Training Chassis CA TV LG

CA Chassis Safety Guidelines
HIGH VOLTAGE AND X-RADIATION PROTECTION SAFETY CIRCUIT TEST PROCEDURE

A potential source of x-rays is the picture tube, if the high Equipment required:
voltage (HV) is out of specification. When the HV is operating
properly, there is no x-radiation. For the CA chassis family, a) Video Generator.
the HV has no adjustments. A HV shutdown circuit is used to b) HV DC meter (0 to 40 KV, high Z).
prevent excessive HV and x-ray emissions. c) External variable power supply (0V to 200 VDC @ 5Amps
THEORY OF OPERATION (SHUTDOWN CIRCUIT) minimum).
This circuit basically monitors the sweep pulse voltage de- d) 1 Giga ohm, 5%, 2W film resistor.
rived from the sweep transformer TX3204 pins 5 & 6. This
Before turning the TV on, connect the HV meters negative
voltage is rectified, and applied to a 12V zener diode ZDX3004.
probe (-) to ground (DAG ground recommended) and the posi-
When the HV reaches its maximum allowed ,value (see draw-
tive probe (+) in the anode of the CRT. Connect a 1 Giga Ohm
ing) the zener diode conducts, the voltage on pin 29 of the
resistor in parallel with the HV meter. Then connect the exter-
video processor (ICX2200) increases until it reaches the thresh-
nal power supplys negative output (-) to chassis ground, that
old voltage of 3.5 VDC, and shuts down the TV. If the shut-
is, the negative lead of B+ filter capacitor, CX3420. Turn on
down circuit has operated, the microcontroller will prevent
the TV. Apply a video signal or tune the TV to a raster pattern.
the TV from being turned on again, without first having to
Adjust the G2 potentiometer for minimum, and set the bright-
unplug the AC cord to reset the microcontroller.
ness and contrast levels to minimum. Now adjust the output
TIP: Make a momentary short between the OUTPUT and GND voltage of the external power supply to 124 VDC for CA25V/
of the IC6002 (RESET CIRCUIT) this will reset the microcontroller 27V or 130 VDC for CA32V/36V. Then start increasing the
IC6000. Apply signal through the video generator or tune the voltage on the external power supply until the TV shuts down,
TV color receiver to crosshatch pattern. Connect an accurate and read the HV on the meter just before the voltage starts
HV meter between the picture tube anode and chassis ground. dropping.
Access Video Menu and adjust Brightness and Contrast con-
Note: The external power supply may require a diode for
trols for minimum screen luminance. Wait until, the Video
blocking voltage from the chassis power supply to
Menu or display disappear. Read HV meter. the external power supply. The diode should be
connected between the positive output of the external
7'6))2 &:(' ,:231 ,:1%< power and B+ of the chassis. The cathode should be
7->) &)%1 /: /: facing the B+ of the chassis. The recommended diode
'31432)280):)06)4%-6 is Part No. 103-00339-04A (400 V of VRRM @ 3
Amps of average rectified forward current).

13(90)0):)06)4%-6320=

CA-ii
Preface
This manual has been designed as a supplement to the CM-151 CA/CB training manual (923-3351TRM).
It provides circuit descriptions as well as troubleshooting flowcharts for both CA and CB chassis. Each
description includes schematic diagrams of the particular section(s) being discussed. These inclusions
represent a change from some recent training manuals. Moreover, this manual is divided into two distinct
sections, respectively, for CA and CB chassis. Such an arrangement should prevent confusion between the
two.
Many servicers prefer to use their training manuals in conjunction with the corresponding service manuals.
As such, the schematics contained in this training supplement were drawn to be fairly generic. However, as
a concession to those who desire a quick reference, tables that include part numbers of major components
have been supplied in each applicable circuit description. Note that these part numbers should only be
applied to those sets which fall under component level repair warranty. (32 and 36 sets have a module
replacement warranty.) Hence, when a table refers to all models, it can only apply with certainty to all
component level repairable modules. Likewise, in the troubleshooting section, flowcharts will often instruct
the repair technician to replace a certain component under a particular situation. Again, such instruction
concerns component level repair sets. Still, the flowcharts provide useful information for diagnosing a
problem on component level warranty modules and replacement warranty modules alike.
Frequently, the tables refer the reader to the service manual for particular models associated with given
parts, particularly with regard to the CA chassis. This is because at the time this manual was produced,
there were 81 variants of the CA chassis in the field. In any case, parts referencing is really beyond the
scope of a training manual. Furthermore, it is a good idea when looking up part numbers to refer to up-to-
date service information. Generally speaking, training in circuit theory and operation does not change when
part numbers do.
Finally, be sure to take special note of the safety information supplied in this manual. General safety infor-
mation is provided for both chassis on the reverse side of the front cover. High voltage protection instruc-
tion for the CA chassis is located on the page following the general safety page and for the CB chassis at the
start of the second section of this manual.
CA-iii
Table of Contents
Section 1
General Safety Guidelines ................................................................................... CA-i
CA Chassis Safety Guidelines ................................................................................... CA-ii
Preface ................................................................................... CA-iii
This Table of Contents ................................................................................... CA-iv
CA Circuit Descriptions
Power Supply ................................................................................... CA-1
Microprocessor Control ................................................................................... CA-5
IF Receiver ................................................................................... CA-9
Video Processing ................................................................................... CA-11
Deflection Control ................................................................................... CA-17
Audio Development ................................................................................... CA-22
CA Troubleshooting ................................................................................... CA-27
Section 2
CB Chassis Safety Guidelines ................................................................................... CB-i
CB Circuit Descriptions
Power Supply ................................................................................... CB-1
Microprocessor Control ................................................................................... CB-5
IF Receiver ................................................................................... CB-9
A/V Switching ................................................................................... CB-12
Video Processing ................................................................................... CB-16
Deflection Control ................................................................................... CB-22
Audio Development ................................................................................... CB-27
CB Troubleshooting ................................................................................... CB-30
CA-iv
Power Supply
Introduction
The CA chassis is a cold ground chassis deriving its power from a switch-mode, flyback type, power
supply. It features indirect B+ regulation, over-current protection (OCP), software controlled degaussing,
necessities for Energy Star compliance, and provision for future universal power input (85VAC - 265VAC).
The switch-mode power supply, or SMPS, converts AC line power to the various DC voltages required by
the receiver. Note that there is no switch to activate or deactivate the SMPS. It operates as soon as AC
line power is present. Input power demands can reach a maximum of 130 watts on 25 and 27 inch sets and
145 and 150 watts on 32 and 36 inch sets respectively.
Switch-Mode Power Supply Primary Side

The receiver is protected from AC line surges by FX3401, a 4A, 250V fast-blow fuse. The AC operating
range is between 90Vrms and 135Vrms. AC is first filtered by LX3401 and CX3402. It is then rectified
using a diode bridge (package DX3400 on 32"/36", discrete components DX3401 through 3404 on 25"/
27"). CX3407 smoothes out the resulting DC voltage. It is from this voltage (called VDC or raw B+) that
the heart of the SMPS, the Switch-Mode Regulator, is run. Raw B+ can run anywhere from +127VDC to
+191VDC.
To Degaussing
Circuit
B+ VDC
FX3401 CX3404 C3403
LX3401 DX3402 DX3401
3R8
EX3401 DX3400
CX3401 CX3402
DX3403 DX3404
RX3401
CX3405 CX3406 CX3407
RX3400
CX3400
<<Figure CA-1>>
Primary components of the Switch-Mode Regulator circuit include the switching transistor, QX3401; the
regulator IC, ICX3400; and the chopper transformer, TX3401. The actual chopper used will depend on
the size of the set. This transformer isolates the rectifier and regulator sections, which use hot ground, from
the rest of the CA chassis, which uses cold ground.
When line power is introduced to the set, raw B+ is supplied to pin 18 of the chopper (switch-mode
transformer). At the same time a small amount of raw B+ is drawn through RX3404 into pin 2 of
ICX3400. This voltage triggers the switching of a transistor internal to the regulator IC. Once this happens,
current begins to alternate between flow and rest in the raw B+ winding (pins 18 and 11) of the switch-
mode transformer. Alternation will occur at a frequency of approximately 25 KHz when the set is in stand-
by, and near 50KHz when the set is powered up. Because of the transformer action, base drive to pin 2 of
ICX3400 is from this time forward maintained by another winding on the chopper (pins 13 and 15) through
CX3416.
CA-1
CA CIRCUIT DESCRIPTIONS
RX3405 CX3415
B+ VDC
RX3410 C3414
PROV PROV
B+ VDC
CX3408 CX3409
CX3411 RX3411 DX3409
PROV PROV
RX3404
RX3407 RX3408 LX3410
ICX3400
DX3406
QX3401 B+ VDC
5 RX3406
4
3 TX3401
2 DX3407 CX3416
CX3410
1 18
To
8 +18 VSB
11
7
13
5
RX3403 CX3412 CX3413 15 To
DX3408
1 Regulated
RX3409 B+
16 4
C3418
<<Figure CA-2>>
Another winding from the chopper (pins 13 and 16) provides feedback to the regulation loop in ICX3400.
The AC from this winding is half-wave rectified by DX3408 to supply a negative voltage to pin 1 of the
regulator IC. ICX3400 is designed in such a way that it will adjust both its oscillating frequency and duty
cycle to maintain -41 volts DC on pin 1. Thus as changing power demands are reflected in the chopper
transformer, feedback to ICX3400 triggers a corresponding change in the regulated supply.
ICX3400
223-00028
R-Div1 R-Div2
4
Q-Switching
Q-Limiter 3
2
R-AntiSat
Q-Reg
1
R-Bias R-Shunt DZReg
<<Figure CA-3>>
QX3401 serves as the Over-Current Protection (OCP) switch. If the current sensing resistor, RX3403,
passes too much current to pin 4 of ICX3400 (the emitter of the internal switching transistor), the resulting
CA-2
Power Supply
voltage at the base of QX3401 will switch that transistor on, shunting the regulator ICs base drive to
ground. Such an action kills the regulators oscillation, thereby eliminating power generation.
Several capacitors, CX3408, CX3409, CX3410, and CX3412, are used in the SMPS to reduce EMI
(electro-magnetic interference). Additionally, RX3405 and CX3415 serve as a snubber circuit, to reduce
peak voltage on the collector (pin 3) of ICX3400s switching transistor.
Switch-Mode Power Supply Secondary Side

The two windings on the secondary side of the chopper transformer generate the regulated B+ (or simply
B+) which, depending on the size of the television, will be either +124 volts DC or +130 volts DC, and the
+18 volts DC. Both are present when AC line voltage is supplied to the SMPS. Hence these voltages may
be considered Stand-By (SB). The B+ supplies necessary power to the horizontal sweep and the horizon-
tal output sections. It is filtered and rectified using LX3403, C3419, and D3410, and it can be measured
across CX3420. Note that the B+ line does not have a fuse. The OCP circuit mentioned above serves to
shutdown the power supply if too much current is drawn through the regulated B+ circuit.
+5V
TUNER
L3407
+18 VSB
TX3401
Q3406
FX3402 LX3404 DX3411 +5 VSB PROV
W3402
8 ICX3402
C3421 IN OUT
R3423 1 3
7
2
R3422M
5 R3427
C3426
C3419 B+ PROV
1
W3401
LX3403 D3410
4 +18V R3424
AUDIO PROV
CX3424 C3425
CX3420 Q3405
PROV
R3425M D3414
R3412M PROV
PROV
R3426M
PROV
R3414
Q3404
Q3402
R3418
+9 VSW +18 +15 VSW

VSW Power Control
L3405
ICX3401 Pulse from
Pin 32, IC6000
OUT IN RX3417 RX3428
3 1
C3428
C3429 PROV CX3430 ZDX3401 C3460
<<Figure CA-4>>
On the other hand, the +18 volts DC (or +18 VSB) is fused by FX3402. Rectification and filtering of the
+18 VSB is accomplished by an arrangement similar to that of the B+. The resulting +18 volts DC may be
measured across CX3424. This voltage is further broken down to provide power to various circuits
described below.
CA-3
ICX3402 regulates from the +18 VSB to provide +5 VSB. The +5 VSB powers the microprocessor,
IC6000, and the tuner, TU6000. Additionally, part of the power from the +18 VSB supplies +18 volts to
the audio circuitry (+18 AUD). The remainder of the +18VSB power is used when the set is powered up.
This powered up voltage is typically referred to as a switched voltage (VSW). The +18 VSW powers the
horizontal drive amplifier. That same +18 VSW is also regulated through ICX3401 to produce a +9 VSW.
This +9 volts powers the video signal processor, ICX2200, and, in stereo sets, IC1400. Finally, a +15
VSW is generated from the +18 VSW using RX3428, ZDX3401, and C3460. The +15 volt supply
powers the ABL video and the variable audio output circuits.
These switched voltages turn on given a DC level from pin 32 of IC6000. This signal will of course come
on when triggered by the power on key from the keyboard or the IR detector, IR6000. The DC level at pin
32 should be near +4.8 volts DC. This will drop across R3418 and switch the base of Q3402. As this
transistor turns on, it drives Q3404 into saturation and activates the switched voltages.
Degaussing Control
Degaussing is accomplished via software in the CA chassis. At turn on, pin 33 of IC6000 generates a +4.8
volt DC level. After dropping through R3419, this DC switches on Q3403 to allow current flow through
the degaussing relay, KX3401. With the relay now turned on, filtered AC line current travels into the
degaussing coil passing through the thermistor, THX3415. 760 milliseconds after power-up, the micropro-
cessor sets the voltage to zero, and the relay opens cutting off AC to the coil.
3T8 -- To +18 VSW
Degaussing
Coil Degaussing
KX3401 Control, Pin 33,
IC6000
R3419
2 DX3405
THX3415
1 Q3403
Filtered
AC Line
<<Figure CA-5>>
CA-4
Microprocessor Control
Introduction
The CA chassis employs IC6000 as its microcontroller. All end user and servicer controls are accessed
using this IC. While most of its functions will be described in terms of how they are used by other devices in
the receiver, a number of facts concerning the microprocessor and its input devices will now be presented.
The microprocessors job is to communicate control instructions and feedback information to and from
various other processors and input devices in the set. These include the video, audio, PiP, audio & video
switch ICs, the tuner, the EEPROM, the keyboard and IR detector, and the reset IC. Some of these use a
direct connection via either switch, variable pulse, or DC level for communication. Others rely on the I2C
bus, also known as serial clock and data bus. IC6000 provides 2 sets of clock and data lines. The first set
is pins 37 and 39, and the second is on pins 36 and 38. The EEPROM and the factory setup connector,
4G9, are the only devices which receive clock and data pulses from the first set.
Input Devices
The IR detector demodulates pulses from the 40 kHz modulated carrier and sends the pulses to pin 15 of
the microprocessor. There a special algorithm interprets the pulses as the various commands they represent.
The keyboard is only slightly more complicated in its operation external to IC6000. It works by varying
voltage on only two input pins (7 and 8) using resistor networks. A/D converters inside the micro interpret
the different voltages. Because voltage detection is used rather than active keyboard scanning, keyboard
radiation is not a problem, but maintaining a +5VSB to within ±4% is critical.
+5VSBF
R6025M R6022M R6020M
R6024M R6023M R6021M R6019M
R6070M
SW6 SW5 SW4 SW3 SW2 SW1
MENU VOL-DN VOL-UP CH-DN CH-UP ON/OFF
R6018
R6069M
R6017M
R6015 Pin 7
+5VSBF
R6016 Pin 8
L6005
C6043M C6042M
Keyboard
C6035 & IR Input to
PROV R6029M C6036M IC6000
2K6 R6028
Pin 15
1 R6027
2
C6003M
3 3
VOUT
4 2
L6004 C6004 VS
5
1
C6092M GND
EXTERNAL
IR6000
KEYBOARD
<<Figure CA-6>>
CA-5
For those CA chassis that have the keyboard and IR detector built onto the module, the schematics are
included. Keep in mind, however, that many of the various CA chassis have a keyboard and IR module that
is separate from the main board.
Microcontroller
VCC is provided to pin 27 of the microprocessor from the +5VSBF supply. While this voltage is relatively
low, IC6000 is fairly demanding in terms of current. This same voltage also powers the keyboard and IR
detector. Additionally, the +5VSBF is used as analog VCC and enters the micro at pin 18.
IC6002 serves as a reset IC for the main microprocessor. Note that it comes in a transistor type package.
It accurately resets the micro when SB voltage is detected. Pin 30 is the reset signal input for IC6000. The
micro enters reset state after detecting a low on pin 30 of 2µS or more.
When the micro receives a power on signal from either the keyboard or the remote, the degaussing control
pin 33 turns on the degaussing circuit for 760ms. At the same time a constant voltage level from pin 32
turns on the switched voltages in the power supply.
R6001M R+UP
FLYBACK G+UP
R6004M
C6024M B+UP
R6003M C6001M PROV
Q6001 C6025M R6082M FASTBLANK
V-RAMP PROV
C6033M
R6084M C6067M HALFTONE
V-DRIVE R6008M
R6005M
PROV
R6002M
C6099 C6064M
R6083M
+5VSBF
D6002 C6068M IC6000 C6023M C6066
Q6003
Q6002 1 HSYNC R 52 PROV
R6058M
2 VSYNC G 51
AFC R6090M R6081M
3 AFC B 50
R6040M C6057M
4 FM_SD FB 49
PiP-BAT
5 NC VERT-SIZE 48
SYNC R6061M VERT-SIZE
6 SYNC HORZ-SIZE 47
C6058M 7 A/D_KEY2 VOL 46
HORZ-SIZE
C6079M To Keyboard 8 A/D_KEY1 VOL-CTRL
R6012M NC 45
C6093M 9 NC AUD-SWITCH 44
C6053M
Y/C-SENSE R6053M C6052M C6055M C6095M C6038M
10 Y/C-SENSE PiPSWITCH1 43
C6061M C6062M C6090M 11 PiP_BRT AUX_SW1 42
C6051M
CRT-PROTECTOR 12 NC NC 41 C6094M
MUTE PROV C6041M
13 CRT-PROT H/T 40
R6026
14 MUTE SCL1 39
C6040M To IR6000 15 REMOTE SCL2 38 EEPROM AUD-SWITCH
+5VSBF C6098 PiP-SWITCH1
C6092M 16 NC SDA1 37 & Factory
L6007 17 NC SDA2 36
Setup Ckt AUX-SWITCH1
R6030
C6037 18 AVCC IDENT 35
C6006 R6031M C6046M
19 HLF RADIO/TV 34
C6005M PROV R6032M C6045M DEG-CTL
20 RVCO DEG-CTL 33
COMPOSITE C6007M 21 VHOLD POWER 32
PWR-CTL
C6009
VIDEO IN R6033M R6036M
22 CVIN CHASSIS-ID 31
23 CNVSS C6018M
RESET 30
C6008M
R6080 PROV 24 XIN OSC-OUT 29
25 XOUT OSC-IN 28 L6002
CRY6002
26 VSS VCC 27 R6035M PROV R6060M
CRY6001 C6015M
+5VSB +5VSBF
R6034M
R6037M
L6001
IC6002
C6010M C6011M
C6013 VCC OUT C6016
C6012M C6017 C6056M D6001
R6059M GND
C6014M
<<Figure CA-6>>
Horizontal and vertical synchronization pulses are fed into pins 1 and 2. These provide the microprocessor
the current sweep location of the beam, which is necessary to correctly interrupt main video for various
CA-6
types of on-screen display (OSD). Neither sync pulses come directly from the video processor where they
are first produced. Horizontal sync is actually fed back from the sweep transformer on the flyback pulse
line. Vertical ramp signals feed the base of Q6002. Sync is produced on the collector and fed to the
vertical amplifier and through R6006M to the V-Sync pin of the micro. OSD or CC (closed captions) are
sent as processed RGB (red, green, & blue) from pins 50, 51, and 52. At those times it is necessary to
blank out main video, a fast-blank (FB) pulse is sent to the video processor from pin 49 along with the
processed RGB. An exception to this occurs when PiP is displayed. Under that circumstance, the fast-
blanking pulse without RGB is sent to the video processor.
Some CA chassis feature a halftone function that dims video surrounding OSD. This halftone circuit is
described in the video section, but is controlled by a DC level from pin 40.
Closed captioning display is accomplished in the microprocessor by use of the composite video into pin 22.
Here a data slicer extracts the caption information and outputs it to the RGB pins when captioning is re-
quested by the user. Note that when OSD needs to be on the screen, such as after a channel change or
during a volume change, the OSD will have priority, and CC will mute. IC6000 also gains synchrony
information from the composite video stream.
Pin 6 is a signal detection pin. When the tuner sends a bona-fide signal to the video processor, it separates
the horizontal sync signal from the IF and sends it to this portion of the microprocessor. It can then be used
to determine if a certain channel is carrying an active broadcast.
Automatic frequency correction (AFC) is sent to the microprocessor via pin 3. The DC level on pin 3 tells
the microprocessor if it needs to communicate an adjustment to the tuner to allow for clearer channel
reception. The ideal voltage level here should be approximately +2.5 volts.
IC6000 provides CRT-protection for the set through pin 13. Operation of this shutdown depends on a DC
level from the CRT protection circuit off the vertical amplifier circuit. Should the vertical IC2100 fail, the
DC level will no longer be present. In this situation, the CRT-protection latch will shut the receiver down
three seconds after detecting the failure. This circuit will prevent the CRT from burning a horizontal phos-
phor line in the center of the screen or, worse yet, cutting the yoke end of the tube off completely.
The remainder of the input and output pins of IC6000 are adequately described in other sections of this
manual. Refer to the video, audio, and deflection sections of the CA chassis for these descriptions.
IC Location Part # Notes

IC6000 221-01384-01
221-01384-02 Refer to Service Manual
221-01386-01 for Corresponding Model
221-01387-01
IC6001 221-00745-04 All Models
IC6002 221-01177A All Models
<<Table CA-1>>
CA-7
Memory
The EEPROM, IC6001, is a small but vital part of the CA receiver. This 512 byte memory chip is respon-
sible for storing servicer adjustments, channel information, and user settings, even when power is removed
from the set. This information is transferred on the clock and data lines from the micro into pins 5 and 6.
The EEPROM is powered by the +5VSBF source at pin 8.
Clock & Data R6047M

for Tuner, Video +5VSBF
and Audio R6046M
DATA2 R6045M
CLOCK2 R6048M 4G9

IC6001
R6050M
4 5
1
R6049
3 6
2 7 2
1 8
3
4
5
+5VSBF R6044M R6043 R6042M R6041 R6039M R6072
L6003
C6020 C6021M C6050M C6049M C6048M C6047M C6019M
39 38 37 36 35 (IC6000)
CLOCK1 CLOCK2 DATA1 DATA2 IDENT
<<Figure CA-7>>
CA-8
IF Receiver
Tuner
Cable or off-air signals are received into the television by way of the antenna jack of the tuner, TU6000.
The input and output impedance of this device is 75 ohms. It provides for 181 channels (including cable).
It uses +33V for tuning, +5VTune as tuner B+, +4.3V for AGC, and on some chassis +9VSW.
As with standard varactor tuners, varying voltage across an internal varactor results in a different internal
resonant frequency, whereby tuning of the various channels is achieved. Control of this process is accom-
plished through the I2C (serial clock and data) lines attached to pins 4 and 5 of TU6000. These transfer
control data to and from IC6000.
AGC (automatic gain control) voltage is applied to pin 1 of the tuner from pin 3 of ICX2200. This DC
voltage varies in response to signal strength from the tuner so as to avoid signal distortion not only from low
signal levels, but also from signals strong enough to otherwise cause clipping distortion. AGC voltage will
alter the signal level accordingly.
+33V
TP6006 TP6005 IF TU6000
11
ZD6001 C6032 C6031M 10

9
8
** ONLY FOR 175-2771 TUNER 7

+5VTune
6
J6000M **
5
4
C6030 C6029M TP6004
3
TP6010 2
C6028
1
+9VSW
L6000
C6090 C6070
PROV PROV RF-AGC
CX6027 C6026M
Data2 From Pins

36 and 38,
Clock2
IC6000
OMIT FOR 175-2771 TUNER
<<Figure CA-8>>
IF Processor
Tuner IF (intermediate frequency) comes from pin 11 of the tuner. This is filtered and amplified (see
Q1200, U1200, and surrounding circuitry) before it is fed into pins 7 and 8 of ICX2200, the IF/video
processor (sometimes called the Jungle chip). IF consists of PIF (Picture IF), SIF (Sound IF), and CIF
(Chroma IF).
CA-9
IF AGC Composite
+9VPIF Pin 1, Audio +9VSW
+9VPIF +9VSIF
R1202M
TU6000
L1200 L1203
R1225 R1200M C1200M
R1206M
R1201M
C1201M C1215M C1218M
L1202 C1216
3
Q1202
2 L1204
C1202M L1201 1
R1209M R1210M
R1204M
U1200 TP1201 C2237M
C1204M R1215M R1220M
1 4
C1213M
R1205M Q1200 2 5
TVIN
C1205M
3 TP1248 TP1245
ICX2200 C1217M R1221M
R1207M 1 NC NC 56
R1203M
+9VSW 2 SND-OUT EXT-AUD 55 R1219M
TP1200
3 RF-AGC DE-EMPH 54
L1205
R1208M C1203M 4 SIF C1214
AUDIN 53
C1206 5 AGC-FIL LIMITER 52
C1208M
R1212M R1231M 6 PIFGND SIFGND 51
+9VPIF 7 PIF-IN PIFTANK 50 R1214M U1202
C1207
R1211M
8 PIF-IN PIFTANK 49 U1201
9 PIF-VCC SIF-VCC 48
C1212 R1213M
10 LOOPFIL TV/DET 47
TP1202
11 APCFIL VCC 46
C1209M C1210 +9VSW +9VF Q1201
L1207 C1211M
+9VSIF R1218M
L1206
4 3
C1219M R1216M
C1220M C1222 C1221M 2 R1217M
6 1
<<Figure CA-9>>
ICX2200 powers its IF section using +9VPIF (pin 9) and +9VSIF (pin 48). The ICs main VCC is a
+9VF supply to pin 46. IF signal continues from pin 47 at nearly 2Vp-p to an FM trap where SIF is
separated from PIF. SIF reenters ICX2200 at pin 52, the limiter. From this, composite audio is developed
and transmitted from pin 2 of the video processor to the audio circuitry. The remaining PIF passes through
Q1202 for de-amplification to 1Vp-p. The resulting signal, denoted TVIN, is passed to both the Jungle IC
at pin 37 and pin 5 of IC2902 (refer to the jack-pack and switching section below).
AFT (automatic fine tuning) is also derived from the video processor at pin 44. This signal feeds the micro-
processor, IC6000, to generate minute tuning adjustments so as to maintain optimum channel quality.
Part Location Part # Notes

TU6000 175-02721 Refer to Service Manual
175-02771 for Corresponding Models
ICX2200 221-01165 All Models
<<Table CA-2>>
CA-10
Video Processing
Introduction
ICX2200 has numerous duties involved in television image and sound production. As mentioned above, it
processes sound and video IF. Additionally, it prepares NTSC video utilizing separated chroma, luma, and
OSD from IC6000. Accounting for controlled preference information from the micro such as brightness,
tint, sharpness, contrast, etc... the Jungle chip then produces this video signal as RGB which is amplified
and sent to the picture tube. Finally, the video processor generates the very drive signals that cause the
deflection circuitry to operate and produce high voltage as well as picture.
A/V Switching
At this point, because of its interaction with the video processor, an explanation of the jack-pack switching
section is expedient. Depending on the extra features a CA receiver has (S-VHS Video or Y/C, PiP), the
chassis will have two switching ICs, IC2901 and IC2902. IC2902 is the PiP switching IC. The first
CM
Chroma-Comb
Aux Switch1
Ext Video L2901
C2918
VIN PiP
R2902M C2900
TVIN R2905M C2903M
PiP Switch1 W2903
12
Y/C Sense +9VSW
11
C2914 C2906 10
CH-2
9
8
R2920M
C2904 C2913 C2902M J2902M 7
C2911 R2919M
R2918M 6
C2912M
5
CH-1
4
R2921M C2916
Q2902 3
R2901M
2
C2917M ZD2902
1
C2915M R2922M R2908 IC2901

R2923M
C2909 12
R2909
11
C2910 10 CH-2
9
8
C2918 7
6
C2908 5 CH-1
R2915M
4
R2917M
3
VM Out-R
2
VM Out-L R2914
1
Ext-R
Ext-L C2907M R2907 IC2902
ZD2903
R2910M R2911 ZD2901
R2912
R2916
12 11 10 9 8 7 6 5 4 3 2 1
J1
External Variable Monitor External Variable Monitor Video-In S-VHS
Left Out - Left Right Out- Right
<<Figure CA-10>>
CA-11
switching channel of this IC switches the PiP between external and internal video sources based on the PiP
Switch1 signal (pin 4, IC2902) from the microprocessor. The internal video signal, denoted TVIN, is the
same signal as the one entering pin 37 of ICX2200. Whichever signal is selected is sent as VIN PiP to the
PiP module through pin 10 of the PIPA1 connector. The second switching channel of IC2902 allows
selection between composite video input and S-Video input. While normally it defaults to composite video,
its switching action is based on the presence of S-Video. The output of this switch feeds the external side of
the PiP switch.
IC2901 is referred to as the main switching IC. Both switching channels of IC2901 are controlled by the
AuxSwitch1 input from the microprocessor. It is tempting at first glance to assume that this IC switches
between external and internal video sources. However, ICX2200 actually handles that process internally.
Rather, IC2901 switches the between the external source to be viewed (composite or S-Video) on switch-
ing channel 2. The output from this channel goes to pin 39 of ICX2200, the external video input. Channel
1 switches between the internally separated chroma signal and the S-Video chroma signal, and feed its
output back to pin 45. See below for a further description of video separation.
Video Development
For video processing, ICX2200 will switch between tuner IF, which as discussed above enters the IC at pin
37, or an external video source, which enters the Jungle chip at pin 39. Switching between these will be
directed by the microprocessor via the I2C bus entering ICX2200 on pins 27 and 28. The selected signal is
emitted from the switched video out pin (41) as composite video. This signal is sent to the microprocessor
and the glass comb-filter, DL2200.
The purpose of the comb-filter is to separate chroma from luma. Its superiority to conventional filtering and
separation schemes is that it reduces cross talk between chroma and high-frequency luma. Historically, sets
without this feature were prone to have rainbow effects on objects whose luminance frequency approached
the 3.58 MHz color subcarrier. (Note that this frequency is established by CR2201, the color crystal in CA
chassis.) The result of the comb-filters operation is that cross color distortion is minimized for much more
highly detailed objects.
Composite video enters the comb-filter on pin 2. Luma is produced on pin 5 and is fed to pin 43. A
3.58MHz trap (C2229M, L2201, & R2245M) removes any residue chroma. Separated chroma exits the
comb-filter at pin 3. In sets that utilize IC2901 for jack-pack switching purposes, chroma from the comb-
filter is sent to pin 5 and exits at pin 8. This signal is then denoted by CM, and is passed back to the video
processor via pin 45. (In sets that do not use IC2901, chroma passes directly to pin 45.) A band-pass
filter (C2232M, R2253M, & L2202) eliminates any remaining luma.
Once inside the Jungle IC, luma is processed with numerous factors including contrast and brightness.
Brightness and contrast information from the beam current passes into pins 36 and 38 from the circuitry
consisting of Q2204, 2205, and 2209. ICX2200 responds to this information by limiting (when necessary)
contrast and brightness to the RGB outputs. Basically, the ABL responds to current from pin 8 of the
sweep transformer, TX3204. D2204, R2235, and C2220 make this signal positive. It is then inverted by
Q2205 and smoothed as it passes to Q2204. As beam current approaches 1.5 mA (1.3 mA on 25, 0.9
mA on 19/20) Q2209 starts to turn on and shunts excess current to ground. In addition to controlling the
CA-12
Video Processing
RGB output, this circuit helps to prevent blooming. Excessive current draw in the picture tube will lower
voltage and hence decrease beam acceleration. This results in an increase of the sweep. Without ABL, the
blooming effect is usually seen when very bright images appear on the screen. ABL should prevent this and
extend the life of the picture tube.
C2235M C2236M R2254M CM
+9VSW +9VF
C2233M
PROV Q2208
L1207 C2232M R2253M
R2252M +9VF +9VF
L2202 PROV
R2261M
R2260M
C1220M C1222 R2262M
TP1203 R1223M
AFC
R1222M C2253 PROV
W2207
ICX2200 R2251
CHROMA-
C1223M C1224 R1224M
12 VCXO CIN 45
COMB
C2228M
13 GND AFT 44 C2231
14 FBLNK YIN 43 DL2200
3
R2244M C2232
15 ROSD DC 42 C2229M L2201 R2245M W2206 2 5
TVIN &
16 GOSD VSW-OUT 41 +9VSW AMP CKT
17 BOSD BLK/DET 40 1 4
(Pin 47)
+9VSW C2230 R2246M
18 D-VCC VIN 39
C2224
19 ROUT C2225
ACL 38 R2250M
C2223 +9VF C2227
20 GOUT TV-IN 37 R2248M Q2211
R2236M PROV
21 BOUT ABL 36 R2242M
R2239M R2249M W2200
+15VSW
C2222 C2221 D2205 D2202 +15VSW R2243M R2247M R2270
Q2206
EXT-
+15VSW VIDEO
Q2209
R2241M
R2240M
R2265M
COMPOSITE
R2237M VIDEO-OUT
R2264 D2203 Q2205 D2204
R2238M
Q2204
R2263 C2241
R2234M VERTICAL
ABL
C2218 R2235
R2232M
R2233
C2219 ABL
R2230M
C2220
<<Figure CA-11>>
Before sending processed RGB (red, green, & blue) outputs to the picture tube, ICX2200 integrates any
OSD (on-screen display), CC (closed caption), and PiP (picture in picture) into the video. At a particular
point in the televisions scan across the picture tube, where the video is to display an OSD object, a fast-
blanking (FB) pulse is sent from the microprocessor to the video processor at pin 14. This pulse of course
blanks the main screen video so that OSD can have precedence. Simultaneously, processed RGB from the
microprocessor enters the Jungle chip at pins 15, 16, & 17. This video fills in the blanked portion to be put
onto the main screen.
Picture-in-Picture
A few notes concerning PiP are noteworthy here. First those sets that have PiP will not be able to produce
video without the PiP module installed unless the PiP section is jumpered out. J2201M, J2202M, W2203,
and W2204 accomplish this. PiP signal enters the PiP module at pin 10 of connector PIPA1. This signal is
converted into RGB by the PiP processor and sent on to RGB OSD inputs of ICX2200. Pins 2 and 3 of
CA-13
the PIPB1 connector provide sync to the PiP processor. Pins 9 and 10 of the same connector allow I2C
bus communication between the PiP board and the microprocessor. PiP brightness however is controlled
from pin 11 of the microprocessor. This controls the bias of Q2210, which varies a DC level on the OSD
input lines to ICX2200.
PIPA1 PiP Brt
PiP+SW
1 2 3 4 5 6 7 8 9 10
+9VSW
FASTBLANK
G+UP
R2201M C2239 R2267M
R2205M R2268M
B+UP
Q2210
R2207M R2771
R2202M PROV
R+UP J2201M
R2203M C2242M
R2204M R2206M R2208M

W2204 ICX2200
J2202M D2212
C2240 C2202M CR2201 12 VCXO
D2211 R2269M CIN 45
W2203 D2210 13 GND AFT 44

14 FBLNK YIN 43
C2203 15 ROSD DC 42
C2204 16 GOSD VSW-OUT 41
C2205 17 BOSD BLK/DET 40
C2206M 18 D-VCC VIN 39
PIPB1
19 ROUT ACL 38
1 2 3 4 5 6 7 8 9 10
C2207 20 GOUT
+9VSW +5VTuner TV-IN 37
R2210 21 BOUT ABL 36

+9VSW
FLYBACK
VRAMP
R2219M R2215M R2209M
SCL
SDA
Q2201 R2213M
D2209 R2258M
5
Q2202 R2218M
4
D2208 R2257M HALFTONE
Q2207
2C5 3
Q2203
2 R2222M C2240M
R2211M R2217M R2221M PROV
D2207 R2256M
1 C2238M
R2255
<<Figure CA-12>>
After PiP or OSD RGB enters the Jungle IC, it is combined with processed luma and chroma and then exits
ICX2200 as main video for the picture tube. Red, Green, and Blue outputs are found on pins 19, 20, and
21. Some CA receivers have a halftone circuit that taps off these lines. When Q2207 is switched on by a
signal from the microprocessor, a limited amount of RGB signal is shunted to ground. The on-screen effect
of this is a slightly dimmed video. This halftone signal is output in such a way to appear as a darkened but
transparent window surrounding the OSD.
Video Amplification
Before being fed into the CRT socket board via connector 2C5, RGB is pre-driven by Q2201, Q2202,
and Q2203. The resulting signals are then sent to the main color driver transistors, Q5101, Q5102, and
Q5103. These transistors have a high 300V collector to emitter breakdown voltage and a low collector to
base feedback capacitance (less than 3pF). Additionally, the series-parallel arrangement of both their
emitter and base circuits involving both capacitors and resistors allow for improved high and low frequency
response. The cutoff frequency of these drivers is 70 MHz. R5103, 5110, and 5119 from base to collector
help to increase bandwidth response of the drivers. These provide negative feedback from the output and
decrease gain. As gain decreases however, bandwidth response increases. The driver transistors are
CA-14
Video Processing
powered by the +215V source derived from the sweep transformer, but the actual DC voltage at the
collectors will be lower (+130 volts is a good ballpark figure) because of the resistors RX5104, 5111, and
5122 and variations in the drive signal.
L5103 +215V
L5101
RX5104
1 2
R5103 R5107 5F2

C5101
+9 VSW R5101M DAG 1

Q5101
2
5C2 R5102M
2
2
C5104 3
C5102M G2 Wire
1 C5103M
2
to Sweep 4
R5105M
2 Red
1
R5106M
3 R5116
BLUE
D5102
4 PROV
GREEN RX5111 G2 9
8 10
Blue
5 7 11
RED R5110 R5115 Green 6 12
5
4 R5124M C5110
R5108M PROV PROV
G1
Q5102 1
CRT1
R5109M R5128
R5114 W5101
PROV
C5106M Q5104
RX5122 PROV
C5105M R5112M 2
R5113M R5127
R5125
PROV
R5119 R5123
+215V
D5101 C5107
R5117M
Q5103 R5126
C5109M
1 R5121M
R5118M L5102
C5111
C5108M
R5120M
2
<<Figure CA-13>>
The emitter circuits of each driver are attached not to ground, but to a reference voltage of about +3V. This
reference voltage is established by R5114 and D5101 and serves to set a black level for the cathodes
around +165 volts. The reference voltage must be relatively noiseless, so C5107 is used to eliminate any
interference.
A number of the CA chassis provide an afterglow cutoff circuit on the CRT socket board. This circuit
makes use of the fact that with respect to the picture tube, G1 is the ground. Because C5107 takes a
relatively long time to discharge, there is the possibility that the picture tube could continue producing
electronic emissions for a short time after the receiver is turned off. The afterglow cutoff makes use of
power from the filament voltage (pin 4, connector 5F2). When the receiver turns off, the loss of this voltage
turns off Q5104. This allows for a brief moment the G1 cathode to become more positive, leaving less
potential on the other cathodes from any remaining voltage across C5107. C5110 determines the dead time
on response, and C5111 determines the rise time of the G1 voltage, both of which are between 10 and 30
milliseconds.
CA-15
Deflection Processing
The last portion of the video processor to be discussed is the deflection section. This is the part of the IC
from which the vertical and horizontal deflection signals are derived. A critical power supply to this section
is the +9VSW which feeds pin 26. Pin 24 emits the V-Ramp signal, from which both vertical sync for the
microprocessor and vertical drive for the vertical amplifier are developed. Refer to Q6002 in the micropro-
cessor circuit for this process. Horizontal drive comes from pin 32. This ultimately drives the horizontal
output transistor, which provides both horizontal deflection and power for the sweep transformer. Pin 31
provides the sync pulse output to IC6000. This signal is really the horizontal sync pulse separated from the
rest of the video signal. It allows the microprocessor to determine whether or not the receiver has a valid
signal. The flyback pulse is input to pin 30, thus allowing sweep feedback to the video processors deflec-
tion section.
+9VSW R2229M
R2216 ICX2200
C2217M D2201
C2216
22 VPULSE DGND 35
R2212M R2231M CR2202
23 NFB 32FH 34
VRAMP 24 VRAMP HAFC 33
C2208 25 VSEPFIL H-OUT 32
C2215M
C2554 PROV
26 HVCC H-SYNC 31
R2220 R2225M R2226 FLYBACK
27 SCL FLYBACK 30
C2210M R2223
C2209 28 SDA SHUTDOWN 29
SHUTDOWN
H-SYNC
H-DRIVE
C2211M C2212M C2213M C2214M R2224M
PROV PROV
CLOCK
R2227M
DATA
<<Figure CA-14>>
High-Voltage Protection
The last terminal of note here is pin 29, the x-ray protection/shutdown pin. If the potential at this pin rises
above +3.5 volts DC, the video processor will automatically clamp the horizontal output signal, shutting
down the receiver. In the event that this occurs, the microprocessor will have to be reset before the televi-
sion can be powered up again. Voltage at pin 29 is based on the voltage output from the flyback. High
voltage shutdown will correspond with an over-voltage in the picture tube, which could otherwise begin to
emit x-radiation.
CA-16
Deflection Control
Introduction
After deflection control signals are produced by ICX2200, they need to be modified and amplified before
they are output to the deflection yoke. The CA chassis accomplishes this necessity for 25 to 36 television
sets through the sweep transformer and the surrounding horizontal and vertical deflection circuitry.
Horizontal Drive
The Horizontal Drive (H-Drive) circuitry exists to control the drive signal to the Horizontal Output Transistor
(HOT) as well as provide deflection to the horizontal yoke. Typically H-Drive operates at 15.734 kHz. As
it passes through the driver circuit, H-Drive signal is amplified to provide a sufficient signal to the HOT
without causing it to go into saturation, thereby preventing distortion of the drive signal. H-Drive is pro-
duced at pin 32 of the Video processor (ICX2200) and is passed to the drive circuit through R2227M, a
surface mounted resistor. The signal enters the base of Q3201 which is directly coupled through its emitter
to Q3202. Finally, the signal passes from the collector of Q3202 to the Horizontal Driver Transformer,
TX3205, where voltage-to-current conversion and proper waveshaping occurs.
+18 VSW
RX3207
H-Output to
Flyback & Yoke
R3203 R3204 CX3205
R3205
TX3205 QX3203 CX3212

C3201
H-Drive from C3203 1 6
Pin 32, ICX2200
Q3201 C3206
C3202 5
Flyback Line to
3 4
Pin 30, ICX2200
Q3202 C3204
LX3202
R3201M
R3202M
<<Figure CA-15>>
Flyback Transformer
From here, the signal switches the HOT (QX3203) on to provide a current shunt for the sweep transformer,
TX3204 and the horizontal yoke. This switching alternately passes then blocks the B+ voltage provided
through the primary winding of TX3204 to the collector of the HOT. The changing magnetic field in the
sweep transformer caused by this action generates the high voltage (HV). This high voltage should normally
be between 26 and 30 kV. The particular value will correspond to the size of picture tube in the set. G2
(screen control) and Focus voltages are tapped from a portion of the same winding that HV is derived from.
As usual G2 and Focus may be adjusted by pots on the sweep transformer. These run to the CRT socket
board.
CA-17
A number of secondary voltages are also provided by the sweep transformers action. Particularly, +215
volts is supplied from pin 2 to the Video Output circuitry for driving color. In addition, +35V and +25V are
supplied, respectively from pins 6 and 9, for horizontal width and pincushion control circuitry (when neces-
sary) and for vertical amplification circuitry. Filament voltage is also supplied from pin 7 into pin 1 of
connector 2F5. Two other signals from the flyback are the ABL (pin 8) and the flyback pulse derived from
pin 6. Refer to the video processor section for an explanation of these signals.
ABL
+215V
H-Output
D2104
GND +25V
E 8
G2
C2112 RX2124
FOCUS
+215 V
CX3208
2F5
RX3208
C2111
TX3204 4
To Video
C3209 RX3217 3 Output
HV 9
2
B+ 1 5 RX3210A
DX3201
PROV
1
2 7
RX3209
3 6
+35V +33V
CX3207
CX3207A RX3211
PROV
DX3252 RX3216
CX3212
CX3254 CX3253
RX3212
Flyback DX3204
Pulse
C3219
To HV Shut-
Down Circuit
<<Figure CA-16>>
High Voltage Shutdown

Another winding from the flyback is used for high-voltage shutdown, commonly referred to as x-ray protec-
tion. Activation of the HV shutdown circuit will occur when it detects a 4 to 6 kV increase in the high
RX3013
From Flyback RX3211 DX3006 PROV RX3016
To Shutdown
RX3015 Pin 29, ICX2200
CX3007 RX3022 PROV
+35V
CX3254 DX3252 CX3003 ZDX3004 RX3010M
DX3005
CX3253 RX3008 CX3004

RX3009M
<<Figure CA-17>>
CA-18
Deflection Control
voltage. The HV shutdown circuit utilizes a rectified DC voltage across CX3003. This voltage is applied to
a zener diode, ZDX3004, through a voltage divider consisting of RX3013, RX3015, RX3016, and
RX3022. The actual value of the zener will vary according to screen size. When this DC voltage becomes
high enough, the zener begins to conduct. The resulting voltage can be metered at pin 29 of ICX2200. If
the voltage in the shutdown pin is above +3.5 volts, the ICs internal shutdown circuitry will trigger and
deactivate all horizontal signal from the IC, thereby shutting off the set. In this case, the microprocessor will
have to be reset before the television can be powered on.
Width and Geometry Correction

Width and east/west pincushion correction circuitry may be found on receivers with 27 - 36 inch picture
tubes. Smaller sets have pincushion correction preset in the windings of their deflection yokes. Otherwise,
width is controlled in the CA chassis digitally through the microprocessor, IC6000, using an internal pulse
width modulator. The width control signal is emitted from pin 47 of the microprocessor and is supplied to
C3250. This operation is very similar to the vertical size adjustment. The resulting DC voltage effects the
biasing of transistor Q3250, thereby changing the current in coil LX3201 and ultimately altering the width.
<<Figure CA-18>>
Vertical
Parabola
DX3203
R3258
RX3214 CX3218
C3255
TP3200 RX3215 CX3215
W3201
R3259 LX3201 C3217 LX3262

R3252 R3257M
Horz Size Pulse

+35V W3200
C3250 W3202 CX3251 DX3251 DX3250
H Yoke
R3253
CX3252 CX3216
RX3256 QX3251
Vertical Rate Q3250

CX3256
Drive
W3203
R3255
H-Output from QX3203
The pincushion correction is accomplished using diode modulation. Key components of this circuit include
the width coil, LX3201; the horizontal yoke; CX3216 and CX3252; CX3217, used for S-correction;
LX3262, for linearity; DX3250 and DX3251 as dampers; and QX3251 and CX3251, used for amplifying
the vertical parabola waveform. This circuit uses the parabolic waveform from IC2100, the vertical ampli-
fier, to shorten the horizontal scan lines on each end of the vertical trace. As the vertical trace is near its
extremes, voltage across CX3251 is increased. The result is a lower net voltage across the horizontal yoke
coil which translates to less beam deflection. Conversely, when QX3251 modulates a lower voltage across
CX3251, particularly when the vertical scan is closer to the middle of its trace, deflection is increased. The
CA-19
resulting waveform for yoke current is a sawtooth with rounded peaks.
Vertical Amplification
Most of the vertical signal amplification is performed by the vertical amplifier, IC2100. This IC contains a
power amplifier, a ramp generator, and a flyback generator and is supplied by +25 volts to pin 10. The
initial vertical drive signal which should run at 60 Hz is developed from ICX2200, the video processor. Pin
24 of ICX2200 is the vertical ramp (VRamp) source. This signal is inverted by Q6002 and sent as vertical
sync to pin 2 of IC6000. It also travels as vertical drive to pin 3 of IC2100 through R2101. The vertical
output signal to the yoke comes from pin 1.
<<Figure CA-19>>
+25 V
DX2101 CX2110 To CRT

Protection
Circuitry
CX2105 IC2100
10 2 11
Vertical
Drive Flyback
R2101 Generator 6
3 Ramp
Generator
Vertical Vertical
Size Clock R3 Output
R2103 R2104 Power
4 Pulse 1
Amp
Voltage
C2101 C2130M RX2117
Regulator R2118 R2119
Vertical 7 Buffer Thermal C2106

ABL Stage Protection
R2105 R2106M
R2114
8 9 5
R2107M
R2109M R2112M
C2102 C2107
R2110M C2104 C2108
R2113
R2108
C2103 R2111M
RX2115 RX2116
Vertical Rate
Drive for Pin
Correction
Vertical size is also amplified within IC2100. IC6000 controls vertical size using a pulse width modulated
signal emitted from pin 48. The signal generates a DC voltage across C2101. This DC controls vertical
height using circuitry inside IC2100. As the width of the pulse changes, a corresponding change occurs in
the DC level. In this manner, vertical size may be controlled in the on-screen servicers menu.
CA-20
Deflection Control
CRT Protection
CRT protection is provided for the CA in circuitry off the vertical amplifier. In case of a damaged IC2100
or a shorted CX2107 for example, this circuit will prevent damage to the CRT by shutting the microproces-
sor off. In turn, this action shuts down the television receiver. The circuit is composed of C2109, DX2102,
DX2103, R2120M, R2121, R2122M & R2123. Pin 11, the pump-up, of IC2100 emits a pulsing wave-
form. DX2102 rectifies this waveform to a DC voltage across C2109. After passing through the voltage
divider network formed by R2121 and R2122M, the voltage can be found on pin 13 of IC6000 and should
meter between +3.6 and +5.1 volts. Should the voltage be outside this range, CRT protection will trigger.
If the CRT protection circuitry is triggered at power on, the television will turn off in 3 seconds. If this
occurs, it will be necessary to reset the microprocessor before the television will turn on. Resetting the
microprocessor may be accomplished by removing AC to the set for a couple minutes.
+5 VSB
Pin 11,
Vertical Amplifier, DX2103
IC2100
DX2102 R2123
R2120M R2121
To CRT Protection
Pin 13, IC6000
C2109 R2122M
<<Figure CA-20>>

TX3204 095-04372-01 Refer to Service Manual
095-04601-01 for Corresponding Models
QX3203 121-01383 All Models
IC2100 221-00992-01 All Models
<<Table CA-3>>
CA-21
Audio Amplification
There are three audio circuit configurations used in the various CA chassis: mono, stereo, or MTS (Multi-
channel Television Stereo). While few CA receivers are monophonic sets, the mono audio circuit bears
mentioning due to the fact that it is used in each of the three circuit variations.
IC804, the audio amplifier IC and heart of the mono audio circuit, is capable of both mono and stereo audio
amplification. IC804 has dual audio inputs (pins 2 and 5) and, naturally, dual outputs (pins 10 and 7).
These outputs drive 8-ohm, 5-Watt speakers. The audio amplifier utilizes +18 volts audio (+18 AUD) as its
power supply on pin 9. Its characteristic voltage gain is 50 dB. However, to eliminate potential noise
problems, R854M and R864M are used in conjunction with feedback capacitors C852 and C862 to limit
voltage gain. Such an arrangement allows use of a higher power audio signal that is less prone to noise
interference. Maximum output to the speakers should not be more than 3 Watts. Pin 3 of IC804 connects
the Mute line from pin 14 of the microprocessor to the audio circuit. A high signal on the base of Q800 will
turn that transistor on, lowering voltage on pin 3 and causing the amp IC to mute the audio.
R843
+18VAUD
Mute
Q800 C843
C842 C841
R864M C862
C864 9S4
Composite
Audio or Right IC804
3 9 10 1
Audio W140 1
C861 R861M
2 2
5 C863
C851* R851M * 3
6 4 8 7
Left Audio C854
*(MTS or 4
C855M R852M R862M C865M
Stereo Only) C852
To TV
R854M C853
R863 Speakers
R853
<<Figure CA-21>>
When IC804 is used as a mono amplifier, composite audio comes through C861 into pin 2. When used in a
stereo or MTS receiver, pin 2 serves as the right audio channel input, and pin 5 as the left. C861 and C851
(for non-mono sets) are used to pass audio but block any DC. Surface mounted capacitors, C855M and
C865M, are used to set the gain cut frequency to approximately 13 kHz. Voltage dividers consisting of
R861M and R862M for the right channel and R851M and R852M for the left channel limit the maximum
signal input to 42 mVrms. Maximum output from the stereo processor is normally 490 mVrms, which
would be too high an input for IC804.
CA-22
Audio Development
In the mono circuit, composite audio is fed directly from pin 2 of ICX2200 into the audio amplifier circuit.
However, on stereo and MTS models, composite audio is fed into IC1400A or IC1400 respectively. Here
the composite sound can be separated into left and right audio channels.
Stereo Processing
In stereo receivers, IC1400A receives composite audio through C1436 into pin 11. Because the 490
mVrms composite audio signal from ICX2200 is too high for the audio processor input, the voltage divider
consisting of R1421M and R1422M limit the signal to 245mVrms. This audio processor is controlled by
the microprocessor via serial clock and data lines connected at pins 3 and 4. IC1400A is powered by the
+9VSW at pin 16. Its right and left channel output exit the IC at pins 1 and 2.
To Audio
Amp IC
+9VSW
30 NC
C1434M C1435M
LSOUT-R 1
PROV PROV
29 NC LSOUT-L 2
R1405M C1415 R1401
28 VCAWGT SDA 3
R1402
C1414 27 VCATC SCL 4 Clock &
C1417 26 5 R1425M Data Lines
VCAIN DGND
25
VEOUT MAININ
6 C1421
C1419 24
VETC MAINOUT
7 C1416
R1407M R1406M C1420
C1422 23
VEWGT PCINT1
8
R1408M C1424 22 9
VE PCINT2
C1426 21
SAPIN PLINT
10 C1418
20 11 C1436 R1421M
SAPOUT COMPIN
C1428 19
NDISETC VGA
12 C1413
C1427 18 13 R1404M
STIN IREF R1422M Composite
17
SUBOUT GND
14 Audio In From
16
VCC SAPTC
15 C1425 ICX2200, Pin 2
C1433M C1430 IC1400A
<<Figure CA-22>>
External audio input on the stereo chassis is passed to the audio amplifier via IC1401, a microprocessor-
controlled switching IC. This IC is powered by the +9VSW at pin 9. When the external inputs are present
on a receiver, processed audio from IC1400A will come into the switching IC at pins 5 and 12. External
(or auxiliary) audio enters the switching IC at pins 7 and 10. If an auxiliary source is detected by IC6000, a
signal from pin 44 of the micro will trigger pins 2 and 4 of IC1401 to switch from internal to external audio
inputs. Whichever audio source is selected will be passed from pins 8 and 11 to the volume control
IC1402.
CA-23
Audio Output
+18AUD L R to IC804
R1417
4 5 C1437
3 6 C1423
ZD1405 2 7
C1439
1 8
* For Stereo Chassis +9VSW

IC1402 excluding 9-2064, 2065
C1429
C1455 12
11
10
J1406M * CH-2
C1409 9
+5VSBF
8
Left & Right C1410 7
Stereo Audio J1407M *
6
(Pins 1,2, IC1400A)
R1418M C1456 5
CH-1
4
D1401 3
2
Volume Control R1412
R1420M 1
Pin 46, IC6000
R1413
C1438 IC1401
R1419M R1418
Provisional on 9-2064, 2065

External Audio Audio Switch
from Jack Pack Pin 44, IC6000
<<Figure CA-23>>
IC1402 is powered by the +18AUD at pin 4. Pins 5 and 8 receive the audio input, while the output for
right and left channels come from pins 1 and 3 respectively. This volume IC is controlled by a DC level
from pin 46 of the microprocessor. Pin 46 emits a pulse width modulated signal that is rectified and
smoothed by D1401, R1420M, and C1438. The resulting DC voltage is applied to pin 7 of IC1402. This
voltage will vary from +0.5 to +5 volts DC. The gain of this IC is 12dB.

IC804 221-00598-01 All Models
IC1400 221-01127 MTS Models
IC1400A 221-01382 Stereo Models
IC1401 221-01171 Stereo Models
IC1402 221-01380 Stereo Models
<<Table CA-4>>
CA-24
Audio Development
MTS Processing
For MTS chassis, IC1400 serves as the sound processor. It features mono, stereo, or SAP settings. It
also features adjustable bass and treble levels, balance adjustment, sound-right audio limiting, front surround
sound, and speaker cut-off. Furthermore, whereas internal and external source switching is accomplished
by a separate switching IC for the stereo sets, the MTS is capable of internally switching between various
sources.
<<Figure CA-24>>
External
Audio In C1401M
Clock &
Data Lines
48 BASSL1 BASSL2 1
C1403M C1402M
R1413 47 BASSR2 TRE-R 2
R1412 R1402
R1401
46 BASSR1 TRE-L 3
C1406M 45 SURRTC SURRIN 4 C1404M
44 TVOUT-L SURROUT 5
C1431M
43 TVOUT-R LSOUT-R 6
To Audio &
42 AUX2-L LSOUT-L 7 External Amps
41 AUX2-R NC 8
C1409 40 AUX1-L SDA 9
C1410 39 AUX1-R SCL 10
C1432 38 VLTC DGND 11
R1409M R1425M
37 VLDC SAD 12 C1435M C1434M
R1405M C1415 PROV PROV
36 VCAWGT MAININ 13 C1421
C1414 35 VCATC MAINOUT 14
34 VCAIN C1416
NC 15 C1420
R1406M
C1417 33 VEOUT PCINT1 16
C1419 32 VETC PCINT2 17
R1407M C1422 31 VEWGT
C1418
PLINT 18
C1436 R1421M
R1408M C1424 30 VE COMPIN 19
29 SAPIN VGR 20
C1413 Composite
C1426 28 SAPOUT
R1404M Audio In From
IREF 21 R1422M
C1428 27 NOISETC GND 22 +9VSW ICX2200, Pin 2
26 STIN C1425
SAPTC 23
C1427 25 SUBOUT VCC 24
IC1400
C1430 C1433M
IC1400 is powered by the +9VSW at pin 24. Composite audio enters through C1436 at pin 19. This
signal is reduced by a voltage divider consisting of R1421M and R1422M. I2C bus control (serial clock
and data) from the microprocessor enters the MTS processor at pins 9 and 10. Information on these lines
controls those adjustments as described above as well as the volume. Right and left channel auxiliary input
feeds into pins 39 and 40. Audio outputs come from pins 6 and 7 and feed the amplifier circuit in the
manner described above.
CA-25
External Audio Output
The output pins here also feed the variable audio output circuitry. This common emitter amplifier has a gain
of 12 dB. Q1402 and Q1403 are used to amplify left and right channels respectively. Power for this
amplification stage is provided by Q1401, which uses the +15VSW. To reduce popping on the monitors,
the switching of Q1401 is briefly delayed by an RC network formed by R1440M and C1440.
<<Figure CA-25>>
L(7)
Stereo Signals
from IC1400, +15VSW
Pins 6 & 7
R(6) R1440M
R1441M
Q1401
C1440 VM-OUT-R
R1448M R1443M
J1450M J1402M
PROV PROV
C1446
R1451
C1443
R1446 VM-OUT-L
R1447M R1442M
Q1403 Q1402
R1449M R1444M
C1444M C1441M
R1450M C1445 R1445M C1442
CA-26
Flowcharts
Start
1. No Power
Is AC Plug receiver
connected? No into AC source.
Yes
Does FX3401 Replace

conduct? FX3401.
No
Yes
Is B+ present
at CX3420?
No
Yes
Is pin 3,
Replace Does FX3402 Is QX3401
ICX3400
FX3402. conduct? shorted?
No switching? No
Yes Yes Yes
Is +18VSB Replace ICX3400,

Replace
present across QX3401, DX3406,
TX3401.
CX3424? No DX3407, DX3408.
Yes
Is +5VSB Replace
present across ICX3402.
C3426? No
Yes
Does pin 32,

IC6000 emit a Replace
DC pulse at IC6000.
startup? No
Yes
Is +18VSW
Check Q3404,
present across
Q3402.
CX3430? No
Yes
Is +9VSW
Replace
present across
ICX3401.
C3429? No
Yes
Is Horz & Vert

drive present Replace
on pins 32, 24 No ICX2200.
of ICX2200?
Yes
Refer to shutdown
troubleshooting.
CA-27
CA TROUBLESHOOTING
2. Shutdown Start
Does the set Does the DC

power up for No level at pin 29, No Check
microprocessor
more than 2 ICX2200 rise
ciruitry.
seconds? above 3.5 volts?
Yes Yes
Check HV-
No Does the set
shutdown circuit,
shutdown after
sweep
just 3 seconds?
transformer.
Yes
Check IC2100 &
CRT protection
circuit.
Is B+ running at No Replace
a constant DC
ICX3400
level?
Yes
CA-28
Flowcharts
3. No Tuning Start
Are all tuner

voltages No Check tuner
present? (Refer power supplies.
to schematics.)
Yes
Check clock and
Is IF present at No Does changing No data lines.
the tuner fix the Replace IC6000
pin 11, TU6000?
problem? if clock & data
lines OK.
Yes
Check IF line.
Is IF present at No Replace Q1200,
pins 7, 8,
U1200 if
ICX2200?
necessary.
Yes
Is IF present at No Replace
pin 47,
ICX2200.
ICX2200?
Yes
Does Q1201 test No

Replace Q1201
OK?
Yes
Refer to No Audio and No
Video Troubleshooting.
CA-29
CA TROUBLESHOOTING
4. No Video Start
Is 1.07 kVp-p Is regulated B+

Is raster present No signal present on
No present across
No Check power
on the screen? supply.
collector of HOT? CX3420?
Yes Yes Yes
Check Q1201, No Is there video at

Check TX3204.
Check HOT and
Q1202 pin 37, ICX2200? H-drive circuit.
Yes
Is composite
video present on
No Replace
ICX2200.
pin 41, ICX2200?
Yes
Is 0.76 Vp-p luma
signal present at
No Check Q2206
and/or DL2200.
pin 43, ICX2200?
Yes Yes
Are RGB signals
present on pins No Are Q2201, 2202, No Replace Q2201,
3-5, connector 2203 OK? 2202, 2203.
5C2?
Yes
Is +215 VDC
present across
No Check TX3204.
C5101?
Yes
Check G2
adjustment.
CA-30
Flowcharts
5. No Audio Start
Is +18AUD No Check audio

voltage present
power supply.
on pin 9, IC804?
Yes
Does Q800 test No

Replace Q800.
OK?
Yes
Does DC level
change at pin 14, No
IC6000, when Replace IC6000.
speaker cut-off is
toggled?
Yes
Is composite No Does Q1201 test No
audio present at Replace Q1201.
OK?
pin 2, ICX2200?
Yes Yes
Is composite
Check No audio present at
Is +9VSIF No Check power
composite audio present on pin
Comp-In pin of supply.
line. 48, ICX2200?
IC1400(A)?
Yes Yes
Is audio present
Replace No on LSOut-R/L Replace
IC1400(A). pins of ICX2200.
IC1400(A)?
Yes
Is audio entering No Check L/R audio
IC804 at pins 2,
lines.
5?
Yes
Replace IC804.
CA-31
Section 2:
CB Chassis
CB Chassis Safety Guidelines
X-RADIATION Observe the Anode voltage meter reading and compare with the
To prevent possible exposure to radiation caused by excessive CRT table below for the proper CRT screen size. If the voltage reading is
Anode voltage, the CB Chassis incorporates a High Voltage Shut- higher that the maximum, verify circuit component values and proper
down circuit. This circuit senses the level of flyback pulse from operation.
Flyback Transformer representative of the actual high voltage on
the CRT anode. When this level exceeds a predetermined voltage, 7'6))2 &:(' ,:231 ,:1%<
the circuit shuts down the horizontal drive, preventing further gen-
eration of anode voltage. In this condition, the horizontal drive is 7->) &)%1 /: /:
latched off. The drive will remain off until the microprocessor is '31432)280):)06)4%-6
reset.
SHUTDOWN CIRCUIT OPERATION
This shutdown circuit operates by means of sample HV taken from 13(90)0):)06)4%-6320=
pin 6 of the sweep transformer TX3204. This sample of voltage is
rectified, filtered and compared with a reference voltage(fixed by
ZDX3004 by the transistor QX3002. When the HV reaches the maxi-
mum permitted voltage, the transistor QX3002 enters in conduction
mode like consequence the transistor QX3001 also enters in conduc- SAFETY CIRCUIT TEST PROCEDURE
tion. When QX3001 enters in conduction, the flyback pulses at the This shutdown circuit operates by means of a sample of HV taken
entrance of the video processor are 1 volt or less,the the TV goes out from pin 6 of the sweep transformer TX3204. This sample of voltage
and enters in shutdown mode. is rectified, filtered and compared with a reference voltage ( fixed by
When the shutdown circuit is operating, the microcontroller will ZDX3004) by the transistor QX3002. When the HV reaches the maxi-
prevent the TV from being turned on again unless the microcontroller mum permitted voltage, the transistor QX3002 enters in conduction
has been restarted by disconnecting the TV from the AC line. mode; like consequence the transistor QX3001 also enters in con-
duction.
CRT ANODE HIGH VOLTAGE MEASUREMENT PROCEDURE
When QX3001 enters in conduction, the flyback pulses at the en-
Each CRT screen size has its own safe operating Anode Voltage and trance of the video processor (pin 18) are attenuated. If this
shutdown voltage. Critical Safety components (designated with an atenuattion is so that the flyback pulses at the entrance of the video
X in the component designator) are designed to operate the CRT at processor are 1 volt or less, then the TV goes out and enters in
a safe operating Anode voltage and provide proper shutdown thresh- shutdown mode.
olds . If replacement of any of these components are deemed neces-
When the shutdown circuit is operating, the microcontroller will
sary, it is important to use original type Zenith replacement compo-
avoid that the TV is turned on again unless the microcontroller has
nents. After replacement is made, confirm proper Anode voltage
been restarted by disconnecting the TV from the AC line.
using the following procedure.
NOTE: The CB chassis does not have a bleeder resistor to discharge Equipment required:
the Anode voltage. High voltage can remain on the CRT a) Video Generator.
Anode long after power is turned off. Before removing the b) HV DC meter (0 to 40 KV, high Z).
CRT anode connection, turn off and unplug the television,
c) External variable power supply (0V to 200 VDC @ 5Amps mini-
then discharge the CRT Anode to DAG ground. mum).
Measurement of the CRT Anode voltage must be performed using a d) 1 Giga ohm, 5%, 2W film resistor.
high impedance high voltage meter, with no visible raster on the Note: The external power supply may require a diode for blocking
screen, and operating at nominal horizontal scanning frequency. voltage from the chassis power supply to the external power
Connect a strong broadcast signal (or TV signal generator operating supply. The diode should be connected between the positive
at 15.734kHz horizontal scanning rate) to the RF input. output of the external power and B+ of the chassis. The
After discharging the CRT, connect a high impedance high voltage cathode should be facing the B+ of the chassis. The
meter to the CRT anode. Turn the television on and confirm a good recommended diode is Part No. 103-00339-04A (400 V of
signal is being displayed . Reduce Brightness and Contrast settings VRRM @ 3 Amps of average rectified forward current).
until the picture is well extinguished.
SHUTDOWN SAFETY CIRCUIT

FROM SWEEP TRANSFORMER RX3211 470 pfd
+9VSW 1 CX3002
5.6K 1.5K
RX3005 RX3003
D2205
R2224M R2222M 0.1 / 25v DX3002
8.2K 4.7K C2241M
FROM FLYBACK
PULSE RX3007M PROV PROV
8.2K RX3006 RX3004
CX3203
PROV PROV 47uf
PROV C2214M R2223M QX3002
C2215M
ZDX3400
RX3002M
HP / XRAYPOT 33K
RX3001M
VIDEO PROCESSOR
10K DX3001
QX3001
CX3001M
0.01
IC2200
CB-i
Power Supply
Introduction
The CB chassis is a cold chassis designed to support 27, 32, and 36 receivers. Its power supply
features a controlled turn-on MOSFET gate driver circuit, direct B+ regulation, thermal protection circuitry,
over-current protection (OCP), over-voltage protection (OVP), over-load protection, provision for future
universal power input (85VAC 265VAC), and software controlled degaussing.
As with many SMPS circuits, this one activates as soon as it is connected to AC line current via plug
connector 3R8. Depending on the screen size, the CB can draw anywhere from 125 to 140 watts from the
line supply. AC operating tolerances range between 90 Vrms and 135 Vrms. Note that while most of the
functional portion of the CB chassis is considered to have a cold ground, the rectifier and primary side of the
switch-mode power supply have a hot ground.
Switch-Mode Power Supply Primary Side

FX3401, a 4 amp/250 volt fast-blow fuse, protects the CB chassis from AC line surges. EX3401, the
spark gap, also provides some protection for the set. Incoming AC passes the fuse and is filtered by
LX3401, CX3401, and CX3402. The switch-mode power supply (SMPS) uses a fairly standard bridge
rectifier arrangement to develop raw B+, the voltage that runs the SMPS and ultimately the entire television
set. DX3400 is the packaged bridge used in 32 and 36 sets. The 27 sets use discrete diodes DX3401,
3402, 3403, and 3404. Rectifier output (raw B+) will be somewhere between 127.3 and 190.9VDC.
This VDC is smoothed by and can be measured across CX3407.
To Degaussing
Circuit
B+ VDC
FX3401 CX3404 C3403
LX3401 DX3402 DX3401
3R8
EX3401 DX3400
CX3401 CX3402
DX3403 DX3404
RX3401
CX3405 CX3406 CX3407
RX3400
CX3400
To SM Regulator
<<Figure CB-1>>
ICX3412 is the switch-mode regulator IC used to develop the numerous individual power supplies off the
secondary side of TX3401, the chopper transformer. The same chopper is used in all three of the CB sizes.
This transformer isolates the hot portion of the chassis from the cold portion. Raw B+ feeds into pin 18 of
the chopper. The other end of this coil, pin 11, connects with pin 3 of ICX3412. Pin 3 is the drain of the
internal MOSFET that drives the chopper transformer, while pin 2 serves as the MOSFET source.
ICX3412 functions when the voltage on pin 4 reaches +16 volts DC. This voltage is developed on
CX3410. As it starts, the regulator pulls nearly 20mA of current from CX3410, causing its voltage to
CB-1
CB CIRCUIT DESCRIPTIONS
briefly drop. However, as the regulator begins to operate, it drives the chopper, and power derived from
pin 13 of the transformer is drawn through DX3407 to maintain the voltage on CX3410. Overload and
over-voltage protection are both internal to the regulator IC, and sensed through pin 4. Should either of
these conditions occur, and latch will deactivate the oscillator inside ICX3412, thus eliminating any power
supplied by the chopper.
To Rectifier Ckt
C3413 TX3401
PROV B+VDC
DX3408
ICX3412 PROV
RX3416
CX3411
5 RX3415
PROV 18
4
LX3410
3 RX3405 RX3406 Secondary
LX3417 DX3406 11
2 PROV Side, SMPS
1
RX3407 DX3407 13
CX3409 CX3418
CX3412 LX3402 RX3403 PROV RX3404
CX3410
CX3408
16
ICX3403
4 1
To Secondary
3 2 Feedback Ckt.
<<Figure CB-2>>
Pin 1 of the regulator IC allows feedback input for voltage regulation. Control voltage is supplied to this pin
via ICX3403, an opto-isolator that receives output information from the secondary side of the chopper,
particularly from the regulated B+. This feedback is accomplished by the programmable reference device,
ICX3406. The output from this IC is fed to the opto-isolator, which then communicates this signal back to
the switch mode regulator circuit. The output voltage error derived from ICX3403 puts a DC bias across
RX3405 and a drain current ramp on RX3403. The net effect of both the output voltage error and drain
ICX3412
221-00060-03
4
Vin
DRV Bias
UVLO OVP Latch
Bias TSD OCP/FB Comp

DRV
1 Oscillator
OCP/FB
INH Comp
Drain
GND Source
5 2
<<Figure CB-3>>
CB-2
Power Supply
current ramp is input into pin 1 of ICX3412. This signal is then used to determine how regulation shall
occur as described below. OCP is also sensed using this pin. To prevent a false over-current detection at
startup however, a constant current sink has been included in the regulator. This measure is necessary due
to a current spike that often occurs at startup due to primary capacitance discharge.
The switch-mode regulator makes use of the resonant frequency set up by the chopper transformer and
CX3408. This resonant frequency as well as the internal oscillator determines the nature of the MOSFETs
switching. Hence, the term quasi-resonant may be applied to this regulator. Regardless of the terminology
used, the IC regulates voltage based on the following simple rule: duty cycle on-time reduces as voltage
rises, while duty cycle off-time reduces as load rises. In this manner, correct voltage is maintained at the
chopper transformer. The regulators fundamental switching frequency is 20 kHz, but when the receiver is
switched on, the regulator will operate as high as 100 kHz.
Switch-Mode Power Supply Secondary Side

The secondary side of TX3401 makes use of four separate windings, each with its own half-wave rectifier,
to develop the various voltages required by the television set. As a result there are four primary stand-by
voltages (VSB): B+ (typically +130 volts), +12VSB, +15VSB, and +22VSB. The +15 and +22VSB are
each protected by 3A/250V, slow-blow fuses, FX3402 and 3403. The B+ line has sufficient protection
from the switch mode regulator. RX3423 is a fusible resistor that protects the +12VSB line.
9-2104
+22VSB 9-2105
C3423 PDD
9-2106 +15VSB +9VSB
ONLY ICX3401
DX3418 LX3405 L3414
D3419 LX3404 D3411 RX3417 IN OUT R3425M R3426
1 3
FX3403 2
C3421
C3422 Q3405
C3435 CX3428 CX3430
3 C3429
D3416
D3417
CX3424
6 W3405
FX3402
L3409 +9VSW
8
+12VSB
ICX3402 +5VGEM +5VPiP W3404
5 L3406 L3412
LX3415 D3409 RX3423 IN OUT
Primary 1 3
Side, SMPS 7 2
CX3427
C3425 C3426 +9VSWF LX3416
9 PROV
+9VIF
C3419
1 W3403
CX3432
LX3403 D3410 B+
PROV +5VTUNE +5VSBM
4 +15VSB
CX3436 Q3402
L3407
TX3401 +15VSB
R3418M
R3412M
Power Control
RX3409 CX3420 Pin 32, IC6000
To Primary B+ Q3404
Feedback Ckt. CX3431 +15VSW
ICX3403
RX3427 L3408
4 1 Aud
ICX3404 1 +12VSW
GND B+ +33VSB
3 2 PROV
2 RX3408 ICX3405
RX3413
CX3414 C CX3416 IN OUT
3 1 3
PROV ICX3406 R RX3428
2
A -14VDC -14AUD
C3433 C3434 L3410
B+
4W9 CX3417 CX3415 R3410
PROV RX3421
1
+15VSW +14VDC +14AUD
2 L3411
R3411
3
IQB32B44W
4 IQB36B44W
ONLY ±14 Volts DC
from Flyback
<<Figure CB-4>>
CB-3
The B+ provides power for deflection via the horizontal output transistor (HOT), QX3204, and for the
tertiary voltages that come from the flyback transformer, TX3204. It also develops the +33VSB for the
tuner through RX3413. The +12VSB is regulated down to +5VSB by ICX3402. This +5 volt source
powers the microprocessor and EEPROM (IC6000 and IC6001 respectively), the Gemstar® board, the
PiP board, and the tuner. The +15VSB is used as is to power sweep correction, horizontal drive amplifica-
tion, and the ABL circuitry. It is also regulated by ICX3401 for +9V and by ICX3405 for +12VSW. Both
of these voltages are used as various video and IF supplies. The +22VSB is used to power the audio
amplifier.
Two other voltages should be named here, although they are developed from the sweep transformer,
TX3204. Namely the + and 14VDC pass through the secondary of the switch mode power supply
section. These become the +/- 14AUD volts that power the variable audio output amplifier when they pass
the series resistor and inductor arrangement shown on the schematic.
Some of the above voltages are switched on when the television powers up, rather than when it is just
plugged in. These include +9VSW, +9VIF (some models), +9VSWF, +15VSW, and +12VSW. These
are switched upon receiving a power on DC level from pin 32 of the microprocessor, IC6000. This
switches Q3402, which in turn activates both Q3405 and Q3404.
Degaussing Control
Degaussing is software-controlled by a signal from IC6000. When the receiver is switched on, pin 33 emits
a 760 ms signal that closes the degaussing relay, KX3401, via Q3403. This allows a brief moment of AC
current to magnetize the degaussing coil before the thermistor, THX3415, limits the coils power.
<<Figure CB-5>>
3T8 -- To +15VSB
Degaussing Degaussing
Coil Control, Pin 33,
KX3401 IC6000
R3419
2 DX3405
THX3415
1 Q3403
Filtered
AC Line

ICX3401 F-52403 All Models
ICX3403 162-00028-01 All Models
ICX3405 221-00167-05A All Models
ICX3406 221-00265-03A All Models
TX3401 095-04576 All Models
<<Table CB-1>>
CB-4
Introduction
The CB chassis employs IC6000 as its microcontroller. All end user and servicer controls are accessed
using this IC. While most of its functions will be described in terms of how they are used by other devices in
the receiver, a number of facts concerning the microprocessor and its input devices will now be presented.
The microprocessors job is to communicate control instructions and feedback information to and from
various other processors and input devices in the set. These include the video, audio, PiP, Gemstar®, audio
& video switch ICs, the tuners, the EEPROM, the keyboard and IR detector, and the reset IC. Some of
these use a direct connection via either switch, variable pulse, or DC level for communication. Others rely
on the I2C bus, also known as serial clock and data bus. IC6000 provides 2 sets of clock and data lines.
The first set is pins 37 and 39, and the second is on pins 36 and 38.
Input Devices
The IR detector demodulates pulses from the 40 kHz modulated carrier and sends the pulses to pin 15 of
the microprocessor. There a special algorithm interprets the pulses as the various commands they represent.
The keyboard is only slightly more complicated in its operation external to IC6000. It works by varying
voltage on only two input pins (7 and 8) using resistor networks. A/D converters inside the micro interpret
the different voltages. Because voltage detection is used rather than active keyboard scanning, keyboard
radiation is not a problem, but maintaining a +5VSB to within ±4% is critical. Both keyboard and IR
information enter the CB chassis through connector 2K6.
Microcontroller
VDD is provided to pin 27 of the microprocessor from the +5VSBF supply. While this voltage is relatively
low, IC6000 is fairly demanding in terms of current. This same voltage powers the keyboard and IR
detector. The +5VSBF is also used as analog VDD and enters the micro at pin 18.
IC6002 serves as a reset IC for the main microprocessor. Note that it comes in a transistor type package.
It accurately resets the micro after a power failure is detected. Pin 30 is the reset signal input for IC6000.
The micro enters reset state after detecting a low on pin 30 of 2µS or more.
When the micro receives a power on signal from either the keyboard or the remote, the degaussing control
pin 33 turns on the degaussing circuit for 760ms. At the same time a constant voltage level from pin 32
turns on the switched voltages in the power supply.
Horizontal and vertical synchronization pulses are fed into pins 1 and 2. These provide the microprocessor
the current sweep location of the beam, which is necessary to correctly interrupt main video for various
types of on-screen display (OSD). Neither of these sync pulses come directly from the IC2200 where they
are first produced. Horizontal sync is actually fed back from the sweep transformer on the flyback pulse
line. Vertical ramp signal coming from pin 5 of IC2200 feeds the base of Q6002. Sync is produced on the
collector and fed to the vertical amplifier and through R6006M to the V-Sync pin of the micro. OSD or
CC (closed captions) are sent as processed RGB (red, green, & blue) from pins 50, 51, and 52. At those
times it is necessary to blank out part of the main video, a fast-blank (FB) pulse is sent to the video proces-
CB-5
sor from pin 49 along with the processed RGB. An exception to this occurs when Gemstar® is displayed.
Under that circumstance, the fast-blanking pulse without RGB is sent to the video processor via the
Gemstar® board.
V-Sync
+5VSBF C6042M
R6007M R6005M R6006M
C6041M
V-Ramp R6008M
Flyback R6004
Q6002
C6026M Q6004
R6003M C6001M +5VSBF

C6043M C6059M
+5VSBF R6001M D6002 R6069M
R6070M
Q6001
IC6000
R6002M
1 HSYNC R 52
R6009M 2 VSYNC G 51
R6012M R6052M C6060M 3 AFC B 50
C6061M C6058M 4 N/C FB 49
SD2 R6051
5 SD2 PiP-BRIGHT 48
SD R6013
6 SD N/C 47
AFC-Main R6015M
7 KEY1 N/C 46
R6016M
8 KEY2 N/C 45
AFC2 R6010
9 AFC2 AUD-SWAP 44
R6063
10 Y/C1-SENSE N/C 43
R6064
11 Y/C2-SENSE GM-RESET 42
12 Y/CF-SENSE YUV/SWITCH 41
13 CRT-PROT H/T 40
+5VSB 14 MUTE SCL1 39
R6027
15 IR DET SCL2 38
C6044 16 N/C SDA1 37
C6034M R6014M
C6002M C6040M 17 N/C
L6007 SDA2 36
R6011M D6003 R6030
C6022M 18 AVDD IDENT 35
C6006 R6031M
R6017M 19 HLF N/C 34
C6004M R6032M
C6005M 20 RVCO DEG-CTL 33
C6037 C6007M 21 VHOLD
C6009 POWER 32
Composite Video R6033M
22 CVIN N/C 31
CRT-Protect 23 CNVSS RESET 30
Mute R6080 C6008M 24 XIN OSC-OUT 29
Y/C1-Sense L6005 25 XOUT OSC-IN 28
C6036M
Y/C2-Sense 26 VSS VDD 27
Y/C-Front-Sense CRY6001
C6003M +5VSBF
+5VSBM
C6035 R6034M
PROV
L6004
L6001
C6010M C6011M
C6013 C6012M
1 2 3 4 5 2K6
EXTERNAL KEYBOARD
<<Figure CB-6>>
The CB chassis features a halftone function that dims video surrounding OSD. This halftone circuit is
described in the video section, but is controlled by a DC level from pin 40.
Closed captioning display is accomplished in the microprocessor by use of the composite video into pin 22.
Here a data slicer extracts the caption information and outputs it to the RGB pins when captioning is re-
quested by the user. Note that when OSD needs to be on the screen, such as after a channel change or
during a volume change, the OSD will have priority, and CC will mute until OSD turns off.
Pins 5 and 6 are signal detection pins. When the either of the chassis two tuners detects a bona-fide signal
to the video processor, it separates horizontal sync signal from the IF and sends it to this portion of the
microprocessor. It can then be used to determine if a certain channel is carrying a valid active broadcast.
Automatic frequency correction (AFC) is sent to the microprocessor via pin 3 and pin 9 (for the second
tuner IF). The DC level on either pin tells the microprocessor if it needs to communicate an adjustment to
CB-6
the corresponding tuner to allow for clearer channel reception. The ideal voltage level here should be
between +2.25 and +2.5 volts.
C6033M R-Micro
G-Micro
C6025M
B-Micro
C6024M R6081M FB-Micro
R6088M C6091M
C6023M C6067M
R6024M C6065M
Halftone
IC6000
1 HSYNC C6046M R6023M
R 52 Q6003 J6001M 4Q9
R6061M
2 VSYNC G 51 PROV
3 AFC B 50 R6062M
1
R6040M PROV IQB32B44W
4 N/C FB 49 2 IQB36B44W
5 SD2 PiP-BRIGHT 48
C6038M ONLY
R6058M C6057M
6 SD N/C 47
C6063M 3
7 KEY1 N/C 46
C6055M
C6054M R6071M
8 KEY2 N/C 45 D6004 PROV FB-PiP
9 AFC2 AUD-SWAP 44
PROV
10 Y/C1-SENSE N/C 43
11 Y/C2-SENSE GM-RESET 42
PiP-Brightness
12 Y/CF-SENSE YUV/SWITCH 41 Aud-Swap
13 CRT-PROT H/T 40
GM-Reset
R6068 YUV-Switch
14 MUTE SCL1 39
15 IR DET
C6039M C6068M C6052M C6062M C6053M
SCL2 38
16 N/C SDA1 37
17 N/C SDA2 36
18 AVDD IDENT 35
19 HLF N/C 34
20 RVCO DEG-CTL 33
Deg-Ctl
21 VHOLD POWER 32
Power-Ctl
22 CVIN N/C 31
Power-Fail
23 CNVSS RESET 30
24 XIN OSC-OUT 29
C6018M C6045M C6046M
25 XOUT OSC-IN 28 L6002

CRY6002 C6016 C6056M D6001
26 VSS VDD 27 R6035M PROV R6060M
C6015M
+5VSBM +5VSBF
C6014M R6037M
R6059M
L6001 IC6002
C6017
OUT VCC
C6013 C6012M
GND
<<Figure CB-7>>
IC6000 provides CRT-protection for the set through pin 13. Operation of this shutdown depends on a DC
level from the CRT protection circuit off the vertical amplifier circuit. Should the vertical IC2100 fail, the
DC level will no longer be present. In this situation, the CRT-protection latch will shut the receiver down
three seconds after detecting the failure. This circuit will prevent the CRT from burning a horizontal phos-
phor line in the center of the screen or, worse yet, cutting the yoke end of the tube off completely.
The remainder of the I/O pins on IC6000 are briefly described here. Where necessary, a more detailed
description will be provided in the circuit descriptions to which they relate. Pins 10, 11, and 12 are used as
S-Video (Y/C) detection for the two Y/C jacks on the back and the Y/C jack on the front (where avail-
able). Pin 48 emits a varying DC level that changes the bias on Q2211, effecting the PiP brightness of the
RGB input to IC2200. Audio swap is accomplished by pin 44, which varies a DC level to a transistor array
in the IF section. This array allows the audio signal being heard by the user to be switched between the
primary and secondary IF. Pin 42 controls the Gemstar® modules reset function. Pin 41, the YUV-SW
varies a DC level on pin 36 of IC2200 to make it switch main video between separated luma and chroma
CB-7
signals entering IC2200 at pins 4 and 2 respectively and component video entering at pins 37 through 39.
Note here that component video cannot be used as PiP. Lastly, pin 14 of IC6000 switches a DC level to
alter the mute state of the audio amplifier.
Memory
The EEPROM, IC6001, is a small but vital part of the CB receiver. This 512 byte memory chip is respon-
sible for storing servicer adjustments, channel information, and user settings, even when power is removed
from the set. This information is transferred on the clock and data lines from the micro into pins 5 and 6.
The EEPROM is powered by the +5VSBF source at pin 8.
Clock & Data R6047M
for IF, Video +5VSBF
and Audio R6046M
DATA2 R6045M
CLOCK2 R6048M 4G9

IC6001
R6050M
4 5
1
R6049
3 6
2 7 2
1 8
3
4
5
+5VSBF R6044M R6043 R6042M R6041 R6039M R6072
L6003
C6020 C6021M C6050M C6049M C6048M C6047M C6019M
39 38 37 36 35 (IC6000)
CLOCK1 CLOCK2 DATA1 DATA2 IDENT
<<Figure CB-8>>

IC6000 221-01388 All Models
IC6001 221-00745-05 All Models
IC6002 221-01177A All Models
<<Table CB-2>>
CB-8
IF Receiver
Introduction
The CB chassis utilizes two tuners in order to provide PiP without requiring a second external source. This
is with the provision that the receivers antenna input is receiving multi-channel input. For example, a cable
decoder box usually only provides a single channel input. Although the television possesses two tuners,
each is receiving an identical single channel, so a second external source would have to be used here if the
user desires his PiP to be different from the main screen. On the other hand, a standard cable input or even
a regular antenna provides multiple channels that each tuner can demodulate individually.
The IF (intermediate frequency) section can be broken up into a half for each tuner. Those part designa-
tions numbered from 1200 through 1249 relate to the primary tuner, WT1200. Part designations from
1250 to 1289 apply to the secondary tuner, WT1250.
Tuner
For the most part, each tuner is fairly identical to the other as it relates to the rest of the chassis. Each
corresponds respectively to IF IC1200 and IC1250 (IFPs or IF processors), which are also identical. IF
R1288M R1217M R1226M R1225M
C1222M C1214 U1202

CR1200 R1222M
R1219M +9VSW
L1204
IC1200 PROV
IF-Video
1 DET-OUT SIF-IN2 24 R1214
C1290
Main
R1223M C1215M
C1219M 2 FM-DET 1ST-SIF-AGC 23
C1200M
Q1200
C1220M R1224M
3 IF-AGC2 SIF-OUT 22
TP1205 C1214M R1213M
4 RF-AGC-ADJ VIDEO-OUT2 21
W1200
1 8 R1216M PROV
C1201M 5 IF-IN1
2 7 EQ-FILTER 20
R1202 L1203
3 6 6 IF-IN2 EQ-IN 19
AGC
Delay 4 5 TP1207 C1213 R1211M
R1212M
7 GND APC-FILTER 18
U1200 C1221M
+9VSW PROV C1212M
R1203M C1205M 8 SIF-IN1 VIDEO-OUT1 17 U1201 R1209M
9 VCC VCO2 16
C1211M L1202
C1202M +9VSW
C1203M
10 RF-AGC-OUT VCO1 15 VCO
L1200 C1204 R1207M
11 AFT1 AFT-OUT 14
R1206 AFC-Main
TP1206
R1201M R1204 12 AFT2 IF-AGC1 13
L1201 C1207M
AFC C1209
C1210M
R1208M +5VSB
R1218M R1210M
TP1200 C1208
C1206M R1241M
R1205M
+33VSW
+9VSW SD-Main
R1290M
R1246M C1241M
R1291M +5VTune 11
Q1290
R1299 C1230 10 C1242
PROV ZD1230
C1231M 9 R1244M
Q1240
Q1293
R1293M
C1294
8
C1233M
R1292M C1232
PROV 7 R1243M
C1243M
R1295M 6 R1242M
J1201M
Comp-Aud C1234 C1235M 5
Q1291 R1298M PROV Q1241 R1240M
PROV 4 C1244M R1245M
C1240
Luma-SD
R1294M 3
R1296M
R1230M TP1202 TP1201 To 2nd
R1231M 2 +9VSB +9VFil Tuner
To Main
L2901 Tuner
Q1292 C1293M 1 Antenna
Input
Audio-Swap C1292 C1236
Comp-Aud2 R1289M C1237M C1238M C2935 C2936M
R1297M Splitter
SDA PROV PROV WT1200
SCL Main Tuner
Main-Tuner
<<Figure CB-9>>
CB-9
comes from pin 11 of the tuner, is filtered, and is fed into pins 5 and 6 of the IFP. AGC (automatic gain
control) voltage is applied to tuners pin 1 from pin 10 of the IFP. The +33VSB tuning voltage is applied to
pin 9, while the +5VTune processing voltage is on pin 7. Clock and data lines from IC6000 communicate
with the tuner on pins 4 and 5. In some receivers, the secondary tuners use the +9VIF at pin 6.
IF Processing
Each IFP is powered by the +9VSW on pin 9. After IF is received at pins 5 and 6, sound IF is separated
from picture IF emitted from pin 17. It reenters the IFP through pin 24 and finally exits through pin 1 as a
composite audio signal. Composite audio from each IFP enters a switching transistor array with part
designations 1290 through 1299. The audio-swap line from the microprocessor controls Q1292. This
transistor switches the rest of the array between composite audio from either the primary or secondary
tuner.
R1257M
C1259 U1253
CR1250 R1256M
R1286M +9VIF
L1251
Comp-Aud-2 IC1250 PROV
1 DET-OUT SIF-IN2 24 R1278M
C1261M R1259M IF2-Video
C1276M
2 FM-DET 1ST-SIF-AGC 23
C1262M
C1260M
R1258M
3 IF-AGC2 SIF-OUT 22
Q1251
TP1253 C1277M R1276M
4 RF-AGC-ADJ VIDEO-OUT2 21
U1251 C1264M R1273M
1 4 5 IF-IN1 EQ-FILTER 20
R1261 L1255
2 5 6 IF-IN2 EQ-IN 19
AGC
Delay TP1254 C1274 R1272M
3 R1271M
7 GND APC-FILTER 18
+9VIF C1265M C1273M
R1260M 8 SIF-IN1 VIDEO-OUT1 17
U1252 R1270M
9 VCC VCO2 16
C1272M L1254
+9VIF
10 RF-AGC-OUT VCO1 15 VCO
C1267M
L1252 C1266 R1267M
11 AFT1 AFT-OUT 14
R1268 AFC2
TP1255
R1262M R1263M 12 AFT2 IF-AGC1 13
L1253 C1269M
AFC C1285
C1271M
R1266M +5VSBF
C1278
TP1250 R1265M
C1270
C1268M R1280M R1269M
C1263M R1264M
+33VSB
SD2
+5VTune R1284M
11 C1279M
C1256 10 C1280 R1279M

ZD1250
C1255M 9 Q1253
R1283M
8
C1257 C1254M
7 R1282M
C1281M
6 R1281M
J1250M
C1258 C1253M 5
+9VIF
L1250
4 Q1252 R1285M
C1282M
PROV 3
R1251M TP1252 TP1251
R1250M 2
1
C1250
C1287M C1288M
SDA2 PROV PROV WT1250

SCL2 2nd-IF-Tuner
<<Figure CB-10>>
Two variable coils are available with each IF processor for adjusting AFC or VCO. Use caution when
adjusting these, and be certain to mark their initial position in case they need to be adjusted back to their
previous setting. A potentiometer is also available off pin 4 of the IFP. This adjusts the AGC delay inside
the processor.
CB-10
IF Receiver
The remaining outputs of the IF processor are the AFC control to IC6000 from pin 14 and the IF video
signal which passes through the AV-switch (IC2900) as it travels to the comb filter. AFC output voltage
causes the microprocessor to determine any frequency corrections the tuner needs to make for a better
signal. A portion of the luma from the IF-video is separated and filtered for the purposes of signal detection
at pins 5 and 6 of IC6000. From the main video signal, this separation occurs after the comb filter stage,
where composite video exits IC2900 at pin 34. Signal detect information (SD) is then separated from the
luma by transistors Q1240 and 1241 and their surrounding circuitry. For the second video signal, luma is
taken immediately from the IF video signal out of IC1250 and separated by the circuitry including Q1252
and 1253.

WT1200 175-02770 All Models
IC1250 221-00792-01 All Models
WT1250 175-02770 All Models
<<Table CB-3>>
CB-11
Jack-Pack
The CB chassis provides multiple means for connecting external sources that supply video and audio signal.
These provisions include two composite video (CV) inputs, two S-Video (Y/C) inputs, component video
(YUV) input, corresponding left and right channel audio inputs for each video input, and, in some models, a
front input jack featuring CV, Y/C, and stereo audio inputs. Additionally, a two-channel variable audio
output is provided. This portion is discussed further in the audio circuit description.
Audio/Video Switch IC
In order to handle the multitude of incoming signals from the jack-pack, as well as the two internal IF
signals, the CB chassis employs an analog audio/video IC2900. This IC is powered at pin 18 by the
+9VSW. While switching is analog, IC2900 is digitally controlled through the I2C (serial clock and data)
bus connection at pins 26 and 27. This data stream communicates both user selections for signal input as
well as microprocessor priority commands. These priority directives may be explained by the following
example.
R2902 Jumper
Y/C2-Sense C2901
R2901
See Component Video
ZD2904
ZD2901 JackPack Section
C2902 R2904
+9VSW +9VSWF
R2969M IC2900
1 LINE2 LINE4 54 C2934M
R2906 2 VINE2 VINE4 53 C2933 IF2-Video
C2903
Video2-In R2970M 3 RINE2 RINE4 52 C2930M
11 C2905M C2929M C2931M
R2910 4 LINE1 LINE3 51
Q2903
5 VINE1 VINE3 50
12
6 RINE1 RINE3 49 C2928M CV-Micro
Aux2-L-In R2911 R2944M R2952M R2953M
7 VINS1 YIN1 48
23
8 LINS1 CLAMP1 47 C2932 IF-Video-Main
C2907
24 R2909 Jumper R2960M Y+C/CV-PiP
9 YINS1 VOUT1 46
Aux2-R-In R2908 R2958M
R2907 10 RINS1 LOUT1 45
18 ZD2906 C2908M 11 R2954M
CINS1 YOUT1 44
R2937M Q2901
12 GND1 ROUT1 43
17 R2914 Jumper R2955M
C2937 13 VINS2 COUT1 42
Y/C2-In 7 R2916 R2938M R2939M
14 LINS2 LOUTD 41
C2906 R2921 Jumper R2945M Q2904
C2910 15 YINS2 CIN1 40 Luma-Main
6 R2918
C2909 16 RINS2 ROUTD 39 R2956M Luma-SD
R2922 Jumper R2957M
C2911M 17 CINS2 C2925
5 YIN2 38
18 VCC CLAMP2 37
C2927 Left-SW
R2940 C2926 Right-SW
19 VINS3 VOUT2 36
4 R2919
20 LINS3 LOUT2 35 Y-Comb
Video1-In
21 YINS3 YOUT2 34 CV-Comb
10
22 RINS3 ROUT2 33
12 R2912 23 CINS3 COUT2 32
R2934M +9VSW
Aux1-L-In ZD2905 24 GND2 O3 31 C2924M
2 25 MUTE CIN2 30 C2938M
26 SDA I/O2 29
24 Q2902
R2972M 27 SCL Chroma-Main
Aux1-R-In I/O1 28
R2943M R2933M C2923M
19 R2935M R2936M
C2912
17
Y/C1-In 7 R2971M C-Comb
+9VSW
9 R2930 Y/C-Front-Sense
C2922M C2913 R2924
8 R2925 C2914
C2921M C2920M R2928
R2926 ZD2903
3 R2920M C2916
R2927
R2923
ZD2910 C2915
Y/C1-Sense Jumper
ZD2903
IQB27B42W R2973M ZD2908 R2974M
C2919M C2918M C2917M
PROV PROV PROV IQB27B44W
SDA R2931M IQB36B44W 4A8
R2932M ONLY 1 2 3 4 5 6 7 8 9
SCL
<<Figure CB-11>>
CB-12
A/V Switching
Suppose the user has composite video connected to the Video 1 input and S-Video connected to the S-
Video 1 input. If the user selects video source 1 in the customer menu, the receiver must choose between
the CV and the Y/C signal. Each Y/C input has a sensor line that feeds the micro. If the micro detects the
presence of Y/C on video 1, IC6000 will direct the A/V switch to use that Y/C signal instead of the CV.
Thus if it is present, Y/C has priority over CV.
IC2900 features three functional input arrays for jack-pack signal. Each array consists of left and right (L/
R) channel audio input, CV input, and Y/C input. Additionally, the A/V switching IC provides another input
for the dual IF-video signals and input for the Y (luma) portion of the component video input as well as its
associated audio. CV, Y, and IF inputs should scope near 1.0Vp-p. Color burst from the Y/C inputs as
well as audio inputs should scope about 300 mVp-p.
For outputs, IC2900 uses pins 39 and 41 for L/R channel external audio. This is fed to IC1400, the audio
processor and is used if the user selects a jackpack source. Pin 41 serves as the PiP video output. PiP
video is sent as a composite video signal. However, if the PiP source is S-Video, IC2900 internally com-
bines the Y and C signals into a CV signal. PiP CV should have a strength of 2.0 Vp-p at pin 41. Main
video is output to the video processor on pins 32 and 34 as chroma (C) and luma (Y), respectively. The
luma signal should be 2.0 Vp-p while chroma is about 600 mVp-p.
Composite or IF video input to the IC cannot be passed to IC2200 as composite video. Rather, the A/V
switch passes CV or IF video via pin 41 through the comb filter section, where it is separated into luma and
chroma and returned to pins 38 and 30 of IC2900. Voltage at pin 41 should be 2.0 Vp-p. The separated
signal is then sent to IC2200 as Y and C along the main video lines. It should be mentioned that pin 34 also
sends the luma signal to IC6000 so that closed captioning (CC) and synchrony information can be extracted
from it.

DL2400 223-00045 IQB27B42W
IC2400 221-01040 IQB27B44W
<<Table CB-4>>
CB-13
Component Video
Component video is handled differently than the other jackpack inputs. The CB lacks conversion circuitry
to make component (YUV) signal into CV. For this reason, component video cannot be used for PiP,
which requires CV input, and is furthermore not separated (or combined) into luma and chroma through
IC2900. YUV is directly input to IC2200 at pins 37 through 39. This arrangement necessitates the use of
a YUV switch from the microprocessor to the video IC. With respect to the A/V switch, however, the Y
component is still input to pin 2 and, when in use, is output as composite video to the microprocessor. As
mentioned before, this information is used to obtain CC and video synchrony. Moreover, the U component
must be amplified to an acceptable level to be used by IC2200. Q2906 and 2907 serve this purpose using
the +9VSWF for power.
YUV-In Cr-In Cb-In R-In L-In
24
13 14 16 15 20 17 21
C2940 R2905 1 Pins 1-3
R2947 2
C2904 IC2900
R2949 C2939 R2903 3 A/V Switch
R2951
R2946
R2948
R2950 R2975M R2976M
ZD2907 Jumper +9VSWF
2C4 R2967M
1 2 3 4
Q2907 C2943
1 2 3 4
4C2 R2961M
R2965M
C2941 R2968M
Q2906
CR-In R2963M
C2942
YUV-In R2964M
CB-In
R2964M
R2966M
<<Figure CB-12>>
Comb Filtering
CB receivers use either a 1H glass comb filter, DL2400, or a 2H digital comb filter, IC2400. Both separate
composite video into luma and chroma more efficiently than simple chroma traps and band-pass filters. This
allows for video that is relatively free of color and luma distortion in high detail video objects. Comb filters
are better equipped to distinguish color from high-frequency luma, and can thereby reduce the crosstalk
between the two.
For sets using DL2400, CV from IC2900 enters pin 2. Chroma is output to pin 3 while luma exits the filter
at pin 5. Receivers that possess DL2400 still utilize a color trap (R2470M, L2411, and C2471M) and a
band-pass filter (R2463, L2410, and C2442M) to ensure purity of both chroma and luma before it is
returned to the A/V switch.
CB-14
A/V Switching
On sets using the digital comb filter, CV is fed into an A/D converter at pin 5 of IC2400. This IC is pow-
ered by the +5VTune at pins 3, 12, 20, and 27. Output for chroma is at pin 23 and for luma is at pin 25.
Both are further cleaned by transistor circuitry that is powered by the +12VSW. Finally, combed luma
and chroma are returned to the A/V switch.
+5VTune
L2415
C2449M
C2406M
+12VSW
+12VSW
C2448
R2401M
L2412 C2409M IC2400 R2472M
1 VREFL VSS4 28
L2402
Q2401 2 VSS1
R2400M VDD4 27 C2452
C2443 C2444M
3 VDD1 R2448M R2449M
VREF1 26
C2451M C2405M R2417M
C2412M R2454M R2455M
PROV R2403M 4 VREFH YOUT 25
C2423M R2458M
R2402M R2404M C2413 5 A/DIN BIAS2 24
C2414M
6 BIAS1 Q2404
COUT 23
C2407M R2426M
C2415M C2424M
R2405M 7 CLAMPC BIAS3 22
+5VTune R2407M C2446M +5VTune Q2406
8 TEST1 Q2405
VSS3 21
6
L2413
R2406M 9 1/2VDD VDD3 20 L2408
C2417M R2446M
10 FILT CORING 19
4
R2408M C2418M C2447M C2455
R2427M
FSC R2409M C2419M 11 CKIN 1LINE 18
+12VSW R2416M
CV-Comb
12 VDD2 VENH1 17
R2473M
13 VSS2 VENH0 16
C2445
14 KILLER CBPF 15 R2474M C2453
R2430M
C2461M
R2471M Y-Comb
R2460M
DL2400
3
C2459
2 5 +12VSW
R2470M
R2457M
Q2414 C-Comb
1 4 R2444M
+12VSW R2461M
C2450 L2411 Q2413 R2463
R2447M
L2409
R2436M 2 3 C2442M
R2440M L2410
**Note! IQB27B42W Q2411 6 4
R2445M
Boxed Areas IQB32B42W C2471M R2439M
ONLY for these: R2441M
IQB32B84R
IQB32B86R
IQB36B42W C2439M
IQB36B86R
**See Note!
<<Figure CB-13>>
CB-15
Introduction
The CB chassis video features include two-tuner PiP, comb-filtered video, auto kine bias, half-tone video,
and direct component video input to the video processor. Certain receiver models also include 2H digital
comb filtering, Gemstars® Guide Plus, front A/V inputs, and scan velocity modulation.
At the heart of the video circuitry is the NTSC video processor, IC2200. This video IC is powered by the
+9VSWF at pins 33 and 44. Its primary means of communication with the microprocessor is via the serial
clock and data (I2C) bus at pins 34 and 35.
Video Development
The NTSC video IC handles multiple types of video input and processes the output as RGB (red, green,
and blue). Specifically, IC2200 receives luma and chroma (Y/C) information on pins 4 and 2 respectively.
This input generally serves as main screen video. However, the video processors main video input can be
switched via pin 36 to use component video (YUV) that is input to pins 37 through 39. Secondary video
(PiP) is input to the video processor as RGB through pins 26, 27, and 28. The PiP daughter board receives
vertical and horizontal sync information and thereby sends fast-blanking (FB) pulses to pin 25 of IC2200
when main video needs to be blanked for PiP. In this sense, PiP has priority over main video. The micro-
processor and, where used, the Gemstar® board also send OSD input as RGB to the video processor into
pins 29 through 31 with FB signals from either source entering the video IC at pin 28.
1 2 3 4 5 6 7 8 9 10 GEM1 +5VGEM PiPA1 1 2 3 4 5 6 7 8 9 10
R2290 FB-Micro
B-OSD+GEM R2291M B-Micro
G-OSD+GEM R2292M G-Micro
R-OSD+GEM R2293M R-Micro
FB-OSD+GEM
FB-PiP
W6001
B-PiP
R2297M R2294M
R2296M R2295M G-PiP
W6003 W6004 PROV GemStar Connectors
W6002
& PDD Circuitry R-PiP
IQB27B44W
IQB32B44W
IQB36B44W
ONLY
Jumpers Used in
Non-GemStar
+5VGEM +5VSBM Module Receivers PDD
R6090 Only L2205
PROV R6090M R6092M PROV
R6091M Y+C/CV-PiP
Power-Fail
Flyback
V-Sync Q6090 +5VPiP +9VSWF
C2290
PROV
IF2-Video R6094M
Reset
C6090
SCL2 Q6091
SDA2 VRamp
IRBLST2 TP5VBK SDA
R6093M
IRBLST1 SCL
1 2 3 4 5 6 7 8 9 10 GEM2 PiPB1 1 2 3 4 5 6 7 8 9 10
<<Figure CB-14>>
Before video can be completely processed, it must also receive ABL (automatic brightness limiter) and ACL
(automatic contrast limiter) information. IC2200 receives this at pin 3. Unlike many receivers, the CB uses
a single input to control both ABL and ACL. For simplicity, pin 3 may be referred to as the ABL pin. ABL
is first taken from pin 8 of the flyback transformer, TX3204. The signal is made positive across C2206 by
the voltage divider formed by R2201, R2212, and R2213. If current level in the picture tube penetrates the
CB-16
Video Processing
limiter threshold (1.5 mA for 27, otherwise 1.6 mA), the corresponding voltage across C2204 triggers the
limiter circuitry internal to IC2200, thus reducing output level (and therefore the contrast and brightness) of
the RGB signal. ABL helps to prevent blooming in the sweep that would otherwise occur as high current
draw lowers the sweep voltage. It also serves to extend the life of the picture tube.
Chroma-Main R2285
+9VSW F
Luma-Main L2204 IQB27B42W IQB32B86R
R2284M IQB32B42W IQB36B42W
R2283 C2249M
C2247M IQB32B84R IQB36B86R
L2203 ONLY
B+
R2256
R2268M PROV Q2208
R2269M
+15VSW PROV C2240M
C2244 C2248M FSC
IQB32B44W
R2201 PROV
R2286M IQB36B44W
R2267M R2254M
IQB27B44W R2255M
PROV CRY2201
R2205 PROV ONLY
PROV Q2210 IC2200
PROV C2201 1 APED NC 48
R2216 2 C1IN XTAL 47
PROV R2212 R2253M C2239
3 ABLIN FSCOUT 46 L2202
R2204M Hand
ABL C2250 4 CVBS1/YIN APCFIL 45 C2238M
Inserted
5 VTIM VCC2 44 Component
C2206 C2204 R2206M 6 MONOUT C2235M
TV/C2IN 43
R2202 R2213
C2208M 7 COMB-CIN C2234 C2236M C2237
ABLFIL 42 R2281
C2209M 8 YCLAMP CVBS2/Y2IN 41 C2233M PROV
C2210M 9 COMB-YIN GND2 40
10 GND1 EB-YIN 39 C2232M CB-In
11 EW ER-YIN 38 C2231M CR-In
R2282 YUV-In
12 REF EYIN 37 C2230
13 VDP
R2252M PROV YUV-Switch
YUV-SW 36
14 VDN
R2251 SDA
SDA 35
R2250 SCL
15 VMOUT SCL 34
16 REG VCC1 33
17 SCP C2225M C2228M C2229M
R2IN 32 PROV PROV
18 HP/XRAYPROT G2IN 31 C2224M
19 HD-OUT B2IN 30 C2223M
20 AFCFIL
R2271M
YS2/YM 29
21 IKIN R1IN 28 C2222M R-OSD+GEM
Pins 21-24 22 ROUT G1IN 27 G-OSD+GEM
Refer to RGB 23 GOUT B1IN 26 B-OSD+GEM
Output Ckt 24 BOUT YS1 25
FB-OSD+GEM
R-PiP R2261M PROV
C2216M
C2220M R2262M G-PiP
D2211 D2212 D2213
C2219M R2263M PROV B-PiP
+9VSW F R2242 PROV FB-PiP
L2201
R2203M
+9VSW F
R2266M R2265M R2264M
C2217 C2241 C2240 PROV PROV PROV
R2287 R2279M
PROV
Q2211 R2278M
R2280M
C2245 PiP-Brightness
<<Figure CB-15>>
Another factor involved in determining the RGB outputs is the AKB (automatic kine bias) circuit which
feeds into IC2200s pin 21. This signal is derived from the CRT circuitry. It uses feedback information
developed by three scan lines of video, one per color, in the over-scanned area above the video image. The
DC level returned is compared with an internal reference voltage that is determined in the service menu
settings for optimum black levels. RGB color is adjusted accordingly and finally output on pins 22 through
24 of the video IC.

<<Table CB-5>>
CB-17
Before this processed video is pre-driven by transistors Q2205, 2206, and 2207, the video signal can be
dimmed by the half-tone circuit. This circuit draws a limited amount of current when Q2209 is switched on
by the half-tone pin 40 of IC6000. The half-tone circuit generates a rectangular area surrounding OSD in
which video is present but shaded.
2C5 Key
+9VSW VID B+ Q2209
1: +12VSW
R2233 D2214
2: Setup C2243M Halftone
3: AKB-Sense PROV
4: GND
5: R-Out Q2205
6: G-Out C2251
R-Out
R2236
7: B-Out Pin 22
R2231M R2259M
R2234M
ZD2201 Q2202
Q2206 G-Out
R2247M
Pin 23
D2204
PROV
IKIN R2245M R2258M
Pin 21 J2201M
R2244M PROV R2237M
R2243M
Q2207 B-Out
Pin 24
R2245M
Q2201 R2241M
PROV R2257M
+12VSW PROV
R2240M R2260
D2206 D2207 D2208
2C5
1 2 3 4 5 6 7
<<Figure CB-16>>
Video Amplification
After the RGB signal is pre-driven, it is sent to the CRT socket via connector 2C5. This socket board
delivers the filament, focus and G2, and RGB video signals to the picture tube. Besides the AKB circuit, the
CRT socket has an afterglow suppression circuit.
Each color is amplified in its own circuit section on the CRT board. The red amplifier section consists of
those parts designated with 5120 through 5130. Green uses part designations 5140 through 5150 and blue
uses 5160 through 5170. The video signal is cascode-amplified by a dual transistor arrangement for each
color. +235 volts from pin 1 of the 5F2 connector supplies power to the cascode amplifiers.
For example, Q5141 and 5142 amplify green signal. Frequency response is the major concern with regard
to Q5142. By itself, Q5142 would tend to lose gain at higher frequencies. To remedy this problem,
C5141M is added to the series-parallel network on Q5142s emitter. This capacitor along with R5144M
provide an improved response to higher frequency signals, while the resistor, R5143M, improves lower
frequency response in the cascode amplifier. The resistor network formed here by R5145M and R5143M
affect the black level of the green. Q5141 also helps bandwidth of the cascode amplifier. It reduces
feedback caused by parasitic capacitance in Q5142. Q5141 has a very low feedback capacitance, less
than 3pF, and a nearly 300V collector to emitter breakdown voltage. Its cut-off frequency is about 70
MHz. Its collector passes green signal on to the push-pull coupling amplifier formed by Q5143 and Q5144
and finally to the cathode through CRT1, the actual socket on the picture tube. This example applies to all
three color signals, with their respective components substituted.
CB-18
Video Processing
AKB signal is derived from the collectors of Q5124, 5144, and 5164. These are fed back to the AKB
circuit via pin 5 of the 5C2 connector and processed in the manner described above.
The CRT board also features a setup jumper for optimal G2 adjustment. The purpose for it is to force DC
voltage on the cathodes to be equal to the CRT cut-off voltage (170-190 volts DC with respect to G1).
When jumped, the G2 setup circuitry grounds any incoming video signal. The servicer can then adjust the
G2 pot, located on the flyback transformer, TX3204, until retrace lines just start to appear on the screen.
Going back to the example of the green circuit, current then flows in Q5141, D5142, L5141, and RX5146.
It is at this point that raster is almost cut off. When the jumper is released, the AKB circuit adjusts the color
with the highest CRT cut-off voltage to the G2 setup voltage. The other two colors will be just slightly lower
depending on their cut-off settings in the service menu.
RED
BLUE
9
8 10
RX5166 RX5126 RX5146 G2 R5106
W5102
+235V
7 11 PROV
RX5167 RX5127 RX5147 GREEN 6 12
RX5170 RX5130 C5103
5
4
L5161 L5121 L5141
1
Q5163 Q5123 Q5143 RX5150 CRT1
R5101 W5101
DAG1
PROV DAG2
RX5168 L5162 RX5128 L5122 RX5148 L5142
D5162 D5122 D5142
R5102
+235V
RX5169 RX5129 RX5149

PROV PROV PROV R5105
+235V
R5171 R5173 R5172 5F2
Jumper Jumper Jumper
Q5164 Q5124 Q5144

1
Q5161 Q5121 Q5141
C5100 C5101 2
C5123 C5143 C5102
C5163 PROV PROV R5103 PROV
PROV 3
4
R5162M R5142
R5110
PROV
+12VSW R5122M +12VSW
R5104
D5161 +12VSW D5141
Q5162 Q5142
D5121
Q5101
C5104 Q5122 R5109 D5101
R5165 PROV R5145M
R5107
R5125M
R5161M R5141M
C5106
C5161M R5121M C5141M
C5121M +12VSW
R5163M R5143M
R5164M R5123M R5144M 5C2 KEY

R5124M 1: Blue
SETUP
C5105 2: Green
C5164
PROV 1 3: Red
4: GND
L5101
5: AKB_Sense
2 6: Setup
5C2
DGND 1 2 3 4 5 6 7 7: 12VSW
<<Figure CB-17>>
The afterglow suppression circuit is used to prevent any residue light that might otherwise remain on the
screen after shutdown. This circuit takes advantage of the fact that the filter capacitor on the +235V line
takes a relatively long period of time to discharge. The loss of filament voltage at shutdown triggers the
switching of Q5101, which then briefly interrupts the G1s (pin 5) path to ground. The residue voltage on
CB-19
C5101 causes the G1 to become more positive. Since G1 is otherwise considered ground for the CRT, this
action reduces any remaining CRT potential, thus eliminating afterglow. C5101 controls the rise time of this
circuit, while C5106 controls the dead-time on response.
Deflection Processing
IC2200 also supplies deflection signals to drive the sweep section. Vertical drive is supplied in the form of
positive and negative ramp signals on pins 13 and 14 respectively. Simultaneously, a vertical ramp is also
supplied from pin 5 of the video processor. This vertical signal is converted into vertical sync, directly by
the PiP board, and through transistors Q6002 and 6004, which then provide the v-sync to the microproces-
sor and the Gemstar® board.
IC2200
1 APED NC 48
2 C1IN XTAL 47
3 ABLIN FSCOUT 46
4 CVBS1/YIN APCFIL 45
V-Ramp 5 VTIM VCC2 44
6 MONOUT TV/C2IN 43
7 COMB-CIN ABLFIL 42
8 YCLAMP CVBS2/Y2IN 41
9 COMB-YIN GND2 40
10 GND1 EB-YIN 39
E/W R2214M 11 EW ER-YIN 38
VDP R2215M 12 REF EYIN 37
VDN 13 VDP YUV-SW 36
14 VDN SDA 35
PROVISIONAL ON
R2218
IQB32B44W +9VSW F 15 VMOUT SCL 34
IQB36B44W C2213 16 REG VCC1 33
ONLY
17 SCP R2IN 32
4X9
Q2203 Pin 18: Refer to
18 HP/XRAYPROT G2IN 31
HV Shutdown Ckt
19 HD-OUT B2IN 30
R2220M
1 20 AFCFIL YS2/YM 29
C2212M
C2252M 21 IKIN R1IN 28
R2219M PROV
22 ROUT G1IN 27
2
23 GOUT B1IN 26
24 BOUT YS1 25
R2225M
H-Drive
+9VSW F
+9VSW F L2201
R2226M
C2241 C2240
<<Figure CB-18>>
Horizontal drive comes from pin 19 of IC2200. This signal drives the horizontal output transistor (HOT).
The flyback line taps off of the HOT collector to provide feedback to pin 18 of the video processor.
Furthermore, this same flyback signal provides horizontal sync for the PiP, Gemstar®, and, through Q6001,
the microprocessor. Pin 18 of IC2200 also serves the second purpose of protecting the set from high
voltage. While pin 18 normally receives horizontal feedback signal, a high voltage situation will activate
QX3001. The collector of this transistor will then attenuate that signal. If attenuation lowers the signal to
1.0 Vp-p or below, IC2200 will shutdown the CB receiver. Lastly, in terms of horizontal deflection, pin 11
CB-20
Video Processing
supplies an E/W pincushion correction signal to IC3200, an op-amp in the deflection circuitry. This signal is
calculated by IC2200 to correct horizontal deflection that would otherwise give a pincushion appearance
due to the geometry of the CRT. IC3200 and its function is further described in the deflection circuit
description. Note that it is only used in 32 and 36 CB receivers. Pincushion correction is wound into the
deflection yoke on the 27 receivers.
Two CB models, the IQB32B44W and the IQB36B44W, feature scan velocity modulation. Two coils
located under the purity magnets on the CRT accomplish scan velocity modulation. These coils are con-
trolled by the scan velocity modulator (SVM) board attached to the back of the CRT near the yoke. The
SVM receives fast-blanking and half-tone information from the microprocessor via the 4Q9 connector and
video information from pin 15 of IC2200 via the 4X9 connector. These signals are processed to generate a
current in the coils. The SVM varies this current to slow beam sweep at color transitions. The effect
produces a sharper video image in the CRT.
Shutdown
To Shutdown
Pin 18, IC2200 DC Level
R2224M from QX3001
C2241M
C2215M
PROV R2222M
Flyback
Pulse
C2214M R2223M
D2205 PROV PROV
<<Figure CB-19>>
CB-21
Introduction
The CB chassis was developed to support CRTs ranging from 27 to 36. Major component of the deflec-
tion circuitry include IC2100, the vertical output IC; QX3203, the HOT (horizontal output transistor);
TX3205, the horizontal drive transformer; and on 32 and 36 sets IC3200, the E/W pincushion correction
amplifier. Of course the yoke, connected at 3Y3, and the flyback (or sweep) transformer, TX3204, are
major components as well.
Horizontal Drive
Horizontal drive (H-drive) enters the drive amplification circuitry through C3219 into the base of Q3201.
This transistor and Q3202 amplify the h-drive using the +15VSW for power. H-drive then passes through
the horizontal drive transformer for final wave shaping and voltage to current conversion. This modified
horizontal signal drives the HOT, QX3203. The HOT switches current flow in the primary winding of the
sweep transformer, TX3204. Regulated B+ is applied at pin 3. Horizontal output also drives the horizontal
scan signal in the yoke. Switching frequency of the HOT is 15.734 kHz.
+15VSW
H-Drive from
Pin 19, IC2200 RX3207
CX3213
PROV
R3203
R3204 CX3205
C3219 R3205 QX3203

H-Output to
TX3205 Flyback & Yoke
C3201 CX3212
C3203 1 6
Q3201 C3206
C3202 5
3 4 CX3257
PROV D3203
Q3202 C3204
R3201M
DX3202 LX3202
R3202M
CX3258
PROV
Flyback Line RX3212
<<Figure CB-20>>
Flyback Transformer
TX3204 uses HOT switching to generate high voltage. For this reason, the sweep transformer is often
referred to as the high-voltage (HV) transformer. HV should generally range between 29.4 and 31.2 kV.
The flyback does not, however, exclusively develop high voltage. A number of secondary voltages are
derived here as well. These should not be confused with the secondary voltages off the chopper, TX3401.
The voltages developed off TX3204 are referred to as tertiary voltages in the power supply circuit descrip-
tion.
Pin 2 of the sweep develops the +235V used to drive the cathodes at the CRT socket. This voltage is
rectified and smoothed to DC by DX3201 and CX3208 and then applied to pin 4 of the 2F5 connector.
Most of the secondary voltages are developed as DC in such a manner with the exception of pin 7s fila-
CB-22
Deflection Control
ment voltage, which is fed into pin 1 of the 2F5 connector, and pin 8s ABL signal. For the filaments part,
since this voltage is needed only to heat the cathodes, it is not necessary that it be a DC voltage. ABL is fed
to the video processor in order to regulate beam current.
ABL
+235V
H-Output
GND 8
E C2114
G2 -14VDC -14VSW
FOCUS DX2105 RX2125

+235 V
CX3208 RX3206 2F5
RX3208
+14VDC +14VSW
TX3204 4
To Video
C2112 RX2124
C3209 3 Output
HV 9
DX2104
2
B+ 1 5 RX3210
DX3201
PROV
1
2 7
RX3209 RX3217
3 6 C2111
+35V +33V
CX3207
CX3207A RX3211
PROV
DX3252 RX3216
CX3212
CX3254 CX3253
To Flyback
To HV Shut-
Line Circuitry
Down Circuit
<<Figure CB-21>>
Pin 6 provides power for the +35V supply previously mentioned. RX3216 drops some of this voltage to
+33VSW, which supplies the tuners. Pins 9 and 4 develop, correspondingly, a positive and negative
14VDC. This ±14 volts powers the audio section. RX2125 and RX2124 serve as fusible resistors for the
±14VSW supply to the vertical amplifier, IC2100.

IC2100 F-53864 All Models
QX3203 F-53367 All Models
TX3204 095-04438-04 All Models
<<Table CB-6>>
CB-23
High Voltage Shutdown
The x-ray protection (high voltage shutdown) circuit uses the current from pin 6. DX3002 and CX3003
convert this current to DC. The resulting voltage is applied to the resistor divider network in the emitter
circuit of QX3002. Voltage applied to the base of this transistor remains constant because of the zener
diode, ZDX3004. If HV reaches 35.7 kV (33.9 kV for 27 sets) DC applied to the emitter of QX3002
will switch the transistor on. The resulting voltage across RX3002M will switch QX3001 on, attenuating
the flyback signal on pin 18 of the video processor. If the signal is reduced to 1 Vp-p or less, IC2200 will
cease production of H-drive and thereby shut down the set.
From Sweep
Transformer RX3211 DX3002 RX3005 RX3003
RX3004
To Shutdown CX3002 RX3006
Pin 18, IC2200
RX3007
R2224M CX3003
C2241M
Flyback C2215M
QX3002
Pulse PROV R2222M
ZDX3004
C2214M R2223M
D2205 PROV PROV QX3001
RX3001M DX3001
CX3001M RX3002M
<<Figure CB-22>>
Vertical Amplification
The yoke receives vertical sweep drive from ICX2100, the vertical amplifier. This IC consists of a pump-
up stage, a power amplifier, and thermal protection circuitry. The ±14VSW power the IC at pins 1 and 6.
ICX2100
221-1410 7
6 Thermal
Protection
1
Pump-Up
5 -
2
AMP
4 +
<<Figure CB-23>>
CB-24
Deflection Control
Both positive and negative vertical ramp signals are required for operation. IC2200 supplies these to pins 4
and 5 of the amp as non-inverting and inverting input. Pin 3 is an input for output stage VCC. Pin 7 is the
pump-up output. Vertical output comes from pin 2 of the amp to pin 4 of the yoke connector. The other
end of the yoke provides feedback to pin 5 of the vertical amp and to the horizontal pincushion correction
circuit.
-14VSW +14VSW
C2103 D2101
CX2100 C2104
CX2102
To CRT
CX2101
Protection
VDP, Pin
R2102M Circuit
13, IC2200 4 6 3 7 ICX2100
2 Vert-Output
R2101M C2106
VDN, Pin 5
R2103M C2107 32" & 36"
14, IC2200 1 RX2105 RX2106 RX2107 ONLY
Vert-Parabola
R2104M CX2105 RX2110 RX2114

RX2111
PROV
<<Figure CB-24>>
The pump-up output from pin 7 feeds the CRT-protection circuitry. This circuitry provides a DC level to
pin 13 of IC6000, the microprocessor. The DC level at that pin should be between 3.6 and 5.1 volts. If
the voltage deviates from this range, the microprocessor will shutdown the set in 3 seconds. IC6000 will
have to be reset before the receiver can be turned on again. The purpose of this circuit is to prevent phos-
phor burn or worse, the severing of the neck of the CRT. Pump-up current is rectified and smoothed by
D2102 and C2108. R2109M and R2112M divide the resulting voltage before it passes through R2113M
to the micro. D2103 is a clamping diode.
+5VSBF
D2103
R2108M D2102 R2109M R2113M

From Pin To Pin 13,
7, ICX2100 IC6000
C2108 R2112M
<<Figure CB-25>>
CB-25
Width and Geometry Correction
East/West pincushion correction is performed by circuitry built into 32 and 36 sets. The windings of the
yokes used in the 27 CB chassis have this correction shaped into their design at assembly. Correction is
necessary on larger sets due to their geometry. As the CRT electron beam approaches the upper and lower
extremes of the screen, its horizontal scan lines sweep a wider length than they do in the middle of the
screen. DX3250, DX3251, CX3216, CX3252 and CX3256 act as a diode modulator circuit to limit
current in the horizontal yoke when the sweep is at the higher and lower edges of the screen. This diode
modulator relies on signals amplified by Q3250 and QX3251, and supplied by both the vertical yoke and
the video processor. Q3250 receives its power from the +35V derived at CX3253 off the flyback.
IC3200 is an op-amp that boosts the signal from IC2200. It is powered by the +15VSW, and provides
not only pin-correction information, but also width control. Varying the DC level on the base of Q3250
alters the overall screen width by changing the current through LX3201, the width coil.
ABL
Vertical
+15VSW Parabola
R3268
R3267 R3258
R3261M DX3203
C3224 R3263M
C3255 RX3214 CX3218

R3262M
TP3200 CX3215
E/W R3264M W3259 RX3215
R3259 LX3201 C3217 LX3262

R3257M
5
6
7
8
R3266M
IC3200 W3200
+35V
4
3
2
1
W3202 CX3251 DX3251 DX3250

LX3203
H Yoke
+15VSW
R3253
CX3216
CX3252
RX3256 QX3251
R3251M
Q3250
CX3256
R3252M
R3255M
W3203
H-Output from QX3203
<<Figure CB-26>>
CB-26
Audio Development
Audio Processing
The CB chassis uses IC1400 to process audio. This IC features true MTS (Multi-channel Television
Stereo) sound, dbx noise reduction, and SAP (second audio program) processing. Its I2C bus at pins 9 and
10 allows adjustment for volume, balance, tone control, front surround sound, SAP switching, source
selection, and stereo separation. IC1400 is powered by +9VSB at pin 24 and grounded at pins 22 and 11.
CB television receivers make use of at least 2 audio inputs to the audio processor. A third set of inputs is
employed on IQBxxB44W type models for audio boost purposes. A description of this process is below.
The composite audio comes from a switch in the IF section through C1436 into pin 19. This allows selec-
tion of composite audio from either the main or the PiP IF source. Refer to the IF circuit description for an
explanation of this switching. IC1400 processes this audio, separating SAP, left, and right audio. The left
and right channels are then output on pins 6 and 7. Alternately, the audio processor can use audio input
from an external source at pins 39 and 40.
Switched
Audio In C1401M
Clock &
Data Lines
48 BASSL1 BASSL2 1
C1403M C1402M
47 BASSR2 TRE-R 2
R1401 R1402
46 BASSR1 TRE-L 3
C1406M 45 SURRTC SURRIN 4 C1404M
44 TVOUT-L SURROUT 5
C1431M
43 TVOUT-R LSOUT-R 6
To Audio &
To Audio 42 AUX2-L LSOUT-L 7 External Amps
Boost Circuit * 41 AUX2-R NC 8
C1409 40 AUX1-L SDA 9
C1410 39 AUX1-R SCL 10
C1432 38 VLTC DGND 11
R1409M R1425M
37 VLDC SAD 12 C1435M C1434M
R1405M C1415 PROV PROV
36 VCAWGT MAININ 13 C1421
C1414 35 VCATC MAINOUT 14
34 VCAIN C1416
NC 15 C1420
R1406M
C1417 33 VEOUT PCINT1 16
C1419 32 VETC PCINT2 17
R1407M C1422 31 VEWGT
C1418
PLINT 18
C1436 R1421M
R1408M C1424 30 VE COMPIN 19
29 SAPIN VGR 20
C1413 Composite
C1426 28 SAPOUT
R1404M Audio In From
IREF 21 R1422M
C1428 27 NOISETC GND 22 +9VSW IF Circuit
26 STIN C1425
SAPTC 23
C1427 25 SUBOUT VCC 24
IC1400
C1430 C1433M
* Not used
in all models
<<Figure CB-27>>
All audio input and output pins should meter 4.0 DC volts. Signal at pin 19 should have a strength of 245
mVrms. All other audio inputs and outputs on IC1400 should scope at 490 mVrms. This includes the audio
boost I/O described now.
CB-27
Audio Boost
Those sets that have the audio boost feature output audio signal on pins 43 and 44 to IC1401. This IC is
powered by the ±14AUD. It strengthens the audio signal and returns it to pins 41 and 42 of the audio
processor. From here, the boosted signal is output from IC1400 on pins 6 and 7.
R1490M C1484
C1471M
IC1401
R1471M R1491M
1 OUT1 OUT4 14
R1472M R1489M
R1473M R1488M
2 -IN1 -IN4 13
R1487M
C1472M C1482M
3 +IN1 +IN4 12
R1474M R1486M
+14AUD -14AUD
4 V+ V- 11
R1485M
C1480M C1481 C1479 C1478M
C1477M
R1475M R1484M
5 +IN2 +IN3 10
C1473 R1493M C1474M

R1483M 42
R1476M 6 -IN2 -IN3 9
43 AUX2-L
TVOUT-R IC1400
R1478M R1482M R1492M 44
IC1400 R1479M TVOUT-L
41 C1475 7 OUT2 OUT3 8
AUX2-R
C1476M C1483
R1480
R1477M
R1481M
<<Figure CB-28>>
Audio Amplification
CB receivers employ two 8-ohm, 7-Watt speakers. These are driven by IC804, the stereo audio amplifier.
Although the audio amp is capable of driving 10-Watt speakers, the supply voltage has been reduced from
+36 volts DC to +22 volts. Normal gain of this IC is 42 dB. In order to drive the speakers at 5 Watts, a
signal strength of only 50 mVrms is necessary. Such a low strength signal is susceptible to noise interfer-
ence, so the gain is reduced to 32 dB by negative feedback from the output in order to allow for an in-
creased signal strength of 142 mVrms. R868 and R869 accomplish this reduction for the right channel and
R858 and R859 do so for the left channel. The output level from the amplifier is 425 mVrms. Cut-off
frequency is 14.3 kHz and is determined for right and left channels by C865M and C855M respectively.

IC804 F-53765 All Models
IC1401 221-00188 IQB27B44W
<<Table CB-7>>
CB-28
Audio Development
The +22VSB is supplied to pin 10. Pins 4, 9, and 12 are grounds for the amp. Pins 5 and 2 input left and
right (L/R) channel audio fed through C851 and C861, which eliminate any DC accompanying the signal.
Pin 3 provides a reference voltage. L/R output comes from pins 7 and 11. Pin 8 is a line that, upon receiv-
ing a switching DC level from the micro, mutes the speakers. This occurs when the user selects the speaker
cutoff option.
External Audio Output

External variable monitor output jacks are included on the CB jack-pack. Their signal is provided by
IC803, a dual op-amp that receives L/R from IC1400 into pins 3 and 5. This amp IC is powered by the
±14AUD at pins 8 and 4. Audio output to the variable audio output jacks comes from pins 1 and 7. The
op-amp provides a net gain of 12 dB.
L & R Out
-14AUD
from Pins
C823 6 & 7, IC1400 +22VSB
R869
6 7 C843
R823M +14AUD
C862 R868
C850 C844M
C842 CX841
R861M R851M
R822M
C857 C856M C864 9S4
R832M 3 10 11 1
IC803 1 -INR
VREF
C861
4 5 C832 VCC IC804 2
+INR
2 OUTR OUTL C863
3 6 C851 MUTE
C822
2 7 5
+INL GND 3
GND
1 8 -INL 4
6 C854
C865M C855M R862M R852M 4 9 12 8 7
R833M GND
C833 C852 To TV
R863
Speakers
C853
R826M R836M R858
R859 R853
R824M R834M
R835
R870 Mute
R825
C847
25 27 26 PROV
Variable Variable
Part of J1,
Monitor Monitor Jack Pack
Out-Right Out-Left
<<Figure CB-29>>
CB-29
CB TROUBLESHOOTING
Start
1. No Power
Is AC Plug receiver
connected? into AC source.
No
Yes
Replace
Does FX3401 Replace ICX3403,
conduct? FX3401. ICX3406 as
No necessary.
Yes No
Is pin 3, Are ICX3406

Is B+ present at
ICX3412 and ICX3403
CX3420?
No switching? No OK?
Yes
Yes Yes
Check DX3406,
Is +12VSB Check RX3423.
DX3407, CX3410.
present across Replace TX3401 if
Replace ICX3412
CX3427? No necessary.
if necessary
Yes
Is +5VSB Replace
present across ICX3402.
C3426? No
Yes
Does pin 32,
IC6000 emit a Replace
DC pulse at IC6000.
startup? No
Yes
Does FX3402 Replace

conduct? No FX3402.
Yes
Is +9VSB Check +15VSB

present across supply at CX3428.
C3429? No Check ICX3401.
Yes
Is +9VSW
Check Q3402 &
present across
Q3405.
CX3436? No
Yes
Is Horz & Vert

drive present on Replace
pins 13, 14, 19, IC2200.
No
IC2200?
Yes
Refer to shutdown
troubleshooting.
CB-30
Flowcharts
2. Shutdown Start
Does the set Does the Vp-p

power up for No level at pin 18, No Check
microprocessor
more than 2 IC2200 stay
ciruitry.
seconds? below 1.0 volts?
Yes Yes
Check HV-
No Does the set
shutdown circuit,
shutdown after
sweep
just 3 seconds?
transformer.
Yes
Check IC2100 &
CRT protection
circuit.
Is B+ running at a No Replace
constant DC
ICX3412.
level?
Yes
CB-31
CB TROUBLESHOOTING
3. No Tuning Start
Are all tuner

voltages No Check tuner
present? (Refer power supplies.
to schematics.)
Yes
Check clock and
Is IF present at No Does changing No data lines.
the tuner fix the Replace IC6000
pin 11, WT1200?
problem? if clock & data
lines OK.
Yes
Is IF present at No Check IF line.
pins 5, 6, Replace U1200
IC1200? if necessary.
Yes
Check IC1200
Is IF present at No power supplies.
pin 17, IC1200? Replace IC1200
if necessary.
This procedure may be
applied to the 2nd tuner Yes
section as well. Refer to No Audio and No
Video Troubleshooting.
CB-32
Flowcharts
Check TX3204 Check HOT and
for high voltage. H-drive circuit.
4. No Video Start
Yes Yes
Is 1.07 kVp-p
Is regulated B+
Is raster present No signal present on No present at pin 3
No Check power
on the screen? collector of supply.
of TX3204?
HOT?
Yes
Is luma missing Check Q2901
Is there luma at No at pin 34,
No and +9VSW
pin 4, IC2200?
IC2900? source.
Yes Yes
Check DL2400
Is RGB output Is composite
Replace IC2200.
No present at pins video missing at
No or IC2400 and
comb-filter
22 - 24, IC2200? pin 36, IC2900?
circuitry.
Yes Yes
Check Q2205, No Is RGB present Is there video IF No Check video IF

at pins 1, 2, 3, present at pin line, Q1200, pin
2206, 2207.
connector 5C2? 50, IC2900? 21, IC1200
Yes Yes
Remove setup No Is the SETUP

Replace IC2900.
jumper. jumper open?
Yes
Is +235 VDC
Check TX3204.
No present across
C5100?
Yes
Check G2
adjustment.
CB-33
CB TROUBLESHOOTING
5. No Audio Start
Is +22VSB No Check audio

present on pin
power supply.
10, IC804?
Yes
Does DC level
change at pin 14, No
IC6000, when Replace IC6000.
speaker cut-off is
toggled?
Yes
Is L/R channel No
audio missing at Replace IC804.
pins 2, 5, IC804?
Yes
Is L/R channel
audio missing at No Check L/R
pins 6, 7, channel lines.
IC1400?
Yes
Is composite Check IC1400
audio missing at No VCC. If it is
pin 19 of present, replace
IC1400? IC1400.
Yes
Is composite
audio present at No Replace IF
pin 1, IC1200 (or processor.
IC1250)?
Yes
Check Q1290,
1291, 1292, &
1293. Replace
as necessary.
CB-34

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CA Chassis Safety Guidelines

HIGH VOLTAGE AND X-RADIATION PROTECTION SAFETY CIRCUIT TEST PROCEDURE

Switch-Mode Power Supply Primary Side

CX3405 CX3406 CX3407

RX3407 RX3408 LX3410

Switch-Mode Power Supply Secondary Side

+9 VSW +18 +15 VSW

R6025M R6022M R6020M

R6024M R6023M R6021M R6019M

IC Location Part # Notes

Clock & Data R6047M

CLOCK2 R6048M 4G9

C6020 C6021M C6050M C6049M C6048M C6047M C6019M

ZD6001 C6032 C6031M 10

** ONLY FOR 175-2771 TUNER 7

Data2 From Pins

Part Location Part # Notes

C2915M R2922M R2908 IC2901

R2204M R2206M R2208M

W2203 D2210 13 GND AFT 44

R2210 21 BOUT ABL 36

R5103 R5107 5F2

+9 VSW R5101M DAG 1

TX3205 QX3203 CX3212

High Voltage Shutdown

CX3253 RX3008 CX3004

Width and Geometry Correction

R3259 LX3201 C3217 LX3262

Horz Size Pulse

Vertical Rate Q3250

H-Output from QX3203

DX2101 CX2110 To CRT

Vertical 7 Buffer Thermal C2106

R2110M C2104 C2108

Part Location Part # Notes

C1433M C1430 IC1400A

* For Stereo Chassis +9VSW

Provisional on 9-2064, 2065

IC Location Part # Notes

R1450M C1445 R1445M C1442

Does FX3401 Replace

Yes Yes Yes

Is +18VSB Replace ICX3400,

Does pin 32,

Is Horz & Vert

Does the set Does the DC

Are all tuner

Does Q1201 test No

Is 1.07 kVp-p Is regulated B+

Yes Yes Yes

Check Q1201, No Is there video at

Is +18AUD No Check audio

Does Q800 test No

SHUTDOWN SAFETY CIRCUIT

Switch-Mode Power Supply Primary Side

CX3405 CX3406 CX3407

UVLO OVP Latch

Bias TSD OCP/FB Comp

Switch-Mode Power Supply Secondary Side

Part Location Part # Notes

R6003M C6001M +5VSBF

25 XOUT OSC-IN 28 L6002

CLOCK2 R6048M 4G9