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WHEEL LOADER
Model Code : ZW310
Operating Weight : 22 400 kg
Bucket Capacity : ISO Heaped : 3.4-4.2 m3
Max Engine Output : 220 kW (299PS)
Productivity Panoramic comfortable cab Easy Maintenance
Three work modes to increase Bi-level auto air conditioner and Extended hydraulic oil replacement
production and decrease fuel pressurized cab intervals
Wheel Loaders:
Automatic transmission with load-
Enhanced upward visibility HN bushings
sensing system
Good rear visibility Strategically located Fuel supply port
High-torque engine and capacious
Ergonomically positioned switches and Large tool box
torque converter
Torque proportioning differential controls Easy-to-read monitor
Limited slip differential (Optional) Down-Shift Switch (DSS) and Flat cab floor
Smoother simultaneous operations with Up-Shift Switch (USS) Hinged radiator cover
advanced hydraulic circuit Multi-functional joystick lever (Optional) Dirt-Less (DL) front frame
Selectable clutch cutoff Timing Comfort-designed suspension seat Page 12-13
Series
Lift arm auto leveler (Optional) Page 8-9
Ride control system (Optional) Safety
Page 4-7 Enhanced Durability Full fan guard
Robust differential gears Emergency steering system (Optional)
Durable axles Mis-operation protection
Variable displacement pumps ROPS / FOPS cab
Specifications
Page 16-19
Packed with Numerous Technological Advances for
Amazing Mobility and Big Production
The new ZW Series is packed with lots of technological advances: the
TT* system, newly developed hydraulic system and transmission, well
matching of operations, impressive mobility and big production with less
fuel consumption, and much more.
*Total Torque-control
mode
Front
speed Slow
P mode
Lift arm
digging force
Medium
mode
Front Medium
Engine speed
N mode
Output
Lift arm Medium
digging force
Lift arm
digging force
Medium
Engine Traction
Speed force Small
An Array of Elaborate Mechanisms for Impressive Sophisticated Mechanisms for Higher Job Efficiency
Float System Lift Arm Kick-Out System Lift Arm Auto Leveler (Optional)
Mobility and Big Production The float system lets the lift arm follow
up road irregularities by using its self-
The lift arm can automatically be raised
up to the preset level. This function is
The lift arm can automatically be raised
and lowered to the preset level. By using
weight only, without using its hydraulic convenient when loading onto a dump the switches in the cab, high and low lift
Improved Rise / Run Performance circuit. This system is useful in soil-spill truck, and when operating at confined kickouts can be programmed.
collecting during loading, and snow job sites with restricted working height.
removing.
Arm rising while traveling for improved rise / run performance. On the new ZW Series, Operator-Friendly Designs for Higher Job Efficiency
10% higher rise/run performance can be expected, boosting loading efficiency and
increasing productivity. Restriction Valve Ride Control System (Optional)
The restriction valve can effectively
reduce shocks when moving the lift arm Vibration without Ride Vibration by Ride Control
Control by Using Front Weight
up and down. The bucket does not have
a shockless circuit to allow efficient mud
Smoother Simultaneous Operations with Advanced Hydraulic Circuit
removal.
With the new parallel/tandem circuits,
the lift arm and bucket can be operated
at the same time, unlike conventional
machines. This can remarkably increase
digging and loading efficiency for higher
production.
The ride control reduces pitching and bouncing during traveling on rough terrain and
snow road by automatic control of the implement. Shocks and vibration can be well
suppressed for riding comfort.
Clutch cutoff
S mode position
switch
N mode
D mode
Operator-First Designs:
Easy-to-Handle Controls for
Operator Comfort
Rubber
Hot and cool box Large tray and drink holder Interior light interacting with Seatback pocket AM / FM stereo radio Sun visor
cab door
Enhanced Durability
Aluminum Radiator and Oil Cooler LED Indicators and Instruments O-Ring Seal (ORS) Joints and
Water-Resistant Electric Connectors
Durable Axles
Front and rear axles are improved for
durability. The axle housing is thickened
for tough operation at quarries.
The box-section frame is thickened and strengthened to resist torsion and increase The large counterweight is arranged to
durability. Center pins are widely spaced for higher resistance to torsion. protect the fuel tank from collisions with
obstacles during operation.
10 11
Reduced Running Costs
HN Bushings Strategically Located Fuel Supply Port Flat Cab Floor
Running and maintenance costs are reduced greatly with concentrated inspecting points and durable
components.
Grease
Groove
Oil
Pin
New HN Bushing
Oil oozed into
Pore clearance
HN Bushing
The HN bushing, another example A large tool box is provided at the top The rotation of the hydraulically operated
of innovative technology developed step of the ladder on the right side of the cooling fan with heat-sensing system
by Hitachi, features long life and high machine. The tool box can hold a grease can be reversed for easy removal of
durability. High-viscosity oil is vacuum gun and tool kit. dirt from the radiator. The fan itself can
impregnated in sintered high-hardness swing open for easy cleaning.
metal. During operation oil oozes
from the pores of the bushing into the
clearance between pins and bushing
providing lubrication.
Easy-to-Read Monitor Dirt-Less (DL) Front Frame
Extended Hydraulic Oil Replacement Conveniently Located Filters Easy-to-Replace Air Conditioning Filters
Intervals (Up from 2 000 to 4 000 Hours)
Hitachi genuine hydraulic oil can
quadruple hydraulic oil replacement
intervals. A hydraulic oil drain hose is
mounted standard.
Extended Filter Replacement Intervals With the easy-to-read monitor, the The DL front frame is shaped for easy
(250 to 500 Hours) operator can see instructions for removal of dirt, stones and snow.
Filter replacement intervals are extended scheduled servicing and maintenance.
by increasing engine oil capacity and The fresh air filter can easily be replaced Monitor Indication Items :
using high-performance filters, slashing from the cab, and circulation air filter Clock, service intervals, travel speed,
servicing costs and downtime. also replaced by detaching the drink mileage, hour meter
holder. Replacement Alerting : Engine oil /
Easy Draining filter, fuel filter, hydraulic oil / filter,
Dual fuel filters with sedimentary transmission oil / filter
The engine oil drain port is located for
function and engine oil filter are
the convenience of maintenance. No
strategically located for the convenient
need for reaching under the machine.
daily inspection and servicing from the
ground.
12 13
Safety-First Design Environmentally Friendly Design
Achieving a High-Level of Safety in the Working Environment A Cleaner Machine
with an Array of Advanced Mechanisms
The ZW Series is equipped with a clean but powerful engine to comply with Tier 3 and A Recyclable Machine
Stage III A. An engine emission regulations effective in the U.S. EPA and European
ROPS / FOPS Cab
Union from 2006. Exhaust gas is partly re-combusted to reduce particulate matter (PM)
The ROPS / FOPS cab is provided to
output and lower nitrogen oxide (NOx) levels.
protect the operator from injury in an
accident.
ROPS : Roll-Over Protective Structure : High-Pressure Fuel Injection
ISO3471 System
FOPS : Falling Object Protective Structure : An injection pump and an injector are
ISO3449 paired at each cylinder to inject fuel into
the cylinder at an ultra-high pressure. Approximately 95% of the ZW Series
By electronic control of the governor, can be recycled. The resin parts are
Highly Reliable Dual-Line Brake System
fuel injection timing and amount can marked to facilitate recycling. The
The dual-line hydraulic brake system is
precisely be controlled. This helps machine is completely lead-free. The
utilized: even if one line fails, the other
reduce (PM) Particulate Matter, nitrogen radiator and oil cooler are made from
can work for braking. The brake is an
oxide (NOx) fuel consumption and aluminum and all wires are lead-less. In
enclosed wet multi-plate type for reliable
vibration. addition, bio-degradable hydraulic oil
braking.
is available for jobsites where special
Important: The use of fuels other than deisel environmental care is required.
fuel (JIS K-2204) (ASTM2-D) is prohibited.
Otherwise, the engine may be damaged.
A Quieter Machine
Full Fan Guard Mis-Operation Protection: Other Safety Features
Starting Engine : The engine will start A number of features make this machine quieter. First, isochronous control of the engine
only when the Forward / Reverse lever speed means a restriction of engine speed during no-load and light-duty operation to
in neutral. suppress sound. A fan with curved blades reduces air resistance and airflow noise.
Starting : The transmission is disabled Third, a time-tested muffler suppresses engine noise significantly and reduces
when the parking switch is in the ON emissions. This advanced low noise design complies with the 2000 / 14 / EC, Stage II,
position, even if selecting Forward or directive effective in the European Union from 2006.
Reverse.
Leaving from Operator Seat : Control
levers and Forward / Reverse lever are Hitachi Silent (HS) Fan Low Noise Engine
The cooling fan is enclosed by a full locked to prevent accidental operation. Retractable Seat Belt The cylinder block and ladder frame are
guard (metal net) to protect service Stopping Engine : The spring-set/ strengthened to reduce engine sound.
technicians from injury during servicing hydraulic-released parking brake is
and maintenance. automatically applied even if failing to
apply it.
Emergency Steering System (Optional)
The emergency electric pump delivers
the necessary oil pressure for power The HS fan is capable of reducing air
steering even in the case of an resistance and air flow sound are utilized
emergency. This allows normal steering at the radiator and oil cooler for quieter
at all times even if the engine fails. operation.
Inclined Ladder
14 15
SPECIFICATIONS/EQUIPMENT
ENGINE TIRES (tubeless,nylon body) STANDARD EQUIPMENT Standard equipment may vary by country, so please consult your Hitachi dealer for details.
Model Dimler Chrysler OM460LA Drive system................ 26.5-25-16PR (L3)
Type 4-cycle water-cooled, direct injection Optional....................... Refer to standard & optional equipment list ENGINE Lights position, backrest tilt, and armrest angle, seat cushion
Driving with guards / Turn signals with length and angle, lumber support
Aspiration Turbocharger and intercooled Coolant recovery tank hazard switch / stop, tail and back-up lights Seatback pocket
No. of cylinders 6 Hydraulically Operated Cooling Fan with Heat Sensing
BREAKS System
Work lights on cab, front (2) Retractable seat belt, 50 mm
Maximum power Work lights, rear (2) Large tray and drink holder
Service brakes............. Inboard mounted fully hydraulic 4 wheel wet Fan guard Horn, with push button in center of steering wheel Rubber floor mat
DIN 6272, net 220 kW (299 PS) at 1 800 min-1 (rpm) disc brake. Front & rear independent brake Muffler, under hood with large exhaust stack and switch on joystick lever knob or right console Adjustable steering column
SAE J1349, net 220 kW (295 HP) at 1 800 min-1 (rpm) Environmentally friendly engine oil drain Reverse warning alarm
circuit Steering wheel, textured with spinner knob
Engine oil cooler Monitor and alarm system, multi-function electronic Rear view mirrors, outside (2) and inside (2)
ISO 9249, net 220 kW (295 HP) at 1 800 min-1 (rpm) Quick-release fuel filter and water separator audible and visual warning include Handrails and steps, ergonomically located and slip
EEC 80/1269, net 220 kW (295 HP) at 1 800 min-1 (rpm) Glow system (For cold start)
STEERING SYSTEM Air filter double element
LCD monitor display: Speedometer / Clock / resistant
Bore and stroke 128 mm X 166 mm Hour-meter / Fuel consumption / Odometer / Coat hook
Type............................. Articulated frame steering Fuel double filter Replacement intervals / Transmission Auto /
Piston displacement 12.816 L TT (Total Torque-control) system
Steering mechanism..... Refer to standard & optional equipment list Clutch cutoff / Ride control / Gear shift
LOADER LINKAGE
Batteries 2 X 12 V / 754 CCA, 294-min. rated reserve Gauges: Engine coolant temperature /
Steering angle.............. Each direction 40 ; total 80
Air cleaner Two element dry type with restriction indicator POWER TRAIN Transmission oil temperature / Fuel level Z-bar loader linkage provides (High bucket breakout)
Cylinders...................... Two double-acting piston type
Warning lights: Engine / Transmission /
No. x Bore x Stroke.... 2 x 70 mm x 542 mm Automatic Transmission with Load-Sensing
Discharge warning BUCKETS AND ATTACHMENTS
Engine output Engine torque System
(kW) (Nm) Minimum turning DSS (Down-Shift Switch) and USS (Up-Shift Switch)
Indicator lights: Turn signals / High beam /
Working lights / Service / Parking brake / Full line of Hitachi pin on buckets with selection of bolt-
1 600 radius at the centerline Torque proportioning differentials, front and rear on cutting edges, and teeth-segmented bolt on edges
Stop / Brake oil low pressure / Brake oil low level /
1 500 of outside tire............... 5 900 mm Driving mode selector switch, three modes General purpose bucket with bolt-on cutting edges :
Seat belt / Glow signal / Maintenance /
Clutch cut-off position switch, three position 4.0 m3 (ISO heaped)
1 400 Forward/Reverse switch / Water separator /
Over heat / Engine oil low pressure / Air filter
1 300 HYDRAULIC SYSTEM HYDRAULIC SYSTEM restriction / Transmission oil filter restriction / TIRES
1 200
Arm and bucket are controlled by independent control lever TT (Total Torque-control) system Hydraulic oil temperature / Transmission oil
Bias ply :
1 100 Arm controls................. Four position valve ; Raise, hold, lower, float Bucket auto leveler temperature
26.5-25-16 PR (L3)
Lift arm kick-out system 24-volt AM/FM stereo radio with clock
1 000 Bucket controls with automatic Multi-piece rims
900 bucket return-to-dig control...... Three position valve ; Roll back, hold, dump Float system
Reservoir sight gauge OPERATOR'S STATION
800 Main pump / Steering pump.... Variable Displacement Axial Plunger Pump Hydraulic filters, vertical mounting
OTHERS
Cab
Charging pump / Fan pump / Two-spool main control valve Fenders, front and rear
ROPS* / FOPS** / Multi-plane isolation mounted
220 Brake and assist pump............. Fixed Displacement Type Gear Pump O-Ring Seal joints Articulation locking bar
for noise / Vibration reduction / Front and rear
Hydraulic cylinders Anti-vandal protection, includes lockable engine
200 windshield washers / Safety glass
enclosure, and fuel fill
Type.......................... Two arm and one bucket, double acting type ELECTRICAL Adjustable armrest
180 Counterweight, built-in
24-volt electrical system Bi-Level auto air conditioner and pressurize cab
160 No. x Bore x Stroke... Arm : 2 x 145 mm x 930 mm Drawbar, with rocking pin
Standard batteries (2), 12-volt with 754 CCA, Front / Rear defroster
Bucket : 1 x 185 mm x 510 mm Lift and tie-down hooks
140 294-min. rated reserve Hot and cool box
Filters........................... Full-flow 15 micron return filter in reservoir Open type rear grill
120 Alternator, 50 A and 24-volts Sun visor
Hydraulic cycle times Seat(Grammer), fabric, high back, mechanical
100 suspension, adjustable for weight-height, fore-aft
Lift arm raise.............. 5.8 s
80
500 1 000 1 500 2 000 2 500 Lift arm lower............. 3.0 s
Bucket dump............. 1.4 s OPTIONAL EQUIPMENT Optional equipment may vary by country, so please consult your Hitachi dealer for details.
Total.......................... 10.2 s
POWER TRAIN
Transmission................ Torque converter,countershaft type powershift ENGINE Installation kit for radio, fused 24-volt radio electrical Full line of Hitachi buckets for quick coupler with
SERVICE REFILL CAPACITIES lead, speaker (2), and antenna selection of bolt-on cutting edges, and bolt-on teeth
with computer-controlled automatic shift and Air pre-cleaner Theft deterrent PIN control system Full line of construction utility forks, and attachments
manual shift features included. liters Theft deterrent immobilize key system Fork : Pin on type
Torque converter.......... Three element, single stage, single phase Fuel tank.................................................................................... 382.0 POWER TRAIN Log grapple : Pin on type
OPERATOR'S STATION Fork grapple : Pin on type
Main clutch.................. Wet hydraulic, multi-disc type Engine coolant........................................................................... 59.0 Limited slip differential
Cooling method............ Forced circulation type Seat(Grammer), fabric, high back, air suspension, seat
Engine oil................................................................................... 39.0 HYDRAULIC SYSTEM heating, adjustable for weight-height, fore-aft position, TIRES
Travel speed* (km/h) Forward / Reverse
Torque convertor & transmission................................................ 25.0 backrest tilt, and armrest angle, seat cushion length Bias ply :
1st............................... 7.0 / 7.0 Three-spool main control valve
and angle, headrest height and angle adjustment, 26.5-25-20PR (L3)
Four-spool main control valve
2nd.............................. 11.8 / 11.8 Front axle differential & wheel hubs............................................. 48.0 lumber support Radial ply :
Third spool piping
3rd............................... Seat(Kab), fabric, high back, mechanical suspension, 26.5R25 (L3)
21.8 / 21.8 Rear axle differential & wheel hubs............................................. 48.0 Third and fourth spool piping
adjustable for weight-height, fore-aft 26.5R25 (L4)
4th............................... 34.5 / 34.5 Multi-function joystick lever
Hydraulic oil tank........................................................................ 128.0 position, backrest tilt, and armrest angle 26.5R25 (L5)
Two-lever and auxiliary lever for third function
*With 26.5-25-16PR (L3) tires Headrest for Grammer seat
Two-lever and auxiliary joystick-lever for third &
Headrest for Kab seat
fourth function OTHERS
Retractable seat belt, 76 mm
Multi-function joystick lever and auxiliary lever
AXLE AND FINAL DRIVE for third function
Lever steering Bucket cylinder rod guard
Auto lubrication system
Drive system................ Four-wheel drive system Multi-function joystick lever and auxiliary joystick- Heavy counterweight
Front & rear axle........... Semi-floating lever for third & fourth function LOADER LINKAGE
Additional counterweight (rear mount type)
Ride control system, automatic type High-lift arm Bottom guards, front frame and transmission
Front............................ Fixed to the front frame
Lift arm Auto Leveler Full rear fender and mud guard
Rear............................. Trunnion support
BUCKETS AND ATTACHMENTS Rear license plate bracket
Reduction and ELECTRICAL Biodegradable hydraulic oil
differential gear............. Two stage reduction with torque proportional General purpose bucket with bolt on teeth : 3.9 m3, Fire extinguisher (Dealer installed)
High-capacity batteries (2), 12-volt with 924 COCA,
differential 421-min. rated reserve
4.1 m3 (ISO heaped) Emergency steering system
Oscillation angle........... Total 26 (+13,-13) Alternator, high capacity, 90 A and 24-volts General purpose bucket with bolt on cutting edge :
4.2 m3 (ISO heaped)
Final drives................... Heavy-duty planetary, mounted inboard Front Working Lamps on Cab (2)
Rear Working Lamp on Cab (2) Rock bucket with bolt on teeth : 3.4 m3 (ISO heaped)
12-volt outlet Quick coupler and hydraulic control system for quick
24-volt AM/FM stereo radio with clock coupler locking pins, includes all controls in the cab,
24-volt AM/FM stereo radio with cassette lines, and valves
player and clock
Note : * : ROPS (Roll Over Protective Structure) Conforms to ISO 3471;1994
** : FOPS (Falling Objects Protective Structure) Conforms to ISO 3449; 1992 Level all
16 17
SPECIFICATIONS
DIMENSIONS & SPECIFICATIONS MEMO
40
45
G F C I
L
J
K N B
40
E 30
H D
M A'
H' A
General
General Purpose Rock Bucket
Purpose
Bucket type
18 19
WHEEL LOADER