O&M MANUAL - Catalogues - Oil Lub

Screw pumps – PX series
For hydraulic oils, lubricating oils

Admissible delivery pressure (continuous) = 30 bar at 2900 rpm
Main field of application:

Industrial purpose, low pressure range:
lubrication and cooling systems
Section and components
Functional characteristics standard version

Delivery flow 10 to 3000 l/min ( 2,6 to 800 USGPM)
Admissible delivery pressure* up to 30 bar (435 psi) continuous
Admissible suction pressure –0,5 to 10 bar ( –7,3 to 145 psi) For different values contact SEIM
Kinematic viscosity 10 to 400 cSt For different values contact SEIM
Admissible temperature 0 to 120 °C (32 to 248 °F) For different values contact SEIM
Driving speed 750 to 3600 rpm
Average noise level 53 ÷ 68 dB(A) at 2900 rpm according to pump dimension
Recommended filtration 60 micron max, suction side (not abrasive contaminant)
ISO4406 19 / 16 – NAS 10
Direction of rotation clockwise, as seen from the driving side
* Standard valve setting mod. A: 0 – 7 bar (0 – 102 psi)
mod. B: 7 – 16 bar (102 – 232 psi)
Reduced pressure limits apply due to fluid viscosity and driving speed
*
Consult the performance charts for the individual pump size
For different functional characteristics, please contact our sales department
Admissible delivery pressure (continuous) = 30 bar at 2900 rpm
NF – STE – PX – GB 04-08 – 3
Motor connection body flange in
alluminium, With valve
Inlet flange adjustable to 90° and 180
Dimensional chart (mm)

SIZE A A1 B C D E F H L L1 M N P T V d1 d2 d3 d4 d5 d6
PX025#6… 310 294 65 47,5 25 5 10 32,5 178 181 42 ¾” 1” 16 5 14 100 125 150 80 11
PX032#4… 412 360 73 75 40 5 15 40,5 227 212 60 1½” 2” 21,5 6 19 125 160 145 100 13
PX040#4… 440 390 73 75 40 5 15 40,5 256 241 60 1½” 2” 21,5 6 19 125 160 145 100 13
PX045#4… 494 431,5 91,5 81 51 5 15 55,5 269 259 75,5 2” 2½” 35 10 32 125 160 145 135 13
PX055#4… 534 472 91,5 82 51 5 15 55,5 308 298 75,5 2” 2½” 35 10 32 125 160 145 135 13
PX060#4… 631 526,5 88 83,5 51 5 18 75 387 355 100 2½” 4” 35 10 32 160 200 195 170 18
PX072#4… 717 613 88 101 65 5 18 75 455 424 100 2½” 4” 35 10 32 160 200 195 170 18
*PX083#3… 785 n.d. 194 90 80 5 30 95.5 406 n.d. 118 4” 5” 48.5 14 45 250 315 365 180 26
SEIM srl www.seim.it
Via A. Volta 17
20090 Cusago (MI) ITALY
Tel. (+39) 02.90.39.21.1
Fax (+39) 02.90.39.21.41
e-mail: seim@seim.it
SEIM reserves the right to introduce dimensional changes or variation to the products of this technical data
Admissible delivery pressure (continuous) = 30 bar at 1500 - 1800
rpm
NF – STE – PX – GB 04-08 – 3
(x) no valve
Option / inlet radil - special
Dimensional chart (mm)

MODEL A B C D E F H L N P T V d1 d2 d3 d4 d5 d6
x PXG083#3.. 696 154 128 80 5 30 77 414 4” 5” 43 12 40 200 250 292 210 22
DN125 DN150
x PX102#3… 883 170 143 80 5 30 233 570 PN40 PN16 43 12 40 250 315 365 260 22
DN150 DN150
x PX126#3… 944 185 143 80 6 30 237 620 PN40 PN16 43 12 40 250 315 365 260 22
SEIM srl www.seim.it

Via A. Volta 17
20090 Cusago (MI) ITALY
Tel. (+39) 02.90.39.21.1
Fax (+39) 02.90.39.21.41
e-mail: seim@seim.it
SEIM reserves the right to introduce dimensional changes or variation to the products of this technical data
Catalog
Low voltage
General performance
motors
We provide motors and generators,
services and expertise to save energy
and improve customers’ processes
over the total lifecycle of our products,
and beyond.
2 LV General performance motors EN 02-2010 | ABB LV Motors

General performance motors
Sizes 56 to 250, from 0.06 to 55 kW
ABB’s General performance motors are best suited Ordering information 04

for applications where simplicity and off-the-shelf Technical data
availability are paramount. With ABB quality and support
these motors have the features appreciated by volume
– Aluminum 05
customers and serial OEM’s. Motors have IE1 – Cast iron 08
efficiency. Variant codes 10
Motor range for aluminum motors is 56 to 250,
Dimension drawings
0.06 to 55 kW and cast iron motors 71 to 250, – Aluminum 12
0.25 to 55 kW. – Cast iron 13
General performance motors in brief
– Aluminum 14
– Cast iron 16
ABB LV Motors | LV General performance motors EN 02-2010 3

Ordering information
When placing an order, please state the following minimum

data in the order, as in the example. Motor type M2AA 112 M
Pole number 4
The product code of the motor is composed in accordance Mounting arrangement (IM-code) IM B3 (IM 1001)
with the following example. Rated output 4 kW
Product code 3GAA 112 101-ADE
Variant codes if needed
Motor size
A B C D, E, F
M2AA 112 M 3GAA 112 101 - ADE, 122, 451, etc.

1 2 3 4 5 6 7 8 9 10 11 12 13 14...
A Motor type D Code for mounting E Voltage and frequency F Generation code
B Motor size arrangement code followed by variant codes
C Product code
Explanation of the product code

Positions 1 to 4 Position 7 Position 12
3GAA = Pole pairs Mounting arrangement
Totally enclosed motor 1 = 2 poles A = Foot-mounted motor
with aluminum stator frame 2 = 4 poles B = Flange-mounted motor. Large flange with clearance holes.
3GBA = 3 = 6 poles C = Flange-mounted motor. Small flange with tapped holes.
Totally enclosed motor F = Foot- and flange-mounted motor. Special flange.
with cast iron frame Positions 8 to 10 H = Foot- and flange-mounted motor. Large flange with clearance holes.
Running number J = Foot- and flange-mounted motor. Small flange with tapped holes.
Position 4 N = Flange-mounted (CI ring flange FF)
Type of rotor Position 11 P = Foot-and flange-mounted motor (CI ring flange FF)
A = Squirrel cage rotor ‑ (dash)
Position 13
Positions 5 and 6 Voltage and frequency
IEC size Single-speed motors
05 = 56 13 = 132 B 380 VΔ 50 Hz
06 = 63 16 = 160 D 400 VΔ, 415 VΔ, 690 VY 50 Hz
07 = 71 18 = 180 E 500 VΔ 50 Hz
08 = 80 20 = 200 F 500 VY 50 Hz
09 = 90 22 = 225 S 230 VΔ, 400 VY, 415 VY 50 Hz *)
10 = 100 25 = 250 T 660 VΔ 50 Hz
11 = 112 U 690 VΔ 50 Hz
X Other rated voltage, connection or frequency, 690 V maximum
Position 14
Version A,B,C... = Generation code followed by variant codes
*) M2AA 200 is not available for voltages less than 380 VD

General performance aluminum motors IE1
Technical data for totally enclosed squirrel
cage three phase motors
IP 55 - IC 411 - Insulation class F, temperature rise class B

IE1 efficiency class according to IEC 60034-30; 2008
Efficiency
IEC 60034-2-1; 2007 Current Torque
Moment Sound
Full 3/4 1/2 Power of inertia pressure
Is TN Tl Tb
Output Speed load load load factor I N J = 1/4 GD Weight level LPA
2
kW Motor type Product code r/min 100% 75% 50% cos j A IN Nm TN TN kgm 2
kg dB
3000 r/min = 2-poles 400 V 50 Hz CENELEC-design
0.09 M2AA 56 A 3GAA 051 001-••A 2820 59.8 53.3 47.9 0.69 0.31 3.9 0.3 2.9 2.7 0.00011 3.2 48
0.12 M2AA 56 B 3GAA 051 002-••A 2840 67.2 63.8 55.6 0.64 0.4 4.1 0.4 3.2 2.8 0.00012 3.4 48
0.18 M2AA 63 A 3GAA 061 001-••C 2820 75.0 72.0 66.1 0.62 0.55 4.2 0.6 3.5 3.1 0.00013 3.9 54
0.25 M2AA 63 B 3GAA 061 002-••C 2810 78.6 77.0 69.6 0.69 0.66 4.5 0.8 3.6 3.3 0.00016 4.4 54
0.37 M2AA 71 A 3GAA 071 001-••E 2800 71.6 72.3 70.2 0.76 0.98 5.1 1.3 3.0 2.9 0.00035 4.9 58
0.55 M2AA 71 B 3GAA 071 002-••E 2790 78.4 79.8 78.7 0.78 1.29 5.3 1.9 2.9 2.8 0.00045 5.9 58
0.75 M2AA 80 A 3GAA 081 001-••E 2820 78.8 79.6 77.9 0.79 1.73 5.1 2.5 3.4 3.0 0.00069 8.5 60
1.1 M2AA 80 B 3GAA 081 002-••E 2760 78.1 80.0 79.7 0.83 2.4 5.7 3.8 2.5 2.6 0.0009 10.5 60
1.5 M2AA 90 S 3GAA 091 001-••E 2895 78.5 77.2 71.6 0.75 3.6 6.4 4.9 2.3 3.0 0.0019 13 63
2.2 M2AA 90 L 3GAA 091 002-••E 2890 83.6 84.4 83.0 0.82 4.6 7.2 7.2 2.7 2.8 0.0024 16 63
3 M2AA 100 L 3GAA 101 001-••E 2905 85.4 85.8 84.4 0.81 6.2 7.5 9.8 2.6 3.2 0.0041 21 65
4 M2AA 112 M 3GAA 111 101-••E 2885 85.7 86.7 86.5 0.85 7.9 7.4 13.2 2.6 2.8 0.0061 26 67
5.5 M2AA 132 SA 3GAA 131 001-••E 2845 85.8 86.4 86.0 0.87 10.6 6.8 18.4 2.8 3.2 0.014 38 75
7.5 M2AA 132 SB 3GAA 131 002-••E 2860 87.0 88.0 86.0 0.89 13.9 7.2 25.0 3.0 3.4 0.016 43 73
11 M2AA 160 MLA 3GAA 161 041-••G 2921 88.2 89.0 88.1 0.89 20.2 6.3 35.9 1.7 2.7 0.038 82 73
15 M2AA 160 MLB 3GAA 161 042-••G 2929 89.3 90.2 89.3 0.90 26.9 7.1 48.9 2.2 3.1 0.048 96 73
18.5 M2AA 160 MLC 3GAA 161 043-••G 2935 89.8 90.1 89.4 0.91 32.6 7.2 60.1 2.2 3.2 0.054 104 73
22 M2AA 180 MLA 3GAA 181 041-••G 2928 90.4 90.6 89.6 0.90 39 7.1 71.7 2.8 3.1 0.059 118 75
30 M2AA 200 MLA 3GAA 201 041-••G 2948 91.1 91.1 89.8 0.88 54 7.7 97.1 2.8 3.6 0.093 160 75
37 M2AA 200 MLB 3GAA 201 042-••G 2949 91.6 92.0 91.6 0.92 63.3 7.7 119 2.5 3.4 0.118 185 75
45 M2AA 225 SMA 3GAA 221 041-••G 2948 92.1 92.3 91.8 0.91 77.4 7.7 145 2.7 2.9 0.198 236 75
55 M2AA 250 SMA 3GAA 251 041-••G 2964 92.4 92.4 91.5 0.91 94.4 7.3 177 2.3 2.3 0.281 295 75
3000 r/min = 2-poles 400 V 50 Hz High-output design
11 M2AA 132 SMA 3GAA 131 005-••E 2890 89.0 90.4 90.6 0.87 20.5 7.5 36.3 2.5 3.1 0.0165 63 69
15 M2AA 132 SMC 3GAA 131 006-••E 2905 89.9 90.2 89.3 0.87 27.6 9.1 49.3 3.3 4.0 0.02 81 69
18.5 M2AA 132 SMD 3GAA 131 007-••E 2870 89.3 90.5 90.7 0.88 33.9 8.2 61.5 2.9 3.5 0.02356 89 68
The two bullets in the product code indicate choice of mounting I s / I N = Starting current
arrangements, voltage and frequency code (see ordering information page). T l / T N = Locked rotor torque
Tb / T N = Breakdown torque
Efficiency values are given according to IEC 60034-2-1; 2007.

Please note that the values are not comparable without knowing the testing method.
ABB has calculated the efficiency values according to indirect method, stray load losses (additional losses) determined from measuring.


Efficiency
Moment Sound
Is TN Tl Tb
2
kg dB
0.06 M2AA 56 A 3GAA 052 001-••A 1340 51.1 45.8 36.0 0.67 0.25 2.5 0.4 2.2 2.2 0.00017 3.2 36
0.09 M2AA 56 B 3GAA 052 002-••A 1370 55.5 50.2 40.5 0.62 0.37 2.8 0.6 2.9 2.9 0.00018 3.4 36
0.12 M2AA 63 A 3GAA 062 001-••C 1400 65.5 60.4 51.7 0.57 0.46 3.1 0.8 2.7 2.8 0.00019 4 40
0.18 M2AA 63 B 3GAA 062 002-••C 1380 67.3 63.9 56.7 0.62 0.62 3.1 1.2 2.5 2.6 0.00026 4.5 40
0.25 M2AA 71 A 3GAA 072 001-••E 1365 65.1 66.0 62.7 0.76 0.72 4.0 1.7 2.0 2.1 0.00066 5.2 45
0.37 M2AA 71 B 3GAA 072 002-••E 1355 69.7 71.9 71.1 0.79 0.96 3.8 2.6 2.0 2.2 0.0008 5.9 45
0.55 M2AA 80 A 3GAA 082 001-••E 1375 74.1 75.9 75.0 0.78 1.37 4.5 3.8 1.9 2.2 0.0013 8.5 50
0.75 M2AA 80 B 3GAA 082 002-••E 1400 75.5 77.0 75.7 0.76 1.88 4.5 5.1 1.9 2.4 0.0019 10 50
1.1 M2AA 90 S 3GAA 092 001-••E 1420 77.2 78.1 76.0 0.77 2.6 4.8 7.3 2.0 2.6 0.0032 13 50
1.5 M2AA 90 L 3GAA 092 002-••E 1420 81.3 81.9 80.1 0.75 3.5 5.8 10.0 2.8 3.0 0.0043 16 50
2.2 M2AA 100 LA 3GAA 102 001-••E 1430 82.3 83.4 82.5 0.78 4.9 5.6 14.6 2.2 2.6 0.0069 21 64
3 M2AA 100 LB 3GAA 102 002-••E 1430 84.6 85.7 84.2 0.78 6.5 6.4 20.0 2.5 3.0 0.0082 24 66
4 M2AA 112 M 3GAA 112 101-••E 1430 86.0 87.1 86.8 0.80 8.3 6.4 26.7 2.3 2.6 0.01 29 60
5.5 M2AA 132 S 3GAA 132 001-••E 1450 86.5 87.0 86.1 0.75 12.2 5.6 36.2 2.1 2.6 0.031 42 66
7.5 M2AA 132 M 3GAA 132 002-••E 1450 88.6 89.2 88.4 0.75 16.2 6.1 49.3 2.3 2.7 0.038 49 66
11 M2AA 160 MLA 3GAA 162 041-••G 1459 88.2 89.0 88.4 0.81 22.2 6.5 71.9 2.3 2.6 0.068 84 65
15 M2AA 160 MLB 3GAA 162 042-••G 1462 89.2 89.8 89.2 0.82 29.6 7.1 97.9 2.6 3.3 0.085 98 65
18.5 M2AA 180 MLA 3GAA 182 041-••G 1465 89.8 90.3 89.8 0.82 36.2 7.7 120 2.6 3.1 0.103 116 65
22 M2AA 180 MLB 3GAA 182 042-••G 1463 90.4 90.9 90.5 0.83 42.3 7.7 143 2.9 3.5 0.122 131 65
30 M2AA 200 MLA 3GAA 202 041-••G 1475 91.1 91.5 91.0 0.83 57.2 7.3 194 2.4 3.0 0.22 187 67
37 M2AA 225 SMA 3GAA 222 041-••G 1477 91.6 91.9 91.4 0.84 69.4 6.9 239 2.3 2.7 0.317 231 68
45 M2AA 225 SMB 3GAA 222 042-••G 1478 92.1 92.4 91.9 0.84 83.9 7.4 290 2.4 3.0 0.374 257 68
55 M2AA 250 SMA 3GAA 252 041-••G 1478 92.4 92.7 92.2 0.85 101 7.4 355 2.7 2.7 0.485 297 68
11 M2AA 132 SMA 3GAA 132 005-••E 1460 88.6 89.1 88.1 0.78 22.9 7.0 71.9 2.1 2.9 0.0381 76 69
15 M2AA 132 SMC 3GAA 132 006-••E 1455 89.2 89.7 89.3 0.78 31.1 7.2 98.4 2.4 3.3 0.0485 88 69
The two bullets in the product code indicate choice of mounting I s / IN = Starting current
arrangements, voltage and frequency code (see ordering information page). T l / TN = Locked rotor torque
Tb / TN = Breakdown torque



Efficiency
Moment Sound
Is TN Tl Tb
2
kg dB
0.09 M2AA 63 A 3GAA 063 001-••C 910 47.1 42.5 32.1 0.56 0.49 2.1 0.9 2.1 2.1 0.0002 4 38
0.12 M2AA 63 B 3GAA 063 002-••C 910 57.5 54.0 46.2 0.58 0.51 2.1 1.3 2.1 2.1 0.00027 4.5 38
0.18 M2AA 71 A 3GAA 073 001-••E 895 60.4 60.0 55.0 0.73 0.58 3.1 1.9 1.9 2.0 0.00092 5.5 42
0.25 M2AA 71 B 3GAA 073 002-••E 895 64.0 63.6 59.5 0.71 0.79 3.3 2.6 2.2 2.2 0.0012 6.5 42
0.37 M2AA 80 A 3GAA 083 001-••E 910 69.9 71.4 68.8 0.73 1.04 3.6 3.8 1.6 2.0 0.002 9 47
0.55 M2AA 80 B 3GAA 083 002-••E 905 72.1 73.4 71.2 0.69 1.59 3.3 5.8 1.8 1.9 0.0026 10 47
0.75 M2AA 90 S 3GAA 093 001-••E 925 71.5 70.9 65.9 0.64 2.3 3.6 7.7 2.1 2.4 0.0032 13 44
1.1 M2AA 90 L 3GAA 093 002-••E 915 72.9 73.4 70.0 0.63 3.4 3.2 11.4 1.9 2.1 0.0043 16 44
1.5 M2AA 100 L 3GAA 103 001-••E 950 79.6 79.9 77.5 0.69 3.9 4.2 15.0 2.0 2.3 0.0082 23 49
2.2 M2AA 112 M 3GAA 113 101-••E 960 82.8 82.5 79.5 0.66 5.8 5.1 21.8 2.3 2.8 0.01 28 54
3 M2AA 132 S 3GAA 133 001-••E 960 82.5 82.9 80.9 0.68 7.7 4.3 29.8 1.8 2.3 0.031 39 57
4 M2AA 132 MA 3GAA 133 002-••E 965 83.6 83.2 80.8 0.65 10.6 5.1 39.5 2.1 2.5 0.038 46 61
5.5 M2AA 132 MB 3GAA 133 003-••E 960 83.8 84.3 82.9 0.71 13.3 5.3 54.7 2.0 2.4 0.045 54 57
7.5 M2AA 160 MLA 3GAA 163 041-••G 968 85.4 86.3 85.8 0.77 16.4 6.4 73.9 1.8 3.0 0.071 84 61
11 M2AA 160 MLB 3GAA 163 042-••G 968 87.0 87.7 87.0 0.77 23.7 7.7 108 2.1 3.2 0.102 110 61
15 M2AA 180 MLA 3GAA 183 041-••G 968 88.1 88.6 87.7 0.75 32.7 7.7 147 2.3 3.8 0.139 137 61
18.5 M2AA 200 MLA 3GAA 203 041-••G 975 89.1 90.0 89.9 0.77 38.9 5.9 181 1.9 2.5 0.218 186 65
22 1)
M2AA 200 MLB 3GAA 203 042-••G 969 89.3 90.5 90.7 0.76 46.7 5.4 216 1.8 2.3 0.218 198 65
30 M2AA 225 SMA 3GAA 223 041-••G 985 90.6 91.0 90.4 0.83 57.5 7.0 290 2.4 2.8 0.547 257 65
37 M2AA 250 SMA 3GAA 253 041-••G 985 91.2 91.6 91.0 0.82 71.4 6.7 358 2.3 2.7 0.728 291 65
7.5 M2AA 132 SMA 3GAA 133 006-E 950 84.7 86.1 86.3 0.73 17.5 4.9 75.3 1.7 2.1 0.0485 88 69
1)
Temperature rise class F The two bullets in the product code indicate choice of mounting I s / I N = Starting current


General performance cast iron motors IE1

Efficiency
Moment Sound
Is TN Tl Tb
Output Speed load load load factor I N J = 1/4 GD 2 Weight level LPA
kW Motor type Product code r/min 100% 75% 50% cos j A IN Nm TN TN kgm2 kg dB
0.37 M2BA 71 A 3GBA 071 101-••B 2705 69.2 73.5 73.7 0.80 0.96 3.9 1.3 2.2 2.3 0.00039 11 58
0.55 M2BA 71 B 3GBA 071 102-••B 2680 73.2 77.3 79.3 0.85 1.27 4.3 1.95 2.4 2.49 0.00051 11 56
0.75 M2BA 80 A 3GBA 081 101-••B 2820 78.1 79.1 77.9 0.81 1.71 5.9 2.5 2.3 2.7 0.0008 14 60
1.1 M2BA 80 B 3GBA 081 102-••B 2805 79.5 81.2 81.2 0.82 2.4 5.7 3.7 2.7 2.8 0.00101 16 60
1.5 M2BA 90 S 3GBA 091 101-••B 2890 82.2 82.5 80.3 0.81 3.2 7.2 4.9 2.5 3.0 0.00199 22 63
2.2 M2BA 90 L 3GBA 091 102-••B 2875 83.4 84.5 83.5 0.84 4.5 6.6 7.3 2.3 2.4 0.00254 24 63
3 M2BA 100 L 3GBA 101 101-••B 2910 83.2 83.4 81.4 0.83 6.2 7.0 9.8 2.7 3.2 0.00445 32 65
4 M2BA 112 M 3GBA 111 101-••B 2880 84.9 86.2 85.9 0.89 7.6 7.5 13.2 2.4 2.6 0.00531 37 67
5.5 M2BA 132 SA 3GBA 131 101-••B 2885 85.4 85.0 83.0 0.82 11.3 6.6 18.2 2.3 3.35 0.01029 61 75
7.5 M2BA 132 SB 3GBA 131 102-••B 2890 86.5 86.3 84.3 0.81 15.4 7.6 24.7 2.7 3.5 0.01275 68 73
11 M2BA 160 MLA 3GBA 161 041-••G 2921 88.2 89.0 88.1 0.89 20.2 6.3 35.9 1.7 2.7 0.038 118 73
15 M2BA 160 MLB 3GBA 161 042-••G 2929 89.3 90.2 89.3 0.90 26.9 7.1 48.9 2.2 3.1 0.048 132 73
18.5 M2BA 160 MLC 3GBA 161 043-••G 2935 89.8 90.1 89.4 0.91 32.6 7.2 60.1 2.2 3.2 0.054 140 73
22 M2BA 180 MLA 3GBA 181 041-••G 2928 90.4 90.6 89.6 0.90 39 7.1 71.7 2.8 3.1 0.059 167 75
30 M2BA 200 MLA 3GBA 201 041-••G 2948 91.1 91.1 89.8 0.88 54 7.7 97.1 2.8 3.6 0.093 213 75
37 M2BA 200 MLB 3GBA 201 042-••G 2949 91.6 92.0 91.6 0.92 63.3 7.7 119 2.5 3.4 0.118 239 75
45 M2BA 225 SMA 3GBA 221 041-••G 2948 92.1 92.3 91.8 0.91 77.4 7.7 145 2.7 2.9 0.198 296 75
55 M2BA 250 SMA 3GBA 251 041-••G 2964 92.4 92.4 91.5 0.91 94.4 7.3 177 2.3 2.3 0.281 338 75
0.25 M2BA 71 A 3GBA 072 101-••B 1365 68.3 70.8 69.7 0.81 0.65 3.5 1.74 1.9 2.0 0.00074 10 45
0.37 M2BA 71 B 3GBA 072 102-••B 1380 72.4 74.5 74.6 0.83 0.88 4.0 2.5 1.6 2.1 0.00088 11 45
0.55 M2BA 80 A 3GBA 082 101-••B 1415 74.5 73.8 70.0 0.73 1.45 5.0 3.7 2.0 2.8 0.00144 15 45
0.75 M2BA 80 B 3GBA 082 102-••B 1410 77.0 77.0 73.7 0.72 1.95 5.0 5.0 1.9 2.6 0.00198 16 50
1.1 M2BA 90 S 3GBA 092 101-••B 1410 78.4 79.6 78.4 0.79 2.5 4.8 7.4 1.9 2.3 0.0033 22 50
1.5 M2BA 90 L 3GBA 092 102-••B 1410 80.4 81.4 80.0 0.78 3.4 5.4 10.1 2.5 3.2 0.0044 25 50
2.2 M2BA 100 LA 3GBA 102 101-••B 1425 83.2 84.3 83.5 0.80 4.7 5.4 14.7 2.1 2.8 0.00873 34 64
3 M2BA 100 LB 3GBA 102 102-••B 1430 83.2 84.1 83.2 0.80 6.5 6.2 20.0 2.2 2.8 0.009 35 67
4 M2BA 112 M 3GBA 112 101-••B 1420 83.8 85.2 85.1 0.82 8.4 6.2 26.8 2.2 2.7 0.0106 39 60
5.5 M2BA 132 S 3GBA 132 101-••B 1460 87.8 87.8 85.9 0.76 11.8 6.0 35.9 1.8 2.7 0.02635 60 66
7.5 M2BA 132 M 3GBA 132 102-••B 1445 86.7 88.0 88.0 0.80 15.6 5.7 49.5 1.9 2.4 0.03282 70 66
11 M2BA 160 MLA 3GBA 162 041-••G 1459 88.2 89.0 88.4 0.81 22.2 6.5 71.9 2.3 2.6 0.068 120 65
15 M2BA 160 MLB 3GBA 162 042-••G 1462 89.2 89.8 89.2 0.82 29.6 7.1 97.9 2.6 3.3 0.085 134 65
18.5 M2BA 180 MLA 3GBA 182 041-••G 1465 89.8 90.3 89.8 0.82 36.2 7.7 120 2.6 3.1 0.103 115 65
22 M2BA 180 MLB 3GBA 182 042-••G 1463 90.4 90.9 90.5 0.83 42.3 7.7 143 2.9 3.5 0.122 165 65
30 M2BA 200 MLA 3GBA 202 041-••G 1475 91.1 91.5 91.0 0.83 57.2 7.3 194 2.4 3.0 0.22 240 67
37 M2BA 225 SMA 3GBA 222 041-••G 1477 91.6 91.9 91.4 0.84 69.4 6.9 239 2.3 2.7 0.317 292 68
45 M2BA 225 SMB 3GBA 222 042-••G 1478 92.1 92.4 91.9 0.84 83.9 7.4 290 2.4 3.0 0.374 317 68
55 M2BA 250 SMA 3GBA 252 041-••G 1478 92.4 92.7 92.2 0.85 101 7.4 355 2.7 2.7 0.485 341 68
The two bullets in the product code indicate choice of mounting I s / IN = Starting current
arrangements, voltage and frequency code (see ordering information page). T l / TN = Locked rotor torque
Tb / TN = Breakdown torque


General performance cast iron motors IE1

Efficiency
Moment Sound
Is TN Tl Tb
2
kg dB
0.18 M2BA 71 A 3GBA 073 101-••B 900 63.7 63.8 59.0 0.71 0.57 3.1 1.9 2.0 2.1 0.00089 10 42
0.25 M2BA 71 B 3GBA 073 102-••B 895 67.2 67.2 62.6 0.69 0.77 3.4 2.6 2.2 2.3 0.0011 12 42
0.37 M2BA 80 A 3GBA 083 101-••B 915 71.0 71.1 67.0 0.69 1.09 3.6 3.8 1.8 2.2 0.00187 15 47
0.55 M2BA 80 B 3GBA 083 102-••B 920 73.9 75.0 72.8 0.71 1.51 3.8 5.7 1.8 2.2 0.00239 17 47
0.75 M2BA 90 S 3GBA 093 101-••B 925 70.0 68.9 64.0 0.65 2.3 3.6 7.7 2.0 2.2 0.0033 22 44
1.1 M2BA 90 L 3GBA 093 102-••B 915 73.3 73.5 70.2 0.68 3.1 3.8 11.4 2.3 2.6 0.0044 25 44
1.5 M2BA 100 LA 3GBA 103 101-••B 945 76.0 77.6 76.5 0.69 4.1 4.0 15.1 2.0 2.4 0.00727 32 49
2.2 M2BA 112 M 3GBA 113 101-••B 945 81.2 82.2 80.7 0.71 5.5 5.1 22.2 2.0 2.4 0.0114 38 54
3 M2BA 132 S 3GBA 133 101-••B 970 83.5 83.8 81.9 0.69 7.5 7.0 29.5 1.6 2.2 0.03164 69 57
4 M2BA 132 MA 3GBA 133 102-••B 975 85.7 84.6 81.3 0.63 10.6 5.6 39.1 2.4 2.9 0.03336 70 57
5.5 M2BA 132 MB 3GBA 133 103-••B 960 86.3 87.3 86.7 0.73 12.6 4.6 54.7 1.7 2.1 0.0413 77 57
7.5 M2BA 160 MLA 3GBA 163 041-••G 968 85.4 86.3 85.8 0.77 16.4 6.4 73.9 1.8 3.0 0.071 120 61
11 M2BA 160 MLB 3GBA 163 042-••G 968 87.0 87.7 87.0 0.77 23.7 7.7 108 2.1 3.2 0.102 156 61
15 M2BA 180 MLA 3GBA 183 041-••G 968 88.1 88.6 87.7 0.75 32.7 7.7 147 2.3 3.8 0.139 138 61
18.5 M2BA 200 MLA 3GBA 203 041-••G 975 89.1 90.0 89.9 0.77 38.9 5.9 181 1.9 2.5 0.218 184 65
22 1)
M2BA 200 MLB 3GBA 203 042-••G 969 89.3 90.5 90.7 0.76 46.7 5.4 216 1.8 2.3 0.218 185 65
30 M2BA 225 SMA 3GBA 223 041-••G 985 90.6 91.0 90.4 0.83 57.5 7.0 290 2.4 2.8 0.547 317 65
37 M2BA 250 SMA 3GBA 253 041-••G 985 91.2 91.6 91.0 0.82 71.4 6.7 358 2.3 2.7 0.728 335 65
1)
Temperature rise class F The two bullets in the product code indicate choice of mounting I s / I N = Starting current


General performance motors – variant codes
The following variant codes area available, more information from ABB. M = modifciation, NA = not applicable, S = standard
Aluminum motors Cast iron motors
M2AA 56-250 M2BA 71-250
Code 1) Variant code 56-63 71-80 90 100 112 132 160-250 71-132 160-250
Bearings and Lubrication
037 Roller bearing at D-end. NA NA M M M M M NA M
039 Cold resistant grease. NA M M M M M NA M NA
040 Heat resistant grease. NA M M M M M NA M S
041 Bearings regreasable via grease nipples. NA NA NA NA NA NA NA NA S
057 2RS bearings at both ends. NA M M M M M NA NA NA
188 63-series bearings. NA NA M S S M M NA M
Branch standard designs
178 Stainless steel / acid proof bolts. NA M M M M M NA M M
217 Cast iron D-end shield NA NA M M M M S NA NA
Cooling system
053 Metal fan cover S M M M M M S NA NA
068 Light alloy metal fan NA M M M M M NA M M
Drain holes
065 Plugged existing drain holes. M M M M M M M M M
Earthing Bolt
067 External earthing bolt. M M M M M M M M M
Heating elements
450 Heating element, 100-120V. M M M M M M M M M
451 Heating element, 200-240V. M M M M M M M M M
Mounting arrangements
008 IM 2101 foot/flange mounted, IEC flange, from IM 1001 M M M M M M NA M NA
(B34 from B3).
009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 M M M M M M M M M
(B35 from B3).
047 IM 3601 flange mounted, IEC flange, from IM 3001 M M M M M M NA M NA

(B14 from B5).
048 IM 3001 flange mounted, IEC flange, from IM 3601 M M M M M M NA M NA
(B5 from B14).
066 Modified for non-standard mounting position (please specify M M M M M M M M M
IM xxxx), (must be ordered for all mounting arrangements
excluding IM B3 (1001), IM B5 (3001), IM B35 (2001), B34
(2101) & B14 (3601).
200 Flange ring holder NA M M M M M NA NA NA
218 Flange ring FT 85 NA M M NA NA NA NA NA NA
219 Flange ring FT 100 NA M M NA NA NA NA NA NA
220 Flange ring FF 100 NA M M NA NA NA NA NA NA
223 Flange ring FF 115 NA M M NA NA NA NA NA NA
224 Flange ring FT 115 NA M M M M NA NA NA NA
226 Flange ring FF 130 NA M M M M NA NA NA NA
229 Flange FT 130 NA NA NA M M NA NA NA NA
233 Flange ring FF 165 NA M M M M NA NA NA NA
235 Flange FF 165 NA NA M NA NA NA NA NA NA
236 Flange FT 165 NA NA NA NA NA M NA NA NA
243 Flange ring FF 215 NA NA NA M M M NA NA NA
244 Flange ring FT 215 NA NA NA M M M NA NA NA
245 Flange FF 215 NA NA NA M M NA NA NA NA
253 Flange ring FF 265 NA NA NA NA NA M NA NA NA
254 Flange ring FT 265 NA NA NA NA NA M NA NA NA
255 Flange ring FT 265 NA NA NA NA NA M NA NA NA
260 Flange FT 115 NA M M M M M NA NA NA

Aluminum motors Cast iron motors
M2AA 56-250 M2BA 71-250
Code 1) Variant code 56-63 71-80 90 100 112 132 160-250 71-132 160-250
Painting
114 Special paint colour, standard grade. NA M M M M M NA M M
Protection
005 Metal protective roof, vertical motor, shaft down. M M M M M M M M M
072 Radial seal at D-end. NA M M M M M NA M NA
076 Draining holes with plugs in open position. NA NA NA NA NA NA NA NA S
403 Degree of protection IP56. M M M M M M NA M M
784 Gamma seal at D-end NA NA M M M M NA NA NA
Rating & instruction plates
002 Restamping voltage, frequency and output, continuous duty. M M M M M M M M M
095 Restamping output (maintained voltage, frequency), M M M M M M M M M
intermittent duty.
098 Stainless rating plate. M M M M M M M M S
138 Mounting of additional identification plate, aluminum. M M M M M M NA M M
161 Additional rating plate delivered loose. M M M M M M NA M M
198 Aluminum rating plate. S S S S S M NA NA NA
Stator winding temperature sensors
122 Bimetal detectors, break type (NCC), (3 in series), 150ºC, in M M M M M M M M M
stator winding.
435 PTC - thermistors (3 in series), 130ºC, in stator winding. M M M M M M M M M
436 PTC - thermistors (3 in series), 150ºC, in stator winding. M M M M M M S M M
441 PTC - thermistors (3 in series, 130ºC & 3 in series, 150ºC), in NA NA NA NA NA NA M NA M
stator winding.
445 Pt-100 2-wire in stator winding, 1 per phase NA NA NA NA NA NA M NA NA
Terminal box
015 Motor supplied in D connection. NA M M M M M NA NA NA
017 Motor supplied in Y connection. NA M M M M M NA NA NA
230 Standard metal cable glands. NA M M M M M M M M
375 Standard plastic cable gland NA M M M M M NA NA NA
731 Two standard metal cable glands. M NA NA NA NA NA NA NA NA
Testing
145 Type test report from a catalogue motor, 400V 50Hz. M M M M M M M M M
146 Type test with report for one motor from specific delivery M NA NA NA NA NA NA M NA
batch
147 Type test with report for one motor from specific delivery M NA NA NA NA NA NA M NA
batch, customer witnessed.
148 Routine test report. M M M M M M M M M

General performance aluminum motors M2AA 56 - 250
Dimension drawings
Foot-mounted motor IM1001, B3
M000524
Flange-mounted motor IM 3001, B5 Sizes 56-200 Sizes 225-250
IM 1001, IM B3 and IM 3001, IM B5 IM 1001, IM B3 IM 3001, IM B5

Motor D GA F E L max
size poles poles poles poles poles A B B’ C HD K H M N P S
2 4-6 2 4-6 2 4-6 2 4-6 2 4-6
56 9 9 10,2 10,2 3 3 20 20 197 197 90 71 - 36 159 5,8 56 100 80 120 7
63 11 11 12,5 12,5 4 4 23 23 214 214 100 80 - 40 171 7 63 115 95 140 10
71 14 14 16 16 5 5 30 30 240 240 112 90 - 45 180 7 71 130 110 160 10
80 19 19 21.5 21.5 6 6 40 40 265.5 265.5 125 100 - 50 193.5 10 80 165 130 200 12
90 S 24 24 27 27 8 8 50 50 284,5 284,5 140 100 - 56 217 10 90 165 130 200 12
90 L 24 24 27 27 8 8 50 50 309.5 309.5 140 125 - 56 217 10 90 165 130 200 12
100 28 28 31 31 8 8 60 60 351 351 160 140 - 63 237 12 100 215 180 250 15
112 28 28 31 31 8 8 60 60 393 393 190 140 - 70 249 12 112 215 180 250 15
132 1) 38 38 41 41 10 10 80 80 447 447 216 140 178 89 295.5 12 132 265 230 300 14.5
132 2)
38 38 41 41 10 10 80 80 550 550 216 140 178 89 321 15 132 265 230 300 14.5
160 42 42 45 45 12 12 110 110 584 584 3)
254 210 254 108 370 14.5 160 300 250 350 19
180 48 48 51.5 51.5 14 14 110 110 681 681 279 241 279 121 390 14.5 180 300 250 350 19
200 55 55 59 59 16 16 110 110 726 726 318 267 305 133 425 18.5 200 350 300 400 19
225 55 60 59 64 16 18 110 140 821 851 356 286 311 149 525 4)
18 225 400 350 450 19
250 60 65 64 69 18 18 140 140 880 880 406 311 349 168 572 4)
22 250 500 450 550 19
IM 3601, IM B14
Motor
size M N P S Tolerances 1)
M2AA 132 SA, SB, S, M, MA
2)
M2AA 132 SMA, SMC, SMD
56 65 50 80 M5 A,B ±0,8 3)
160MLB 6-pole L=681
63 75 60 90 M5 D ISO k6 < Ø 50 mm 4)
For voltage code S add 32 mm to listed HD-dimension
71 85 70 105 M6 ISO m6 > Ø 50 mm
80 100 80 120 M6 F ISO h9
90 115 95 140 M8 H -0,5
100 130 110 160 M8 N ISO j6
112 130 110 160 M8 C ±0,8
132 1)
165 130 200 M10
132 2)
165 130 200 M10
Above table gives the main dimensions in mm.

For detailed drawings please see our web-
pages ‘www.abb.com/motors&generators’
or contact ABB.

General performance cast iron motors M2BA 71 - 250
Dimension drawings
Foot-mounted motor IM1001, B3
M000418
Flange-mounted motor IM 3001, B5 Sizes 71-200 Sizes 225-250
IM 1001, IM B3 and IM 3001, IM B5 IM 1001, IM B3 IM 3001, IM B5

Motor D GA F E L max
size poles poles poles poles poles A B B’ C HD K H M N P S
2 4-6 2 4-6 2 4-6 2 4-6 2 4-6
71 14 14 16 16 5 5 30 30 264 264 112 90 - 45 178 7 71 130 110 160 10
80 19 19 21.5 21.5 6 6 40 40 321 321 125 100 - 50 195 10 80 165 130 200 12
90S 24 24 27 27 8 8 50 50 357 357 140 100 - 56 219 10 90 165 130 200 12
90L 24 24 27 27 8 8 50 50 357 357 140 125 - 56 219 10 90 165 130 200 12
100 28 28 31 31 8 8 60 60 381 381 160 140 - 63 247 12 100 215 180 250 15
112 28 28 31 31 8 8 60 60 403 403 190 140 - 70 259 12 112 215 180 250 15
132S 38 38 41 41 10 10 80 80 533 533 216 140 - 89 300 12 132 265 230 300 15
132M 38 38 41 41 10 10 80 80 533 533 216 178 - 89 300 12 132 265 230 300 15
160 42 42 45 45 12 12 110 110 584 584 1) 254 210 254 108 413 14.5 160 300 250 350 19
180 48 48 51.5 51.5 14 14 110 110 681 681 279 241 279 121 433 14.5 180 300 250 350 19
200 55 55 59 59 16 16 110 110 726 726 318 267 305 133 473 2)
18,5 200 350 300 400 19
225 55 60 59 64 16 18 110 140 821 851 356 286 311 149 539 18,5 225 400 350 450 19
250 60 65 64 69 18 18 140 140 879 879 406 311 349 168 584 24 250 500 450 550 19
IM 3601, IM B14
Motor
size M N P S Tolerances 1)
160MLB 6-pole L=681
2)
200, voltage code S HD=478
71 85 70 105 M6 A,B ±0,8
80 100 80 120 M6 D ISO k6 < Ø 50 mm
90 115 95 140 M8 ISO m6 > Ø 50 mm
100 130 110 160 M8 F ISO h9
112 130 110 160 M8 H -0,5
132 165 130 200 M10 N ISO j6
C ±0,8
Above table gives the main dimensions in mm.

For detailed drawings please see our web-
pages ‘www.abb.com/motors&generators’
or contact ABB.

General performance aluminum motors in brief
Motor size 56 63 71 80 90 100 112 132
Stator Material Diecast aluminum alloy.
Paint colour
shade Munsell blue 8B 4.5/3.25 / NCS 4822 B05G
Surface
treatment Epoxy polyester powder paint, ≥ 30µm
Feet Fixed feet.
Material Aluminum alloy
Bearing end Material Diecast aluminum alloy
shields
Paint colour
shade Munsell blue 8B 4.5/3.25 / NCS 4822 B05G
Surface
treatment Epoxy polyester powder paint, ≥ 30µm Polyester powder paint, ≥ 30µm
Bearings D-end 6201-2Z/C3 6202-2Z/C3 6203-2Z/C3 6204-2Z/C3 6205-2Z/C3 6306-2Z/C3 6306-2Z/C3 6208-2Z/C3 1)
N-end 6201-2Z/C3 6201-2Z/C3 6202-2Z/C3 6203-2Z/C3 6204-2Z/C3 6205-2Z/C3 6205-2Z/C3 6206-2Z/C3
Axially-locked
bearings D-end internal retaining ring D-end inner bearing cover
Bearing seals D-end V-ring
Lubrication Permanently lubricated shielded bearings.
Grease temperature range -40 to +160°C
Terminal box Material Diecast aluminum alloy, base integrated with stator.
Surface
treatment Similar to stator.
Screws Steel 5G, galvanised.
Connections
Knock-out
openings 1 x M16 x Pg11 2 x (M20 + M20) 2 x (M20 + M25) 2)
Max
Cu-area mm2 2.5 4 6 10 3)
Cable lugs,
Terminal box Cable lugs, 6 terminals Screw terminal, 6 terminals 6 terminals
Fan Material Polypropylene. Reinforced with 20% glass fibre.
Fan cover Material Polypropylene.
Paint colour
shade Black
Stator winding Material Copper.

Impregnation Polyester varnish. Tropicalised.
Insulation class Insulation class F. Temperature rise class B, unless otherwise stated.
Stator winding
temperature
sensors Optional.
Rotor winding Material Diecast aluminum.
Balancing method Half key balancing.
Key ways Closed keyway
Heating
elements On request 8W 25 W
Enclosure IP 55.
Cooling method IC 411.
Drain holes Drain holes with closable plugs, open on delivery.
Lifting lugs Integrated with the stator
M2AA 132 SMA, SMC, SMD;
1)
6308-2Z/C3
2)
2*(M40+M32+M12)
3)
35

General performance aluminum motors in brief
Size M2AA 160 180 200 225 250
Stator Material Diecast aluminum alloy Extruded aluminum alloy.
Paint colour shade Munsell blue 8B 4.5/3.25 / NCS 4822 B05G
Surface treatment Polyester powder paint, ≥ 100µm

Feet Bolt on feet, bolted to the stator.
Material Aluminum alloy Cast iron
Bearing end shields Material Cast iron EN-GJL-200/GG 20/GRS 200
Surface treatment Two-pack epoxy pain paint, ≥ 100µm

Bearings D-end 6209-2Z/C3 6210-2Z/C3 6212-2Z/C3 6213-2Z/C3 6215-2Z/C3
N-end 6209-2Z/C3 6209-2Z/C3 6209-2Z/C3 6210-2Z/C3 6212-2Z/C3
Axially-locked
Inner bearing cover D-end
Bearing seals Axial seal
Wide temperature grease.
Terminal box Material Diecast aluminum alloy, base integrated with stator. Deep-drawn steel sheet, bolted to stator.
Surface treatment Polyester powder paint, ≥ 100µm Phosphated. Polyester paint.

Screws Steel 8.8, zinc electroplated and chromated
Connections
2 x FL13, 2 x M40
Knock-out openings 2 x FL 21, 2 x M63
Flange-openings (2 x M40 + M16) + (2 x M40) (voltage code S)
Max Cu-area mm2 35 70

Terminal box 6 terminals for connection with cable lugs (not included)
Screws M6 M10
Fan cover Material Hot dip galvanized steel
Paint colour shade Black, NCS 8801-B09G

Impregnation Polyester varnish.
Stator winding
temperature sensors
Optional.
Heating elements Optional 25 W 50 W

Enclosure IP 55.
Drain holes Drain holes with closable plastic plugs, open on delivery.
Lifting lugs Integrated with the stator Bolted to the stator

General performance cast iron motors in brief
Motor size 71 80 90 100 112 132
Stator Material Cast iron EN-GJL-150/GG 15/GRS 150
Surface treatment Two-pack epoxy paint, ≥ 60µm
Feet Fixed feet.
Material Cast iron EN-GJL-150/GG 15/GRS 150
Surface treatment Two-pack epoxy paint, ≥ 60µm
Bearings D-end 6203-2Z/C3 6204-2Z/C3 6205-2Z/C3 6206-2Z/C3 6206-2Z/C3 6208-2Z/C3
N-end 6202-2Z/C3 6203-2Z/C3 6204-2Z/C3 6205-2Z/C3 6205-2Z/C3 6208-2Z/C3
Axially-locked bearings Inner bearing cover D-end
Bearing seals D-end V-ring
N-end Labyrinth seal
Grease temperature range -40 to +160°C
Terminal box Material Cast iron EN-GJL-150/GG 15/GRS 150
Surface treatment Similar to stator.
Screws Steel 5G, coated with zinc and yellow chromated.
Connections
Threaded openings 2 x M16 2 x M25 2 x M32
Max Cu-area mm2 4 6 10
Terminal box Cable lugs, 6 terminals

Material Steel
Paint colour shade Black RAL 9011
Fan cover Surface treatment Two-pack epoxy paint , ≥ 60µm
Impregnation Polyester varnish. Tropicalised.
Stator winding
temperature sensors Optional.
Balancing method Half key balancing as stated
Heating elements On request 8W 25 W
Enclosure IP 55.
Drain holes Drain holes with closable plugs, open on delivery.
Lifting lugs Integrated with the stator

General performance cast iron motors in brief
Size M2BA 160 180 200 225 250
Stator Material Cast iron EN-GJL-200/GG 20/GRS 200
Feet Integrated with stator
Material Cast-iron
Bearings D-end 6209-2Z/C3 6210-2Z/C3 6212-2Z/C3 6213-2Z/C3 6215-2Z/C3
N-end 6209-2Z/C3 6209-2Z/C3 6209-2Z/C3 6210-2Z/C3 6212-2Z/C3
Axially-locked Inner bearing cover D-end
Bearing seals D-end Axial seal
N-end
Terminal box Material Cast iron, base integrated with stator.

Screws Steel 8.8, zinc electroplated and chromated
Connections Threaded openings Code S
(2 x M40 + M16) M50+M40+M16 (2 x M63 + M16)
Max Cu-area mm 2 35 Code S: 70 70

Terminal box 6 terminals for connection with cable lugs (not included)
Screws M6 M10
Fan cover Material Hot dip galvanized steel
Paint colour shade Black, NCS 8801-B09G
Impregnation Polyester varnish.
Stator winding
temperature sensors Optional.
Heating elements On request 25 W 50 W
Enclosure IP 55.
Drain holes Drain holes with closable plastic plugs, open on delivery.
Lifting lugs Integrated with the stator (round motor bolted)

ABB Motors’ total product offer
ABB offers several comprehensive Low voltage motors and generators Motors for additional applications
ranges of AC motors and generators. Process performance motors for – Open drip proof motors
We manufacture synchronous more demanding applications – Brake motors
motors for even the most demanding – Cast iron motors – Single phase motors
applications, and a full range of low – Premium efficiency motors – High ambient motors
and high voltage induction motors. – NEMA motors – Permanent magnet motors
Our in-depth knowledge of virtually – High speed motors
every type of industrial processing Industrial performance motors – Wind turbine generators
ensures we always specify the best – flexibility for most customer – Smoke venting motors
solution for your needs. applications – Water cooled motors
– Aluminum motors – Motors for roller table drives
– Steel motors – Servomotors
– Cast iron motors
High voltage and synchronous
General performance motors motors and generators
– out-of-the-box simplicity for – High voltage cast iron motors
high volume customers – Induction modular motors
– Aluminum motors – Slip ring motors
– Cast iron motors – Motors for hazardous areas
– Synchronous motors and generators
Motors for hazardous areas – DC motors and generators
– Flameproof motors – Wind turbine generators
– Increased safety motors – Traction motors
– Non-sparking motors
– Dust ignition proof motors
Marine motors
– Aluminum motors
– Steel motors
– Cast iron motors
– Open drip proof motors

Visit our web site
www.abb.com/motors&generators
Motors & Generators
> Motors
>> Low Voltage Motors
Process performance motors
Industrial performande motors
>>> General performance
motors
>>>> Aluminum motors
>>>> Cast iron motors
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applications

Contact us
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9AKK1045592 EN 02-2010 Waasa Graphics Oy

All rights reserved.
Specifications subject to change
without notice.
M10
Plate heat exchanger
Applications
General heating and cooling duties. Heating by means of steam.
Standard design
The plate heat exchanger consists of a pack of corrugated
metal plates with portholes for the passage of the two fluids
between which heat transfer will take place.
The plate pack is assembled between a fix frame plate and

a movable pressure plate and compressed by tightening bolts.
The plates are fitted with a gasket which seals the interplate
channel and directs the fluids into alternate channels. The
number of plates is determined by the flow rate, physical
properties of the fluids, pressure drop and temperature pro-
gram. The plate corrugations promote fluid turbulence and
support the plates against differential pressure.
The plate and the pressure plate are suspended from an

upper carrying bar and located by a lower guiding bar, both
of which are fixed to a support column.
Connections are located in the frame plate or, if either or both

fluids make more than a single pass within the unit, in the
frame and pressure plates.
Typical capacities
Liquid flow rate

Up to 50 kg/s (800 gpm), depending on media, permitted M10-BFG
pressure drop and temperature program.
Water heating by steam

0.7 to 3.0 MW
Plate types
M10B, M10M and M10BD, double wall plates.
Frame types
FM, FG and FD
Working principle
Channels are formed between the plates and the corner ports
are arranged so that the two media flow through alternate
channels. The heat is transferred through the plate between
the channels, and complete counter-current flow is created
for highest possible efficiency. The corrugation of the plates Flow principle of a plate heat exchanger
provides the passage between the plates, supports each
plate against the adjacent one and enhances the turbulence,
resulting in efficient heat transfer.
STANDARD MATERIALS Dimensions
Frame plate
W
Mild steel, Epoxy painted 225 (8.9") or
231(9.1")
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium
719 (28.3")
Rubber lined: Nitrile, EPDM
H
Plates
Stainless steel Alloy 316/Alloy 304, Titanium, Alloy 254 SMO,
Alloy C-276
Gaskets (Clip-on, glued)
h
M10B Nitrile, EPDM, HNBR, EPDMF, Viton®G, AL-EPDM 695-2400 (27-95")
M10M Nitrile, EPDM, HeatSeal F™, HNBR, EPDMF,

Viton®G, AL-EPDM
Measurements mm (inch)
TECHNICAL DATA Type H W h
Pressure vessel codes, PED, ASME, pvcALS™ M10-FM 1084 (42 11/16") 470 (18 1/2") 215 (8 15/32")
Mechanical design pressure (g) / temperature M10-FG 1084 (42 11/16") 470 (18 1/2") 215 (8 15/32")
FM pvcALS™ 1.0 MPa / 180ºC
M10-FD 981 (38 5/8") 470 (18 1/2") 131 (5 1/4")
FM PED 1.0 MPa / 180ºC
FG pvcALS™ 1.6 MPa / 180ºC M10-FD ASME 1084 (42 / ")
11 16
470 (18 / ")
1 2
215 (8 15/32")
FG PED 1.6 MPa / 180ºC The number of tightening bolts may vary depending on pressure rating.
FG ASME 150 psig / 356ºF
FD PED 2.5 MPa / 180ºC
FD ASME 389 psig / 482ºF
*) Frame FG also approved for 1.2 MPa / 200°C to allow use in steam Maximum heat transfer surface
systems without safety valves.
M10B 90 m2 (970 sq. ft)
M10M 60 m2 (650 sq. ft)
CONNECTIONS
Particulars required for quotation
FM pvcALS™ Size100 mm DIN/GB/GOST PN10, ASME – Flow rates or heat load
Cl.150, JIS 10K – Temperature program
FM PED Size100 mm DIN PN10, ASME Cl. 150 – Physical properties of liquids in question (if not water)
– Desired working pressure
– Maximum permitted pressure drop
FG pvcALS™ Size 100 mm DIN/GB/GOST PN10, ASME – Available steam pressure
Cl. 150, JIS 10K
FG PED Size 100 mm DIN PN16, ASME Cl. 150
FG ASME Size 4” ASME Cl.150
FD PED Size 100 mm DIN PN25/ASME Cl.150 / 300
FD ASME Size 4” ASME Cl. 300
PCT00099EN 0809 All rights reserved for changes in specifications without prior notification
How to contact Alfa Laval

Up-to-date Alfa Laval contact details for
all countries are always available on our
website at www.alfalaval.com
F iRM62937i o
9NoofConv.
*
SUPPLIER I MANUI1ACTUllERt---==-r-----'---------''-'-''''-----------'
DESIGN, MANUFACTURE, SUPPLY.
AND
IPROJECT: HL 10013 & HL 100161
B ALL DIMENSIONS ARE INI'l'I,.. "" ...
STANDARD
2. HYDROSTATIC PRESSURE TEST AT 24 kglcm 2(g)
MI~
~ O. NO : 367f13 NAME SION
DESIGN PRESSURE : 16 Kglan 1 FOR 5 min DURATION AT AMBJENfTEMP. P.O. No.: PC 122133201111 Dt1206.2013
DESIGNED Tn
TESTPRFSSURH : 24 Kglcm 1 3, SHIPPING BRACKETS (pAmTEDINYELLOW)TO METALLIC IlELLOWS (I) PVT LID
BE REMOVED AFTER INSTALLATION AT SITE. DRAWN RS
DESIGNlEMPERATIIRE : 80Deg.C
East Coast Road, Vettuvankeni
In'ambakkam, Chennai· 600 041 CHECKED G.s
AXIAL MOVEMENT : ±IOmm CUSTOMER:
3. FLANGE-? ASPERANSIB 16.H ISO * 1S2061GrB STANDARD EIMA 04I06I2013
AXIAL SPRING RAlE : < 20.08 Kgfmm(or)+30";' '" Mis. HYDAC INDIA - Coimbatore
2. COLLAR APPROVED RG
A Q1Y : SNos. SCALE: TITLE DRAWING NUMBER:
BELLOWS SA2401P1M
NfS
01 18.(16.2013 '" REVISED AS MARKED R.S G's NO DESCRIPI10N MATERIAL Qrr SINGLE EXPANSION JOINT 3C 1 1013621 MB 113 - 14
SL SIZE: 125 NB (5")
NO DATE BRIEF RECORD DRN CHD BILL OF MATERIAL REV 01 SHEET 1 OF I
8 7 6 5 4 3 2
D.K.
…simple flow solutions in a complicated world.
3” flanged unit
Medium flanged unit
Small screwed unit

Small flanged unit
Medium screwed unit
Flow rate indicators with switches.

These units are manufactured in a wide range of sizes and specification options but all have the same basic function. A dial and mechanical
indicator continuously monitor the flow rate at any given time whilst electrical switches can be specified to signal when a particular level has
been reached during increasing or decreasing flow rates. Switches are field adjustable over the full range. Where batching, trending, totalising
or recording is required, all DK units can be supplied with a 0-10V or 4-20mA output. All sizes are manufactured to the same simple design
concept, the main characteristic of which ensures that the pressure drops are confined to an absolute minimum (see ‘pressure drop’ charts)
across the vane orifice at full flow, with viscosities as high as 600cS. Sizes are defined by pipe size and / or maximum flow capacity, and
every flow switch is individually calibrated so that full scale deflection is used in each application i.e. the maximum scale reading coincides
with the maximum requirement of system as specified by the customer. Calibration may be in any units with single or duel scale to
specification.
Screwed Model Low Flow Unit

(with flanged outline)
a b b
c 140 c 140
d e d e
20mm Conduit Entry 20mm Conduit Entry
Min Full Max Full

Scale Flow Scale Flow Pipe Size Overall Dimensions (mm) Approximate Weight (kg)
LPM LPM
a b c d e AL B CI S-SS PVC
0.2 5 1 /4 -1” n/a 155 100 188 110 3 8 8 3
(low flow unit) (low flow unit)
4 70 1 /4 -1” 160 150 80 130 110 1 2 2 2 1
40 500 3 /4 - 2” 180 200 120 150 115 3 7 7 7 3
50 800 21/2” 180 200 120 230* 115 5 10 10 10 4
250 1500 3” 255 320 250 305* 160 20 54 50 54 15
300 2000 4” 255 320 250 305* 160 23 60 56 60 17
800 3500 6” 460 500 370 510* 280 60 200 175 200 n/a
1000 5000 8” 485 500 370 535* 280 68 225 200 225 n/a
*Obtained by mating flanges.

DKL300 B LP 3EE 1cS 16F10 S3 D1
SERIES AND FLOW RATE FLOW DIRECTIONS

DKC* = Low Flow D1 = D2 =
DKL* = Litres / Min
DKB* = Imp. Gallons / Min D3 = D4 =
DKG* = U.S. Gallons / Min
DKM* = M3/ Hour
*Add Full Flow Rate in Units ‘O’ RING SEAL MATERIAL
S1 = Buna (-40°C +110°C)
MATERIAL OF MANUFACTURE S2 = EPDM (-40°C +150°C)
AL = Aluminum S3 = Viton (-20°C +200°C)
B = Brass S4 = PTFE (-100°C +250°C)
CI = Cast Iron
G = Gun Metal
S = Carbon Steel
SS = Stainless Steel
PORT CONNECTIONS
PTFE* = PTFE
PVC* = PVC
*Only available up to 4” Port Connections and 2 = 1/4 "
100 psi / 7 bar maximum pressure. 4 = 1/2” Sizes 1/4” - 2" are Screwed or
Note: For materials and pressures not specified, please 6 = 3/4”
Flanged.
consult factory. 8 = 1"
For Flanged Bodies, add relevant
10 = 1 1/4” code letters (shown below).
PRESSURE RATING
12 = 1 1/2"
LP = 300 psi / 20 bar maximum
16 = 2"
MP = 750 psi / 50 bar maximum
HP = 3000 psi / 200 bar maximum* Sizes 21/2" - 8". Standard units have
*CI, CIK, S & SS only 20 = 2 1/2”
Flanged Bodies - add relevant code
24 = 3"
letters (shown below).
INDICATOR READ OUT 32 = 4"
ME = Mechanical Pointer only Cast Iron and Steel mating flanges
3EE = SPDT 3 Wire Switch 48 = 6" are available:
3EEG = SPDT 3 Wire Switch with Gold Contacts 64 = 8"
3EE(ATEX3) = SPDT Explosion Proof Micro Switch to ATEX zone 3 For Screwed, add - S
3EE(ATEX2) = SPDT Explosion Proof Switch to ATEX zone 2 For Socket Weld, add - SW
6EE(ATEX2) = DPDT Explosion Proof Switch to ATEX zone 2
POT = Potentiometer (Specify Rating) Standard Threads are BSP, for NPT add - N
OUT = 4-20 mAmp Output
TOT = Digital Rate Totaliser For Flanged Connections add one of the following
TOTX = Digital Rate Totaliser (ATEX) codes:
Note 1: All electrical boxes (apart from TOT & TOTX) also carry a Mechanical Pointer F10
Note 2: For 4 & 6 Wire Switches replace 3EE by 4EE or 6EE F16 Alternative Pressure Ratings in
Note 3: Manufactured to IP65 (NEMA 4) as standard (up to 21/2”)
F25 BS4504 / DIN2632-5
ELECTRICAL OPTIONS F40
3EE CODE: 3EE
Basic single pole, double throw, 3 wire switch. F150
1 15 Amp - 125, 250 or 480V.AC Alternative Pressure Ratings in
0.5 0.5 Amp - 125VDC / 0.25 Amp - 250VDC F300
COM NO NC
BS1560 / ANSI B16.5
4EE CODE: 4EE F600
Contact arrangements is single-pole, double throw, double-break.
10 Amp - 125 or 250V.AC FAD Alternative Pressure Ratings in
NO1 NC1 0.3 Amp - 125VDC / 0.15 Amp - 250VDC FE BS10
6EE FF
CODE: 6EE For special flange connections, please enquire at factory
Double-pole, double throw switches simultaneously make
and break two independent circuits.
NC1 NO1 NO2
NC2 COM2 10 Amp - 125 or 250V.AC VISCOSITY AT OPERATING TEMPEATURE

COM1 0.3 Amp - 125VDC / 0.15 Amp - 250VDC State units and scale
eg. Water is 1 Centistoke (cS)
CODE: AIR Maximum rating should not exceed 600cS
This system offers an alternative safety arrangement for operation in explosive
atmospheres. Compressed air can be used to transmit an on / off signal from the
danger area, or to operate a klaxon inside the danger area. Air & Gas Applications
CODE: POT Flow-Mon flow switches can be used to measure gas
Remote read-out option (0-10V). Rating to customer’s specification, e.g. 1K, 2K etc. flows in exactly the same way as liquid flows. When
CODE: OUT enquiring for such an application the following information
A transducer can be connected to the potentiometer to give the required 4-20 mAmp will be required:
readout. Data Loggers or Recorders can be added to the system. Specific gravity of the gas
Maximum flow volume
The 3 and 6 wire switches described above are available in ATEX approved explosion
Operating temperature
proof versions, with the appropriate enclosure box. When two or more switches are Operating pressure
assembled in one unit, they remain independently adjustable. Re-adjustments may be
carried out in the field.
Variable Orifice / Swing Vane Principle
The flow switch body houses a spring-loaded valve plate (vane) which pivots off-centre in a
hemispherical cavity. Thus the vane and cavity have a variable area orifice relationship. This gives
both a high flow range and a linear relationship between flow rate and vane displacement. The vane indirectly operates both the
indicating needle and an adjustable cam, which in turn triggers the micro-switch at any chosen setting of flow rate. Two switches
can be supplied to provide high and low (or 'low-low') flow switching.
PRINCIPLE FEATURES & BENEFITS

• All metal construction - no tubes of glass or plastic to break.
• Spring loaded mechanical design - requires no straight pipe run and not affected by orientation. • Limited movement
on internal parts - minimal wear and down time.
• Modular design - reduces maintenance costs, down time, and production loss.
• Direct indication & field adjustable switch(es) - monitors critical flows and provides alarm(s). • 1% of rate
repeatable switch set point - accurate & reliable through all operation cycles. • Weatherproof enclosure box to
IP65.
• Flow through design - minimal pressure loss.
2.4 Small Series
• Individually calibrated to customer specification - ensures accuracy.
2.1
• Adjustable under operating conditions. 1.8
1.5
• Scale is in units (e.g litres/minute). 1.2
• Large range of body materials available. 0.9
0.6
• Size range from 8mm (1/4”) to 200mm (8"). 0.3
0.0
• May be installed in any position. 0 10 20 30 40 50 60 70
Flow Rate (Ipm)
• Orientation of enclosure box easily changed.
• High switch rating - 10 to 15 Amps. Medium Series
5.0
• ATEX approved Explosion-proof models available. 4.5

4.0
• Will pass twice the maximum indicated flow. 3.5

3.0
• Acts as non-return value. 2.5

2.0
1.5
Applications 1.0
0.5
Water (clean or dirty) Petroleum Based Oils Solvents 0.0 0 50 100 150 200 250 300 350 400 450 500
Flow Rate (Ipm)

De-mineralised Water Synthetic Based Oils Paints
De-ionized Water Coolants Corrosive Fluids Air & Gases
Low Flow / Piston Style Principle

A fixed tapered needle passing through an orifice in the face of a piston, completely seals the port to
port connection when the piston is seated. As flow commences the piston is displaced against a 4 psi
differential spring and moves over the tapered section of the needle, thus permitting flow through the
orifice. Only the needle taper configuration needs to be changed to accommodate any specified
viscosity and maximum flow requirement, thus the full deflection of the unit can be used for all
applications.
PRINCIPLE FEATURES & BENEFITS

• Suitable for liquid or gas applications. • 4-20mA and 0-10v outputs available.
• Measures down to 200 cc/minute (at 1cS). • Cannot be switched on cold start-up.
• Measures down to 50 cc/minute (at 20cS or higher). • Suitable for 20, 50 and 200 bar maximum pressures.
• Maximum capacity 5 litres/minute. • Inline design, 1/4” to 1” BSP or NPT female inlet and outlet.
• Electrical switch(es), and/or calibrated indication. • May be mounted in any orientation.
D. K. Instruments Pvt. Ltd.

76/2, Selimpur Road, Dhakuria, Kolkata - 700031. India. Tel:
033-24151310 Fax: 033-24152311 Email: dkinst@vsnl.net
www.dkinstruments.com
Fabricated Y Strainer
TELEFLO
Teleflo Strainers and Pressure Vessels
Features:
Standard sizes from 50nb to 500nb.
A Available with RF and FF flange.

Custom fabrication can be done for very high pressures.
May be installed in horizontal or vertical pipelines.
Drain connections are standard and are furnished with plug.
Drain can be provided with valve on request.
Can meet cryogenic applications with suitable material.
Can meet high temperature applications with suitable gasket

B and material.
Free straining area of 4 times pipe cross section is standard.
Screens with higher free straining area on request.
Dimensional Data
E Series S- Series
Size A B Weight A B Weight
(nb) (mm) (mm) (Kg) (mm) (mm) (Kg)
50 310 200 13 275 210 17

65 320 240 19 340 260 24
80 320 240 23 340 260 34
100 380 250 35 375 265 40
125 450 300 45 438 318 47
150 470 350 56 559 356 70
200 600 430 100 610 450 105
250 750 500 150 800 559 150
300 810 610 210 832 635 210
350 1000 600 270 1010 686 285
400 1100 700 320 1150 784 340
450 1200 800 390 1232 860 435
500 1300 900 440 1365 990 470
500 1400 1100 440 1450 1180 470
Dimensions are subjected to change.

Ask for cirtified drawing while ordering.
E- Series S- Series
10 bar pressure rating. 15 bar pressure rating.
Economical Construction and cost effective. Robust construction to withstand severe service conditions.
Only bolted covers can be given. Optional covers can be given.
Low pressure drop.
Screen Cover Flanges as per ANSI B16.5 150# Class.

· 50-200nb - 3.2mm hole diameter X 0.75 mm thick.
· 250 - 300nb - 3.2mm hole diameter X 1.5 mm thick.
· 350-400nb - 4.8mm hole diameter X 3.0 mm thick.
· Other screens and linnings on request. Note:
300, 600 class can be supplied on request.
Tel : +91-44-42125518 Fax: +91-44-42669305 www.teleflo.co.in E-mail: sales@teleflo.co.in

Help line : +91-9884063432 www.teleflostrainers.com
PRESSURE &
TEMPERATURE SWITCH
RT SERIES
● WIDE ADJUSTABLE RANGE

● ADJUSTABLE ON-OFF DIFFERENTIAL
● IN BUILT STURDY SNAP ACTION SWITCH
● REPEATABILITY ±1%
● WEATHERPROOF ENCLOSURE
RT Series of Pressure Switches utilize seamless

bellows as the sensing element. Simplicity of design
and ease of installation has been stressed for reliable
use, even in applications where shock and vibrations
are present. The sensing element can be used for a
variety of process fluids.
For corrosive media, viscous fluids and slurries, RT

pressure switches perform well in conjunction with
diaphragm type chemical seals.
RT Series of Temperature Switches have a vapour

filled thermostatic element, which consists of a sensing
bulb, capillary tube and a bellows element. The entire
element contains a charge which reacts to temperature
variations at the sensing bulb, so that pressure on the
bellows increases on rising temperature. The bellows
movement due to this increase in pressure is utilised to
operate the switch.
Available in various ranges to control temperature

upto 300°C, with high over temperature limits. RT
temperature switches are available with a selection of
capillary lengths. The vapour filled system features
small bulb sizes making installation easy.
Wherever, bulb of temperature switch is exposed to

pressure, corrosive fluid or high velocity, a thermowell
must be used. Threaded or flanged thermowells, with
length and materials as per application requirement
are available.
RT series switches have an excellent record backed by

our responsive manufacturing facility. Special
application assistance is always available.
Applications include pumps, compressors, filters,

evaporators, heat exchangers, lubrication systems,
hydraulic systems, marine equipment, heating and air
conditioning equipment, turbines, generators, circuit-
breakers etc.
ORDERING MATRIX — PRESSURE SWITCH
MODELS / RANGES
Adjustable X Max. Test Pressure

Code No. Range
Type Differential (atmg)
(atmg)
‘PB’ Bellows ‘SB’ Bellows (atm) ‘PB’ ‘SB’
RT–121 17–5219 17–5215 (–)1 to 0 0.09 to 0.4 7 7
RT–113 Z 17–5196 (Diaphragm) 0 to 300 cm wg 10 to 50 Cm wg 0.5 0.5
RT–112 17–5194 17–5191 0.1 to 1.1 0.07 to 0.16 7 7
RT–110 17–5293 17–5291 0.2 to 3 0.08 to 0.25 7 7
RT–200 Y 17–5242 17–5237 0.2 to 6 0.25 to 1.2 15 25
RT–116 Y 17–5213 17–5203 1 to 10 0.3 to 1.3 16 25
RT–5 Y 17–5256 17–5255 4 to 17 1.2 to 4 25 25
RT–117 --- 17–5295 10 to 30 1 to 4 × 45
RT–18 Y --- 17–5270 2 to 17 0.3 to 2 × 25
X Adjustable Differential values differ when microswitch type X or D is used. Consult factory for applicable values.
Y RT–5, 18, 116 & 200 types can be supplied with 316SS Bellows and wetted parts. Consult factory for availability.
Z For RT–113 Sensing Element is Nitrile Diaphragm
4. Process Connection : For the all the above is 3/8" BSPM. Use adaptors for other connections.
A SENSING ELEMENT D ACCESSORIES Contd...

Code Material DC 1M Damping Coil with 1/4" flare connector and
copper capillary tube for use in steam plants
PB PB Bellows with brass wetted Parts – Std.
FR 3/8" BSP(F) 1/4" Flare Reducer
SB 304 SS Bellows with brass wetted parts
FS Factory Setting. When Factory Setting is required
SS4 304 SS Bellows with 304 SS wetted parts
instrument is supplied only with Seal Cap & Blind
SS6 316 SS Bellows with 316 SS wetted parts available Cover to prevent disturbance to setpoint.
for types RT-5, RT-8, RT-116 & RT-200 only. Consult
PC 7-pin plug-in connector
sales for lead time.
SC Optional Seal Cap for locked setting (adjustable
B SWITCH ELEMENT knob Std.)
SN Pressure Snubber
NONE 1 No SPDT / 10A Res 4A Ind. 380V AC,
TG Identification Tagging
12W 220V DC – Std.
X 1 No SPDT – 10A Res 125V AC
NOTES
10A Res. & 2A Ind. 125V DC
3A Res. & 0.75A Ind. 250V DC 1. Max Process Temperature: 70°C for code PB & SB;
170°C for code SS4 & SS6.
OEN 1 No SPDT contact multiplied to 2 NO+2 NC contact
using integral multiplying relay (Refer note 3) 2. RT–117 available only with SS Bellows and Brass
D DPDT microswitch, 10A 125/250V AC, 2A 480V AC, wetted parts.
0.25A 250V DC 3. Relay coil voltage 220/110V AC. Contacts are rated for
55W, 220V DC/6A, 240V AC. Coils with Voltages
C ENCLOSURE 220/ 110 / 72V DC available on request.
NONE DMC enclosure with painted steel cover, weather- 4. Maximum ambient temperature 70°C.
proof to IP:66 as per IS:13947 (Part–1), 1993 – Std. 5. Window cover is std. Blind cover is optional. (code BC)
ADC Die cast Aluminium enclosure weatherproof to IP:66 6. Select Model Number from Codes shown below :
as per IS:13947 (Part–1), 1993
Model Number to be ordered as Type–A–B–C–D
D ACCESSORIES
Sensing Element Switch Element Enclosure Accessories
AD Adaptor for different process connections in Brass, Type
A B C D
304 SS or 316 SS
BC Blind cover – Refer note 5 Example : RT 116–SB–X–ADC–AD1/2" NPTM
CGB 1/2" NPTM Nickel plated Brass cable gland Type RT 116 (Range 1 to 10 atmg)
CNA Coupling Nut Assembly with 10 mm OD and 6.5 mm SS bellows & Brass wetted parts
ID nipple for welding / Soldering to steel / Cu tubing
1 SPDT 10A Res.125V AC microswitch
CSD Diaphragm type chemical seal — available for all
ranges except in RT-121 and 113 (WC and Vac. Die Cast Aluminium enclosure weatherproof to IP:66
ranges) 1/2" NPT‘M’ Process Adaptor
ORDERING MATRIX — TEMPERATURE SWITCH
MODELS / RANGES
Capillary X
Adjustable Differential Setting (°C) Max Bulb
Type Length Code No. Range (°C) Charge
Temp (°C)
Meters (M) At Min.Temp. At Max Temp.
3 17 – 5127
RT–101 5 17 – 5128 25 to 90 2.4 to 10 3.5 to 20 300 Adsorption
8 17 – 5129
3 17 – 5167
RT–107 5 17 – 5168 70 to 150 6 to 25 1.8 to 8 215
8 17 – 5169
3 Y 17 – 5206
RT–120 5 17 – 5209 120 to 215 7 to 30 1.8 to 9 260
8 Y 17 – 5207
Partial
3 Y 17 – 5221
RT–123 5 17 – 5222 150 to 250 6.5 to 30 1.8 to 9 300
8 Y 17 – 5223
3 17 – 5228
RT–124 5 17 – 5229 200 to 300 5 to 25 2.5 to 10 350
8 17 – 5230
X Adjustable Differential values differ when microswitch type X or D is used. Consult factory for applicable values.
Y These are non-standard Thermal Systems. Available only on extended delivery basis.
3. 10 & 12 Meters long Thermal Systems available on request. Contact Sales for price and delivery.
A. SENSING ELEMENT D ACCESSORIES Contd...

Code Material S1 3/4" NPT 304 SS bulb pocket 111 mm length
NONE Tin plated copper bulb & copper capillary with 304SS S2 1/2" NPT 304 SS bulb pocket 111 mm length
armouring on capillary
TG Identification Tagging
B. SWITCH ELEMENT
NOTES
NONE 1 No SPDT / 10A Res 4A Ind. 1. For RT–124 SS bulb & capillary only are standard.
380V AC, 12W 220V DC – Std.
2. Maximum ambient temperature 70°C.
X 1 No SPDT – 10A Res 125V AC 3. Relay coil voltage 220/110V AC. Contacts are rated for
10A Res. & 2A Ind. 125V DC 55W, 220V DC/6A, 240V AC. Coils with Voltages
3A Res. & 0.75A Ind. 250V DC 220/ 110 / 72V DC available on request.
OEN 1 No SPDT contact multiplied to 2 NO+2 NC contact 4. Temperature switches are supplied with Seal Cap and
using integral multiplying relay (Refer note 3) Blind Cover only. Range adjustable knob and window
cover are not available.
D DPDT microswitch, 10A 125/250V AC, 2A 480V AC,
0.25A 250V DC 5. Bulb pocket of 111 mm long is available in brass (codes
B1 & B2) and in 304SS (codes S1 & S2)
C. ENCLOSURE 6. NST – Brass, 304SS or 316 SS Thermowells with other
dimensions in welded tube or barstock construction
NONE DMC enclosure with painted steel cover, weather-
available. Consult factory.
proof to IP:66 as per IS:13947 (Part–1), 1993 – Std.
7. Select Model Number from Codes shown below :
ADC Die cast Aluminium enclosure weatherproof to IP:66
as per IS:13947 (Part–1), 1993 Model Number to be ordered as Type–A–B–C–D
Type Sensing Element Switch Element Enclosure Accessories
D ACCESSORIES & (M) A B C D
B1 3/4" NPT Brass bulb pocket 111 mm length Example : RT101(5M)–D–ADC–S1–FS 50/60°c
B2 1/2" BSP Brass bulb pocket 111 mm length Type RT–101 (Range 25 to 90°C)
BC4 316SS bulb and 316SS capillary with 304SS armour 5M Long Capillary
DPDT microswitch 10A Res.125/250V AC
CGB 1/2" NPTM Nickel plated Brass cable gland
Die Cast Aluminium enclosure weatherproof to IP:66
FS Factory Setting 3/4" NPT, 304 SS bulb pocket 111 mm length
NST Non standard thermowell Factory setting at 50°C to 60°C
MOUNTING DIMENSIONS
Enclosure only
69
25 CABLE ENTRY
1/2" NPT(F)
125 100.5
Ø8.5 Ø5
84
108
With Pressure Elements
148 148 148 148
46
62 62 62
Ø112
3/8" BSPM 3/8" BSPM 3/8" BSPM 3/8" BSPM
RT – 112 RT – 110 RT – 200 RT – 113
RT – 121 RT – 116
RT – 5
RT – 117
With Temperature Elements RT – 18
19 Ø11
Ø9.5 Ø11 Ø9.5
80 90 111
110
3/4" NPT
38 48 or
1/2" BSP
CAP IL L AR Y BUL B BUL B

M ODEL
L ENG T H ( M ) DIA L ENG T H STD. BRASS
RT – 101 RT – 107 R T –101 3 BULB POCKET
RT – 123 9.5 80 (ON DEMAND)
R T –120 3, 5, 8, 10 & 12
RT – 120
R T –101 5, 8, 10 & 12
RT – 124
R T –107 3, 5, 8, 10 & 12 9.5 110
R T –123 3, 5, 8, 10 & 12
R T –124 3, 5, 8, 10 & 12 11 90
No t e : Following Thermal Systems are Non-std.
RT–120 (3 & 8); RT–123 (8) and 10 & 12 metre
capillary in all models. All dimensions are in mm
Prior notification of changes in specifications is impracticable due to continuous improvement.
Indfos Industries Limited

Regd. Off :2749, Street No.13, Ranjith Nagar, New Delhi 110 008 web–site : www.indfos.com
WORKS
B20, Industrial Area, Site 3, Meerut Road, Ghaziabad (UP) 201 003
Ph : 0120–2712016 / 2712134 Fax : 0120–2712023 E-mail : sales@indfos.com
#0109-RT-Rev.1
SALES E-MAIL PHONE FAX

Chennai chennai@indfos.com 044–2435 3407 044–2431 1760
Coimbatore 9486191368
Delhi delhi@indfos.com 011–2589 7296 011–4500 9460
Kolkata kolkata@indfos.com 033–2486 6761 033–2486 6761
Mumbai mumbai@indfos.com 022–2565 6936 022–2569 1237
3SE3 LIMIT SWITCH
SIEMENS
3SE3 LIMIT SWITCH
SIEMENS
3SE3 LIMIT SWITCH
SIEMENS
3SE3 LIMIT SWITCH
SIEMENS
3SE3 LIMIT SWITCH
SIEMENS
3SE3 LIMIT SWITCH
SIEMENS
3SE3 LIMIT SWITCH
SIEMENS
3SE3 LIMIT SWITCH
SIEMENS
PRESSURE GAUGE
WIKA
PRESSURE GAUGE
WIKA
PRESSURE GAUGE
WIKA
Mechanical
Temperature Measurement
Bimetal Thermometer
Model TI.52, Stainless Steel Case & Wetted Parts
Datasheet TI.52
Applications
Suitable for fluid medium which does not corrode 304

stainless steel
Special features
Industrial design
Adjustable angle connection with external reset
Stainless steel case and wetted parts
Standard version
Thermometer TI.52
Size
5" (127mm) Type TI.52 Case
Material: 304 stainless steel
Accuracy Hermetically sealed per ASME B40.3 standard
+ 1.0% full scale value (ASME B40.3) External reset slotted hex head on back of case
Ranges Pointer
-100 o F to 1000 o F (and equivalent Celsius) Black aluminum
Working Range Standard Scales

Steady: full scale value Single: Fahrenheit or Celsius
Short time: 110% of full scale value Dual: Fahrenheit (outer) and Celsius (inner)
Over Range Window Gasket

Temporary over or under range tolerance of 50% of scale up Neoprene
to 500 o F. (260°C). For ranges above 500°F, maximum over Silicone (-100 o F and over 550 o
F)
range is 800°F; continous. 1000°F intermittent.
Window
Connection Flat instrument glass
Adjustable angle, 1/2" NPT Weight
26 oz. (5" dial)
Stem Add 1 oz for every 2" of stem length
Dampening
Diameter: 1/4" (6.35 mm)
Length: 2½" to 72" (63.5 mm to 1,828.8 mm) Inert gel to minimize pointer oscillation
Measuring Element Movement

Bi-metal helix Viscous inert gel to enhance pointer operation
Dial Warranty
White aluminum, dished, with black markings 7- Year Warranty
Datasheet TI.52 · 6/2005 Page 1 of 2
www.wika-usa (800) 576 - 6308

Distributed By Inc,
Electronic Temperature
Transmitter
ETS 4000
Description Technical specifications

The ETS 4000 is an electronic Input data ETS 4000
temperature transmitter which due to Measuring principle PT 100 resistance thermometer
its robust construction is particularly Measuring ranges -25 °C .. +100 °C
suited to measuring temperature in
Pressure resistance 600 bar
hydraulic applications in industry.
Overload pressure 900 bar
The temperature sensor, based on a Mechanical connection G ¼ A DIN 3852
PT 100 and corresponding evaluation
Torque value 20 Nm
electronics, is capable of measuring
Parts in contact with media Stainless steel, seal: FPM
temperatures in the range -25 °C to
+100 °C. Output data
Output signal 4 .. 20 mA or 0 .. 10 V
The sensor has analogue output
Accuracy ≤ ± 0.8 % FS
signals of 4 .. 20 mA and 0 .. 10 V
available as standard to enable Rise time t90 approx. 15 s
integration into modern controls. Ambient conditions
Fluid temperature range -30 °C .. +100 °C
The pressure resistance up to 600 bar
and excellent EMC characteristics Operating temperature range -30 °C .. +80 °C
make the ETS 4000 ideal for use in Storage temperature range -40 °C .. +100 °C
harsh conditions. EN 50081-1, EN 50081-2
mark EN 50082-1, EN 61000-6-2
Vibration resistance to ≤ 25 g (196.2 m/s²)
IEC 68-2-6 at 2 .. 2000Hz
Special features Other data
z Ideal for industrial applications Supply voltage 10 .. 30 V DC (output signal 4 .. 20 mA)
z Robust construction 12 .. 30 V DC (output signal 0 .. 10 V)
Electrical connection Binder connector series 714 M18
z Excellent EMC characteristics
Safety type to DIN 40050 IP 65
z Good long-term stability Material of housing Stainless steel
z Standard protection class IP65 Protection against reverse polarity provided
voltage, excess voltage, override and
short-circuit protection:
Weight approx. 200 g
Note: FS (Full Scale) = relative to the full measuring range
Special models on request
E 18.302.0/02.05
Electrical connection Dimensions
2 conductor 4 .. 20 mA ETS 4144 with ZBE 03
free
free
UB - 10 V
RLmax.= [kΩ]
0.02 A
3 conductor 0 .. 10 V
Ø 18.9-0.2
hex SW27 Binder connector S714
Ø 4.5-0.1
Signal
Ø 29.5
free
RLmax. = KΩ
Note
The load resistance RL is produced by the
measuring resistance inside the evaluation
2+0.1 82.6
unit and the line resistance of the
connection line. 131.6
Pin connections (ETS 4144)
2 3
1 4
Pin 1 Pin 2 Pin 3 Pin 4

ETS 4144-A free Signal Signal free
Model code
ETS 4144-B +UB Signal 0V ETS 4 1 4 4 – A – 000
Electrical accessories Type of connection, mechanical

4 = G1/4 A
ZBE 02 connector
4 pole Binder series 714 M18
≈62 Type of connection, electrical
4 = 4 pole Binder series 714 M18 (w/o connector)
Connectors ZBE 02 or ZBE 03 must be ordered separately
∅25.5
Signal technology
ZBE 03 right-angled connector A = 2 conductor, 4 .. 20 mA
4 pole Binder series 714 M18 B = 3 conductor, 0 .. 10
43
Modification number
000 standard
∅25.5
Attention:
≈30
On units with a different modification number, please read the label or the technical
amendment details supplied with the unit.
Note
E 18.302.0/02.05
The information in this brochure relates to the operating conditions and applications
described.
For applications or operating conditions not described, please contact the relevant
technical department.
Subject to technical modifications
HYDAC ELECTRONIC GMBH
Hauptstraße 27, D-66128 Saarbrücken
Telefon +49 (0)681 7099-0, Telefax +49 (0)681 7099-202
E-Mail: electronic@hydac.com, Internet: www.hydac.com
Optional Extras STANDARD RANGES
Fahrenheit Dual Scale F & C Celsius
Thermowells Single Scale F Outer, C Inner Single Scale
Silicone fill -100/150 F -100/150 F & -70/70 C -50/50 C
Dampened Movement -40/120 F 40/120 F & -40/50 C -20/120 C
Special scales and dial markings 0/140 F 0/140 F & -20/60 C 0/50 C 1
Acrylic and safety glass windows 0/200 F 0/200 F & -15/90 C 0/100 C
Calibration certification traceable to NIST 0/250 F 0/250 F & -20/120 C 0/150 C
20/240 F 20/240 F & -5/115 C 0/200 C
Min/max pointer
25/125 F 1 25/125 F & -5/50 C 1 0/250 C
DIN standards
50/300 F 50/300 F & 10/150 C 0/300 C
50/400 F 50/400 F & 10/200 C 0/450 C 2
50/550 F 50/500 F & 10/260 C 100/550 C 2
150/750 F 150/750 F & 65/400 C
200/1000 F 2 200/1000 F & 100/540 C 2
1
Minimum stem length 4“ for Type 52
2
Not recommended for continous service over 800°F (425°C)
Dimensions
Standard versions
STEM LENGTH
2½" (63.5 mm)
4" (101.6 mm)
6" (152.4 mm)
9" (228.6 mm)
12" (304.8 mm)
WIKA MODEL DIAL SIZE A B S (Stem Length) 15" (381.0 mm)

18" (457.2 mm)
52 5" (127 mm) 5¼" (133.35 mm) 15/16" (23.81 mm) As Specified
24" (609.6 mm)
Note: Thermowells for temperature instruments are recommended for all process systems where pressure, velocity, or viscous, abrasive and corrosive materials are present individually or in
combination. A properly selected thermowell protects the temperature instrument from possible damage resulting from these proce ss variables. Furthermore, a thermowell permits removal of
the temperature instrument for replacement, repair or testing without effecting the process media or the system.
Ordering information
State computer part number (if available) /type number/size/range/connection size and locations/options required. WIKA reserve s the right to make changes without prior notice.
Page 2 of 2 Datasheet TI.52 · 6/2005
www.wika-usa (800) 576 - 6308

Distributed By Inc,
Change-Over
Inline Filter RFLD
Welded Version, Steel/Stainless Steel
Flow Rates up to 15,000 l/min
Pressure Range 16 bar
With Ball, Segment or Butterfly Change-Over Valve
E 7.110.2/05.03
1
differential pressure indicator
Hydraulic systems Butterfly change-over
differential pressure indicator
Lubrication systems Ball change-over
Change-over inline filters, type RFLD,

are designed for inline mounting in
hydraulic and lubrication systems which
operate non-stop.
The filter materials can be selected
according to the application.
Segment change-over
E 7.110.2/05.03
2
1. TECHNICAL 1.3. CLOGGING INDICATORS 2. GENERAL
SPECIFICATIONS Clogging indicators are fitted as Mounting
1.1. FILTER HOUSING standard between the inlet and Filters must be flexibly mounted
outlet of the filter. and not fixed rigidly to the floor or
Construction
Option: ∆p measurement across used as a pipe support.
The filter housings and the element.
connecting elements have been Direction of flow
designed in accordance with For further details on clogging Inlet: above
international regulations. indicators, please see: Outlet: below
brochure no.: E 7.050../..
The two filter housings are On the butterfly change-over, the
connected by means of a change- 1.4. SEALS inlet and outlet can also be
over valve with negative overlap Choice of Perbunan (= NBR) or opposite one another (inline).
and single lever operation Viton (= FPM for HFD fluids). Temperature range
(ball, segment) or hand-wheel 1.5. SPECIAL MODELS AND
(butterfly). -10 °C ... +100 °C
ACCESSORIES
The pressure compensation Other temperatures on request
– Orifice in the pressure Pressure setting of differential
between the two filter sides
compensation line pressure clogging indicator
occurs by means of a pressure
compensation line. – Draining and venting connections ∆pa= 2 bar -0.2 bar
with ball valves or other shut-off
Connections for venting, draining Other pressure settings on
valves
and for the clogging indicator are request
part of the standard model. – Mating flanges available for all
sizes Cracking pressure of
Filters in the series 1320, bypass valve
2520…15020 correspond in – Change-over valve lockable
∆pO= 3 bar +0.5 bar
design to the series 1300, – Other sealing materials
2500…15000 with twice the Other cracking pressures on
– Venting line with sight glasses request
element withdrawal height. ⇒ visual control
A considerably larger
contamination retention capacity – Flanges to DIN 2501 with O-ring
and higher permissible flow rate seals
are therefore achieved with – Cover plate lifting device
otherwise identical overall recommended for size 4000 and
dimensions. over
1.2. FILTER ELEMENTS 1.6. SPARE PARTS
Hydac filter elements meet all ISO See Original Spare Parts List and
test criteria. Maintenance Instructions.
Reliable filter operation is only 1.7. CERTIFICATION AND APPROVAL
guaranteed with original The filters can be supplied with
HYDAC filter elements. manufacturer’s certificates
The filter elements are also O and M to DIN 55350, Part 18.
suitable for use in dynamic Test certificates 3.1.B to
applications due to their high EN 10204 and material
pressure stability; max. permiss. certificates from the approval
∆p across the element: authorities Germanischer Lloyd
Betamicron® (BN3HC) : 25 bar (GL), Lloyd’s Register (LR),
Paper (P/HC) : 10 bar American Bureau of Shipping
Wire mesh (W/HC) : 30 bar (ABS), Bureau Veritas (BV) and
Stainless steel fibre (V) : 30 bar Det Norske Veritas (DNV) can be
Betamicron®/ supplied.
Aquamicron® (BN/AM)
(for water removal) : 10 bar
Aquamicron® (AM)
(for water removal) : 10 bar
Fluid compatibility
Suitable for mineral oils,
lubrication oils, non-flam fluids,
synthetic and rapidly
biodegradable oils. For use with
water, please contact our
technical sales department.
For further details on filter
elements, please see:
brochure no.: E 7.200../..
E 7.110.2/05.03
3
3. MODEL CODE
(also order example)
3.1. COMPLETE FILTER
RFLD BN/HC 1300 C A K 10 D 1 . X /-L24
Filter type
Filter material of element
BN/HC Betamicron® (BN3HC)
AM Aquamicron®
BN/AM Betamicron®/Aquamicron®
P/HC paper
W/HC stainless steel wire mesh
V stainless steel fibre
Size
Welded steel: 1300/ 1320/ 2500/ 2520/ 4000/ 4020/ 5200/ 5220/ 6500/
6520/ 7800/ 7820/ 15000/ 15020
Stainless steel 1.4571: 1303/1323/ 2503/ 2523/ 4003/ 4023/ 5203/ 5223/ 6503/
Separate data sheet 6523/7803/ 7823/ 15003/ 15023
Operating pressure
C = 16 bar (size 1300 - 15020, 1303 - 15023)
Other operating pressures on request
Type of change-over
A ball all nominal widths except for DN 200, 250, 300
B segment nominal widths DN 200, 250
C butterfly nominal widths DN 150, 200, 250, 300
Type of connection / Connection sizes
Type Connection Filter size
1300 1320 2500 4000 5200 6500 7800 15000
1303 1323 2503 4003 5203 6503 7803 15003
2520 4020 5220 6520 7820 15020
2523 4023 5223 6523 7823 15023
K SAE DN 40 • •
L SAE DN 50 • • •
M SAE DN 65 • • •
S SAE/DIN DN 80 • • • • •
T SAE/DIN DN 100 • • • • • • •
U DIN DN 125 • • • • • •
V DIN DN 150 • • • • •
W DIN DN 200 • • • • •
X DIN DN 250 • • • •
Y DIN DN 300 •
Other nominal widths and ANSI flange versions on request
Filtration rating in µm
BN3HC, V : 3, 5, 10, 20
BN/AM : 3, 10
P/HC : 10, 20
W/HC : 25, 50, 100, 200
AM : 40
Type of clogging indicator
W no port for clogging indicator
A without indicator, connection plugged for other clogging indicators,
B with visual indicator see brochure no. E 7.050../..
C with electrical indicator
D with combined visual/electrical indicator
Type code
1
Modification number
X filter is always supplied in the latest version
Supplementary details
V FPM seals, filter suitable for rapidly biodegradable oils and phosphate ester (HFD-R)
L... lamp with corresponding voltage (24V, 48V, 110V, 220V)
LED 2 light-emitting diodes up to 24 volts
KB without bypass valve
B. special bypass cracking pressures (B1 = 1 bar, B6 = 6 bar)
SB2 pressure compensation line with 2mm orifice
OR O-ring groove on the DIN flange (inlet, outlet) to Rexroth standard AB 22-04
DH cover plate lifting device
DE differential pressure measurement across the element
E 7.110.2/05.03
RE sealing strip E on the flange (inlet and outlet): roughness 3.6 µm

- ball change-over, size 150 and over (CAV, CAW, CAX)
- butterfly change-over, all sizes
- segment change-over, all sizes
4
3.2. REPLACEMENT ELEMENT
1300 R 010 BN3HC /-KB
Size
0850, 1300, 1700, 2600 (for element size, see point 4. Filter Specifications)
Type
R
Filtration rating in µm
BN3HC, V : 3, 5, 10, 20
BN/AM : 3, 10
P/HC : 10, 20
W/HC : 25, 50, 100, 200
AM : 40
Filter material
BN3HC; V; BN/AM; P/HC; W/HC; AM
Supplementary details
V = FPM seals, filter suitable for rapidly biodegradable oils and phosphate ester (HFD-R)
W = filter suitable for oil-water emulsions (HFA, HFC), NBR seals
KB = without bypass valve
B. = special bypass cracking pressures (B1 = 1 bar, B6 = 6 bar)
4. FILTER SPECIFICATIONS
Weight of filter including change-over valve
Filter type Connection Type of Element size Number of Version A [kg] Version B [kg] Version C [kg]
change-over elements with elements with elements with elements
per side (ball) (segment) (butterfly)
SAE DN 40 A 105
SAE DN 50 A 110
1300 SAE DN 65 A 1300 R... 1 115
SAE/DIN DN 80 A 136
SAE/DIN DN 100 A 150
SAE DN 40 A 138
SAE DN 50 A 143
1320 SAE DN 65 A 2600 R... 1 148
SAE/DIN DN 80 A 169
SAE/DIN DN 100 A 183
DIN DN 125 A 209
SAE DN 50 A 144 / 174
SAE DN 65 A 149 / 179
2500/2520 SAE/DIN DN 80 A 850 R.../1700 R 3 170 / 200
SAE/DIN DN 100 A 184 / 214
DIN DN 125 A 208 / 238
DIN DN 150 A+C 262 / 292 287 / 327
SAE/DIN DN 80 A 210 / 270
SAE/DIN DN 100 A 222 / 283
4000/4020 DIN DN 125 A 850 R.../1700 R 5 246 / 307
DIN DN 150 A+C 292 / 352 313 / 373
DIN DN 200 B+C 464 / 504 393 / 453
SAE/DIN DN 80 A 384 / 494
SAE/DIN DN 100 A 398 / 507
5200/5220 DIN DN 125 A 1300 R.../2600 R... 4 422 / 532
DIN DN 150 A+C 476 / 586 503 / 614
DIN DN 200 B+C 646 / 756 596 / 706
DIN DN 250 B+C 890 / 1000 726 / 836
SAE/DIN DN 100 A 628 / 782
DIN DN 125 A 652 / 806
6500/6520 DIN DN 150 A+C 1300 R.../2600 R... 5 706 / 868 738 / 901
DIN DN 200 B+C 877 / 1039 826 / 988
DIN DN 250 B+C 1121 / 1282 956 / 1118
SAE/DIN DN 100 A 636 / 798
DIN DN 125 A 660 / 822
7800/7820 DIN DN 150 A+C 1300 R.../2600 R... 6 714 / 884 746 / 917
DIN DN 200 B+C 885 / 1055 834 / 1004
DIN DN 250 B+C 1129 / 1298 964 / 1134
DIN DN 200 B+C 1210 / 1380 1143 / 1250
15000/15020 DIN DN 250 B+C 1300 R.../2600 R... 10 1454 / 1623 1271 / 1379
DIN DN 300 C 1487 / 1547
E 7.110.2/05.03
Butterfly and segment change-over valves are also available for other nominal widths on request.
5
5. FILTER CALCULATION / RFLD 4000/4020
SIZING 0,50
0.50
The total pressure drop of a filter at a certain flow rate is 0,45
0.45
0,40
the sum of the housing ∆p (including change-over 0.40
0,35
valve!) and the element ∆p. 0.35
∆p in bar
0,30
0.30
The pressure drop can either be determined with the aid 0,25
0.25
of our FSP Filter Sizing Program, which is available free 0,20
0.20
of charge, or by using the following graphs. 0,15
0.15
It must be stressed that all of the technical 0,10
0.10
0,05
0.05
documentation at HYDAC Filtertechnik always gives
0,00
0.00
the total housing pressure drop, i.e. including
0 1000 2000 3000 4000
change-over valve.
flow rate in l/min
5.1. ∆P-Q HOUSING GRAPHS (INCLUDING
CHANGE-OVER VALVE!) TO ISO 3968 RFLD 5200/5220
The housing graphs apply to mineral oil with a density 0,50
0.50
of 0.86 kg/dm³ and a kinematic viscosity of 30 mm²/s. 0,45
0.45
In this case, the differential pressure changes 0,40
0.40
proportionally to the density. 0,35
0.35
In each case, the ∆p given is for the largest possible 0,30
0.30
∆p in bar
flange nominal width; up to size 150 for ball change- 0,25
0.25
0,20
0.20
over, size 200 and above for butterfly change-over.
0,15
0.15
0,10
0.10
0,05
0.05
0,00
0.00
RFLD 1300 0 1000 2000 3000 4000 5000 6000
without change-over valve flow rate in l/min
with change-over valve
RFLD 6500/6520
0,50
0.50
0.50
0,50
0,45
0.45
0.45
0,45
0,40
0.40
0.40
0,40
0,35
0.35
0.35
0,35
0,30
0.30
0.30
0,30
∆p in bar
∆p in bar
0,25
0.25
0.25
0,25
0,20
0.20
0,20
0.20
0,15
0.15
0,15
0.15
0,10
0.10
0,10
0.10
0,05
0.05
0,05
0.05
0,00
0.00
0,00
0.00
0 200 400 600 800 1000 1200 1400 0 1000 2000 3000 4000 5000 6000 7000
flow rate in l/min
flow rate in l/min
RFLD 1320 RFLD 7800/7820

0,50
0.50 0,50
0.50
0,45
0.45 0,45
0.45
0,40
0.40 0,40
0.40
0,35
0.35 0,35
0.35
0,30
0.30 0,30
0.30
∆p in bar
∆p in bar
0,25
0.25 0,25
0.25
0,20
0.20 0,20
0.20
0,15
0.15 0,15
0.15
0,10
0.10 0,10
0.10
0,05
0.05 0,05
0.05
0,00
0.00 0,00
0.00
0 200 400 600 800 1000 1200 1400 0 2000 4000 6000 8000
flow rate in l/min flow rate in l/min
RFLD 2500/2520 RFLD 15000/15020

0,50
0.50 0,90
0.90
0,45
0.45 0,80
0.80
0,40
0.40 0,70
0.70
0,35
0.35 0,60
0.60
0,30
0.30
∆p in bar
∆p in bar
0,50
0.50
0,25
0.25
0,40
0.40
0,20
0.20
0,15
0.15 0,30
0.30
0,10
0.10 0,20
0.20
E 7.110.2/05.03
0,05
0.05 0.10
0,10
0,00
0.00 0.00
0,00
0 500 1000 1500 2000 2500 0 4000 8000 12000 16000
flow rate in l/min flow rate in l/min
6
5.2. ∆P-Q GRAPHS - FILTER ELEMENTS W/HC Element
The element graphs apply to mineral oil with a 0,1
0.1
kinematic viscosity of 30 mm²/s. The pressure drop 0,09

0.09 BG 850
Size 850
changes proportionally to the change in viscosity 0,08

0.08
(see Example 5.3.). 0,07
0.07
Size 1300
BG 1300
The pressure drop for each filter size across the 0,06
0.06
elements at a certain flow rate Q is determined in two
∆p in bar
0.05
0,05
Size 1700
BG 1700
stages, as follows: 0.04
0,04
1) Flow rate Q of total filter /n = flow rate per element 0.03
0,03
Size 2600
BG 2600
n = number of elements as given under point 4. Filter Specifications
0.02
0,02
2) Read off the ∆p at the determined flow rate per element =
total pressure drop across the elements for each filter size 0.01
0,01
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
BN3HC: element size 850/1300
3µm 5µm 3µm flow rate in l/min
1
Size 850
Reihe1
BG 850
0,9
0.9
BG 1300
Size 1300
Reihe8
10µm
P/HC Element (10 µm)
0.8
0,8
5µm 0,16
0.16
Size850
BG 850
0,7
0.7
20µm 0,14
0.14
∆p in bar
0,6
0.6 10µm
0.5
0,5 0.12
0,12
∆p in bar
0.4
0,4 Size1300
BG 1300
20µm 0.1
0,1
0.3
0,3 Size1700
BG 1700
0.08
0,08
0.2
0,2
0.1
0,1 0.06
0,06
BG
Size2600
2600
0
0.04
0,04
0
200
400
600
800
1000
1200
1400
0.02
0,02
flow rate in l/min
0
BN3HC: element size 1700/2600
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
3µm 5µm 10µm 3µm
1 flow rate in l/min
Reihe1
Size 1700
BG 1700
0,9
0.9
BG 2600
Size 2600
Reihe8
0.8
0,8 20µm
P/HC Element (20 µm)
5µm 0,08
0.08
0,7
0.7 BG
Size850
850
0.6
0,6
∆p in bar
10µm 0,07
0.07
0.5
0,5
0,06
0.06
0.4
0,4
20µm Size1300
BG 1300
∆p in bar
0,05
0.05
0.3
0,3 Size1700
BG 1700
0.2
0,2 0,04
0.04
0.1
0,1
0,03
0.03
0 BG
Size2600
2600
0
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
0.02
0,02
flow rate in l/min 0.01

0,01
V Element: element size 850/1300 0

0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
3µm
1
Reihe1
flow rate in l/min
Size 850
BG 850
0,9
0.9
BG 1300
Size 1300
Reihe8
0,8
0.8 5.3. EXAMPLE
5µm
0,7
0.7 General
viscosity (mm²/s)
∆ptotal = ∆phousing + ∆pelement x
∆p in bar
0,6
0.6
3µm
0,5
0.5
10µm
30 mm²/s
0.4
0,4 5µm
0.3
0,3
20µm ∆phousing = to be determined from point 5.1.
10µm
0.2
0,2 20µm
∆pelement = element pressure drop at flow rate Q/n and
0.1
0,1
viscosity = 30 mm²/s determined
0
according to point 5.2.
0 100 200 300 400 500 600 700 800 n = number of elements according to
flow rate in l/min point 4. Filter specifications
V Element: element size 1700/2600 Example
3µm
1 System data: Q = 2500 l/min; RFLD 2520 with
Reihe1
Size
BG 1700
1700
0,9
0.9
Size
BG 2600
2600
Reihe8
W/HC wire mesh element;
0,8
0.8 viscosity = 100 mm²/s
5µm
0,7
0.7 (ISO VG 100 at 40 °C);
0,6
0.6 Q = 2500 l/min; n = 3 (size 1700)
0,5
0.5
10µm
3µm ⇒ Q/n = 833.3 l/min
∆p in bar
0,4
0.4 20µm
5µm
⇒ ∆phousing = 0.38 bar (RFLD 2520)
0,3
0.3 ∆pelement = 0.029
10µm
100 mm²/s
∆ptotal = 0.38 bar + 0.029 x = 0.48 bar
E 7.110.2/05.03
0,2
0.2 20µm
0,1
0.1
30 mm²/s
0
For ease of calculation, our Filter Sizing Program is
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
available and can be downloaded from our website

flow rate in l/min homepage www.hydac.com.
7
6. DIMENSIONS
6.1. WELDED FILTER SERIES – BALL VERSION RFLD 1300 – 2520 (CHANGE-OVER TYPE A)
RFLD 1300/1320 RFLD 2500/2520
inlet inlet
clogging indicator clogging indicator
drainage
contaminated side
drainage
clean side outlet
outlet
drainage
contaminated side
lever for pressure lever for pressure
compensation line compensation line
vent
vent
Dimensions in mm
Type Flanged connection1) b1 b2 b3 b4 d2 d3 h1 h2 h3 h4 h5 h6 h7

RFLD SAE DN 40 495 835 250 755 220 22 970/1410 205 335 95 460/900 92 500/940
1300/1320 SAE DN 50 506 846 250 766 220 22 970/1410 210 328 110 452/892 102 500/940
SAE DN 65 506 846 250 766 220 22 970/1410 210 328 110 452/892 167 500/940
SAE/DIN DN 80 530 870 250 790 220 22 970/1410 370 260 230 400/840 120 500/940
SAE/DIN DN 100 588 926 250 846 220 22 970/1410 375 266 250 374/814 130 500/940
RFLD 1320 DIN DN 125 603 943 250 863 220 22 1536 190 385 300 765 188 940
RFLD SAE DN 50 548 908 250 312 273 22 940/1330 220 383 110 378/768 102 420/810
2500/2520 SAE DN 65 548 908 250 312 273 22 990/1380 220 383 230 280/670 167 420/810
SAE/DIN DN 80 572 932 250 312 273 22 990/1380 220 408 230 280/670 120 420/810
SAE/DIN DN 100 588 948 250 312 273 22 990/1380 220 408 250 260/650 130 420/810
DIN DN 125 589 949 250 312 273 22 1050/1440 220 438 300 240/630 188 420/810
DIN DN 150 641 1001 250 312 273 22 1050/1440 220 438 300 240/630 187 420/810
1)
flanged connection to SAE J 518 C (standard pressure range 3000 psi)
DIN flange connection to DIN 2501/1 for PN 16 up to DN 125 and PN 25/40 up to DN 100
(sealing strip "D" or "E")
E 7.110.2/05.03
8
6.2. WELDED FILTER SERIES – BALL VERSION RFLD 4000 – 7820 (CHANGE-OVER TYPE A)
inlet
contaminated side
outlet
drainage
drainage
clean side
vent lever for pressure

compensation line
clogging indicator
Dimensions in mm
Type Flanged connection1) b1 b2 d1 d2 d3 h1 h2 h3 h4 h5 h6 h7 h8

RFLD SAE/DIN DN 80 688 1152 330 356 22 1080/1470 260 475 230 295/685 120 420/810 230
4000/4020 SAE/DIN DN 100 704 1164 330 356 22 1080/1470 260 475 250 275/665 130 420/810 230
DIN DN 125 723 1183 330 356 22 1170/1560 260 525 300 265/655 188 420/810 230
DIN DN 150 775 1240 330 356 22 1170/1560 260 525 300 265/655 187 420/810 230
RFLD SAE/DIN DN 80 728 1244 380 406 22 1144/1584 250 465 230 371/811 120 500/940 255
5200/5220 SAE/DIN DN 100 744 1260 380 406 22 1144/1584 250 465 250 351/791 130 500/940 255
DIN DN 125 763 1275 380 406 22 1256/1696 250 525 300 351/791 188 500/940 255
DIN DN 150 815 1330 380 406 22 1256/1696 250 525 300 351/791 187 500/940 255
RFLD SAE/DIN DN 100 1024 1644 480 508 22 1260/1700 260 540 250 390/830 130 500/940 310
6500/6520 DIN DN 125 863 1483 480 508 22 1260/1700 260 540 300 340/780 188 500/940 310
DIN DN 150 915 1535 480 508 22 1260/1700 260 540 300 340/780 187 500/940 310
RFLD SAE/DIN DN 100 1024 1644 480 508 22 1260/1700 260 540 250 390/830 130 500/940 310
7800/7820 DIN DN 125 863 1483 480 508 22 1260/1700 260 540 300 340/780 188 500/940 310
DIN DN 150 915 1535 480 508 22 1260/1700 260 540 300 340/780 187 500/940 310
1)
DIN flange connection to DIN 2501/1 for PN 16 up to DN 125 and PN 25/40 up to DN 100
(sealing strip "D" or "E")
E 7.110.2/05.03
9
6.3. RFLD 4000 – 15020 SEGMENT CHANGE-OVER (CHANGE-OVER TYPE B)
vent G 1/2
inlet
drainage G 1
outlet
drainage G 1
pressure compensation line
clogging indicator
Dimensions in mm

RFLD DN 200 1124 1590 330 356 22 1250/1595 260 525 365 235/625 261 420/810 370
4000/4020
RFLD DN 200 1166 1680 380 406 22 1265/1705 250 525 365 286/726 261 500/940 370
5200/5220 DN 250 1312 1825 380 406 22 1324/1764 250 560 450 236/676 322 500/940 400
RFLD DN 200 1266 1886 480 508 22 1380/1820 260 600 365 335/775 261 500/940 370
6500/6520 DN 250 1402 2022 480 508 22 1380/1820 260 600 450 250/690 322 500/940 400
RFLD DN 200 1266 1886 480 508 22 1380/1820 260 600 365 335/775 261 500/940 370
7800/7820 DN 250 1402 2022 480 508 22 1380/1820 260 600 450 250/690 322 500/940 400
RFLD DN 200 1506 2016 690 711 22 1425/1865 263 655 365 330/770 261 500/940 415
15000/15020 DN 250 1628 2458 690 711 22 1425/1865 263 640 450 260/700 322 500/940 415
1)
flanged connection to DIN 2501/1 for PN 16 (sealing strip "C")
E 7.110.2/05.03
10
6.4. RFLD 2500 – 15020 BUTTERFLY CHANGE-OVER (CHANGE-OVER TYPE C)
clogging indicator
vent G 1/2
inlet
drainage G 1
outlet can be
turned through 180°
drainage G 1
pressure compensation line
hand wheel
Dimensions in mm

RFLD DN 150 1018 1378 273 22 1108/1498 220 460 365 211/601 220 420/810 330
2500/2520
RFLD DN 150 1152 1616 330 356 22 1170/1560 260 525 365 200/590 220 420/810 350
4000/4020 DN 200 1240 1724 330 356 22 1205/1595 260 525 365 235/625 260 420/810 370
RFLD DN 150 1152 1666 380 406 22 1256/1696 250 525 365 286/726 220 500/940 350
5200/5220 DN 200 1280 1794 380 406 22 1256/1696 250 525 365 286/726 260 500/940 370
DN 250 1496 2010 380 406 22 1326/1766 250 560 450 236/676 350 500/940 400
RFLD DN 150 1292 1916 480 508 22 1260/1700 260 540 365 275/715 220 500/940 350
6500/6520 DN 200 1380 2004 480 508 22 1380/1820 260 600 365 335/775 260 500/940 370
DN 250 1586 2210 480 508 22 1380/1820 260 600 450 250/690 350 500/940 400
RFLD DN 150 1292 1916 480 508 22 1260/1700 260 540 365 275/715 220 500/940 350
7800/7820 DN 200 1380 2004 480 508 22 1380/1820 260 600 365 335/775 260 500/940 370
DN 250 1586 2210 480 508 22 1380/1820 260 600 450 250/690 350 500/940 400
RFLD DN 200 1620 2450 690 711 22 1425/1865 260 655 365 330/770 260 500/940 370
15000/15020 DN 250 1816 2646 690 711 22 1425/1865 260 655 450 250/690 350 500/940 400
DN 300 1956 2786 690 711 22 1500/1940 260 670 515 235/675 400 500/940 430
1)
DIN flange connection to DIN 2501/1 for PN 16 (sealing strip "C")
E 7.110.2/05.03
7. NOTE
The information in this brochure relates to the operating conditions and applications described.
For applications or operating conditions not described, please contact the relevant technical department.
Subject to technical modifications.
11
Flow Control Valves
and Flow Control
Valves with reverse
flow check
DV/DRV
A B
A B
up to 350 bar
up to 300 l/min
E 5.119.4/07.06
1. DESCRIPTION
1.1. GENERAL
HYDAC flow control valves and
flow control valves with reverse
flow check DV/DRV are, in
accordance with DIN-ISO 1219,
valves which are designed to
control the flow rate in oil
hydraulic systems by means of an
adjustable constriction of the
cross-section.
The flow rate is dependent on
pressure differential and viscosity.
Flow control valves DV have a
specially designed throttle
mechanism to enable fine
adjustment and shut-off of the
flow. The flow control and shut-off
function works in both directions.
HYDAC flow control valves with
reverse flow check DRV allow the
same fine flow adjustment. The
flow control and shut-off function,
however, works in one direction A Control knob F Valve seat
only. Unrestricted flow in the B Set-screw G Closing cone
reverse direction is via the built-in C Control spindle H Spring
check valve. D Valve body
Further advantages of these E Throttle opening
valves are:
– Space-saving inline mounting due 1.2.2 DRV 1.3. APPLICATIONS
to compact construction HYDAC flow control valves with HYDAC flow control valves and
– A high level of safety is achieved reverse flow check consist flow control valves with reverse
through patented spindle safety essentially of a valve body with flow check DV/DRV are used:
mechanism. built-in valve seat, a hardened
and polished closing cone, a – for controlling the speed of loads
– A set-screw locks the setting.
spring, the control spindle and the – for system-related damping in
– Choice of nine sizes ensures best hydraulic circuits
possible adaptability to the control knob.
system. The closing cone is pressed onto – for pressure-dependent control of
the valve seat by the spring, flow rates in general
– Mounting position is optional.
thereby shutting off port A from – to release pressure from
– For size 20 and above, valve can port B. Starting with the control accumulator systems
be set using a spanner. spindle in the fully closed position – as an emergency drain for
1.2. FUNCTION when the flow is shut off, the flow lowering a load
1.2.1 DV rate in flow direction A → B
increases according to the Areas of application include, for
Flow control valves consist example:
essentially of a valve body, a relevant graph (see point 2.2.9)
special control spindle as the number of turns of the – Hydraulic units
and the control knob. control knob is increased. – Elevating platforms
Starting with the control spindle in The control knob with its coloured – Mobile hydraulics
the fully closed position when the scale and scale rings permits
accurate repetition of the settings. 1.4. NOTE
flow is shut off, the flow rate
The size of the coloured triangle – On flow control valves with
increases according to the rele-
on the rings indicates the size of reverse flow check the cracking
vant graph (see point 2.2.9) as the
the flow area. An increase in the pressure of the closing cone
number of turns of the control
size of the coloured triangle increases by the pressure across
knob is increased.
corresponds to an increase in port A (when control spindle is
The control knob with its coloured flow area. A set-screw locks the closed)!
scale and scale rings permits setting.
accurate repetition of the settings.
The size of the coloured triangle The closing cone opens when the
on the rings indicates the size of pressure across port B is higher
the flow area. An increase in the than the pressure across port A
size of the coloured triangle including the cracking pressure
corresponds to an increase in flow produced by the spring force.
area. A set-screw locks the
setting. The flow is controlled in
both directions.
E 5.119.4/07.06
2
2. TECHNICAL 2.1.2 Model code
SPECIFICATIONS (also order example) DRV - 10 - 01. X/0
2.1. GENERAL
2.1.1 Designation and symbol Designation
DV = flow control valve
Flow control valve DV
DRV = flow control valves with reverse flow check
Size
06
08
10
A B 12
16
20
25
30
40
Type
Flow control valves with reverse 01 = technical specifications
flow check DRV as per this brochure
30 = up to size 20 only: stainless steel housing
control knob with Flutec label
11 = zinc-plated and yellow chromed housing,
stainless steel spindle with 0.3 mm throttle gap,
control knob without label (not for size 20 - 40)
12 = nickel-plated housing,
steel spindle with 0.3 mm throttle gap,
protective dome nut, adjustment with tool (not for size 40)
A B
Series
(determined by manufacturer)
Threaded connection
0 = tapped hole to DIN 3852, Part 2-X
For panel mounting set, see point 2.2.10, page 6
Standard models
Stock no. Model code
705002 DV-06-01.X/0
705014 DV-08-01.X/0
705026 DV-10-01.X/0
705038 DV-12-01.X/0
705050 DV-16-01.X/0
705062 DV-20-01.X/0
705074 DV-25-01.X/0
705086 DV-30-01.X/0
705098 DV-40-01.X/0
705502 DRV-06-01.X/0
705514 DRV-08-01.X/0
705526 DRV-10-01.X/0
705538 DRV-12-01.X/0
705550 DRV-16-01.X/0
705562 DRV-20-01.X/0
705574 DRV-25-01.X/0
705586 DRV-30-01.X/0
705598 DRV-40-01.X/0
Please quote stock no. when ordering.

Delivery for non-standard models is longer and the price is higher.
E 5.119.4/07.06
3
2.1.3 Type of construction 2.2. HYDRAULIC DETAILS 2.2.9 Pressure drops,
DV: slot type flow control valve 2.2.1 Nominal pressure dependent on flow rate
with shut-off function pN = 350 bar DV
DRV: slot type flow control valve across all ports Flow direction from A to B
with shut-off function and and from B to A
built-in check valve 2.2.2 Operating fluid
Mineral oil to DIN 51524 DRV
2.1.4 Type of mounting Part 1 and Part 2 Flow direction from A to B
Inline mounting Pressure differential Δp
2.2.3 Fluid temperature range
2.1.5 Mounting position min. - 20 °C depending on flow rate Q at
Optional max. + 80 °C constant flow setting measured
2.1.6 Weight at ν = 54 mm²/s and toil = 36 °C.
2.2.4 Viscosity range
See point 3 min. 2.8 mm²/s
2.1.7 Direction of flow max. 800 mm²/s
DV: optional 2.2.5 Filtration
DRV: from A to B Max. permissible contamination
controlled flow level of the operating fluid to
from B to A ISO 4406 class 21/19/16
free flow via check valve (NAS 1638 Class 10).
2.1.8 Ambient temperature range We therefore recommend a filter
min. - 20 °C with a minimum retention rate of
max. + 80 °C β20 ≥ 100.
2.1.9 Materials The fitting of filters and regular
Valve body: replacement of elements
- Type 01 guarantees correct functioning,
Free-cutting steel, reduces wear and tear and
phosphate-plated increases the service life.
- Type 11 2.2.6 Type of adjustment
Free-cutting steel, Manually using control knob or
zinc-plated on type 12, using Allen key.
- Type 12
Free-cutting steel, 2.2.7 Cracking pressure of DRV
nickel-plated pO = 0.5 bar
- Type 30 2.2.8 Flow rate
Stainless steel DV/DRV-06...Q = 20 l/min
Control spindle: DV/DRV-08...Q = 50 l/min
- Type 01 + 12 DV/DRV-10...Q = 60 l/min
Free-cutting steel DV/DRV-12...Q = 90 l/min
- Type 11 + 30 DV/DRV-16...Q = 180 l/min
Stainless steel DV/DRV-20...Q = 300 l/min
DV/DRV-25...Q = 300 l/min
Control knob: DV/DRV-30...Q = 300 l/min
polyamide (for metal control knob, DV/DRV-40...Q = 300 l/min
see point 2.2.10, page 6)
Seals:
FPM and PTFE
2.1.10 Nominal size
NG06
NG08
NG10
NG12
NG16
NG20
NG25
NG30
NG40
2.1.11 Type of connection
For threaded connections with
male thread. Fittings must be
Form A, B or E to DIN 3852,
Part 2 & 11.
E 5.119.4/07.06
4
DV/DRV-06-01.X DV/DRV-12-01.X
Flow setting in turns Flow setting in turns
DV/DRV-08-01.X DV/DRV-16-01.X
DV/DRV-10-01.X DV/DRV-20 to 40-01.X

E 5.119.4/07.06
5
DRV 2.2.10 Accessories
Flow direction from B to A – Panel mounting sets: nickel-plated
Pressure differential Δp depending on flow rate Q The panel mounting sets consist of a locking washer
via opened check valve at to DIN 6797 or flat washer, disc to DIN 125 and
ν = 72 mm²/s and hex. nut.
toil = 30 °C
DRV-06-01.X to DRV 16-01.X
locking washer
or hex. nut
flat washer
disc
thickness of control
panel max. 6 mm
Panel mounting set
Nickel-plated
Size Stock no.
06 705309
DRV-20-01.X to DRV-40-01.X 08 705310
10 705310
12 705311
16 705311
– Metal control knobs, zinc-plated

The metal control knobs with Flutec label are
pre-assembled
Size Stock no.

06 550063
08 550023
10 550023
12 550066
16 550066
2.2.11 Seal kits

555089 seal kit size 06 DV/P DRV/P RVP
555090 seal kit size 08 DV/P DRV/P DVE RVP SRV/P
555094 seal kit size 20 DV/P DRV/P RVP SRV
E 5.119.4/07.06
6
3. DIMENSIONS
DV
Type: 01 30 11 12
open
closed
Control knob
with hexagon
is standard
from size 20.
Size Threaded A B C D E F G J SW 1 SW 2 X Weight

connection [kg]
06 G1/8 55 50 8 16 19 38 24 Pg7 3 10 54 0.12
08 G1/4 72 65 12.5 25 24 48 29 Pg11 3 10 65 0.25
10 G3/8 74 67 15 30 29 58 29 Pg11 4 13 71 0.40
12 G1/2 92 82 17.5 35 34 68 38 Pg16 5 17 86 0.70
16 G3/4 106 96 22.5 45 39 78 38 Pg16 6 19 105 1.20
20 G1 145 128 25 50 54 108 49 Pg29 8 24 129 2.10
25 G1 1/4 150 133 30 60 54 108 49 Pg29 8 24 134 2.80
30 G1 1/2 155 138 35 70 54 108 49 Pg29 8 24 139 3.50
40 G2 165 148 45 90 65 130 49 Pg29 – – – 5.50
DRV Type: 01 30 11 12
open
closed
Control knob
with hexagon
is standard
from size 20.
Size Threaded A B C D E F G J SW 1 SW 2 X Weight

connection [kg]
06 G1/8 55 50 8 16 26 45 24 Pg7 3 10 54 0.13
08 G1/4 72 65 12.5 25 33.5 55 29 Pg11 3 10 65 0.30
10 G3/8 74 67 15 30 41 65 29 Pg11 4 13 71 0.45
12 G1/2 92 82 17.5 35 44 73 38 Pg16 5 17 86 0.80
16 G3/4 106 96 22.5 45 57 88 38 Pg16 6 19 105 1.30
20 G1 145 128 25 50 77 127 49 Pg29 8 24 129 2.40
25 G1 1/4 150 133 30 60 93 143 49 Pg29 8 24 134 3.50
30 G1 1/2 155 138 35 70 108 143 49 Pg29 8 24 139 4.60
40 G2 165 148 45 90 130 165 49 Pg29 – – – 7.70
E 5.119.4/07.06
4. NOTE
The information in this brochure relates to the operating conditions and applications described.
For applications or operating conditions not described, please contact the relevant technical department.
Subject to technical modifications.
7
AIL CAST STEEL
GATE, GLOBE & CHECK
VALVES
ASME Class 150 - 2500

50mm - 1500mm (2” - 60”)
API 600 • BS 1873 • BS 1868
API 603
ASME B16.34 • API 6D
AUDCO INDIA LIMITED

AIL Cast Steel Gate, Globe and Check Valves have established themselves the world over for their quality, reliability and long
Introduction
service. The valves are manufactured to the latest international designs, using advanced manufacturing techniques and stringent
quality control checks. The valves are regularly supplied to major Indian and international clients including oil refining companies
and EPC contractors. A wide network of distributors ensures the availability of AIL valves anywhere in the world.
Table of Contents
AUDCO INDIA LIMITED (AIL) is a leading valve Content Page No.
manufacturer, with a strong presence in India and Introduction 02 - 05

Manufacturing Program ................................................ 03
overseas. Common Test / Inspection methods ................................. 04
Test Pressures for standard Carbon Steel Valves ............ 04
Compliance Standards ..................................................... 05
AIL has three manufacturing facilities located Body / Bonnet Materials ................................................... 05
API 600 / BS 1873 / BS 1868
in Southern India. The main plant is located in
AIL Gate, Globe & Swing Check Valves 06 - 15
Manapakkam, Chennai. The two other plants are Salient Features ............................................................... 06, 07
Bonnet Gaskets ................................................................ 08
at Maraimalai Nagar, 40 kilometers south and at Trim Material ..................................................................... 09
Kancheepuram, 70 kilometers west of the main plant. Stem Packing .................................................................... 09
Ordering Information ......................................................... 09
The plants are equipped with modern manufacturing Gate Valves (Cl 150, 300 & 600) ....................................... 10
Gate Valves (Cl 900 & 1500) ............................................. 11
facilities with special-purpose machines, automatic Globe Valves (Cl 150, 300 & 600) ..................................... 12
welding equipment, heat treatment furnaces Globe Valves (Cl 900 & 1500) ........................................... 13
Swing Check Valves (Cl 150, 300 & 600) .......................... 14
and testing equipment for total control of all Swing Check Valves (Cl 900 & 1500) ................................ 15
manufacturing operations. In-house metallurgical API 603 AIL Stainless Steel Gate Valves 16 & 17
Salient Features ................................................................ 16
and NDE laboratories, and calibration facilities with Stainless Steel Gate Valves (Cl 150 & 300) ...................... 17
modern equipment provide support to ensure the ASME B16.34
AIL Gate, Y-Globe & Swing Check Valves 18 - 21
quality of products manufactured. Salient Features ............................................................... 18, 19
Pr. Seal Bonnet Gate Valves (Cl 900, 1500 & 2500) ........ 20
Pr. Seal Bonnet Y-Globe Valves (Cl 1500) ....................... 21
AIL manufactures a wide variety of industrial valves. Pr. Seal Bonnet Swing Check Valves (Cl 900, 1500 & 2500) 21
The Quality Management System in all three plants AIL Cryogenic Valves 22 & 23
AIL Angle Globe Valves 24
is certified to ISO 9001:2000 System.
AIL Special Valves 25
Technical Information 26 - 29
Pressure-Temperature Ratings ........................................ 26, 27
End Flange Dimensions-Cl 150 & 300 - RF ..................... 28
Large-sized End Flange Dimensions - Cl 150 & 300 - RF 28
End Flange Dimensions-Cl 600 - RF / RTJ ...................... 28
End Flange Dimensions-Cl 900 - RF / RTJ ...................... 28
Main Plant at Manapakkam, Chennai End Flange Dimensions-Cl 1500 - RF / RTJ .................... 28
Butt-weld end Details and Dimensions ............................. 29
Cast Steel - Material Characteristics ................................ 29
AIL Valve Accessories 30
International Clientele 31
02
Q
Introduction
Quality Policy
Audco India Limited is committed to Total Customer Satisfaction
We achieve this by
• Maintaining a high standard of quality consistent with the customer requirements
• Complying with the Codes, Standards, Customer Specifications, Statutory and
Regulatory requirements as applicable to our Products
• Continually improving the effectiveness of Quality Management System to add value
to our Products
Valve type End ASME

2 21/2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 34 36 42 48 60
Conn. Class
150                     
300                   
api 600 & bs 1414
Flanged 600                 
Gate Valves 900           
AIL Manufacturing Program
Bolted Bonnet 1500            

Flex Wedge 150                     
Buttweld 300  
t h ic k ness
             
ends 600                 
900           
1500            
150        
300        
Flanged 600       
Globe Valves 900    
bs 1873
Bolted Bonnet 1500     

Plug/Ball type 150       
wall
Disc Buttweld 300       

ends 600       
900    
1500     
&
150             
300             
standard
Flanged 600         
Check Valves 900      
bs 1868
Bolted Cover 1500       

Swing type 150            
Disc Buttweld 300            

ends 600         
900
     
1500       
design
Gate Valves Flanged 150       

603
api
Bolted Bonnet 300       

Gate Valves 900            
Pr. Seal Bonnet B u t t - 1500            
Parallel Slide Disc
weld
2500           
asme b16.34
ends
Globe Valves 900
B u t t -
Pr. Seal Bonnet 1500      
weld
Plug type Disc 2500      
ends
Check Valves 900        
B u t t -
Pr. Seal Bonnet 1500           
weld
Swing type ends 2500         
150                     
Cryogenic
cryogenic

Gate Valves 300                   

600                 
150        
Cryogenic

GlobeValves 300        
valves
600       

Angle 150       
Globe Valves 300       
150                     
Soft-seated
300                   
specials Gate Valves 600 
ot h er
               
150                  

Live Loaded 300                

Gate / Globe 600               
Valves 900          
1500          
API 6D 150-900              
Gate Valves 1500         
03
Common Test / Inspection methods
Introduction
Test / Inspection Method Acceptance Criteria AIL valves undergo a range
of destructive and non-
Visual Inspection MSS SP55 destructive tests according to the
requirements of the Standard,
Chemical Analysis ASTM E350 Relevant ASTM service conditions and specific
Mechanical Properties ASTM A370 Relevant ASTM customer requirements.
Radiographic Inspection ASME B16.34 ASME B16.34
Magnetic Particle Inspection ASTM E709 ASME B16.34
Liquid Penetrant Inspection ASTM E165 ASME B16.34
Ultrasonic Inspection ASTM A388 ASME B16.34
Positive Material Identification (PMI) Vacuum emission spectrometer Customer specification
Pressure Testing* API 600/API 598/ API 600/API 598/
BS 6755 Part I BS 6755 Part I
Dimensional Inspection Valve Standard
* Performed on all valves.
The pressure containing parts of all valves are marked with the foundry identification and heat numbers.
Test Pressures for standard Carbon Steel Valves

Every individual valve manufactured at AIL is inspected and pressure-tested to
API 598 / BS 6755 Part I requirements, for which test certificates are provided.
ASME Hydrostatic Test Pressure Pneumatic low pressure

Class in kg/cm2 (psig) closure test pressure
in kg/cm2 (psig)
Shell Back Seat Closure
150 32 (450) 22 (315) 22 (315) 7 (100)
300 79 (1125) 57 (815) 57 (815) 7 (100)
600 156 (2225) 115 (1630) 115 (1630) 7 (100)
900 236 (3350) 172 (2445) 172 (2445) 7 (100)
1500 392 (5575) 287 (4080) 287 (4080) 7 (100)
2500 652 (9275) 477 (6790) 477 (6790) 7 (100)

Low Pressure Test for Swing Check Vlaves
In addition to the high pressure closure test, Swing Check Valves are subjected to low pressure hydrostatic
closure test at a pressure of 25% of the high pressure closure test. The duration of the test is the same as
that of the high pressure closure test.
04
Compliance Standards
Introduction
Parameter Compliance AIL has the distinction of having obtained a number of
national and international approvals. Notable among
API 600 Gate Valve API 600 these are :
Globe Valve BS 1873*
• ISO 9001:2000 certified Quality Management
Check Valve BS 1868* System
API 603 Gate Valve API 603 • Certified to use “CE” marking for supply to the
ASME B16.34 Gate, Globe, Check Valves ASME B16.34 European Union
Pressure-Temperature rating ASME B16.34 • Specific company approvals from national and
Face-to-face / End-to-end dimension ASME B16.10
international oil majors and EPC contractors
End Flange dimensions ASME B16.5**

Butt-weld End dimensions ASME B16.25
Valve Inspection & Testing API 600, API 598,
BS 6755 Part I
The valves also comply with applicable BS specifications.

* Shell wall thickness as per API 600
** For valves larger than 24” (600mm), the flange drilling shall be
as per ASME B16.47 Series A (MSS SP 44) or Series B (API 605).
RTJ flanges are offered as optional for Class 600 and above.
Body / Bonnet Materials

AIL Cast Steel Gate, Globe and Check Valves are offered in a variety of body and bonnet materials to suit different
requirements. These materials include Carbon Steel (standard), Alloy Steels and Stainless Steels. For other
materials of construction, refer to AIL.
Material Classification ASTM Specification Working temperature*
* ASME pressure-temperature ratings on pages 26

& 27. Bolting & trim materials will influence the working
Carbon Steel ASTM A216 Gr. WCB -290C to 4270C (-200F to 8000F)
1 /4 Cr - /2 Mo ASTM A217 Gr. WC6
1 1
-290C to 5930C (-200F to 11000F)
2 /4 Cr - 1 Mo ASTM A217 Gr. WC9
1
-290C to 5930C (-200F to 11000F)
5 Cr - 1/2 Mo ASTM A217 Gr. C5 -290C to 6490C (-200F to 12000F)
9 Cr - 1 Mo ASTM A217 Gr. C12 -290C to 6490C (-200F to 12000F)
9 Cr - 1 Mo - 1/4 V ASTM A217 Gr. C12A -290C to 6490C (-200F to 12000F)
Low-temperature Steel ASTM A352 Gr. LCB/LCC -460C to 3430C (-500F to 6500F)
Austenitic Stainless Steel ASTM A351 Gr. CF8 -1960C to 6490C (-3200F to 12000F)
18-8 (Type 304) temperature.
Austenitic Stainless Steel ASTM A351 Gr. CF8M -1960C to 6490C (-3200F to 12000F)
16Cr - 12Ni - 2 Mo (Type 316)
Other materials such as ASTM A351 Gr. CF3, ASTM A351 Gr. CF3M
and Duplex SS are also offered.
05
AIL Gate, Globe & Check Valves
AIL Valves to API 600 / BS 1873 / BS 1868
Bolted Bonnet / Cover design
The API 600 / BS 1873 / BS 1868 family of AIL Gate,
Globe and Swing Check Valves is exceptionally
sturdy, rugged and durable, with a reputation
for quality, integrity and long service. They are
designed for tight sealing and ease of operation.
The valves are available with flanged ends or butt-
weld ends, in pressure ratings from ASME Class
150 to Class 1500, and in a variety of materials of
construction.
Gate Valves are of flexible wedge, outside screw-
and-yoke and bolted-bonnet construction. The
valves conform to API 600.
Globe Valves feature a ball-type disc, outside
screw-and-yoke and bolted-bonnet construction. Body-Bonnet Joint
They conform to BS 1873 and also meet the general The body-bonnet joint for Class 150 gate
valves is oval in shape, while for Class 300
requirements of API 600, including shell wall and for globe valves, this joint is circular
thickness and stuffing box dimensions. in shape. In 2” (50mm) valves, the body-
bonnet joint has a square configuration.
Check Valves are of swing-type and bolted-cover Gate valves of Class 150 rating have
construction. They conform to BS 1868 and also a flat-face joint with a graphite gasket
having metallic inserts. Those of Class Square Joint
meet the general requirements of API 600, including 300 rating have a male-female type joint
shell wall thickness. with a spirally-wound gasket. Gate valves
of Class 600 rating and above have a Ring
Body and Bonnet Type Joint (RTJ).
The body and bonnet are cast with uniform section and Globe and Check valves in Class 150 and
generous radius fillets to prevent stress concentration. The 300 ratings have a male-female type joint
with a spirally-wound gasket. Those of
castings are precision-machined for high performance.
Class 600 rating and above have an RTJ. Circular Joint
The gate valve body has a straight through port without recesses
except at the seat area. This ensures minimum turbulence,
erosion and resistance to flow. Long integral guide ribs in the
body match with guide slots in the Back Seat
wedge for accurate alignment and In AIL gate and globe valves, a precision-
guidance. Bonnet castings are of machined back-seat bush is threaded in the
one-piece design, where the yoke bonnet and is secured by a tab-weld.
is integral with the bonnet for gate
valves of sizes up to 12” (300mm). tab
This ensures accurate alignment of tab weld
stem and a smooth operation.
In globe valves of larger sizes and

for higher pressure classes of ASME
Class 900 and above, the internal part Flexible Wedge
of the body is machined to provide AIL gate valves feature a one-piece cast
continuous guiding of the disc from flexible wedge that minimises stress
the open to the closed position. concentration. Wedge flexibility ensures
tight seating over a wide range of differential
pressures and temperatures. It also adjusts
The check valve body provides to slight misalignments caused by pipeline
deflections and thermal deformation. The
a full port without pockets from inlet to the valve seat. On
stem-to-wedge thrust is applied close to the
the downstream side, the body has generous proportions to
wedge centre. This reduces lateral stem
facilitate full swing of the disc to reduce disc erosion and flow loading and provides for more accurate
resistance. wedge movement.
06
Ball-type Disc Yoke Sleeve and Yoke Bush

AIL globe valves feature a ball-type disc that Cast in austenitic, copper-free ductile
provides a fine grain surface on the taper seat. iron alloy to provide resistance to heat,
For severe services that demand hard-faced corrosion and wear, the Yoke Sleeve
seats, a plug-type disc is provided. in gate valves features a long thread
engagement that assures accurate
alignment of the stem. Moreover, it can
be removed without replacing the bonnet.
In gate valves of sizes 150mm and higher
in Class 600 rating and above, the yoke
sleeve is mounted on thrust bearings to
Swing-type Disc Assembly facilitate easy operation.
The one-piece construction is securely fastened
to the hinge by means of a lock nut and pin. The
disc is free to rotate to avoid localized wear. The Yoke Bush of globe valves is also
The hinge pin offers excellent wear resistance made from ductile iron alloy, and has
properties. a long thread engagement for accurate
stem alignment. In Class 900 and 1500
ratings, the valves have a yoke sleeve to
facilitate smooth operation.
Seat Ring Stuffing Box

AIL gate valves and check valves feature a seal-welded seat ring that The machined stuffing box chamber with a flat bottom
offers a leakproof design as it eliminates the leakage path between the allows correct sealing of the gland packing. Surface finish
seat ring and the body. This design is superior to threaded seats which is controlled to required limits, to ensure low-emission
can loosen up due to temperature fluctuations, corrosion or vibration performance. Stuffing boxes are provided with five
and result in leakage. Threaded seat rings are optional. For 50mm numbers of gland packing to achieve correct compression
gate valves, the seat ring is flared into the body, while seal welding is of all packings and to ensure tight sealing.
optional. Valves in Class 300 rating and above feature a provision
AIL globe valves feature a shoulder type, threaded body seat ring which for a lantern ring arrangement for conditions that demand
has a wide taper area that provides for ample seating. Slots on the seat that there be no leakage of service fluid to the atmosphere.
ring allow easy in-situ removal for servicing. Threaded seat rings are The lantern ring has a leakoff plug which allows connection
additionally secured by a tab-weld. Welded seat rings are also availble for liquid or grease seal. See page 30 for more details on
in AIL Globe Valves. the lantern ring.
Stem Flange Drilling and Facing finish

AIL gate and globe valves feature a stem of one-piece construction, The standard range of AIL flanged valves in sizes of up to
ACME threaded and precision-machined with polished surfaces to 24” (600mm) is finished with end-flanges faced, drilled and
reduce friction, minimise leakage and extend stem life. spot-faced (or backfaced) to ASME B16.5 Raised Face
In gate valves, the heavy forged T-head engages with the T-slot (RF). Flanges in valves of sizes larger than 24” (600mm)
in the wedge. The stem also has an integral self-adjusting radial are drilled as per ASME B16.47 Series A (MSS SP 44) or
back-seat shoulder that matches with the back-seat bush in the Series B (API 605). Valves in ASME Class 600 and above
bonnet. are offered with RTJ end flanges on request.
In globe valves, the stem is held to the disc by a stem nut that The standard finish offered on the raised faces is 125-250
permits the disc to swivel. This free-floating design ensures microns in Ra (AARH) Spiral Serration. Other finishes can
uniform seating. be offered on request.
07
Bonnet Gaskets
Valve ASME Typical Optional
Type Class
150 Graphite Gasket with Spirally-wound SS 304 /
SS 316 insert SS 316 with Graphite or PTFE filler
Spirally-wound SS 316 with
300 Spirally-wound SS 304 with Graphite filler
Graphite filler Spirally-wound SS 304 /
SS 316 with PTFE filler
Gate Octagonal Ring Type (RTJ)
600 Spirally-wound SS 304 with metal gasket in Soft Iron
Graphite filler Octagonal Ring Type (RTJ)
metal gasket in SS 304 / SS 316
Octagonal Ring Type (RTJ) Octagonal Ring Type (RTJ)
900
metal gasket in Soft Iron metal gasket in SS 304 / SS 316
1500
Spirally-wound SS 316 with
150
Spirally-wound SS 304 with Graphite filler
300 SS 316 with PTFE filler

Octagonal Ring Type (RTJ)

Globe 600 Spirally-wound SS 304 with metal gasket in Soft Iron
Graphite filler Octagonal Ring Type (RTJ)
900 Octagonal Ring Type (RTJ) Octagonal Ring Type (RTJ)


1500 Octagonal Ring Type (RTJ) Octagonal Ring Type (RTJ)
150 Spirally-wound SS 316 with
Spirally-wound SS 304 with Graphite filler
300 SS 316 with PTFE filler
Octagonal Ring Type (RTJ)

600 Spirally-wound SS 304 with metal gasket in Soft Iron
Check Graphite filler Octagonal Ring Type (RTJ)
900 metal gasket in Soft Iron metal gasket in SS 304 / SS 316
1500
48-inch Class 150 Gate Valve
08
Ordering Information

Valve Size ASME End
Valve Type Trim Number
mm (in) Pr. Class Connection
50 (2”) 1 Gate 1 Class 150 3 Flanged RF 1

65 (21/2”) 4 Globe 3 Class 300 5 Flanged RTJ 2
80 (3”) 7 Check 6 Class 600 6 Butt-weld 5
100 (4”) Refer table
9 Class 900 8
below on
125 (5”) A Class 1500 9 Trim Materials
150 (6”) 10
200 (8”) 12
As a standard, AIL Valves are made in Carbon Steel to ASTM A216 Gr. WCB.
250 (10”) For valves in other materials and for accessories like gear operation and electrical 16
300 (12”) actuators, suffix suitable abbreviations to the above ordering code such as :
350 (14”) WC6 for ASTM A217 Gr. WC6 GO for Gear Operation
400 (16”) WC9 for ASTM A217 Gr. WC9 LA for Locking Arrangement
450 (18”) LCB for ASTM A352 Gr. LCB E for Electrical Actuator
500 (20”) LCC for ASTM A352 Gr. LCC EB for Extended Bonnet (Cryogenic valves)
600 (24”) C5 for ASTM A217 Gr. C5 ES for Extension Spindle
700 (28”) C12 for ASTM A217 Gr. C12 FSJ for Full Steam Jacket
750 (30”) PSJ for Partial Steam Jacket
850 (34”)
900 (36”)
1050 (42”)
1200 (48”)
Trim Materials
Material of Construction
AIL API 600
Trim # Trim # Seat Wedge / Disc
Stem Back Seat
Surface Seating Surface
1 1 13% Cr. 13% Cr. 13% Cr. 13% Cr.

2 2 SS 316 SS 304 SS 304 SS 316
5 5 13% Cr. HF* HF* 13% Cr.
8 8 13% Cr. HF* 13% Cr. 13% Cr.
9 9 Monel Monel Monel Monel
10 10 SS 316 SS 316 SS 316 SS 316
12 12 SS 316 HF* SS 316 SS 316
16 16 SS 316 HF* HF* SS 316@
@AIL Trim No. 16 will feature a back-seat of either SS 316 or SS 316 + HF*
* HF : Hard-faced with Stellite #6 (Co-Cr-W alloy) or equivalent.
Trim 12 valves comply with NACE MR 01 75 for hardness and heat treatment
requirements of wetted components.
Trim 8 valves can also be offered for NACE service on request.
Stem Packing
Construction Max. temp.
Die-formed
flexible Graphite rings
with braided Graphite 6490C (12000F)
top & bottom rings*
Braided PTFE 2040C (4000F)

* AIL standard
For other materials, refer to AIL.
09
Gate Valves - ASME Classes 150, 300 & 600
Figure Numbers 113-8, 133-8 & 163-8
Standard Materials of Construction
Sl. No. Description Material
01 Body ASTM A216 Gr. WCB
02 Body Seat Ring ASTM A105 + HF*
03 Wedge ASTM A216 Gr. WCB + 13% Cr. Steel
04 Stem ASTM A182 Gr. F6a
ASTM A308
Gasket - Cl.150
05 Spirally-wound SS 304
Gasket - Cl.300 & 600
with graphite filler
06 Bonnet ASTM A216 Gr. WCB
07 Stud ASTM A193 Gr. B7
08 Stud Nut ASTM A194 Gr. 2H
09 Back-seat Bush 13% Cr. Steel
10 Packing Graphite with braided end rings
11 Gland Steel
ASTM A105 /
12 Gland Flange
ASTM A216 Gr. WCB
13 Eye Bolt Cr. - Mo Steel
14 Eye Bolt Nut ASTM A194 Gr. 2H
15 Groove Pin Steel
16 Yoke Sleeve (Stem Nut) ASTM A439 Type D2
17 Grease Fitting Steel
18 Retainer Nut
Steel / Ductile Iron /
19 Handwheel
Malleable Iron
20 Handwheel Nut
Nameplate SS 304
* HF - Hard-Faced with Stellite #6 or equivalent
For other body / bonnet materials, refer page 5
Dimensions (in mm, unless specified) & Weights (in kg)
Class 150 Class 300 Class 600
Valve
A Approx.Wt. A Approx.Wt. A Approx.Wt.
Size
B C B C B C
Fl. B/W Fl. B/W Fl. B/W Fl. B/W Fl. B/W Fl. B/W
50 (2”) 178 216 376 203 21 19 216 216 399 203 25 23 292 292 399 203 42 36
65 (21/2”) 191 241 480 229 32 27 241 241 505 229 48 34 - - - - -
80 (3”) 203 283 480 229 35 27 283 283 505 229 53 41 356 356 541 254 67 63
100 (4”) 229 305 584 254 53 43 305 305 604 254 78 55 432 432 635 305 119 112
125 (5”) 254 381 750 254 75 64 381 381 850 356 135 105 - - - - - -
150 (6”) 267 403 790 305 87 77 403 403 850 356 158 111 559 559 874 457 252 225
200 (8”) 292 419 996 356 139 118 419 419 1039 406 234 186 660 660 1044 457 418 365
250 (10”) 330 457 1205 406 210 198 457 457 1265 457 355 284 787 787 1285 508 652 554
300 (12”) 356 502 1410 457 302 271 502 502 1460 508 495 400 838 838 1476 610 1100 984
350 (14”) 381 572 1539 508 410 365 762 762 1590 508 750 620 889 889 1565 610 1600 1465
400 (16”) 406 610 1752 508 520 490 838 838 1791 610 958 850 991 991 2062 762 1955 1760
450 (18”) 432 660 1956 610 690 665 914 914 2126 686 1310 1075 1092 1092 2062 762 2075 1840
500 (20”) 457 711 2159 610 900 865 991 991 2261 686 1640 1525 1194 1194 3048 762 2150 1960
600 (24”) 508 813 2565 686 1410 1375 1143 1143 2654 762 2460 2075 1397 1397 3150 762 3620 3180
700 (28”) 610 991 3160 762 2060 1750 - - - - - - - - - - - -
750 (30”) 610 914 3429 762 3100 2850 1397 1397 4267 1016 4750 - - - - - - -
850 (34”) 711 - 3650 762 3350 2950 - - - - - - - - - - - -
900 (36”) 711 - 3734 762 3980 3000 1727 - 3975 - - - - - - - - -
1050 (42”) 813 1118 4200 - * 4500 - - - - - - 2438 - 4420 - - -
1200 (48”) 864 1118 4990 - * 6000 - - - - - - - - - - - -
1500 (60”) 1143 - 6175 - * - - - - - - - - - - - - -
Fl. - Flanged ; B/W - Butt-weld. * Depends on flange dimensions. Intermediate sizes 22”, 26”, 32”, 38”, 40”, 44”, 46” in Class 150 are also offered.
Class 600 gate valves can also be given in pressure seal bonnet design, in sizes from 80mm (3”) up to 300mm (12”). For details of
pressure seal bonnet arrangement, see page 18.
10
Gate Valves - ASME Classes 900 & 1500

Figure Numbers 193-8 & 1A3-8
ASTM A216 Gr. WCB +
03 Wedge
13% Cr. Steel
05 Gasket RTJ Soft Iron
Graphite with
10 Packing
braided end rings
11 Gland 13% Cr. Steel
ASTM A105 /
12 Gland Flange
ASTM A216 Gr. WCB
13 Eye Bolt 13% Cr. Steel
Yoke Sleeve ASTM A439 Type D2
15
(Stem Nut)
16 Bearing Steel
flanged end 17 Yoke Cap Ductile Iron
18 Screw Steel
19 Handwheel Steel / Ductile Iron /
20 Handwheel Nut Malleable Iron
Nameplate SS 304
gear unit assembly

butt-weld end

Class 900 Class 1500
Valve
A Approx.Wt. A Approx.Wt.
Size B C B C
Fl. B/W Fl. B/W Fl. B/W Fl. B/W
50 (2”) - - - - - - 368 368 570 229 128 115

80 (3”) 381 381 700 305 138 126 470 470 720 305 255 245
100 (4”) 457 457 800 356 216 196 546 546 850 356 315 285
150 (6”) 610 610 1100 508 426 375 705 705 1200 508 643 570
200 (8”) 737 737 1500 508 723 625 832 832 1600 508 1258 1120
250 (10”) 838 838 1800 762 1173 1040 991 991 1950 762 2008 1760
300 (12”) 965 965 2000 762 1792 1610 1130 1130 2150 762 2963 2580
400 (16”) 1130 - 2000 762 2535 - - - - - - -
Fl. - Flanged ; B/W - Butt-weld.

Sizes 18”, 20” and 24” are also offered.
11
Globe Valves - ASME Class 150, 300 & 600
Figure Numbers 413-8, 433-8 & 463-8

02 Body Seat Ring ASTM A182 Gr. F6a+HF
ASTM A216 Gr. WCB +
03 Disc
13% Cr. Steel
04 Disc Washer 13% Cr. Steel
06 Disc Stem Nut 13% Cr. Steel
07 Gasket ASTM A308
Graphite with
12 Packing
braided end rings
ASTM A105 /
14 Gland Flange
ASTM A216 Gr. WCB
15 Eye Bolt Cr. - Mo Steel
17 Groove Pin Steel
18 Yoke Bush ASTM A439 Type D2
flanged end
Steel / Ductile Iron /
19 Handwheel
Malleable Iron
20 Washer Steel
21 Handwheel Nut ASTM A563 Gr. B
Nameplate SS 304
butt-weld end

Valve
A Approx.Wt. A Approx.Wt. A Approx.Wt.
Size B C B C B C
50 (2”) 203 203 335 203 23 20 267 267 355 203 33 28 292 292 400 254 42 38
65 (2 /2”)
1
216 - 355 203 35 - 292 - 410 203 46 - - - - - - -

80 (3”) 242 242 421 254 41 38 317 317 457 254 58 50 356 356 560 356 75 60
100 (4”)
292 292 477 254 66 62 356 356 556 356 97 84 432 432 593 406 136 116
150 (6”)
406 406 575 356 118 110 445 445 668 457 186 164 559 559 837 610 245 195
200 (8”)
495 495 680 457 207 195 559 559 830 610 329 296 661 661 947 610 546 466

250 (10”) 623 623 895 356 335 320 623 623 1206 610 520 471 787 787 1285 762 756 656

300 (12”) 699 699 1215 610 495 470 711 711 1160 762 705 634 838 838 1560 762 1086 896
12
Globe Valves - ASME Class 900 & 1500


02 Body Seat Integral Stellite #6 or eq.
ASTM A216 Gr. WCB +
03 Disc
13% Cr. Steel
06 Disc Stem Nut 13% Cr. Steel
07 Gasket RTJ SS 316
12 Spacer 13% Cr. Steel
Graphite with
13 Packing
braided end rings
14 Eye Bolt ASTM A193 Gr. B7
17 Handwheel Steel / Ductile Iron /
18 Handwheel Nut Malleable Iron
19 Retainer Nut
20 Yoke Sleeve ASTM A439 Type D2
21 Bearing Steel
Nameplate SS 304
flanged end

Valve
A Approx.Wt. A Approx.Wt.
Size B C B C
50 (2”) - - - - - - 368 368 590 305 110 85

80 (3”) 381 381 700 305 138 120 470 470 720 305 255 195
100 (4”)
457 467 800 356 216 180 546 546 850 356 315 265
150 (6”)
610 610 1100 508 426 395 - - - - - -
13
Swing Check Valves - ASME Class 150, 300 & 600
Figure Numbers 713-8, 733-8 & 763-8
ASTM A216 Gr. WCB +
03 Disc
13% Cr. Steel
04 Hinge ASTM A216 Gr. WCB
06 Disc Nut SS 304
07 Disc Nut Pin 13% Cr. Steel
08 Hinge Pin 13% Cr. Steel
09 Gasket ASTM A308
10 Cover ASTM A216 Gr. WCB
Hinge Pin Cover ASTM A105
Hinge Pin Cover Bolt ASTM A193 Gr. B7
Nameplate SS 304
For other body / cover materials, refer page 5
flanged end
cover for 3” valve

(class 600)
cover & eyebolt arrangement

for 12” valve (class 150)
cover & eyebolt arrangement

for valves 14” & above (class 150),
valves 10” & above (class 300) &
valves 4” & above (class 600)
A
butt-weld end

Valve
Size A Approx.Wt. A Approx.Wt. A Approx.Wt.
B B B
50 (2”) 203 203 165 21 19 267 267 165 24 19 292 292 178 35 30
65 (21/2”)
216 216 175 24 20 - - - - - - - - - -

80 (3”) 241 241 181 34 30 317 317 190 45 36 356 356 203 55 46

100 (4”) 292 292 213 49 42 356 356 229 70 56 432 432 229 92 70

150 (6”) 356 356 273 88 79 444 444 279 151 129 559 559 365 204 161

200 (8”) 495 495 335 168 154 533 533 343 242 210 661 661 442 323 260

250 (10”) 622 622 406 280 260 622 622 368 333 284 787 787 450 550 455

300 (12”) 698 698 483 413 382 711 711 412 450 378 838 838 590 790 680

350 (14”) 788 788 515 509 466 839 839 559 659 556 - - - - -

400 (16”) 864 864 455 580 524 864 864 636 873 747 - - - - -

450 (18”) 978 978 500 635 583 978 978 562 1090 900 - - - - -

500 (20”) 978 978 675 925 855 1016 1016 675 1360 1176 - - - - -

600 (24”) 1295 1295 780 1500 1403 1346 1346 790 1850 1573 - - - - -

14
Swing Check Valves - ASME Class 900 & 1500


ASTM A216 Gr. WCB +
03 Disc
13% Cr. Steel
04 Hinge ASTM A216 Gr. WCB
07 Disc Nut SS 304
08 Disc Nut Pin SS 304
09 Gasket RTJ Soft Iron
10 Cover ASTM A216 Gr. WCB
flanged end Nameplate SS 304
For other body / cover materials, refer page 5
butt-weld end

Valve
Size A Approx.Wt. A Approx.Wt.
B B
50 (2”) - - - - - 368 368 250 69 53

65 (21/2”) - - - - - - - - - -

80 (3”) 381 381 250 88 70 470 470 285 118 89

100 (4”) 457 457 280 162 131 546 546 340 177 134

150 (6”) 610 610 350 336 275 705 705 400 566 467

200 (8”) 737 737 420 673 569 832 832 465 892 728

250 (10”) 838 838 510 938 789 991 991 570 1730 1447

300 (12”) 965 965 610 1480 1280 1130 1130 680 2580 2157
Fl. - Flanged ; B/W - Butt-weld
15
API 603 AIL Stainless Steel Gate Valves
AIL Valves to API 603
Bolted Bonnet design

The API 603 family of AIL Stainless Steel Gate Valves
is an economic alternative to API 600 Stainless
Steel Gate Valves. They are available in flanged
construction and in pressure ratings of ASME Class
150 and Class 300.
Gate Valves are of flexible wedge,outside screw-and-
yoke and bolted-bonnet construction.
Body and Bonnet Flexible Wedge
The body and bonnet are cast with uniform section and The valves feature a one-piece cast
generous radius fillets to prevent stress concentration. The flexible wedge that minimises stress
castings are precision-machined for high performance. concentration. Wedge flexibility
ensures tight seating over a wide
range of differential pressures and

The gate valve body has a straight through port without
temperatures. It also adjusts to slight
recesses except at the seat area. This ensures minimum
misalignments caused by pipeline
turbulence, erosion and resistance to flow. Long integral
deflections and thermal deformation.
guide ribs in the body match with full-length guide slots in the
The stem-to-wedge thrust is applied
wedge fo accurate alignment and guidance.
close to the wedge centre. This
reduces lateral stem loading and
provides for more accurate wedge
movement.
Valve Size ASME End
Valve Type Trim
mm (in) Pr. Class Connection
50 (2”) 3 Gate - API 603 1 Class 150 3 Flanged RF 10 Refer table on

80 (3”) 3 Class 300 12 Trim Materials
on page 9
100 (4”) 16
150 (6”)
As a standard, API 603 Gate Valves are made of Stainless Steel ASTM A351
200 (8”) Grade CF8M. For accesories like gear operation and electrical actuators, suffix
250 (10”) suitable abbreviations to the above ordering code such as :
300 (12”)
GO for Gear Operation
LA for Locking Arrangement
E for Electrical Actuator
16
Stainless Steel Gate Valves - ASME Class 150 & 300
AIL Valves to API 603

Figure Numbers 313-10 & 333-10

01 Body ASTM A351 Gr. CF8M
02 Wedge ASTM A351 Gr. CF8M
03 Stem ASTM A182 Gr. F316
Graphite with SS 316 insert
04 Gasket - Cl.150 Spirally-wound SS 304
Gasket - Cl.300 with graphite filler
05 Bonnet ASTM A351 Gr. CF8M
06 Stud ASTM A193 Gr. B8 Cl.2
07 Stud Nut ASTM A194 Gr. 8
08 Spacer SS 316
10 Eye Bolt SS 316
11 Eye Bolt Nut ASTM A194 Gr. 8
12 Gland SS 316
13 Gland Flange SS 316
(Stem Nut)
15 Grease Fitting SS 304
16 Retainer Nut SS 304
17 Handwheel ASTM A536 Gr. 60-40-18 /
ASTM A602 Gr. M3210
18 Handwheel Nut SS 304
Nameplate SS 304

Valve Class 150 Class 300
Size
A B C Approx.Wt. A B C Approx.Wt.
50 (2”) 178 385 160 18 216 400 204 24

80 (3”) 203 495 204 26 283 505 229 45

100 (4”) 229 610 229 44 305 630 254 67

150 (6”) 267 820 254 66 403 860 356 121

200 (8”) 292 1025 305 110 419 1060 406 184

250 (10”) 330 1250 356 158 457 1280 457 295

300 (12”) 356 1655 406 225 502 1780 508 416
Fl. - Flanged ; B/W - Butt-weld

17
ASME B16.34 AIL Gate, Y-Globe & Swing Check Valves
AIL Valves to ASME B16.34
Pressure Seal Bonnet design

The ASME B16.34 family of AIL Gate, Y-Globe and Swing Check
Valves features a pressure seal bonnet design for high pressure
services. These valves are extensively used in high pressure and
high temperature steam, oil, gas, chemical and water applications
in thermal power plants, fertilizer plants, petrochemical plants and
refineries. The valves are available with butt-weld ends in pressure
ratings of Classes 900, 1500 and 2500, and come in carbon steel
and alloy steel construction.
Gate valves also meet the requirements of API 600 Style A.
gate valves
Parallel Slide Disc Mechanism
This mechanism consists of two independent discs Yoke Sleeve and Thrust Bearings
held by a disc carrier. An alloy steel spring between
The yoke sleeve is made of nodular Niresist
the discs provides the initial loading to keep the discs
body Iron, supported by
pressed against the body seats. The disc faces are seat ring a set of bearings to
parallel to each other and seal on parallel seat rings
spring
reduce friction and
in the body. Sealing takes place by utilizing the line
the consequent
pressure to provide tight seal on the downstream discs torque required to
seat. As the two discs are independent and parallel,
operate the valves.
opening / closing torques are significantly lower than
Nodular Niresist
comparable wedge disc designs, thereby minimizing disc carrier Iron also withstands
the possibility of jamming at high temperatures or
high temperatures.
pressures.
Weather seals,
When the valve is operated, the discs are allowed to provided in the yoke
slide and rotate over the body seats. This helps wipe sleeve, protect the bearing area against ingress
out foreign particles from the seat faces. of dirt and water.
Pressure Seal arrangement for body-bonnet Seat Rings

joint Body seat rings are welded to the body to offer a
This pressure seal body-bonnet joint utilizes the line leakproof design as they eliminate the leakage path
pressure to create a tight body-bonnet seal. Sealing betwen the seat ring and the body. This design is
is achieved by compressing a high-purity graphite superior to screwed seats which can loosen up due
gasket between the bonnet and the body retainer ring. to temperature fluctuations, corrosion or vibration
Pre-loaded fasteners provide an initial tight seal at low and result in leakage.
line pressures. At higher pressures, the line pressure
pushes up the bonnet against the gasket, compressing
bonnet
it further and providing a much tighter seal. high-purity graphite gasket
Trim Back-seat
Both the disc and the seat ring faces are hard-faced The back-seat is in-situ hard-faced with Stellite #6
with Stellite #6 or equivalent. or equivalent.
Stem and Gland Packing

The valves feature a stem, made of 13% Cr. Steel -
ACME threaded, precision-machined and ground to a Accessories
high finish to ensure a smooth operation. The high-purity AIL Valves can be supplied with accessories such
graphite gland packings, used for stem sealing, provide as bypass arrangement, drain plugs, live-loading
capability to withstand high temperatures and pressures, and mountings like extension spindles, floor stands
and also to resist many chemicals. The smooth-finish and chain wheel. The valves can also be supplied
stuffing box ensures longer life for the packings. with gear units and electrical actuators.
18
Y-globe valves

By virtue of their Y-type configuration, AIL Y-Globe Valves have
a relatively straight flow and a lower pressure drop compared to
conventional globe valves. The valves are suitable for tight shutoff
and throttling in high pressure and high temperature lines.
Some of the unique features of AIL Y-Globe Valves are :
• Pressure Seal Bonnet

• Low operating torque due to use of thrust bearings
• Non-rotating stem
• Integrally-stellited body seats
• Fully-guided disc with Stellite seating and guiding surface
• Impactor handwheel in sizes of 6” (150mm) and above
swing check valves

AIL Swing Check Valves feature a pressure-seal body-cover joint
and seal-welded seat rings. The seating surfaces are hard-faced
with Stellite #6 or equivalent.
Swing-type Disc
The disc is of swing-type design and is opened by
line velocity and the resultant pressure. When the
flow stops, the disc is closed by gravity. Seating load
and the resultant tightness are dependent on the back
pressure.
As the disc is internally hinged, there is no opening in
the body of the valve. This ensures high integrity.
Installation
AIL Swing Check Valves are used to prevent the
reversal of flow in vertical, horizontal or inclined
pipelines. These valves are to be used only for
upward or horizontal flow. Pulsating flows, as
obtained at the outlet of a reciprocating pump,
would cause disc chatter and hence ought to be
avoided.
End Connection
AIL Valves with butt-weld ends comply with ANSI
B16.25 Fig. 2a or 3a, as applicable. For ANSI pipes,
pipe schedule ought to be specified. For non-ANSI
pipes, OD (or ID) and wall thickness ought to be
furnished for end preparation.
Valve Size ASME End
Valve Type Pr. Class Connection Trim Disc
mm (in)
3 Pressure Seal Gate Valve 1/2 Butt-weld U Hard-faced P Gate Valve

50 (2”)
81 Class 900
80 (3”) Bonnet / Cap Parallel Slide Disc
86 Class 1500
100 (4”) S Globe Valve
91 Class 2500
150 (6”) Standard
200 (8”) None for Check Valve
Globe Valve
250 (10”)
66 Class 1500 As a standard, AIL Valves are made in Carbon Steel to ASTM A216
300 (12”)
Gr. WCB. For valves in other materials and for accesories like gear
350 (14”) operation and electrical actuators, suffix suitable abbreviations to the
Check Valve
400 (16”) above ordering code such as :
80 Class 900
450 (18”) GO for Gear Operation
85 Class 1500 WC6 for ASTM A217 Gr. WC6 LA for Locking Arrangement
500 (20”)
90 Class 2500 WC9 for ASTM A217 Gr. WC9 ACT for Actuator
600 (24”)
C12 for ASTM A217 Gr. C12 BP for Bypass
19
Pr. Seal Bonnet Gate Valves - ASME Class 900, 1500 & 2500
Figure Numbers 3811/2UP, 3861/2UP & 3911/2UP

ASTM A216 ASTM A217 ASTM A217
01 Body
Gr. WCB Gr. WC6 Gr. WC9
02 Body Seat Ring
Gr. WCB+HF* Gr. WC6+HF* Gr. WC9+HF*
03 Disc
04 Bonnet
05 Stem 13% Cr. Steel
06 Yoke ASTM A216 Gr. WCB
09 Spring Inconel X750 / Nimonic 90
10 Gasket Graphite
13 Gland Stud ASTM A193 Gr. B7
14 Gland Nut ASTM A194 Gr. 2H
15 Thrust Ball Bearing Steel
16 Handwheel Steel / Malleable Iron / SG Iron
Nameplate SS 304
Class 900 and Class 1500 gate valves can also be offered in flexible wedge
design for the full range. For details of flexible wedge arrangement, refer
Page 6.

Valve

Size
A B C Approx.Wt. A B C Approx.Wt. A B C Approx.Wt.

50 (2”) 216 470 229 45 216 470 229 45 279 450 229 50

80 (3”) 305 580 305 55 305 580 305 60 368 710 457 120

100 (4”) 356 730 356 95 406 730 356 105 457 720 457 140

150 (6”) 508 890 508 190 559 890 508 230 610 925 610 305

200 (8”) 660 1040 686 350 711 1375 508 440 762 1370 762 685

250 (10”) 787 1540 762 710 864 1540 762 850 914 1490 762 1270

300 (12”) 914 1785 762 1000 991 1720 762 1045 1041 1690 762 1895

350 (14”) 991 1825 762 1145 1067 1730 762 * 1118 1850 762 *

400 (16”) 1092 2050 762 * 1194 2100 762 * 1245 2050 762 *

450 (18”) * * * * 1346 2150 762 * 1397 2300 762 *

500 (20”) * * * * 1473 2500 762 * * * * *

600 (24”) * * * * * * * *
* Refer to AIL
2” valves are in flexible wedge design.
Valves in sizes of 10” and above in Class 900 and, 8” and above in Classes 1500 and 2500 are supplied with gear unit.
20
Pr. Seal Bonnet Y-Globe Valves - ASME Class 1500

Figure No. 3661/2US
01 Body
02 Bonnet
03 Disc SS 410 Hard-Faced with Stellite #6 or equiv.
04 Stem ASTM A479 Type 410
06 Yoke ASTM A216 Gr. WCB
07 Gasket Graphite
C
Nameplate SS 304
* HF - Seat Hard-Faced with Stellite #6 or equivalent
B - open (Max.)
Dimensions

(in mm,

unless specified)
Class 1500**
Valve Approx.Wt.
Size A B C

80 (3”) 470 650 508 ?

100 (4”) 546 875 508 ?

150 (6”) 705 1210 762 ?

200 (8”) 832 2000 762 ?
A
** Refer to AIL for dimensions of 10” and 12” sizes and of Class 2500 valves.
Pr. Seal Cover Swing Check Valves - ASME Class 900, 1500 & 2500
Figure Nos. 3801/2U, 3851/2U & 3901/2U
01 Body ASTM A216 ASTM A217 ASTM A217
02 Cover Gr. WCB Gr. WC6 Gr. WC9
03 Disc ASTM A216 ASTM A217 ASTM A217
04 Seat Ring Gr. WCB+HF* Gr. WC6+HF* Gr. WC9+HF*
06 Gasket Graphite
Nameplate SS 304
* HF - Seat Hard-Faced with Stellite #6 or equivalent

Valve
Size A B Approx.Wt. A B Approx.Wt. A B Approx.Wt.

50 (2”) - - - 216 240 35 279 240 40

80 (3”) - - - 305 275 45 368 240 55

100 (4”) - - - 406 275 62 457 300 80

150 (6”) - - - 559 310 110 610 360 180

200 (8”) - - - 711 415 250 762 485 320

250 (10”) - - - 864 500 435 914 615 945

300 (12”) - - - 991 605 600 1041 665 1135

350 (14”) 991 630 780 1067 630 875 * * *

400 (16”) - - - 1194 750 * * * *

500 (20”) - - - * * * - - -
* Refer to AIL
21
AIL Cryogenic Gate & Globe Valves
AIL Cryogenic Valves
Services that handle fluids at sub-zero temperatures present

several technical challenges. AIL’s specially-adopted,
extended-bonnet gate and globe valves provide the right
solution for such low-temperature and cryogenic services.
AIL offers a range of gate and globe valves (as well as check
valves) for low temperature and cryogenic services, used in
processing, storage and transportation of liquefied gases
such as Ethylene, LPG, LNG, Hydrogen, Helium, Oxygen,
Nitrogen and Argon. Low temperature services of up to -460C
are covered by low-temperature carbon steels like LCB and
LCC materials. Cryogenic services at -1960C are covered by
stainless steel grades like CF8M and CF8.
AIL Cryogenic Gate and Globe Valves are available in ASME
Class 150, Class 300 and Class 600 ratings. Refer page 3 for
detailed manufacturing programme.
Extended Bonnet
Optional extended bonnet with vapour column length according to BS
6364 and / or customer specifications is furnished. The vapour column
allows the stem packing to be functional by keeping it away from the
cryogenic fluid. Test facilities
Testing and Standards AIL has Cryogenic test facilities for testing valves at temperatures as
AIL Cryogenic Valves are type-tested as per valve standards and low as -1960C in sizes from 50mm (2”) to 1500mm (60”). This ranks
specifications of leading oil companies as part of the design verification as one among the largest facilities worldwide.
process.
22
Cryogenic Gate Valves - ASME Classes 150, 300 & 600
AIL Cryogenic Valves

Parts List
Sl. No. Description
01 Body
02 Body Seat Ring
03 Wedge
04 Stem
05 Gasket
06 Bonnet
07 Stud
08 Stud Nut
09 Back Seat
10 Packing
11 Gland
12 Yoke Sleeve
13 Grease Fitting
14 Retainer Nut
15 Handwheel
16 Handwheel Nut
Nameplate
Materials of construction are

selected, based on the service
fluid, temperature and customer
specifications.
For dimensions of A and C, refer page 10

for corresponding tables under API 600
range of valves.
Dimension B will be as per customer
requirement.
Cryogenic Globe Valves - ASME Classes 150, 300 & 600

Parts List
Sl. No. Description
01 Body
02 Body Seat Ring
03 Disc
04 Disc washer
05 Stem
06 Disc Stem Nut
07 Gasket
08 Bonnet
09 Stud
10 Stud Nut
11 Back Seat
12 Packing
13 Gland
14 Handwheel
15 Handwheel
16 Yoke Bush
Nameplate
Materials of construction are

selected, based on the service
For dimensions of A and C, refer page 12 fluid, temperature and customer
for corresponding tables under API 600 specifications.
range of valves.
Dimension B will be as per customer
requirement.
23
Angle Globe Valves - ASME Class 150 & 300
AIL Angle Globe Valves to BS 1873
AIL Cast Steel Angle Globe Valves are tight sealing, easy-to-operate
regulation valves for liquid and gaseous fluids over a wide range of line
pressures and temperatures.
Angle Globe Valves operate in a manner similar to that of a globe valve.
However, the 900 angle between the inlet and outlet pipes greatly reduces
the pressure drop across the valve as compared to a conventional globe
valve. These valves are used for flow control especially in systems where
valve geometry or pressure drop is a concern.
Body and Bonnet
The flow to the body outlet is streamlined by the smooth curvature of the inner surface which
minimizes the pressure drop across the flow path. The bonnet is fitted with a bonnet bush to
guide the stem and provide for back seating when the valve is open and under pressure.
Disc and Stem
The disc provides a fine bearing on a taper seal for tight sealing over a wide range of
differential pressures. As the seating between disc and body seat ring is a narrow line
contact, tight sealing can be achieved even if any foreign particle gets stuck to the seating
area. The disc and stem are held together by a disc nut with allowance for the disc to Test Pressures
swivel. The disc has internal threads to receive the disc nut which retains the stem with the
disc. A stem thrust plate is provided between the stem and the disc. Class 150 Class 300
Hydrostatic
Body Seat Ring bar psig bar psig
A forged shoulder type body seat ring has threaded engagement with the body and a wide- Body 31 450 78 1125
tapered seating area. The body seat ring is tack welded to the body to prevent loosening.
The seating surfaces are ground and lapped. Seat (Closure) 22 315 56 815
Back Seat 22 315 56 815
Materials of Construction
01. Body ASTM A216 Gr. WCB
02. Bonnet ASTM A216 Gr. WCB
ASTM A182 Gr. F6A/SS316/
03. Stem AISI 410

04. Disc AISI 410 / ASTM A 217 Gr. CA15 /
ASTM A216 Gr. WCB with Stellite
AISI 410 / ASTM A 217 Gr. CA15 / ASTM A182 Gr.F6a /
ASTM
05. Seat Ring A182 Gr. F6a + Stellite / ASTM A105
+ Stellite
06. Yoke Bush ASTM A439 Type D2
07. Stem Packing Graphite
08. Handwheel SG Iron or Malleable Iron or Steel
ØC
ØB
09. Gasket SWG with Graphite filler only
10. Back Seat Bush AISI 410 / 420
tack weld
11. Studs ASTM A193 Gr. B7
12. Stud Nuts ASTM A194 Gr. 2H
Dimensional Details (in mm, unless specified)

A
Valve Size Class 150 Class 300 End Connection
Offered with flanged and butt-weld ends
mm inches A B C A B C to the following standards :
Flanged : ASME / ANSI B16.5 Raised Face (RF)
50 2 102 339.0 203.0 133 346.6 203.0
Serrated spiral to 125 to 250 Ra (AARH)
80 3 121 423.9 254.0 159 465.5 254.0 Butt Weld : ASME / ANSI B16.25 to suit the
100 4 146 493.7 254.0 178 568.5 254.0 corresponding pipe schedule
150 6 203 560.5 356.0 222 680.5 457.0 Standards
Valve Design : BS 1873
200 8 248 663.8 457.0 279 821.6 610.0
Shell Wall thickness : BS 1873
250 10 311 790.7 610.0 311 917.5 762.0 Face to Face : ASME/ANSI B16.10
300 12 349 934.5 610.0 356 1200.2 762.0 Pressure temperature
Ratings : ASME/ANSI B16.34
* Gear-operated Pressure testing : API 598
24
AIL Special Valves
AIL Special Valves

Live-loaded Valves Soft-seated Valves
The stem packing system in a valve prevents leakage of line In applications that require positive shut-off such as in chemical
fluid to the atmosphere. The effectiveness of the sealing and petrochemical services, the AIL Soft-seated Gate Valve is a
performance of the stem / gland packing depends on several suitable solution.
factors such as dimensional tolerance and surface finish of the
PTFE seat inserts provide the necessary soft-seating to ensure
stem and packing chamber, packing material and its resilience,
positive shut-off.
and packing pressure.
Salient features of these valves are :
In a conventional valve, packing consolidation takes place and the
packing pressure gets reduced in service, resulting in the possibility of • PTFE seat inserts for positive shut-off
leakage. Tightening of the gland nut restores the packing pressure and • Block-and-Bleed capability
arrests possible leakage. This adjustment restores the effectiveness
of the packing sealing. • Dual seating (metallic and soft seats)
In a live-loaded arrangement, the packing pressure or the load is • Intrinsically fire-safe
maintained at a relatively constant level as the packing consolidates • Bubble-tight performance
during service. Achieved by means of a set of Disc Springs or Belleville
Springs that is installed between the gland flange and the gland stud, All API 600 AIL gate valves
this creates additional elasticity in the gland loading system. The can be offered with the
precompression load applied on the Disc Springs ensures that the option of soft-seating for
load required for leak-tight sealing is exerted on the packing, even sizes up to 10” (250mm).
after relaxation or consolidation of packing. This continuous in-
service self-adjustment results in superior stem sealing performance,
particularly in services where pressure / temperature fluctuation or
cycling is frequent.
Low-emission Service Valves API 6D Through-Conduit

To comply with the requirements for Clean Air Act, AIL Cast Gate Valves
Steel Valves have undergone extensive in-house testing, using AIL offers a special range of API 6D Through-
Compressed Natural Gas (CNG) at the full-rated pressure as a test Conduit Gate Valves for applications
medium, as well as Helium in accordance with ISA standards. such as flow lines, manifolds,
Based on proven experience over the years, AIL has established pipeline transmission and
appropriate design parameters and manufacturing methods to offer distribution, pressure regulation
valves that meet stringent fugitive emission norms as per industry and metering runs, underground
practices. storage and general pipeline
Salient features of these valves are : service.
• Gland Packing of high-purity, flexible graphite, sandwiched between These valves are available in the following
braided graphite end-rings with Inconel wire mesh reinforcement. ranges :
On request, gland packing with conical / wedge-shaped configuration
2” (50mm) - 30” (750mm) in ASME Class 150
can also be offered.
to Class 900
• Bonnet gasket in valves of ASME Class 150 is made of graphite-SS 2” (50mm) - 16” (400mm) in ASME Class 1500
316 insert. Valves of ASME Class 300 feature gaskets of spirally-
wound stainless steel with graphite filler. In valves of ASME Class
600 and higher, metallic ring gaskets are offered. Important features of these valves are :
• The stem finish is 16-32 RMS, with a straightness of 0.001” - 0.005” • Through conduit, full-bore (piggable) or
over the length of the plain shank. Cylindricity is controlled as per reduced-bore
AIL standards. • Valve seat with PTFE inserts for bubble-
• The Stuffing Box surface finish is 180 RMS max., and its straightness tight seal
is controlled as per AIL standards.
• Self-relieving seat ring
• The diametrical clearances between the stem, gland and the stuffing
box are controlled to close tolerances to ensure compliance with
• Different options available for stem packing
emission norms. system
Valves for special services

AIL offers a wide variety of valves for special applications that call for additional design features and special
testing.
• Valves for Hydrogen service which are pressure tested with Helium
• Valves for Dowtherm service
• Valves for sour gas services, conforming to NACE specifications of different Indian and overseas customers and
consultants

• Valves for Chlorine service, having special trims like Monel or Hastelloy C
• Valves for nuclear applications requiring designs to withstand seismic disturbances, quick operation and special
features to avoid external leakage to atmosphere
• Bellow Seal Gate and Globe valves
• Y-type Stop Check Valves
25
Pressure-Temperature Ratings - ASME B16.34, 1996
Technical Information
Working Pressure in psig
* For weld-end valves only. Flanged-end ratings terminate at 10000F.

Temp Temp. ASTM A216 Gr. WCB** (Standard Class) ASTM A217 Gr. WC6 (Standard Class)
in 0F in 0C
** Not recommended for prolonged use above 8000F (4250C).

#150 #300 #600 #900 #1500 #2500 #150 #300 #600 #900 #1500 #2500
-20 to 100
-28.9 to 37.7 285 740 1480 2220 3705 6170 290 750 1500 2250 3750 6250
200 93.3 260 675 1350 2025 3375 5625 260 750 1500 2250 3750 6250
300 148.9 230 655 1315 1970 3280 5470 230 720 1445 2165 3610 6015
400 204.4 200 635 1270 1900 3170 5280 200 695 1385 2080 3465 5775
500 260.0 170 600 1200 1795 2995 4990 170 665 1330 1995 3325 5540
600 315.5 140 550 1095 1640 2735 4560 140 605 1210 1815 3025 5040
650 343.3 125 535 1075 1610 2685 4475 125 590 1175 1765 2940 4905
700 371.7 110 535 1065 1600 2665 4440 110 570 1135 1705 2840 4730
750 398.9 95 505 1010 1510 2520 4200 95 530 1065 1595 2660 4430
800 426.6 80 410 825 1235 2060 3430 80 510 1015 1525 2540 4230
850 454.4 65 270 535 805 1340 2230 65 485 975 1460 2435 4060
900 482.2 50 170 345 515 880 1430 50 450 900 1350 2245 3745
950 510.0 35 105 205 310 515 860 35 320 640 955 1595 2655
1000 537.8 20 50 105 155 260 430 20 215 430 650 1080 1800
1050 565.5 - - - - - - *20 145 290 430 720 1200
1100 593.3 - - - - - - *20 95 190 290 480 800
1150 621.1 - - - - - - *20 60 125 185 310 515
1200 648.9 - - - - - - *15 40 75 115 190 315

Temp Temp. ASTM A216 Gr. WC9 (Standard Class) ASTM A216 Gr. C5 (Standard Class)
in 0F in 0C
#150 #300 #600 #900 #1500 #2500 #150 #300 #600 #900 #1500 #2500
-28.9 to 37.7
-20 to 100 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250
200 93.3 260 750 1500 2250 3750 6250 260 745 1490 2235 3725 6205
300 148.9 230 730 1455 2185 3640 6070 230 715 1430 2150 3580 5965
400 204.4 200 705 1410 2115 3530 5880 200 705 1410 2115 3530 5880
500 260.0 170 665 1330 1995 3325 5540 170 665 1330 1995 3325 5540
Flanged-end ratings terminate at 10000F.

600 315.5 140 605 1210 1815 3025 5040 140 605 1210 1815 3025 5040
650 343.3 125 590 1175 1765 2940 4905 125 590 1175 1765 2940 4905
700 371.7 110 570 1135 1705 2840 4730 110 570 1135 1705 2840 4730
750 398.9 95 530 1065 1595 2660 4430 95 530 1055 1585 2640 4400
800 426.6 80 510 1015 1525 2540 4230 80 510 1015 1525 2540 4230
* For weld-end valves only.

850 454.4 65 485 975 1460 2435 4060 65 485 965 1450 2415 4030
900 482.2 50 450 900 1350 2245 3745 50 370 740 1110 1850 3085
950 510.0 35 375 755 1130 1885 3145 35 275 550 825 1370 2285
1000 537.8 20 260 520 780 1305 2170 20 200 400 595 995 1665
1050 565.5 *20 175 350 525 875 1455 *20 145 290 430 720 1200
1100 593.3 *20 110 220 330 550 915 *20 100 200 300 495 830
1150 621.1 *20 70 135 205 345 570 *20 60 125 185 310 515
1200 648.9 *20 40 80 125 205 345 *20 35 70 105 170 285

Temp Temp. ASTM A352 Gr. LCB (Standard Class) ASTM A352 Gr. LCC (Standard Class)
in 0F in 0C
#150 #300 #600 #900 #1500 #2500 #150 #300 #600 #900 #1500 #2500
-28.9 to 37.7
-20 to 100 265 695 1390 2085 3470 5785 290 750 1500 2250 3750 6250
200 93.3 250 655 1315 1970 3280 5470 260 750 1500 2250 3750 6250
300 148.9 230 640 1275 1915 3190 5315 230 730 1455 2185 3640 6070
400 204.4 200 620 1235 1850 3085 5145 200 705 1410 2115 3530 5880
500 260.0 170 585 1165 1745 2910 4850 170 665 1330 1995 3325 5540
600 315.5 140 535 1065 1600 2665 4440 140 605 1210 1815 3025 5040
Not to be used over 6500F.

650 343.3 125 525 1045 1570 2615 4355 125 590 1175 1765 2940 4905
700 371.7 110 520 1035 1555 2590 4320 110 570 1135 1705 2840 4730
750 398.9 95 475 945 1420 2365 3945 95 505 1010 1510 2520 4200
800 426.6 80 390 780 1175 1955 3260 80 410 825 1235 2060 3430
850 454.4 65 270 535 805 1340 2230 65 270 535 805 1340 2230
900 482.2 50 170 345 515 860 1430 50 170 345 515 860 1430
950 510.0 35 105 205 310 515 860 35 105 205 310 515 860
1000 537.8 20 50 105 155 260 430 20 50 105 155 260 430

Temp Temp. ASTM A351 Gr. CF8 (Standard Class) ASTM A351 Gr. CF8M (Standard Class)
in 0F in 0C
#150 #300 #600 #900 #1500 #2500 #150 #300 #600 #900 #1500 #2500
-28.9 to 37.7
-20 to 100 275 720 1440 2160 3600 6000 275 720 1440 2160 3600 6000
200 93.3 230 600 1200 1800 3000 5000 235 620 1240 1860 3095 5160
300 148.9 205 540 1080 1620 2700 4500 215 560 1120 1680 2795 4660
400 204.4 180 495 995 1490 2485 4140 195 515 1025 1540 2570 4280
500 260.0 170 465 930 1395 2330 3880 170 480 955 1435 2390 3980
600 315.5 140 435 875 1310 2185 3640 140 450 900 1355 2255 3760
650 343.3 125 430 860 1290 2150 3580 125 445 890 1330 2220 3700
700 371.7 110 425 850 1275 2125 3540 110 430 870 1305 2170 3620
750 398.9 95 415 830 1245 2075 3460 95 425 855 1280 2135 3560
800 426.6 80 405 805 1210 2015 3360 80 420 845 1265 2110 3520
850 454.4 65 395 790 1190 1980 3300 65 420 835 1255 2090 3480
900 482.2 50 390 780 1165 1945 3240 50 415 830 1245 2075 3460
950 510.0
35 380 765 1145 1910 3180 35 385 775 1160 1930 3220
1000 537.8 20 320 640 965 1605 2675 20 350 700 1050 1750 2915
1050 565.5 *20 - 615 925 1545 2570 *20 345 685 1030 1720 2865
1100 593.3 *20 255 515 770 1285 2145 *20 305 610 915 1525 2545
1150 621.1 *20 200 400 595 995 1655 *20 235 475 710 1185 1970
1200 648.9 *20 155 310 465 770 1285 *20 185 370 555 925 1545
1250 676.7 *20 115 225 340 565 945 *20 145 295 440 735 1230
1300 704.4 *20 85 170 255 430 715 *20 115 235 350 585 970
1350 732.2 *20 60 125 185 310 515 *20 95 190 290 480 800
1400 780.0 *20 50 95 145 240 400 *20 75 150 225 380 630
26 1450
1500

787.8
815.6
*15
*10
35
25
70
55
105
80
170
135
285
230
*20
*20
60
40
115
85
175
125
290
205
485
345
Pressure-Temperature Ratings - ASME B16.34, 1996
Temp Temp. ASTM A217 Gr. C12 (Standard Class)
in 0F in 0C
#150 #300 #600 #900 #1500 #2500
-28.9 to 37.7
-20 to 100 290 750 1500 2250 3750 6250
200 93.3 260 750 1500 2250 3750 6250
300 148.9 230 730 1455 2185 3640 6070
400 204.4 200 705 1410 2115 3530 5880
500 260.0 170 665 1330 1995 3325 5540

600 315.5 140 605 1210 1815 3025 5040
650 343.3 125 590 1175 1765 2940 4905
700 371.7 110 570 1135 1705 2840 4730
750 398.9 95 530 1065 1595 2660 4430
800 426.6 80 510 1015 1525 2540 4230

850 454.4 65 485 975 1460 2435 4060
900 482.2 50 450 900 1350 2245 3745
950 510.0 35 375 755 1130 1885 3145
1000 537.8 20 255 505 760 1270 2115
1050 565.5 *20 170 345 515 855 1430
1100 593.3 *20 115 225 340 565 945
1150 621.1 *20 75 150 225 375 630
1200 648.9 *20 50 105 155 255 430
* For weld-end valves only. Flanged-end ratings terminate at 10000F.

Temp Temp. ASTM A216 Gr. WCB** (Special Class) ASTM A217 Gr. WC6 (Special Class)
in 0F in 0C
** Not recommended for prolonged use above 8000F (4250C).

#150 #300 #600 #900 #1500 #2500 #150 #300 #600 #900 #1500 #2500
-28.9 to 37.7
-20 to 100 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250
200 93.3 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250
300 148.9 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250
400 204.4 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250
500 260.0 290 750 1500 2250 3750 6250 290 750 1500 2250 3750 6250
600 315.5 275 715 1425 2140 3565 5940 290 750 1500 2250 3750 6250
650 343.3 270 700 1400 2100 3495 5825 290 750 1500 2250 3750 6250
700 371.7 265 695 1390 2080 3470 5780 280 735 1465 2200 3665 6110
750 398.9 240 630 1260 1890 3150 5250 280 730 1460 2185 3645 6070
800 426.6 200 515 1030 1545 2570 4285 275 720 1440 2160 3600 6000
850 454.4 130 335 670 1005 1670 2785 260 680 1355 2030 3385 5645
900 482.2 85 215 430 645 1070 1785 225 585 1175 1760 2935 4895
950 510.0 50 130 260 385 645 1070 155 400 795 1195 1995 3320
1000 537.8 25 65 130 195 320 535 105 270 540 810 1350 2250
1050 565.5 - - - - - - 70 180 360 540 900 1500
1100 593.3 - - - - - - 45 120 240 360 600 1000
1150 621.1 - - - - - - 30 75 155 230 385 645
1200 648.9 - - - - - - 20 45 95 140 235 395

Temp Temp. ASTM A217 Gr. WC9 (Special Class) ASTM A352 Gr. LCB@ (Special Class)
in 0F in 0C
-28.9 to 37.7 #150 #300 #600 #900 #1500 #2500 #150 #300 #600 #900 #1500 #2500
93.3
-20 to 100
148.9 290 750 1500 2250 3750 6250 265 695 1390 2085 3470 5785
200 204.4 290 750 1500 2250 3750 6250 265 695 1390 2085 3470 5785
300 260.0 285 740 1485 2225 3705 6180 265 695 1390 2085 3470 5785
400 315.5 280 725 1450 2175 3620 6035 265 695 1390 2085 3470 5785
500 343.3 275 720 1440 2160 3600 6000 265 695 1390 2085 3470 5785
600 371.7 275 720 1440 2160 3600 6000 265 695 1390 2085 3470 5780
650 398.9 275 715 1430 2145 3580 5965 260 680 1360 2040 3400 5670
700 426.6 275 710 1425 2135 3555 5930 255 665 1185 1775 2960 4930
750 454.4 265 690 1380 2070 3450 5750 190 490 980 1465 2445 4070
@ Not to be used over 6500F.
800 482.2 260 675 1345 2020 3365 5605 130 335 670 1005 1670 2785
850 510.0 245 645 1285 1930 3215 5355 85 215 430 645 1070 1785
900 537.8 230 600 1200 1800 3000 5000 50 130 260 385 645 1070
950 565.5 180 470 945 1415 2355 3930 25 65 130 195 320 535
1000 593.3 125 325 650 975 1630 2715 - - - - - -
1050 621.1 85 220 435 655 1095 1820 - - - - - -
1100 648.9 55 135 275 410 685 1145 - - - - - -
1150 35 85 170 255 430 715 - - - - - -
1200 25 50 105 155 255 430 - - - - - -
27
End Flange Dimensions - ASME 16.5, 1996
E
ASME Class 150 Raised Face (in mm) ASME Class 300 Raised Face (in mm) C
Valve B
Bolt Bolt
A
Size A Ø B Ø C Ø D*
E Ø
A Ø B Ø C Ø D* E Ø
No. Dia No. Dia Flange - Raised Face
50 (2”) 152 120 92 19.1 (15.9) 19 4 5
/8” 165 127 92 22.3 19 8 5
/8”
65 (21/2”) 178 139 105 22.3 (17.5) 19 4 5
/8” 190 149 105 25.4 22 8 3
/4” c
p
80 (3”) 190 152 127 23.9 (19.1) 19 4 5
/8” 210 168 127 28.6 22 8 3
/4” E
100 (4”) 229 190 157 23.9 19 8 5
/8” 254 200 157 31.8 22 8 3
/4”
125 (5”) 254 216 186 23.9 22 8 3
/4” 279 235 186 35.0 22 8 3
/4” D
150 (6”) 279 241 216 25.4 22 8 3
/4” 318 270 216 36.6 22 12 3
/4”
200 (8”) 343 298 270 28.6 22 8 3
/4” 381 330 270 41.3 25 12 7
/8” See Detail X
250 (10”) 406 362 324 30.2 25 12 7
/8” 444 387 324 47.7 29 16 1”
300 (12”) 483 432 381 31.8 25 12 7
/8” 521 451 381 50.8 32 16 11/8”
350 (14”) 533 476 413 35.0 29 12 1” 584 514 413 54.0 32 20 11/8” 230
R
400 (16”) 597 539 470 36.6 29 16 1” 648 571 470 57.2 35 20 11/4”
450 (18”) 635 578 533 39.7 32 16 11/8” 711 628 533 60.4 35 24 11/4” E
500 (20”) 698 635 584 42.9 32 20 11/8” 775 686 584 63.5 35 24 11/4”
600 (24”) 813 749 692 47.7 35 20 11/4” 914 813 692 69.9 41 24 11/2”
* Inclusive of raised face 1.6mm (0.06”) each. Dimensions within brackets are for integral flanges
Flange - Ring Type
Large-sized End Flange Dimensions Large-sized End Flange Dimensions

as per ASME
t 16.47, 1996 Series A (MSS SP 44) as per ASME
olt 16.47, 1996 Series B (API 605)
Valve Bolt Bolt
ASME
Valve
ASME

Size
Size
Class
Class
A Ø B Ø C Ø D* EØ A Ø B Ø C Ø D* EØ
Size No. Dia Size No. Dia
700 (28”) 927 864 800 71 35 28 13/8” 700 (28”) 837 795 762 48 22 40 3
/4”
Cl. 150 750 (30”) 984 914 857 75 35 28 13/8” Cl. 150 750 (30”) 887 846 813 51 22 44 3/4”
850 (34”) 1111 1029 965 83 41 32 11/2” 850 (34”) 1005 957 921 57 25 40 7/8”
900 (36”) 1168 1086 1022 90 41 32 11/2” 900 (36”) 1057 1010 972 59 25 44 7
/8”
1050 (42”) 1346 1257 1194 97 41 36 11/2” 1050 (42”) 1226 1171 1130 68 28 48 1”
1200 (48”) 1511 1422 1359 108 41 44 11/2” 1200 (48”) 1392 1335 1289 75 28 44 11/8”
Cl. 300 750 (30”) 1092 997 857 95 48 28 13/4” Cl. 300 750 (30”) 991 921 845 94 41 36 13/8”
* Inclusive of raised face 1.6mm (0.06”) each. * Inclusive of raised face 1.6mm (0.06”) each.
ASME Class 600 Raised Face (in mm) ASME Class 600 Ring Type (in mm)
Valve Valve
Bolt
Size A Ø B Ø C Ø D
E Ø Size A Ø B Ø C Ø D
Grv. No. Pitch Depth Width
Bottom
No. Dia Ø - P E F Rad. R

50 (2”) 165 127 92 25.4 19 8 5
/8” 50 (2”) 165 127 108 25.4 R23 83 8.0 12.0 0.76
65 (21/2”) 190 149 105 28.6 22 8 3
/4” 65 (21/2”) 190 149 127 28.6 R26 100 8.0 12.0 0.76
80 (3”) 210 168 127 31.8 22 8 3
/4” 80 (3”) 210 168 146 31.8 R31 124 8.0 12.0 0.76
100 (4”) 273 216 157 38.1 25 8 7
/8” 100 (4”) 273 216 171 38.1 R37 150 8.4 8.7 0.76
125 (5”) 330 266 186 44.5 29 8
1” 125 (5”) 330 266 209 44.5 R41 181 8.0 12.0 0.76
150 (6”) 356 292 216 47.7 29 12
1” 150 (6”) 356 292 241 47.7 R45 211 8.0 12.0 0.76
200 (8”) 419 349 270 55.6 32 12 1 /8”
1
200 (8”) 419 349 302 55.6 R49 270 8.0 12.0 0.76
250 (10”) 508 432 324 63.5 35 16 11/4” 250 (10”) 508 432 356 63.5 R53 324 8.0 12.0 0.76
300 (12”) 559 489 381 66.7 35 20 11/4” 300 (12”) 559 489 413 66.7 R57 381 8.0 12.0 0.76
350 (14”) 603 527 413 69.9 38 20 13/8” 350 (14”) 603 527 457 69.9 R61 419 8.0 12.0 0.76
400 (16”) 686 603 470 76.2 41 20 11/2” 400(16”) 686 603 508 76.2 R65 470 8.0 12.0 0.76
450 (18”) 743 654 533 82.6 45 20 15/8” 450 (18”) 743 654 575 82.6 R69 533 8.0 12.0 0.76
500 (20”) 813 724 584 88.9 45 24 15/8” 500 (20”) 813 724 635 88.9 R73 584 9.5 13.5 1.52
600 (24”) 940 838 692 102.0 51 24 17/8” 600 (24”) 940 838 749 101.6 R77 692 11.1 16.6 1.52
Height of raised face is 6.4 mm (0.25”) each. Height of raised face is 6.4 mm (0.25”) each. Grv. - Groove
Valve Valve
Bolt
Grv. No. Pitch Depth Width Bottom
No. Dia Ø - P E F Rad. R
50 (2”) 216 165 92 38.1 25.4 8 7

/8” 50 (2”) 216 185 124 38.1 R24 95 8.0 12.0 0.76
65 (21/2”) 244 191 105 41.1 28.4 8
1” 65 (21/2”) 244 191 137 41.1 R27 108 8.0 12.0 0.76
80 (3”) 241 191 127 38.1 25.4 8 7
/8” 80 (3”) 241 191 146 38.1 R31 124 8.0 12.0 0.76
100 (4”) 292 235 157 44.5 31.8 8 1 /8”
1
100 (4”) 292 235 171 44.5 R37 149 8.0 12.0 0.76
125 (5”) 349 279 186 50.8 35.1 8 11/4” 125 (5”) 349 279 209 50.8 R41 181 8.0 12.0 0.76
150 (6”) 381 318 216 55.6 31.8 12 11/8” 150 (6”) 381 318 241 55.8 R45 211 8.0 12.0 0.76
200 (8”) 470 394 270 63.5 38.1 12 13/8” 200 (8”) 470 394 308 63.5 R49 270 8.0 12.0 0.76
250 (10”) 546 470 324 69.9 38.1 16 13/8” 250 (10”) 546 470 362 69.9 R53 324 8.0 12.0 0.76
300 (12”) 610 533 381 79.2 38.1 20 13/8” 300 (12”) 610 533 419 79.2 R57 381 8.0 12.0 0.76
Valve Valve
Bolt Pitch Depth Width Bottom
Grv. No.
Ø - P E F Rad. R
No. Dia
50 (2”) 216 165 92 38.1 25.4 8 7
/8” 50 (2”) 216 185 124 38.1 R24 95 8.0 12.0 0.76
65 (21/2”) 244 191 105 41.1 28.4 8
1” 65 (21/2”) 244 191 137 41.1 R27 108 8.0 12.0 0.76
80 (3”) 267 203 127 47.8 31.8 8 1 1
/8” 80 (3”) 241 191 146 38.1 R31 124 8.0 12.0 0.76
100 (4”) 311 241 157 53.8 35.1 8 1 1
/4” 100 (4”) 292 235 171 44.5 R37 149 8.0 12.0 0.76
125 (5”) 375 292 186 73.2 41.1 8 1 /2”
1
125 (5”) 349 279 209 50.8 R41 181 8.0 12.0 0.76
150 (6”) 394 318 216 82.6 38.1 12 1 /8”
3
150 (6”) 381 318 241 55.8 R45 211 8.0 12.0 0.76
200 (8”) 483 394 270 91.9 44.5 12 15/8” 200 (8”) 470 394 308 63.5 R49 270 8.0 12.0 0.76
250 (10”) 584 483 324 108.0 50.8 12 17/8” 250 (10”) 546 470 362 69.9 R53 324 8.0 12.0 0.76
300 (12”) 673 572 381 124.0 53.8 16 2” 300 (12”) 610 533 419 79.2 R57 381 8.0 12.0 0.76
28
Butt-weld End Details & Dimensions - ASME B16.25, 1997
Welding end detail for joint without backing ring
Intended for use on 22mm (0.88”) and Intended for use on wall thickness
thinner nominal wall thickness. greater than 22mm (0.88”).
Note : Internal surface may be reformed or machined for dimensions B at root face. Contour
within the envelope is manufacturer’s option, unless otherwise specifically ordered for.
Nominal A B
Pipe Size STD XS 30 40 60 80 100 120 140 160 XXS

65 (21/2”) 75 - - - 63 - 59 - - - 54 45
80 (3”) 91 - - - 78 - 74 - - - 67 58
100 (4”) 117 - - - 102 - 97 - 92 - 87 80
125 (5”) 144 - - - 128 - 122 - 116 - 110 103
150 (6”) 172 - - - 154 - 148 - 140 - 132 124
200 (8”) 223 - - - 203 198 194 189 183 178 173 175
250 (10”) 278 - - - 255 247 242 237 230 222 216 -
300 (12”) 329 305 298 - 303 295 289 281 273 267 257 -
350 (14”) 362 337 330 - 333 325 318 308 300 292 284 -
400 (16”) 413 387 - - 381 373 364 354 344 333 325 -
450 (18”) 464 438 432 - 429 419 410 398 387 378 367 -
500 (20”) 516 489 483 - 478 467 456 443 432 419 408 -
600 (24”) 619 591 584 581 575 560 548 532 518 505 491 -
Cast Steel - Material Characteristics

ASTM Designation
Element Carbon Steel Alloy Steel Stainless Steel
A216 Gr. WCB A352 Gr. LCC A217 Gr. WC6 A217 Gr. WC9 A217 Gr. C5 A351 Gr. CF8 A351 Gr. CF8M
Carbon $0.30 0.25 0.05 - 0.20 0.05 - 0.18 0.20 0.08 0.08
Manganese 1.00 1.20 0.50 - 0.80 0.50 - 0.70 0.40 - 0.70 1.50 1.50
Phosphorus 0.04 0.04 0.04 0.04 0.04 0.04 0.04
Sulphur 0.045 0.045 0.045 0.045 0.05 0.04 0.04
Silicon 0.60 0.60 0.60 0.60 0.75 2.00 2.00
Copper *0.30 0.30 *0.30 *0.50 *0.50 - -
Nickel *0.50 *0.50 *0.50 *0.50 *0.50 6.00 - 11.00 9.00 - 12.00
Chromium *0.50 *0.50 1.00 - 1.50 2.00 - 2.75 4.00 - 6.50 18.00 - 21.00 18.00 - 21.00
Molybdenum *0.20 *0.20 0.45 - 0.65 0.90 - 1.20 0.45 - 0.65 0.50 2.00 - 3.00
Vanadium *0.30 *0.30 *0.30 - - - -
Tungsten - - *0.10 *0.30 *0.10 - -
* Total content of thee residual materials shall not exceed1%. $ AIL material standard is 0.25 max.
Values indicated are all maximum, except when a range is specified.
Common Items - Material Characteristics

Material
Element
ASTM A194 ASTM A320 ASTM A194 ASTM A194 Hardfacing ASTM A182 ASTM A276
Gr. B7 Gr. L7 Gr. 2H Gr. 7 Stellite #6 Gr. F6a Type 316
Carbon 0.37 - 0.49 0.38 - 0.48 0.40 min 0.37 - 0.49 0.90 - 1.40 0.150 0.150
Manganese 0.65 - 1.10 0.75 - 1.00 1.00 0.65 - 1.10 1.00 1.000 2.000
Phosphorus 0.35 0.035 0.04 0.04 - 0.040 0.045
Sulphur 0.04 0.04 0.05 0.04 - 0.030 0.030
Silicon 0.15 - 0.35 0.15 - 0.35 0.40 0.15 - 0.35 2.00 1.000 1.000
Chromium 0.75 - 1.20 0.80 - 1.10 - 0.75 - 1.20 26.0 - 32.0 11.5 - 13.5 16.0 - 18.0
Molybdenum 0.15 - 0.25 0.15 - 0.25 - 0.15 - 0.25 1.00 - 2.0 - 3.0
Nickel - - - - 3.00 0.500 10.0 - 14.0
Cobalt - - - - balance - -
Tungsten - - - - 3.0 - 6.0 - -
Iron - - - - 3.00 - -
Nitrogen - - - - - - -
29
AIL Valve Accessories
AIL Valve Accessories
Gear operators
chain wheels
AIL gate and globe valves are supplied with fully-enclosed bevel gear operators as
Chain wheels are used for the valves located too far
a standard for sizes and class ratings as shown in the table below. Gear operators
above the floor for convenient hand-wheel operation.
are available as an option in other sizes too.
Chain wheels are available for all types of AIL Cast
Valve ASME API 600 ASME B16.34 Steel Valves and can be substituted in place of or used
along with the existing hand-wheel. AIL chain wheels
Type Class Standard Optional Standard Optional
are equipped with guards or guides, not only to keep
150 24” & above 14” - 20” - - the chain from slipping off the wheel but also to hold
300 20” & above 14” - 18” - - the chain in close contact with a large portion of the
Gate
600 16” & above 8” -14” - - circumference of the hand-wheel or the gear wheel.
900 8” & above - 10” & above 6” & 8”
1500 6” & above - 10” & above 6” & 8”
2500 - - 8” & above 6”
150 10” & above - - -
Globe
300 10” & above - - -

600 6” & above - - -
lantern ring
900 - - - -
As mentioned earlier in page 7, a lantern ring is used
1500 - - - -
to provide further integrity to the gland packing area in
gate and globe valves, to prevent escape of service fluid
to the atmosphere. This finds application in stringent
Electrical Actuators
environmental conditions or in the case of potentially
Electrical Actuators may be used harmful service fluids.
with AIL valves in all sizes and
class ratings. The actuators can be
operated in practically any position The lantern ring is provided between two sets of packing
or location, and have a provision for rings, with a leak-off plug that gives the option of
manual operation. The actuators removal of leakage, if any, from the lower packing rings.
come in weatherproof enclosure as Alternatively, a sealing fluid can be introduced through
a standard, and in explosion-proof the plug to prevent incidental leakage through the lower
and such other special enclosures packing rings.
too. For correct selection of
actuator, please specify details Lantern rings serve a useful purpose. But, since they
of line pressure, differential are a possible source of shaft scoring, it is advisable to
pressure when closed, power restrict their usage to essential applications.
supply requirements and actuator
accessories.
bypass arrangement position indicators

A bypass arrangement serves two purposes - first, in steam services, to warm up Valves can be provided with position indicators as
the line before opening the main valve, and secondly, in steam and other lines, to a visible means to indicate the ‘open’ and ‘closed’
balance the pressure on both sides of the main valve wedge or disc to bring down positions. Typically, for gate valves, the indicator is in the
the valve opening torque. form of a pointer travelling along a fixed scale.
As an option, almost all AIL valves can be furnished with bypass arrangement.
The bypass consists of a single Outside Screw & Yoke globe valve with a pressure
/ temperature rating and corrosion resistance equal to or exceeding that of the
main valve.
Size Chart
Main valve 2”to 4” 5”to 8” 10” or higher
Bypass valve 1
/2” 3
/4” 1”
locking devices
The bypass valve is attached to the side of the main valve with the stems of both Locking devices are used to secure a hand-wheel in
the valves in parallel and pointing upward. a fixed position, to prevent accidental or unauthorized
Where service conditions warrant larger-than-standard bypasses, it is recommended operation of a valve. The locking arrangement typically
that the installation of the bypasses be around the main valve. allows the use of chain and padlock to secure the
valve.
30
International Clientele
Global recognition
AIL Cast Steel Valves have been supplied over the years, to the following end-users and
EPC Contractors :
• ADNOC • PDVSA • AMEC

• ARCO • PETROCANADA • BECHTEL
• BASF • PETRONAS • CHIYODA
• CHEVRONTEXACO • PNOC, PHILIPPINES • CMI
• CITGO • QATAR PETROLEUM • CONTRINA
• CSPC • REPSOL • FLUOR
• DSM • SAPREF • FOSTER WHEELER
• ENGEN • SASOL • JACOBS
• ENOC • SAUDI ARAMCO • JGC
• EQUILLON • SEPCO • KELLOG, BROWN & ROOT
• EXXONMOBIL • SHELL • KRUPP UHDE
• FORMOSA PLASTICS • STAR • KVAERNER
• GASCO • SUNOCO • LINDE
• KNPC • SYNCRUDE • PARSONS
• KOC • TOTAL • PETROFAC
• MOTIVA • UNION CARBIDE • SNAMPROGETTI
• NOVACOR • UNOCAL • SNC LAVALIN
• PDO • ABB • TECHNIP
• PERTAMINA
31
Kancheepuram Plant
Maraimalai Nagar Plant
AUDCO INDIA LIMITED

Manufacturing Plants
Chennai
Mount-Poonamallee Road, Manapakkam, Post Bag 976, Chennai 600 089, INDIA.
Kancheepuram
Enathur, Kancheepuram 631 552, INDIA.
Maraimalai Nagar
B8, MMDA Industrial Area, Maraimalai Nagar 603 209, INDIA.
Marketed by
larsen & toubro limited
Valve Business Unit
#10, Club House Road, Chennai 600 002, INDIA.
Tel. : +91 (44) 28462000. Fax : +91 (44) 28462103, 28462145.
Website : www.lntvalves.com
PB No. : C2024-1/03.04
As we continuously endeavour to improve our products, the data given herein are subject to change without notice.
Bonnet Gaskets (rev dated 25th May 2009)
Valve Type ASME Class Typical Optional
Sizes up to 20": Corrugated SS316 with PTFE filler
Sizes up to 20": Corrugated SS316 with
Graphite filler
Sizes up to 20": Soft Steel + Graphite filler

150
Sizes 20" and above: Tanged SS316 insert

graphite reinforced
Gate 300 Spirally wound SS316 with Graphite filler Spirally wound SS316 with PTFE filler
Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
600 Sizes up to 8": Spirally wound SS316 with Graphite filler
Sizes up to 8": Spirally wound SS316 with PTFE filler
900 Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
150 Spirally wound SS316 with Graphite filler Spirally wound SS316 with PTFE filler
Globe 600 Sizes up to 8": Spirally wound SS316 with Graphite filler
Check 600 Sizes up to 8": Spirally wound SS316 with Graphite filler
Note:
1. For higher grade material such as high grade stainless steels and nickel alloys, gasket material can be given suited to the valve material of
construction. Contact AIL for correct gasket material.
2. For cryogenic valves in Class 600, irrespective of size only spirally wound gasket is offered.
ORDERING INFORMATION
Familiarity with our catalogue numbering is not necessary when specifying or ordering our valves. A full description of
the valve provided by you is translated into a catalogue number as per the system shown below
SIZE SERIES BODY & BALL SEAT ENDS OPTIONS

(in mm) COMBINATIONS
8 A44 Body & Connector Ball / Stem T PTFE AT - Screwed NPT No code - Lever
AF44 P Polyfill operated
10 AF51 46 WCB/A105 SS316 BT - Screwed BSPT
R R-PTFE* El. ACT - Electrical
15 AF52 43 WCB/A105 SS304 KT - Screwed Parallel
AF55 X PEEK Actuator
20 47 WCB/A105 Monel CT - Socket weld
AF56 D Acetal
25 Pn. ACT- Pneumatic
4D WCB/A105 Hastelloy C G Graphite FL150 - Flanged Class 150 RF
32 AB44 Actuator
AFB44 4Q WCB/A105 410/CA15 impregnated FL300 - Flanged Class 300 RF
50 F15 SS316 GO - Gear
65 F30 4U WCB/A105 WCB (ENPctd) operated
80 66 SS316 SS316 XS - Extension
5HP44
100 AW44 67 SS316 Monel spindle
125 C44 6D SS316 Hastelloy C XN - Extension
150 AT13 nipple
36 SS304 SS316
AIL
200 AT14
LO - Lock open
AD13 33 SS304 SS304
250 LC - Lock
AD14 56 LCB SS316
300 closed
350 LL SS316L SS316L
BALL
TF15 GA - Gas over
400 RR SS304L SS304L
TF30 oil Actuator
450 TR15 AA Alloy 20 Alloy 20
GT - Gas type
500 TR30 Actuator
* R-PTFE - 15% Glass-filled PTFE

For any other special requirement, add SPL to the catalogue number and provide details.
VALVES
The default ends for AF51, AF55 and F15 are FL150 and for AF52, AF56 and F30 are FL300.
Examples : A44-46-T-BT
AF51-66-T-FL150
5HP44-46-D-AT
REGULAR BORE
TF30-JJQS-FL601-GO
FULL BORE
TRUNNION MOUNTED
AUDCO INDIA LIMITED

Manufacturing Plant
Enathur, Kancheepuram 631 552, INDIA. BS 5351
Tel : (04112) 64323. Fax : (04112) 64392.
Administrative Office BS 5159
API 6D
Tel : (044) 2492323. Fax : (044) 2495055.
Website : www.ailvalves.com
Marketed by
LARSEN & TOUBRO LIMITED
Valves Marketing Section
Post Bag 5247, Chennai 600 002, INDIA. Tel : (044) 8460141. Fax : (044) 8460728.
P.O. Box 619, Kolkata 700 071, INDIA. Tel : (033) 2822301/02/03/04/05. Fax : (033) 2827587.
P.O. Box 8119, Mumbai 400 051, INDIA. Tel : (022) 6541300. Fax : (022) 6541344.
P.O. Box 6223, New Delhi 110 015, INDIA. Tel : (011) 5931302. Fax : (011) 5438624.
PB No. : C-1097-0/07.01
As we continuously endeavour to improve our products, the data given herein are subject to change without notice. AUDCO INDIA LIMITED
20 1
Introduction
Materials of construction
The AIL Ball Valve has established itself as the industry standard
AUDCO INDIA LIMITED (AIL) is a leading for quality, integrity, reliability and long service. The valves are
manufacturer of Ball Valves, with a strong manufactured to the latest international designs, using advanced
manufacturing techniques and stringent quality control checks.
presence in India and overseas.
BODY AND BODY CONNECTOR AIL Ball Valves can be supplied in a highly
FEATURED IN THIS CATALOGUE ...
AIL has three manufacturing facilities. The AIL BALL VALVES - ADVANTAGES Material Specification versatile range of body, seat and trim
• Salient features combinations to suit almost all types of services.
main plant is located in Manapakkam, Carbon Steel ASTM A105
FLOATING BALL VALVES
Chennai. The two other plants are at MM Carbon Steel ASTM A216 Gr. WCB Details of cer tain common materials of
Reduced Bore
• Three-piece Stainless Steel ASTM A351 Gr. CF8M construction are furnished here. For a more
Nagar, 40 kilometres south and at
• Single-piece / Two-piece Stainless Steel ASTM A351 Gr. CF8 exhaustive list of available materials and for
Kancheepuram, 70 kilometres west of the Full Bore guidance on body/ball/seat material
Stainless Steel ASTM A351 Gr. CF3M
main plant. The plants are equipped with • Three-piece
Stainless Steel ASTM A351 Gr. CF3 combinations, refer to Ordering Information on
• Single-piece / Two-piece
specialised production facilities with special Special Purpose Alloy 20 ASTM A351 Gr. CN7M rear cover.
purpose machines, automatic welding • Steam Service LCB ASTM A352 Gr. LCB
• Cryogenic Service
equipment, heat treatment furnaces and • High Pressure Service NOTE : Materials conforming to NACE standard, and
testing equipment for total control of all • Multiport Valves
for special services like Oxygen and Hydrogen can
• High Temperature Service
manufacturing operations. In-house TRIMS (CONSISTING OF BALL / STEM) be supplied.
TRUNNION MOUNTED BALL VALVES
metallurgical and NDE laboratories, and Reduced Bore Material Specification
• Two-piece
gauge calibration facilities with up to date Stainless Steel ASTM A351 Gr. CF8M / AISI 316
Full Bore
equipment provide support to ensure the • Two-piece Stainless Steel ASTM A351 Gr. CF8 / AISI 304
PNEUMATIC ACTUATORS FOR BALL VALVES Stainless Steel ASTM A351 Gr. CF3M / AISI 316L
quality of products manufactured.
• Double Acting Stainless Steel ASTM A351 Gr. CF3 / AISI 304L
• Spring Return 13% Chromium Steel ASTM A351 Gr. CA15 / AISI 410
AIL manufactures a wide variety of industrial TECHNICAL DATA Monel
• Pressure-Temperature Graphs
valves with ISO 9001 certified Quality Hastelloy C
• Flow Coefficients
• Materials of Construction Alloy 20 ASTM A351 Gr. CN7M
Management System in all three plants. AIL
FOR TMBV ONLY

ORDERING INFORMATION SG Iron ASTM A395 PTFE coated
is also licenced to use the API 6D monogram.
• Figure Numbering SG Iron ASTM A395 ENP coated
Carbon Steel ASTM A216 Gr. WCB PTFE coated
Carbon Steel ASTM A216 Gr. WCB ENP coated
Carbon Steel ASTM A351 Gr. CF8M PTFE coated
Carbon Steel ASTM A351 Gr. CF8M ENP coated
SEATS
Material Description
PTFE The most common seating material, suitable for almost all media, as it possesses excellent
corrosion resistance.
15% Glass-filled (reinforced) PTFE Stronger than PTFE seats and has higher temperature/pressure ratings
Polyfill Carbon, Glass and Graphite-filled PTFE - suited for steam and thermal resistance and has
FLOATING BALL TRUNNION-MOUNTED BALL good abrasion resistance. Good for high-cycle applications
AIL manufactures both floating and trunnion- For higher sizes and pressure ratings, and for special services that require PEEK PEEK (Poly Ether Ether Ketone) is a material that demonstrates outstanding pressure
mounted ball valves. The standard AIL Ball double-block and bleed features, trunnion-mounted ball valves are preferred
capabilities at elevated temperatures - has excellent chemical and abrasion resistance.
Valve is of a floating-ball design, where by industry. In this design, sealing takes place by allowing the seat to move
sealing takes place by allowing the ball under towards the ball along the flow axis. AIL manufactures a comprehensive range Metal Made of SS 316 and impregnated with Graphite for sizes of up to 50mm and hard-faced
pressure to move towards the downstream of trunnion-mounted ball valves, both in welded joint and in bolted body joint with Stellite for larger sizes.
seat to effect a tight seal. The floating ball construction. These valves come with metal seats for cross-country pipeline Acetal Resin Capable of handling extremely high pressures - not suited for Oxygen service
design is the universal choice for most applications and with soft seats for critical process applications.
process and utility applications.
THREE-PIECE DESIGN SINGLE-PIECE / TWO-PIECE DESIGN BODY SEALS

Ball Valves featuring this Single-piece ball valves are high
design are the most easily performance valves, which come with a one- Material Description
on-line maintainable in piece integrally flanged body, in sizes of up PTFE The most common body seal material, suitable for almost all media, as it possesses excellent
their class. By removing to 200mm reduced bore and 40mm full bore.
three body connector corrosion resistance.
This design offers the unique advantage of
bolts and loosening the eliminating the possibility of external leakage 15% Glass-filled (reinforced) PTFE Stronger than PTFE seats and has higher temperature/pressure ratings
fourth, the body can be to the atmosphere through bolted body joints. PEEK PEEK (Poly Ether Ether Ketone) is a material that demonstrates outstanding pressure
swung away using the These environment-friendly and high- capabilities at elevated temperatures - has excellent chemical and abrasion resistance.
fourth bolt as the fulcrum, integrity valves are preferred in critical
to carry out any installation or maintenance Graphite Used in fire-safe valves and in steam applications.
applications where the media is expensive,
operation on the valve. This feature reduces volatile or toxic, and where external leakage or wastage is unacceptable.
maintenance downtime to a bare minimum.
The two-piece design complements the single-piece design in sizes of 250mm
and above reduced bore, and 50mm and above full bore.
2 19
Specifications
Pressure-Temp. Graphs
A number of outstanding features in the AIL Ball Valve serves you with the ultimate user advantage. Here are a few of them.
ANTISTATIC FEATURE FIRE-SAFE FEATURE

Build-up of static electricity can AIL fire-safe design valves
occur as a result of constant feature a secondary metal-to-
rubbing of the ball against the metal seat which renders the
PTFE seats. This can be a valve fire-safe. An integral
potential fire hazard, especially metal lip in the body and the
while handling inflammable configuration of the soft seat
fluids. All AIL Ball Valves are are designed to prevent the
provided with built-in antistatic softening downstream seat from being forced into the port in
design features. In general, this the event of a fire. When the seat is totally sublimated in a fire,
is achieved through the ball moves and rests against the lip, forming a metal-to-
35% Carbon-filled PTFE stem seals and Graphite gland metal seat, thus ensuring leak-tightness. End connectors or
packings to provide electrical continuity between the body and inserts have spigoted ends to ensure concentricity and correct
the stem / ball, discharging any build-up of static charge. In alignment of the ball.
addition, spring-loaded plungers are provided between the stem
and the ball in single-piece and two-piece reduced bore (80mm
and above) and full bore (40mm and above) valves. Depending
on the choice of seals, the designs also provide for additional
spring-loaded plungers between the stem and the body for full VALVE OPERATION
mechanical antistatic capability. As a standard, AIL Ball Valves are
supplied with hand levers or gear
units, depending on the valve size.
The valves are also suitable for
automation using either electric or
MOULDED PTFE SEATS WITH SLOTS pneumatic actuators. The AIL
Series 90 Pneumatic Actuator is
PTFE seats are manufactured from
optimally designed for use with AIL Ball Valves, and is widely
moulded PTFE for a better grain structure
used to automate valves in diverse applications.
compared to other methods of manufacture.
Slots are provided in the seats to relieve
the pressure past the upstream seat and
prevent it from being forced against the ball.
These features help lower operating torques, permit higher
differential pressures and reduce wear, besides extending
WIDE VARIETY OF SEATS AND BODY SEALS
service life.
AIL Ball Valves are available with a wide variety of seat and
seal material combinations to suit specific needs of customers.
For details, refer to tables on inside rear cover page.
MIRROR-FINISHED SS BALLS
The stainless steel balls are manufactured to very close
sphericity tolerances and are mirror-finished. This results in
bubble-tight sealing and considerably reduced operating torque. CAVITY PRESSURE RELIEF
AIL’s range of two-piece full bore valves come with a built-in
cavity relief seat design. This feature prevents overpressure in
the ball cavity due to thermal expansion of the line fluid, and
finds use in applications involvingvolatile line fluids. In principle,
when cavity pressure builds up and reaches a certain
BLOW-OUT PROOF STEM magnitude, it causes the seat lip to move away from the ball
All AIL Ball Valves have a bottom-entry stem design which relieving the pressure. Once the pressure has relieved the seat
The information contained in this section is to be features stem insertion from inside the body. An integral shoulder lip returns until the pressure builds up again. In the case of
used only as a guide to the maximum temperature- on the stem sits against the shoulder in the body, giving it blow- single-piece and three-piece valves, and in two-piece regular
pressure combination that the seat material can out proof integrity. The higher the line pressure, the tighter the bore valves, cavity relief can be provided on request by
withstand. seal. This design offers incorporating an upstream relief hole in the ball. All trunnion
safety features superior to mounted ball valves have built-in cavity relief seat design. All
Other factors such as process medium, material of top-entry stem design where body gland valves have a hole connecting the ball port and the body cavity
construction of metal parts and design rating of the the line pressure works to shoulder packing to prevent build-up of trapped cavity pressure when the valve is
valve can also restrict overall valve performance. break the stem seating (see in open position.
illustration for typical three-
piece design).
Flow Coefficients (Kv values) LEAK TIGHT

STEM SEALING
ACTUATOR MOUNTING
FLANGE
The stem seal package stem stem All single-piece and two-piece
Vlv. Size 15 20 25 32 40 50 65 80 100 150 200 250 consists of one or two stem shoulder seal valves are supplied with an
seals and one or a series of integral actuator mounting flange
Reduced bore 7 10 28 39 71 104 208 303 623 882 1557 2569 gland packing rings, with drilled and tapped holes
depending on valve size. In smaller sizes of up to 50mm, a pair suitable for mounting pneumatic
Full bore 33 61 95 199 303 433 675 1002 1832 4366 8077 16003 of Belleville washers acts as a spring to compensate for wear actuators. The flange conforms
and thermal expansion. On larger valves, the deep stuffing box to ISO 5211 for full bore valves
Kv = flow coefficient in m3/hr with additional packing provides resilience. and to AIL’s manufacturing standard for reduced bore valves.
18 3
AIL Series A44/AF44
AIL Pneumatic Actuators

Reduced Bore Ball Valves Selection Guide
Use the charts below to select the appropriate model of actuator. The valve size (X-axis), the valve operating pressure
(Y-axis) and the actuator air supply pressure (80psi or 60psi indicated in the chart title) together determine the
Three-piece design actuator selection. For selection of actuators for TMBV or for 5HP44 valves, please contact AIL.
DOUBLE ACTING RANGE SPRING RETURN RANGE
A44 - Standard series AF44 - Fire-safe series Reduced Bore Valves 5.6kg/cm2 (80psi) Reduced Bore Valves 5.6kg/cm2 (80psi)
This 3-piece Ball Valve is the most easily on-line This 3-piece fire-safe design Ball Valve features a
maintainable in its class. By removing three body secondary metal seat which renders the valve fire-
connector bolts and loosening the fourth, the body safe. When the seat is totally sublimated in a fire, the
can be swung away using the fourth bolt as the ball moves and rests against the lip, forming a metal-
fulcrum, to carry out any installation or maintenance to-metal seat, thus ensuring leak-tightness.
operation on the valve, thus reducing downtime. This
valve can be offered in a wide variety of body and
seat combinations.
Full Bore Valves 5.6kg/cm2 (80psi)

Dimensional Details Reduced Bore Valves 4.2kg/cm2 (60psi)

Screwed/Socket-weld end (in mm, unless specified)
Approx.
Valve A C D E F G Weight Reduced Bore Valves 4.2kg/cm2 (60psi)
Size (kg)
1
8 65 122 14.6 / 14.2 45 9.7 / 4” 0.6
3
10 65 122 18.0 / 17.6 45 9.7 / 8” 0.6
1
15 67 122 22.2 / 21.8 45 9.7 / 2” 0.6
3
20 73 122 27.6 / 27.1 48 12.7 / 4” 0.8
25 95 149 34.3 / 33.8 59 12.7 1” 1.6

32 107 149 43.1 / 42.7 65 12.7 11/4” 2.5
40 116 181 49.2 / 48.7 75 12.7 11/2” 3.3
50 128 181 61.7 / 61.1 80 15.9 2” 4.1 Full Bore Valves 4.2kg/cm2 (60psi)
Dimensional Details
Flanged end (in mm, unless specified)
Valve Class 150 Class 300 Class 600 Approx. Weight (kg)
C D E
Size A F G A F G A F G Cl. 150 Cl. 300 Cl. 600
15 152 12.7 90 108 89 11.1 140 96 15 165 96 22 1.8 2.2 4.5

05SR50 20SR60 30SR80 70SR70 100SR70
20 152 19.1 98 117 99 12.2 153 118 17 191 118 24 2.3 3.2 6.3 05SR60 20SR70 50SR60 70SR80 100SR80
25 177 25.4 102 127 108 11.1 165 124 19 216 124 26 3.1 4.5 9.1 05SR80 20SR80 50SR70 90SR60 110SR60
10SR50 30SR50 50SR80 90SR70 110SR80

40 202 38.1 121 165 127 14.3 191 156 22 241 156 30 6.4 8.7 15.4
05DA 20DA 50DA 90DA 110DA 10SR80 30SR60 90SR80 120SR70
70SR50
50 202 50.8 126 178 154 15.9 216 165 23 292 165 33 9.0 10.8 21.6
10DA 30DA 70DA 100DA 20SR50 30SR70 70SR60 100SR60 120SR80
4 17
AIL Series A44/AF44

Pneumatic Actuators
Series 90 Double Acting and Spring Return types
AIL Pneumatic Actuators are among the widely used
actuators today and are in service in diverse industries such
as pharmaceutical, chemical, petrochemical, food and nuclear
power. Compactness, reliability, low maintenance needs and
ruggedness combine to make these actuators the best choice
for use with ball valves.
Spring Return (SR) type Actuator
Double Acting (DA) type Actuator
SERIES 90 ACTUATOR
The AIL Series 90 Actuator optimised for use with AIL ball
valves for safe remote plant automation. Offered in two options
- Double Acting (DA) and Spring Return (SR) - this actuator
incorporates a rack-and-pinnion mechanism to ensure positive
engagement and a constant torque output throughout the
entire cycle.
Material Specifications Features Material

Housing : Precision-extruded or cast, to offer a Specification A44 AF44
Description Material lightweight, compact body with sound pressure
Sl. No. Part Carbon Steel Stainless Steel Carbon Steel Stainless Steel
Housing/Piston and End Cap Aluminium Alloy porting. Anodised to provide resistance to wear and
corrosion. 1 Body & ASTM A105 or
Pinnion Steel ASTM A351 Gr. CF8M ASTM A105 ASTM A351 Gr. CF8M
Piston : Rugged one-piece piston with integral rack Body Connector ASTM A216 Gr. WCB
Seals Nitrile Elastomer to ensure positive engagement with the pinnion.
Anodised to provide resistance to wear and 2 Ball ASTM A351 Gr. CF 8M ASTM A351 Gr. CF 8M
Retention Spring Wire Stainless Steel
corrosion. 3 Seat PTFE PTFE
Pinnion Bush Nylon or filled PTFE
Pinnion : Surface-tested with low-friction coating for 4 Stem AISI 316 AISI 316
Springs Spring Steel smooth operation.
5 Body Seal PTFE Graphite
End Cover : Powder-coated for resistance to
corrosion, with a single SS spring wire for positive 6 Gland Packing 35% Carbon-filled PTFE Graphite
clamping. 7 Stem Seal 35% Carbon-filled PTFE 35% Carbon-filled PTFE
Pinnion Bush : Self-lubricated for low friction and
Catalogue No. A44-46-T-BT* A44-66-T-BT* AF44-46-T-BT* AF44-66-T-BT*
smooth operation.
* AT (Screwed NPT) / BT (Screwed BSPT) / CT (Socket-weld) or FL150 / FL300 / FL600
For other materials of construction, refer to tables on inside rear cover page.
Technical Specifications Ordering Information
Mounting standard ISO 5211 Valve Details : Break-open and closing torques, Specifications Pressure Testing
Pinnion top NAMUR stem top and mounting flange details. Max. cold working pressure 69kg/cm2 for screwed/socket- Test pressures
Service conditions : Line fluid, temperature, weld end valves with PTFE seat Ends kg/cm2 (psi)
Media Filtered and 103kg/cm2 for screwed/socket-
lubricated dry air differential pressure and frequency of operation. Shell Screwed/Socket weld (air) 5.6 (80)
weld end valves with polyfill Flanged 150 (hydrostatic) 31.5 (450)
or inert gas Actuator data : Double Acting or Spring Return ;
seat Flanged 300 (hydrostatic) 79.0 (1125)
operating media, operating pressure, media
Temperature range -100C to +800C As per flange rating for flanged
temperature (max) and operating time required. Flanged 600 (hydrostatic) 154.0 (2225)
Operating pressure range Double Acting valves
Solenoid Valve : Type, size, material, power supply ; Seat All valves (air) 5.6 (80)
2.1kg/cm2 to 8.4kg/cm2 Valve design BS 5159 for A44 Series
enclosure (weather-proof / flame-proof) with relevant
(30psi to 120psi) BS 5351 for AF44 Series
standards.
Spring Return Fire Test (for AF44) API 607 4th edition
Limit Switch : Nos., Switch type (1NO+1NC or NOTE Pressure testing as per BS 6755 available on
2.1kg/cm2 to 7.0kg/cm2 Testing API 598 for flanged valves
2NO+2NC), power supply (DC/AC), electrical rating special request.
(30psi to 100psi) (VA or watts), enclosure (weather-proof / flame-proof) Face-to-face dimensions ASME B16.10 for flanged Shell hydrostatic test can be done for screwed
Rotation Open - counterclockwise with relevant standards. valves and AIL Standard for and socket-weld end valves on special request.
Close - clockwise Other accessories : Manual override, quick exhaust screwed/socket-weld end Shell hydrostatic test can be done as per Class
valve, accummulator, air filter regulator etc. valves 800 rating for both versions on special request.
16 5
AIL Series AF51/AF52/AF55/AF56
AIL Trunnion Mounted Ball Valves

Seat Details
Reduced Bore Ball Valves BENEFITS
• Proven Double Block and Bleed feature
Argus Trunnion Mounted Ball Valves are
Single-piece and two-piece design designed for upstream sealing, so that the double
block and bleed feature is automatically built in.
The feature enables on-line affirmation of proper
seat sealing.
AF51, AF52 - Fire-safe series AF55, AF56 - Fire-safe series
• Enhanced stem seal life, low wear on seats
These single-piece Ball Valves are high performance These 2-piece design fire-safe design Ball Valves
The reaction generated by the line fluid load on
valves which come with a one-piece integrally flanged complement the single-piece design in 250mm size. the ball is absorbed by the trunnion bearings and
body, in sizes of up to 200mm. This design offers the directly transmitted to the valve body. The valve
unique advantage of eliminating the possibility of stem is hence free from any bending load which
external leakage to the atmosphere through bolted leads to reduced stem friction torques and
body joints. These environment-friendly and high- enhanced stem seal life.
integrity valves are preferred in critical applications The seat rings are allowed to move in the flow
where the media is expensive, volatile or toxic, and axis against a fixed ball so that the line pressure
where external leakage or wastage is unacceptable. assists in pressing the spring-loaded upstream
seat against the ball. Thus, the operating torque
and wear on the seats is relatively low, enhancing
seat life.
• High-integrity seat and stem sealing systems
The soft-seated valve designs use PTFE or other
suitable elastomers as the primary seating
material. These seats are designed to ensure
full leak-tightness. Both upstream and
downstream sealing are assisted by seat-loading
DIMENSIONAL DETAILS - FULL BORE VALVES (in mm) mechanisms consisting of retainer, spring, ‘O’ ring
and wedge ring, which continuously press the
Valve A B seats against the ball.
Size Class 150 Class 300 Class 150/300 • Automatic cavity relief feature
The seat design of Argus T-Series Trunnion
Flanged Butt-weld Flanged Butt-weld Flngd / Butt-wld mounted Ball Valves has a built-in automatic
Dimensional Details cavity relief mechanism. In the event of excessive
Flanged end (in mm, unless specified) 100 (4”) 229 305 305 305 100.0 pressure build-up inside the cavity, the springs
that keep the seats pressed to the ball are
AF51 (Class 150) AF52 (Class 300) 150 (6”) 394 457 403 457 150.8 pressed back by the seat, allowing the release
Approx. Approx. of excessive pressure. This eliminates the need
Valve A B C D E F G Weight Valve A B C D E F G Weight 200 (8”) 457 521 502 521 201.6 for having external cavity relief assemblies.
Size (kg) Size (kg) • Blowout-proof stem
250 (10”) 533 559 568 559 252.4
15 108 62 152 12.7 89 89 11.5 1.5 15 140 94 152 12.7 89 96 15 2.2 • Internal trunnion holder
300 (12”) 610 635 648 635 303.2 The internal trunnion/bearing holders in the valve
eliminate many drawbacks arising from valve
20 117 68 152 19.1 91 99 11.5 2.0 20 152 103 152 19.1 91 118 16 3.2 350 (14”) 686 762 762 762 335.0 designs that feature external trunnion/bearing
holders.
25 127 70 177 25.4 103 108 11.5 3.0 25 165 108 177 25.4 103 124 18 4.5 400 (16”) 762 838 838 838 385.8
• Fire-safe by design, to meet requirement of
450 (18”) 864 914 914 914 436.6 API 607 for soft seated valves
40 165 78 202 38.1 118 127 14.5 5.0 40 190 116 202 38.1 118 156 21 8.7
500 (20”) 914 991 991 991 487.4 • Compliance to NACE (optional)
50 178 107 202 50.8 131 154 16.0 8.1 50 216 145 202 50.8 131 165 22.5 10.8
80 203 120 546 76.2 169 191 19.5 17.0 80 283 199 546 76.2 169 210 29 24.1
DIMENSIONAL DETAILS - REDUCED BORE VALVES (in mm)
100 229 130 546 102.0 182 229 24.0 27.8 100 305 206 546 102.0 182 254 32 37.5 Valve A B C D E
Size Class 150 Class 300 Class 150/300 Class 150/300 Class 150 Class 300 Class 150/300
150 267 138 762 150.8 275 280 25.4 47.0 150 403 274 762 150.8 275 318 37 67.0
Flanged Butt-weld Flanged Butt-weld Flngd / B. wld Flngd / B. wld Flngd / B. wld Flngd / B. wld Flngd / B. wld
200 292 148 - 203.0 - 343 28.4 115.0 200 419 275 - 203.0 - 381 41 167.0
100 (4”x3”) 229 305 305 305 75 100 360 360 130
AF55 (Class 150)
Approx. 150 (6”x4”) 394 457 403 457 100 150.8 450 450 165
Valve A B C D E F G H Weight
Size 200 (8”x6”) 457 521 502 521 150.8 201.6 520 570 220
(kg)
250 (10”x8”) 533 559 568 559 201.6 252.4 610 610 255
250 330 165 148 254 686 406 30.5 578 -
300 (12”x10”) 610 635 648 635 252.4 303.2 665 665 300
AF56 (Class 300) 350 (14”x10”) 686 762 762 762 252.4 335 810 910 340
Approx.
Valve A B C D E F G H Weight 400 (16”x12”) 762 838 838 838 303.2 385.8 910 1015 370
Size (kg) 450 (18”x14”) 864 914 914 914 335 436.6 1050 1065 420
250 457 229 148 254 686 445 48 578 - 500 (20”x16”) 914 991 991 991 385.8 487.4 1120 1140 460
6 15

Trunnion Mounted Ball Valves
(TMBV)
TR15, TR30 Reduced Bore Series (Class 150 and Class 300)
TF15, TF30 Full Bore Series (Class 150 and Class 300)
The AIL Trunnion Mounted Ball Valve is the preferred choice of ball valve in higher sizes and pressure ratings, and in
critical process applications requiring special capabilities. In this design, sealing takes place by allowing the seat to move
towards the ball along the flow axis, which leads to lower operating torques over other types of valves. The valves have
advanced design features such as a built-in cavity relief mechanism, compact internal trunnion holder, and intrinsic double
block and bleed facility. The valves are of two-piece design, bolted at the body connection joint and with flanged or butt weld
ends, and are available in both reduced bore and full bore designs.
Reduced Full
Bore Bore D
C B B
Material
Specification AF51 / AF52 / AF55 / AF56
Sl. No. Part Carbon Steel Stainless Steel
Material Specification TR15 / TR30 / TF15 / TF30
1 Body ASTM A216 Gr. WCB ASTM A351 Gr. CF8M
Sl. No. Part Carbon Steel 2 Insert ASTM A105 or ASTM A216 Gr. WCB AISI 316 or ASTM A351 Gr. CF8M
1 Body and 3 Ball ASTM A351 Gr. CF 8M ASTM A351 Gr. CF8M
ASTM A216 Gr. WCB
Body Connector 4 Seat PTFE PTFE
2 Ball ASTM A216 Gr. WCB, ENP coated 5 Stem AISI 316 AISI 316
3 Seat PTFE 6 Body Seal PTFE PTFE
4 Seat Housing ASTM A395, PTFE coated 7 Gland Packing Graphite Graphite
5 Stem AISI 410 8 Stem Seal 35% Carbon-filled PTFE 35% Carbon-filled PTFE
6 Stem Seal Graphite 15mm - 40mm, 200mm : Metal-to-metal 15mm - 40mm, 200mm : Metal-to-metal
9 Insert Seal
7 Bolting ASTM A193 B7 / ASTM A194 2H 50mm - 150mm : Graphite 50mm - 150mm : Graphite
8 “O” Rings Nitrile Rubber Catalogue No. AF51-46-T** AF51-66-T**
Catalogue No. TR15-46-T** ** AF51 (Class 150) / AF55 (Class 150) / AF52 (Class 300) / AF56 (Class 300)
TR15 / TF15 (Class 150) / TR30 / TF30 (Class 300)
Alternate materials like SS and Alloy Steel are available.
Special seat materials available on request. For details, refer Ordering Information.
Specifications Pressure Testing
Valve design BS 5351 Test pressures
Specifications Pressure Testing Fire test API 607, 4th edition Ends kg/cm2 (psi)
Valve design Soft-seated : API 6D / BS 5351 Test pressures Shell Class 150 (hydrostatic) 31.5 (450)
Ends kg/cm2 (psi) Pressure testing API 598 (testing as per
Pressure testing API 6D / ASME B16.34 Class 300 (hydrostatic) 79.0 (1125)
Shell Class 150 (hydrostatic) 31.5 (450) BS 6755 Part I on special
Face-to-face dimension ASME B16.10
Class 300 (hydrostatic) 79.0 (1125) request)
End flanges ASME B16.5 Class 150 and Seat Class 150 (air) 5.6 (80)
Class 300 RF Face-to-face dimensions ASME B16.10 Class 300 (air) 5.6 (80)
Seat Class 150 (air) 5.6 (80) End flange dimensions ASME B16.5 Class 150 RF
Butt-weld ends ASME B16.25 (schedule as per Class 300 (air) 5.6 (80)
customer requirement) and Class 300 RF
14 7
AIL Series AB44/AFB44
AIL Special-purpose Ball Valves

Full Bore Ball Valves VALVES FOR HIGH PRESSURE SERVICE
5HP44
Three-piece design The AIL Series 5HP-44 Ball Valve has been specially developed to meet the industry’s requirement of a safe and reliable
shut-off valve for high-pressure applications. This valve incorporates a number of product features like high-pressure
seals, thicker flanges on the body connectors, high-tensile bolting, special acetal resin seats, high-strength stem and high-
AB44 - Standard series AFB44 - Fire-safe series pressure integrity gland assembly.
This 3-piece Ball Valve is the most easily on-line This 3-piece fire-safe design Ball Valve features a Material
maintainable in its class. By removing three body secondary metal seat which renders the valve fire- Specification 5HP44
connector bolts and loosening the fourth, the body safe. When the seat is totally sublimated in a fire, the Part Carbon Steel version only
fulcrum, to carry out any installation or maintenance to-metal seat, thus ensuring leak-tightness. Body ASTM A105/A216 Gr. WCB
Body Connector ASTM A105/A216 Gr. WCB / IS 1875 Cl 2
seat combinations. Ball ASTM A351 Gr. CF8M
Seat Acetal Resin
Stem ASTM A564 Type 630
Body Seal Nitrile Rubber
Gland Packing 15% glass-filled PTFE
Stem Seal Nylon
Catalogue No. 5HP44-46-D-BT*
* AT (Screwed NPT) / BT (Screwed BSPT) / CT (Socket-weld)
Specifications
Max. cold 352kg/cm2 for liquids
working pressure 210kg/cm2 for gases (15-25mm) Valve A C E
168kg/cm2 for gases (40-50mm) D F
Size Scr.
end
S/W
end
Scr.
end
S/W
end
Scr.
end
S/W
end
Valve design BS 5159
Testing API 598
15 77.8 85 122 122 22.2 / 21.8 47 50 9.7
Face-to-face
dimensions AIL Standard 20 85 108 122 149 27.6 / 27.2 50 60 12.7
25 108 131 149 256 34.3 / 33.9 60 76 12.7

Pressure Testing
Test pressures 40 131 142 256 256 49.2 / 48.8 76 81 12.7
Ends kg/cm2 (psi) 50 142 142 256 256 61.7 / 61.2 81 81 16.0
Shell (hydrostatic) 527.0 (7500)
Seat (air) 5.6 (80) The standard 5HP44 valve is a reduced bore valve.
Dimensional Details
Approx. MULTIPORT BALL VALVES
Valve A C D E F G Weight
Size (kg) AD13 - ‘T’ Port Diverter Valve
15 73 122 22.2 / 21.8 48 9.7 1
/2 ” 0.8
AD14 - ‘L’ Port Diverter Valve
AT13 - ‘T’ Port Three-way Valve
3
20 95 149 27.6 / 27.1 59 12.7 /4 ” 1.6
AT14 - ‘L’ Port Three-way Valve
25 116 181 34.3 / 33.8 75 12.7 1” 3.3 The Diverter Valve is designed to divert media from
the bottom inlet port to either of the two outlet ports.
40 128 181 49.2 / 48.7 80 12.7 11/2” 4.1 The Three-way Valve, also known as a Mixer Valve,
permits use of any port as inlet.
Dimensional Details NOTE :
Flanged end (in mm, unless specified) Available in screwed and socket-weld designs. For material
specifications and general dimensions, refer to table on A44 series.
C D E
Size A F G A F G A F G Cl. 150 Cl. 300 Cl. 600 VALVES FOR HIGH TEMPERATURE SERVICE
15 152 12.7 98 108 89 11.1 140 96 15 165 96 22 2.3 3.2 6.3 These are high-durability ball valves for superheated steam The metal-seated versions have a graphite
and high temperature applications, with the following features : impregnated alloy stainless steel seat with integral
20 177 19.1 102 117 99 12.2 153 118 17 191 118 24 3.1 4.5 9.1 • Ability to handle high presuure and temperature shock graphite seat seal. These are suitable for conditions
• Ability to withstand high pressure drops up to 3400C and 70kg/cm2. The stainless steel ball is
25 202 25.4 121 127 108 11.1 165 124 19 216 124 26 6.4 8.7 15.4 • Ability to resist abrasion and wear ENP coated to make the surface harder.
• Services up to 3400C and 100kg/cm2 pressure The resilient seated versions feature PEEK seats
40 202 38.1 126 165 127 14.3 191 156 22 241 156 30 9.0 10.8 21.6 NOTE : Available in single-piece and three-piece designs. which handle conditions up to 2800C and 100kg/cm2.
For general dimensions, refer to respective tables.
8 13

Special-purpose Ball Valves
for demanding applications
VALVES FOR STEAM SERVICES (IBR CERTIFIED)
AW44 - ENERGYMISER
This valve is specially designed for on/off steam applications and conserves energy by providing bubble-tight sealing in
steam services. The valves are IBR certified.
Material
Specification AW44
Part Carbon Steel version only
Body & ASTM A105 or

Body Connector ASTM A216 Gr. WCB
Ball ASTM A351 Gr. CF8M
Seat Polyfill
Stem AISI 316
Body Seal Graphite
Gland Packing 35% Carbon-filled PTFE
Stem Seal 35% Carbon-filled PTFE
Catalogue No. AW44-46-T-BT*
* AT (Screwed NPT) / BT (Screwed BSPT) / CT (Socket-weld) / FL150 / FL300
Specifications OTHER VALVES

Max. cold 103kg/cm2 for screwed/socket-
The full range of reduced and full-bore valves are
working pressure weld end valves
As per flange rating for flanged valves available with special designs for steam services and
can be supplied with IBR certification. In general, these Material
Valve design BS 5159 AB44 AFB44
valves will have seats of polyfill and body seals of Specification
Testing API 598
graphite. Pressure ratings will be as per flange ratings Sl. No. Part Carbon Steel Stainless Steel Carbon Steel Stainless Steel
Face-to-face dimensions AIL Standard
in flanged valves and 103kg/cm 2 for screwed/socket-
Pressure Testing weld end valves. 1 Body & ASTM A105 or
ASTM A351 Gr. CF8M ASTM A105 ASTM A351 Gr. CF8M
Test pressures Body Connector ASTM A216 Gr. WCB
Ends kg/cm2 (psi) Ball ASTM A351 Gr. CF8M ASTM A351 Gr. CF8M
NOTE : 2
For dimensions of AW44 valves refer to table on A44 series. 3 Seat PTFE PTFE
Seat (air) 5.6 (80) For other valves, refer to respective tables.
4 Stem AISI 316 AISI 316
VALVES FOR CRYOGENIC SERVICE 6 Gland Packing 35% Carbon-filled PTFE Graphite
C44 7 Stem Seal 35% Carbon-filled PTFE 35% Carbon-filled PTFE
The C44 series Cryogenic Valve is designed for low temperature services down to -1960C. Typical applications are LNG Catalogue No. AB44-46-T-BT* AB44-66-T-BT* AFB44-46-T-BT* AFB44-66-T-BT*
storage/distribution, terminal unloading stations, liquid Nitrogen and liquid Oxygen lines.The valves incorporate exclusive * AT (Screwed NPT) / BT (Screwed BSPT) / CT (Socket-weld) or FL150 / FL300 / FL600
features such as : For other materials of construction, refer to tables on inside rear cover page.
• Positive ball cavity relief - an upstream relief hole in the ball
to prevent over pressure due to thermal expansion Specifications Pressure Testing
• Effective stem extensions - conformance to standard Max. cold working pressure 69kg/cm2 for screwed/socket- Test pressures
international practices ; selection of wall thickness and lengths weld end valves with PTFE seat Ends kg/cm2 (psi)
to keep heat transfer down, packing frost-free, operational 103kg/cm2 for screwed/socket- Shell Scr./Socket weld (air) 5.6 (80)
torques low and actuators well supported weld end valves with polyfill Flanged 150 (hydrostatic) 31.5 (450)
• Superior stem design - a one-piece stem with special stem seat Flanged 300 (hydrostatic) 79.0 (1125)
seals to ensure a zero-leak stem and low operating torque As per flange rating for flanged Flanged 600 (hydrostatic) 154.0 (2225)
valves
• High performance sealing - special polyfill seats and body
Valve design BS 5159 for A44 Series Seat All valves (air) 5.6 (80)
seals to ensure bubble-tight shutoff and zero body leakage
BS 5351 for AF44 Series
• Ease of installation - three-piece construction to facilitate easy
installation and maintenance Fire Test (for AFB44) API 607 4th edition
NOTE Pressure testing as per BS 6755 available on
• Flexibility - a variety of end connections such as screwed end, Testing API 598 for flanged valves special request.
socket-weld end and extension nipples Face-to-face dimensions ASME B16.10 for flanged Shell hydrostatic test can be done for screwed
NOTE : For general dimensions, refer to table on A44 series. AIL’s valves and AIL Standard for and socket-weld end valves on special request.
single-piece valves are also available for cryogenic service with screwed/socket-weld end Shell hydrostatic test can be done as per Class
and without stem extensions. valves 800 rating for both versions on special request.
12 9
AIL Series F15/F30
AIL Series F15/F30

Full Bore Ball Valves
Single-piece / Two-piece design
F15 Fire-safe Series (Class 150)
These high performance full bore ball valves come in single-piece
design (in sizes of 15 - 40mm) as well as in two-piece design (in
sizes of 50 - 200mm). Advanced features such as fire safety, antistatic
capability, cavity relief and blow-out proof stem are built into these
valves. They are supplied with an integral actuator mounting flange
with drilled and tapped holes conforming to ISO 5211.
Material
Specification F15 / F30

2 Body Connector ASTM A216 Gr. WCB ASTM A351 Gr. CF8M
3 Ball ASTM A351 Gr. CF 8M ASTM A351 Gr. CF8M
4 Seat PTFE PTFE
15mm - 40mm 5 Stem AISI 316 AISI 316
6 Body Seal Graphite Graphite
Dimensional Details 7 Gland Packing Graphite Graphite
(in mm, unless specified)
50mm - 200mm
8 Stem Seal 25% Glass-filled PTFE 25% Glass-filled PTFE
F15 (Class 150) F30 (Class 300)
9 Insert ASTM A105 / ASTM A216 Gr. WCB / IS1875 Cl2 AISI 316 or ASTM A351 Gr. CF8M
Approx. Approx.
Valve A B C D E H Weight Valve A B C D E H Weight 10 Insert gasket Graphite Graphite
Size (kg) Size (kg) Catalogue No. F15-44-T** F15-66-T**
15 108 46 163 12.7 97 - 1.8 15 140 78 163 12.7 97 - 2.5

F15 (Class 150) / F30 (Class 300)
Single-piece valves up to 40mm ; 2-piece valves from 50mm onwards.
20 117 50 168 19.1 118 - 2.5 20 153 85 168 19.1 118 - 3.8
25 127 56 168 25.4 123 - 3.4 25 165 94 168 25.4 123 - 5.1 Pressure Testing
Specifications
40 165 75 193 38.1 139 - 8.5 40 191 100 193 38.1 139 - 9.5 Ends kg/cm2 (psi)
Fire test API 607, 4th edition
Shell Class 150 (hydrostatic) 31.5 (450)
50 178 84 193 50.8 150 - 12.2 50 216 84 193 50.8 150 - 15.2 Pressure testing API 598 (testing as per Class 300 (hydrostatic) 79.0 (1125)
BS 6755 Part I on special
65 191 77 402 64.1 190 - 18.5 65 241 83 402 64.1 190 - 26.0
request) Seat Class 150 (air) 5.6 (80)
80 203 99 256 76.2 155 - 23.0 80 283 99 402 76.2 205 - 32.6 Face-to-face dimensions ASME B16.10 Class 300 (air) 5.6 (80)
(compliance to BS 2080 can
100 229 108 402 101.6 196 - 42.6 100 305 122 610 101.6 240 - 59.0
be offered on request)
150 394 179 1004 150.8 315 - 90.0 150 403 179 - 150.8 645 578 121.0 End flange dimensions ASME B16.5 Class 150 RF
and Class 300 RF
200 457 206 - 203.0 690 578 170.0 200 502 231 - 203.0 745 578 210.0
10 11
AIL Series F15/F30
AIL Series F15/F30

Full Bore Ball Valves
Single-piece / Two-piece design
These high performance full bore ball valves come in single-piece
design (in sizes of 15 - 40mm) as well as in two-piece design (in
sizes of 50 - 200mm). Advanced features such as fire safety, antistatic
capability, cavity relief and blow-out proof stem are built into these
valves. They are supplied with an integral actuator mounting flange
with drilled and tapped holes conforming to ISO 5211.
Material
Specification F15 / F30

2 Body Connector ASTM A216 Gr. WCB ASTM A351 Gr. CF8M
3 Ball ASTM A351 Gr. CF 8M ASTM A351 Gr. CF8M
4 Seat PTFE PTFE
15mm - 40mm 5 Stem AISI 316 AISI 316
6 Body Seal Graphite Graphite
Dimensional Details 7 Gland Packing Graphite Graphite
(in mm, unless specified)
50mm - 200mm
8 Stem Seal 25% Glass-filled PTFE 25% Glass-filled PTFE
F15 (Class 150) F30 (Class 300)
9 Insert ASTM A105 / ASTM A216 Gr. WCB / IS1875 Cl2 AISI 316 or ASTM A351 Gr. CF8M
Approx. Approx.
Valve A B C D E H Weight Valve A B C D E H Weight 10 Insert gasket Graphite Graphite
Size (kg) Size (kg) Catalogue No. F15-44-T** F15-66-T**
15 108 46 163 12.7 97 - 1.8 15 140 78 163 12.7 97 - 2.5

F15 (Class 150) / F30 (Class 300)
Single-piece valves up to 40mm ; 2-piece valves from 50mm onwards.
20 117 50 168 19.1 118 - 2.5 20 153 85 168 19.1 118 - 3.8
25 127 56 168 25.4 123 - 3.4 25 165 94 168 25.4 123 - 5.1 Pressure Testing
Specifications
40 165 75 193 38.1 139 - 8.5 40 191 100 193 38.1 139 - 9.5 Ends kg/cm2 (psi)
Fire test API 607, 4th edition
Shell Class 150 (hydrostatic) 31.5 (450)
50 178 84 193 50.8 150 - 12.2 50 216 84 193 50.8 150 - 15.2 Pressure testing API 598 (testing as per Class 300 (hydrostatic) 79.0 (1125)
BS 6755 Part I on special
65 191 77 402 64.1 190 - 18.5 65 241 83 402 64.1 190 - 26.0
request) Seat Class 150 (air) 5.6 (80)
80 203 99 256 76.2 155 - 23.0 80 283 99 402 76.2 205 - 32.6 Face-to-face dimensions ASME B16.10 Class 300 (air) 5.6 (80)
(compliance to BS 2080 can
100 229 108 402 101.6 196 - 42.6 100 305 122 610 101.6 240 - 59.0
be offered on request)
150 394 179 1004 150.8 315 - 90.0 150 403 179 - 150.8 645 578 121.0 End flange dimensions ASME B16.5 Class 150 RF
and Class 300 RF
200 457 206 - 203.0 690 578 170.0 200 502 231 - 203.0 745 578 210.0
10 11

Special-purpose Ball Valves
for demanding applications
VALVES FOR STEAM SERVICES (IBR CERTIFIED)
AW44 - ENERGYMISER
This valve is specially designed for on/off steam applications and conserves energy by providing bubble-tight sealing in
steam services. The valves are IBR certified.
Material
Specification AW44
Part Carbon Steel version only
Body & ASTM A105 or

Body Connector ASTM A216 Gr. WCB
Ball ASTM A351 Gr. CF8M
Seat Polyfill
Stem AISI 316
Body Seal Graphite
Gland Packing 35% Carbon-filled PTFE
Stem Seal 35% Carbon-filled PTFE
Catalogue No. AW44-46-T-BT*
* AT (Screwed NPT) / BT (Screwed BSPT) / CT (Socket-weld) / FL150 / FL300
Specifications OTHER VALVES

Max. cold 103kg/cm2 for screwed/socket-
The full range of reduced and full-bore valves are
working pressure weld end valves
As per flange rating for flanged valves available with special designs for steam services and
can be supplied with IBR certification. In general, these Material
Valve design BS 5159 AB44 AFB44
valves will have seats of polyfill and body seals of Specification
Testing API 598
graphite. Pressure ratings will be as per flange ratings Sl. No. Part Carbon Steel Stainless Steel Carbon Steel Stainless Steel
Face-to-face dimensions AIL Standard
in flanged valves and 103kg/cm 2 for screwed/socket-
Pressure Testing weld end valves. 1 Body & ASTM A105 or
ASTM A351 Gr. CF8M ASTM A105 ASTM A351 Gr. CF8M
Test pressures Body Connector ASTM A216 Gr. WCB
Ends kg/cm2 (psi) Ball ASTM A351 Gr. CF8M ASTM A351 Gr. CF8M
NOTE : 2
For dimensions of AW44 valves refer to table on A44 series. 3 Seat PTFE PTFE
Seat (air) 5.6 (80) For other valves, refer to respective tables.
4 Stem AISI 316 AISI 316
VALVES FOR CRYOGENIC SERVICE 6 Gland Packing 35% Carbon-filled PTFE Graphite
C44 7 Stem Seal 35% Carbon-filled PTFE 35% Carbon-filled PTFE
The C44 series Cryogenic Valve is designed for low temperature services down to -1960C. Typical applications are LNG Catalogue No. AB44-46-T-BT* AB44-66-T-BT* AFB44-46-T-BT* AFB44-66-T-BT*
storage/distribution, terminal unloading stations, liquid Nitrogen and liquid Oxygen lines.The valves incorporate exclusive * AT (Screwed NPT) / BT (Screwed BSPT) / CT (Socket-weld) or FL150 / FL300 / FL600
features such as : For other materials of construction, refer to tables on inside rear cover page.
• Positive ball cavity relief - an upstream relief hole in the ball
to prevent over pressure due to thermal expansion Specifications Pressure Testing
• Effective stem extensions - conformance to standard Max. cold working pressure 69kg/cm2 for screwed/socket- Test pressures
international practices ; selection of wall thickness and lengths weld end valves with PTFE seat Ends kg/cm2 (psi)
to keep heat transfer down, packing frost-free, operational 103kg/cm2 for screwed/socket- Shell Scr./Socket weld (air) 5.6 (80)
torques low and actuators well supported weld end valves with polyfill Flanged 150 (hydrostatic) 31.5 (450)
• Superior stem design - a one-piece stem with special stem seat Flanged 300 (hydrostatic) 79.0 (1125)
seals to ensure a zero-leak stem and low operating torque As per flange rating for flanged Flanged 600 (hydrostatic) 154.0 (2225)
valves
• High performance sealing - special polyfill seats and body
Valve design BS 5159 for A44 Series Seat All valves (air) 5.6 (80)
seals to ensure bubble-tight shutoff and zero body leakage
BS 5351 for AF44 Series
• Ease of installation - three-piece construction to facilitate easy
installation and maintenance Fire Test (for AFB44) API 607 4th edition
NOTE Pressure testing as per BS 6755 available on
• Flexibility - a variety of end connections such as screwed end, Testing API 598 for flanged valves special request.
socket-weld end and extension nipples Face-to-face dimensions ASME B16.10 for flanged Shell hydrostatic test can be done for screwed
NOTE : For general dimensions, refer to table on A44 series. AIL’s valves and AIL Standard for and socket-weld end valves on special request.
single-piece valves are also available for cryogenic service with screwed/socket-weld end Shell hydrostatic test can be done as per Class
and without stem extensions. valves 800 rating for both versions on special request.
12 9

Full Bore Ball Valves VALVES FOR HIGH PRESSURE SERVICE
5HP44
Three-piece design The AIL Series 5HP-44 Ball Valve has been specially developed to meet the industry’s requirement of a safe and reliable
shut-off valve for high-pressure applications. This valve incorporates a number of product features like high-pressure
seals, thicker flanges on the body connectors, high-tensile bolting, special acetal resin seats, high-strength stem and high-
AB44 - Standard series AFB44 - Fire-safe series pressure integrity gland assembly.
This 3-piece Ball Valve is the most easily on-line This 3-piece fire-safe design Ball Valve features a Material
maintainable in its class. By removing three body secondary metal seat which renders the valve fire- Specification 5HP44
connector bolts and loosening the fourth, the body safe. When the seat is totally sublimated in a fire, the Part Carbon Steel version only
fulcrum, to carry out any installation or maintenance to-metal seat, thus ensuring leak-tightness. Body ASTM A105/A216 Gr. WCB
Body Connector ASTM A105/A216 Gr. WCB / IS 1875 Cl 2
seat combinations. Ball ASTM A351 Gr. CF8M
Seat Acetal Resin
Stem ASTM A564 Type 630
Body Seal Nitrile Rubber
Gland Packing 15% glass-filled PTFE
Stem Seal Nylon
Catalogue No. 5HP44-46-D-BT*
* AT (Screwed NPT) / BT (Screwed BSPT) / CT (Socket-weld)
Specifications
Max. cold 352kg/cm2 for liquids
working pressure 210kg/cm2 for gases (15-25mm) Valve A C E
168kg/cm2 for gases (40-50mm) D F
Size Scr.
end
S/W
end
Scr.
end
S/W
end
Scr.
end
S/W
end
Valve design BS 5159
Testing API 598
15 77.8 85 122 122 22.2 / 21.8 47 50 9.7
Face-to-face
dimensions AIL Standard 20 85 108 122 149 27.6 / 27.2 50 60 12.7
25 108 131 149 256 34.3 / 33.9 60 76 12.7

Pressure Testing
Test pressures 40 131 142 256 256 49.2 / 48.8 76 81 12.7
Ends kg/cm2 (psi) 50 142 142 256 256 61.7 / 61.2 81 81 16.0
Seat (air) 5.6 (80) The standard 5HP44 valve is a reduced bore valve.
Dimensional Details
Approx. MULTIPORT BALL VALVES
Valve A C D E F G Weight
Size (kg) AD13 - ‘T’ Port Diverter Valve
15 73 122 22.2 / 21.8 48 9.7 1
/2 ” 0.8
AD14 - ‘L’ Port Diverter Valve
AT13 - ‘T’ Port Three-way Valve
3
20 95 149 27.6 / 27.1 59 12.7 /4 ” 1.6
AT14 - ‘L’ Port Three-way Valve
25 116 181 34.3 / 33.8 75 12.7 1” 3.3 The Diverter Valve is designed to divert media from
the bottom inlet port to either of the two outlet ports.
40 128 181 49.2 / 48.7 80 12.7 11/2” 4.1 The Three-way Valve, also known as a Mixer Valve,
permits use of any port as inlet.
Dimensional Details NOTE :
Flanged end (in mm, unless specified) Available in screwed and socket-weld designs. For material
specifications and general dimensions, refer to table on A44 series.
C D E
Size A F G A F G A F G Cl. 150 Cl. 300 Cl. 600 VALVES FOR HIGH TEMPERATURE SERVICE
15 152 12.7 98 108 89 11.1 140 96 15 165 96 22 2.3 3.2 6.3 These are high-durability ball valves for superheated steam The metal-seated versions have a graphite
and high temperature applications, with the following features : impregnated alloy stainless steel seat with integral
20 177 19.1 102 117 99 12.2 153 118 17 191 118 24 3.1 4.5 9.1 • Ability to handle high presuure and temperature shock graphite seat seal. These are suitable for conditions
• Ability to withstand high pressure drops up to 3400C and 70kg/cm2. The stainless steel ball is
25 202 25.4 121 127 108 11.1 165 124 19 216 124 26 6.4 8.7 15.4 • Ability to resist abrasion and wear ENP coated to make the surface harder.
• Services up to 3400C and 100kg/cm2 pressure The resilient seated versions feature PEEK seats
40 202 38.1 126 165 127 14.3 191 156 22 241 156 30 9.0 10.8 21.6 NOTE : Available in single-piece and three-piece designs. which handle conditions up to 2800C and 100kg/cm2.
For general dimensions, refer to respective tables.
8 13

Trunnion Mounted Ball Valves
(TMBV)
TR15, TR30 Reduced Bore Series (Class 150 and Class 300)
TF15, TF30 Full Bore Series (Class 150 and Class 300)
The AIL Trunnion Mounted Ball Valve is the preferred choice of ball valve in higher sizes and pressure ratings, and in
critical process applications requiring special capabilities. In this design, sealing takes place by allowing the seat to move
towards the ball along the flow axis, which leads to lower operating torques over other types of valves. The valves have
advanced design features such as a built-in cavity relief mechanism, compact internal trunnion holder, and intrinsic double
block and bleed facility. The valves are of two-piece design, bolted at the body connection joint and with flanged or butt weld
ends, and are available in both reduced bore and full bore designs.
Reduced Full
Bore Bore D
C B B
Material
Specification AF51 / AF52 / AF55 / AF56
Material Specification TR15 / TR30 / TF15 / TF30
Sl. No. Part Carbon Steel 2 Insert ASTM A105 or ASTM A216 Gr. WCB AISI 316 or ASTM A351 Gr. CF8M
1 Body and 3 Ball ASTM A351 Gr. CF 8M ASTM A351 Gr. CF8M
ASTM A216 Gr. WCB
Body Connector 4 Seat PTFE PTFE
2 Ball ASTM A216 Gr. WCB, ENP coated 5 Stem AISI 316 AISI 316
3 Seat PTFE 6 Body Seal PTFE PTFE
4 Seat Housing ASTM A395, PTFE coated 7 Gland Packing Graphite Graphite
5 Stem AISI 410 8 Stem Seal 35% Carbon-filled PTFE 35% Carbon-filled PTFE
6 Stem Seal Graphite 15mm - 40mm, 200mm : Metal-to-metal 15mm - 40mm, 200mm : Metal-to-metal
9 Insert Seal
7 Bolting ASTM A193 B7 / ASTM A194 2H 50mm - 150mm : Graphite 50mm - 150mm : Graphite
8 “O” Rings Nitrile Rubber Catalogue No. AF51-46-T** AF51-66-T**
Catalogue No. TR15-46-T** ** AF51 (Class 150) / AF55 (Class 150) / AF52 (Class 300) / AF56 (Class 300)
TR15 / TF15 (Class 150) / TR30 / TF30 (Class 300)
Alternate materials like SS and Alloy Steel are available.
Special seat materials available on request. For details, refer Ordering Information.
Specifications Pressure Testing
Specifications Pressure Testing Fire test API 607, 4th edition Ends kg/cm2 (psi)
Valve design Soft-seated : API 6D / BS 5351 Test pressures Shell Class 150 (hydrostatic) 31.5 (450)
Ends kg/cm2 (psi) Pressure testing API 598 (testing as per
Pressure testing API 6D / ASME B16.34 Class 300 (hydrostatic) 79.0 (1125)
Shell Class 150 (hydrostatic) 31.5 (450) BS 6755 Part I on special
Face-to-face dimension ASME B16.10
Class 300 (hydrostatic) 79.0 (1125) request)
End flanges ASME B16.5 Class 150 and Seat Class 150 (air) 5.6 (80)
Class 300 RF Face-to-face dimensions ASME B16.10 Class 300 (air) 5.6 (80)
Seat Class 150 (air) 5.6 (80) End flange dimensions ASME B16.5 Class 150 RF
Butt-weld ends ASME B16.25 (schedule as per Class 300 (air) 5.6 (80)
customer requirement) and Class 300 RF
14 7

Seat Details
Reduced Bore Ball Valves BENEFITS
• Proven Double Block and Bleed feature
Argus Trunnion Mounted Ball Valves are
Single-piece and two-piece design designed for upstream sealing, so that the double
block and bleed feature is automatically built in.
The feature enables on-line affirmation of proper
seat sealing.
AF51, AF52 - Fire-safe series AF55, AF56 - Fire-safe series
• Enhanced stem seal life, low wear on seats
These single-piece Ball Valves are high performance These 2-piece design fire-safe design Ball Valves
The reaction generated by the line fluid load on
valves which come with a one-piece integrally flanged complement the single-piece design in 250mm size. the ball is absorbed by the trunnion bearings and
body, in sizes of up to 200mm. This design offers the directly transmitted to the valve body. The valve
unique advantage of eliminating the possibility of stem is hence free from any bending load which
external leakage to the atmosphere through bolted leads to reduced stem friction torques and
body joints. These environment-friendly and high- enhanced stem seal life.
integrity valves are preferred in critical applications The seat rings are allowed to move in the flow
where the media is expensive, volatile or toxic, and axis against a fixed ball so that the line pressure
where external leakage or wastage is unacceptable. assists in pressing the spring-loaded upstream
seat against the ball. Thus, the operating torque
and wear on the seats is relatively low, enhancing
seat life.
• High-integrity seat and stem sealing systems
The soft-seated valve designs use PTFE or other
suitable elastomers as the primary seating
material. These seats are designed to ensure
full leak-tightness. Both upstream and
downstream sealing are assisted by seat-loading
DIMENSIONAL DETAILS - FULL BORE VALVES (in mm) mechanisms consisting of retainer, spring, ‘O’ ring
and wedge ring, which continuously press the
Valve A B seats against the ball.
Size Class 150 Class 300 Class 150/300 • Automatic cavity relief feature
The seat design of Argus T-Series Trunnion
Flanged Butt-weld Flanged Butt-weld Flngd / Butt-wld mounted Ball Valves has a built-in automatic
Dimensional Details cavity relief mechanism. In the event of excessive
Flanged end (in mm, unless specified) 100 (4”) 229 305 305 305 100.0 pressure build-up inside the cavity, the springs
that keep the seats pressed to the ball are
AF51 (Class 150) AF52 (Class 300) 150 (6”) 394 457 403 457 150.8 pressed back by the seat, allowing the release
Approx. Approx. of excessive pressure. This eliminates the need
Valve A B C D E F G Weight Valve A B C D E F G Weight 200 (8”) 457 521 502 521 201.6 for having external cavity relief assemblies.
Size (kg) Size (kg) • Blowout-proof stem
250 (10”) 533 559 568 559 252.4
15 108 62 152 12.7 89 89 11.5 1.5 15 140 94 152 12.7 89 96 15 2.2 • Internal trunnion holder
300 (12”) 610 635 648 635 303.2 The internal trunnion/bearing holders in the valve
eliminate many drawbacks arising from valve
20 117 68 152 19.1 91 99 11.5 2.0 20 152 103 152 19.1 91 118 16 3.2 350 (14”) 686 762 762 762 335.0 designs that feature external trunnion/bearing
holders.
25 127 70 177 25.4 103 108 11.5 3.0 25 165 108 177 25.4 103 124 18 4.5 400 (16”) 762 838 838 838 385.8
• Fire-safe by design, to meet requirement of
450 (18”) 864 914 914 914 436.6 API 607 for soft seated valves
40 165 78 202 38.1 118 127 14.5 5.0 40 190 116 202 38.1 118 156 21 8.7
500 (20”) 914 991 991 991 487.4 • Compliance to NACE (optional)
50 178 107 202 50.8 131 154 16.0 8.1 50 216 145 202 50.8 131 165 22.5 10.8
80 203 120 546 76.2 169 191 19.5 17.0 80 283 199 546 76.2 169 210 29 24.1
DIMENSIONAL DETAILS - REDUCED BORE VALVES (in mm)
100 229 130 546 102.0 182 229 24.0 27.8 100 305 206 546 102.0 182 254 32 37.5 Valve A B C D E
Size Class 150 Class 300 Class 150/300 Class 150/300 Class 150 Class 300 Class 150/300
150 267 138 762 150.8 275 280 25.4 47.0 150 403 274 762 150.8 275 318 37 67.0
Flanged Butt-weld Flanged Butt-weld Flngd / B. wld Flngd / B. wld Flngd / B. wld Flngd / B. wld Flngd / B. wld
200 292 148 - 203.0 - 343 28.4 115.0 200 419 275 - 203.0 - 381 41 167.0
100 (4”x3”) 229 305 305 305 75 100 360 360 130
AF55 (Class 150)
Approx. 150 (6”x4”) 394 457 403 457 100 150.8 450 450 165
Valve A B C D E F G H Weight
Size 200 (8”x6”) 457 521 502 521 150.8 201.6 520 570 220
(kg)
250 (10”x8”) 533 559 568 559 201.6 252.4 610 610 255
250 330 165 148 254 686 406 30.5 578 -
300 (12”x10”) 610 635 648 635 252.4 303.2 665 665 300
AF56 (Class 300) 350 (14”x10”) 686 762 762 762 252.4 335 810 910 340
Approx.
Valve A B C D E F G H Weight 400 (16”x12”) 762 838 838 838 303.2 385.8 910 1015 370
Size (kg) 450 (18”x14”) 864 914 914 914 335 436.6 1050 1065 420
250 457 229 148 254 686 445 48 578 - 500 (20”x16”) 914 991 991 991 385.8 487.4 1120 1140 460
6 15
AIL Series A44/AF44

Pneumatic Actuators
Series 90 Double Acting and Spring Return types
AIL Pneumatic Actuators are among the widely used
actuators today and are in service in diverse industries such
as pharmaceutical, chemical, petrochemical, food and nuclear
power. Compactness, reliability, low maintenance needs and
ruggedness combine to make these actuators the best choice
for use with ball valves.
Spring Return (SR) type Actuator
Double Acting (DA) type Actuator
SERIES 90 ACTUATOR
The AIL Series 90 Actuator optimised for use with AIL ball
valves for safe remote plant automation. Offered in two options
- Double Acting (DA) and Spring Return (SR) - this actuator
incorporates a rack-and-pinnion mechanism to ensure positive
engagement and a constant torque output throughout the
entire cycle.
Material Specifications Features Material

Housing : Precision-extruded or cast, to offer a Specification A44 AF44
Description Material lightweight, compact body with sound pressure
Sl. No. Part Carbon Steel Stainless Steel Carbon Steel Stainless Steel
Housing/Piston and End Cap Aluminium Alloy porting. Anodised to provide resistance to wear and
corrosion. 1 Body & ASTM A105 or
Pinnion Steel ASTM A351 Gr. CF8M ASTM A105 ASTM A351 Gr. CF8M
Piston : Rugged one-piece piston with integral rack Body Connector ASTM A216 Gr. WCB
Seals Nitrile Elastomer to ensure positive engagement with the pinnion.
Anodised to provide resistance to wear and 2 Ball ASTM A351 Gr. CF 8M ASTM A351 Gr. CF 8M
Retention Spring Wire Stainless Steel
corrosion. 3 Seat PTFE PTFE
Pinnion Bush Nylon or filled PTFE
Pinnion : Surface-tested with low-friction coating for 4 Stem AISI 316 AISI 316
Springs Spring Steel smooth operation.
End Cover : Powder-coated for resistance to
corrosion, with a single SS spring wire for positive 6 Gland Packing 35% Carbon-filled PTFE Graphite
clamping. 7 Stem Seal 35% Carbon-filled PTFE 35% Carbon-filled PTFE
Pinnion Bush : Self-lubricated for low friction and
Catalogue No. A44-46-T-BT* A44-66-T-BT* AF44-46-T-BT* AF44-66-T-BT*
smooth operation.
* AT (Screwed NPT) / BT (Screwed BSPT) / CT (Socket-weld) or FL150 / FL300 / FL600
Technical Specifications Ordering Information
Mounting standard ISO 5211 Valve Details : Break-open and closing torques, Specifications Pressure Testing
Pinnion top NAMUR stem top and mounting flange details. Max. cold working pressure 69kg/cm2 for screwed/socket- Test pressures
Service conditions : Line fluid, temperature, weld end valves with PTFE seat Ends kg/cm2 (psi)
Media Filtered and 103kg/cm2 for screwed/socket-
lubricated dry air differential pressure and frequency of operation. Shell Screwed/Socket weld (air) 5.6 (80)
weld end valves with polyfill Flanged 150 (hydrostatic) 31.5 (450)
or inert gas Actuator data : Double Acting or Spring Return ;
seat Flanged 300 (hydrostatic) 79.0 (1125)
operating media, operating pressure, media
Temperature range -100C to +800C As per flange rating for flanged
temperature (max) and operating time required. Flanged 600 (hydrostatic) 154.0 (2225)
Operating pressure range Double Acting valves
Solenoid Valve : Type, size, material, power supply ; Seat All valves (air) 5.6 (80)
2.1kg/cm2 to 8.4kg/cm2 Valve design BS 5159 for A44 Series
enclosure (weather-proof / flame-proof) with relevant
(30psi to 120psi) BS 5351 for AF44 Series
standards.
Spring Return Fire Test (for AF44) API 607 4th edition
Limit Switch : Nos., Switch type (1NO+1NC or NOTE Pressure testing as per BS 6755 available on
2.1kg/cm2 to 7.0kg/cm2 Testing API 598 for flanged valves
2NO+2NC), power supply (DC/AC), electrical rating special request.
(30psi to 100psi) (VA or watts), enclosure (weather-proof / flame-proof) Face-to-face dimensions ASME B16.10 for flanged Shell hydrostatic test can be done for screwed
Rotation Open - counterclockwise with relevant standards. valves and AIL Standard for and socket-weld end valves on special request.
Close - clockwise Other accessories : Manual override, quick exhaust screwed/socket-weld end Shell hydrostatic test can be done as per Class
valve, accummulator, air filter regulator etc. valves 800 rating for both versions on special request.
16 5
AIL Series A44/AF44

Reduced Bore Ball Valves Selection Guide
Use the charts below to select the appropriate model of actuator. The valve size (X-axis), the valve operating pressure
(Y-axis) and the actuator air supply pressure (80psi or 60psi indicated in the chart title) together determine the
Three-piece design actuator selection. For selection of actuators for TMBV or for 5HP44 valves, please contact AIL.
DOUBLE ACTING RANGE SPRING RETURN RANGE
A44 - Standard series AF44 - Fire-safe series Reduced Bore Valves 5.6kg/cm2 (80psi) Reduced Bore Valves 5.6kg/cm2 (80psi)
This 3-piece Ball Valve is the most easily on-line This 3-piece fire-safe design Ball Valve features a
maintainable in its class. By removing three body secondary metal seat which renders the valve fire-
connector bolts and loosening the fourth, the body safe. When the seat is totally sublimated in a fire, the
fulcrum, to carry out any installation or maintenance to-metal seat, thus ensuring leak-tightness.
seat combinations.

Dimensional Details Reduced Bore Valves 4.2kg/cm2 (60psi)

Approx.
Valve A C D E F G Weight Reduced Bore Valves 4.2kg/cm2 (60psi)
Size (kg)
1
8 65 122 14.6 / 14.2 45 9.7 / 4” 0.6
3
10 65 122 18.0 / 17.6 45 9.7 / 8” 0.6
1
15 67 122 22.2 / 21.8 45 9.7 / 2” 0.6
3
20 73 122 27.6 / 27.1 48 12.7 / 4” 0.8
25 95 149 34.3 / 33.8 59 12.7 1” 1.6

32 107 149 43.1 / 42.7 65 12.7 11/4” 2.5
40 116 181 49.2 / 48.7 75 12.7 11/2” 3.3
50 128 181 61.7 / 61.1 80 15.9 2” 4.1 Full Bore Valves 4.2kg/cm2 (60psi)
Dimensional Details
Flanged end (in mm, unless specified)
C D E
Size A F G A F G A F G Cl. 150 Cl. 300 Cl. 600
15 152 12.7 90 108 89 11.1 140 96 15 165 96 22 1.8 2.2 4.5

05SR50 20SR60 30SR80 70SR70 100SR70
20 152 19.1 98 117 99 12.2 153 118 17 191 118 24 2.3 3.2 6.3 05SR60 20SR70 50SR60 70SR80 100SR80
25 177 25.4 102 127 108 11.1 165 124 19 216 124 26 3.1 4.5 9.1 05SR80 20SR80 50SR70 90SR60 110SR60
10SR50 30SR50 50SR80 90SR70 110SR80

40 202 38.1 121 165 127 14.3 191 156 22 241 156 30 6.4 8.7 15.4
05DA 20DA 50DA 90DA 110DA 10SR80 30SR60 90SR80 120SR70
70SR50
50 202 50.8 126 178 154 15.9 216 165 23 292 165 33 9.0 10.8 21.6
10DA 30DA 70DA 100DA 20SR50 30SR70 70SR60 100SR60 120SR80
4 17
Specifications
Pressure-Temp. Graphs
A number of outstanding features in the AIL Ball Valve serves you with the ultimate user advantage. Here are a few of them.
ANTISTATIC FEATURE FIRE-SAFE FEATURE

Build-up of static electricity can AIL fire-safe design valves
occur as a result of constant feature a secondary metal-to-
rubbing of the ball against the metal seat which renders the
PTFE seats. This can be a valve fire-safe. An integral
potential fire hazard, especially metal lip in the body and the
while handling inflammable configuration of the soft seat
fluids. All AIL Ball Valves are are designed to prevent the
provided with built-in antistatic softening downstream seat from being forced into the port in
design features. In general, this the event of a fire. When the seat is totally sublimated in a fire,
is achieved through the ball moves and rests against the lip, forming a metal-to-
35% Carbon-filled PTFE stem seals and Graphite gland metal seat, thus ensuring leak-tightness. End connectors or
packings to provide electrical continuity between the body and inserts have spigoted ends to ensure concentricity and correct
the stem / ball, discharging any build-up of static charge. In alignment of the ball.
addition, spring-loaded plungers are provided between the stem
and the ball in single-piece and two-piece reduced bore (80mm
and above) and full bore (40mm and above) valves. Depending
on the choice of seals, the designs also provide for additional
spring-loaded plungers between the stem and the body for full VALVE OPERATION
mechanical antistatic capability. As a standard, AIL Ball Valves are
supplied with hand levers or gear
units, depending on the valve size.
The valves are also suitable for
automation using either electric or
MOULDED PTFE SEATS WITH SLOTS pneumatic actuators. The AIL
Series 90 Pneumatic Actuator is
PTFE seats are manufactured from
optimally designed for use with AIL Ball Valves, and is widely
moulded PTFE for a better grain structure
used to automate valves in diverse applications.
compared to other methods of manufacture.
Slots are provided in the seats to relieve
the pressure past the upstream seat and
prevent it from being forced against the ball.
These features help lower operating torques, permit higher
differential pressures and reduce wear, besides extending
WIDE VARIETY OF SEATS AND BODY SEALS
service life.
AIL Ball Valves are available with a wide variety of seat and
seal material combinations to suit specific needs of customers.
For details, refer to tables on inside rear cover page.
MIRROR-FINISHED SS BALLS
The stainless steel balls are manufactured to very close
sphericity tolerances and are mirror-finished. This results in
bubble-tight sealing and considerably reduced operating torque. CAVITY PRESSURE RELIEF
AIL’s range of two-piece full bore valves come with a built-in
cavity relief seat design. This feature prevents overpressure in
the ball cavity due to thermal expansion of the line fluid, and
finds use in applications involvingvolatile line fluids. In principle,
when cavity pressure builds up and reaches a certain
BLOW-OUT PROOF STEM magnitude, it causes the seat lip to move away from the ball
All AIL Ball Valves have a bottom-entry stem design which relieving the pressure. Once the pressure has relieved the seat
The information contained in this section is to be features stem insertion from inside the body. An integral shoulder lip returns until the pressure builds up again. In the case of
used only as a guide to the maximum temperature- on the stem sits against the shoulder in the body, giving it blow- single-piece and three-piece valves, and in two-piece regular
pressure combination that the seat material can out proof integrity. The higher the line pressure, the tighter the bore valves, cavity relief can be provided on request by
withstand. seal. This design offers incorporating an upstream relief hole in the ball. All trunnion
safety features superior to mounted ball valves have built-in cavity relief seat design. All
Other factors such as process medium, material of top-entry stem design where body gland valves have a hole connecting the ball port and the body cavity
construction of metal parts and design rating of the the line pressure works to shoulder packing to prevent build-up of trapped cavity pressure when the valve is
valve can also restrict overall valve performance. break the stem seating (see in open position.
illustration for typical three-
piece design).
Flow Coefficients (Kv values) LEAK TIGHT

STEM SEALING
ACTUATOR MOUNTING
FLANGE
The stem seal package stem stem All single-piece and two-piece
Vlv. Size 15 20 25 32 40 50 65 80 100 150 200 250 consists of one or two stem shoulder seal valves are supplied with an
seals and one or a series of integral actuator mounting flange
Reduced bore 7 10 28 39 71 104 208 303 623 882 1557 2569 gland packing rings, with drilled and tapped holes
depending on valve size. In smaller sizes of up to 50mm, a pair suitable for mounting pneumatic
Full bore 33 61 95 199 303 433 675 1002 1832 4366 8077 16003 of Belleville washers acts as a spring to compensate for wear actuators. The flange conforms
and thermal expansion. On larger valves, the deep stuffing box to ISO 5211 for full bore valves
Kv = flow coefficient in m3/hr with additional packing provides resilience. and to AIL’s manufacturing standard for reduced bore valves.
18 3
Introduction
Materials of construction
The AIL Ball Valve has established itself as the industry standard
AUDCO INDIA LIMITED (AIL) is a leading for quality, integrity, reliability and long service. The valves are
manufacturer of Ball Valves, with a strong manufactured to the latest international designs, using advanced
manufacturing techniques and stringent quality control checks.
presence in India and overseas.
BODY AND BODY CONNECTOR AIL Ball Valves can be supplied in a highly
FEATURED IN THIS CATALOGUE ...
AIL has three manufacturing facilities. The AIL BALL VALVES - ADVANTAGES Material Specification versatile range of body, seat and trim
• Salient features combinations to suit almost all types of services.
main plant is located in Manapakkam, Carbon Steel ASTM A105
FLOATING BALL VALVES
Chennai. The two other plants are at MM Carbon Steel ASTM A216 Gr. WCB Details of cer tain common materials of
Reduced Bore
• Three-piece Stainless Steel ASTM A351 Gr. CF8M construction are furnished here. For a more
Nagar, 40 kilometres south and at
• Single-piece / Two-piece Stainless Steel ASTM A351 Gr. CF8 exhaustive list of available materials and for
Kancheepuram, 70 kilometres west of the Full Bore guidance on body/ball/seat material
Stainless Steel ASTM A351 Gr. CF3M
main plant. The plants are equipped with • Three-piece
Stainless Steel ASTM A351 Gr. CF3 combinations, refer to Ordering Information on
• Single-piece / Two-piece
specialised production facilities with special Special Purpose Alloy 20 ASTM A351 Gr. CN7M rear cover.
purpose machines, automatic welding • Steam Service LCB ASTM A352 Gr. LCB
• Cryogenic Service
equipment, heat treatment furnaces and • High Pressure Service NOTE : Materials conforming to NACE standard, and
testing equipment for total control of all • Multiport Valves
for special services like Oxygen and Hydrogen can
• High Temperature Service
manufacturing operations. In-house TRIMS (CONSISTING OF BALL / STEM) be supplied.
TRUNNION MOUNTED BALL VALVES
metallurgical and NDE laboratories, and Reduced Bore Material Specification
• Two-piece
gauge calibration facilities with up to date Stainless Steel ASTM A351 Gr. CF8M / AISI 316
Full Bore
equipment provide support to ensure the • Two-piece Stainless Steel ASTM A351 Gr. CF8 / AISI 304
PNEUMATIC ACTUATORS FOR BALL VALVES Stainless Steel ASTM A351 Gr. CF3M / AISI 316L
quality of products manufactured.
• Double Acting Stainless Steel ASTM A351 Gr. CF3 / AISI 304L
• Spring Return 13% Chromium Steel ASTM A351 Gr. CA15 / AISI 410
AIL manufactures a wide variety of industrial TECHNICAL DATA Monel
• Pressure-Temperature Graphs
valves with ISO 9001 certified Quality Hastelloy C
• Flow Coefficients
• Materials of Construction Alloy 20 ASTM A351 Gr. CN7M
Management System in all three plants. AIL
FOR TMBV ONLY

ORDERING INFORMATION SG Iron ASTM A395 PTFE coated
is also licenced to use the API 6D monogram.
• Figure Numbering SG Iron ASTM A395 ENP coated
Carbon Steel ASTM A216 Gr. WCB PTFE coated
Carbon Steel ASTM A216 Gr. WCB ENP coated
Carbon Steel ASTM A351 Gr. CF8M PTFE coated
Carbon Steel ASTM A351 Gr. CF8M ENP coated
SEATS
Material Description
PTFE The most common seating material, suitable for almost all media, as it possesses excellent
corrosion resistance.
15% Glass-filled (reinforced) PTFE Stronger than PTFE seats and has higher temperature/pressure ratings
Polyfill Carbon, Glass and Graphite-filled PTFE - suited for steam and thermal resistance and has
FLOATING BALL TRUNNION-MOUNTED BALL good abrasion resistance. Good for high-cycle applications
AIL manufactures both floating and trunnion- For higher sizes and pressure ratings, and for special services that require PEEK PEEK (Poly Ether Ether Ketone) is a material that demonstrates outstanding pressure
mounted ball valves. The standard AIL Ball double-block and bleed features, trunnion-mounted ball valves are preferred
capabilities at elevated temperatures - has excellent chemical and abrasion resistance.
Valve is of a floating-ball design, where by industry. In this design, sealing takes place by allowing the seat to move
sealing takes place by allowing the ball under towards the ball along the flow axis. AIL manufactures a comprehensive range Metal Made of SS 316 and impregnated with Graphite for sizes of up to 50mm and hard-faced
pressure to move towards the downstream of trunnion-mounted ball valves, both in welded joint and in bolted body joint with Stellite for larger sizes.
seat to effect a tight seal. The floating ball construction. These valves come with metal seats for cross-country pipeline Acetal Resin Capable of handling extremely high pressures - not suited for Oxygen service
design is the universal choice for most applications and with soft seats for critical process applications.
process and utility applications.
THREE-PIECE DESIGN SINGLE-PIECE / TWO-PIECE DESIGN BODY SEALS

Ball Valves featuring this Single-piece ball valves are high
design are the most easily performance valves, which come with a one- Material Description
on-line maintainable in piece integrally flanged body, in sizes of up PTFE The most common body seal material, suitable for almost all media, as it possesses excellent
their class. By removing to 200mm reduced bore and 40mm full bore.
three body connector corrosion resistance.
This design offers the unique advantage of
bolts and loosening the eliminating the possibility of external leakage 15% Glass-filled (reinforced) PTFE Stronger than PTFE seats and has higher temperature/pressure ratings
fourth, the body can be to the atmosphere through bolted body joints. PEEK PEEK (Poly Ether Ether Ketone) is a material that demonstrates outstanding pressure
swung away using the These environment-friendly and high- capabilities at elevated temperatures - has excellent chemical and abrasion resistance.
fourth bolt as the fulcrum, integrity valves are preferred in critical
to carry out any installation or maintenance Graphite Used in fire-safe valves and in steam applications.
applications where the media is expensive,
operation on the valve. This feature reduces volatile or toxic, and where external leakage or wastage is unacceptable.
maintenance downtime to a bare minimum.
The two-piece design complements the single-piece design in sizes of 250mm
and above reduced bore, and 50mm and above full bore.
2 19
ORDERING INFORMATION
Familiarity with our catalogue numbering is not necessary when specifying or ordering our valves. A full description of
the valve provided by you is translated into a catalogue number as per the system shown below
SIZE SERIES BODY & BALL SEAT ENDS OPTIONS

(in mm) COMBINATIONS
8 A44 Body & Connector Ball / Stem T PTFE AT - Screwed NPT No code - Lever
AF44 P Polyfill operated
10 AF51 46 WCB/A105 SS316 BT - Screwed BSPT
R R-PTFE* El. ACT - Electrical
15 AF52 43 WCB/A105 SS304 KT - Screwed Parallel
AF55 X PEEK Actuator
20 47 WCB/A105 Monel CT - Socket weld
AF56 D Acetal
25 Pn. ACT- Pneumatic
4D WCB/A105 Hastelloy C G Graphite FL150 - Flanged Class 150 RF
32 AB44 Actuator
AFB44 4Q WCB/A105 410/CA15 impregnated FL300 - Flanged Class 300 RF
50 F15 SS316 GO - Gear
65 F30 4U WCB/A105 WCB (ENPctd) operated
80 66 SS316 SS316 XS - Extension
5HP44
100 AW44 67 SS316 Monel spindle
125 C44 6D SS316 Hastelloy C XN - Extension
150 AT13 nipple
36 SS304 SS316
AIL
200 AT14
LO - Lock open
AD13 33 SS304 SS304
250 LC - Lock
AD14 56 LCB SS316
300 closed
350 LL SS316L SS316L
BALL
TF15 GA - Gas over
400 RR SS304L SS304L
TF30 oil Actuator
450 TR15 AA Alloy 20 Alloy 20
GT - Gas type
500 TR30 Actuator
* R-PTFE - 15% Glass-filled PTFE

For any other special requirement, add SPL to the catalogue number and provide details.
VALVES
The default ends for AF51, AF55 and F15 are FL150 and for AF52, AF56 and F30 are FL300.
Examples : A44-46-T-BT
AF51-66-T-FL150
5HP44-46-D-AT
REGULAR BORE
TF30-JJQS-FL601-GO
FULL BORE
TRUNNION MOUNTED
AUDCO INDIA LIMITED

Manufacturing Plant
Enathur, Kancheepuram 631 552, INDIA. BS 5351
Tel : (04112) 64323. Fax : (04112) 64392.
Administrative Office BS 5159
API 6D
Tel : (044) 2492323. Fax : (044) 2495055.
Website : www.ailvalves.com
Marketed by
LARSEN & TOUBRO LIMITED
Valves Marketing Section
Post Bag 5247, Chennai 600 002, INDIA. Tel : (044) 8460141. Fax : (044) 8460728.
P.O. Box 619, Kolkata 700 071, INDIA. Tel : (033) 2822301/02/03/04/05. Fax : (033) 2827587.
P.O. Box 8119, Mumbai 400 051, INDIA. Tel : (022) 6541300. Fax : (022) 6541344.
P.O. Box 6223, New Delhi 110 015, INDIA. Tel : (011) 5931302. Fax : (011) 5438624.
PB No. : C-1097-0/07.01
As we continuously endeavour to improve our products, the data given herein are subject to change without notice. AUDCO INDIA LIMITED
20 1
Assécheurs d'air
BD, BDH, BDL, BDM
jusqu'à 2850 l/min
BD 200 et
BDM 15-80 BDL 30-200 BD 100-800 BDH 100-800 400 /-RV
1. DESCRIPTION TECHNIQUE 1.3 CARACTERISTIQUES DU FILTRE

1.1 CORPS DE FILTRE Plage de températures -32 °C à +100 °C
Montage Matière de la cartouche filtrante plastique avec remplissage de silicagel
Les assécheurs d'air BD sont (orange)
composés d'une cartouche filtrante
ainsi que de l'adaptateur à raccord Matière de la partie inférieure (BDH) plastique avec plaque en aluminium
baïonnette, bypass, à bride ou fileté
correspondant. 1.4 JOINTS 1.9 INTERVALLES DE REMPLACEMENT
L'exécution en ligne BDL ainsi que NBR (=Perbunan) sur l'adaptateur Affichage fiable et confortable
les assécheurs de plus petite taille baïonnette annonçant le prochain remplacement
BDM ne sont composés que d'une Carton au niveau de la bride de du filtre par changement de couleur
cartouche filtrante. fixation d'orange doré à vert !
L'exécution lourde BDH possède 1.5 EXECUTIONS SPECIALES ET
une base renforcée dotée d'un ACCESSOIRES
Symbole
raccordement fileté 1" BSP ou NPT et zzAvec différents adaptateurs
d'une partie supérieure remplaçable. (seulement BD et BDH –
1.2 ELEMENTS FILTRANTS excepté taille 800)
Les cartouches de rechange des zzAvec tamis de remplissage filtre
assécheurs d'air se composent de (seulement BD) à air
silicagel (orange), non régénérable zzAvec clapet anti-retour (seulement BD)
après saturation complète. 1.6 PIECES DE RECHANGE
Grâce à un filtre avec couche de assé-
charbon actif situé dans la partie Voir listes des pièces de rechange cheur
inférieure (rétention du brouillard originales
d'huile) et une couche filtrante de 2 µm 1.7 CERTIFICATS ET RECEPTIONS
filtre
de part et d'autre du silicagel, on évite Sur demande à air
la pénétration de polluants à l'intérieur
1.8 COMPATIBILITE AVEC LES
de la cartouche (seulement valable
pour BD) → rétention de particules FLUIDES SOUS PRESSION ISO 2943
> 2 µm. Grâce à la cartouche filtrante, on
évite efficacement la pénétration de
De cette manière, on garantit une
rétention optimale de l'humidité. polluants et aussi d'humidité.
Afin de garantir une sécurité de Compatible avec les huiles minérales,
fonctionnement des membranes les fluides biodégradables et les
filtrantes, le remplacement de la combustibles diesel.
cartouche complète est impératif.
F 7.407.0/12.08
287
2. CODE DE COMMANDE (exemple de commande) BD 200 B 2 W 1 . X /-ELF
2.1 FILTRE COMPLET BD et BDH
Type de filtre
BD exécution standard
BDH exécution lourde
Tailles du filtre
BD: 100, 200, 400, 800
BDH: 100, 200, 400, 800
Types/tailles de raccordement, adaptateur inclus
B raccordement à baïonnette (sauf BDH)
F raccordement à bride (sauf BDH)
G raccordement fileté
N raccordement fileté NPT
Finesse de filtration en µm
2 2 µm
Exécution de l'indicateur de colmatage
W sans possibilité de raccordement
Indice du type
Ind. du Raccordement Raccordement Raccordement Raccordement NPT
type baïonnette à bride fileté
1   G¾
2 G1 2" mâle (seulement BD et BDH 800)
3 1½-16UNF 1" mâle (seulement BD, BDH 100-400)
Indice de modification
X Le modèle livré correspond toujours à la version la plus récente du type concerné.
Indications complémentaires
BYP BYP avec adaptateur bypass (seulement BD 100-400)
ELF avec tamis de remplissage (seulement BD 100-400)
RV avec clapet anti-retour (seulement BD 200 et 400)
2.2 FILTRE COMPLET BDL et BDM (SIMULTANEMENT CARTOUCHE DE RECHANGE) BDL 200 N 2 W 1 . X
Type de filtre
BDL exécution en ligne
BDM exécution mini
Taille du filtre
BDL: 30, 50, 60, 200
BDM: 15, 30, 50, 80
Types/taille de raccordement
N raccordement taraudé NPT (1/2" femelle)
2 2 µm
Indice du type
1
2.3 CARTOUCHE DE RECHANGE BD 200 X 2 W 0 . 0 /-SIXPACK

Type de filtre
BD
Tailles
100, 200, 400, 800
Raccordement
X cartouche de rechange (seulement BD et BDH 100-400)
N cartouche de rechange (seulement BD et BDH 800)
2 2 µm
Indice du type
0 cartouche de rechange
F 7.407.0/12.08
Indications complémentaires
RV-SPARE cartouche de rechange pour version avec clapet anti-retour (seulement BD 200-400)
SIXPACK 6 cartouches de rechange dans un paquet (seulement pour BD)
288
2.4 ADAPTATEURS avec 1 1/2-12 UNF 3. DETERMINATION
Adaptateur à baïonnette
DES FILTRES /
DIMENSIONNEMENT
3.1 DIRECTIVES DE DETERMINATION
Le taux d'entrée en polluants dans
un système hydraulique peut être
diminué considérablement par un filtre
d’aération efficace.
ATTENTION:
Une détermination de filtre à air
erronée ou négligée conduit à une
contrainte supplémentaire et ainsi à
une réduction de la durée de vie des
éléments filtrants hydrauliques !
Adaptateur à bride
selon DIN 24557/T2
3.2 CAPACITE DE RETENTION EN EAU
Type H 2O
BD 100 0,1 l
BD 200 0,2 l
BD 400 0,4 l
BD 800 0,6 l
BDH 100 0,1 l
BDH 200 0,2 l
BDH 400 0,4 l
BDH 800 0,6 l
BDL 30 0,03 l
Adaptateur fileté BDL 50 0,05 l
BDL 60 0,06 l
BDL 200 0,19 l
BDM 15 0,01 l
BDM 30 0,03 l
BDM 50 0,05 l
BDM 80 0,08 l
3.3 DEBIT D'AIR

BD 100 - 400
Adaptateur bypass
∆p [bar]
avec G 3/4
Q [l/min]
BD 800
∆p [bar]
avec G 1
Q [l/min]
F 7.407.0/12.08
289
4. ENCOMBREMENTS
BD BDH BDL 30-50
Type BD BD BD BD Type BDH BDH BDH BDH Type BDL BDL

100 200 400 800 100 200 400 800 30 50
d1 128 128 128 128 d1 127 127 127 127 d1 51 51
d2 123 123 123 123 d2 131 131 131 131 d2 NPT ½" NPT ½"
d3 33,8 33,8 33,8 NPT 2” d3 G1 G1 G1 NPT 2" l 137 216
l 122 160 237 296 l 132 168 252 307 l1 124 203
l1 90 128 205 256 l1 103 139 222 269 Masse 0,10 0,21
Masse 0,63 0,91 1,6 2,1 Masse 1,00 1,40 2,10 2,50 [kg]
[kg] [kg]
BD…/-RV BDM 15-30 BDL 60-200
BDM 50-80
Type BD 200… BD 400… Type BDM BDM BDM BDM Type BDL BDL
/-RV /-RV 15 30 50 80 60 200
d1 131 131 d1 51 51 83 83 d1 82 82
d2 123 123 d2 NPT NPT NPT NPT d2 NPT ½" NPT ½"
d3 NPT 2" NPT 2" ½" ½" ½" ½"
33,8 33,8 l 135 212
l 218 298 l 59 89 57 90 Masse 0,48 0,80
l1 176 256 l1 52 82 - - [kg]
Masse 1,20 1,86 Masse 0,09 0,14 0,28 0,40
[kg] [kg]
REMARQUE Filtertechnik GmbH

Les données de ce prospectus se réfèrent aux conditions de fonctionnement et Industriegebiet
d'utilisation décrites. D-66280 Sulzbach/Saar
F 7.407.0/12.08
Tel.: 0 68 97 / 509-01
Pour des conditions d'utilisation et de fonctionnement différentes, veuillez vous
Fax: 0 68 97 / 509-300
adresser au service technique compétent.
Internet: www.hydac.com
Sous réserve de modifications techniques. E-Mail: filter@hydac.com
290
12
PRESSURE TEMPER ATURE R ATING ORDERING INFORMATION

FIGURE NUMBERS : WR1 BSP 015 800 A105 410 T L XXX
DIN EN ISO 9001:2000
Certificate : 44100950447-E3
90 Seat Nominal Valve Size 90

(1305) (1305)
Symbol PTFE, CFT & GFT
Work with the Experts
BALL VALVES
80 WR1 BSP 015 800 A105 410 T L XXX
I 8 (1/4) To 50 (2) 76 I Seat
(1160) (1102)
TYPE END SIZE PRESSURE BODY TRIM SEAT OPER ATION SPECIAL
MA XIMUM NON SHOCK PRESSURE RATING bar (psi)

I Seat II 65 (2 1/2) To 100 (4) CONNECTION R ATING
69 70
(1001) III 125 (5) To 300 (12) (1015) SINGLE & THREE PIECE BALL VALVES
PTFE CFT & GFT
60 60 TYPE END SIZE PR. BODY TRIM SEAT OPER ATION SPECIAL 6D - 0381
(870) (870) CONNECTION mm (inch) R ATING
II Seat II Seat
51
FEATURES 51
WR1 BSP : SCREWED BSP 8 (1/4) 150 A105 : A105 410 : AISI 410 T : PTFE L : LEVER LS : LIMIT SWITCH
(740) r Fire Safe : (740)
WR3 NPT : SCREWED NPT 10 (3/8) 300 LF2 : A350 LF2 304 : AISI 304 G : GFT G : GEAR SV : SOLENOID VALVE
0045
API 6FA - III Edition PED 97/23/EC
40 40 WF3 SWE : SOCKET WELD 15 (1/2) 600 WCB : A216 WCB 316 : AISI 316 C : CFT P : PNEUMATIC AFR : AIR FILTER REGULATOR
(580) API 607 - V Edition (580) BWE : BUTT WELD 20 (3/4) 800 LCB : A352 LCB 304L : AISI 304L M : METAL E : ELECTRIC POS : POSITIONER
Certificate : 072021423Z0074/8/Din
r Anti Static FE : FLANGED RF 25 (1) 900 F304 : A182 F304 316L : AISI 316L P : PEEK B : BARE STEM EXT : STEM EXTENSION
30 30
(435) r Anti Blow Out Stem (435) 32 (1 1/4) 1500 F316 : A182 F316 CDM : A890 CD4MCu N : NYLON PUP : WELDED PUPS FOR SWE & BWE
III Seat r Fugitive Emission III Seat 40 (1 1/2) CF8 : A351 CF8 AL20 : A351 CN7M JKT : JACKETED FOR WR1& WF1 FE
20 20 50 (2)
r Cavity Pressure Relief CF8M : A351 CF8M 174 : 17-4 PH VNT : VENT HOLE ON UPSTREAM
(290) (290)
65 (2 1/2) CF3 : A351 CF3 MOL : MONEL 400 PKT : POCKET LESS DESIGN
r Pressure Temperature
10 10 80 (3) CF3M : A351 CF3M HB : HAST-B STL : STELLITE SEATS FOR METAL SEAT
(145) Rating : ASME B16.34 (145) 100 (4) CDM : A890 CD4MCu HC : HAST-C
0 r Compliant To API 608 Also 0 125 (5) CN7M : A351 CN7M 904L : SS904L (UB6)
-30 0 50 100 150 200 250 300 -30 0 50 100 150 200 250 300 150 (6) HB : HAST-B
(-22) (32) (122) (212) (302) (392) (482) (572) (-22) (32) (122) (212) (302) (392) (482) (572) 200 (8) HC : HAST-C
SERVICE TEMPERATURE IN °C (°F) SERVICE TEMPERATURE IN °C (°F) 250 (10) 904L : SS904L (UB6)
300 (12)
TWO PIECE BALL VALVES

250
(3626) TYPE END SIZE PR. BODY TRIM SEAT OPER ATION SPECIAL
225 CONNECTION mm (inch) R ATING
(3263)
210 WR2 FE : FLANGED RF 15 (1/2) 150 WCB : A216 WCB 410 : AISI 410 T : PTFE L : LEVER LS : LIMIT SWITCH
(3046) WF2 BWE : BUTT WELD 20 (3/4) 300 LCB : A352 LCB 304 : AISI 304 G : GFT G : GEAR SV : SOLENOID VALVE
200
25 (1) 600 CF8 : A351 CF8 316 : AISI 316 C : CFT P : PNEUMATIC AFR : AIR FILTER REGULATOR
BV-WS & PFA R 00 / JUL-08

(2901)
NYLON & PEEK 32 (1 1/4) 900 CF8M : A351 CF8M 304L : AISI 304L M : METAL E : ELECTRIC POS : POSITIONER
175
(2538) 40 (1 1/2) 1500 CF3 : A351 CF3 316L : AISI 316L P : PEEK B : BARE STEM EXT : STEM EXTENSION
50 (2) CF3M : A351 CF3M CDM : A890 CD4MCu N : NYLON PUP : WELDED PUPS FOR BWE
150 65 (2 1/2) CDM : A890 CD4MCu AL20 : A351 CN7M JKT : JACKETED FOR WR1& WF1 FE
(2176) NYLON 80 (3) CN7M : A351 CN7M 174 : 17-4 PH VNT : VENT HOLE ON UPSTREAM
125 100 (4) HB : HAST-B MOL : MONEL 400 PKT : POCKET LESS DESIGN
(1813) 125 (5) HC : HAST-C HB : HAST-B STL : STELLITE SEATS FOR METAL SEAT
100 150 (6) 904L : SS904L (UB6) HC : HAST-C
(1450) 200 (8) 904L : SS904L (UB6)
PEEK
250 (10)
75 300 (12)
(1088)
50 FIGURE NUMBERS : PFABV 025 150 A DI PFA T ANSI L XXX

(725)
25
(363) PFABV 025 150 A DI PFA T ANSI L XXX
TYPE SIZE PR. R ATING DRILLING BODY LINING SEAT/BALL FACE TO FACE OPER ATION SPECIAL
0
-30 0 50 100 150 200 250 300 PFA LINED BALL VALVES
(-22) (32) (122) (212) 120 (302) (392) (482) 280 (572)
(248) (536) TYPE SIZE PR. DRILLING BODY LINING SEAT/BALL FACE TO FACE OPER ATION SPECIAL
SERVICE TEMPERATURE IN °C (°F) mm (inch) R ATING
PFABV 15 (1/2) 150 A : ASA150 DI : A395 PFA : PFA T : PTFE ANSI : ANSI B16.10 L : LEVER LS : LIMIT SWITCH
20 (3/4) PN10 10 : PN10 WCB : A216 WCB FEP : FEP G : GFT DIN : DIN 3202-F1 G : GEAR SV : SOLENOID VALVE
25 (1) 16 : PN16 CF8M : A351 CF8M FC : PNEU. FAIL CLOSE AFR : AIR FILTER REGULATOR
PFA LINED VALVES 40 (1 1/2) CF8 : A351 CF8 FO : PNEU. FAIL OPEN POS : POSITIONER
50 (2) DA : PNEU. DOUBLE

25
(362) 65 (2 1/2) E : ELECTRIC
80 (3) B : BARE STEM
20
100 (4)
(290) CLASS 150
125 (5)
DI DN15mm (1/2”) TO 100mm (4”)
15 150 (6)
(217) 200 (8)
PN10
10 B. D. K. Engineering Industries Limited
(145)
DN150mm (6”) & ABOVE Gokul Road, Hubli - 580 030, India., Tel.: +91-836-2330699 (Int’l), 2331499, 2333930 (National), Fax: +91-836-2330799, 2330899.
5
(72) e-mail: bdkei@bdkindia.com (Int’l), bdkho@bdkindia.com (National), Website: www.bdkindia.com
0 BRANCHES
-29 0 40 50 100 150 200 250 275
(-25) (32) (104) (122) (212) (302)
Mumbai l New Delhi l Kolkata l Chennai l Hyderabad l Baroda l Bangalore
(392) (482) (527)
l Pune l Vizag l Lucknow l Indore l Bhubaneshwar l Sharjah
SERVICE TEMPERATURE IN °C (°F)
1 10 11
VALVE PARTS PFA LINED - TWO PIECE, FULL BORE TECHNICAL DATA
B
Cv VALUE
SINGLE PIECE JACKETED SIZE 10 15 20 25 32 40 50 65 80 100 150 200 250 300
LEVER mm
ADAPTOR (inch) (3/8) (1/2) (3/4) (1) (11/4) (11/2) (2) (21/2) (3) (4) (6) (8) (10) (12)
LEVER NUT C
BOLT & NUT RB 8 10 15 35 58 91 115 272 303 542 970 2300 3375 5538
FB 8 20 42 88 142 210 396 615 1099 2171 5200 9418 15170 24900
RETAINER
GLAND NUT D
LEVER
BREAK AWAY TORQUE VALUE FOR SOFT SEATED Nm (ft. lbs.)
GLAND NUT LOCK CLIP SIZE 10 15 20 25 32 40 50 65 80 100 150 200 250 300
mm
(inch) (3/8) (1/2) (3/4) (1) (11/4) (11/2) (2) (21/2) (3) (4) (6) (8) (10) (12)
STOPPER PLATE GLAND NUT A
RB 3.0 3.0 3.0 5.5 11.0 13.0 18.5 33.0 46.0 81.0 166.0 350.0 540.0 945.0
DISC SPRING
20 (290)
DISC SPRING (2.2) (2.2) (2.2) (4.0) (8.1) (9.6) (13.6) (24.4) (33.9) (59.8) (122.5) (258.3) (398.5) (697.4)
FB 3.0 3.0 6.0 7.5 14.0 18.5 31.0 58.0 83.0 141.0 324.0 540.0 945.0 2340.0
ANTISTATIC SPRING STEM SEAT DESIGN STD : BS 5159 & BS 5351 TESTING STD : EN 12266-1 (2.2) (2.2) (4.4) (5.5) (10.3) (13.6) (22.8) (42.8) (61.3) (104.1) (239.1) (398.5) (697.4) (1727.0)
WASHER Test Pressure in bar (psi) APPLICATIONS
GLAND RB 3.5 3.5 3.5 7.5 13.0 14.0 22.0 59.0 79.0 107.0 166.5 570.0 980.0 -
P bar (Psi)
BODY SEAL
50 (725)
Pressure rating Class 150 PN10 Highly Corrosive Fluids Such As (2.6) (2.6) (2.6) (5.5) (9.6) (10.3) (16.2) (43.5) (58.3) (78.9) (122.5) (420.6) (723.2) -
STEM SEAL STEM Hyd. Shell 30 (435) 15 (218) > Hydrochloric Acid > Nitric Acid FB 3.5 3.5 7.5 10.5 19.5 22.0 46.0 87.0 109.0 167.0 490.0 970.0 - -
INSERT > Wet and Dry Chlorine
Seat 22 (319) 11 (160) > Sulphuric Acid (2.6) (2.6) (5.5) (7.7) (14.4) (16.2) (33.9) (64.2) (80.4) (123.2) (361.6) (715.8) - -
SEAT ANTISTATIC Air Seat 6 (87) > Semiconductor Applications > Phosphoric Acid RB 6.0 6.0 6.0 10.0 - - - - - - - - - -
70 (1102)
SPRING (4.4) (4.4) (4.4) (7.4) - - - - - - - - - -
STOP PIN
FB 7.0 7.0 11.0 - - - - - - - - - - -
BALL Dimensions are in mm (inch)
JACKET (5.2) (5.2) (8.1) - - - - - - - - - - -
SIZE A B C D Wt 1) FOR RE-INFORCED PTFE SEAT MULTIPLY ABOVE VALUES BY 1.1, FOR METAL SEAT BY 2 & PEEK SEAT BY 2.25
mm (inch) B16.10 DIN
15 108 130 225 95 15 2.2 HYDRO TEST PRESSURE IN Kg/Cm2 (psi) EN 12266 -1
(1/2) (4.3) (5.1) (8.9) (3.7) (0.6) (4.9) SIZE Materials
20 117 150 225 100 20 3.1 mm I II III I, II & III
(3/4) (4.6) (5.9) (8.9) (3.9) (0.8) (6.8) (inch) Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 600 & 800
25 127 160 225 110 25 3.8 8 TO 50 23 59 22 57 18 48 69 / 76
(1) (5.0) (6.3) (8.9) (4.3) (1.0) (8.4) (1/4) (2) (327) (839) (313) (811) (256) (683) (981 / 1081 )
BODY 40 165 200 325 130 40 6.8 65 TO 100 23 51 22 51 18 48 51
(1 1/2) (6.5) (7.9) (12.8) (5.1) (1.6) (15) (2 1/2) (4) (327) (725) (313) (725) (256) (683) (725)
JACKET 50 178 230 450 140 50 9.8 125 TO 300 20 20 20 20 18 20 20
TWO PIECE LEVER

(2)
65
(7.0)
190
(9.1)
290
(17.7)
450
(5.5)
150
(2.0)
62
(22)
14
(6) (12) (285) (285) (285) (285) (256) (285) (285)
I) A105, F11, F22, WCB, WC6, WC9, LF2, LCC
ADAPTOR (2 1/2) (7.5) (11.4) (17.7) (5.9) (2.4) (31) Materials II) F304, F316, F321, CF3, CF8, CF3M, CF8M, CF8C, LCB
LEVER NUT
80 203 310 450 175 75 20 III) F304L, F316L, CN7M
BOLT & NUT (3) (8.0) (12.2) (17.7) (6.9) (3.0) (44) n For API 6D Valves, Testing shall be carried out at full rated pressure. PTFE RPTFE
100 229 350 750 215 100 31
RETAINER
LEVER (4) (9.0) (13.8) (29.5) (8.5) (3.9) (68)
GLAND NUT PFA LINED VALVES
150 267 480 H H 146 65
GLAND NUT
LOCK CLIP (6) (10.5) (18.9) H H (5.7) (143) Cv VALUE
200 292 600 H H 195 105 SIZE 15 20 25 40 50 65 80 100 150 200
GLAND NUT mm
STOPPER PLATE (8) (11.5) (23.6) H H (7.7) (232) (inch) (1/2) (3/4) (1) (11/2) (2) (21/2) (3) (4) (6) (8)
DISC SPRING
DISC SPRING Materials 20 36 87 233 360 645 932 1456 3260 5260
STEM
WASHER SEAT Body / End piece Ductile Iron ASTM A395 Gr. 60-40- 18 / S.G. Iron EN-1563 No.EN-JS1024 / Steel : ASTM A216 Gr. WCB
ANTISTATIC SPRING BREAK AWAY TORQUE VALUE Nm (ft. lbs.)
BODY SEAL Stainless Steel ASTM A351 Gr. CF8 / CF8M
SIZE 15 20 25 40 50 65 80 100 150 200
GLAND STEM Ball / Stem Stainless Steel ASTM A747 Gr. CB7Cu-1(17-4PH) mm
END PIECE Body / Ball Lining PFA / FEP (inch) (1/2) (3/4) (1) (11/2) (2) (21/2) (3) (4) (6) (8)
STEM SEAL Seat / Stem seal PTFE
ANTISTATIC HEX SCREW 7 9 15 44 55 70 89 175 210 725
Adaptor / Lever Steel
SEAT SPRING (5) (7) (11) (32) (41) (52) (66) (129) (376) (535)
Fasteners Stainless Steel ASTM A276 TYPE 304
Sur face Protection PrimeCoat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicological respects.
STOP PIN BALL
Additional ex ternal coating : Enamel red. ACTUATOR BR ACKET MOUNTING DETAILS
4 - HOLES, 'ØK' THREAD
BODY 2 - HOLES, 'ØK' THREAD 4 - HOLES, 'ØK' THREAD 'L' DEEP ON 'M’ PCD
4 - HOLES, 'ØK' THREAD
'L' DEEP
'L' DEEP ‘L' DEEP ON 'M' PCD EQUI-SPACED, OFF-CENTER
M M
N
1) Net t in Kg. (lbs) approx. ( without obligation ) H Gear operation. Pressure Rating : PN10 For Sizes 150mm (6”) and above. n Valves can be supplied to suit ASME / BS / DIN
n SIZES 8mm (1/4”) TO 25mm (1”) RB SIZES 32mm (1 1/4”) TO 50mm (2”) RB SIZES 65mm (2 1/2”) TO 300mm (12”) RB SIZES 15mm (1/2”) TO 200mm (8”)
SIZES 8mm (1/4”) TO 20mm (3/4”) FB SIZES 25mm (1”) TO 40mm (1 1/2”) FB SIZES 50mm (2”) TO 250mm (10”) FB
Flanges. n Face to Face Dimension (A) as per ASME B16.10 & DIN EN 558-1 Series 1. n Valves can be supplied with Pad - lock, Electric, Pneumatic or Gear Actuators and
FOR STANDARD VALVES ONLY FOR PFA LINED VALVES ONLY
accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211. n Please specify Working Pressure, Temperature & Service
conditions. n Other Materials not mentioned above available on request. n For dimensions ØK, L, M & N refer sales drgs. n RB = Reduced Bore. FB = Full Bore.
9 2
TWO PIECE - THREE WAY, REDUCED & FULL BORE VALVE PARTS
B
THREE PIECE
LEVER
C
LOCK CLIP
LEVER NUT
D d D GLAND NUT
STEM WASHER
DISC SPRING
STEM
A ANTISTATIC SPRING
BODY SEAL
GLAND
DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1
ANTISTATIC SPRING
Test Pressure in bar (psi)
STEM SEAL
APPLICATIONS
Pressure rating Class 150 Class 300 > Chemical Process Plants > Caustic Chlorine Plants BALL
Hyd. Shell 30 (435) 76 (1102) SERIES > Fertilizer Plants > Hazardous Fluids
STOP PIN
Seat REFER TECHNICAL DATA ‘W’R2-3W / ‘W’F2-3W (Class 150) > Dyes and Pigments > Acids and Alkalies SEAT
Air Seat 6.9 (100) ‘W’R2-3W / ‘W’F2-3W (Class 300) > Pesticides
BODY
RB = REDUCED BORE FB = FULL BORE END PIECE END PIECE
Dimensions are in mm (inch)
HEX. SCREW
SIZE A B C d D Wt 1)
mm Class 150 Class 300 Class 150 Class 300
(inch) 2 SEATS 3 SEATS 2 & 3 SEATS RB FB RB FB RB RB & FB RB FB RB FB
50 178 203 216 - 307 - 352 135 - 50 - 14 - 19
(2) (7.0) (8.0) (8.5) - (12.1) - (13.9) (5.3) - (2) - (30.9) - (41.9)
65 190 222 241 307 482 352 492 155 50 64 17 24 18 29 SEAT
(2 1/2) (7.5) (8.7) (9.5) (12.1) (19.0) (13.9) (19.4) (6.1) (2.0) (2.5) (37.5) (52.9) (39.7) (63.9)
80 203 / 305 2 241 283 482 482 492 592 170 58 76 26 29 33 40 BODY SEAL
(3) (8.0 / 12.0 2 ) (9.5) (11.1) (19.0) (19.0) (19.4) (23.3) (6.7) (2.3) (3.0) (57.3) (63.9) (72.8) (88.2)
100 229 / 305 2 305 305 482 592 592 790 205 76 98 38 50 53 68
(4) (9.0 / 12.0 2 )
150 267
(12.0)
394
(12.0)
403
(19.0)
592
(23.3)
790
(23.3)
790
(31.1)
H
(8.1)
265
(3.0)
98
(3.9)
152
(83.8)
48
(110.2)
90
(116.8)
91
(149.9)
136
PFA LINED, TWO PIECE
(6) (10.5) (15.5) (15.9) (23.3) (31.1) (31.1) H (10.4) (3.9) (6.0) (105.8) (198.4) (200.6) (299.8)
HEX. SCREW
200 457 457 502 790 H H H H 144 203 100 147 180 190
(8) (18.0) (18.0) (19.8) (31.1) H H H H (5.7) (8.0) (220.5) (324.1) (396.8) (418.9) WASHER
250 533 533 568 H H H H H 187 250 168 240 270 380
(10) (21.0) (21.0) (22.4) H H H H H (7.4) (9.8) (370.4) (529.1) (595.2) (837.8) LEVER
300 610 610 648 H H H H H 228 300 195 300 350 425
ADAPTER
(12) (24.0) (24.0) (25.5) H H H H H (9.0) (11.8) (429.9) (661.4) (771.6) (937.0)
HEX. SCREW
Materials
Body / End piece Carbon Steel ASTM A216 Gr. WCB, A352 Gr. LCB, Stainless Steel ASTM A351 Gr. CF8/ CF8M / CF3 / CF3M / CN7M / Duplex GLAND
Ball Stainless Steel ASTM A217 Gr. CA15, A351 Gr. CF8 / CF8M / CN7M / Duplex FOLLOWER
Stem / Gland Stainless Steel ASTM A276 Type 410 / 304 / 316 / Duplex PACKING THRUST RING
Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL (PTFE RING)
Stem Washer GFT / Grafoil TOP RING
Stem Seal / Body Seal Grafoil BOTTOM
Lever Steel RING PTFE SEAT
Body Studs / Nuts ASTM A193 Gr. B7 / ASTM A194 Gr. 2H
Sur face Protection for Base phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel TAPER RING STOPER
Steel Valves
MOUNTING PAD
BALL STEM
FLOW PATTERNS BODY
PTFE SEAT
A B A B A B A B A B A B A B A B A B END PIECE
C 0
0
C 90
0
C 180
0
C 0
0
C 90
0
C 0
0
C 90
0
C 180
0
C 270
0 SCREWS
& WASHERS
TWO SEATS, SIDE ‘T’ PORT TWO SEATS, SIDE ‘L’ PORT THREE SEATS, SIDE ‘T’ PORT
STYLE : T STYLE : L STYLE : 3
1) Net t in Kg.(lbs) approx. (without obligation) 2) Dimension ‘A’ For FB. H Worm Gear operated. n Valves can be supplied to suit ASME / BS / DIN Flanges. n Valves can be supplied
with Pad - lock, Electric, Pneumatic or Gear Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211.
n Please Specify Working Pressure, Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request.
3 8
SINGLE PIECE, REDUCED & FULL BORE THREE PIECE - THREE WAY, REDUCED & FULL BORE
B B
C C
D2
D d D
A A
DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1 DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1
Test Pressure in bar (psi) APPLICATIONS Test Pressure in bar (psi) APPLICATIONS
Pressure rating Class 600 Class 800 > Chemical Process Plants > Caustic Chlorine Plants Pressure rating Class 150 Class 300 > Chemical Process Plants > Caustic Chlorine Plants
SERIES SERIES
Hyd. Shell 150 (2176) 207 (3002) > Fertilizer Plants > Hazardous Fluids Hyd. Shell 30 (435) 76 (1102) > Fertilizer Plants > Hazardous Fluids
Seat REFER TECHNICAL DATA ‘W’R1 & F1 (Class 600) > Dyes and Pigments > Acids and Alkalies Seat REFER TECHNICAL DATA ‘W’R3-3W / ‘W’F3-3W (Class 150) > Dyes and Pigments > Acids and Alkalies
Air Seat 6.9 (100) ‘W’R1 & F1 (Class 800) > Pesticides Air Seat 6.9 (100) ‘W’R3-3W / ‘W’F3-3W (Class 300) > Pesticides
RB = REDUCED BORE FB = FULL BORE RB = REDUCED BORE FB = FULL BORE
Dimensions are in mm (inch) Dimensions are in mm (inch)
SIZE A B C D2 Wt 1) SIZE A B C d D Wt 1)
mm mm Class Class 150 Class 300
(inch) RB FB RB FB RB FB RB FB RB FB (inch) 150 300 RB FB RB RB & FB RB FB RB FB
8 70 70 120 120 76 76 8 8 0.5 0.5 15 108 140 175 175 80 11 13 1.8 2.0 3.0 3.5
(1/4) (2.8) (2.8) (4.7) (4.7) (3.0) (3.0) (0.3) (0.3) (1.1) (1.1) (1/2) (4.3) (5.5) (6.9) (6.9) (3.1) (0.4) (0.5) (4.0) (4.4) (6.6) (7.7)
10 70 70 120 120 76 76 9 9 0.5 0.5 20 117 152 175 175 85 13 19 2.2 3.0 4.0 4.6
(3/8) (2.8) (2.8) (4.7) (4.7) (3.0) (3.0) (0.4) (0.4) (1.1) (1.1) (3/4) (4.6) (6.0) (6.9) (6.9) (3.3) (0.5) (0.7) (4.9) (6.6) (8.8) (10.1)
15 70 80 120 120 76 76 9 11 0.5 0.8 25 127 165 175 175 90 19 25 3.2 3.5 5.0 5.8
(1/2) (2.8) (3.1) (4.7) (4.7) (3.0) (3.0) (0.4) (0.4) (1.1) (1.8) (1) (5.0) (6.5) (6.9) (6.9) (3.5) (0.7) (1.0) (7.1) (7.7) (11.0) (12.8)
20 80 90 120 120 76 80 11 13 0.8 1.3 32 140 178 175 184 105 25 32 4.6 4.8 6.0 7.6
(3/4) (3.1) (3.5) (4.7) (4.7) (3.0) (3.1) (0.4) (0.5) (1.8) (2.9) (1 1/4) (5.5) (7.0) (6.9) (7.2) (4.1) (1.0) (1.3) (10.1) (10.6) (13.2) (16.8)
25 90 110 120 145 80 86 13 20 1.3 3.0 40 165 190 184 184 110 32 38 6.5 7.5 10.0 12.0
(1) (3.5) (4.3) (4.7) (5.7) (3.1) (3.4) (0.5) (0.8) (2.9) (6.6) (1 1/2) (6.5) (7.5) (7.2) (7.2) (4.1) (1.3) (1.5) (14.3) (16.5) (22.0) (26.5)
32 110 115 145 145 86 93 20 25 3.0 3.2 50 178 216 184 - 135 38 50 9.6 - 12.0 -
(1 1/4) (4.3) (4.5) (5.7) (5.7) (3.4) (3.7) (0.8) (1.0) (6.6) (7.0) (2) (7.0) (8.5) (7.2) - (5.3) (1.5) (2.0) (21.2) - (26.5) -
40 115 125 145 175 93 110 25 32 3.2 3.8
(1 1/2) (4.5) (4.9) (5.7) (6.9) (3.7) (4.3) (1.0) (1.3) (7.0) (8.4) Materials
50 125 - 175 - 110 - 32 - 3.8 - Body / End piece Carbon Steel ASTM A216 Gr. WCB, Stainless Steel ASTM A351 Gr. CF8 / CF8M / CF3 / CF3M / CN7M / Duplex
(2) (4.9) - (6.9) - (4.3) - (1.3) - (8.4) - Ball / Stem Stainless Steel ASTM A276 Type 410 / 304 / 316, ASTM A351 Gr. CN7M / Duplex
Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL
Materials
Stem Washer GFT / Grafoil
Body / Inser t Carbon Steel ASTM A36 Gr. 1040, A276 Type 304, 316 Stem Seal / Body Seal Grafoil
Ball Stainless Steel ASTM A276 Type 410, 304, 316, A217 Gr. CA15, A351 Gr. CF8 / CF8M Lever Steel with PVC Sleeve
Stem / Gland Stainless Steel ASTM A276 Type 410 / 304 / 316 Body Studs / Nuts ASTM A193 Gr. B7/ ASTM A194 Gr. 2H
Seat PTFE / CFT / GFT Sur face Protection for Carbon Base Phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel
Stem Washer GFT / Grafoil Steel Valves
Stem Seal / Body Seal Grafoil
Lever Steel FLOW PATTERNS
Sur face Protection for Ex ternal Coating : Black Stoving Enamel
Steel Valves A B A B A B A B A B
C 00 C 900 C 1800 C 00 C 900
TWO SEATS, SIDE ‘T’ PORT STYLE : T TWO SEATS, SIDE ‘L’ PORT STYLE : L
A B A B A B A B
C 00 C 900 C 1800 C 2700

THREE SEATS, SIDE ‘T’ PORT STYLE : 3
1) Net t in Kg.(lbs) approx. (without obligation) n Valves can be supplied to suit ASME / BS / DIN Flanges. n Valves can be supplied with Pad - lock, Electric, Pneumatic or Gear
Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211. n Please Specify Working Pressure,
1) Net t in Kg.(lbs) approx. (without obligation) n Please Specify Working Pressure, Temperature & Service conditions. n Other materials not mentioned above available on request. Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request.
7 4
TWO PIECE, REDUCED & FULL BORE SINGLE PIECE, REDUCED BORE
B B
C C
D d D D d D D d
A A
SIZES 15mm (1/2”) to 50mm (2”) SIZES 65mm (2 1/2”) to 300mm (12”)
DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1

DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1 Test Pressure in bar (psi)
Test Pressure in bar (psi) APPLICATIONS SCREWED FLANGED APPLICATIONS
Pressure rating Class 150 Class 300 Class 600 Class 900 Class 1500 > Chemical Process Plants > Caustic Chlorine Plants Pressure rating Class 300 Class 150 Class 300 > Chemical Process Plants > Caustic Chlorine Plants
Hyd. Shell 30 (435) 76 (1102) 155 (2248) 236 (3422) 392 (5684) SERIES > Fertilizer Plants > Hazardous Fluids Hyd. Shell 76 (1102) 30 (435) 76 (1102) SERIES > Fertilizer Plants > Hazardous Fluids
Seat REFER TECHNICAL DATA ‘W’R2 / ‘W’F2 (Class 150) > Dyes and Pigments > Acids and Alkalies Seat REFER TECHNICAL DATA ‘W’R1 (Class 150) > Dyes and Pigments > Acids and Alkalies
Air Seat 6.9 (100) ‘W’R2 / ‘W’F2 (Class 300) > Pesticides Air Seat 6.9 (100) ‘W’R1 (Class 300) > Pesticides
RB = REDUCED BORE FB = FULL BORE
Dimensions are in mm (inch) Dimensions are in mm (inch)
SIZE A C d D Wt 1) SIZE A B C d D Wt 1)
mm Class Class 150 Class 300 Class 600 Class 900 Class 1500 mm Class Class
(inch) 150 300 600 900 & 1500 RB RB & FB RB FB RB FB RB FB RB FB RB FB (inch) 150 300 150 300
15 108 140 165 216 80 11 13 1.2 1.3 1.9 2.1 3.2 3.3 4.6 4.9 5.0 6.0 15 108 140 120 80 11 13 1.5 2.5
(1/2) (4.3) (5.5) (6.5) (8.5) (3.1) (0.4) (0.5) (2.6) (3.0) (4.2) (4.6) (7.1) (7.3) (10.1) (10.8) (11.0) (13.2) (1/2) (4.3) (5.5) (4.7) (3.1) (0.4) (0.5) (3.3) (5.5)
20 117 152 190 229 85 13 20 1.6 2.0 2.9 3.2 4.8 5.0 6.5 7.1 7.5 9.5 20 117 152 145 85 13 20 1.8 3.5
(3/4) (4.6) (6.0) (7.5) (9.0) (3.3) (0.5) (0.8) (3.5) (4.4) (6.4) (7.1) (10.6) (11.0) (14.3) (15.7) (16.5) (20.9) (3/4) (4.6) (6.0) (5.7) (3.3) (0.5) (0.8) (4.0) (7.7)
25 127 165 216 254 90 20 25 2.3 2.7 3.9 4.3 6.5 6.7 8.8 13.0 10.0 14.0 25 127 165 145 90 20 25 2.6 4.5
(1) (5.0) (6.5) (8.5) (10.0) (3.5) (0.8) (1.0) (5.1) (6.0) (8.6) (9.5) (14.3) (14.8) (19.4) (28.7) (22.0) (30.9) (1) (5.0) (6.5) (5.7) (3.5) (0.8) (1.0) (5.7) (9.9)
32 140 178 229 280 105 25 32 3.4 3.8 5.2 5.8 8.4 9.0 12.5 21.0 16.0 23.0 32 140 178 175 105 25 32 3.1 7.2
(1 1/4) (5.5) (7.0) (9.0) (11.0) (4.1) (1.0) (1.3) (7.5) (8.4) (11.5) (12.8) (18.5) (19.8) (27.6) (46.3) (35.3) (50.7) (1 1/4) (5.5) (7.0) (6.9) (4.1) (1.0) (1.3) (6.8) (15.9)
40 165 190 241 305 110 32 38 4.8 5.0 7.5 8.1 13.0 14.0 20.0 28.0 23.0 29.0 40 165 190 175 110 32 38 4.5 9.0
(1 1/2) (6.5) (7.5) (9.5) (12.0) (4.3) (1.3) (1.5) (10.6) (11.0) (16.5) (18.0) (28.7) (30.9) (44.1) (61.7) (50.7) (63.9) (1 1/2) (6.5) (7.5) (6.9) (4.3) (1.3) (1.5) (9.9) (19.8)
50 178 216 292 368 135 38 50 6.8 8.2 9.3 10.8 16.0 21.0 27.0 31.0 32.0 - 50 178 216 300 135 38 50 7.6 11.0
(2) (7.0) (8.5) (11.5) (14.5) (5.3) (1.5) (2.0) (15.0) (18.1) (20.5) (23.8) (35.3) (46.3) (59.5) (68.3) (70.5) - (2) (7.0) (8.5) (11.8) (5.3) (1.5) (2.0) (16.8) (24.3)
65 190 241 330 419 155 50 64 10.5 15.5 13.5 21.5 25.0 30.0 40.0 50.0 - - 65 190 241 475 155 50 64 9.8 16.2
(2 1/2) (7.5) (9.5) (13.0) (16.5) (6.1) (2.0) (2.5) (23.1) (34.1) (29.8) (47.4) (55.1) (66.1) (88.2) (110.2) - - (2 1/2) (7.5) (9.5) (18.7) (6.1) (2.0) (2.5) (21.6) (35.7)
80 203 283 356 - 170 58 76 16.5 18.5 24.5 30.0 33.0 38.0 - - - - 80 203 283 475 170 58 76 15.3 24.4
(3) (8.0) (11.1) (14.0) - (6.7) (2.3) (3.0) (36.0) (40.8) (54.0) (66.1) (72.8) (83.8) - - - - (3) (8.0) (11.1) (18.7) (6.7) (2.3) (3.0) (33.7) (53.8)
100 229 305 432 - 205 76 98 24.0 32.0 40.0 50.0 65.0 90.0 - - - - 100 229 305 575 205 76 98 22.5 38.0
(4) (9.0) (12.0) (17.0) - (8.1) (3.0) (3.9) (53.0) (70.5) (88.2) (110.0) (143.3) (198.4) - - - - (4) (9.0) (12.0) (22.6) (8.1) (3.0) (3.9) (49.6) (83.8)
150 267 403 559 - 98 152 40.0 58.0 68.0 139.0 85.0 - - - - - 150 267 403 775 H 98 152 38.0 68.5
(6) (10.5) (15.9) (22.0) - (3.9) (6.0) (88.0) (128.0) (150.0) (306.0) (187.4) - - - - - (6) (10.5) (15.9) (30.5) H (3.9) (6.0) (83.8) (151.0)
200 292 419 - - 144 203 73.0 95.0 152.0 226.0 - - - - - - 200 292 419 H H 144 203 67.5 140.0
(8) (11.5) (16.5) - - (5.7) (8.0) (161.0) (209.0) (335.0) (278.0) - - - - - - (8) (11.5) (16.5) H H (5.7) (8.0) (148.8) (308.6)
250 330 457 - - 187 250 122.0 153.0 194.0 275.0 - - - - - - 250 330 457 H H 187 250 113.5 173.0
(10) (13.0) (18.0) - - (7.4) (9.8) (269.0) (337.0) (428.0) (606.0) - - - - - - (10) (13.0) (18.0) H H (7.4) (9.8) (250.2) (381.4)
2
300 356/610 502 - - 228 300 146.0 290.0 271.0 - - - - - - -
2
(12) (14/24 ) (19.8) - - (9.0) (11.8) (322.0) (638.0) (597.0) - - - - - - - Materials
Body / Inser t Carbon Steel ASTM A216 Gr. WCB, A352 Gr.LCB, Stainless Steel ASTM A351 Gr. CF8 / CF8M / CF3 / CF3M / CN7M / Duplex
Materials
Ball Stainless Steel ASTM A276 Type 410 / 304 / 316, ASTM A217 Gr.CA15, ASTM A351Gr. CF8 / CF8M / CN7M / Duplex
Body / End piece Carbon Steel ASTM A216 Gr. WCB / Stainless Steel ASTM A351 Gr. CF8 / CF8M / CF3 / CF3M / CN7M / Duplex Stem / Gland Stainless Steel ASTM A276 Type 410 / 304 / 316 / Duplex
Ball / Stem Stainless Steel ASTM A217 Gr. CA15 / ASTM A351 Gr. CF8 / CF8M / CN7M / ASTM A276 Type 410 / 304 / 316 / Duplex Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL
Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL Stem Washer GFT / Grafoil
Stem Washer GFT / Grafoil Stem Seal / Body Seal Grafoil
Stem Seal / Body Seal Grafoil Lever Steel
Lever Steel Sur face Protection for Base phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel
Body Studs / Nuts ASTM A193 Gr. B7/ ASTM A194 Gr. 2H Steel Valves
Sur face Protection for Carbon Base Phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel
Steel Valves
1) Net t in Kg.(lbs) approx. (without obligation) 2) Dimension ‘A’ For FB. H Worm Gear operated. n For dimensions ‘B’ refer sales drgs. n Valves can be supplied to suit ASME /
BS / DIN Flanges. n Valves can be supplied with Pad - lock, Electric, Pneumatic or Gear Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. 1) Net t in Kg.(lbs) approx. (without obligation) H Worm Gear operated. n Valves can be supplied to suit ASME / BS / DIN Flanges. n Valves can be supplied with Pad - lock,
n Actuator Bracket Mounting as per ISO 5211. n Please Specify Working Pressure, Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other Electric, Pneumatic or Gear Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211. n Please Specify
materials not mentioned above available on request. Working Pressure, Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request.
5 6
SINGLE PIECE - JACKETED, REDUCED & FULL BORE THREE PIECE, REDUCED & FULL BORE
B B
C C
D d D D d D
D2
A A
FLANGED SCREWED, SOCKET, BUTT WELD
DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1 DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1
Test Pressure in bar (psi) APPLICATIONS Test Pressure in bar (psi) APPLICATIONS
Pressure rating Class 150 Class 300 > Molten Sulphur FLANGED SE, SWE & BWE SERIES > Chemical Process Plants > Caustic Chlorine Plants
Hyd. Shell 30 (435) 76 (1102) > Bitumen (Coal Tar) Pressure rating Class 150 Class 300 Class 600 Class 800 ‘W’R3 / ‘W’F3 (Class 150) > Fertilizer Plants > Hazardous Fluids
Seat REFER TECHNICAL DATA SERIES Hyd. Shell 30 (435) 76 (1102) 150 (2176) 207 (3002) ‘W’R3 / ‘W’F3 (Class 300) > Dyes and Pigments > Acids and Alkalies
> For Heating and Cooling of Fluids
Air Seat 6.9 (100) ‘W’R1-J / ‘W’F1-J (Class 150) > Crude oil Seat REFER TECHNICAL DATA REFER TECHNICAL DATA ‘W’R3 / ‘W’F3 (Class 600) > Pesticides
Jacket Test Pressure at 6.9 (100) ‘W’R1-J / ‘W’F1-J (Class 300) Air Seat 6.9 (100) 6.9 (100) ‘W’R3 / ‘W’F3 (Class 800)
RB = REDUCED BORE FB = FULL BORE RB = REDUCED BORE FB = FULL BORE
Dimensions are in mm (inch) Dimensions are in mm (inch) FLANGED, SE, SWE & BWE
SIZE A B C d D Wt 1) SIZE A B C d D D2 Wt 1)
mm Class Class 150 Class 300 Class 150 Class 300 mm Class Class SE, SWE, BWE Class 150 Class 300 SE, SWE, BWE
(inch) 150 300 RB FB RB FB RB RB & FB RB FB RB FB (inch) 150 300 RB FB RB FB RB RB & FB RB FB RB FB RB FB RB FB
15 x 25 108 140 120 120 120 120 80 11 13 2.3 2.7 3.2 3.6 8 - - 64 64 120 120 80 - - 08 08 - - - - 0.7 0.7
(1/2 x 1) (4.3) (5.5) (4.7) (4.7) (4.7) (4.7) (3.1) (0.4) (0.5) (5.1) (6.0) (7.1) (7.9) (1/4) - - (2.5) (2.5) (4.7) (4.7) (3.1) - - (0.3) (0.3) - - - - (1.5) (1.5)
20 x 32 117 152 120 145 120 145 85 13 20 2.7 4.0 4.0 4.5 10 - - 64 64 120 120 80 - - 11 11 - - - - 0.7 0.7
(3/4 x 1 1/4) (4.6) (6.0) (4.7) (5.7) (4.7) (5.7) (3.3) (0.5) (0.8) (6.0) (8.8) (8.8) (9.9) (3/8) - - (2.5) (2.5) (4.7) (4.7) (3.1) - - (0.4) (0.4) - - - - (1.5) (1.5)
25 x 40 127 165 145 145 145 145 90 20 25 5.4 6.3 6.3 6.7 15 108 140 64 64 120 120 80 11 13 11 13 1.5 1.7 2.4 2.7 0.7 0.8
(1 x 1 1/2) (5.0) (6.5) (5.7) (5.7) (5.7) (5.7) (3.5) (0.8) (1.0) (11.9) (13.9) (13.9) (14.8) (1/2) (4.3) (5.5) (2.5) (2.5) (4.7) (4.7) (3.1) (0.4) (0.5) (0.4) (0.5) (3.3) (3.7) (5.3) (5.3) (1.5) (1.5)
32 x 50 140 178 145 175 145 175 105 25 32 8.1 9.0 9.0 10.0 20 117 152 70 75 120 145 85 13 20 13 20 1.7 2.5 3.3 3.8 0.9 1.5
(1 1/4 x 2) (5.5) (7.0) (5.7) (6.9) (5.7) (6.9) (4.1) (1.0) (1.3) (17.9) (19.8 (19.8) (22.0) (3/4) (4.6) (6.0) (2.8) (3.0) (4.7) (5.7) (3.3) (0.5) (0.8) (0.5) (0.8) (3.7) (5.5) (7.3) (8.4) (2.0) (3.3)
40 x 65 165 190 175 175 175 175 110 32 38 9.0 (10.0 10.3 10.8 25 127 165 88 88 145 145 90 20 25 20 25 2.6 2.9 4.3 4.9 1.6 2.0
(1 1/2 x 2 1/2) (6.5) (7.5) (6.9) (6.9) (6.9) (6.9) (4.3) (1.3) (1.5) (19.8) (22.0) (22.7) (23.8) (1) (5.0) (6.5) (3.5) (3.5) (5.7) (5.7) (3.5) (0.8) (1.0) (0.8) (1.0) (5.7) (6.4) (9.5) (10.8) (3.5) (4.4)
50 x 80 178 216 175 300 175 300 135 38 50 10.8 14.8 16.2 18.0 32 140 178 105 105 145 175 105 25 32 25 32 3.8 4.2 5.1 6.8 2.2 3.1
(2 x 3) (7.0) (8.5) (6.9) (11.8) (6.9) (11.8) (5.3) (1.5) (2.0) (23.8) (32.6) (35.7) (39.7) (1 1/4) (5.5) (7.0) (4.1) (4.1) (5.7) (6.9) (4.1) (1.0) (1.3) (1.0) (1.3) (8.4) (9.3) (11.2) (15.0) (4.8) (6.8)
65 x 100 190 241 300 475 300 475 155 50 64 16.2 17.5 23.5 25.2 40 165 190 114 114 175 175 110 32 38 32 38 5.7 6.5 9.3 10.2 3.5 4.7
(2 1/2 x 4) (7.5) (9.5) (11.8) (18.7) (11.8) (18.7) (6.1) (2.0) (2.5) (35.7) (38.6) (51.8 (55.6) (1 1/2) (6.5) (7.5) (4.5) (4.5) (6.9) (6.9) (4.3) (1.3) (1.5) (1.3) (1.5) (12.6) (14.3) (20.5) (22.5) (7.7) (10.4)
80 x 150 203 283 475 475 475 475 170 58 76 32.0 36.0 (38.0 40.0 50 178 216 130 145 175 300 135 38 50 38 50 8.2 9.5 11.2 14.5 4.9 8.5
(3 x 6) (8.0) (11.1) (18.7) (18.7) (18.7) (18.7) (6.7) (2.3) (3.0) (70.5) (79.4) (83.8) (88.2) (2) (7.0) (8.5) (5.1) (5.7) (6.9) (11.8) (5.3) (1.5) (2.0) (1.5) (2.0) (18.1) (21.0) (24.7) (32.0) (10.8) (18.7)
100 x 150 229 305 475 575 475 575 205 76 98 - 54.0 - 72.0
(4 x 6) (9.0) (12.0) (18.7) (22.6) (18.7) (22.6) (8.1) (3.0) (3.9) - (119.0) - (158.7) Materials
150 x 250 267 403 575 775 775 H H 98 152 - 108.0 - 135.0 Body / End piece Forged Carbon Steel ASTM A105 / Cast Carbon Steel ASTM A216 Gr. WCB / Stainless Steel ASTM A182 Gr. F304 / F316,
(6 x 10) (10.5) (15.9) (22.6) (30.5) (30.5) H H (3.9) (6.0) - (238.1) - (297.6) ASTM A351 Gr. CF8 / CF8M / CF3 / CF3M / CN7M / Duplex
200 x 300 292 419 775 H H H H 144 203 - 145.0 - 288.0 Ball / Stem Stainless Steel ASTM A276 Type 410 / 304 / 316 / A20 / Duplex
(8 x 12) (11.5) (16.5) (30.5) H H H H (5.7) (8.0) - (319.7) - (634.9) Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL
250 x 350 330 457 H H H H H 187 250 - 338.0 - - Stem Washer GFT / Grafoil
(10 x 14) (13.0) (18.0) H H H H H (7.4) (9.8) - (745.2) - - Stem Seal / Body Seal Grafoil
Lever Steel with PVC Sleeve
Materials Body Studs / Nuts ASTM A193 Gr. B7 / ASTM A194 Gr. 2H
Body / Inser t Carbon Steel ASTM A216 Gr. WCB, A352 Gr. LCB, Stainless Steel ASTM A351 Gr. CF8 / CF8M / CF3 / CF3M / CN7M / Duplex Sur face Protection for Carbon Base phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel
Ball Stainless Steel ASTM A217 Gr. CA15, ASTM A351 Gr. CF8 / CF8M / CN7M / Duplex Steel Valves
Stem / Gland Stainless Steel ASTM A276 Type 410 / 304 / 316 / A-20 / Duplex
Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL
Stem Washer GFT / Grafoil
Stem Seal / Body Seal Grafoil
Gland Nut Steel (Plated)
Lever Steel
Sur face Protection for Base Phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel
SCREWED END TO SOCKET WELD END TO BUTT WELD END WITH NIPPLE
Steel Valves ANSI B1.20.1(NPT) ANSI B16.11 SCH-40/80 TO ANSI B16.25 SCH-40/80
BS:21(PAR ALLEL OR TAPER)
END DETAILS
1) Net t in Kg.(lbs) approx. (without obligation) H Worm Gear operated. n Valves can be supplied to suit ASME / BS / DIN Flanges. n Valves can be supplied with Pad - lock, 1) Net t in Kg.(lbs) approx. (without obligation) n Valves can be supplied to suit ASME / BS / DIN Flanges. n Flanged Ends not available in Forging. n Valves can be supplied with
Electric, Pneumatic or Gear Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211. n Please Specify Pad - lock, Electric, Pneumatic or Gear Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211.
Working Pressure, Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request. n Please Specify Working Pressure, Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request.

O&M MANUAL - Catalogues - Oil Lub

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Screw pumps – PX series

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2 LV General performance motors EN 02-2010 | ABB LV Motors

ABB’s General performance motors are best suited Ordering information 04

ABB LV Motors | LV General performance motors EN 02-2010 3

When placing an order, please state the following minimum

M2AA 112 M 3GAA 112 101 - ADE, 122, 451, etc.

Explanation of the product code

*) M2AA 200 is not available for voltages less than 380 VD

4 LV General performance motors EN 02-2010 | ABB LV Motors

IP 55 - IC 411 - Insulation class F, temperature rise class B

Efficiency values are given according to IEC 60034-2-1; 2007.

ABB LV Motors | LV General performance motors EN 02-2010 5

IP 55 - IC 411 - Insulation class F, temperature rise class B

Efficiency values are given according to IEC 60034-2-1; 2007.

6 LV General performance motors EN 02-2010 | ABB LV Motors

IP 55 - IC 411 - Insulation class F, temperature rise class B

Efficiency values are given according to IEC 60034-2-1; 2007.

ABB LV Motors | LV General performance motors EN 02-2010 7

IP 55 - IC 411 - Insulation class F, temperature rise class B

Efficiency values are given according to IEC 60034-2-1; 2007.

8 LV General performance motors EN 02-2010 | ABB LV Motors

IP 55 - IC 411 - Insulation class F, temperature rise class B

Efficiency values are given according to IEC 60034-2-1; 2007.

ABB LV Motors | LV General performance motors EN 02-2010 9

047 IM 3601 flange mounted, IEC flange, from IM 3001 M M M M M M NA M NA

10 LV General performance motors EN 02-2010 | ABB LV Motors

ABB LV Motors | LV General performance motors EN 02-2010 11

IM 1001, IM B3 and IM 3001, IM B5 IM 1001, IM B3 IM 3001, IM B5

Above table gives the main dimensions in mm.

12 LV General performance motors EN 02-2010 | ABB LV Motors

IM 1001, IM B3 and IM 3001, IM B5 IM 1001, IM B3 IM 3001, IM B5

Above table gives the main dimensions in mm.

ABB LV Motors | LV General performance motors EN 02-2010 13

Stator winding Material Copper.

14 LV General performance motors EN 02-2010 | ABB LV Motors

Paint colour shade Munsell blue 8B 4.5/3.25 / NCS 4822 B05G

Surface treatment Polyester powder paint, ≥ 100µm

Paint colour shade Munsell blue 8B 4.5/3.25 / NCS 4822 B05G

Surface treatment Two-pack epoxy pain paint, ≥ 100µm

Surface treatment Polyester powder paint, ≥ 100µm Phosphated. Polyester paint.

Max Cu-area mm2 35 70

Paint colour shade Black, NCS 8801-B09G

Heating elements Optional 25 W 50 W

ABB LV Motors | LV General performance motors EN 02-2010 15

Max Cu-area mm2 4 6 10

Terminal box Cable lugs, 6 terminals

16 LV General performance motors EN 02-2010 | ABB LV Motors

Terminal box Material Cast iron, base integrated with stator.

Max Cu-area mm 2 35 Code S: 70 70

ABB LV Motors | LV General performance motors EN 02-2010 17

18 LV General performance motors EN 02-2010 | ABB LV Motors

ABB LV Motors | LV General performance motors EN 02-2010 19

www.abb.com/motors&generators © Copyright 2010 ABB.

9AKK1045592 EN 02-2010 Waasa Graphics Oy

The plate pack is assembled between a fix frame plate and

The plate and the pressure plate are suspended from an