FOR DESIGN FUEL

HEAT LOSS CALCULATION

CORRECTION IN HEAT LOSS Tf 165.0 C

STD AIR HEATER INLET TEMP IN C 31.7 C

AIR HEATER INLET GAS TEMP IN C 240 C
AIR HEATER EXIT GAS TEMP IN C 165 C
AIRHEATER INLET AIR TEMP IN C 31.7 C

HEAT LOSS DUE TO DRY GAS

KG OF DRY GAS/KG OF FUEL FIRED Dg 8.89

SPECIFIC HEAT OF DRY GAS KCAL/KG/DEG C 0.26
CORRECTED APH EXIT GAS TEMP IN DEG C 165.0
REFERENCE TEMP IN DEG C 31.7
GCV OF FUEL FIRED KCAL/KG 4956

CO2% MAX 18.99

O2 4.50

HEAT LOSS DUE TO DRY GAS 6.21 %

HEAT LOSS DUE TO MOISTURE IN FUEL

KG OF MOISTURE/KG OF FUEL 24.85

ENTHALPY OF VAPOUR AT 1 PSI(A) & Tgo DEG C 667.0 KCAL/KG
ENTHALPY OF LIQUID AT Tamb deg c 31.7 KCAL/KG
HEAT LOSS DUE TO MOISTURE IN FUEL 3.19 %

HEAT LOSS DUE TO COMBUSTION OF HYDROGEN IN FUEL

4.86 %

HEAT LOSS DUE TO COMBUSTIBLE IN REFUSE

PERCENTAGE WEIGHT OF ASH IN FUEL 1.19 %

GCV OF ASH 210.08 KCAL/KG
COMBUSTIBLE IN REFUSE 2.6 %
HEAT LOSS 0.052 %

HEAT LOSS DUE TO SENSIBLE HEAT IN BED ASH AND FLY ASH
BED ASH TEMPERATURE 950 C
FLY ASH 0.007 %
BED ASH 0.005 %
HEAT LOSS DUE TO RADIATION AS PER ABMA CHART 0.5

HEAT LOSS DUE TO MOISTURE IN AIR

HUMIDITY KG OF WATER/KG OF AIR 0.022
0.24 %

TOTAL LOSSES 15.06 %

EFFICIENCY 84.94 %
 VOLUME BASIS FUEL ULTIMATE ANALYSIS WEIGHT BASIS
TOTAL CO2 O2 N2 CO C S H2 N2 a O2 a
100.0 14.924 3.9 81.2 0.014 52.15 0.43 4.21 0.52 16.65
0.522 0.004

C S H2 N2 a O2 a
39.27
35 0.1 3 0.5 21.4

669.25

8.04 %

Specific Heat Loss Of Fly Ash

Specific Heat of Fly Ash = 0.836 kJ/kgK
Loss = (FA%/100) X (Ash%/100)*SP HEAT X TT
% SAY
H2O ASH
24.85 1.19

H2O ASH
33 INDONESIAN COAL
10 30 INDIAN COAL
 FUEL ULTIMATE ANALYSIS WEIGHT BA
Cp FOR SUPERHEATED STEAM 0.459 C S
52.15 0.43
Cp FOR FLUE GAS 0.26

THEORETICAL AIR REQUIRED MEASUREMENT

O2
AIR REQD 6.76 KG/KG OF FUEL 3.9

EXCESS AIR SUPPLIED 22.81 %

ACTUAL MASS OF AIR SUPPLIED 8.30 KG/KG OF FUEL

MASS OF DRY FLUE GAS 9.21 KG/KG OF FUEL

PERCENTAGE HEAT LOSS IN DRY FLUE GAS 0.06

PERCENTAGE HEAT LOSS IN DRY FLUE GAS 6.44 %

HEAT LOSS DUE TO EVAPORATION OF WATER DUE TO H2 IN FUEL

4.93 %

HEAT LOSS DUE TO MOISTURE IN FUEL TOTAL LOSS DUE TO MOISTURE

3.24 % 8.17

HEAT LOSS DUE TO MOISTURE IN AIR

DRY BULB 31 C WET BULB 24 C
HUMIDITY KG OF WATER/KG OF AIR 0.019
0.21 %

RADIATION LOSSES
0.3 %

HEAT CARRIED BY FLY ASH

TOTAL ASH COLLECTED = TOTAL ASH IN FUEL + UNBURNT CARBON IN FUEL
ASH PERCENTAGE IN COAL 1.19 %
LOSS ON IGNITION 2.6 %
CALORIFIC VALUE OF ASH 210 KCAL/KG
FLY ASH PERCENTAGE IN BOILER ASSUMED 90 %
AMOUNT OF FLY ASH IN 1 KG OF COAL 0.011 KG
2.31 KCAL
HEAT LOSS DUE TO UNBURNT IN FLY ASH 0.047 %
HEAT CONTENT IN ASH 0.328 KCAL/KG
HEAT LOSS DUE TO LATENT HEAT IN FLY ASH 6.63E-05 %

HEAT CARRIED BY BOTTOM ASH

ASH PERCENTAGE IN COAL 1.19 %
LOSS ON IGNITION 2.6 %
CALORIFIC VALUE OF ASH 210 KCAL/KG
BOTTOM ASH PERCENTAGE IN BOILER ASSUMED 10 %
AMOUNT OF FLY ASH IN 1 KG OF COAL 0.001 KG
0.26 KCAL
HEAT LOSS DUE TO UNBURNT IN BOTTOM ASH 0.01 %
BOTTOM ASH TEMPERATURE 900 C
HEAT CONTENT IN ASH 0.238 KCAL/KG
4.80E-05 %

HEAT LOSS DUE TO PARTIAL CONVERSION OF C TO CO

PPM OF CO MEASURED IN TEST 140 PPM MG/L
0.553 %

RADIATION LOSSES 0.500

TOTAL LOSSES 16.23

EFFICIENCY 83.77
IMATE ANALYSIS WEIGHT BASIS
H2 N2 a O2 a ASH MOISTURE
4.21 0.52 16.65 1.19 24.85 100

UNBURNT C
0.4

645.18

SS DUE TO MOISTURE
658.25
 When CO is obtained in ppm during the flue gas analysis
CO formation (Mco) = CO (in ppm) x 10-6 x Mf x 28
Mf = Fuel consumption in kg/hr
L5 = Mco x 5744*
* Heat loss due to partial combustion of carbon.

594 PPM OF CO = 0.3 %

0.019
 MOISTURE
COCONUT HUSK % 0.00 31.8
FIREWOOD HIGH% 0.00 48.1
JULIE FLORA % 0.00 33.8
MAIZE SHUNK % 0.00 23.3
SAW DUST % 0.00 39.3
MB WASTE % 0.00 34.9
RICE HUSK % 0.00 4.1
COCO SHELL POWDER % 0.00 33.3
GROUNDNUT SHELL % 0.00 12.2
PLYWOOD BUNDLE % 0.00 46.2
INDIAN COAL % 0.00 9.0
IMPORTED COAL % 100.00 27.47
KILANGU WASTE % 0.00 32.6
PALM SHELL % 0.00 24.8
CHOLAM WASTE % 0.00 25.4
FIREWOOD LOW% 0.00 50.6
PADDY WASTE % 0.00 17.5
OTHER FUELS % 0.00 55.0
100.00

ULTIMATE ANALYSIS OF MIXED FUEL Wt/KG OF FUEL O2/KG

CARBON 44.47 0.44 0.44 2.67
HYDROGEN 3.54 0.04 0.04 8.00
NITROGEN 0.69 0.01 0.01
SULPHUR 0.07 0.00 0.00 1.00
MOISTURE 27.47 0.27 0.27
ASH 5.06 0.05 0.05
OXYGEN 18.71 0.19 0.19 -1.00
100.00 1.00 1.00

ULTIMATE ANALYSIS OF COCO HUSK

CARBON % 44.77 0.45 0.34
HYDROGEN % 3.87 0.04 0.03
NITROGEN % 0.36 0.00 0.00
SULPHUR % 0.00 0.00 0.00
MOISTURE % 10.61 0.11 0.32
ASH % 11.42 0.11 0.09
OXYGEN % 28.97 0.29 0.22
100.00 1.00 1.00
GCV KCAL/KG 4299.00 4809.26 3278.96

ULTIMATE ANALYSIS OF MAIZE SHUNK

CARBON % 44.77 0.45 0.39
HYDROGEN % 3.87 0.04 0.03
NITROGEN % 0.36 0.00 0.00
SULPHUR % 0.00 0.00 0.00
MOISTURE % 10.88 0.11 0.23
ASH % 1.00 0.01 0.01
OXYGEN % 39.12 0.39 0.34
100.00 1.00 1.00
GCV KCAL/KG 3900.00 4376.12 3356.92
GCV KCAL/KG 4029
BOILER EFF % 81.90 FROM CAL 81.84
STEAM FLOW REQD KG/HR 160013
FUEL REQD KG/HR 27398 27398 FEED WATER PUMPED
GCV-DULONG DRY KCAL/KG 5527 FEED WATER INLET TEMP
GCV-DRY BASIS KCAL/KG 5555

AMBIENT AIR TEMP C 30 FLUE GAS VOLUME AT 0 C

AIR TEMP AT OUTLET OF AIRHEATER C 210 (140)
FLUE GAS OUTLET TEMP C 165 FLUE GAS TEMP
BLOW DOWN WATER QTY KG/HR 170
CORRECT AIR REQD KG/KG 5.577 VOL OF AIR AT 0C
EXCESS AIR GIVEN % 15.29 $$$ DEN-AIR AT NTP 0C
ACTUAL AIR REQD KG/KG 6.429 DEN-FLUE AT NTP
TOTAL AIR QTY KG/HR 176153 203550.59 FLUE-DEN AT
TOTAL WET AIR QTY KG/HR 179437 MMWC
FD AIR GIVEN ACTUALLY KG/HR 14333 3.98
TOTAL AIR GIVEN ACTUALLY KG/HR 41000  FLUE-VOL AT NTP 0 C
WET FLUE GAS QTY KG/KG 7.533 FLUE-VOL AT
TOTAL FLUE GAS-WITH ASH 206399 KG/HR INLET DUST CON
TOTAL FLUE GAS WITHOUT ASH 205014 KG/HR DENSITY OF AIR AT AMBIENT TEMP
DRY FLUE GAS WITHOUT MOISTURE,ASH 6.79 FLUE VOL AT
LOSS ON UNBURNT CARBON 0.0951 %
TOTAL HEAT GIVEN BY FUEL 110387679 KCAL
LOSS ON CALORIES DUE TO UNBURNT 104979 KCAL
CALORIFIC VALUE OF CARBON 8100 KCAL/KG
WEIGHT OF UNBURNT CARBON 12.96 KGS
ASH QUANTITY IN FUEL 1385.06 KGS
TOTAL RESIDUE 1398.02 KGS
PERCENTAGE UNBURNT IN FLY ASH 0.93 %
CARBON CONTENT IN FUEL 12183.38 KGS
CARBON AVAILABLE FOR BURNING 12170.42 KGS
REVISED CARBON PERCENTAGE FOR BURNING 44.42 %
REVISED ASH PERCENTAGE 5.10 %
ADDITIONAL FUEL REQ FOR THIS C LOSS 26.06 KGS
EXCESS FUEL PERCENTAGE 0.10 %

CONTINUED Wt/KG OF FUELO2/KG

CARBON % 44.42 0.44 2.67
HYDROGEN % 3.54 0.04 8.00
NITROGEN % 0.69 0.01
SULPHUR % 0.07 0.00 1.00
MOISTURE % 27.47 0.27
ASH % 5.10 0.05
OXYGEN % 18.71 0.19 -1.00
100.00 1.00
GCV KCAL/KG 4029.04
EFFICIENCY % 81.90
FUEL REQD KG/HR 27398.00
FLUE GAS OUTLET TEMP C 165
CORRECT AIR REQD KG/KG 5.571 VOL OF AIR AT 0C
EXCESS AIR GIVEN % 15.403 DEN-AIR AT NTP
ACTUAL AIR REQD KG/KG 6.429 DEN-FLUE AT NTP
TOTAL AIR QTY KG/HR 176153 203550.59 FLUE-DEN AT 150C
FLUE GAS QTY KG/KG 7.549 FLUE-VOL AT NTP
TOTAL FLUE GAS-WITH ASH 206835 KG/HR FLUE-VOL AT 150C
TOTAL FLUE GAS WITHOUT ASH 205437 KG/HR INLET DUST CON
EXCESS AIR INFILTRATION 0 KG/HR AIR INFILTERED PER KG OF FUEL
ATMOSPHERIC MOISTURE Ma = (Msat*Hfg-.24*dT)/(Hfg+.44dT)
Msat = (.625*Psat)/(1.03-Psat) Psat- Sat pr at wet bulb temp
Msat 0.021 kg/kg of dry air
Ma 0.019 kg/kg of atmosphere

SUBSTANCE PROPORTIONAL WT MOLECULAR WT

AIR 6.43 28.97
VAPOUR 0.71 18

PARTIAL PRESSURE OF VAPOUR 0.065 KSC

FROM STEAM TABLES Ts 38.59 C

Hg 614.05 KCAL/KG
Hfg 575.47 KCAL/KG

Mv[(Ts-Tr)+Hfg+Cp(Tsup-Ts)]

ATMOSPHERIC MOISTURE CONTENT IN INLET AIR 0.12 KGS/KG OF FUEL

HEAT CARRIED BY ATMOSPHERIC MOISTURE 1889991 KCAL/HR

DRY FLUE GAS WITHOUT MOISTURE,ASH 6.785

ITEM AT 150 C CO2 O2 N2 H2O
MASS 1.629 0.197 4.958 0.713
MEAN CP 0.228 0.227 0.248 0.459
MASS X MEAN CP 0.371 0.045 1.229 0.327

HEAT LOSS EXCLUDING MOISTURE 222.07

SENSIBLE HEAT LOSS BY MOISTURE 6.12
LATENT HEAT LOSS BY MOISTURE 451.72
DRY FLUE GAS LOSSES 6084241
PERCENTAGE DRY FLUE GAS LOSS 5.51
LOSS DUE TO MOISTURE 12543955
PERCENTAGE MOISTURE LOSS 11.36
TOTAL LOSSES DUE TO DRY FLUE & MOISTURE & UNBURNT 17.07
RADIATION LOSS 0.5
CO MEASUREMENT 140
CO LOSS 0.595
TOTAL LOSSES INCLUDING RADIATION 18.16
MAXIMUM POSSIBLE EFFICIENCY 81.84

Conversion formula for proximate analysis to ultimate analysis

%C = 0.97C+ 0.7(VM+0.1A) - M(0.6-0.01M)
%H2 = 0.036C + 0.086 (VM -0.1xA) - 0.0035M
%N2 = 2.10 -0.020 VM
where C = % of fixed carbon
A = % of ash
VM = % of volatile matter
M = % of moisture

%C 59.8
%H2 4.23
%N2 1.30
DRY BULB TEMPERATURE 30 C CARBON LOSS % 0.0951
WET BULB TEMPERATURE 24.2 C FD AIR GIVEN TPH 344
FLUE GAS TEMP AT ESP INLET 165 C AMBIENT AIR TEMP DEG C 30
TOTAL STEAM FLOW 3840 TONS/DAY O2 READING % 3.21
EXCESS AIR FROM O2 15.29
MAIN STEAM PRESSURE 100 KG/CM2 SA AIR GIVEN TPH 640
MAIN STEAM TEMPERATURE 520 C
BOILER EFFICIENCY 81.90 %
FUEL REQUIRED PER DAY 658 TONS/DAY

OXG REQD CO2 H2O SO2 N2 O2 ASH

1.19 1.63
0.28 0.42
4.96
0.00 0.00
0.27
0.05
-0.19 0.20
1.28 7.53 7.48

ULTIMATE ANALYSIS OF FIREWOOD HIGH FUEL ULTIMATE ANALYSIS OF JULIE F

CARBON % 45.02 0.45 0.25 CARBON
HYDROGEN % 3.91 0.04 0.02 HYDROGEN
NITROGEN % 0.00 0.00 0.00 NITROGEN
SULPHUR % 0.04 0.00 0.00 SULPHUR
MOISTURE % 7.44 0.07 0.48 MOISTURE
ASH % 0.99 0.01 0.01 ASH
OXYGEN % 42.60 0.43 0.24 OXYGEN
100.00 1.00
GCV 4100.00 4429.56 2298.94 GCV

ULTIMATE ANALYSIS OF SAW DUST

CARBON % 45.02 0.45 0.30
HYDROGEN % 3.91 0.04 0.03
 NITROGEN % 0.00 0.00 0.00
SULPHUR % 0.04 0.00 0.00
MOISTURE % 7.44 0.07 0.39
ASH % 0.99 0.01 0.01
OXYGEN % 42.60 0.43 0.28
100.00 1.00 1.00
GCV KCAL/KG 4100.00 4429.56 2688.74

D WATER PUMPED 160183

D WATER INLET TEMP 240

E GAS VOLUME AT 0 C 148546.87248 ALTERNATE METHOD

E GAS TEMP 165.00 C

0.7722007722 NO ALTITUDE CORRECTION CONSIDERED
L OF AIR AT 0C 0.774 M3/KG FLUE ASH AIR PARAMETERS
N-AIR AT NTP 0C 1.293 KG/NM3 REMOVED FULLY
N-FLUE AT NTP 1.494 KG/NM3 1.484 1.2928248222
165.0 C 0.931 KG/M3 0.958 0.806

E-VOL AT NTP 0 C 138161 NM3/HR 139107

165.0 C 221665 M3/HR 215540
ET DUST CON 10 GM/NM3 8
NSITY OF AIR AT AMBIENT TEMP 1.1648223646 KG/NM3
165.0 C 61.573544851 M3/SEC

LOSS ON IGNITION
LOCATION OF ASH COLLECTION PRO WT % LOI REPORT %
BED 15 0.15
BANK 0.0 0
ECO/AH 8.5 0.35
ESP-I 68.85 2.35
ESP-II 6.9 2.74
ESP-III 0.76 1.73
100.000
CARBON LOSS CALCULATED FROM LO 0.0955 %
CARBON LOSS 0.095 %
EFFICIENCY LOSS DUE TO CARBON 0.19 %

OXG REQD CO2 H2O SO2 N2 O2 ASH

 1.18 1.63
0.28 0.44
4.96
0.00 0.00
0.27
0.05
-0.19 0.20
1.28

7.55 7.50

L OF AIR AT 0C 0.774 M3/KG

N-AIR AT NTP 1.293 KG/NM3 ASH REMOVED 20%
N-FLUE AT NTP 1.494 KG/NM3 1.492 0.24 1.39
E-DEN AT 150C 0.964 KG/M3 0.963 4.23
E-VOL AT NTP 138452 NM3/HR 138643 4.89
E-VOL AT 150C 214525 M3/HR 214820 3.16 229848.50
ET DUST CON 10 GM/NM3 8 59.59 63.85
INFILTERED PER KG OF FUEL 0 KG/HR NITROGEN CONTENT 0
OXYGEN CONTENT 0
24.2 0.03
Hfg 582.75
dT 5.8

PROPORTIONAL SUBSTANCPROPORTIONAL WT MOLECULAR WT

186.26 CO2 1.63 44.00
12.84 WATER 0.71 18.00
199.10 27.87 SO2 0.00 64.00
N2 4.96 28.00
O2 0.20 32.00
7.50
MOLECULAR WEIGHT OF FLUE GAS

sat temp 0 5 10
pressure 0.01 0.01 0.01
[(Ts-Tr)+Hfg+Cp(Tsup-Ts)] latent heat 597.20 594.40 592.60
sp vol 206.50 147.20 106.40

20 25.00 24.20
0.0238 0.03 0.03
586 583.20 582.75

SO2 Cp of steam
 0.001 7.498 kelvin 375 1.89
0.164 400 1.901
0.000 1.972 0.263 450 1.926
500 1.954
KCAL/KG 550 1.984
KCAL/KG 8.59 575.47 584.05
KCAL/KG 633.44 438 1.92
KCAL 642.02
% 400 1.901
KCAL 11.36 450 1.926
%
%
%
PPM
% %CO X C/(%CO + %CO2) ON VOLUME BASIS
%
%

7C+ 0.7(VM+0.1A) - M(0.6-0.01M) UNIT # I

36C + 0.086 (VM -0.1xA) - 0.0035M2 (1-0.02M) GCV (AFB) GCV (ADB) TM%
0 -0.020 VM 3563 4862 34.50
f fixed carbon 3562 4824 32.26
3030 3868 29.40
f volatile matter

Coal consumed

Date Indonesian Indian f-grade

MT MT
1-Dec-13 455.27 47.19
2-Dec-13 487.31 50.51
 14.33

VOLUME BASIS
%
26.7

CO2% H2O% SO2% N2%

21.64
9.26
65.81
0.02

44.00 18.00 64.00 28.00

0.49 0.51 0.00 2.35
IMATE ANALYSIS OF JULIE FLORA ULTIMATE ANALYSIS OF COCO SHELL POWDER
% 41.79 0.42 0.31 CARBON % 41.79
% 3.97 0.04 0.03 HYDROGEN % 3.00
% 0.09 0.00 0.00 NITROGEN % 0.09
% 0.00 0.00 0.00 SULPHUR % 0.00
% 9.58 0.10 0.34 MOISTURE % 10.00
% 1.34 0.01 0.01 ASH % 42.00
% 43.23 0.43 0.32 OXYGEN % 3.12
100.00 1.00 100.00
3900.00 4313.21 2854.05 GCV 3100.00

ULTIMATE ANALYSIS OF MB WASTE ULTIMATE ANALYSIS OF OTHER WOODS

CARBON % 45.02 0.45 0.32 CARBON % 45.02
HYDROGEN % 3.91 0.04 0.03 HYDROGEN % 3.91
 NITROGEN % 0.00 0.00 0.00 NITROGEN % 0.00
SULPHUR % 0.04 0.00 0.00 SULPHUR % 0.04
MOISTURE % 7.44 0.07 0.35 MOISTURE % 7.44
ASH % 6.00 0.06 0.04 ASH % 0.99
OXYGEN % 37.59 0.38 0.26 OXYGEN % 42.60
100.00 1.00 1.00 100.00
GCV KCAL/KG 4100.00 4429.56 2882.54 GCV KCAL/KG 4100.00

PARAMETERS

WEIGHTED AVERAGE %
0.0225
0
0.02975
1.617975
0.188786
0.013148
1.87

CO2% H2O% SO2% N2% O2% ASH%

 21.58
9.45
65.67 100.00
0.02

0.68
2.61

44.00 18.00 64.00 28.00 16.00

0.49 0.52 0.00 2.35 0.16 3.52
13.91% 14.89% 0.01% 66.55% 4.64%

76.62
KG/HR
KG/HR

LECULAR WT PROPORTIONAL PARTIAL PRESSURE

71.67 0.32
12.84 0.06
0.09 0.00
138.81 0.61
6.32 0.03
229.72 1.01
30.64

15 20 25 30 35 40 45
0.02 0.02 0.03 0.04 0.06 0.08 0.10
588.80 586.00 583.20 580.40 577.50 574.70 571.80
77.99 57.84 43.41 32.93 25.25 19.55 15.28

20.00 35.00 24.20 38.59

0.02 0.06 0.03 0.07
586.00 577.50 583.62 575.47
 KJ/KG K

0.459

UNIT # I
IM% VM% ASH% FC%
10.62 39.87 14.95 34.56 123.88
8.27 40.26 16.78 34.69
9.86 33.98 27.57 28.59

al consumed Coal feed ration BUNKER COAL ANALY

indian un- Indian un- GCV GCV Ash
Indone sian Indian T.M I.M
grade grade (ADB) (AFB)
MT % % % Kcal/Kg Kcal/Kg % % %
52.74 82.00 8.50 9.50 4940.00 3773.00 13.57 31.06 9.76
56.46 82.00 8.50 9.50 4826.00 3840.00 12.29 30.93 13.20
OF COCO SHELL POWDER ULTIMATE ANALYSIS OF GROUND NUT SHELL ULTIMATE ANALYSIS OF PLYW
0.42 0.31 CARBON % 43.00 0.43 0.41 CARBON
0.03 0.02 HYDROGEN % 2.00 0.02 0.02 HYDROGEN
0.00 0.00 NITROGEN % 0.00 0.00 0.00 NITROGEN
0.00 0.00 SULPHUR % 0.00 0.00 0.00 SULPHUR
0.10 0.33 MOISTURE % 7.00 0.07 0.12 MOISTURE
0.42 0.31 ASH % 3.00 0.03 0.03 ASH
0.03 0.02 OXYGEN % 45.00 0.45 0.42 OXYGEN
1.00 100.00 1.00
3444.44 2297.79 GCV 4200.00 4516.13 3963.25 GCV

OF OTHER WOODS ULTIMATE ANALYSIS OF RICE HUSK ULTIMATE ANALYSIS OF IND

0.45 0.22 CARBON % 45.02 0.45 0.45 CARBON
0.04 0.02 HYDROGEN % 3.91 0.04 0.04 HYDROGEN
 0.00 0.00 NITROGEN % 0.00 0.00 0.00 NITROGEN
0.00 0.00 SULPHUR % 0.04 0.00 0.00 SULPHUR
0.07 0.55 MOISTURE % 5.00 0.05 0.04 MOISTURE
0.01 0.00 ASH % 20.00 0.20 0.20 ASH
0.43 0.21 OXYGEN % 26.03 0.26 0.26 OXYGEN
1.00 1.00 100.00 1.00 1.00
4429.56 1993.30 GCV KCAL/KG 3200.00 3368.42 3231.43 GCV
BUNKER COAL ANALYSIS LOI Fly ash
Wt.Avg Total Ash Bottom
V.M FC Heat Value Fly ash Fly ash Bed Ash DAY
GCV Ash
% % Kcal*103 Kcal/Kg MT MT MT % % MT
42.26 34.41 2094807.33 3773.00 75.34 15.07 60.27 2.00 0.80 60.27
39.98 34.53 2282035.20 3807.64 73.04 14.61 58.43 2.48 1.30 58.43

0.200
ULTIMATE ANALYSIS OF PLYWOOD FUEL BUNDLES ULTIMATE ANALYSIS OF KILANGU WASTE
% 45.02 0.45 0.26 CARBON % 9.00 0.09 0.10
% 3.91 0.04 0.02 HYDROGEN % 0.00 0.00 0.00
% 0.00 0.00 0.00 NITROGEN % 0.00 0.00 0.00
% 0.04 0.00 0.00 SULPHUR % 0.00 0.00 0.00
% 7.44 0.07 0.46 MOISTURE % 40.00 0.40 0.33
% 0.99 0.01 0.01 ASH % 50.00 0.50 0.56
% 42.60 0.43 0.25 OXYGEN % 1.00 0.01 0.01
100.00 1.00 100.00 1.00
4100.00 4429.56 2382.22 GCV 2100.00 3500.00 2358.30

ULTIMATE ANALYSIS OF INDIAN COAL ULTIMATE ANALYSIS OF IMPORTED COAL

% 33.73 0.34 0.36 CARBON % 61.31 0.61 0.445
% 2.35 0.02 0.03 HYDROGEN % 4.88 0.05 0.035
% 1.02 0.01 0.01 NITROGEN % 0.95 0.01 0.007
% 0.42 0.00 0.00 SULPHUR % 0.10 0.00 0.001
% 15.00 0.15 0.09 MOISTURE % 0.00 0.00 0.275
% 42.00 0.42 0.45 ASH % 6.97 0.07 0.051
% 5.48 0.05 0.06 OXYGEN % 25.79 0.26 0.187
100.00 1.00 100.00 1.00
2949.00 3469.41 3157.16 GCV 5555.00 5555.00 4029.04

S.No: Date SupplierType of Coal

1 01.01.14
SRI ANUSHA ENTERPRISES
G13CRR

10 02.01.14
ADANI GLOBAL PVT
INDONESIA
LTD

C S H2 N2 a
52.15 0.43 4.21 0.52
Fly ash Bottom ash

MTD DAY MTD

MT MT MT
60.27 15.07 15.07
118.70 14.61 29.68
 ULTIMATE ANALYSIS OF PALM SHELL
CARBON % 45.02 0.45 0.37
HYDROGEN % 3.91 0.04 0.03
NITROGEN % 0.00 0.00 0.00
SULPHUR % 0.04 0.00 0.00
MOISTURE % 7.44 0.07 0.25
ASH % 3.00 0.03 0.02
OXYGEN % 40.59 0.41 0.33
100.00 1.00
GCV 3900.00 4213.48 3169.80

ULTIMATE ANALYSIS OF CHOLAM WASTE

44.47 CARBON % 45.02 0.45 0.36
3.54 HYDROGEN % 3.91 0.04 0.03
 0.69 NITROGEN % 0.00 0.00 0.00
0.07 SULPHUR % 0.04 0.00 0.00
27.47 MOISTURE % 7.44 0.07 0.25
5.06 ASH % 5.50 0.06 0.04
18.71 OXYGEN % 38.09 0.38 0.31
100.00 1.00
GCV 3900.00 4213.48 3145.37

Vehicle Challan SGAPIPL GCV GCV T.M% I.M% V.M% Ash% FC%
No: weight weight (ADB) (ARB) (ADB) (ADB) (ADB) (ADB) (ADB)
05TA 4554 22.060 22.240 2949 2755 8.2 1.74 24.12 46.1 28.04

AP05Y 849 22.2 22.22 5295 3805 35.4 10.1 46.1 4.99 38.81

O2 a ASH MOISTURE
16.65 1.19 24.85
Annexure- II ( Design Fuel )
DESIGN FUEL INPUT DATA 1
1 Boiler load tph 350.96
2 Steam enthalpy Kcal/Kg 831.3
3 Water enthalpy 240.89
4 Out put MKBtu/hr 822.27
5 Fuel flow rate Klbm/hr (CALCULATED) 127.8
6 Sorbent flow Klbm/Hr 0
7 Fuel temperature F 104
8 Sorbent temperature F 104
9 Fuel Efficiency, % (estimate initially) 85
10 Imported coal 1
11 High Ash Coal % in fuel mixture. 0
12 Fuel Analysis Design Fuel
Imported coal 0 Imported coal
A C 46.20 46.20 0.00 46.2
B UBC
C Cb
D S 1.60 1.60 0.00 1.6 0
E H2 2.40 2.40 0.00 2.4 0
F H2O 33.00 33.00 0.00 33 0.00
G H2Ov 0.00 0.00 0.00 0 0
H N2 0.70 0.70 0.00 0.7 0
I O2 7.84 7.84 0.00 7.84 0
J ASH 8.26 8.26 0.00 8.26 0
K VM 0.00
L
M TOTAL 100.00 100.00 0.00 100.00 0.00
HHV as fired 7416 Btu/Lbs 7416 0
GCV dry basis 7416 Btu/Lbs 7416 0 7416 0
As fired moisture 0 0.00
Cont GCV (dry) 8939 14418 0
13 Ash split (Test Fuel Data)
Location Split % Unburnt C CO2 in ash Temperature
A Bed ash 15.00 0.10 0.00 392.00
B APH 8.50 3.72 0.00 529.40
C ESP-I 68.85 0.46 0.00 292.00
D ESP-II 6.89 0.87 0.00 292.00
E ESP III 0.68 2.51 0.00 292.00
F ESP IV 0.07 1.03 0.00 292.00
G ESP V 0.01 0.68 0.00 292.00
H 0.00 0.00 0.00 0.00
100
14 SOx content in flue gas ppm 0.00
15 O2 content in flue gas % 4.09
16 SO2 & O2 Basis Wet(1) or Dry(0) 1
17 SORBENT ANALYSIS
A CaCO3 0.00
B Ca(OH)2 0.00
C MgCO3 0.00
D Mg(OH)2 0.00
E H2O 0.00
F INERT 0.00
G 0.00

Annexure- II ( Design Fuel )

INPUT DATA 2
18 Moisture ia air lb/lb dry air 0.02860
19 Barometric Pressure, in Hg pwva = 29.80
20 Dry Bulb Temperature, F pswvd = 104.0
21 Wet Bulb Temperature, F pswvw = 90.5
22 Relative Humidity, % pwva = 60.0
23 Additional Moisture (Measured), klbm/hr
24 Atomizing Steam 0.0
25 Sootblowing Steam 0.0
26 Other 0.0
27 Gas Temp Lvg AH, F Primary / Secondary or Main ** 292.0
28 Air Temp Ent AH, F (scaph inlet) 104.0
29 Flue gas temperature entering air heater, F 529.4
30 Air temperature leaving air heater, F 492.206
31 Flue gas oxygen content, % 4.09
32 Radiation loss as per ABMA chart 0.238
33. Auxillary power consumption
V I COS FI Eff Power Credit
KW MKB
SA fan 0 0 0 40 872.98 1.19
PA Fan 0 0 0 55 1552.25 2.91
Credit= Power (KW) x 3412 x efficiency /100 Sum 4.10
Note : ** : Site value corrected to Design Ambient condition.

Annexure- II ( Design Fuel )

FORM RES UNBURNED CARBON & RESIDUE CALCULATIONS
DATA REQUIRED FOR RESIDUE SPLIT
1 Ash in Fuel, % from Form CMBSTNb [30J] 8.26 2 HHV Fuel, Btu/lb 'as fired' 7416.0
3 Fuel Mass Flow Rate, Klbm/hr from Form CMBSTNa [4b] 127.805 from Form CMBSTNa [1]
a Item [3] - Use measured or estimated value initially. (See CMBSTNa)
Recalculate after boiler efficiency has been calculated until estimated value is within 1 % of calculated val
b Residue splits estimated - Enter value in Col [8] and calculate Col [5]
Residue rate measured - Enter measured mass flow rates in Col [5]. When residue not measured at all loc
estimate split and flow for measured locations. Reiterate until estimated total residue is within 2 % of calc
c Enter the % free carbon in Col [6] (total carbon corrected for CO2). Units with sorbent - Enter the % CO2
5 Residue Mass Flow 6 C 7 CO2 8 Residue Split % 9 C 10 CO2
Location Input Calculated in Residue in Residue Input Calculated W t d SApvliet % Wtd Ave %
Klbm/hr Klbm/hr % % 100x[5]/[5F] [6]x[8]/100 [7]x[8]/100
A Bed ash 1.595 0.10 0.00 15.0 0.015 0.000
APH 0.904 3.72 0.00 8.5 0.316 0.000
ESP-I 7.321 0.46 0.00 68.9 0.317 0.000
B ESP-II 0.733 0.87 0.00 6.9 0.060 0.000
C ESP III 0.072 2.51 0.00 0.7 0.017 0.000
D ESP IV 0.007 1.03 0.00 0.1 0.001 0.000
ESP V 0.001 0.68 0.00 0.0 0.000 0.000
E 0 0.000 0.00 0.00 0.0 0.000 0.000
F TOTAL 5 10.634 8 100.0 9 0.726 10 0.000
11 Bed Drain Residue Recirculation Flow, Klbm/hr #REF!
12 Bed Drain Recirc. Flow, lbm/10KBtu [11] / [3] / [2] * 10000 #REF!
13 Economizer Residue Recirculation Flow, Klbm/hr #REF!
14 Economizer Recirc. Flow, lbm/10KBtu [13] / [3] / [2] * 10000 #REF!
UNITS WITH SORBENT
d Enter average C and CO2 in residue, [9F] & [10F] above, on SRBa (Items [4] & [5]) and complete Sorbent
11 Unburned carbon lbm/100 lbm fuel from Form SRBb Item (49) 0.060
20 Total Residue, lbm/100 lbm fuel from Form SRBb Item [50] 8.320
TOTAL RESIDUE
21 Total Residue, Klbm/hr [20] x [3]/100 10.634
e When all residue collection locations are measured, the measured residue split is used for calculations.
of the residue mass is estimated, repeat calculation above until Col [5F] & Item [21] agree within 2 %.
22 Total Residue, lbm/10KBtu 100 x [20] / [2] 0.112
23 SENSIBLE HEAT RESIDUE LOSS, %
24 Temp [8] x [22] x H Residue / 10000 = Loss
Location F Residue % lbm/10KBtu Btu/lbm %
A Bed ash 392.0 15.00 x 0.112 x 64.81 / 10000 0.011
APH 529.4 8.50 0.112 98.09 / 10000 0.009
ESP-I 292.0 68.85 0.112 42.36 / 10000 0.033
B ESP-II 292.0 6.89 x 0.112 x 42.36 / 10000 0.003
C ESP III 292.0 0.68 x 0.112 x 42.36 / 10000 0.000
D ESP IV 292.0 0.07 x 0.112 x 42.36 / 10000 0.000
ESP V 292.0 0.01 0.112 42.36 / 10000 0.000
E 0 0.0 0.00 x 0.112 x -12.95 / 10000 0.000
Total 25 0.057
H residue = - 12.95 + 0.16 x T + 1.09E-4 x T^2 - 2.843E-8 x T^3

Annexure- II ( Design Fuel )

FORM CMBSTNa COMBUSTION CALCULATIONS
DATA REQUIRED
1 HHV - Higher Heating Value of Fuel, Btu/lbm as fired 7416.0
2 UBC - Unburned Carbon, lbm/100 lbm fuel from SRBb Form [49] 0.060
3 Fuel Flow, Klbm/hr [4a] or [4b] 130.44
4 a. Measured Fuel Flow 127.80
4 b. Calculated Fuel Flow 100,000 x [5] / [6] / [1] 130.44
5 Output, MKBtu/hr INP DATA SHT 1 822.27
6 Fuel Efficiency, % (estimate initially) 85.00
7 Moisture in air, lbm/lbm Dry Air 0.0286
8 Barometric Pressure, in Hg pwva = INP DATA SHT 1 29.80
9 Dry Bulb Temperature, F pswvd = INP DATA SHT 1 104.00
10 Wet Bulb Temperature, F pswvw = INP DATA SHT 1 90.50
11 Relative Humidity, % pwva = INP DATA SHT 1 60.00
Additional Moisture (Measured), klbm/hr
Atomizing Steam INP DATA SHT 1 0.00
Sootblowing Steam INP DATA SHT 1 0.00
Other INP DATA SHT 1 0.00
12 Summation Additional Moisture 0.0
13 Additional Moisture, lbm/100 lbm Fuel 100 x [12] / [3] 0.0
14 Additional Moisture, lbm/10KBtu [13] / ([1]/100) 0.0
If Air Heater (Excl Stm/Wtr Coil) Enter following
15 Gas Temp Lvg AH, F Primary / Secondary or Main 15B 292.0 15A 292.0
16 Air Temp Ent AH, F Primary / Secondary or Main 16B 104.0 16A 104.0
17 O2 Entering airheater Primary / Secondary or Main 17B 0.0 17A 0.0
18 O2 Leaving airheater Primary / Secondary or Main 18A 0.0 18B 0.0
18C Pri air to gas leakage split for Trisector Type AH 18C
Fuel Analysis, % mass as fired - Enter in Column [30]
19 Mass Ash, lbm/10KBtu 100 x [30J] / [1] 0.111
If mass of ash (Item [19]) exceeds 0.15 lbm/10KBtu or Sorbent
utilized, Enter Mass Fraction of Refuse in Col [79] for each location
SORBENT DATA (Enter 0 if Sorbent not Used)
20 Sorbent Rate, Klbm/hr 0.00
21 CO2 from Sorbent, lbm/100 lbm Sorb from SRBa Item [25I] 0.00
22 H2O from Sorbent, lbm/100 lbm Sorb from SRBa Item [26I] 0.00
23 Sulfur Capture, lbm/lbm Sulfur from SRBb Item [45] 0.000
24 Spent Sorbent, lbm/100 lbm fuel from SRBb Item [48] 0.00
25 Sorb/Fuel Ratio, lbm Sorb/lbm Fuel [20] / [3] 0.000
NAME OF PLANT DATE UNIT NO 0

Annexure- II ( Design Fuel )

COMBUSTION CALCULATIONS
COMBUSTION PRODUCTS
30 Ultimate 31 Theo Air F 32 Dry Prod F 33 Wet Prod F 34 H2O Fuel
Analysis lbm/100 lbm Fuel Mol/100 lbm Fuel Mol/100 lbm Fuel lbm/10Kbtu
% Mass [30] x K [30] / K [30] / K [30] x K /([1]/100)
A C 46.20
B UBC 0.060
C Cb 46.14 11.51 531.07 12.010 3.842
D S 1.60 4.31 6.90 32.064 0.050
E H2 2.40 34.29 82.30 2.016 1.190 8.94 0.289
F H2O 33.00 18.016 1.832 1.0 0.445
G H2Ov 0.00 18.016 0.000 1.0 0.000
H N2 0.70 28.016 0.025
I O2 7.84 -4.32 -33.87
J ASH 8.26
K VM 0.00
L
M TOTAL 100.00 31 586.39 32 3.917 33 3.022 34 0.734
35 Total Theo Air Fuel Check, lb/10KB ([31M] + [30B] x 11.51) / (HHV/100) 7.916
CORRECTIONS FOR SORBENT REACTIONS AND SULFUR CAPTURE
40 CO2 from Sorb, lbm/100 lbm fuel [21] x [25] 0.00
41 H2O from Sorb, lbm/100 lbm fuel [22] x [25] 0.000
42 SO2 Reduction, Mol/100 lbm fuel [32D] x [23] 0.000
43 Dry Prod Comb, Mol/100 lbm fuel [32M] + [40] / 44.01 - [42] 3.917
44 Wet Prod Comb, Mol/100 lbm fuel [33M] + [41] / 18.016 + [43] 6.939
46 Theo Air Corr, lbm/100 lbm fuel [31M] + 2.16 x [30D] x [23] 586.39
47 Theo Air Corr, Mol/100 lbm fuel [46] / 28.966 20.24
48 Theo Air Corr, lbm/10KBtu [46] / ([1]/100) 7.907
49 Wet Gas from Fuel, lb/10 Kbtu (100 - [30J] - [30B] - [30D]x[23]) / [1]/100 1.236
LOCATION ECO.out
50 Flue gas temperature entering air heater, F 529.4
51 Air temperature leaving air heater, F 492.2
52 Flue gas oxygen content, % 4.09
From EFFa items [17A], [17B], [18A], and [18B]
FLUE GAS ANALYSIS, Mol/100 lb Fuel Dry Wet
53 Moisture in Air 1.024 [7]x1.608 0.045989
54 Dry/Wet Products Comb [43] [44] 3.917
55 Additional Moisture 0 [13]/18.016 0.000
56 [47] x (0.7905 + [53]) 16.934
57 Summation [54] + [55] + [56] 20.8506
58 20.95 - [52] x (1 + [53]) 16.672
60 Excess Air, % 100 x [52] x [57] / [47] / [58] 25.27

Annexure- II ( Design Fuel )

FORM CMBSTNa COMBUSTION CALCULATIONS
LOCATION Lvg Econ Lvg Sec AH
60 Excess Air, % 0.00 0.00 0.00 25.27
O2, CO2, SO2 WHEN EXCESS AIR KNOWN
61
62 Dry [47] x (0.7905 + [60] / 100) 0.00 0.00 0.00 21.12
63 Wet [47] x (0.7905 + [53] + (1 + [53]) x [60]/100) 0.00 0.00 0.00 22.28
64 Dry Gas, Mol/100 lb Fuel [43] + [62] 0.00 0.00 0.00 25.03
65 Wet Gas, Mol/100 lb Fuel [44] + [63] 0.00 0.00 0.00 29.22
Dry Wet Dry
66 O2, % [60] x [47] x 0.2095 / [64] [65] +[51]/2 #REF! #REF! #REF! 4.28
67 CO2, % ([30C]/.1201 + [40]/.4401) / [64] [65] -[51] #REF! #REF! #REF! 15.35
68 SO2, % (1 - [23]) x [30D] / .32064 / [64] [65] #REF! #REF! #REF! 0.199
FLUE GAS PRODUCTS, lbm/10Kbtu
69 Dry Air (1 + [60]/100) x [48] 0.00 0.00 0.00 9.91
70 Wet Gas from Fuel [49] 0.000 0.000 0.000 1.236
71 CO2 from Sorbent [40] / ([1]/100) 0.000 0.000 0.000 0.000
72 Moisture in Air [7] x [69] 0.000 0.000 0.000 0.283
73 Water from Sorbent [41] / ([1]/100) 0.000 0.000 0.000 0.000
74 Additional Moisture [14] 0.000 0.000 0.000 0.000
75 Total Wet Gas [69]+[70]+[71]+[72]+[73]+[74] 0.000 0.000 0.000 11.425
76 H2O in Wet Gas [34M]+[72]+[73]+[74] 0.000 0.000 0.000 1.017
77 Dry Gas [75] - [76] 0.00 0.00 0.00 10.41
78 H2O in Wet Gas, % Mass 100 x [76]/[75] #DIV/0! #DIV/0! #DIV/0! 8.91
79 Residue, lbm/lbm Total Refuse at each Location 0.000 0.700
80 Residue, lb/ 10 Kbtu ([30J]+[2]+[24]) / ([1]/100) 0.000 0.000 0.000 0.112
81 Residue in Wet Gas, lbm/lbm Wet Gas [79] x [80] /[75] #DIV/0! #DIV/0! #DIV/0! 0.007
82 Infiltration, % Gas Entering 100 x ([75L]-[75E]) / [75E] #DIV/0!
GAS TEMPERATURE CORRECTION FOR INFILTRATION
83 Gas Temp Lvg (INCL LKG), F [15] 0 291.99
84 Air Temp Ent, F [16] 0 104.00
85 H Air Lvg, Btu/lbm T =[83], H2O=[7] 0.00
86 H Air Ent, Btu/lbm T =[84], H2O=[7] 0.00
H Gas Lvg, Btu/lbm T =[83], H2O=[78], RES=[81] #DIV/0!
H Gas Lvg+10, Btu/lbm T =[83] + 10, H2O=[78], RES=[81] 0.00
87 Cpg, Btu/lbm F ([86A] + [86B]) / 10 #DIV/0!
88 Corrected AH Gas Outlet Temperature
[83] + ([82]/100 x ([85]-[86]) / [87]) #DIV/0!
AIR, GAS, FUEL & RESIDUE MASS FLOW RATES, Klbm/hr
90 Input from Fuel from Efficiency Form, Million Btu/hr 967.375
91 Fuel Rate, Klbm/hr 1000 x [90] / [1] 130.444
92 Residue Rate, Klbm/hr [80] x [91] 0.000 0.000 0.000 14.635
93 Wet Flue Gas, Klbm/hr [75] x [91] 0.00 0.00 0.00 1490.26
95 Excess Air Lvg Blr, % As Applicable from [60] 25.27
96 Total Air to Blr, Klbm/h r(1 + [95]/100) x (1+ [7]) x [46] x [91] / 100 985.59

Annexure- II ( Design Fuel )

EFFICIENCY CALCULATIONS
DATA REQUIRED
TEMPERATURES F
 1 Reference temperature 77 1A
2 Average entering air temperature 104 2A
from CMBSTNa [16] or EFFa [44] 2B
3 Average exit gas F (Excl Leakage) 291.992 3A
from CMBSTNa [15] or EFFa [51] 3B
3C
4 Fuel Temperature 104 4A
HOT AIR QUALITY CONTROL EQUPIMENT
5 Dry Gas Weight, lbm/lbm Fuel 5A Enthalpy wet gas
6 Water from H2 in Fuel, lbm/lbm Fuel 6A Enthalpy of wet gas
6B Enthalpy of wet air
6C Enthalpy of wet air @ T= [3]
RESULTS FROM COMBUSTION CALCULATIONS FORM CMBSTN
10 Dry gas weight [77] 10.407 18 Unburned carbon, % [2] 0.060
11 Dry air weight [69] 9.905 19 HHV Btu/lbm as fired [1] 7416.0
12 Water from H2 fuel [34E] 0.289 HOT AQE EQUIPMENT
13 Water from H2O fuel [34F] 0.445 20 Wet gas entering [75E] 11.42
14 Water from H2Ov fuel [34G] 0.000 21 H2O in wet gas, % [76E] 1.02
15 Moisture in air lb/lb dry air [7] 0.029 22 Wet gas leaving [75L] 11.42
16 Fuel rate Est. lb/10 KB [72] 0.283 23 Residue in wet gas , % [81E] 0.007
17 Fuel rate Est. Klb/hr [3] 130.444
25 Excess air % [60] 25.27
MISCELLANEOUS
30 Unit out put, Mkbtu/hr 822.2685 31 Aux. Equip Power , MKBtu/hr 4.10
32 Loss due to surface radiation and convetion, % 0.24
33A Flat projected surface area, ft2 0.00 33C Average surface temperature F 0.00
33B Average velocity of air near furnace ft/sec. 0.00 33D Avg. ambient temp. near surface F 0.00
ENT AIR TEMP. ( Units with primary and secondary air flow) Item Nos. CMBSTN
35A Pri Air temp. entering F CMBSTN a[16b] 104 35B Enthalpy wet air , Btu/lb 0.00
36A Pri Air temp. leaving air htr. F CMBSTN a[51] 492.206 36B Enthalpy wet air , Btu/lb
37A Avr. Air temperature ent pulvariser. F 37B Enthalpy wet air , Btu/lbm 0.00
38A Avg. pulvariser tempering air temperature F. 38B Enthalpy wet air , Btu/lbm
39 Sec. Air air temp. ent., F CMBSTNa [16A] 40 Primary air flow (Ent Pulv), Klb/hr #REF!
41 Pulvariser tempering air flow , Klb/he [40] x ([36B]-[37B])/([36B-[38B])
42 Total air flow, klb.hr from CMBSTNc[96] 43 Secondary air flow, klb/hr [42]-[40] #REF!
44 Average entering air temperature F ([35A] x ([40]-[41])+[39] x [43] + [38A] x [41])/[42]
GAS FLOW ENT PRI AH AND AVG EXIT GAS TEMP (Units with primary and secondary Ah's)
45A Fluegas temp. Ent. Pri AH, F CMBSTNb[50] 529.394 45B Enthapy wety flue gas, Btu/lbm
46A Fluegas temperature Lvg. Pri AH, F CMBSTNc[88] 46B Enthapy wety flue gas, Btu/lbm #REF!
47 Fluegas temp. Lvg. Sec.i AH, F CMBSTNc 48 Total gas ent. Air htrs, Klb/hr CMBSTNc [#9R3E] F!
49 Fluegas flow Ent. Pri AH, Klb/hr [40] x ([37B]-[35B])/([45B]-[46B])
50 Fluegas flow Ent. Sec. AH, Klb/hr [48]-[49]
51 Average exit gas temperature F ([46A] x [49} + [47] x [50])/[48]
Iteration of split, % primary Ah flow Initial Estimate Calculated
100 x / #DIV/0!
Annexure- II ( Design Fuel )
FORM EFFb EFFICIENCY CALCULATIONS
A MKB B %
60 Dry gas [10] x [3A] /100
10.407 x 51.34 /100 5.34
61 Water from H2 fuel [12] x ([3B]-[1A]) /100
0.289 x 1147 -45 /100 3.32
62 Water from H2O fuel [13] x ([3B]-[1A]) /100
x -45 /100 5.10
63 water from H2Ov fuel [14] x [3C] /100
x /100 0.00
64 Moisture in air [16] x [3C] /100
x /100 0.27
65 Unburned carbon in ref. [18] x 14500/[19] 0.12
66 Sensible heat of refuse - from form RES 0.06
67 Hot AQC Equip ([20]x ([5A]-[6A])-([22]-[20])X([6B]-[6C]))/100
0
68 Other losses, % basis - from form EFFc Item [110] 0.00
69 Summation of losses, % basis 14.21
LOSSES, MKBtu/Hr Enter in MKB Column [A]
75 Surface radiation and convection - from form EFFa Item [32] 1.96
76 Sorbent calcination /dehydration - from form SRBc Item [77] 0.00
77 Water from sorbent - from form SRBc Item [65] 0.00
78
79
80 Other losses, MKBtu/hr basis - from form EFFc Item [111]
81 Summation of losses, MKBtu/Hr basis 1.96
CREDITS, % Enter calculation results in % column [B]
85 Entering dry air [11] x [2A] /100
x /100 0.642
86 Moisture in Air [16] x [2B] /100
x /100 0.034
87 Sensible heat in Fuel 100 x [4A]/[19] /100
100 x 0.066
88 Sulfation - From form SRBc Item [80] 0.000
89 Other credits, % basis - From form EFFc Item [112]
90 Summation of Credits, % basis 0.742
CREDITS , MKBtu/Hr Enter calculated results in MKB column [A]
95 Auxillary Equipment Power [31] 4.10
96 Sensible Heat from Sorbent - From form SRBc Item [85] 0.000
97 Other credits, MKBtu/hr basis - From form EFFc Item [113]
98 Summation of Credits, MKBtu/ Hr basis 4.10
100 Fuel Eff, % (100-[69]+[90]) x [30]/([30]+[81]-[98]) 86.76
101 Input from fuel, MKB 100 x [30]/ [100] 947.80
102 Fuel rate, Klbm/hr 1000 x [101]/[19] 127.80
Design Fuel
Imported coal
0
Form CMBSTNa [1]
ue is within 1 % of calculated value

n residue not measured at all locations,

total residue is within 2 % of calculated.
s with sorbent - Enter the % CO2 in Col [7].

pvliet % Wtd Ave %

[4] & [5]) and complete Sorbent Calculation Forms.

due split is used for calculations. If a portion

& Item [21] agree within 2 %.
! #DIV/0! 0.007
 Enthalpy Water (32 F Ref.) 45
Enthalpy dry air 6.5
Enthalpy water vapor 12
Enthalpy dry gas 51.34
Enthalpy steam @ 1 PSIA 1191.98
Enthalpy water vapor 96.92
Enthalpy fuel 4.9

mp. near surface F 0.00

et air , Btu/lb

, Klb/hr #REF!

42]-[40] #REF!
8A] x [41])/[42]
secondary Ah's)
y flue gas, Btu/lbm
flue gas, Btu/lbm #REF!
hr CMBSTNc [#9R3E] F!
 FOR PERFORMANCE FUEL
HEAT LOSS CALCULATION

CORRECTION IN HEAT LOSS Tf 165.6 C

STD AIR HEATER INLET TEMP IN C 31.7 C

AIR HEATER INLET GAS TEMP IN C 240 C
AIR HEATER EXIT GAS TEMP IN C 165 C
AIRHEATER INLET AIR TEMP IN C 30 C

HEAT LOSS DUE TO DRY GAS VOLUME BASIS

TOTAL CO2
KG OF DRY GAS/KG OF FUEL FIR Dg 7.58 100.0 14.924
SPECIFIC HEAT OF DRY GAS KCAL/KG/DEG 0.26
CORRECTED APH EXIT GAS TEMP IN DEG C 165.6
REFERENCE TEMP IN DEG C 30
GCV OF FUEL FIRED KCAL/KG 4029
1 LB/HR
CO2% MAX 19.57
O2 4.99

HEAT LOSS DUE TO DRY GAS 6.63 %

HEAT LOSS DUE TO MOISTURE IN FUEL

KG OF MOISTURE/KG OF FUEL 27.47

ENTHALPY OF VAPOUR AT 1 PSI(A) & Tgo D 667.0 KCAL/KG 669.5232
ENTHALPY OF LIQUID AT Tamb deg c 30 KCAL/KG
HEAT LOSS DUE TO MOISTURE IN FUEL 4.34 %

HEAT LOSS DUE TO COMBUSTION OF HYDROGEN IN FUEL

5.04 % 9.38 %

HEAT LOSS DUE TO COMBUSTIBLE IN REFUSE Specific Heat Loss Of Fly Ash
Specific Heat of Fly Ash = 0.836
PERCENTAGE WEIGHT OF ASH IN FUEL 5.06 % Loss =
GCV OF ASH 151.096 KCAL/KG
COMBUSTIBLE IN REFUSE 1.87 %
HEAT LOSS 0.193 %

HEAT LOSS DUE TO SENSIBLE HEAT IN BED ASH AND FLY ASH
BED ASH TEMPERATURE 950 C
FLY ASH 0.035 %
BED ASH 0.027 %
HEAT LOSS DUE TO RADIATION AS PER ABMA CHART 0.312 % SAY

HEAT LOSS DUE TO MOISTURE IN AIR

RELATIVE HUMIDITY 61.5 % WET BULB TEMPERATURE
DRY BULB TEMPERATURE 30 C
HUMIDITY KG OF WATER/KG OF AIR 0.019
0.210984 %

TOTAL LOSSES 16.79 %

EFFICIENCY 83.21 %

CREDITS MOTOR EFF BKW

SA FAN 467.5 70 0.97 67.9
FD FAN 522.2 68 0.97 65.96
VOLUME BASIS FUEL ULTIMATE ANALYSIS WEIGHT BASIS
O2 N2 CO C S H2 N2 a O2 a H2O ASH
3.9 81.2 0.014 44.47 0.07 3.54 0.69 18.7 27.47 5.06
0.445 0.001

C S H2 N2 a O2 a H2O ASH
8746.7 BTU/LB 37.02 33
0.4536 KG/HR 35 0.1 3 0.5 21.4 10 30
352.7337 1.003209

431.76

ATMOSPHERIC MOIS Ma = (Msat*Hfg-.24*dT)/(Hfg+.44dT)

Msat = (.625*Psat)/(1.03-Psat) Psat- Sat pr at wet bulb temp
Msat 0.021 kg/kg of dry air
Ma 0.019 kg/kg of atmosphere

sat temp 0 5 10 15 20
pressure 0.01 0.01 0.01 0.02 0.02
latent heat 597.20 594.40 592.60 588.80 586.00
sp vol 206.50 147.20 106.40 77.99 57.84

20 25.00 24.24 20.00 35.00

Specific Heat Loss Of Fly Ash 0.0238 0.03 0.03 0.02 0.06
Specific Heat of Fly Ash = 0.836 kJ/kgK 586 583.20 582.77 586.00 577.50
(FA%/100) X (Ash%/100)*SP HEAT X TT
0.003118 0.31178

24.24088 c Tw = T *atan[0.151977*(RH%+8.313659)^1/2] + atan(T + RH%) - atan(RH% - 1.676331)

+ 0.00391838(RH%)^(3/2) atan(0.023101RH%) - 4.686035

POWER CONVERTED TO HEAT

20.37
21.1072

41.4772 0.002396

0.099368 MKB

0.000269

0.02694 %
INDONESIAN COAL
INDIAN COAL

24.24088 0.03
Hfg 582.77
dT 5.8

25 30 35 40 45
0.03 0.04 0.06 0.08 0.10
583.20 580.40 577.50 574.70 571.80
43.41 32.93 25.25 19.55 15.28

24.24
0.03
583.60
% - 1.676331)
 FUEL ULTIMATE ANALYSIS WEIGHT BASIS
Cp FOR SUPERHEATED STEAM 0.459 C S
44.47 0.07
Cp FOR FLUE GAS 0.26

THEORETICAL AIR REQUIRED MEASUREMENT

O2
AIR REQD 5.53 KG/KG OF FUEL 3.21

EXCESS AIR SUPPLIED 18.04 %

ACTUAL MASS OF AIR SUPPLIED 6.53 KG/KG OF FUEL

MASS OF DRY FLUE GAS 7.40 KG/KG OF FUEL

PERCENTAGE HEAT LOSS IN DRY FLUE GAS 0.05

PERCENTAGE HEAT LOSS IN DRY FLUE GAS 5.17 %

HEAT LOSS DUE TO EVAPORATION OF WATER DUE TO H2 IN FUEL

4.15 %

HEAT LOSS DUE TO MOISTURE IN FUEL TOTAL LOSS DUE TO MOISTURE

3.58 % 7.72

HEAT LOSS DUE TO MOISTURE IN AIR

DRY BULB 31 C WET BULB 24 C
HUMIDITY KG OF WATER/KG OF AIR 0.019
0.17 %

RADIATION LOSSES
0.3 %

HEAT CARRIED BY FLY ASH

TOTAL ASH COLLECTED = TOTAL ASH IN FUEL + UNBURNT CARBON IN FUEL
ASH PERCENTAGE IN COAL 5.06 %
LOSS ON IGNITION 2.6 %
CALORIFIC VALUE OF ASH 210 KCAL/KG
FLY ASH PERCENTAGE IN BOILER ASSUMED 90 %
AMOUNT OF FLY ASH IN 1 KG OF COAL 0.047 KG
9.82 KCAL
HEAT LOSS DUE TO UNBURNT IN FLY ASH 0.198 %
HEAT CONTENT IN ASH 1.396 KCAL/KG
HEAT LOSS DUE TO LATENT HEAT IN FLY ASH 2.82E-04 %

HEAT CARRIED BY BOTTOM ASH

ASH PERCENTAGE IN COAL 5.06 %
LOSS ON IGNITION 2.6 %
CALORIFIC VALUE OF ASH 210 KCAL/KG
BOTTOM ASH PERCENTAGE IN BOILER ASSUMED 10 %
AMOUNT OF FLY ASH IN 1 KG OF COAL 0.005 KG
1.09 KCAL
HEAT LOSS DUE TO UNBURNT IN BOTTOM ASH 0.02 %
BOTTOM ASH TEMPERATURE 900 C
HEAT CONTENT IN ASH 1.011 KCAL/KG
2.04E-04 %

HEAT LOSS DUE TO PARTIAL CONVERSION OF C TO CO

PPM OF CO MEASURED IN TEST 140 PPM MG/L
0.471 %

TOTAL LOSSES 14.06

EFFICIENCY 85.94
IMATE ANALYSIS WEIGHT BASIS
H2 N2 a O2 a ASH MOISTURE
3.54 0.69 18.7 5.06 27.47 100

UNBURNT C
0.4

645.18

SS DUE TO MOISTURE
658.25
 When CO is obtained in ppm during the flue gas analysis
CO formation (Mco) = CO (in ppm) x 10-6 x Mf x 28
Mf = Fuel consumption in kg/hr
L5 = Mco x 5744*
* Heat loss due to partial combustion of carbon.

594 PPM OF CO = 0.3 %

0.019