be performed before
starting the unit and should be performed before
Check that all external equipment is in running
York service personnel arrive..
order and that the associated control
equipment is correctly calibrated.
With master isolating switch off, check that the
electrical terminal clamps are tight and that all
Start the liquid pump and check that the water
mobile parts of the contactors move freely.
flow rate is as required.
Check that the voltage and phase unbalance
Set the desired fluid inlet temperature on the
of the power supply is within limits, refer to
Yorktronic panel (refer to Section 6).
Section 4.
Start the unit (refer to Section 6).
Connect clean (non-energised) contacts of the
flow switch and the pump thermal overload
After around 15 minutes of operation, check
cut-out or other devices (where provided) to
that no air bubbles are visible through the sight
terminals 1-2 and 3-4 respectively.
glass on the fluid line.
Check that the external water circuit
If air bubbles are visible, the unit has lost
components (pumps, user equipment, filters,
part of its charge through one or more
expansion tank and reservoir where provided)
leaks. The leaks must be eliminated refer
have been correctly installed as advised by
to Section 7.
manufacturer.

Check that the external water circuit is full and
that the fluid circulates freely with no signs of
leakage or air bubbles. If ethylene glycol
antifreeze is used, check that the percentage
concentration is correct.
Repeat the starting procedure after eliminating
the leaks.
Where the compressor is provided with a sight
glass, check that the oil level is correct.

Check that the pump direction of rotation is

correct, and allow fluid to circulate for at least
24 hours (12 hours for each pump). Then clean
the basket filters on the pump suction.
 5-2 035B40021-200

Sight Glass Sight Glass

Sight Glass Sight Glass

5.3 Performance Check Check that the saturated evaporation and

Check the following:
Evaporator inlet water temperature.
Evaporator outlet water temperature.
Evaporator outlet water flow rate.
Compressor breakaway current draw
stable operating conditions.
condensation temperatures during operation at
high and low pressure on the high and low
refrigerant pressure gauges are as follows:
(On units without high and low refrigerant pressure
gauges, connect gauges to the schreader valves
on the refrigerant circuits).
High pressure side Appr oximately 15 to
at 18oC above coil inlet air
temperature.

Fan current draw. Low pressure side Approximately 5 to 7oC

below chilled water outlet
temperature.

5.4 Customer Handover

Familiarise the user with the machine

operating instructions in section 6.

6 OPERATION
YCAM series chillers are equipped with a
Yorktronic microprocessor control logic and
regulation management system.
The system consists of a unit logic board and a
liquid crystal control panel which manages the
control, starting, shutdown and display functions.
6.1 Regulation and control logic
Control logic automatically manages the following
functions:
Unit alarm management and display
High pressure alarm.
When the alarm is activated, control logic locks
out the associated refrigerating circuit and
opens the compressor control chain (fail-safe
mode). Alarm is reset from the pressure switch
and manually from panel.
Low pressure alarm.
When the alarm is activated, control logic locks
out the associated refrigerating circuit. Alarm
operation is delayed approximately 30
seconds after starting (Note 1). Alarm is reset
manually from panel.
Differential oil pressure alarm.
When the alarm is activated, control logic locks
out the associated refrigerating circuit. Alarm
operation is delayed approximately 120
seconds (Note 1). Alarm is reset manually from
panel.
Compressor thermal overload cut-out alarm.
When the alarm is activated, control logic locks
out the associated refrigerating circuit and
opens the compressor control chain. Alarm is
reset manually from panel.
Anti-freezing alarm.
This alarm is activated when water
temperature at evaporator outlet drops below
3 oC (Note 1). Alarm is reset manually from
panel.
035B40021-200 6-1
External interlock alarm.
When the alarm is activated, control logic locks
out the unit. Reset is automatic.
Fan thermal overload cut-out alarm.
Activation of this alarm locks out the
associated circuit and fans. Alarm is triggered
by fan motors. Reset is automatic.
6.2 Compressor starting logic
Control logic automatically manages all functions
connected with compressor starting.
Anti-cycling timer delay.
Prevents compressor starting attempts from
being made in quick succession
(360 seconds/6 minutes) (Note 1).
Starting delay.
P r e v e n t s c o m p r e s s o rs f r o m s t a r t i n g
simultaneously (10 seconds) (Note 1).
Part-wind starting (on models YCAM 210 to
800, YCAM-A 210 to 525 and YCAM-B 210 to
800 only).
Part wind starting is used to reduce starting
current. Panel logic automatically manages
this starting mode, in which only a part of the
compressor winding is activated during
starting.
Automatic compressor starting sequence
change.
Used to ensure that compressors operate for
the same number of hours.
Note 1 These parameters are variable.
Changes must be carried out by York
authorised personnel only.
 6-2 035B40021-200

The water temperature can be controlled from the

inlet or the outlet.

6.3 Water Temperature Regulation (IN)

Regulation is performed via inlet water temperature

SET POINT as shown below: The band is divided
into a number of steps.
8-step Type Regulation
The control regulates the output of the compressor
as a function of the system; control is in two steps,
four steps or optionally six or eight. Depending on
the required set point and the proportional band
Key
(pre selected to be 5oC), the controller determines
the number of functioning compressors and 1 SET POINT Programmed set point
possible unloading. 2 Width of regulation band
(set to 5 oC)
The above always refers to nominal water flow with Tr Water return temperature
a dT equal to 5oC. G1
/ Steps of unloading
G8

6.4 Water Temperature Regulation (OUT)

Regulation is performed via outlet water

temperature SET POINT as shown below:

When the temperature of the water leaving the unit

2-step Type Regulation remains within the neutral zone the capacity
loading of the chiller remains unchanged.

When the temperature of the water leaving the unit

increases and goes outside the neutral zone the
controller increases the capacity loading.

When the temperature of the water leaving the unit

decreases and goes outside the neutral zone the
controller decreases the capacity loading.

BAND
4-step Type Regulation
A B

ZONE NEUTRAL
T, WATER (OUT)

SET

Outlet Water Temperature Regulation

 035B40021-200 6-3

YCAM, YCAM-A and YCAM-B Control Panel

6-4 035B40021-200

YCAM and YCAM-A Control Panel (Heat Recovery)

 035B40021-200 6-5

6.5 Control Panel Key Function

Key Function Anti-freezing alarm LED. Indicates

that water temperature at evaporator
Display D i s p l a y s o p e r at in g a nd f a ul t outlet is below safe limit.
parameters
External interlock alarm LED.
SET POINT + key.
(increases temperature SET
POINT).
Fan thermal overload alarm LED.
Indicates that a fan thermal overload
SET POINT - key.
cut-out has been activated.
(reduces temperature SET POINT).
Warm weather mode start key and
SET POINT display key. LED. Starts the unit in the cooling
mode. Led lights up to indicate
operating in cooling mode.

Page key. Calls data display pages.
Circuit 1 or 2 power key and LED.
(Select circuit 1 or 2).
100% power level indicating LED for
circuit 1 and 2 compressors.
Heat Recovery start key and LED.
Starts the unit heat recovery mode.
Led lights up to indicate operating in
recovery mode.
Service mode key and LED. (For use
o n ly b y a u t ho r is e d s e r v i c e
personnel).

Compressor partialisation indicating

LED for circuit 1 and 2 compressors.

Circuit 1 or 2 high pressure alarm

LED. Indicates that high pressure
switch for circuit 1 or 2 has been
activated.

Circuit 1 or 2 low pressure alarm

LED. Indicates that low pressure
switch for circuit 1 or 2 has been
activated.

Circuit 1 or 2 differential oil pressure

a la r m L E D ( s e m i- h e r m e t ic
compressor only). Indicates that
differential oil pressure switch for
circuit 1 or 2 has been activated.

Circuit 1 or 2 compressor thermal

overload alarm LED. Indicates that
compressor thermal overload has
been activated for circuit 1 or 2.

Voltage indicator LED. Indicates that

unit is connected to power supply.
 6-6 035B40021-200

6.6 Unit Starting Data and temperature display

Proceed as follows to start the unit: In the standard version, the control panel displays
the following values:
Turn the master isolating switch to the ON
position to energise unit. Display 1 (Models 60 through 90)

Check that LED (voltage indicator) goes on.

The following display will appear on screen:

PLEASE... WAIT
Evaporator inlet water temperature
D ATA I S B E I N G READ

Evaporator outlet water temperature

Wait (circa 10 sec.) for this message to disappear Evaporator 2 outlet water temperature(sizes
and check that there are no active alarm signals. 60-75-90 only).

Prepare the two circuits for operation by Display 1 (Models 120 to 800)
pressing the key for each circuit.

unit is now in stand-by and LED’s for the

associated circuits are on.

Press key to start the unit in the cooling

mode. Evaporator inlet water temperature

Evaporator outlet water temperature

LED will go on.
Display 2
Compressor operation and power level will be
indicated by LED’s for each circuit.

Check that SET POINT is as desired (SET

POINT established at the factory is 8o C).

If necessary, change the set point as described

in 6.7. Air temperature
 035B40021-200 6-7

Display 3 When the leaving warm water temperature reaches

the set point of the thermostat the four-way valve
diverts the refrigerant to the air cooled condenser
Hour Counter and the heat is dissipated to the ambient air. As the
Compressor 1 00000h warm water temperature leaving the recovery
Compressor 2 00000h
vessel falls below the set point of the thermostat
the four-way valve diverts the refrigerant back to
the heat recovery condenser.
Operating hours for compressors 1 and 2.
6.9 Alarm Display and Reset
Press key to scroll displays.
Alarms are indicated by the associated panel LED’s
Alarm readouts are shown at the foot of display 3. and by messages on the liquid crystal display. The
letters “AL” will appear in the upper right corner of
Press page key again to return to display 1.
display to indicate that an alarm is active or has
been stored in memory. To display alarm, press
6.7 Set Point
page key several times until the alarm display
To display cooling mode SET POINT: appears.

To reset and delete memorised alarms, press page

Press key with unit operating in cooling
key until the following display appears:
mode ( LED on).

To change SET POINT, proceed as follows: PRESS SET KEY TO

DELETE ALARMS
Display SET POINT as directed above; FROM MEMORY

Press page key to move onto the digit to be

changed. Then press key to delete and reset alarms.

Change digit using and keys; 6.10 Unit Shutdown

Press key to confirm; Press warm weather mode key to stop the
unit.
To change SET POINT with compressors off,
de-activate the two circuits by pressing keys. Turn master isolating switch to OFF position to
de-energise the unit.
6.8 Heat Recovery Operation

The heat recovery option is activated by the heat

recovery start key on the control panel, which is
illuminated when activated. Heat recovery
operation is controlled by a factory wired
thermostat, mounted by the installer, in the warm
water flow from the heat recovery condenser(s).

The heat recovery function is by means of a

four-way valve in the discharge line from the
compressor to the condenser. The four-way valve
diverts hot refrigerant gas to the recovery
condenser, when the thermostat is calling for heat.
 6-8 035B40021-200

6.11 Electromechanical Safety Devices High pressure switch

Each refrigerating circuit on the YCAM Series units
is protected by anti-freezing devices implemented
b y t h e Y o r k t r o n i c p a n e l a n d a se t o f
electromechanical safety devices including a high
pressure switch, a low pressure switch and a
differential oil pressure switch (units with
semi-hermetic compressor only).
Anti-freezing device (supplied with unit)
Units are provided with anti-freezing device
consisting of an electric heating element in contact
with the refrigerant/water heat exchanger. Heating
element is activated whenever water temperature
drops below 2o C, even when the unit is off. An
anti-freeze alarm stops the unit if outlet water
temperature drops below 3o C. During the cold
season, it is advisable to drain water circuit to
prevent ice damage to lines. If this is not possible,
do not cut off power supply to the unit to ensure that
the anti-freeze heating element will be activated if
needed.
Manual-reset switch opens contacts.
Circuit can be reset manually through Yorktronic
control panel, after resetting device.
Low pressure switch
Automatic-reset switch opens contacts.
Circuit can be reset manually through Yorktronic
control panel.
Differential oil pressure switch
This instrument is provided on circuits with
semi-hermetic compressor. Switch senses
pressure differential across compressor casing and
compressor oil delivery.
Switch cut-in is delayed 120 seconds to allow
pressure to rise after compressor start-up. Circuit
can be reset manually through Yorktronic control
panel.

Alarm Displays

Compressor 1 or 2 Circuit 1 or 2 Fan Circuit 1 or 2 HIGH * Circuit 1 or 2 HIGH

Thermal Overload Thermal Overload Pressure Switch Pressure Li m it
Cut-out Cut-out Exceeded

Evap. Outlet 1 Water * Circuit 1 or 2 Low Evap. Outlet 2 Water Evap. Inlet Water
Low Tem p. Limit Pressure L im i t Low Temp. Limit High temperature
Exceeded Exceeded Exceeded Limit Exceeded

Evap. Inlet Water Circuit 1 or 2 LOW Compressor 1 or 2 C ir c u it 1 o r 2

Low Temperature Pressure Switch Maintenance D i f f e r e n t ia l O il
Limit Exceeded Pressure Switch

Analogue Input for Temperature Set External Interlock Mistake in Interface

R e mo te S etpoint Point Out of Range Managing
Out of Range

Damaged EEPROM Timer Missing or Not * Only if optional pressure and temperature sensors
Working are fitted.
 035B40021-200 7-1

7 MAINTENANCE 7.2 Daily Maintenance

Never release refrigerant to the
atm osphe re when e mptyi ng the
refrigerating circuit. Suitable retrieval
equipment must be used. If reclaimed
refrigerant cannot be re-used. It must
be returned to the manufacturer.
Never discard used compressor oil, as
it contains refrigerant in solution.
Return used oil to the oil manufacturer.
The maintenance checks should be carried out in
accordance with the maintenance schedule
detailed below by a competent person. Please
note, however, that YCAM units are not generally
user serviceable and no attempt should be made
to rectify faults or problems found during daily
checks. If in any doubt, contact your local York
service agent.
Scheduled Maintenance

Start of Season

End of Season
The Safety Section of this manual should be

Monthly
read carefully before attempting any Operation

Weekly
maintenance operation on the unit.

Daily
Unless otherwise indicated, the maintenance
operations described below can be performed by Check temperature of leaving
●
any properly trained maintenance technician. fluid
Check heat exchanger
●
7.1 General Requirements pressure drop
Check electrical draw ●
The York YCAM range has been designed to work Check suction pressure and
cont inuou sly provided they are regularly ●
temperature
maintained and operated within the limitations Check discharge pressure
given in this manual. Each unit should be ●
and temperature
maintained in accordance with the schedule by the
Check compressor oil level ●
operator/customer, backed up by regular service
and maintenance visits by an authorised York Check for gas bubbles ●
Service Centre. Check finned coil cleanliness ●
C h e c k e f fic ie nc y of o il
It is the responsibility of the owner to provide for ●
heaters
these regular maintenance requirements and/or Check state of remote control
enter into a maintenance agreement with a York ●
switch
Service Centre to protect the operation of the unit.
Check low pressure switch ●
If damage or a system failure occurs due to Check high pressure switch ●
improper maintenance during the warranty period, Check diff. oil pressure switch ●
York shall not be liable for costs incurred to return Check heat exchanger
●
the unit to satisfactory condition. insulation
Check clamp tightness ●
This maintenance section applies only to the basic
C h e c k t e r m in a l s c r ew
YCAM unit and may, on individual contracts, be ●
tightness
supplemented by additional requirements to cover
Clean outside surface with
any modifications or ancillary equipment as ●
soapy water
applicable.
Straighten coil fins ●
C h e c k de n s i t y of an y
● ●
circulating brine
Drain evaporator or add
●
antifreeze
 7-2 035B40021-200
7.3 Refrigerant Charge
Never introduce liquid refrigerant in the
low pressure side of circuit. Extreme care
must be taken to ensure that circuit is
correctly charged.
An insufficient charge will lead to poor machine
performance. In extreme cases, the low pressure
switch will cut in and lock the circuit.
Excessive charge will raise the condensation
pressure (which in extreme cases will cause the
high pressure switch to cut in and lock the circuit)
with a consequent increase in power consumption.
Under no circumstances must the
compressor be used as a vacuum pump
to purge circuit.
The refrigerant circuit must be charged whenever
it is emptied for maintenance purposes (leak repair,
compressor replacement, etc.). Charge quantities
are given in Section 9.
B e f o re c h a r g i n g , t h e c i rc u i t m u s t b e
vacuum-purged and dried, reaching a minimum
absolute pressure of 50 Pa.
The refrigerant gas must be introduced to eliminate
vacuum and to charge the circuit to 90% of the total
required gas in liquid form through the appropriate
charging valve on liquid line at condenser outlet.
A refrigerant container should then be connected
to the charging valve on suction line, the container
should be held so that only gaseous phase
refrigerant is released.
The compressor should be started and gas allowed
to flow from the refrigerant container until liquid in
the sight glass runs clear and gas temperature at
evaporator outlet has stabilised at around 5oC.
7.4 Refrigerating Circuits
Each YCAM Series unit is equipped with two fully
independent refrigerating circuits. Units up to and
including model 90 are equipped with two
concentric tube evaporators connected in parallel
with a single manifold. Larger machines are
equipped with a single tube bundle evaporator with
two separate circuits on refrigerant side and a
single circuit on water side.
7.5 Compressors
Compressors are supplied with the correct quantity
of lubricant required for operation. Under normal
operating conditions, refrigerant charge and
lubricant will last the life of the machine. Fluid
top-up is not required as long as refrigerating circuit
operates correctly and no repair operations have
been carried out.
Should it be necessary to replace compressor (e.g.
as a result of winding burnout or mechanical
failure), contact an authorised York Service Centre.
YCAM-A models functioning with
refrigerant R134a employ compressors
charged with polyester oils. During
compressor maintenance, or the opening
of any part of the refrigerant circuit,
remember that this oil is extremely
hydroscopic, and, therefore, avoid long
exposure to the ambient air, which would
require that the complete oil charge be
replaced.

7.6 Condenser Coils
Condenser coils feature copper tubes and
aluminium fins. Should refrigerant leakage take
place as a result of accidental impact or damage.
The coils must only be repaired or replaced by an
Authorised York Service Centres.
To ensure high condenser coil serviceability and
heat exchange, the condenser surfaces must be
kept free of impurities such as leaves, fibres,
insects, dirt etc. Soiled condenser coils will
increase power consumption. In addition, the
maximum pressure alarm may cut in and lock out
the unit.
Take care not to damage aluminium fins
during cleaning.
Th e condenser sho uld be cleaned using
compressed air directed parallel to aluminium fins
and in the opposite direction to that of normal air
circulation. A vacuum cleaner may be used to clean
the condenser coil from outside. The coil may also
be cleaned with soapy water using a suitable spray
nozzle.
7.7 Condenser Fans
Each condenser fan features a wing-profile
impeller and cylindrical nozzle. The fan motor
bearings are lubricated for life.
Ensure that fans rotate in the direction indicated by
arrow before starting machine following repair work
involving 3-phase disconnection (air flow up
wards).
If fan rotation is not correct, disconnect and invert
two of the three phases supplying the motor.
035B40021-200 7-3
7.8 Filter Drier
Refrigerating circuits are provided with filter/driers.
The filter/driers are inspectable cartridge type on
models 210/800, and non-inspectable strainer type
on smaller units.
Filter/drier clogging will be indicated by bubbles in
the sight glass, or by a difference in temperature
upstream and downstream of filter/drier.
If bubbles persist after changing cartridge, the
machine has lost part of its refrigerant charge
through one or more leaks which must be identified
and repaired.
7.9 Sight Glass
The sight glass is used to observe refrigerant flow
and moisture content. Bubbles in flow indicate that
filter/drier (where provided) is clogged, or that
refrigerant charge is low.
A colour indicator is located inside the sight glass.
Compare the colour of the indicator with the scale
on the sight glass lock ring to determine the
moisture content of refrigerant. If moisture content
is too high, proceed as follows:
For machines with hermetic compressors,
discharge the circuit without releasing refrigerant to
the atmosphere. Vacuum-purge the circuit and
replenish the charge.
For machines with semi-hermetic compressors,
change the filter cartridge, operate the unit for one
day and check the moisture content again.
No further action is required if the moisture content
returns to normal. If the moisture content is still too
high, change the filter/drier again, start the unit and
operate for a further day.
 7-4 035B40021-200

7.10 Thermostatic Expansion Valve 7.11 Evaporator

YCAM refrigerating circuits are provided with a
thermostatic expansion valve with an external
equaliser. Valves are calibrated at the factory for a
5oC temperature rise.
To check the temperature rise:
Read the suction pressure on the units gauge panel
or on a pressure gauge connected to charging
valve on suction side.
Using the pressure gauge temperature scale,
determine the saturated suction temperature Tsa
corresponding to this pressure.
Determine the effective suction temperature Tse
using a contact thermometer applied to the
evaporator gas outlet fitting.
Temperature rise S is given by:
Check the heat exchanger water side for
cleanliness at regular intervals. This may be
accomplished by checking water side pressure
drop (refer to Section 9) or simply by checking the
fluid temperatures at heat exchanger inlet and
outlet and comparing them with evaporation
temperatures.
For effective heat exchange, the water outlet
temperature and the saturated evaporation
temperature should differ by 5 to 7oC. A larger
difference indicates that the heat exchanger is
operating inefficiently, and is thus soiled.
If soiled, the heat exchanger must be chemically
cleaned by authorised York service personnel.
For other types of service (special maintenance,
heat exchanger replacement, etc.), contact an
authorised York Service Centre.

S = Tse - Tsa

The temperature rise can be corrected using the

adjuster screw on the thermostatic expansion
valve. Turn the adjuster screw through a single
revolution and operate the unit for five minutes.
Then check the temperature rise again and correct
as necessary.

If the thermostatic expansion valve does not react

to temperature rise calibration, it is probably
malfunctioning and must be replaced. Valve
replacement must be performed by an authorised
York Service Centre.
 035B40021-200 8-1

8 TROUBLE SHOOTING

The following table details possible unit faults, their probable cause and suggested remedies. For any
other problems not immediately recognisable and/or for technical assistance, call an Authorised York
Service Centre.

Fault Probable Cause Remedy

Differential oil pressure switch cuts Defective differential pressure Check switch operation, replacing if
on, break circuit. switch operation. necessary.

Low oil level as a result of circuit Determine location of leak and

leakage. repair.

Start up with cold oil. Check oil heater operation.

C o m p r e s s or l ub e c i r c u i t Call an Authorised York Service

malfunction. Centre.

Unit operates continuously, but Low refrigerant charge. Top up charge.

without cooling.
Drier/filter clogged. Replace drier/filter.

Loss of efficiency in one or both Check compressor valves, replacing

circuits. i f n e c e s s a r y ( s e m i - h e r m e t ic
compressor only).

Suction line freezes. Temperature rise of thermostatic Increase setting.

valve out of calibration.
Check charge

Excessive noise. Vibrating lines. Secure lines.

Check line retention.

Thermostatic expansion valve hiss. Top up charge.

Check filter/drier, replacing if

necessary.

Noisy compressor. Check condition of valves.

Bearings have seized; replace

compressor.

Check that compressor retaining

nuts are tight.

Low compressor oil level. One or more gas or oil leaks in Identify and eliminate all leaks.
circuit.

Mechanical damage to compressor. Call an Authorised York Service

Centre.

Faulty crankcase oil heater. C h e c k e le c t r ic a l c ir c u it a n d

c r a n k c a s e h e at e r e le m e n t
operation, replacing any defective
components.
 8-2 035B40021-200

Fault Probable Cause Remedy

One or both compressors not Power circuit interrupted. Check power circuit for earth
working. leakage and shorts. Check fuses.

High pressure switch activation. Reset pressure switch from panel

and re-start machine. Identify and
eliminate causes of pressure switch
activation.

Control circuit fuse blown. Check control circuit for earth

leakage and shorts. Change fuses.

Loose terminal clamps. Check clamp tightness.

Power circuit thermal overload Check operation of control and

cut-out activation. safety devices. Identify and
eliminate cause of activation.

Incorrect wiring. Check control and safety device

wiring.

Line voltage too low. Check line voltage. If problem due

to system, eliminate it. If problem is
due to distribution network, inform
the electricity supply company.

Compressor motor short-circuited. Check motor winding continuity

Compressor seizure. Replace compressor.

Low pressure switch cuts in, braking Gas leakage. Identify and eliminate leakage.
circuit.
Insufficient charge. Top up charge.

Pressure switch failure. Replace pressure switch.

High pressure switch cuts in, braking High pressure switch malfunction. Check switch operation, replacing if
circuit. necessary.

Delivery valve partially closed. Open valve, replacing if necessary.

Non-condensables in circuit. Purge circuit.

Condenser fan(s) inoperative. Check wiring and motors. Repair or

replace if necessary.

Liquid line too hot. Insufficient charge. Identify and eliminate causes of
charge loss and top up charge.

Liquid line freezes. Liquid line valve partially closed. Check that all valves are open.

Receiver/drier clogged. Replace cartridge.

 035B40021-200 9-1

9 TECHNICAL DATA

9.1 Pressure Drop Graphs

YCAM, YCAM-A & YCAM-B All Models - Evaporator

210/240

300/360
120/150
75/90

450
525

600

700
400

800
60
100
90
80

70

60

50

40
PRESSURE DROP (kPa)

30

20

10
9
8

7
0,9 1 2 3 4 5 6 7 8 9 10 20 30 40 50
FLOW RATE (l/s) 510AZD2.CDR
 9-2 035B40021-200

YCAM & YCAM-A R/P Models - Heat Recovery Condenser

120/150

210/240

300/360

400/450

525/600

700/800
60
75
90
100
90
80
70
60

50

40

30
PRESSURE DROP (kPa)

20

10
9
8
7
6

2
0.3 0.4 0.6 0.8 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60 70
FLOW RATE (l/s) 510AZD1.CDR

Note: R Models - Pressure drop is for each Condenser

 035B40021-200 9-3

YCAM & YCAM-A /D Models - Desuperheater

Note: Pressure drop is for each Desuperheater

 9-4 035B40021-200

9.2 Safety Switch Settings

YCAM, YCAM-A & YCAM-B All Models

Model 60 75 90 120 150 210 240 300 360 400 450 525 600 700 800
Low Pressure Switch bar 0,4 (0,2)(2)
High Pressure Switch bar 28 (22)(2)
(1)
TUV High Pressure Switch bar 25
Oil Pressure Switch bar None 0,8
Anti Freezing Thermostat °C 3
Safety Valve bar None 24
Notes: 1 Also heat recovery, heat pump in the winter mode
2 YCAM-A models
510AZ31A
 035B40021-200 9-5

9.3 Operational Limits

YCAM All Models

60 75 90 120 150 210 240

Model
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

Water Outlet °C 5 15 5 15 5 15 5 15 5 15 5 15 5 15
Evaporator -10 15 -10 15 -10 15 -10 15 -10 15 -10 15 -10 15
Brine outlet °C
Water Outlet
Temperature Temperature
°C 3 8 3 8 3 8 3 8 3 8 3 8 3 8
Evaporator Spread
(Water) Flow Rate Water/Brine l/s 1 4,2 1,2 5,2 1,2 5,2 1,5 6,8 1,5 6,8 2,3 10 2,3 10
Pressure Drop Water/Brine kPa 7,5 to 85
Maximum Pressure
bar 10
Water/Brine Side
Air on Standard Unit °C 5 to 48 -10 to 48 -5 to 48
Temperature Units with
Condenser °C -20 to 48 -20 to 48 -20 to 48
Speed Control
Condenser Standard Unit Pa 0
(Air) Maximum
Units with
External Pa 0
Speed Control
Static
Pressure Units with High 100
Pa
Pressure Fans
Water outlet °C 35 to 50
Condenser
YCAM/R/P Temperature
HRC °C 3 to 10
Spread
Desuperheater YCAM/D Water outlet °C 40 to 70
Power Supply Voltage 400 V, 3 Ph, 50 Hz V 342 to 462
Recommended System Water Volume(1) l 600 750 970 1300 1500 1250 1500

300 360 400 450 525 600 700 800

Model
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

Evaporator Water Outlet °C 5 15 5 15 5 15 5 15 5 15 5 15 5 15 5 15

Water Outlet Brine outlet °C -10 15 -10 15 -10 15 -10 15 -10 15 -10 15 -10 15 -10 15
Temperature Temperature Spread °C 3 8 3 8 3 8 3 8 3 8 3 8 3 8 3 8
Evaporator
Flow Rate Water/Brine l/s 4 16 4 16 5,2 22 5,8 25 7 28 8 33 10 42 11 48
(Water)
Pressure Drop Water/Brine kPa 7,5 to 85
Maximum Pressure
bar 10
Water/Brine Side
Air on Standard Unit °C -10 to 48 -5 to 46 -10 to 46
Temperature Units with
Condenser °C -20 to 48 -20 to 46 -20 to 46
Speed Control
Condenser Standard Unit Pa 0
(Air) Maximum Units with
Pa 0
External Static Speed Control
Pressure Units with High
Pa 100
Pressure Fans
Condenser Water outlet °C 35 to 50
YCAM/R/P
HRC Temperature Spread °C 3 to 10
Desuperheater YCAM/D Water outlet °C 40 to 70
Power Supply Voltage 400 V, 3 Ph, 50 Hz V 342 to 462
Recommended System Water Volume(1) l 1350 1600 2050 2450 2850 3250 3900 4480
Note: Table shows minimum water/brine volume of the primary water system
510AZ30C
 9-6 035B40021-200

YCAM-A All Models

60 75 90 120 150 210 240

Model
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

Water Outlet °C 5 15 5 15 5 15 5 15 5 15 5 15 5 15
Evaporator -10 15 -10 15 -10 15 -10 15 -10 15 -10 15 -10 15
Brine outlet °C
Water Outlet
Temperature Temperature
°C 3 8 3 8 3 8 3 8 3 8 3 8 3 8
Evaporator Spread
(Water) Flow Rate Water/Brine l/s 1 4,2 1,2 5,2 1,2 5,2 1,5 6,8 1,5 6,8 2,3 10 2,3 10
Pressure Drop Water/Brine kPa 7,5 to 85
Maximum Pressure
bar 10
Water/Brine Side
Air on Standard Unit °C 5 to 48 -10 to 48 -5 to 48
Temperature Units with
Condenser °C -20 to 48 -20 to 48 -20 to 48
Speed Control
Condenser Standard Unit Pa 0
(Air) Maximum
Units with
External Pa 0
Speed Control
Static
Pressure Units with High 100
Pa
Pressure Fans
Water outlet °C 35 to 50
Condenser
YCAM-A/R/P Temperature
HRC °C 3 to 10
Spread
Desuperheater YCAM-A/D Water outlet °C 40 to 70
Power Supply Voltage 400 V, 3 Ph, 50 Hz V 342 to 462
Recommended System Water Volume(1) l 600 750 970 1300 1500 1250 1500

300 360 400 450 525

Model
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

Evaporator Water Outlet °C 5 15 5 15 5 15 5 15 5 15

Water Outlet Brine outlet °C -10 15 -10 15 -10 15 -10 15 -10 15
Temperature Temperature Spread °C 3 8 3 8 3 8 3 8 3 8
Evaporator
Flow Rate Water/Brine l/s 4 16 4 16 4 16 4 16 4 16
(Water)
Pressure Drop Water/Brine kPa 7,5 to 85
Maximum Pressure
bar 10
Water/Brine Side
Air on Standard Unit °C -10 to 48
Temperature Units with
Condenser °C -20 to 48
Speed Control
Condenser Standard Unit Pa 0
(Air) Maximum Units with
Pa 0
External Static Speed Control
Pressure Units with High
Pa 100
Pressure Fans
Condenser Water outlet °C 35 to 50
YCAM-A/R/P
HRC Temperature Spread °C 3 to 10
Desuperheater YCAM-A/D Water outlet °C 40 to 70
Power Supply Voltage 400 V, 3 Ph, 50 Hz V 342 to 462
Recommended System Water Volume(1) l 1350 1600 2050 2450 2850
Note: Table shows minimum water/brine volume of the primary water system
510BZ30D
 035B40021-200 9-7

YCAM-B All Models

60 75 90 120 150 210 240

Model
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

Water Outlet °C 6 15 6 15 6 15 6 15 6 15 6 15 6 15
Evaporator -5 15 -5 15 -5 15 -5 15 -5 15 -5 15 -5 15
Brine outlet °C
Water Outlet
Temperature Temperature
°C 3 8 3 8 3 8 3 8 3 8 3 8 3 8
Evaporator Spread
(Water) Flow Rate Water/Brine l/s 1 4,2 1,2 5,2 1,2 5,2 1,5 6,8 1,5 6,8 2,3 10 2,3 10
Pressure Drop Water/Brine kPa 7,5 to 85
Maximum Pressure
bar 10
Water/Brine Side
Air on Standard Unit °C 5 to 48 -10 to 48 -5 to 48
Temperature Units with
Condenser °C -20 to 48
Speed Control
Condenser Standard Unit Pa 0
(Air) Maximum
Units with
External Pa 0
Speed Control
Static
Pressure Units with High 100
Pa
Pressure Fans
Power Supply Voltage 400 V, 3 Ph, 50 Hz V 342 to 462
Recommended System Water Volume(1) l 600 750 970 1300 1500 1250 1500

300 360 400 450 525 600 700 800

Model
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.

Evaporator Water Outlet °C 6 15 6 15 5 15 5 15 5 15 5 15 5 15 5 15

Water Outlet Brine outlet °C -5 15 -5 15 -5 15 -5 15 -5 15 -5 15 -5 15 -5 15
Temperature Temperature Spread °C 3 8 3 8 3 8 3 8 3 8 3 8 3 8 3 8
Evaporator
Flow Rate Water/Brine l/s 4 16 4 16 5,2 22 5,8 25 7 28 8 33 10 42 11 48
(Water)
Pressure Drop Water/Brine kPa 7
Maximum Pressure
bar 10
Water/Brine Side
Air on Standard Unit °C -10 to 48 -5 to 46 -10 to 46
Temperature Units with
Condenser °C -20 to 48 -20 to 46 -20 to 46
Speed Control
Condenser Standard Unit Pa 0
(Air) Maximum Units with
Pa 0
External Static Speed Control
Pressure Units with High
Pa 100
Pressure Fans
Power Supply Voltage 400 V, 3 Ph, 50 Hz V 342 to 462
Recommended System Water Volume(1) l 1350 1600 2050 2450 2850 3250 3900 4480
Note: Table shows minimum water/brine volume of the primary water system
 9-8 035B40021-200

9.4 Physical Data

YCAM 60 to 240

Model 60 75 90 120 150 210 240

Type MS125S ZR 16 MS175S H2NG244 H2NG294 D6SH3500 D6SJ4000
Circuit 1 Theoretical
m3/h 29,5 35,6 40,8 76,4 88,3 107 127
Displacement
Type MS125S ZR 16 MS175S H2NG244 H2NG294 D6SH3500 D6SJ4000
Circuit 2 Theoretical 3
m /h 29,5 35,6 40,8 76,4 88,3 107 127
Displacement
Compressor Quantity 2 2 2 2 2 2 2
Number of Cylinders scroll scroll scroll 6 6 6 6
Revs. per Minute rpm 3000 3000 3000 3000 3000 1450 1450
Oil Charge per
l 3,8 4 6,6 7 7 7,4 7,7
Compressor
Number of Loading 100-50 100-50 100-50 100-50 100-50
100-83 100-83
Stages 50-33 50-33
Quantity 2 2 2 1 1 1 1
Type (Direct Expansion) EC-29 EC-38 EC-38 ED 95 ED 95 ED 135 ED 135
Number of Refrigerant 2 2 2 2 2 2 2
Evaporator Circuits
Water Volume per
l 13 17 17 28 28 33 33
Evaporator
Refrigerant Volume dm3 5,7 7,5 7,5 10,2 10,2 16,7 16,7

Air Cooled Face Area m2 2,6 2,6 2,6 5,6 5,6 8,3 8,3
Condenser Number of Rows 2 3 4 2 3 2 3
Fan Diameter mm 710 710 710 710 710 710 710
Number 2 2 2 4 4 6 6
Fans
Power Input at 890 rpm kW 0,9 0,9 0,9 0,9 0,9 0,9 0,9
Air Flow Rate m3/s 8 7 6 16 15 24 22
YCAM/R/P
Heat /R 2 Condensers Type B 25 x 30 V 25 x 50 B 45 x 30 CFL 110 CFL 145
Recovery /P 1 Condenser
Condenser Water Volume(1) l 1,5 2,4 2 7,23 9,4
Refrigerant Volume(1) dm3 1,5 2,4 2 20,5 22,9

Desuperheater YCAM/D Type B 25 x 24 B 25 x 34 CFL 42 CFL 50

Refrigerant Volume dm3 1,2 1,7 19,3 18,5
Refrigerant Charge R 22 kg 2x5 2 x 7,3 2 x 9,3 2 x 12 2 x 15 2 x 15 2 x 21
Operational Weight Aluminium Fins kg 695 800 840 1040 1080 1780 1890
Shipping Weight kg 680 780 820 1010 1050 1740 1850
Copper/Copper Coils kg 58 114 114 240 230 344 344

Additional YCAM /R kg 90 100 90 170 180 190 200

Weight YCAM /P kg 45 50 45 70 90 95 100
YCAM /D kg 20 20 25 36 40 40 50
Length mm 1540 1540 1540 2540 2540 4040 4040
Dimensions Width mm 2040 2040 2040 2040 2040 2040 2040
Height mm 1730 1730 1730 1730 1730 1730 1730
Note: (1) Per Condenser
 035B40021-200 9-9

YCAM 300 to 800

Model 300 360 400 450 525 600 700 800

Type D8SH5000 D8SJ6000 JH 43 JH 44 JH 63 JH 64 JH 83 JH 84
Circuit 1 Theoretical
m3/h 151 180 202 238 285 338 394 464
Displacement
Type D8SH5000 D8SJ6000 JH 43 JH 44 JH 63 JH 64 JH 83 JH 84
Circuit 2 Theoretical
m3/h 151 180 202 238 285 338 394 464
Displacement
Compressor
Quantity 2 2 2 2 2 2 2 2
Number of Cylinders 8 8 4 4 6 6 8 8
Revs. per Minute rpm 1450 1450 1450 1450 1450 1450 1450 1450
Oil Charge per Compressor l 7,7 7,7 11,4 11,4 11,4 11,4 11,4 11,4
100-75 100-75 100-75 100-75 100-78 100-78 100-75 100-75
Number of Loading Stages 50-25 50-25 50-25 50-25 50-28 50-28 50-25 50-25
Quantity 1 1 1 1 1 1 1 1
Type (Direct Expansion) ED 220 ED 220 ED 310 ED 360 ED 420 ED 470 ED 620 ED 720
Number of Refrigerant 2 2 2 2 2 2 2 2
Evaporator Circuits
Water Volume per
l 48 48 80 95 115 130 220 206
Evaporator
Refrigerant Volume dm3 27,4 27,4 38,9 44,8 52,9 60 80 92,3

Air Cooled Face Area m2 11 11 16 16 16 16 20 24,6

Condenser Number of Rows 2 3 2 3 3 4 4 4
Fan Diameter mm 710 710 800 800 800 800 800 800
Fans
Number 8 8 6 6 8 8 10 12
Power Input at 890 rpm kW 0,9 0,9 1,5 1,5 1,5 1,5 1,5 1,5
Air Flow Rate m3/s 32 30 35 34 44 43 53 64
YCAM/R/P
Heat /R 2 Condensers Type ACFC 150/183 ACFL 300/252 ACFL 300/360 ACFL 450/468
Recovery /P 1 Condenser
Condenser Water Volume(1) l 12,1 23,4 32,3 42,2
Refrigerant Volume(1) dm3 33,1 91,2 78,8 120

Desuperheater YCAM/D Type CFL 75 CFL 95 CFL 110 CFL 125 CFL 165
Refrigerant Volume dm3 23,4 21,9 20,5 24,8 23,5
Refrigerant Charge R 22 kg 2 x 21 2 x 30 2 x 34 2 x 40 2 x 45 2 x 50 2 x 60 2 x 80
Operational Weight Aluminium Fins kg 2430 2570 4500 4800 5200 5600 6640 7050
Shipping Weight kg 2380 2520 4400 4700 5100 5500 6450 6900
Copper/Copper Coils kg 258 389 700 700 700 736 700 700

Additional YCAM /R kg 250 250 600 800 800 800 660 660
Weight YCAM /P kg 115 125 200 400 400 400 400 400
YCAM /D kg 50 60 150 200 200 200 200 200
Length mm 5040 5040 4860 4860 4860 4860 6100 7100
Dimensions Width mm 2040 2040 2240 2240 2240 2240 2260 2260
Height mm 1730 1730 2225 2225 2225 2225 2250 2250
510AZ50D

Note: (1) Per Condenser

 9-10 035B40021-200

YCAM-A 60 to 240

Model 60 75 90 120 150 210 240

Type MSE185S D4DH150X D4DJ200X D6DH200X D6DJ300X D8DH500X D8DJ600X
Circuit 1 Theoretical
m3/h 40,8 70,8 84,7 106 127 151 181
Displacement
Type MSE185S D4DH150X D4DJ200X D6DH200X D6DJ300X D8DH500X D8DJ600X
Circuit 2 Theoretical 3
m /h 40,8 70,8 84,7 106 127 151 181
Displacement
Compressor Quantity 2 2 2 2 2 2 2
Number of Cylinders scroll 4 4 6 6 8 8
Revs. per Minute rpm 3000 1450 1450 1450 1450 1450 1450
Oil Charge per
l 6,6 3,6 4 4,3 7,4 7,7 7,7
Compressor
Number of Loading 100-50 100-50 100-50 100-50 100-50
100-83 100-83
Stages 50-33 50-33
Quantity 2 2 2 1 1 1 1
Type (Direct Expansion) EC-29 EC-38 EC-38 ED 95 ED 95 ED 135 ED 135
Number of Refrigerant 2 2 2 2 2 2 2
Evaporator Circuits
Water Volume per
l 13 17 17 28 28 33 33
Evaporator
Refrigerant Volume dm3 5,7 7,5 7,5 10,2 10,2 16,7 16,7

Air Cooled Face Area m2 2,6 2,6 2,6 5,6 5,6 8,3 8,3
Condenser Number of Rows 2 3 4 2 3 2 3
Fan Diameter mm 710 710 710 710 710 710 710
Number 2 2 2 4 4 6 6
Fans
Power Input at 890 rpm kW 0,9 0,9 0,9 0,9 0,9 0,9 0,9
Air Flow Rate m3/s 8 7 6 16 15 24 22
YCAM-A/R/P
Heat /R 2 Condensers Type B 25 x 30 V 25 x 50 B 45 x 30 CFL 110 CFL 145
Recovery /P 1 Condenser
Condenser Water Volume(1) l 1,5 2,4 2 7,23 9,4
Refrigerant Volume(1) dm3 1,4 2,3 2,6 20,5 22,9

Desuperheater YCAM-A/D Type B 25 x 24 B 25 x 34 CFL 42 CFL 50

Refrigerant Volume dm3 1,2 1,7 19,3 18,5
Refrigerant Charge R 134a kg 2x5 2 x 7,3 2 x 9,3 2 x 12 2 x 15 2 x 15 2 x 21
Operational Weight Aluminium Fins kg 816 1060 1100 1232 1316 2004 2114
Shipping Weight kg 796 1040 1070 1192 1286 1944 2064
Copper/Copper Coils kg 58 114 114 240 230 344 344

Additional YCAM-A /R kg 90 100 90 170 180 190 200

Weight YCAM-A /P kg 45 50 45 70 90 95 100
YCAM-A /D kg 20 20 25 36 40 40 50
Length mm 1540 1540 1540 2540 2540 4040 4040
Dimensions Width mm 2040 2040 2040 2040 2040 2040 2040
Height mm 1730 1730 1730 1730 1730 1730 1730
Note: (1) Per Condenser
 035B40021-200 9-11

YCAM-A 300 to 525

Model 300 360 400 450 525

Type L180 F-258 M300 M340 M390
Circuit 1 Theoretical
m3/h 210 284 348 406 464
Displacement
Type L180 F-258 M300 M340 M390
Circuit 2 Theoretical 3
m /h 210 284 348 406 464
Displacement
Compressor
Quantity 2 2 2 2 2
Number of Cylinders 8 7 6 7 8
Revs. per Minute rpm 1450 1450 1450 1450 1450
Oil Charge per Compressor l 7,5 23 20 20 20
100-75 100-75 100-75 100-75 100-78
Number of Loading Stages 50-25 50-25 50-25 50-25 50-28
Quantity 1 1 1 1 1
Type (Direct Expansion) ED 220 ED 220 ED 310 ED 360 ED 420
Number of Refrigerant 2 2 2 2 2
Evaporator Circuits
Water Volume per
l 48 48 80 95 115
Evaporator
Refrigerant Volume dm3 27,4 27,4 38,9 44,8 52,9

Air Cooled Face Area m2 11 11 16 16 16

Condenser Number of Rows 2 3 2 3 3
Fan Diameter mm 710 800 800 800 800
Fans
Number 8 6 6 6 8
Power Input at 890 rpm kW 0,9 1,5 1,5 1,5 1,5
Air Flow Rate m3/s 32 35 35 34 44
YCAM-A/R/P
Heat /R 2 Condensers Type ACFC 150/183 ACFL 300/252 ACFL 300/360
Recovery /P 1 Condenser
Condenser Water Volume(1) l 12,1 23,4 32,3
Refrigerant Volume dm3 33,1 91,2 78,8

Desuperheater YCAM-A/D Type CFL 75 CFL 95 CFL 110

Refrigerant Volume dm3 23,4 21,9 20,5
Refrigerant Charge R 134a kg 2 x 21 2 x 30 2 x 34 2 x 40 2 x 45
Operational Weight Aluminium Fins kg 2430 5380 5650 5700 5880
Shipping Weight kg 2360 5280 5550 5600 5780
Copper/Copper Coils kg 258 389 700 700 700

Additional YCAM-A /R kg 250 250 600 800 800

Weight YCAM-A /P kg 115 125 200 400 400
YCAM-A /D kg 50 60 150 200 200
Length mm 5040 4860 4860 4860 4860
Dimensions Width mm 2040 2240 2240 2240 2240
Height mm 1730 2225 2225 2225 2225
Note: 1 Per Condenser
 9-12 035B40021-200

YCAM-B 60 to 240

Model 60 75 90 120 150 210 240

Type MSZ125S ZR 16 MSZ175S H7NG244 H7NG294 D6SH350X D6SH400X
Circuit 1 Theoretical
m3/h 29,5 35,6 40,8 76,4 88,3 107 127
Displacement
Type MSZ125S ZR 16 MSZ175S H7NG244 H7NG294 D6SH350X D6SH400X
Circuit 2 Theoretical
m3/h 29,5 35,6 40,8 76,4 88,3 107 127
Displacement
Compressor Quantity 2 2 2 2 2 2 2
Number of Cylinders scroll scroll scroll 6 6 6 6
Revs. per Minute rpm 3000 3000 3000 3000 3000 1450 1450
Oil Charge per
l 3,8 4 6,6 7 7 4,3 7,4
Compressor
Number of Loading 100-50 100-50 100-50 100-50 100-50
100-83 100-83
Stages 50-33 50-33
Quantity 2 2 2 1 1 1 1
Type (Direct Expansion) EC-29 EC-38 EC-38 ED 95 ED 95 ED 135 ED 135
Number of Refrigerant 2 2 2 2 2 2 2
Evaporator Circuits
Water Volume per
l 13 17 17 28 28 33 33
Evaporator
Refrigerant Volume dm3 5,7 7,5 7,5 10,2 10,2 16,7 16,7

Air Cooled Face Area m2 2,6 2,6 2,6 5,6 5,6 8,3 8,3
Condenser Number of Rows 2 3 4 2 3 2 3
Fan Diameter mm 710 710 710 710 710 710 710
Number 2 2 2 4 4 6 6
Fans
Power Input at 890 rpm kW 0,9 0,9 0,9 0,9 0,9 0,9 0,9
Air Flow Rate m3/s 8 7 6 16 15 24 22
Refrigerant Charge R 407C kg 2x5 2 x 6,5 2 x 10,5 2 x 10 2 x 12 2 x 15 2 x 21
Operational Weight Aluminium Fins kg 696 800 840 1040 1080 1780 1890
Shipping Weight kg 680 780 820 1010 1050 1740 1850
Additional 58 114 114 240 230 344 344
Copper/Copper Coils kg
Weight
Length mm 1540 1540 1540 2540 2540 4040 4040
Dimensions Width mm 2040 2040 2040 2040 2040 2040 2040
Height mm 1730 1730 1730 1730 1730 1730 1730

Note: 1Per condenser

 035B40021-200 9-13

YCAM-B 300 to 800

Model 300 360 400 450 525 600 700 800

Type D8SH5000 D8SJ6000 JH 43 JH 44 JH 63 JH 64 JH 83 JH 84
Circuit 1 Theoretical
m3/h 151 180 202 238 285 338 394 464
Displacement
Type D8SH5000 D8SJ6000 JH 43 JH 44 JH 63 JH 64 JH 83 JH 84
Circuit 2 Theoretical
m3/h 151 180 202 238 285 338 394 464
Displacement
Compressor
Quantity 2 2 2 2 2 2 2 2
Number of Cylinders 8 8 4 4 6 6 8 8
Revs. per Minute rpm 1450 1450 1450 1450 1450 1450 1450 1450
Oil Charge per Compressor l 7,7 7,7 11,4 11,4 11,4 11,4 11,4 11,4
100-75 100-75 100-75 100-75 100-78 100-78 100-75 100-75
Number of Loading Stages 50-25 50-25 50-25 50-25 50-28 50-28 50-25 50-25
Quantity 1 1 1 1 1 1 1 1
Type (Direct Expansion) ED 220 ED 220 ED 310 ED 360 ED 420 ED 470 ED 620 ED 720
Number of Refrigerant 2 2 2 2 2 2 2 2
Evaporator Circuits
Water Volume per
l 48 48 80 95 115 130 220 206
Evaporator
Refrigerant Volume dm3 27,4 27,4 38,9 44,8 52,9 60 80 92,3

Air Cooled Face Area m2 11 11 16 16 16 16 20 24,6

Condenser Number of Rows 2 3 2 3 3 4 4 4
Fan Diameter mm 710 710 800 800 800 800 800 800
Number 8 8 6 6 8 8 10 12
Fans
Power Input at 890 rpm kW 0,9 0,9 1,5 1,5 1,5 1,5 1,5 1,5
Air Flow Rate m3/s 32 30 35 34 44 43 53 64
Refrigerant Charge R407C kg 2 x 21 2 x 30 2 x 32 2 x 40 2 x 45 2 x 50 2 x 60 2 x 80
Operational Weight Aluminium Fins kg 2430 2570 4500 4800 5200 5600 6640 7050
Shipping Weight kg 2380 2520 4400 4700 5100 5500 6450 6900
Copper/Copper Coils kg 258 389 700 700 700 736 700 700

Additional YCAM /R kg 250 250 600 800 800 800 660 660
Weight YCAM /P kg 115 125 200 400 400 400 400 400
YCAM /D kg 50 60 150 200 200 200 200 200
Length mm 5040 5040 4860 4860 4860 4860 6100 7100
Dimensions Width mm 2040 2040 2240 2240 2240 2240 2260 2260
Height mm 1730 1730 2225 2225 2225 2225 2250 2250
510AZ50D

Note:1Per condenser
 9-14 035B40021-200

9.5 Total Unit Electrical Data

YCAM All Models

Model 60 75 90 120 150 210 240 300 360 400 450 525 600 700 800
Current Nominal(1) 34 42 48 72 86 116 136 156 184 183 221 257 315 361 433
Input (2)
38 50 56 88 104 138 160 190 218 213 269 309 385 425 505
(A) Maximum
(1)
Power Nominal 19 24 26 41 47 59 69 82 96 105 127 144 176 197 244
Input (2)
25 31 33 54 62 77 87 101 119 123 153 176 216 239 284
(kW) Maximum
Maximum Starting 125 156 183 248 283 236 269 353 417 413 553 648 789 812 1030
Current (A)
Notes (1) Nominal conditions 7oC chilled water outlet temperature, 35oC ambient temperature
(2) Maximum condition at 14oC chilled water outlet temperature, 45oC ambient temperature
Table applicable to units with standard fans
510AZ60C

9.6 Compressor Electrical Data

YCAM-A All Models

Model 60 75 90 120 150 210 240 300 360 400 450 525
Current Nominal(1) 37 45 55 69 83 113 140 128 175 203 247 273
Input
(A) Maximum(2) 44 54 67 83 101 132 161 160 229 257 317 347
(1)
Power Nominal 20 24 31 39 48 53 65 71 95 114 135 152
Input (2)
25 31 40 51 61 69 83 94 119 145 172 194
(kW) Maximum
Maximum Starting 139 161 187 203 259 322 386 340 424 438 575 590
Current (A)
Notes (1) Nominal conditions 7oC chilled water outlet temperature, 35oC ambient temperature
(2) Maximum condition at 14oC chilled water outlet temperature, 45oC ambient temperature
Table applicable to units with standard fans
510BZ60C

YCAM-B All Models

Model 60 75 90 120 150 210 240 300 360 400 450 525 600 700 800
Current Nominal(1) 34 42 48 72 86 116 136 156 184 183 221 257 315 361 433
Input (2)
38 50 56 88 104 138 160 190 218 213 269 309 385 425 505
(A) Maximum
(1)
Power Nominal 19 24 26 41 47 59 69 82 96 105 127 144 176 197 244
Input (2)
25 31 33 54 62 77 87 101 119 123 153 176 216 239 284
(kW) Maximum
Maximum Starting 125 156 183 248 283 236 269 353 417 413 553 648 789 812 1030
Current (A)
o o
Notes (1) Nominal conditions 7 C chilled water outlet temperature, 35 C ambient temperature
(2) Maximum condition at 14oC chilled water outlet temperature, 45oC ambient temperature
Table applicable to units with standard fans
510AZ60C
 035B40021-200 9-15

YCAM All Models

Power Input Power Input

Current per Current per Starting
Voltage(5) per (1) per (2) Fuse
Model System Compressor (1) Compressor (2) Compressor Current(3)
(V) Compressor Compressor Size(4)
(A) (A) (A)
(kW) (kW)
60 1+2 MS125 400 9 15 11 17 104 63
75 1+2 ZR16 400 11 19 14 23 129 63
90 1+2 MS175 400 12 22 15 26 153 80
120 1+2 H2NG244 400 19 32 24 40 200 100
150 1+2 H2NG294 400 22 39 28 48 227 120
210 1+2 D6SH3500 400 27 52 34 63 161 200
240 1+2 D6SJ4000 400 32 62 39 74 183 200
300 1+2 D8SH5000 400 38 70 47 87 250 250
360 1+2 D8SJ6000 400 45 84 56 101 300 250
400 1+2 JH43-M 400 48 83 57 98 298 250
450 1+2 JH44-P 400 59 102 72 126 410 315
525 1+2 JH63-Q 400 66 117 82 143 482 315
600 1+2 JH64-S 400 82 146 102 181 585 400
700 1+2 JH83-S 400 91 166 112 198 585 500
800 1+2 JH84-T 400 113 199 133 235 760 500
Notes: 1 Nominal conditions at 7oC chilled water outlet temperature, 35oC ambient temperature
2 Maximum condition at 14oC chilled water outlet temperature, 45oC ambient temperature
3 Compressors 60 to 150 DOL Starting, 210 to 800 Part Winding
4 Fuse sizes stated are maximum values, smaller sizes may be used if applicable
5 Minimum allowable supply voltage 342 Volts
510AZ60C
 9-16 035B40021-200

YCAM-A All Models

Power Input Power Input

Current per Current per Starting Fuse
Compressor Voltage(5) per (1) per (2)
Model System (1) Compressor (2) Compressor Current(3) Size
(V) Compressor Compressor (A) (4)
(A) (A)
(kW) (kW)
60 1+2 MSE185 400 9 16 11 20 115 63
75 1+2 D4DH150X 400 11 21 14 25 132 63
90 1+2 D4DJ200X 400 15 26 18 31 151 80
120 1+2 D6DH200X 400 18 30 22 38 151 100
150 1+2 D6DJ300X 400 22 38 28 47 205 120
210 1+2 D8DH500X 400 24 51 30 60 250 200
240 1+2 D8DJ600X 400 30 64 37 75 300 200
300 1+2 L180 400 32 56 41 72 252 200
360 1+2 F258 400 43 79 55 106 301 250
400 1+2 M300 400 53 93 68 120 301 315
450 1+2 M340 400 61 112 80 147 405 400
525 1+2 M390 400 70 125 91 162 405 400
Notes: 1 Nominal conditions at 7oC chilled water outlet temperature, 35oC ambient temperature
2 Maximum condition at 14oC chilled water outlet temperature, 45oC ambient temperature
3 Compressors 60 to 150 DOL Starting, 210 to 525 Part Winding
4 Fuse sizes stated are maximum values, smaller sizes may be used if applicable
5 Minimum allowable supply voltage 342 Volts
510BZ60C

YCAM-B All Models

Power Input Power Input

Current per Current per Starting Fuse
Compressor Voltage(5) per (1) per (2)
Model System (1) Compressor (2) Compressor Current(3) Size
(V) Compressor Compressor (A) (4)
(A) (A)
(kW) (kW)
60 1+2 MSZ125 400 9 15 11 17 104 63
75 1+2 ZR16 400 11 19 14 23 129 63
90 1+2 MSZ175 400 12 22 15 26 153 80
120 1+2 H7NG244 400 19 32 24 40 200 100
150 1+2 H7NG294 400 22 39 28 48 227 120
210 1+2 D6SH350X 400 27 52 34 63 161 200
240 1+2 D6SJ400X 400 32 62 39 74 183 200
300 1+2 D8SH500X 400 38 70 47 87 250 250
360 1+2 D8SJ600X 400 45 84 56 101 300 250
400 1+2 JH43-M 400 48 83 57 98 298 250
450 1+2 JH44-P 400 59 102 72 126 410 315
525 1+2 JH63-Q 400 66 117 82 143 482 315
600 1+2 JH64-S 400 82 146 102 181 585 400
700 1+2 JH83-S 400 91 166 112 198 585 500
800 1+2 JH84-T 400 113 199 133 235 760 500
Notes: 1 Nominal conditions at 7oC chilled water outlet temperature, 35oC ambient temperature
2 Maximum condition at 14oC chilled water outlet temperature, 45oC ambient temperature
3 Compressors 60 to 150 DOL Starting, 210 to 360 Part Winding
4 Fuse sizes stated are maximum values, smaller sizes may be used if applicable
5 Minimum allowable supply voltage 342 Volts
510CZ60C
 035B40021-200 9-17

9.7 Fan Electrical Data

YCAM All Models

Standard fans High Pressure Fans

Model Nominal Power Max. Running Max. Starting Nominal Power Max. Running Max. Starting
(kW) Current (A) Current (A) (kW) Current (A) Current (A)
YCAM 60-360 0,9 1,95 5,9 1,8 3,4 7,6
YCAM 400-800 1,5 2,9 8,8 4,7 8,7 50
510AZ60C

YCAM-A All Models

Standard fans High Pressure Fans

Model Nominal Power Max. Running Max. Starting Nominal Power Max. Running Max. Starting
(kW) Current (A) Current (A) (kW) Current (A) Current (A)
YCAM-A 60-300 0,9 1,95 5,9 1,8 3,4 7,6
YCAM-A 360-525 1,5 2,9 8,8 4,7 8,7 50
510BZ60C.XLS

YCAM-B All Models

Standard fans High Pressure Fans

Model Nominal Power Max. Running Max. Starting Nominal Power Max. Running Max. Starting
(kW) Current (A) Current (A) (kW) Current (A) Current (A)
YCAM-B 60-360 0,9 1,95 5,9 1,8 3,4 7,6
YCAM-B 400-800 1,5 2,9 8,8 4,7 8,7 50
510CZ60C
 9-18 035B40021-200

9.8 Sound Power Levels

YCAM All Models

Octave Band (Hz) Total

Model
125 250 500 1000 2000 4000 8000 dB(A)
(1) 86 89 89 82 80 67 64 89
60
(2) 74 75 76 75 71 65 61 78
(1) 86 89 89 84 80 74 65 89
75
(2) 74 74 76 75 71 66 62 78
(1) 87 88 89 84 81 74 65 89
90
(2) 75 76 79 74 72 66 62 79
(1) 88 90 91 89 84 76 68 92
120
(2) 76 77 79 77 72 64 67 80
(1) 89 91 92 88 84 76 69 92
150
(2) 76 79 81 77 72 65 57 81
(1) 90 92 94 90 86 75 69 94
210
(2) 78 79 81 78 76 67 57 82
(1) 91 92 94 90 85 80 70 94
240
(2) 78 79 81 79 75 68 58 83
(1) 92 95 96 91 88 79 70 96
300
(2) 78 81 83 80 76 69 59 84
(1) 91 93 96 92 84 80 71 96
360
(2) 80 83 84 81 76 70 60 85
(1) 93 96 97 94 85 78 73 97
400
(2) 83 87 89 85 76 67 67 89
(1) 93 96 97 94 85 78 73 97
450
(2) 86 88 90 87 74 67 67 90
(1) 96 98 99 95 86 79 74 99
525
(2) 87 89 91 88 75 68 68 91
(1) 94 97 99 95 88 81 75 99
600
(2) 87 89 92 88 80 77 70 92
(1) 96 98 100 97 88 81 75 100
700
(2) 87 91 93 90 78 72 68 93
(1) 97 99 101 98 89 82 76 101
800
(2) 88 91 94 90 80 74 71 94
Notes: Reference data with machine operating at nominal condition 12/7°C chilled water
1 >38°C ambient YCAM (Standard Version)
2 <25°C ambient YCAM/Q (Quiet Version)
Tolerance +/-2dB(A)
SOUND2A
 035B40021-200 9-19

YCAM-A All Models

Octave Band (Hz) Total

Model
125 250 500 1000 2000 4000 8000 dB(A)
(1) 86 89 91 82 80 67 64 90
60
(2) 74 77 80 78 71 65 61 81
(1) 86 89 90 84 80 74 65 90
75
(2) 74 78 80 77 71 66 62 81
(1) 87 88 90 84 81 74 65 90
90
(2) 75 79 82 76 73 67 62 82
(1) 88 91 92 89 84 76 68 93
120
(2) 77 82 85 80 74 64 67 85
(1) 89 92 95 90 85 76 69 95
150
(2) 76 82 87 83 77 65 57 87
(1) 90 93 95 90 86 75 69 95
210
(2) 78 81 87 83 77 67 57 87
(1) 91 92 95 90 85 80 70 95
240
(2) 78 85 88 84 77 69 58 88
(1) 92 96 97 91 88 79 70 97
300
(2) 78 87 92 85 77 69 59 90
(1) 91 95 99 93 84 80 71 98
360
(2) 80 87 94 84 77 70 60 92
(1) 93 96 98 94 86 78 73 98
400
(2) 83 91 94 87 77 67 67 93
(1) 93 96 98 94 86 78 73 98
450
(2) 86 90 94 88 74 67 67 93
(1) 96 99 101 95 86 79 74 100
525
(2) 87 93 95 89 75 68 68 94
Notes: Reference data with machine operating at nominal condition 12/7°C chilled water
1 >38°C ambient YCAM-A (Standard Version)
2 <25°C ambient YCAM-A/Q (Quiet Version)
Tolerance +/-2dB(A)
SOUND2
 9-20 035B40021-200

YCAM-B All Models

OCTAVE BAND (Hz) TOTAL

MODEL 125 250 500 1000 2000 4000 8000 dB(A)
60 (1) 86 89 91 83 80 67 64 90
(2) 74 75 80 76 71 65 61 80
75 (1) 86 89 90 84 80 74 65 90
(2) 74 74 79 77 71 66 62 80
90 (1) 87 88 90 84 81 74 65 90
(2) 75 78 81 76 72 66 62 81
120 (1) 88 90 92 89 84 76 68 93
(2) 76 80 81 79 72 64 67 82
150 (1) 89 91 93 88 84 76 69 93
(2) 76 81 84 79 72 65 57 83
210 (1) 90 92 95 91 86 75 69 95
(2) 78 81 85 81 77 67 57 85
240 (1) 91 93 95 92 84 80 70 95
(2) 78 81 86 82 76 69 59 86
300 (1) 92 95 97 91 88 79 70 97
(2) 78 84 86 85 76 69 59 87
360 (1) 91 95 96 94 84 80 71 97
(2) 80 84 87 85 76 70 60 88
400 (1) 93 96 98 94 85 78 73 98
(2) 83 88 90 89 76 67 67 91
450 (1) 93 96 98 94 85 78 73 98
(2) 86 88 91 90 74 67 67 92
525 (1) 96 98 100 96 86 79 74 100
(2) 87 90 92 90 78 68 68 93
600 (1) 94 97 100 96 88 81 75 100
(2) 87 91 93 90 85 77 70 94
700 (1) 96 98 101 97 88 81 75 101
(2) 87 92 95 92 78 72 68 95
800 (1) 97 99 102 98 89 82 76 102
(2) 88 92 95 92 88 74 71 96
Notes:
(a) Reference data with machine operating at nominal condition 12/7°C chilled water:
>38°C (1) standard version
<25°C (2) quiet version
(b) Tolerance +/-2dB(A)
(c) *TOTAL represents units installed with high pressure fans. Please note
quiet version units with high pressure fans are not considered quiet version at that point.
 035B40021-200 9-21

9.9 Dimension, Weight and Isolator Data

YCAM All Models

Model 60 75 90 120 150 210 240 300 360 400 450 525 600 700 800
Dim. Dimensions (mm)
X 690 690 700 1140 1120 1680 1670 2060 2060 1980 1980 1970 1990 2680 3030
Y 140 140 140 140 140 140 140 140 140 232 232 232 232 235 235
A 1260 1260 1260 2260 2260 790 790 790 790 783 783 783 783 1179 1179
B 1468 1468 1468 1468 2342 2342 2342 2342 1663 1850
C 1500 1500 1710 1710 1277 1277 1277 1277 1440 2106
D 790 790 1350 1500
Z 1930 1930 1930 1930 1930 1930 1930 1930 1930 2090 2090 2090 2090 2090 2090
Overall Weight (kg)
696 800 840 1040 1080 1780 1890 2430 2570 4500 4800 5200 5600 6640 7050
Pos. Weight Distribution (kg)
1 and 2 195 225 235 290 305 175 195 245 260 585 636 725 776 720 800
3 and 4 153 175 185 230 235 310 320 365 385 762 805 832 880 830 835
5 and 6 265 280 265 280 496 515 567 631 740 770
7 and 8 140 150 220 230 407 444 476 513 555 600
9 and 10 120 130 475 520
Pos. Spring Isolators (Type)
1 and 2 5-P-AC 5-P-BA 5-P-BA 5-P-BC 5-P-BC 5-P-AB 5-P-AB 5-P-BB 5-P-BB 4C-2B-2A 8/6C-2B 4D-4B 4D-2B 8/6D-2A 8/6D-2A

3 and 4 5-P-AA 5-P-AC 5-P-AC 5-P-BA 5-P-BA 5-P-BD 5-P-CA 5-P-CA 5-P-CB 4D-4B 8/6D-2A 6D-2B 6D-2B 6D-2A 6D-2A

5 and 6 5-P-BA 5-P-BA 5-P-BC 5-P-BC 8/4C-4B 8/4C-4B 4C-4B 4C/4B 4D/4B 4D/4B

7 and 8 5-P-AB 5-P-AB 5-P-BA 5-P-BA 8/6A-2D 8/6A-2D 4C-2B-2A 4C-2B-2A 4C-4B 4C/4B

9 and 10 5-P-AO 5-P-AO 4C-2B-2A 4C-2B-2A

510AZ80B
 9-22 035B40021-200

YCAM-A All Models

Model 60 75 90 120 150 210 240 300 360 400 450 525
Dim. Dimensions (mm)
X 710 710 710 1160 1150 1550 1550 2060 1860 1880 1890 1940
Y 140 140 140 140 140 140 140 140 140 232 232 232
A 1260 1260 1260 2260 2260 790 790 790 790 783 783 783
B 1468 1468 1468 2342 2342 2342 2342
C 1500 1500 1710 1277 1277 1277 1277
D 790
Z 1930 1930 1930 1930 1930 1930 1930 1930 2090 2090 2090 2090
Overall Weight (kg)
816 1060 1100 1232 1316 2004 2114 2430 5380 5650 5700 5880
Pos. Weight Distribution (kg)
1 and 2 225 290 300 338 364 231 251 245 619 668 870 860
3 and 4 183 240 250 278 294 366 376 365 667 667 890 896
5 and 6 265 280 265 540 580 580 625
7 and 8 140 150 220 464 490 510 540
9 and 10 120
Pos. Spring Isolators (Type)
1 and 2 5-BA 5-BC 5-BC 5-BD 5-CA 5-BB 5-BB 5-BB 8-6D-2A 8-6D-2A 8-6D-2B 8-6D-2B

3 and 4 5-AC 5-BA 5-BA 5-BC 5-BC 5-CA 5-CA 5-CA 8-6D-2B 8-6D-2B 8-6D-2B 8-6D-2B

5 and 6 5-BB 5-BB 5-BC 8-4C-4B 8-6C-2A 8-6C-2A 8-6C-2B

7 and 8 5-AB 5-AB 5-BA 8-6B-2C 8-6B-2C 8-4C-2B-2A 8-4C-4B

9 and 10 5-AD
510AZ80A
 035B40021-200 9-23

YCAM-B All Models

Model 60 75 90 120 150 210 240 300 360 400 450 525 600 700 800
Dim. Dimensions (mm)
X 690 690 700 1140 1120 1680 1670 2060 2060 1980 1980 1970 1990 2680 3030
Y 140 140 140 140 140 140 140 140 140 232 232 232 232 235 235
A 1260 1260 1260 2260 2260 790 790 790 790 783 783 783 783 1179 1179
B 1468 1468 1468 1468 2342 2342 2342 2342 1663 1850
C 1500 1500 1710 1710 1277 1277 1277 1277 1440 2106
D 790 790 1350 1500
Z 1930 1930 1930 1930 1930 1930 1930 1930 1930 2090 2090 2090 2090 2090 2090
Overall Weight (kg)
696 800 840 1040 1080 1780 1890 2430 2570 4500 4800 5200 5600 6640 7050
Pos. Weight Distribution (kg)
1 and 2 195 225 235 290 305 175 195 245 260 585 636 725 776 720 800
3 and 4 153 175 185 230 235 310 320 365 385 762 805 832 880 830 835
5 and 6 265 280 265 280 496 515 567 631 740 770
7 and 8 140 150 220 230 407 444 476 513 555 600
9 and 10 120 130 475 520
Pos. Spring Isolators (Type)
1 and 2 5-P-AC 5-P-BA 5-P-BA 5-P-BC 5-P-BC 5-P-AB 5-P-AB 5-P-BB 5-P-BB 4C-2B-2A 8/6C-2B 4D-4B 4D-2B 8/6D-2A 8/6D-2A

3 and 4 5-P-AA 5-P-AC 5-P-AC 5-P-BA 5-P-BA 5-P-BD 5-P-CA 5-P-CA 5-P-CB 4D-4B 8/6D-2A 6D-2B 6D-2B 6D-2A 6D-2A

5 and 6 5-P-BA 5-P-BA 5-P-BC 5-P-BC 8/4C-4B 8/4C-4B 4C-4B 4C/4B 4D/4B 4D/4B

7 and 8 5-P-AB 5-P-AB 5-P-BA 5-P-BA 8/6A-2D 8/6A-2D 4C-2B-2A 4C-2B-2A 4C-4B 4C/4B

9 and 10 5-P-AO 5-P-AO 4C-2B-2A 4C-2B-2A

510AZ80B
 9-24 035B40021-200

9.10 Piping and Instrumentation Diagrams

YCAM, YCAM-A and YCAM-B Models 60 to 90

 035B40021-200 9-25

YCAM, YCAM-A and YCAM-B Models 120 to 150

 9-26 035B40021-200

YCAM, YCAM-A and YCAM-B Models 210 to 240

 035B40021-200 9-27

YCAM, YCAM-A and YCAM-B Models 300 to 360

 9-28 035B40021-200

YCAM, YCAM-A and YCAM-B Models 400 to 450

 035B40021-200 9-29

YCAM-A Model 525, YCAM and YCAM-B Models 525 to 800

 9-30 035B40021-200

9.11 General Arrangements

YCAM, YCAM-A and YCAM-B Models 60 to 90

 035B40021-200 9-31

YCAM, YCAM-A and YCAM-B Models 120 to 150

 9-32 035B40021-200

YCAM, YCAM-A and YCAM-B Models 210 to 240

 035B40021-200 9-33

YCAM, YCAM-A, YCAM-B Model 300 and YCAM, YCAM-B Model 360
 9-34 035B40021-200

YCAM-A Model 360 and YCAM, YCAM-A and YCAM-B Models 400 to 450
 035B40021-200 9-35

YCAM-A Model 525 and YCAM, YCAM-B Models 525 to 600

 9-36 035B40021-200

YCAM and YCAM-B Model 700

 035B40021-200 9-37

YCAM and YCAM-B Model 800

9-38 035B40021-200

Page Left Intentionally Blank

 ICOM-GB-69046720 10-1

10 SPARE PARTS

10.1 Recommended Spares

The table below lists the recommended spares for one unit for 2 years.

Component Qty.

HP Switch 1

LP Switch 1

Differential Oil Pressure Switch 1

Gas Filter 2

Thermostatic Valve 1

Auxiliary Relays 2

Fan Fuses 6

Compressor Fuses 6

Auxiliary Fuses 6

Compressor Contactor 1

Fan Contactor 1

Power Contactor 1

Sensor L4000 1

Sensor SS 100 1

Pressure Transducer 1

EEPROM 1

Electronic Board 1

Keyboard 1

Flat Cable 1

10.2 Recommended Compressor Oils

The table below lists the recommended oil type for each unit.

Model Oil Type Brand

YCAM 60 and 90 300S CAN 300

YCAM 75 and 210 to 360 3GS Wiltco Suniso

YCAM 120 and 150 1501 Shrieve Zerol

YCAM 400 to 800 York ABC

YCAM-A 60 300SE CAN 300

YCAM-A 75 to 240 22A Mobile Arctic

YCAM-A 300 and 360 325 ICI Emkerate

YCAM-A 400 to 525 685 ICI Emkerate

YCAM-B 60 and 90 300SZ CAN 300

YCAM-B 75 and 120 to 360 22A Mobile Arctic

YCAM-B 400 TO 800 685 ICI Emkerate

 10-2 ICOM-GB-69046720

10.3 Associated Diagrams

The table below lists the wiring diagrams for each unit.

Wiring Wiring Wiring Wiring

Model Model Model Model
Diagram Diagram Diagram Diagram

YCAM 60
690508982 YCAM/P 60 690509100 YCAM/R 60 690509107 YCAM/D 60 Contact York
YCAM-B 60

YCAM 75
690508987 YCAM/P 75 690509101 YCAM/R 75 690509108 YCAM/D 75 Contact York
YCAM-B 75

YCAM 90
690508990 YCAM/P 90 690509102 YCAM/R 90 690509109 YCAM/D 90 Contact York
YCAM-B 90

YCAM 120
690508992 YCAM/P 120 690509103 YCAM/R 120 690509110 YCAM/D 120 Contact York
YCAM-B 120

YCAM 150
690508996 YCAM/P 150 690509104 YCAM/R 150 690509111 YCAM/D 150 Contact York
YCAM-B 150

YCAM 210
690509004 YCAM/P 210 690509105 YCAM/R 210 690509112 YCAM/D 210 Contact York
YCAM-B 210

YCAM 240
690509004 YCAM/P 240 690509105 YCAM/R 240 690509112 YCAM/D 240 Contact York
YCAM-B 240

YCAM 300
690509012 YCAM/P 300 690509106 YCAM/R 300 690509113 YCAM/D 300 Contact York
YCAM-B 300

YCAM 360
690509012 YCAM/P 360 690509106 YCAM/R 360 690509113 YCAM/D 360 Contact York
YCAM-B 360

YCAM 400
690509070 YCAM/P 400 690509145 YCAM/R 400 035B60009-002 YCAM/D 400 Contact York
YCAM-B 400

YCAM 450
690509070 YCAM/P 450 690509145 YCAM/R 450 035B60009-002 YCAM/D 450 Contact York
YCAM-B 450

YCAM 525
690509072 YCAM/P 525 690509146 YCAM/R 525 690509150 YCAM/D 525 Contact York
YCAM-B 525

YCAM 600
690509072 YCAM/P 600 690509146 YCAM/R 600 690509150 YCAM/D 600 Contact York
YCAM-B 600

YCAM 700
690509075 YCAM/P 700 035B60013-003 YCAM/R 700 690509151 YCAM/D 700 Contact York
YCAM-B 700

YCAM 800
690509076 YCAM/P 800 690509148 YCAM/R 800 690509152 YCAM/D 800 Contact York
YCAM-B 800

YCAM-A 60 690508982 YCAM-A/P 60 Contact York YCAM-A/R 60 Contact York YCAM-A/D 60 Contact York

YCAM-A 75 690509092 YCAM-A/P 75 Contact York YCAM-A/R 75 Contact York YCAM-A/D 75 Contact York

YCAM-A 90 690509093 YCAM-A/P 90 Contact York YCAM-A/R 90 Contact York YCAM-A/D 90 Contact York

YCAM-A 120 690509094 YCAM-A/P 120 Contact York YCAM-A/R 120 Contact York YCAM-A/D 120 Contact York

YCAM-A 150 690509095 YCAM-A/P 150 Contact York YCAM-A/R 150 Contact York YCAM-A/D 150 Contact York

YCAM-A 210 690509004 YCAM-A/P 210 690509105 YCAM-A/R 210 690509112 YCAM-A/D 210 Contact York

YCAM-A 240 690509004 YCAM-A/P 240 690509105 YCAM-A/R 240 690509112 YCAM-A/D 240 Contact York

YCAM-A 300 690509012 YCAM-A/P 300 690509106 YCAM-A/R 300 690509113 YCAM-A/D 300 Contact York

YCAM-A 360 690509070 YCAM-A/P 360 690509145 YCAM-A/R 360 690509113 YCAM-A/D 360 Contact York

YCAM-A 400 690509070 YCAM-A/P 400 Contact York YCAM-A/R 400 Contact York YCAM-A/D 400 Contact York

YCAM-A 450 690509070 YCAM-A/P 450 Contact York YCAM-A/R 450 Contact York YCAM-A/D 450 Contact York

YCAM-A 525 690509072 YCAM-A/P 525 Contact York YCAM-A/R 525 Contact York YCAM-A/D 525 Contact York

11 D E - C O M M I S S I O N I N G ,
DISMANTLING AND DISPOSAL
Never release refrigerant to the
atm osphe re when e mptyi ng the
refrigerating circuits. Suitable retrieval
equipment must be used. If reclaimed
refrigerant cannot be re-used. It must
be returned to the manufacturer.
Never discard used compressor oil, as
it contains refrigerant in solution.
Return used oil to the oil manufacturer.
Unless otherwise indicated, the operations
described below can be performed by any properly
trained maintenance technician.
11.1 General
Isolate all sources of electrical supply to the unit
including any control system supplies switched by
the unit. Ensure that all points of isolation are
secured in the ‘OFF’ position. The supply cables
may then be disconnected and removed. For
connection points refer to Section 4.
Remove all refrigerant from each system of the unit
into a suitable container using a refrigerant reclaim
or recovery unit. This refrigerant may then be
re-used, if appropriate, or returned to the
manufacturer for disposal. Under NO
circumstances should refrigerant be vented to
atmosphere. Drain the refrigerant oil from each
system into a suitable container and dispose of
according to local laws and regulations governing
the disposal of oily wastes. Any spilt oil should be
mopped up and similarly disposed of.
Isolate the unit heat exchanger(s) from all external
water systems and drain the heat exchanger
section(s) of the system. If no isolation valves are
installed it may be necessary to drain the complete
system(s).
035B40021-200 11-1
If glycol or similar solutions have been
used in the water system(s), or
chemical additives are contained, the
solution MUST be disposed of in a
suitable and safe manner. Under NO
circumstances should any system
containing glycol or similar solutions
be drained directly into domestic waste
or natural water systems.
After draining, the water pipework can be
disconnected and removed.
Packaged units can generally be removed in one
piece after disconnection as above. Any fixing
down bolts should be removed and then the unit
should be lifted from position using the points
provided and equipment of adequate lifting
capacity.
Reference should be made to Section 4 for unit
installation instructions, Section 9 for unit weights
and Section 3 for handling.
Units which cannot be removed in one piece after
disconnection as above, must be dismantled in
position. Special care should be taken regarding
the weight and the handling of each component.
Where possible units should be dismantled in the
reverse order of installation.
Residual refrigerant oil and glycol or
similar solutions may remain in some
parts of the system. These should be
m opped up and disposed of as
described above.
It is important to ensure that whilst components are
being removed the remaining parts are supported
in a safe manner.
Only use lifting equipment of adequate
capacity.
After removal from position the unit parts may be
disposed of according to local laws and regulations
 ®

Europe
YORK INTERNATIONAL Part No. 035B40021-200 (09/97)

Subject to change without notice

ALL RIGHTS RESERVED