Documente Academic
Documente Profesional
Documente Cultură
1 Introduction
1.1 General .................................................................................................................................................. 5
1.2 Series of certificates............................................................................................................................... 5
1.3 EN 10204 ............................................................................................................................................... 5
1.3.1 Certificates of compliance with the order (2.1) ........................................................................... 5
1.3.2 Test report (2.2) .......................................................................................................................... 5
1.3.3 Inspection certificate (3.1) .......................................................................................................... 6
1.3.4 Inspection report (3.2) ................................................................................................................ 6
1.3.5 Summary of documents.............................................................................................................. 6
3 Certificates
3.1 Compliance with the order (2.1)............................................................................................................11
3.1.1 Declaration of compliance with the order (2.1) 9906/9001 ....................................................... 12
3.1.2 Declaration of compliance with the order (2.1) Asbestos free .................................................. 13
3.1.3 Declaration of compliance with the order (2.1) PTFE & Silicon component free ...................... 14
3.2 Test report (2.2).................................................................................................................................... 15
3.2.1 Test report 2.2 ACS .................................................................................................................. 16
3
3.2.2 Attestation de conformite sanitaire (ACS) certificate ................................................................ 17
3.2.3 Test report 2.2 NSF .................................................................................................................. 18
3.2.4 National Sanitation Foundation (NSF) certificate...................................................................... 19
3.2.5 Test report 2.2 WRAS............................................................................................................... 20
3.2.6 Water regulations Advisory Scheme (WRAS) certificate .......................................................... 21
3.2.7 Test report 2.2 Quality acceptance ........................................................................................... 22
3.2.8 Test report 2.2 Spare parts ....................................................................................................... 24
3.2.9 Test report 2.2 Specifications.................................................................................................... 25
3.3 Inspection certificate (3.1).................................................................................................................... 28
3.3.1 Inspection certificate 3.1 Atex testreport .................................................................................. 29
3.3.2 ATEX certificate ........................................................................................................................ 31
3.3.3 Inspection certificate 3.1 Hydraulic performance test ............................................................... 32
3.3.4 Inspection certificate 3.1 Hydraulic and hydrostatic performance test...................................... 35
3.3.5 Inspection certificate 3.1 Hydrostatic performance test ............................................................ 39
3.3.6 Inspection certificate 3.1 Unit test............................................................................................. 41
3.4 Inspection report (3.2).......................................................................................................................... 43
3.4.1 Inspection report 3.2 Hydraulic and hydrostatic test witnessed by DNV GL Group.................. 44
4
1 Introduction
The second series of certificates are the standard, Document in which the manufacturer certifies that the
type and/or order specific certificates which can by products supplied are in compliance with the
acquired by ordering the certificate of your choice at specifications of the order, without mention of any test
DP-Pumps. These series consists of the 2.2 test results. The certificate of compliance with the order is
reports , 3.1 inspection certificates and the 3.2 a document drawn up on the basis of non-specific
inspection reports. There are 4 different 2.2 test inspection and testing which means that tests and
reports, 2 different 3.1 inspection certificates and 2 inspections are carried out by the manufacturer in
different 3.2 inspection reports. The certificates you accordance with his own procedures to assess
will find in this document are examples of the whether products made by the same manufacturing
possibilities of what can be ordered at DP-Pumps. process meet the requirements specified in the order.
For prices of the required standard certificates please The products inspected and tested need not
contact DP-Pumps or your local contact/supplier. necessarily be the products actually supplied.
Pricelists are available.
6
2 General description of the test facility
2.3.1 Measuring the flow rate Q The rotation speed can be measured with two
different devices:
The flow rate is measured with electromagnetic flow
meters. The following flow meters are used: an optical hand device which is read from its
display
optical photoelectric sensor in combination with
Sensor Output Accuracy1 a Gantner data acquisition system with a
Siemens MAG3100 Display and 0,2 [% of read frequency measurement module (A109)
DN40 / MAG6000 4-20 mA value] + 4,5x10-
transmitter signal 3 [m3/h]
Siemens MAG3100 Display and 0,2 [% of read 2.3.5 Measuring the mechanical power P2
DN65 / MAG6000 4-20 mA value] + 1,2x10-
transmitter signal 2 [m3/h]
The input power (mechanical power supplied to the
Siemens MAG3100 Display and 0,2 [% of read
DN100 / MAG6000 4-20 mA value] + 2,8x10- pump shaft) is determined with calibrated motors. The
transmitter signal 2
[m3/h] relation between the motor current and the
mechanical power for these motors is known (a
1. According to specification of equipment. At cali-
polynomial). The current is measured with a
brations higher accuracies are found
Yokogawa WT230 meter. Below 20 [A] the current is
measured directly through this meter. Above 20 [A]
the current is measured with Kyoritsu 8127 external
2.3.2 Measuring the static inlet pressure probes.
At the inlet side of the pump the pressure is
measured with the following sensor:
2.3.6 Measuring vibrations Veff
1 Vibrations are measured at different locations at the
Sensor Output Accuracy
Endress+Hauser Display and Total performance pump and in different horizontal direction. Hereby a
Cerabar S PMC71 4-20 mA 0,15 [% of full Brel & Kjaer AS-065 sensor with Vibrotest 60 device
2 Bar absolute signal range] is used.
8 1. According to specification of equipment. At cali-
brations higher accuracies are found
2.3.7 Measuring the medium temperature
The flow rate is determined directly by the sensor 2.4.5 Pump efficiency
[m3/hour].
QH g
>@
2.4.2 Head H P2 103 3600
p 2' p1' U 22' U 1'2
H z 2' z1' H J2 H J1 >m @
g 2g 2.4.6 NPSH
The pressure reading can be corrected for the height The water tank is closed (loop 1 and 2). The initial
difference between the meter and the measure plane. head of the pump is measured. The pressure in the
tank is gradually decreased with a vacuum pump
while the NPSH, the pump head and the percentage
p1' p M1' g z M1' z1' >Pa @ decrease of pump head are evaluated and registered.
ATTENTION
See www.dp-pumps.com for the pdf-
versions
11
3.1.1 Declaration of compliance with the order (2.1) 9906/9001
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
DP Industries B.V.
Alphen aan den Rijn,
28-3-2014
12
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
Asbestos free
and in conformity with the following
standard(s) or normative document(s):
Certificates provided by the suppliers,
Internal inspections
according to the provisions of (when applicable):
ISO 9001:2008
DP Industries B.V.
Alphen aan den Rijn,
28-3-2014
13
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
ISO 9001:2008
DP Industries B.V.
Alphen aan den Rijn,
30-7-2014
14
signature of the authorised person
Wil Ouwehand
Technical director
3.2 Test report (2.2)
15
3.2.1 Test report 2.2 ACS
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
14 ACC NY 270
600012345 - 1123456
DP Industries B.V.
Alphen aan den Rijn,
5-9-2014
16
Purchase order
signature of the authorised person 12334455
Wil Ouwehand
Technical director
3.2.2 Attestation de conformite sanitaire (ACS) certificate
17
3.2.3 Test report 2.2 NSF
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
20131024
600012345 - 1123456
DP Industries B.V.
Alphen aan den Rijn,
8-4-2014
18
Purchase order number:
signature of the authorised person 12334455
Wil Ouwehand
Technical director
3.2.4 National Sanitation Foundation (NSF) certificate
TPG nr.: 20131024$ | Date: --201 | Drawn by: PeFr | Signed by: RoZi
19
3.2.5 Test report 2.2 WRAS
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
1304033
600012345 - 1123456
DP Industries B.V.
Alphen aan den Rijn,
8-4-2014
21
3.2.7 Test report 2.2 Quality acceptance
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
700012345 - 1112345
Certified material specifications provided by the suppliers
DP Industries B.V.
Alphen aan den Rijn,
23-5-2014
22
Purchase order number:
signature of the authorised person 123456
Wil Ouwehand
Technical director
Quality acceptance report
Pump model: Frequency: Motor poles: Rated power: [kW] Report nr.:
Testresults:
Performance test*
Test point flow 9% 2.0 m/h
Test point discharge head 7% 34.3 m
Maximum discharge head 7% 43.3 m
Seal test
Water tightness during performance test run (dynamic conditions) Passed
Water tightness during performance test run (static conditions) Passed
Construction / assembly quality check
Nameplates / identification Passed
Accuracy of assembly Passed
Stains removal and polish Passed
Compliance with the order
Verification of bill of materials / parts list Passed
Verification of production order Passed
Result of quality acceptance test Passed
23
3.2.8 Test report 2.2 Spare parts
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen a/d Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
Spare part:
ISO 9001:2008
DP Industries B.V.
Alphen a/d Rijn, 10-3-2014
24
signature of the authorised person
Wil Ouwehand
Technical director
3.2.9 Test report 2.2 Specifications
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen a/d Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
700012345 - 1112345
ISO 9001:2008
DP Industries B.V.
Alphen a/d Rijn, 10-3-2014
25
Purchase order number:
signature of the authorised person 123456
Wil Ouwehand
Technical director
Specifications report
Pump model: Frequency: Motor poles: Rated power: [kW] Report nr.:
Specifications:
Mechanical seal specifications (Part. nr. 433)
Diameter 12 Material rotor SiC
Construction Easy Access Material stator Ca
Seal code 14 Material elastomer FPM
Type RMG12-G606 Pressure class PN25
Material Q1 B V GG Temperature range -20/+120C
Colour specifications
Motor/Fanhood (800/801/802/832) RAL5002/9011 Pump casing (101) Stainless steel
Flanged taper piece (722) RAL5002 Baseplate (890) RAL9011
Motor stool (341) RAL5002
Material specifications
Part.nr. Description Material code Wetted part
10-6 Pump shroud 1.4404
45-4 Spacer -
101 Pump casing
Part of 101 (Loose plate) flange JS1030
108 Stage Casing 1.4404
Part of 108/171 Bearing Aluminium Oxide
131 Inletring 1.4408
160 Cover 1.4404
171 Diffuser 1.4404
210 Shaft 1.4460
230 Impeller 1.4404
341 Motor stool JS1030
412 Pump elastomers EPDM NSF
471 Seal cover 1.4408
503 Impeller wear ring 1.4404
511 Center ring 1,4308
525 Spacer sleeve 1.4404
529 Bearing sleeve Tungsten Carbide
722 Taper piece JL1040
723 Counter flange -
862 Coupling (up to 4 kW) Aluminium
862 Coupling (from 5.5 kW) JS1030
890 Base plate JL1040
903.01 Screwed plug (vent) 1.4404
903.02 Screwed plug (drain) 1.4404
905 Tie bolt 1.4057
920.01 Lock nut 1.4404
930 Safety device Nord-lock 1.4404
932 Circlip 1.4571
950 Wave spring -
26
Material conversion table
Material Description Code and material nr. Standard ASTM / AISI
JL1040 Cast iron GJL-250 EN 1561 A48:40B
JS1030 Cast iron GJS-400 EN 1563
1.4057 Chromium-nickel steel X17CrNi16-2--QT800 EN 10088-3 A276:431
1.4300 Chromium-nickel steel X12CrNi18-8 EN 10088 A276:302
1.4301 Chromium-nickel steel X5CrNi18-10 EN 10088 A276:304
1.4305 Chromium-nickel steel X8CrNiS 18-9 EN 10088 A276:303
1.4308 Chromium-nickel cast steel GX5CrNi 19-10 EN 10283 A743:CF8
1.4401 Chromium-nickel-molybdenum steel X5CrNiMo 17-12-2 EN 10088 A276:316
1.4404 Chromium-nickel-molybdenum steel X2CrNiMo 17-12-2 EN 10088 A276:316L
1.4408 Chromium-nickel-molybdenum cast steel GX5CrNiMo 19-11-2 EN 10213 A743CF8M
1.4460 Chromium-nickel-molybdenum steel X3CrNiMoN 27 5 2 EN 10088 --:329
1.4571 Chromium-nickel-molybdenum steel X6CrNiMoTi17-12-2 EN 10088 A276:316Ti
27
3.3 Inspection certificate (3.1)
28
3.3.1 Inspection certificate 3.1 Atex testreport
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
ATEX testreport:
1012345
Filing nr.:
20110775 / 11 ATEX D048
DP Industries B.V.
Alphen aan den Rijn
10-3-2014
1012345
Pump model: Freq./motorpoles: Test/production nr: Standard: Motor brand: Motor serial nr.:
Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [ Nr. of phases:
Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]
Testresults:
Max. test current: [A]
19,01
Checklist
not
ok applicable
Max. test current < Rated current
Grub-screws (3x) tightened with thread locker (Loctite 2400)
Coupling adjusted at right position
Coupling guard bolts (4x) correctly tightened with thread locker (Loctite 2400)
Pump performance
Visual and acoustic check
'Quick reference card' attached to pump (for pump without motor)
Only for Movitec: Change original manual for ATEX manual
TBH correctly mounted (not thread locked for pump without motor)
Overall testresult
Notes:
30
3.3.2 ATEX certificate
31
3.3.3 Inspection certificate 3.1 Hydraulic performance test
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
DP Industries B.V.
Alphen aan den Rijn
0-1-1900
1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:
Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:
Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]
Testresults:
10
33
Tested in conformity with standard ISO 9906:2012 (Grade 3B)
DPVSF 25/6 B 50Hz 2P 1012345
140,0
H [m] Testresults
Guarantee point @
n(test)
Requested point
Poly. (Testresults)
120,0
100,0
80,0
60,0
40,0
20,0
34
0,0
,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00
Q [m/h]
3.3.4 Inspection certificate 3.1 Hydraulic and hydrostatic performance test
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
DP Industries B.V.
Alphen aan den Rijn
0-1-1900
1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:
Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:
Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]
Testresults:
10
140,0
H [m] Testresults
Guarantee point @
n(test)
Requested point
Poly. (Testresults)
120,0
100,0
80,0
60,0
40,0
20,0
37
0,0
,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00
Q [m/h]
HYDROSTATIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:
1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:
Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:
Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]
Testresults:
Pressure class: Hydrostatic test pressure: Duration of test: Result: Additional information:
Notes:
38
3.3.5 Inspection certificate 3.1 Hydrostatic performance test
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
DP Industries B.V.
Alphen aan den Rijn
0-1-1900
1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:
Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:
Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]
Testresults:
Pressure class: Hydrostatic test pressure: Duration of test: Result: Additional information:
Notes:
40
3.3.6 Inspection certificate 3.1 Unit test
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
HU12345678
HU 2 DPVME4/3 B MS G 1 G 6/4 PN10 50Hz
700012345 - 1112345
Factory acceptance test 123456
Drawing 20141324
ISO 9001:2008
DP Industries B.V.
Alphen aan den Rijn,
17-3-2014
DP 700012345 - 1112345
Rated power: [kW] Rated voltage: [V] Phases: Main freq.: [Hz] MCB Current: [A] Rated speed: [rpm] Date of issue:
0 0 0-1-1900
Set point: [kPa] Inlet pressure [kPa] Run dry protection type: Standard unit: Controlled by:
1 0 0-1-1900
Testresults
1. Common data OK not OK n.a.
Wiring diagram present:
Operating instructions present:
Pressure test during 5 minutes with systempressure 1,5 x set point (100 kPa min.):
42
3.4 Inspection report (3.2)
43
3.4.1 Inspection report 3.2 Hydraulic and hydrostatic test witnessed by DNV GL Group
DP Industries B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
The Netherlands
certify and declare under our sole responsibility that the following product:
Name: Name:
Quality Control Surveyor
HYDRAULIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:
1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:
Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:
Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]
Testresults:
Setpoint Flow Flow P1 P2 P Current Speed Voltage Additional information
Nr. [m/h] [m/h] [l/s] [Bar] [Bar] [m H2O] [A] [rpm] [V]
10
45
Tested in conformity with standard ISO 9906:2012 (Grade 3B)
DPVSF 25/6 B 50Hz 2P 1012345
140,0
H [m] Testresults
Guarantee point @
n(test)
Requested point
Poly. (Testresults)
120,0
100,0
80,0
60,0
40,0
20,0
46
0,0
,00 5,00 10,00 15,00 20,00 25,00 30,00 35,00 40,00 45,00
Q [m/h]
HYDROSTATIC testreport
Test/production nr: Testdate: Manufact. order number: Customer/project:
1012345
Pump model: Freq./motorpoles: Production wk/yr: Standard: Motor brand: Motor serial nr.:
Motor type: Rated power: [kW] Rated current: [A] Maximum current: [A] Rated voltage: [V] Rated speed: [rpm] Nr. of phases:
Test liquid: Temperature: [C] Chloride level: [%] Density: [kg/m3] Vapour pressure: [Bar]
Testresults:
Pressure class: Hydrostatic test pressure: Duration of test: Result: Additional information:
Notes:
47
dp pumps
P.O. Box 28
2400 AA Alphen aan den Rijn
The Netherlands
t +31 172 48 83 25
f +31 172 46 89 30
dp@dp-pumps.com
www.dp-pumps.com
09/2014
97004432 E