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Systems Operation
345D and 349D Excavators Tool Control System
Media Number -KENR6778-07 Publication Date -01/07/2012 Date Updated -09/07/2012
i04893642
General Information
SMCS - 5000
A tool control system is a hydraulic and electrical system that controls the flow of oil to an attached work tool on
a hydraulic excavator. Refer to Table 1 for the tool control systems that are available.
The system is made up of a machine controller and flow control proportional reducing valves, and performs flow
control against parallel circuits and reduction horsepower control of main pump when ATT pump is in use.
The machine ECM can hold programs for ten different tool settings. Control parameters for a maximum of four
different spools are included in one type of tool setting. The control parameters contain not only the oil flow, but
also the engine speed and the output limit value for the main pumps. One or two pump change over for hydraulic
hammer and one or two-way flow change over are performed automatically by control parameters.
The tool control system is set by the factory and stored in the ECM. The default parameters of the work tool that
can be changed are explained for each tool control system.
The machine configuration is determined by the valve control circuit on the machine. The tool parameter setting is
dependent upon the machine configuration setting. The tool control system should only be changed on the
monitor if certain components on the machine are changed first.
The correct "TOOL#" must be selected during the operation of the work tool. Parameters for the
"TOOL#" must be properly programmed. Refer to the specifications of the manufacturer in order to
set the parameters of the "TOOL#".
The component configurations for each of the tool control systems are described in Table 1.
Table 1
345D and 349D Tool Control System
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Hydraulic Pedal
System 1 One-Way / One Pump ISJ Hammer #1 Mechanical
Hydraulic Pedal
System 2 Combined Function ISJ Common Electrical
Hydraulic Pedal
System 11 Combined Function ISJ Shear Electrical
Electric
System 5 Two-Way / One Pump NACD Thumb -
Control (3)
Electric
System 14 Combined Function NACD Multi-proc Electrical
Control (3)
Electric
System 17 Combined Function EAME Multi-proc Electrical
Control (3)
System Identifiers
The tool systems can be identified based on the number and type of components on the machine.
System 1
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A machine configured with System 1 will offer One-Way flow from One Pump with Hydraulic Control. System 1
will have the following components:
One mechanical relief valve located in the swing motor compartment above the boom foot.
Illustration 1 g02722471
Mechanical Tool Relief located above the boom foot
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Illustration 2 g02722605
Hydraulic foot pedal located in the cab
System 2
A machine configured with a System 2 will offer Combined Function with Hydraulic Control. System 2 will have
the following components:
Two variable relief valves located in the swing motor compartment above the boom foot.
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Illustration 3 g02722487
Two Variable Reliefs located above the boom foot
Illustration 4 g02722595
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System 11
A machine configured with a System 11 will offer Combined Function with Hydraulic Control and Medium
Pressure. System 11 will have the following components:
Two variable relief valves located in the swing motor compartment above the boom foot.
Illustration 5 g02722487
Two Variable Reliefs located above the boom foot
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Illustration 6 g02722595
Hydraulic foot pedals located in the cab
Illustration 7 g03112958
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Medium pressure valve with proportional reducing valves for control located in the swing motor compartment (cab side)
System 3
A machine configured with System 3 offers One-Way flow from One or Two Pumps with Electric Control.
System 3 will have the following components:
One variable relief valve located in the swing motor compartment above the boom foot.
Two proportional reducing valves to control the attachment control valves located in the main pump
compartment.
Illustration 8 g03110838
Variable Tool Relief located above the boom foot
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Illustration 9 g02722515
Two Proportional Reducing Valves located in the pump compartment
Illustration 10 g02722460
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System 5
A machine configured with System 5 offers Two-Way flow from One Pump. System 5 will have the following
components:
No dedicated tool relief valve. Only line reliefs on the main control valve.
Two proportional reducing valves to control the attachment control valves located in the main pump
compartment.
Illustration 11 g02722515
Two Proportional Reducing Valves located in the pump compartment
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Illustration 12 g02722460
Electric Controls in the cab
System 14
A machine configured with System 14 offers Combined Function with Electric Control. System 14 will have the
following components:
Two variable relief valves located in the swing motor compartment above the boom foot.
Two proportional reducing valves to control the attachment control valves located in the main pump
compartment.
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Illustration 13 g02722487
Two Variable Reliefs located above the boom foot
Illustration 14 g02722515
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Illustration 15 g02722460
Electric Controls in the cab
A machine configured with a Medium Pressure system will have the following components:
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Illustration 16 g03112958
Medium pressure valve with proportional reducing valves for control located in the swing motor compartment (cab side)
Illustration 17 g02722515
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Illustration 18 g02722564
Left Joystick with Thumb wheel
System 16
A machine configured with System 16 offers One-Way flow from One or Two Pumps with Electric Control.
System 16 will have the following components:
One mechanical relief valve located in the swing motor compartment above the boom foot.
Two proportional reducing valves to control the attachment control valves located in the main pump
compartment.
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Illustration 19 g02722471
Mechanical Tool Relief located above the boom foot
Illustration 20 g02722515
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Illustration 21 g02722460
Electric Controls in the cab
System 17
A machine configured with System 17 offers Combined Function with Electric Control. System 17 will have the
following components:
Two variable relief valves located in the swing motor compartment above the boom foot.
Two proportional reducing valves to control the attachment control valves located in the main pump
compartment.
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Illustration 22 g02722487
Two Variable Reliefs located above the boom foot
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Illustration 23 g02722515
Two Proportional Reducing Valves located in the pump compartment
Illustration 24 g02722460
Electric Controls in the cab
A machine configured with a Medium Pressure system will have the following components:
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Illustration 25 g03112958
Medium pressure valve located in the swing motor compartment (cab side)
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Illustration 26 g02722515
Two Proportional Reducing Valves located in the pump compartment
Illustration 27 g02722564
Left Joystick with Thumb wheel
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