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Customer Information
Name: Ecopetrol Job Number: 778121 Revision 0
Bill to Address: 2800 Post Oak Blvd, Suite 5110, Houston, TX 77056 P.O. Number: 30002711
Ship to Address: 8425 Market Street, Houston, TX 77029 Item Number: E-681
Ohmstede Information
Shop Location: Beaumont, TX Phone Number: Beaumont 1-800-568-2328
Address: 895 North Main St., Beaumont, Tx. 77704 Fax Number: Beaumont 1-409-833-4102
Prepared by: Latonya Gray Title: QC Doc Control Date Submitted: 10/2017
TABLE OF CONTENTS
Section Document Included
● Cover Page √
1 Table of Contents √
2 Customer Inspection and Shipping Release
3 Code Documents
A. Manufacturer’s Data Report √
B. Nameplate or Stamping Facsimile √
4 Engineering Documents
A. Exchanger Specification Sheet
B. Calculations √
C. Drawing Details “As-built” √
D. Welding Procedures (WPS) √
5 Material Documents
A. Bill of Material (BOM) √
B. Material Test Reports (MTR) √
6 Inspection and Test Records
A. Pressure Test Report(s) √
B. Magnetic Particle (M.T.) Inspection Report √
C. Liquid Penetrant (P.T.) Inspection Report
D. Radiography (R.T.) Inspection Report √
E. Ultrasonic (U.T.) Inspection Report
F. Visual (V.T.) Inspection Report
G. Positive Material Identification (P.M.I.) Record
H. Hardness Test Report √
I. Helium Test Report
J. Air/Soap Test √
K. Tube Expansion Record √
7 Manufacturing Records
A. Post Weld Heat Treat (PWHT) Chart Recording √
B. Coatings and/or Paint Reports √
1. Manufactured and certified by Ohmstede Ltd. - Beaumont P!ant 895 N. Main St. Beaumont TX 77701
(Name and address of Manufacturer)
2. Manufactured for Ecopetrol S.A. GBR BODEGA DE PROYECTOS Santander COLOMBIA
(Name and address of Purchaser)
3. Location of installation Ecopetrol S.A. GBR BODEGA DE PROYECTOS Santander COLOMBIA
(Name and address)
4. Type ~H~o~ri~z~on~t~a~I- - - - - - - - - - - - Heat Exch 778121
(Horizontal, vertical, or sphere) (Tank, seperator, jkt. vessel, heat exch., etc.) (Manufacturer's serial number)
778121-0L Rev 2 6493 2017
(CRN) (Drawing number) (National Board number) (Year bu11t)
5. ASME Code, Section VIII, Div. 2015 Edition
[Edition and and Addenda, if applicable (date)] (Code Case number) [Special servfce per UG-120(d)]
Items 6-11 incl, to be completed for single wall vessels, jackets of jacketed vessels, shell of heat exchangers, or chamber of multichamber vessels.
6. Shell: (a) Number of course(s) (2) Shell I (1) Shell Cover (b) Overall length Shell - 179 3/4" I Shell Cover - 6"
Course(s) Material Thickness Long. Joint (Cat. A) Circum. Joint (Cat. A, B & C) Heat Treatment
No. Diameter Length Spec./Grade or Type Norn. Corr. Type Full, Spot, None Elf. Type Full, Spot, None Elf. Temp. Time
1 21 1/4" ID 95 1/2" SA-516-60 1/2" 1/8" 1 Spot .85 1 Spot .85 1150°F 1 HR
1 21 1/4" ID 84 1/4" SA-516-60 1/2" 1/8" 1 Spot .85 1 Spot .85 1150°F 1 HR
1 6" 6" SA-516-60 1/2" 1/8" 1 Spot .85 1 Spot .85 1150°F 1 HR
1
1 . 25"
I
!
1 1/4"
2"
1/2"
3/8"
SA-266 • 1
SA-266 • 1
Type 1
Type 1
Shell End
SC End
28- 3/4"
28- 3/4"
SA-193 B7
SA-193 B7
"
"
"
" " " " " " " " " " " " "
Location (Top, Thickness Radius Elliptical Conical Hemispherical Flat Side to Pressure Category A
Bottom, Ends) Min. Corr. Crown Knuckle Ratio Apex Angle Radius Diameter Convex Concave Type Full, Spot, None Eff.
(a) SC End 1/2' 1/8" " 2:1" " " " " 1 NONE .85 "
(b) " " " " " " " " " " " " " "
(b) " " " " " " " " " " " "
U1 - Revision 4 - FP 2016.1.0
National Board Number: 6493
---------
Mfg. Representative: Date: itll:u.J 17
Authorized Inspector: Date:
FORM U-1 (Cont'd)
Items 14-18 incl. to be completed for inner chambers of jacketed vessels or channels of heat exchangers.
" " " " " " " " " " " " " "
" " " " " " " " " " " "
" "
" " " " " " " " " " " " "
" " " " " " " " " " " " "
" " " " " " " " " " " " "
15. Heads: (a) SA-516-70 (HT- 1150'F - 1 HR) (b) SA-516-60N (No- HT)
(Material spec. number, grade or type)(H.T. - lime and temp.) (Material spec. number, grade or type)(H.T. - time and temp.)
Location (Top, Thickness Radius Elliptical Conical Hemispherical Flat Side to Pressure Category A
Bottom, Ends) Min. Corr. Crown Knuckle Ratio Apex Angle Radius Diameter Convex Concave Type Full, Spot, None Elf.
(a) Floating Hd
(b) END
1/2"
1 7/8"
1/4"
1/8"
"
"
"
"
"
"
"
"
16" IR " Yes
"
Yes
"
NONE
NONE
.85
.85 ... "
s
s
Body Flanges on Heads
Bolting
Washer
Location Type ID OD Flange Thk Min Hub Thk Material How Attached Num & Size Bolting Material (OD, ID, thk) Washer Material
(a) FH ++ 20" +++ 2 5/16" " SA-266-1 Type 7 28 - 3/4" SA-193 B7 " "
(b) " " " " " " " " " " " "
16. MAWP 103 PSIG at max. temp. 150"F Min. design metal temp. ~-2~o~·~F_ _ __ at 103 PSIG
(Internal) (External) (Internal) (External)
Tube Aux. 4 1.5"150# RFLWN SA-105N 0.560" 1/8" " Weld UW16(e) " "
Shell Inlet 1 10" 150# RFWN SA-106B SA-105N 0.500" 1/8" Weld UW16(e) Type 1 "
Shell Outlet 1 3" 150# RFWN SA-106B SA-105N 0.300" 1/8" Weld UW16(e) Type 1 "
Shell Aux. I Vent I Drain 6 1.5" 150# RFLWN SA-105N 0.560" 1/8" Weld UW16(e)
" " " " " " " " " " " "
" " " " " " " " " " " "
21. Manufacturer's Partial Data Reports properly identified and signed by Commissioned Inspectors have been furnished for the following items of
the report (list the name of part, item number, Manufacturer's name, and identifying number):
CUSTOMER: ECOPETROL
General Data:
PO Number: 30002711 Job Number: 778121
Date: 6/2/2017 By: DAN STENMAN Item No: E-681
Customer: ECOPETROL Unit Orientation: HORIZONTAL
Service: T681 OVERHEAD CONDENSER
No. Shells: 1 Parallel: 1 Series: 1
Effective Surface Area (ft2): 759 Each: 759 Total: 759
Size (in): 21-192 TEMA Type: AES COMPLETE EXCHANGER
Code Requirements:
Code: ASME Sect VIII, Div. 1 2015 Stamp: Yes National Board: Yes
API: N/A Applicable Loadings: UG-22 Canadian Registration: No
TEMA: Ninth Ed., TEMA Class R Impact Testing Exempted By: UCS-66, UNF-65 PED Registration: No
Weights (lbs):
Dry: 5,845 Full of Water: 9,311 Operating: 8,188
Bundle: 2,672
Remarks: NACE
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Table of Contents
Cover Sheet ............................................................................................................................................................. 2
Internal Pressure Calculations: ............................................................................................................. 3
Nozzle Calcs.: 10in. Nozzle S1 .................................................................................................... 9
Nozzle Calcs.: 3in. Nozzle S2 .................................................................................................... 15
Nozzle Calcs.: 1 1/2in. Nozzle S3 .................................................................................................... 21
Nozzle Calcs.: 1 1/2in. Nozzle S4 .................................................................................................... 24
Nozzle Calcs.: 1 1/2in. Nozzle S5 .................................................................................................... 27
Nozzle Calcs.: 1 1/2in. Nozzle S6 .................................................................................................... 30
Nozzle Calcs.: 1 1/2in. Nozzle S7 .................................................................................................... 33
Nozzle Calcs.: 1 1/2in. Nozzle S8 .................................................................................................... 39
Nozzle Calcs.: 4in. Nozzle T1 .................................................................................................... 45
Nozzle Calcs.: 4in. Nozzle T2 .................................................................................................... 51
Nozzle Calcs.: 1 1/2in. Nozzle T3 .................................................................................................... 57
Nozzle Calcs.: 1 1/2in. Nozzle T4 .................................................................................................... 60
Nozzle Calcs.: 1 1/2in. Nozzle T5 .................................................................................................... 63
Nozzle Calcs.: 1 1/2in. Nozzle T6 .................................................................................................... 66
Nozzle Flange MAWP: ........................................................................................................................................ 69
Nozzle Summary:.................................................................................................................................................. 70
Nozzle Schedule: ............................................................................................................................................... 71
Flg Calc [Int P]: (1) Cover ................................................................................................................ 72
Flg Calc [Int P]: (2) Flange .............................................................................................................. 75
Flg Calc [Int P]: (3) Flange .............................................................................................................. 80
Flg Calc [Int P]: (7) Flange .............................................................................................................. 85
Flg Calc [Int P]: (8) Flange .............................................................................................................. 90
Flg Calc [Int P]: (16) Flange ........................................................................................................... 95
ASME Tubesheet Calculation: ....................................................................................................................100
ASME Floating Tubesheet Calculation: ............................................................................................. 109
Flohead Analysis: Floating Head ......................................................................................................... 117
Horizontal Vessel Analysis (Operating): ...................................................................................... 122
Horizontal Vessel Analysis (Test): .................................................................................................. 132
Wind Load Calculation: ............................................................................................................................... 142
Earthquake Load Calculation: ................................................................................................................ 144
Leg & Lug Analysis Channel Cover Lift Lug: ............................................................................... 146
Leg & Lug Analysis Channel Lift Lug: ............................................................................................. 149
Leg & Lug Analysis Shell Cover Lift Lug:……………………………………………………………………152
MDMT Summary: .................................................................................................................................................... 155
Vessel Design Summary: ............................................................................................................................... 157
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Cover Page 2
DESIGN CALCULATION
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(4) Shell
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Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 0.0625 in per UG-16 will be used.
(9A) Shell
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 0.0625 in per UG-16 will be used.
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(9B) Shell
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 0.0625 in per UG-16 will be used.
(17) Shell
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(18) Head
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 0.0625 in per UG-16 will be used.
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Minimum 1.000
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Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 3554.3, Allowable : 20000.0 psi Passed
Expansion : 0.0, Allowable : 46445.7 psi Passed
Occasional : 481.9, Allowable : 26600.0 psi Passed
Shear : 2147.8, Allowable : 14000.0 psi Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
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Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
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Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
Note - The ! mark next to the figure name denotes curve value exceeded.
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------------------------------------------------------------------------------------------------
Long. Memb. P | -781| -781| -781| -781| -1773| -1773| -1773| -1773|
Long. Bend. P | -2872| 2872| -2872| 2872| -3520| 3520| -3520| 3520|
Long. Memb. MC | 0| 0| 0| 0| -7913| -7913| 7913| 7913|
Long. Bend. MC | 0| 0| 0| 0| -13115| 13115| 13115| -13115|
Long. Memb. ML | -3212| -3212| 3212| 3212| 0| 0| 0| 0|
Long. Bend. ML | -10248| 10248| 10248| -10248| 0| 0| 0| 0|
| |
Tot. Long. Str.| -17115| 9126| 9806| -4945| -26322| 6949| 15734| -3454|
------------------------------------------------------------------------------------------------
Shear VC | 315| 315| -315| -315| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -677| -677| 677| 677|
Shear MT | 1163| 1163| 1163| 1163| 1163| 1163| 1163| 1163|
| |
Tot. Shear| 1479| 1479| 847| 847| 486| 486| 1840| 1840|
------------------------------------------------------------------------------------------------
Str. Int. | 17872| 9704| 10320| 5116| 41634| 35098| 26517| 22975|
------------------------------------------------------------------------------------------------
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Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
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Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 6065.4, Allowable : 17100.0 psi Passed
Expansion : 0.0, Allowable : 36684.6 psi Passed
Occasional : 319.7, Allowable : 22743.0 psi Passed
Shear : 3794.6, Allowable : 11970.0 psi Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
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Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
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Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
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------------------------------------------------------------------------------------------------
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= 17100.0[ 0.175/1.575]
= 1900.0 psig
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Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
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Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 5406.4, Allowable : 17100.0 psi Passed
Expansion : 0.0, Allowable : 37343.6 psi Passed
Occasional : 342.7, Allowable : 22743.0 psi Passed
Shear : 3171.1, Allowable : 11970.0 psi Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
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Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
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Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
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------------------------------------------------------------------------------------------------
Long. Memb. P | -1712| -1712| -1712| -1712| -2530| -2530| -2530| -2530|
Long. Bend. P | -7686| 7686| -7686| 7686| -4081| 4081| -4081| 4081|
Long. Memb. MC | 0| 0| 0| 0| -5093| -5093| 5093| 5093|
Long. Bend. MC | 0| 0| 0| 0| -15453| 15453| 15453| -15453|
Long. Memb. ML | -3546| -3546| 3546| 3546| 0| 0| 0| 0|
Long. Bend. ML | -21021| 21021| 21021| -21021| 0| 0| 0| 0|
| |
Tot. Long. Str.| -33966| 23449| 15169| -11501| -27158| 11911| 13935| -8808|
------------------------------------------------------------------------------------------------
Shear VC | 452| 452| -452| -452| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -622| -622| 622| 622|
Shear MT | 1509| 1509| 1509| 1509| 1509| 1509| 1509| 1509|
| |
Tot. Shear| 1961| 1961| 1056| 1056| 886| 886| 2131| 2131|
------------------------------------------------------------------------------------------------
Str. Int. | 34787| 23677| 17351| 11641| 43789| 34824| 25860| 23680|
------------------------------------------------------------------------------------------------
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Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
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Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 5406.4, Allowable : 17100.0 psi Passed
Expansion : 0.0, Allowable : 37343.6 psi Passed
Occasional : 342.7, Allowable : 22743.0 psi Passed
Shear : 3171.1, Allowable : 11970.0 psi Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
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Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
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Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
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------------------------------------------------------------------------------------------------
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{ TC "Nozzle Schedule:" /f C }
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut | Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length | Class |
Description Size | Type | | in | in | in in | in | |
----------------------------------------------------------------------------------------------------
1 1/2" Noz T4 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.83 | 150 |
1 1/2" Noz T3 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.83 | 150 |
1 1/2" Noz T6 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.83 | 150 |
1 1/2" Noz T5 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.83 | 150 |
1 1/2" Noz S7 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 5.07 | 150 |
1 1/2" Noz S8 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 5.07 | 150 |
1 1/2" Noz S6 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.67 | 150 |
1 1/2" Noz S5 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.67 | 150 |
1 1/2in. Noz S3 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.44 | 150 |
1 1/2in. Noz S4 | 1.500 in | Actual | LWN| 2.562 | 0.531 | ... | ... | 4.44 | 150 |
3in. Nozzle S2 | 3.000 in | XS | WNF| 3.500 | 0.300 | ... | ... | 5.40 | 150 |
4in. Nozzle T1 | 4.000 in | XS | WNF| 4.500 | 0.337 | ... | ... | 5.18 | 150 |
4in. Nozzle T2 | 4.000 in | XS | WNF| 4.500 | 0.337 | ... | ... | 5.18 | 150 |
10in. Nozzle S1 | 10.000 in | XS | WNF| 10.750 | 0.500 | ... | ... | 5.46 | 150 |
Note: The Outside projections below do not include the flange thickness.
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{ TC "Nozzle Summary:" /f C }
Nozzle Calculation Summary:
MAWP Summary:
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(1) Cover
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ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.562/(3.75 + 0.5)
= 3.706 in
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 2.771/( 2 * 0.75 + 1.562 )), 1 )
= 1.0000
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (23.5 + 22.5) )
= 0.192 in
Page 74 of 159
Job # 778121
PO # 30002711
Page 75 of 159
Job # 778121
PO # 30002711
(2) Flange
Page 76 of 159
Job # 778121
PO # 30002711
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.75/(3.75 + 0.5)
= 3.971 in
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 24.75 * sin( 3.142/28 )
= 2.771 in
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 2.771/( 2 * 0.75 + 1.75 )), 1 )
= 1.0000
Page 77 of 159
Job # 778121
PO # 30002711
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (23.5 + 22.5) )
= 0.192 in
Page 78 of 159
Job # 778121
PO # 30002711
Page 79 of 159
Job # 778121
PO # 30002711
Page 80 of 159
Job # 778121
PO # 30002711
(3) Flange
Page 81 of 159
Job # 778121
PO # 30002711
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.75/(3.75 + 0.5)
= 3.971 in
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 24.75 * sin( 3.142/28 )
= 2.771 in
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 2.771/( 2 * 0.75 + 1.75 )), 1 )
= 1.0000
Page 82 of 159
Job # 778121
PO # 30002711
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (23.5 + 22.5) )
= 0.192 in
Page 83 of 159
Job # 778121
PO # 30002711
Page 84 of 159
Job # 778121
PO # 30002711
Page 85 of 159
Job # 778121
PO # 30002711
(7) Flange
Page 86 of 159
Job # 778121
PO # 30002711
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.875/(3.75 + 0.5)
= 4.147 in
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 2.771/( 2 * 0.75 + 1.875 )), 1 )
= 1.0000
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (23.5 + 22.5) )
Page 87 of 159
Job # 778121
PO # 30002711
= 0.192 in
Page 88 of 159
Job # 778121
PO # 30002711
Page 89 of 159
Job # 778121
PO # 30002711
Page 90 of 159
Job # 778121
PO # 30002711
(8) Flange
Page 91 of 159
Job # 778121
PO # 30002711
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.25/(3.75 + 0.5)
= 3.265 in
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 3.191/( 2 * 0.75 + 1.25 )), 1 )
= 1.0772
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (27.188 + 26.25) )
= 0.166 in
Page 92 of 159
Job # 778121
PO # 30002711
Page 93 of 159
Job # 778121
PO # 30002711
= 6189.85 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (1.4984*173129/21.5)/(1.0028*1.25²)
= 7700.67 psi
Page 94 of 159
Job # 778121
PO # 30002711
Page 95 of 159
Job # 778121
PO # 30002711
(16) Flange
Page 96 of 159
Job # 778121
PO # 30002711
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 1.688/(3.75 + 0.5)
= 3.882 in
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 3.191/( 2 * 0.75 + 1.688 )), 1 )
= 1.0005
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 8.456 * 25000.0/(7600.0 * 3.14 * (27.25 + 26.25) )
Page 97 of 159
Job # 778121
PO # 30002711
= 0.165 in
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 1.000 in[Note: Exceeds actual gasket width, 0.500 ]
Page 98 of 159
Job # 778121
PO # 30002711
= 22428.91 psi
Page 99 of 159
Job # 778121
PO # 30002711
{ TC "ASME TS Calc:" /f C }
Input Echo, Tubesheet Number 1, Description: Stationary Tube
Shell Data:
Main Shell Description: (9A) Shell
Shell Maximum Design Pressure Psd,max 75.00 psig
Shell Maximum Operating Pressure Psox,max 7.00 psig
Shell Minimum Operating Pressure Psox,min -15.00 psig
Shell Thickness ts 0.5000 in
Shell Internal Corrosion Allowance cas 0.1250 in
Shell External Corrosion Allowance caext 0.0000 in
Inside Diameter of Shell Ds 21.250 in
Shell Temperature for Internal Pressure Ts 250.00 °F
Shell Material SA-516 60
Shell Material UNS Number K02100
Shell Allowable Stress at Temperature Ss 17100.00 psi
Shell Allowable Stress at Ambient 17100.00 psi
Tube Data:
Number of Tube Holes Nt 245
Tube Wall Thickness et 0.0650 in
Tube Outside Diameter D 0.7500 in
Total Straight Tube Length Lt 191.88 in
Straight Tube Length (bet. inner tubsht faces) L 189.38 in
Design Temperature of the Tubes 250.00 °F
Tube Material SB-111 O61
Tube Material UNS Number C44300
Is this a Welded Tube No
Tube Material Specification used Smls. cond. tube
Tube Allowable Stress at Temperature 10000.00 psi
Tube Allowable Stress At Ambient 10000.00 psi
Tube Yield Stress At design Temperature Syt 14720.00 psi
Tube Pitch (Center to Center Spacing) P 1.0000 in
Tube Layout Pattern Square
Fillet Weld Leg af 0.0000 in
Groove Weld Leg ag 0.0000 in
Tube-Tubesheet Joint Weld Type Seal/No Weld
Design Strength of Weld Fd 1398.7900 lbf
Method for Tube-Tubesheet Jt. Allow. App. A
Tube-Tubesheet Joint Classification i
Is Tube-Tubesheet Joint Tested No
ASME Tube Joint Reliability Factor fr 0.70
Interface Pressure, after tube expansion Po 1.00 psig
Interface Pressure, due to diff. thermal exp. PT 1.00 psig
Radius to Outermost Tube Hole Center ro 9.599 in
Largest Center-to-Center Tube Distance Ul 1.3750 in
Length of Expanded Portion of Tube ltx 0.7500 in
Tube-side pass partition groove depth hg 0.1875 in
Area of Tube Layout Ap 235.9 in²
Perimeter of Tube Layout Cp 62.9 in
Tubesheet Data:
Bolting Information:
Diameter of Bolt Circle C 24.750 in
Nominal Bolt Diameter dB 0.7500 in
Type of Thread Series TEMA Thread Series
Number of Bolts n 28
Bolt Material SA-193 B7
Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Weld between Flange and Shell/Channel 0.0000 in
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
-----------------------------------------------------------------
Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)
-----------------------------------------------------------------
UHX-14.5.1 Step 1:
UHX-14.5.2 Step 2:
UHX-14.5.4 Step 4:
UHX-14.5.5 Step 5:
UHX-14.5.6 Step 6:
Pe = Ps - Pt
= 75.0 - 75.0 = 0.0 psig
UHX-14.5.7 Step 7:
Note: Tubesheet Bending Stress is probably low, use the following req. thk:
Tubesheet thickness (Incl. Corr.)= 0.1500 in
Tubesheet Bending Stress = 0.4703 psi
UHX-14.5.8 Step 8:
UHX-14.5.9 Step 9:
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - 2 * Q2 * Ftmin / ao² ) / ( Xt - Xs )
= ( (75.0 * 0.6537 - 75.0 * 0.7633 ) - 2 * 0. * -3.849/
9.974² )/( 0.7633 - 0.6537 ) )
= -75.0000 psi
Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - 2 * Q2 * Ftmax / ao² ) / ( Xt - Xs )
= ( (75.0 * 0.6537 - 75.0 * 0.7633 ) - 2 * 0. * 6.034/
9.974² )/( 0.7633 - 0.6537 ) )
= -75.0000 psi
[(+-)Th]:
With or Without Thermal Expansion, Tt,mx & Ts,mx
[c]:
With or Without Corrosion Allowance
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
Shell Data:
Main Shell Description: (9A) Shell
Shell Maximum Design Pressure Psd,max 75.00 psig
Shell Maximum Operating Pressure Psox,max 7.00 psig
Shell Minimum Operating Pressure Psox,min -15.00 psig
Shell Thickness ts 0.5000 in
Shell Internal Corrosion Allowance cas 0.1250 in
Shell External Corrosion Allowance caext 0.0000 in
Inside Diameter of Shell Ds 21.250 in
Shell Temperature for Internal Pressure Ts 250.00 °F
Shell Material SA-516 60
Shell Material UNS Number K02100
Shell Allowable Stress at Temperature Ss 17100.00 psi
Shell Allowable Stress at Ambient 17100.00 psi
Tube Data:
Number of Tube Holes Nt 245
Tube Wall Thickness et 0.0650 in
Tube Outside Diameter D 0.7500 in
Total Straight Tube Length Lt 191.88 in
Straight Tube Length (bet. inner tubsht faces) L 189.38 in
Design Temperature of the Tubes 250.00 °F
Tube Material SB-111 O61
Tube Material UNS Number C44300
Is this a Welded Tube No
Tube Material Specification used Smls. cond. tube
Tube Allowable Stress at Temperature 10000.00 psi
Tube Allowable Stress At Ambient 10000.00 psi
Tube Yield Stress At design Temperature Syt 14720.00 psi
Tube Pitch (Center to Center Spacing) P 1.0000 in
Tube Layout Pattern Square
Fillet Weld Leg af 0.0000 in
Groove Weld Leg ag 0.0000 in
Tube-Tubesheet Joint Weld Type Seal/No Weld
Design Strength of Weld Fd 1398.7900 lbf
Method for Tube-Tubesheet Jt. Allow. App. A
Tube-Tubesheet Joint Classification i
Is Tube-Tubesheet Joint Tested No
ASME Tube Joint Reliability Factor fr 0.70
Interface Pressure, after tube expansion Po 1.00 psig
Interface Pressure, due to diff. thermal exp. PT 1.00 psig
Radius to Outermost Tube Hole Center ro 9.599 in
Largest Center-to-Center Tube Distance Ul 1.3750 in
Length of Expanded Portion of Tube ltx 0.7500 in
Tube-side pass partition groove depth hg 0.1875 in
Area of Tube Layout Ap 235.9 in²
Perimeter of Tube Layout Cp 62.9 in
Tubesheet Data:
Bolting Information:
Diameter of Bolt Circle C 22.375 in
Nominal Bolt Diameter dB 0.7500 in
Type of Thread Series TEMA Thread Series
Number of Bolts n 20
Bolt Material SA-193 B7
Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Weld between Flange and Shell/Channel 0.0000 in
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
-----------------------------------------------------------------
Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)
-----------------------------------------------------------------
UHX-14.5.1 Step 1:
UHX-14.5.2 Step 2:
UHX-14.5.4 Step 4:
UHX-14.5.5 Step 5:
UHX-14.5.6 Step 6:
Pe = Ps - Pt
= 75.0 - 75.0 = 0.0 psig
UHX-14.5.7 Step 7:
[(+-)Th]:
With or Without Thermal Expansion, Tt,mx & Ts,mx
[c]:
With or Without Corrosion Allowance
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 0.0625 in per UG-16 will be used.
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.75 + 6 * 2.438/(4.75 + 0.5)
= 4.286 in
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 3.5/( 2 * 0.75 + 2.438 )), 1 )
= 1.0000
-----------------------------------------------------------------------------
Minimum Actual Maximum
-----------------------------------------------------------------------------
Radial distance bet. bolts and the edge 0.812 0.812
Circumferential spacing between bolts 1.750 3.500 4.286
-----------------------------------------------------------------------------
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 6972(24.0+20.438)/(17100.0*20.438)(24.0-20.438)
= 0.2489 in^2
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 132125(24.0+20.438)/(17100.0*20.438)(24.0-20.438)
= 4.7158 in^2
= 0.0785 in
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 20002(24.0+20.438)/(17100.0*20.438)(24.0-20.438)
= 0.7139 in^2
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 132125(24.0+20.438)/(17100.0*20.438)(24.0-20.438)
= 4.7158 in^2
The suffix 'p' denotes the values for a wear plate if it exists.
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 11.1322 | 0.3750 | 0.1875 | 4.1746 | 0.7827 | 0.1957 |
Wearplate 8.0000 | 0.3750 | 0.5625 | 3.0000 | 1.6875 | 0.9844 |
Web 0.3750 | 6.2500 | 3.8750 | 2.3438 | 9.0820 | 42.8223 |
BasePlate 4.0000 | 0.5000 | 7.2500 | 2.0000 | 14.5000 | 105.1667 |
Totals ... | ... | ... | 11.5183 | 26.0523 | 149.1690 |
Compressive Allowable, KL/R < Cc ( 15.1802 < 122.736 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 15.18 )²/(2 * 122.74² )) * 38000/
Eccentricity (e):
= Rmom / QO
= 7038.14/3066.44
= 2.30 in < Bplen/6 --> No Uplift in Transverse direction
The suffix 'p' denotes the values for a wear plate if it exists.
= -110.46 psi
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 11.1322 | 0.3750 | 0.1875 | 4.1746 | 0.7827 | 0.1957 |
Wearplate 8.0000 | 0.3750 | 0.5625 | 3.0000 | 1.6875 | 0.9844 |
Web 0.3750 | 6.2500 | 3.8750 | 2.3438 | 9.0820 | 42.8223 |
BasePlate 4.0000 | 0.5000 | 7.2500 | 2.0000 | 14.5000 | 105.1667 |
Totals ... | ... | ... | 11.5183 | 26.0523 | 149.1690 |
Compressive Allowable, KL/R < Cc ( 15.1802 < 122.736 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 15.18 )²/(2 * 122.74² )) * 38000/
( 5/3+3*(15.18)/(8* 122.74)-( 15.18³)/(8*122.74³)
= 22016.064 psi
Eccentricity (e):
= Rmom / QO
= 7038.14/2442.86
= 2.88 in < Bplen/6 --> No Uplift in Transverse direction
The suffix 'p' denotes the values for a wear plate if it exists.
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 4977 * 0.1/( 0.5 * ( 3.25 + 1.82 + 1.82 ) )
= -109.87 psi
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 11.5956 | 0.5000 | 0.2500 | 5.7978 | 1.4495 | 0.4832 |
Wearplate 8.0000 | 0.3750 | 0.6875 | 3.0000 | 2.0625 | 1.4531 |
Web 0.3750 | 6.2500 | 4.0000 | 2.3438 | 9.3750 | 45.1294 |
BasePlate 4.0000 | 0.5000 | 7.3750 | 2.0000 | 14.7500 | 108.8229 |
Totals ... | ... | ... | 13.1416 | 27.6370 | 155.8886 |
Compressive Allowable, KL/R < Cc ( 15.2105 < 122.736 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 15.21 )²/(2 * 122.74² )) * 38000/
( 5/3+3*(15.21)/(8* 122.74)-( 15.21³)/(8*122.74³)
= 22014.217 psi
Eccentricity (e):
= Rmom / QO
= 1164.32/4856.61
= 0.24 in < Bplen/6 --> No Uplift in Transverse direction
The suffix 'p' denotes the values for a wear plate if it exists.
= 4059*196.4/4(1+2(10.875²-0.0²)/(196.44²))/(1+(4*0.0)/
(3*196.438))-4*27.06/196.44
= 90708.7 in-lb
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 11.5956 | 0.5000 | 0.2500 | 5.7978 | 1.4495 | 0.4832 |
Wearplate 8.0000 | 0.3750 | 0.6875 | 3.0000 | 2.0625 | 1.4531 |
Web 0.3750 | 6.2500 | 4.0000 | 2.3438 | 9.3750 | 45.1294 |
BasePlate 4.0000 | 0.5000 | 7.3750 | 2.0000 | 14.7500 | 108.8229 |
Totals ... | ... | ... | 13.1416 | 27.6370 | 155.8886 |
Compressive Allowable, KL/R < Cc ( 15.2105 < 122.736 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 15.21 )²/(2 * 122.74² )) * 38000/
( 5/3+3*(15.21)/(8* 122.74)-( 15.21³)/(8*122.74³)
= 22014.217 psi
Eccentricity (e):
= Rmom / QO
= 1164.32/3938.84
= 0.30 in < Bplen/6 --> No Uplift in Transverse direction
K1 = 0, K2 = 0, K3 = 0
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.600.
Input Values:
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.
Input Echo, Leg & Lug Item 1, Description: Channel Cover Lift Lug
Weld Group Inertia about the Circumferential Axis ILC 5.799 in**4
Weld Group Centroid distance in the Long. Direction YLL 2.375 in.
Dist. of Weld Group Centroid from Lug bottom YLL_B 2.000 in.
Weld Group Inertia about the Longitudinal Axis ILL 0.617 in**4
Weld Group Centroid Distance in the Circ. Direction YLC 0.625 in.
Summary of Results
Stress (psi
------------------------------------------------------------------------------
Primary Shear Stress of Weld : 2804.53 15200.00 Ok |
Shear Stress above Hole : 623.54 15200.00 Ok |
Pin Hole Bearing Stress : 848.53 28500.00 Ok |
Total Combined Stress at the lug base : 12375.00 25080.00 Ok |
Input Echo, Leg & Lug Item 2, Description: Channel Lift Lug
Weld Group Inertia about the Circumferential Axis ILC 5.799 in**4
Weld Group Centroid distance in the Long. Direction YLL 2.375 in.
Dist. of Weld Group Centroid from Lug bottom YLL_B 2.000 in.
Weld Group Inertia about the Longitudinal Axis ILL 0.617 in**4
Weld Group Centroid Distance in the Circ. Direction YLC 0.625 in.
Summary of Results
Stress (psi
------------------------------------------------------------------------------
Primary Shear Stress of Weld : 4674.21 15200.00 Ok |
Shear Stress above Hole : 1039.23 15200.00 Ok |
Pin Hole Bearing Stress : 1414.21 28500.00 Ok |
Total Combined Stress at the lug base : 20625.00 25080.00 Ok |
Input Echo, Leg & Lug Item 3, Description: Shell Cover Lift Lug
Weld Group Inertia about the Circumferential Axis ILC 5.799 in**4
Weld Group Centroid distance in the Long. Direction YLL 2.375 in.
Dist. of Weld Group Centroid from Lug bottom YLL_B 2.000 in.
Weld Group Inertia about the Longitudinal Axis ILL 0.617 in**4
Weld Group Centroid Distance in the Circ. Direction YLC 0.625 in.
Summary of Results
Stress (psi
------------------------------------------------------------------------------
Primary Shear Stress of Weld : 4674.21 15200.00 Ok |
Shear Stress above Hole : 1039.23 15200.00 Ok |
Pin Hole Bearing Stress : 1414.21 28500.00 Ok |
Total Combined Stress at the lug base : 20625.00 25080.00 Ok |
{ TC "MDMT Summary:" /f C }
Minimum Design Metal Temperature Results Summary :
Curve
Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes °F °F °F in
----------------------------------------------------------------------------
(7) Flange [11] C -55 -55 -20 0.386 0.375 1.000
(8) Flange [11] C -36 -36 -20 1.000 0.500 1.000
(16) Flange [11] C -55 -55 -20 0.636 0.375 1.000
(9A) Shell [8] D -55 -155 -20 0.190 0.500 0.850
(9B) Shell [8] D -55 -155 -20 0.190 0.500 0.850
(17) Shell [8] D -55 -155 -20 0.335 0.375 0.850
(18) Head [10] D -55 -155 -20 0.263 0.438 1.000
(18) Head [7] D -55 -155 -20 0.223 0.500 1.000
3in. Nozzle S2[1] B -20 -155 0.050 0.263 1.000
Nozzle Flg [4] -20 -155 0.050
1 1/2" Noz S7 [1] C -55 -155 0.040 0.300 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz S8 [1] C -55 -155 0.040 0.300 1.000
Nozzle Flg [5] -20 -155 0.263
10in. Nozzle S[1] C -43 -155 0.060 0.438 1.000
Nozzle Flg [4] -20 -155 0.060
1 1/2" Noz S6 [1] C -36 -155 0.050 0.500 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz S5 [1] C -36 -155 0.050 0.500 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2in. Noz S[1] C -55 -155 0.222 0.375 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2in. Noz S[1] C -55 -155 0.222 0.375 1.000
Nozzle Flg [5] -20 -155 0.263
----------------------------------------------------------------------------
Warmest MDMT: -20 -36
----------------------------------------------------------------------------
(1) Cover [11] C -44 -44 -20 1.000 0.422 1.000
(2) Flange [11] C -55 -55 -20 0.429 0.375 1.000
(3) Flange [11] C -55 -55 -20 0.428 0.375 1.000
(4) Shell [8] D -55 -155 -20 0.230 0.375 0.850
4in. Nozzle T1[1] B -20 -155 0.053 0.295 1.000
Nozzle Flg [4] -20 -155 0.053
4in. Nozzle T2[1] B -20 -155 0.053 0.295 1.000
Nozzle Flg [4] -20 -155 0.053
1 1/2" Noz T4 [1] C -55 -155 0.042 0.337 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz T3 [1] C -55 -155 0.042 0.337 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz T6 [1] C -55 -155 0.042 0.337 1.000
Nozzle Flg [5] -20 -155 0.263
1 1/2" Noz T5 [1] C -55 -155 0.042 0.337 1.000
Nozzle Flg [5] -20 -155 0.263
----------------------------------------------------------------------------
Warmest MDMT: -20 -44
----------------------------------------------------------------------------
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Saddle Parameters:
Saddle Width 3.250 in
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 18.250 in
Wear Pad Width 8.000 in
Wear Pad Thickness 0.375 in
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 43.375 in
Baseplate Sketch
------------------------------------------------------ ---
| | 0.500 in
------------------------------------------------------ ---
Baseplate Side View
Weights:
21 1/16" O.D. *
270 90 270 90
22 22
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
P.O. NO. : 30002711
NOTES: ITEM NO.: E-681
1. DRILL TUBE HOLES IN BAFFLES 25/32" & DEBURR. SERVICE: T681 OVERHEAD CONDENSER
2. DRILL TIE ROD HOLES 9/16" SEE TUBE LAYOUT FOR LOCATIONS.
3. CHECK SHELL I.D. BEFORE MACHINING BAFFLE O.D.
* BAFFLE DETAIL
REF.:012
4. RADIUS ALL CORNERS ON BAFFLE CUTS.
0 ISSUE FOR FABRICATION AQ DS 7/21/2017
5. MACHINE O.D. OF BAFFLES TO 250 AARH. DRAWING NO.
No. REVISION BY CHK DATE
778121-BF1
21 1/16" O.D. *
9"
CUT
OUT
2"
1/
4
270 90
5
3/
8"
10
1/
4
8
3/
"
4"
3/4" X 90 NOTCH
180
TOP & BOTTOM
VIEW Z-Z OF "SUPP. PL."
3/8" THK.
(1) REQUIRED
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
NOTES: P.O. NO. : 30002711
ITEM NO.: E-681
1. DRILL TUBE HOLES IN BAFFLES 25/32" & DEBURR. SERVICE: T681 OVERHEAD CONDENSER
2. DRILL TIE ROD HOLES 9/16" SEE TUBE LAYOUT FOR LOCATIONS.
* 3. CHECK SHELL I.D. BEFORE MACHINING BAFFLE O.D.
BAFFLE DETAIL
REF.:013
4. RADIUS ALL CORNERS ON BAFFLE CUTS. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
5. MACHINE O.D. OF BAFFLES TO 250 AARH. DRAWING NO.
No. REVISION BY CHK DATE
778121-BF2
BAFFLE
0"-1/8" TIE ROD LENGTH
GAP 0"-1/8"
191 3/4" FACE TO FACE OF TUBESHEETS GAP
BAR 1" 3"
1 1/4" BAR
1 1/4" 14" (16) SPACES @ 9 5/16" = 149" 19 15/16" SLOT
1/8
1/8 1/8
1/8
BAFFLE
O.D. 23B 23
QTY. Length
4 185 7/8"
2 165 7/8"
173"
IMP. PL.
SPACER LENGTH
23C 16" X 13 1/2" X 3/8" THK.
PLAN VIEW (C.F.W. TO IMP. PLATE RODS)
1/8" TUBE
SUP. PL. PROJ.
A B A B A B
Z A B1 A1
1/8" TUBE
PROJ.
ELEVATION VIEW
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
P.O. NO. : 30002711
ITEM NO.: E-681
SERVICE: T681 OVERHEAD CONDENSER
NOTES:
1. FOR BAFFLE DETAILS, SEE DWG. SHT. "BF1" & "BF2".
BUNDLE DETAIL
REF.:011
2. BUNDLE WEIGHT: 2677 LBS.
0 ISSUE FOR FABRICATION AQ DS 7/21/2017
3. USE WPS: T/P1-1(70S3) OR S/P1-1(7018-1) DRAWING NO.
No. REVISION BY CHK DATE
778121-BU
EDGE OF
FLG.
3/16"
1/4"
DRIL (28) 7/8" HOLES 17"
0
5 1/2" TYP.
1 7/8" EQUALLY SPACED 3 5/16" 10 3/8" 3 5/16"
(CHORD=2.7711") T2
83
82
DETAIL A 0 1 1/16"
T2
62 83A 8 1/4" TYP. 83A
10"
62 F.S T5
"6
/1
1" 83
11
N.S T6 45
2
315
45 82A T6 T5
18 1/2"
62
4A
5" 280
"
"
16
16
CHANNEL
1/
1/
TY /8"
21 1/4" CYL. I.D.
4
23 1/2" TURN
26 3/8" O.D.
4
24 3/4" B.C.
P.
3
21" TURN
90 270 90 270
ZINC CONDENSER
1
6 "
ANODE 7 LBS.
3/8" THK.
120
/1
11
2
4B
18 1/2"
225
T4 T3
A 180 2 3
N.S T4 81A
1 CHANNEL COVER DETAIL
F.S T3 4
83 83
T1
T1
81 83A 180 83A
NOZZLE SCHEDULE
MK QTY DESCRIPTION
T1 1 4"-150# FFWN SCH. X-STG. CHANNEL END VIEW
T2 1 4"-150# FFWN SCH. X-STG.
T3/T5 2 1 1/2"-150# RFLWN W/BLIND
T4/T6 2 1 1/2"-150# RFLWN W/BLIND
41 42 55 56 1 57 58 59 1 60 58 59
NOTES: STUDS & NUTS STUDS & NUTS STUDS, NUTS & WASHER STUDS, NUTS & WASHER
1. ALL BOLT HOLES TO STRADDLE CENTER LINES. (1) COVER & (2) FLANGE FOR 1 1/2"-150# BLINDS DOUBLE ZINC ANODE SINGLE ZINC ANODE
2. SPOT RADIOGRAPHY
3. FOR WELD AND BEVEL DETAILS, SEE DRAWING SHEET "WB". CUSTOMER: ECOPETROL
4. FOR FLANGE DETAILS, SEE DRAWING SHEET "GF". OHMSTEDE JOB NO.: 778121
5. (1) LUG ON CHANNEL COVER AND (2) LUG ON FLANGE. FOR P.O. NO. : 30002711
LIFTING LUG DETAILS, SEE DRAWING SHEET "NP". ITEM NO.: E-681
6. FRONT CHANNEL WEIGHT = 467 LBS. SERVICE: T681 OVERHEAD CONDENSER
7. FRONT COVER WEIGHT = 268 LBS.
8. MACHINE ALL COVER GASKET SURFACES TO 63-125 AARH. 1 ADDED ANODE AQ DS 7/27/2017
9. ALL COVER PASS PLATE GROOVE WIDTHS TO BE 1/2" WIDE X 3/16" DEEP.
FRONT CHANNEL
REF.:03
10. ALL COVER PASS PLATE GROOVE JUNCTIONS TO BE NOTCHED 3/8" X 45 . 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
11. MACHINE ALL GASKET FLANGE FACING AFTER ALL WELDING. DRAWING NO.
No. REVISION BY CHK DATE
778121-FC
2 5/16" 3"
3/16"
24 1/4" O.D.
3/8"
24 1/4" O.D.
1/64"
FULL PENETRATION WELD WITH 3/8"
22 3/8" B.C.
C.F.W. OUTSIDE. P.T. EXAMINE ALL WELD
22 3/8" B.C.
SURFACES BOTH SIDES AFTER WELDING
R1
21 1/8" TURN
/1
20 3/4" TURN
°
6"
45
20 1/2" TURN
21 1/16" TURN
20 3/16" TURN
°
62
20 3/16" I.D.
R16" .
N OM
5/16" .
T HK
2"
13/16" 1/
20" I.D.
3
BACK - UP RING DETAIL
DRILL (20) 7/8"HOLES FLOATING HEAD COVER DETAIL
DRILL (20) 7/8" HOLES (CHORD=3.5002")
(CHORD=3.5002") 0 0
62A
315 45
24 25A
8 3/4"
47 48
2 11/16"
STUDS & NUTS 121
3/
8"
90 270 270 90
11
ANODE 3 LBS.
/1
"6
135 1 57 58 59
225
180 STUDS, NUTS & WASHER
180 DOUBLE ZINC ANODE
BACK - UP RING 25
NOTES:
FLOATING HEAD COVER
5 15/16" 51 52
1. ALL BOLT HOLES TO STRADDLE CENTERLINES.
2. FOR WELD AND BEVEL DETAILS, SEE DWG. SHT. "WB". STUDS & NUTS
3. MACHINE GASKET FACING AFTER ALL WELDING. FOR 1 1/2"-150# BLINDS
4. MACHINE ALL COVER GASKET SURFACES TO 63-125 AARH
5. FLOATING HEAD COVER WEIGHT: 180 LBS. CUSTOMER: ECOPETROL
6. BACK-UP RING WEIGHT: 79 LBS. OHMSTEDE JOB NO.: 778121
7. POST-WELD FLOATING HEAD COVER: P.O. NO. : 30002711
3 REV. DIMENSION AQ DS 9/22/2017 ITEM NO.: E-681
A. HEAT FROM 800 F. TO 1150 F ( 25 F) AT 400 F. PER HOUR.
SERVICE: T681 OVERHEAD CONDENSER
B. HOLD AT 1150 F ( 25 F) FOR 1 HOUR MIN.) 2 ADDED NOTE AQ DS 9/7/2017
C. COOL FROM 1150 F ( 25 F) TO 800 F. AT 500 F. PER HOUR.
1 ADDED ANODE AQ DS 7/27/2017
D. FURTHER COOLING MAY BE IN STILL AIR.
FLOATING HEAD COVER
REF.:08
E. AN OVEN RECORDING CHART IS REQUIRED. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
No. REVISION BY CHK DATE
778121-FH
3 5/16" DRILL (28) 7/8" 3 5/16"
3 5/16"
DRILL (28) 7/8" DRILL (28) 7/8" EQUALLY SPACED
2 1/16" 1 1/4" EQUALLY SPACED 2 1/16" 1 1/4" (CHORD=2.7711") 2 1/16" 1 1/4"
EQUALLY SPACED
(CHORD=2.7711") (CHORD=2.7711")
R3/8"
R3/8"
R3/8"
26 3/8" O.D.
26 3/8" O.D.
26 3/8" O.D.
24 3/4" B.C.
24 3/4" B.C.
24 3/4" B.C.
3/8" 3/8"
11.31°
23 5/8" TURN
11.31°
11.31°
23 5/8" TURN
23 5/8" TURN
22" TURN
22 1/2" TURN
22" TURN
22" TURN
21 1/4" I.D.
21 1/4" I.D.
22 1/2" TURN
22 1/2" TURN
21 1/4" I.D.
2
3 7
3/16" 3/16"
3/16"
2 13/16"
DRILL (28) 7/8" 1
EQUALLY SPACED 1 1/4" 1 1/4"
5/16" 3 1/4"
(CHORD=3.1910") DRILL (28) 7/8"
EQUALLY SPACED 2" 1 1/4"
(CHORD=3.1910") R3/8"
R3/8"
30 1/8" O.D.
30 1/8" O.D.
28 1/2" B.C.
3/8"
28 1/2" B.C.
11.31°
30° 1/2" 1
27 5/16" TURN
27 3/16" TURN
3/16" LAND
5.71°
25 3/4" TURN
26 1/4" TURN
22 1/4" TURN
25" I.D.
30°
22 1/2" TURN
21 1/4" I.D.
16
8
3/16"
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
P.O. NO. : 30002711
ITEM NO.: E-681
SERVICE: T681 OVERHEAD CONDENSER
REF.:04
1. ALL BOLT HOLES TO STRADDLE NATURAL CENTERLINES. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
2. MACHINE ALL GASKET SURFACES TO 63-125 AARH. DRAWING NO.
No. REVISION BY CHK DATE
778121-GF
23 1/2" O.D. 27 1/4" O.D.
45
270 90
2
11
/1
6"
225
4
1/
180
16
225
40
"
( 1 ) REQUIRED 40 40
4
180 180
1/
16
CHANNEL COVER GASKET 40 180
"
1/8" THK. C.ST'L DOUBLE JACKETED ( 1 ) REQUIRED ( 1 ) REQUIRED
( 1 ) REQUIRED
WITH GRAPHITE FILLER FRONT CHANNEL GASKET SHELL GASKET
SHELL COVER GASKET
RIB WIDTH TO BE 3/8" WIDE 1/8" THK. COPPER DOUBLE JACKETED 1/8" THK. COPPER DOUBLE JACKETED
1/8" THK. C.ST'L DOUBLE JACKETED
WITH GRAPHITE FILLER WITH GRAPHITE FILLER
21 1/16" O.D. WITH GRAPHITE FILLER
20 3/16" I.D. RIB WIDTH TO BE 3/8" WIDE
0
45
11
/ 16
" NOZZLE GASKETS:
270 90 (8) 1 1/2"-150# RFLWN
MATERIAL: 0.175" THK. SPIRAL WOUND CGI GASKETS
304 WITH GRAPHITE FILLED
1/8" THK. 304 S.ST'L INNER & OUTER GAGE RINGS
225
180
40
( 1 ) REQUIRED
CUSTOMER: ECOPETROL
FLOATING HEAD GASKET OHMSTEDE JOB NO.: 778121
1/8" THK. SOLID COPPER P.O. NO. : 30002711
ITEM NO.: E-681
RIB WIDTH TO BE 3/8" WIDE SERVICE: T681 OVERHEAD CONDENSER
NOTES:
GASKET DETAIL
REF.:014
1. QUANTITIES SHOWN FOR ONE ( 1 ) SET (3) SETS REQUIRED TOTAL 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
• ONE ( 1 ) SET OF GASKETS TO BE USED IN EXCHANGER AND TWO ( 2 ) SETS TO BE BOXED, DRAWING NO.
TAGGED WITH P.O. & ITEM NO.& SHIPPED WITH EXCHANGER. No. REVISION BY CHK DATE
778121-GK
DESIGN NOTES INSPECTION NOTES
1. ALL BOLT HOLES TO STRADDLE NATURAL CENTER LINES. 1. THE INSIDE AND OUTSIDE OF THE EXCHANGER SHALL BE CLEAN AND FREE OF ALL SLAG, LOOSE SCALE,
DIRT, GRIT, WELD SPLATTER, PIECES OF METAL, PAINT, OIL, AND OTHER FOREIGN MATTER BEFORE
HYDROTESTING AND PAINTING.
2. THE EXCHANGER SHALL BE THOROUGHLY DRAINED AFTER HYDROTEST.
3. SURFACE PREPARATION AND PAINTING MATERIALS SHALL BE KEPT OUT OF THE EXCHANGER.
MATERIAL NOTES 4. REQUIREMENTS FOR NON-DESTRUCTIVE EXAMINATIONS SHALL BE IN ACCORDANCE WITH THE
1. SEE BILL OF MATERIALS CUSTOMER SPECIFICATIONS, PURCHASE ORDER, AND APPLICABLE SECTIONS OF THE ASME CODE.
5. FINAL VISUAL WELD INSPECTION SHALL BE PERFORMED AFTER ANY REQUIRED PWHT.
6. ALL RE-PADS SHALL BE PROVIDED WITH A 1/4" NPT TEST HOLE. PADS SHALL BE AIR AND SOAP SUDS
MACHINING NOTES TESTED AT 25 PSIG (MINIMUM) PRIOR TO HYDROTEST. TEST HOLES SHALL BE PLUGGED WITH HEAVY
• SEE BILL OF MATERIALS GREASE PRIOR TO SHIPMENT.
• UNLESS OTHERWISE INDICATED, MACHINE SURFACES TO RECEIVE WORKMAN LIKE FINISH.
1. THE EXCHANGER ITEM NO. AND THE OHMSTEDE SERIAL NO. SHALL BE DIE STAMPED ON THE
PERIPHERAL EDGE OF THE FOLLOWING PARTS (WHERE APPLICABLE): PAINT NOTES
1. GIRTH FLANGES
2. TUBESHEETS SHELL SIDE ONLY:
3. CHANNEL COVER 1. SANDBLAST OUTSIDE PER SSPC-SP5 (WHITE BLAST CLEANING - NACE 2). ROUGHNESS PROFILE IS 1.5-
2. GASKET CONTACT SURFACES (OTHER THAN NOZZLES): 2.0 MILS
1. THE FLATNESS TOLERANCE (MAXIMUM DEVIATION FROM A PLANE) ON PERIPHERAL 2. APPLY ONE COAT OF CARBOLINE INORGANIC ZINC PRIMER (GRAY) 2-3 MILS D.F.T.
GASKET CONTACT SURFACES SHALL BE 1/32" WITHIN A 20 ARC, AS DETERMINED BY THE 3. APPLY ONE INTERMEDIATE COAT OF CARBOLINE CARBOGUARD 890 EPOXY (WHITE) 4-6 MILS D.F.T.
USE OF A DIAL INDICATOR. GIRTH FLANGE TOLERANCE SHALL BE MEASURED AFTER THE 4. APPLY ONE FINISH COAT OF CARBOLINE CARBOTHANE 134HG (COLOR: RAL 6019) 2-3 MILS D.F.T.
FLANGE HAS BEEN WELDED TO THE CYLINDER OR HEAD AND PWHT (IF REQUIRED). 5. TOTAL D.F.T. IS 8-12 MILS.
FLATNESS TOLERANCE ON THE TUBESHEET SHALL BE MEASURED AFTER THE TUBES HAVE TUBE SIDE ONLY:
BEEN ROLLER EXPANDED.
1. SANDBLAST OUTSIDE PER SSPC-SP5 (WHITE BLAST CLEANING - NACE 2). ROUGHNESS PROFILE IS 1.5-2.0
MILS
FABRICATION NOTES 2. APPLY ONE COAT OF CARBOLINE INORGANIC ZINC PRIMER (GRAY) 2-3 MILS D.F.T.
1. ALL MATING BODY FLANGES AND TUBESHEETS SHALL BE MATCH MARKED FOR PERMANENT 3. APPLY ONE INTERMEDIATE COAT OF CARBOLINE CARBOGUARD 890 EPOXY (WHITE) 4-6 MILS D.F.T.
ASSEMBLY REFERENCE. A 1/8" DEEP SCRIBE LINE SHALL BE PROVIDED ON THE OUTER EDGE OF 4. APPLY ONE FINISH COAT OF CARBOLINE CARBOTHANE 134HG (COLOR: RAL 6016) 2-3 MILS D.F.T.
THE CHANNEL COVER, TUBESHEET & GIRTH FLANGES AT 90 & 270 CENTER LINES. 5. TOTAL D.F.T. IS 8-12 MILS.
2. THE PERMISSIBLE OUT-OF-ROUNDENSS OF THE COMPLETED SHELL SHALL ALLOW A METAL
TEMPLATE TO PASS COMPLETELY THROUGH THE SHELL WITHOUT BINDING. THE TEMPLATE SHALL FLOATING HEAD COVER INTERIOR:
CONSIST OF THREE RIGID DISCS, EACH WITH A DIAMETER EQUAL TO THAT OF THE BAFFLES,
RIGIDLY MOUNTED ON A SHAFT AND SPACED NOT LESS THAN 18" APART. 1. SANDBLAST INSIDE PER SSPC-SP5 (WHITE BLAST CLEANING - NACE 2). ROUGHNESS PROFILE IS 2.0-
4.0 MILS
ASSEMBLY NOTES 2. APPLY ONE COAT OF CURRAN 1500 COATING 28-32. MILS D.F.T.
1. TUBES ARE ROLLER EXPANDED INTO TUBESHEET TO A WALL REDUCTION OF 5% - 7%. 3. DO NOT COAT THE GASKET SURFACE ON THE FLOATING HEAD FLANGE. PROTECT THE GASKET
2. ALL EXTERNAL BOLTING SHALL BE COATED WITH AN ANTI SEIZE COMPOUND. SURFACE DURING SANDBLASTINGAND CURRAN COATING OPERATIONS.
3. ALL MACHINED SURFACES AND THREADED CONNECTIONS SHALL BE COATED WITH A READILY 4. INSTALL ANODE AFTER CURRAN COATING. DO NOT CURRAN COAT ANODE STUDS. 1
REMOVABLE RUST PREVENTATIVE.
4. ALL THREADED CONNECTIONS SHALL BE PLUGGED TO PREVENT DAMAGE. INSPECTION NOTES
5. HYDROTEST PRESSURE SHALL BE HELD FOR A PERIOD OF ONE (1) HOUR MINIMUM. HYDROTEST
SHALL BE CONDUCTED USING POTABLE WATER. MINIMUM WATER TEMPERATURE FOR 1. DS GRB-0269-16023-IB-PRO-HD-001_0
HYDROTEST SHALL BE 60 DEG. F. THE SHELL SIDE AND THE TUBE SIDE SHALL BE TESTED SEPERATELY 2. SPEC ECP-VST-P-MEE-ET-005
IN SUCH A MANNER THAT LEAKS AT THE TUBE JOINTS CAN BE DETECTED FROM AT LEAST ONE 3. SPEC ECP-VIN-G-GEN-GT-003
SIDE. 4. SPEC ECP-DHS-G-009
5. GRB 0269-16023-IB-MEE-MR-001_0
6. GRB 0269-16023-IB-MEE-LI-001_0
SHIPPING NOTES 7. GRB 0269-16023-IB-MEE-GG-001_0
8. GRB 0269-16023-IB-MEE-ET-001_0
1. EXCHANGER ITEM NO. THE PURCHASE ORDER NO., AND THE EXCHANGER SHIPPING WEIGHT
SHALL BE STENCILED ON THE SIDE OF THE SHELL IN A CONSPICUOUS LOCATION, IN LETTERS AT
LEAST 3" HIGH.
2. ALL FLANGED OPENINGS SHALL BE PROVIDED WITH GASKETED METAL SHIPPING COVERS.
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
P.O. NO. : 30002711
ITEM NO.: E-681
SERVICE: T681 OVERHEAD CONDENSER
REF.:02
0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
No. REVISION BY CHK DATE
778121-GN
W 1/2' NPT EXTENDED - - - 108 1/2' THREADED TEE NITROGEN PURGE AND BLANKET
~ BODY GATE VALVE. PRESSURE GAUGE
MALE THREAD ONE END. 1/4' MALE NPT CONNECTION
FEMALE THEARD ONE END. WITH 0 TD 30 PSI DIAL
IN INCREMENTS OF 1 PSI. A) AFTER HYDRDTEST, COMPLETELY DRAIN OUT WATER FROM
~ 1/2' NPT PLUG TUBESIDE AND SHELLSIDE AND BLOW WITH WARM COMPRESSED
AIR TD PUSH OUT ANY TRAPPED WATER FROM THE EXCHANGER.
- - - PROTECT IVE COVER
B) ALL FLANGED OPENINGS SHALL BE SEALED WITH A GASKETED
BLIND I PURGE COVER.
DRILL THRU &TAP ----+----~ C) ONE < D PURGE COVER ON THE TUBES IDE AND ONE < 1)
1/2' NPT AT CENTER 1/2' PIPE NIPPLE PURGE COVER ON THE SHELLSIDE SHALL BE PROVIDED WITH
OF PURGE COVER X 3' LG. <T. B. E. ) A VALVE AND PRESSURE GAUGE PER DETAIL 'A' ON THIS SHEET.
10'-150# ANSI RF BLIND FLANGE D) ONE < D PURGE COVER ON THE TUBES IDE AND ONE < 1)
PURGE COVER ON THE SHELLSIDE SHALL BE PROVIDED WITH
4'-150# ANSI RF BLIND FLANGE A VALVE ONLY PER DETAIL 'B' ON THIS SHEET.
DETAIL 'A' NITROGEN PURGE COVER E) FLUSH AND PURGE THE TUBESIDE AND THE SHELLSIDE WITH
DRY NITROGEN. KEEP 5-10 PSIG NITROGEN ON BOTH SIDES.
VALVE AND PRESSURE GAUGE
F) THE FOLLOWING SHALL BE STENCILED ON THE OUTSIDE OF
THE EXCHANGER AT A LOCATION VISIBLE TD THE VALVED
CONNECTION: 'CONTENTS UNDER NITROGEN PRESSURE: DD NOT
OPEN WITHOUT PURCHASERS APPROVAL.'
W 1/2' NPT EXTENDED --~ ~---1111 1/2' NPT PLUG
~ BODY GATE VALVE. G) PLATE TYPE PURGE COVERS ARE FDR PURGE &BLANKET ONLY.
MALE THREAD ONE END.
FEMALE THEARD ONE END. r-- --------------- --------1 'NOT FDR HYDRDTEST',
H) PAINT PURGE COVERS YELLOW.
- - - - - - - - PROTECT IVE COVER
9"
M
CENTER LINE E
CERTIFIED BY: OHMSTEDE Ltd.
8" 3/16" U
T W S/N 778121 YEAR
(1) REQ'D
NAME PLATE BRACKET DETAIL
SHELL TUBE
SHELL SIDE
1 RT3 RT3 MAWP 103 PSIG AT 250 F
HT PHT MDMT -20 F AT 103 PSIG
1 1/2"
DRIL HOLE HYDRO: SHOP / FIELD 164 PSIG / 134 PSIG
R2"
62
65 TUBE SIDE
MAWP 103 PSIG AT 150 F
MDMT -20 F AT 103
6"
PSIG
4"
C A U T I O N
62A
2 3/8" THE CODE-REQUIRED PRESSURES AND TEMPERATURES MARKED
ON THE HEAT EXCHANGER RELATE TO THE BASIC DESIGN CONDITIONS.
THE HEAT EXCHANGER HAS BEEN EVALUATED FOR SPECIFIC OPERATING
CONDITIONS AND SHALL BE REEVALUATED BEFORE IT IS OPERATED AT
DIFFERENT OPERATING CONDITIONS.
"
360
0.4
1"
(1) REQ'D CUSTOMER: ECOPETROL
LIFTING RING DETAIL OHMSTEDE JOB NO.: 778121
FLOATING HEAD P.O. NO. : 30002711
ITEM NO.: E-681
SERVICE: T681 OVERHEAD CONDENSER
REF.:015
0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
No. REVISION BY CHK DATE 778121-NP
223 3/16" O.A.L. DESIGN DATA SHELL TUBE
B DESIGN PRESSURE: PSIG 75 75
A EXTERNAL PRESSURE: PSIG 0 0
S1 S7 SHOP: 164 SHOP: 164
T2 TEST PRESSURE: PSIG
FIELD: 134 FIELD: 134
8 5/8" 22" 162" 18 9/16" 12"
DESIGN TEMP: °F 250 150
F.S T5 F.S S3 MDMT @ MAWP: F -20 -20
1/2" THK. 1 3/8" THK.
N.S T6 21 1/4" I.D. 1 N.S S4 MAWP: PSIG 103 103
MAWP LIMITED BY: (19) TUBESHEET (19) TUBESHEET
MAP: PSIG 126 126
25" I.D.
MAP LIMITED BY: (19) TUBESHEET (19) TUBESHEET
CORR. ALLOW.: IN. 0.125 0.125
45" "C.G"
NUMBER OF PASSES 1 4
RADIOGRAPHY SPOT SPOT
21 1/4" I.D.
315 45
T5 T6 MATERIALS GASKETS
S3 S4
18 1/2"
18 1/2"
18 1/4"
18 1/2"
18 1/2"
REF.:01
0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
No. REVISION BY CHK DATE
778121-OL
OF FLG.
EDGE
18"
0 3 1/4" 6" 8 3/4"
S7 17 1/8"
62
S7
73A 1"
62
73
18 1/2"
14"
80
LG. SM.
18 1/2"
74 18
17
16
74A
6"
S8
NOZZLE SCHEDULE S8
MK QTY DESCRIPTION 180
S7/S8 2 1 1/2"-150# RFLWN W/BLIND
SHELL COVER END VIEW SHELL COVER SIDE VIEW
NOTES:
1. ALL BOLT HOLES STRADDLE CENTER LINES.
2. FOR WELD AND BEVEL DETAILS, SEE DWG. SHT. "WB". 49 50 51 52
3. FOR FLANGE DETAILS, SEE DWG. SHT. "GF".
4. SPOT RADIOGRAPHY. STUDS & NUTS STUDS & NUTS
5. SHELL COVER WEIGHT = 299 LBS. FOR 1 1/2"-150# BLINDS FOR 1 1/2"-150# BLINDS
6. (1) LUG ON SHELL COVER AND (1) LUG ON FLANGE. FOR LIFTING LUG DETAILS,
SEE DRAWING SHEET "NP". CUSTOMER: ECOPETROL
7. MACHINE ALL FLANGE GASKET SURFACES TO 63-125 AARH. OHMSTEDE JOB NO.: 778121
8. MACHINE ALL GASKET FLANGE FACING AFTER ALL WELDING. P.O. NO. : 30002711
9. POST-WELD HEAT TREAT SHELL COVER: ITEM NO.: E-681
A. HEAT FROM 800 F. TO 1150 F ( 25 F) AT 400 F. PER HOUR. SERVICE: T681 OVERHEAD CONDENSER
B. HOLD AT 1150 F ( 25 F) FOR 1 HOUR MIN.)
C. COOL FROM 1150 F ( 25 F) TO 800 F. AT 500 F. PER HOUR.
SHELL COVER
REF.:07
D. FURTHER COOLING MAY BE IN STILL AIR. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
E. AN OVEN RECORDING CHART IS REQUIRED. No. REVISION BY CHK DATE
778121-SC
OF FLG.
EDGE
185 7/8" O.A.L.
179 3/4" 1
0 1
3 5/16" 95 1/2" 84 1/4" 2 13/16"
S1 6 1/2" COURSE #1 COURSE #2
12" TYP. 71 S1
75 75
3:1 WELD TAPER 1 9B 71A
75A 9A F.S S3
1/2" THK. 1
NAME PLATE N.S S4
S3 80
S4
18 1/2"
LG. SM. #2
280
22 1/4" O.D.
75A
21 1/4" I.D.
LG. SM. #1
1
1
270 90
18 1/4"
75A
18 1/2"
75A
S5 S6 50 1/2" "C.G"
S6 N.S
7 CL OF HOLES "X" CL OF SLOTS "Y"
11 1/4" S5 F.S
6 1/2" THK. W/ HOLES W/ SLOTS
72A
75 5 1/4" FIXED SUPPORT SLIDING SUPPORT 8
S2 S2
75 72 46 1/4" 108"
180
154 1/4"
NOZZLE SCHEDULE
MK QTY DESCRIPTION
S1 1 10"-150# RFWN SCH. X-STG.
S2 1 3"-150# RFWN SCH. X-STG.
S3/S4 2 1 1/2"-150# RFLWN W/BLIND
S5/S6 2 1 1/2"-150# RFLWN W/BLIND
43 44 45 46 53 54
NOTES:
1. ALL BOLT HOLES TO STRADDLE CENTER LINES. STUDS & NUTS STUDS & NUTS STUDS & NUTS
2. FOR WELD AND BEVEL DETAILS, SEE DWG. SHT. "WB". (3) FLANGE & (7) FLANGE (8) FLANGE & (16) FLANGE FOR 1 1/2"-150# BLINDS
3. FOR FLANGE DETAILS, SEE DWG. SHT "GF".
4. GRIND ALL INSIDE WELDS FLUSH IN BUNDLE CONTACT AREA.
5. SPOT RADIOGRAPHY. CUSTOMER: ECOPETROL
6. SHELL WEIGHT = 1802 LBS. OHMSTEDE JOB NO.: 778121
P.O. NO. : 30002711
7. POST-WELD HEAT TREAT SHELL: ITEM NO.: E-681
A. HEAT FROM 800 F. TO 1150 F ( 25 F) AT 400 F. PER HOUR. SERVICE: T681 OVERHEAD CONDENSER
B. HOLD AT 1150 F ( 25 F) FOR 1 HOUR MIN.)
C. COOL FROM 1150 F ( 25 F) TO 800 F. AT 500 F. PER HOUR. 1 REV. CYL. THK. AQ DS 7/27/2017
SHELL DETAILS
REF.:05
D. FURTHER COOLING MAY BE IN STILL AIR. 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
E. AN OVEN RECORDING CHART IS REQUIRED. DRAWING NO.
No. REVISION BY CHK DATE
778121-SH
SHELL CENTER LINES
10 5/8" TYP.
10" TYP.
K.
" TH
3/8 8"
D
PA 1" RADIUS (TYP.)
.D. 4" 4"
1 "O 1/4" N.P.T. WEEP HOLE.
1/2
SEE INSPECTION NOTE
D
1
R1
A
.P
#6 DRW. SHT. "GN"
.D
8"I
1/
2 1/8" REF.
1
15
R1
1/4" N.P.T.
2 7/8"
WEEP HOLE
18 1/4"
15A 1/4
26 1/16
" 5/8"
12 9/16"
12 3/16"
15C 1/4
7 15/16" TYP.
3/8" TYP. GUSSETS
3/8" THK. 1/4
A 15C A
7 1/8"
1/4 BACK PLATE TO BASE
1/4 PLATE & SADDLE PAD
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
SECTION A-A P.O. NO. : 30002711
ITEM NO.: E-681
SERVICE: T681 OVERHEAD CONDENSER
REF.:06
1. ONE REQUIRED "X" W/(2) 7/8" ROUND HOLES 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
2. ONE REQUIRED "Y" W/(2) 7/8" X 1 1/2" LG. SLOT DRAWING NO.
No. REVISION BY CHK DATE
778121-SP
TIE RODS 1/2" O.D.
( 6 ) REQ'D. TOTAL 0
1/2" TYP.
6" TYP. 67
56
8"
IMP. PLATE RODS 1/2" O.D. 56
3/
3
( 2 ) REQ'D. TOTAL 45 66
8"
3/
8"
3/
3
"
1
16
/
11
TUBE HOLE DISTRIBUTION
10 1/8" TYP.
7 13/16" TYP.
90 270
5" TYP.
CL PASS LANE
225
CL PASS
CL PASS LANE
LANE
8 5/8" TYP.
180
REF.:09
5. BAFFLE O.D. = 21 1/16" 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
6. O.T.L. = 19.9480"
No. REVISION BY CHK DATE
778121-TL
2 1 1/4" DRILL AND BOTTOM TAP 3/4" DEEP FOR (6) - 1/2" DIA.
0 11 0
/1 A TIE RODS ON SHELL SIDE OF # 19 TUBESHEET
6" 3/16" 3/16"
DO NOT DRILL THRU.
45 (SEE TUBE LAYOUT FOR LOCATIONS)
1/
2 "T
4
1/
YP
16
.
"
21 1/8" TURN
21 1/8" TURN
23 1/2" O.D.
270 90 90 270
DETAIL A
225
180 180
19
TUBE SIDE STATIONARY TUBESHEET DETAIL SHELL SIDE
1 1/4" B 0
1/16" 3/16"
45
°
60
"
/ 16
11
CHANNEL SIDE 5/8"
R1/16" TYP. 1/8"
TY /2"
20 1/8" TURN
SHELL SIDE
P.
1
1/4"
21" O.D.
20 1/16"
1/64"
1/8"
DEBURR TUBE
90 270
HOLES ON
SHELL SIDE
DETAIL B
0.7580 ±0.0020
1/64"
1/8"
1 1/8"
225
ROLL AREA
20 180
1/32" X 45
FLOATING TUBESHEET DETAIL TUBE SIDE BEVEL
NOTES:
1. MACHINE ALL GASKET SURFACES TO 63-125 AARH.
CUSTOMER: ECOPETROL
2. ALL PASS PLATE GROOVE WIDTHS TO BE 1/2" WIDE X 3/16" DEEP. OHMSTEDE JOB NO.: 778121
3. ALL PASS PLATE GROOVE JUNCTIONS TO BE NOTCHED 3/8" AT 45 . P.O. NO. : 30002711
4. STATIONARY TUBESHEET WEIGHT: ITEM NO.: E-681
SERVICE: T681 OVERHEAD CONDENSER
AS MACHINED: 164 LBS
AS DRILLED: 119 LBS
TUBESHEET DETAILS
REF.:010
5. FLOATING TUBESHEET WEIGHT:
AS MACHINED: 136 LBS 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
DRAWING NO.
AS DRILLED: 91 LBS No. REVISION BY CHK DATE
778121-TS
1/8"
GAP 3/16" LAND
60° 1/8" 3/16" LAND
GAP
1/16"GAP
* FULL LENGTH
* OF PASS PL.
1/16"
75°
45°
9A
45
* 7
R1/8"
NOZZLE WITHOUT PAD
1 3:1 WELD TAPER
LIFT LUG
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
P.O. NO. : 30002711
ITEM NO.: E-681
SERVICE: T681 OVERHEAD CONDENSER
REF.:016
NOTES:
1. ALL WELDING TO BE IN ACCORDANCE W/ ASME CODE (SECTION IX). 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
2. (*) ALL FILLET WELDS TO BE 3/8" UNLESS OTHERWISE NOTED. DRAWING NO.
3. ALL ROOT GAPS ARE 1/16" UNLESS OTHERWISE NOTED. No. REVISION BY CHK DATE
778121-WB
G
C G
F
B F
E
A E
B F OR G
B
C B
C ROOT PASS ONLY
C ROOT PASS ONLY
B
TYPICAL WELD NECK NOZZLE TYPICAL L.W.N. NOZZLE NAME PL. BRACKET
CHANNEL SIDE CHANNEL SIDE
LIFT LUG PASS PLATE
E F G
G D B B A
G
F ROOT PASS ONLY C B
F ROOT PASS ONLY F G
B D
FLOATING HEAD
CUSTOMER: ECOPETROL
OHMSTEDE JOB NO.: 778121
G T/P1-1(70S3)/HT 3.0 P.O. NO. : 30002711
F S/P1-1(708-1)/HT 1.0 ITEM NO.: E-681
SERVICE: T681 OVERHEAD CONDENSER
E A/P1-1(EM14K)/HT 0.0
D FC/P1-1 5.0 NON PRESSURE WELDS ONLY
1 ADDED ANODE DETAIL AQ DS 7/27/2017
C T/P1-1(70S3) 13.0 ROOT PASS AS REQ'D.
WELD MAP
REF.:018
B S/P1-1(7018-1) 9.0 0 ISSUE FOR FABRICATION AQ DS 7/21/2017
A A/P1-1(EM14K) 11.0 DRAWING NO.
MK. WELD PROCEDURE REV. NOTES No. REVISION BY CHK DATE
778121-WM
Ltd.
A/P1-1(EM14K)
OHMSTEDE JOB NO. : 778121
CUSTOMER: ECOPETROL
PROJECT.:
DOCUMENT CODE:
If Applicable
WPS No.: A/P1-1(EM14K) Date: 12/16/2008 Rev. No.: 11 Date: 02/01/2017 Page 1 of 3
Supporting PQR(s): A-187 / CN: 2097 ; A-189 / CN: 2099
Weld Type: Groove and fillet welds
BASE METALS (QW-403)
P-No. 1 Group No. 2 Thickness Range: 0.1875 in. to 8.0 in.
to P-No. 1 Group No. 2
Base metal thickness range with impacts: .375" to 8.0" (See page 3 notes)
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 100 °F PWHT Type: No PWHT will be performed
Maximum Interpass Temperature: 275 °F PWHT Temperature : None °F
Preheat Maintenance: See page 3 notes PWHT Holding Time: None
Minimum preheat 200°F for material thickness greater then
.750".
Maximum interpass 475°F for material thickness greater then
.750".
1st Process
Weld Process / Method SAW / Machine
Weld Deposit Limit 1.5 in. maximum
POSITION (QW-405)
Position of Joint Flat & Horizontal
FILLER METAL (QW-404)
AWS Classification EM14K
SFA Spec. / F-No. 5.17 / 6
A-No. or Chemical Composition 1
Filler Metal Trade Name Lincolnweld LA-71
Supplemental Filler Metal No supplemental filler metal permitted.
Flux Trade Name / Type Lincolnweld 880M / Basic
Flux from Recrushed Slag No
Other: Boniszewski basicity: 3.3
Pass Greater Than ½": No
Filler Metal Size (in.) 1/8 | - | -
ELECTRICAL (QW-409)
Welding Amperage Range 290-400 | - | -
Welding Voltage Range 30-31 | - | -
Wire Feed Speed (in/min) 55-65 | - | -
Travel Speed (in/min) 24-29 | - | -
Max. Heat Input (J/in) 30000
Current Type and Polarity DCEP (reverse)
TECHNIQUE (QW-410)
Peening Not permitted
Stringer or Weave Bead Stringer bead
Multiple / Single Pass (per side) Multipass
Contact Tube to Work Distance 5/8" - 1" as required
Oscillation None
Multiple or Single Electrode(s) Single electrode
Electrode Spacing N/A
(1) -Maximum heat input not applicable for welds without impacts.
-AWS Designation: F7A8-EM14K-H8
-Flux is highly basic due to a basicity level of 3.3. Highly basic flux basicity= 2.5 - 4.0.
-All production welds shall be made with the same flux and filler metal designations as listed on this WPS.
-All production welds shall only use Lincoln 880M flux and Lincoln LA-71 filler metal.
-No pass can be greater than 3/8".
Backing: With backing only Backing Material: Weld metal / Base metal
Fillet Welds: All fillet sizes on all base metal thicknesses and all diameters.
Retainers: None permitted
WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB. WELD JOINT
DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESIGN DRAWING SHALL TAKE
PRECEDENCE OVER WELD JOINTS SHOWN IN THIS WPS.
Initial and Interpass Cleaning: With wire brush, or grinding clean 2 -3 inches (50.8 - 76.2 mm) on both sides of the weld joint.
Method of Back Gouging: When required, grind, or carbon air arc followed by grinding until all defects are removed.
Rev. 1 (02/15/09): Updated to new Ohmstede, Ltd. format.
Rev. 2 (08/26/09): Revised per client comments.
Rev. 3 (04/10/12): Revised per client comments, added optional notes page, and corrected typo-graphical errors.
Rev. 4 (05/09/12): Revised to include limitation on manufacturer for flux and filler metal.
Rev. 5 (06/11/12): Revised to remove all positions without impacts due to process limitations.
Rev. 6 (07/11/12): Revised per client comments, and included additional hardness testing.
Rev. 7 (09/24/13): Revised to remove "or equal" from the filler metal section to coincide with filler metal notes.
Rev. 8 (10/13/15): Revised to add ranges to Amperage, Voltage, and Travel Speed.
Rev. 9 (02/04/16): Revised to show a single process, maximum heat input recalculated.
Rev. 10 (8/12/16): Revised to include pass width restriction and weld taper ratio.
Rev. 11 (2/01/17): Revised to match maximum heat input of PQR A-189.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Notes
1. When impact testing is not requiredthe following variables apply:
a. Base Materials: Any P1 Group 1, 2, or 3 to any P1 Group 1, 2, or 3.
2. Filler metal MTR are required for each heat / lot to verify that a minimum of 20 ft/lbs @ 0°F or the job impact
requirement temperature (which ever is less) has been achieved for each heat / lot.
3. Backgouging (when required) shall be by grinding, or carbon air-arc gouging followed by grinding to remove all
carbon residuals left behind by gouging to clean base material prior to performing the back-welding.
4. Higher preheating may be required due to highly restrained nozzles (closely spaced nozzles, etc.), this higher
preheat shall be as agreed to by the client and on the approved construction drawings.
5. This WPS shall not be utilized as a stand alone WPS where back-gouging will not be performed.
6. Preheat & Interpass temperatures shall be monitored using either temperature indicating sticks (of the correct
rating), infra-red devices, pyrometers, or thermo-couples of all which shall be of current calibration. At a minimum,
the base material shall be preheated to render the joint to a warm & dry condition.
7. Preheating shall be accomplished via ceramic heating pads, induction heating, or by oxy- fuel cutting equipment
with a properly installed rose-bud tip (no cutting tip shall be permitted).
8. Maximum misalignment shall not exceed the lesser of 1/8" or 1/4T. Maximum internal misalignment shall not
exceed 1/16" per side. When this internal misalignment cannot be achieved, the ajoining materials shall be taper
bored with at least a 3:1 transition to bring alignment into acceptable tolerance without removing excessive material
to below the minimum required plus corrosion allowance.
9. Minimum preheat must be maintained during thermal cutting, tacking, and welding operations.
10. Welds shall be cleaned between each weld pass, when completed all slag and/ or projections shall be removed.
Page 4 of 17
778121-WPS-A
PO # 30002711
Page 5 of 17
778121-WPS-A
PO # 30002711
203
Page 6 of 17
778121-WPS-A
PO # 30002711
Page 7 of 17
778121-WPS-A
PO # 30002711
WELDING
TESTING
LABORATORY
A COMPLETE METALLURGICAL, WELDING, AND NON·DESTRUCTIVE TESTING LABORATORY
3) Charpy Impact Test of the weld and both HAl at -50"F per ASME
Section VIII, Div. I, UG-84
* Tensile Test *
10 Width Thkns Area Load Tensile Strength Character and
(in2 ) (kips) (ksil Location of Failure
89-T-1 0.752' 0.315" 0.2369 19.44 82.0 Ductile - Base (516-70)
89-T-2 0.751" 0.313" 0.2351 19.37 82.4 Ductile - Base (516-70)
*VT Inspection*
Acceptable-Per QW302.4
4350 Scenic Hwy. Salon Rouge, I.A 70805 • 225-357-4014 (1.A8) 225-357-7649 (FAX) 225-357-1092 (NOT, 24~,) • www.weldt.ot.com
Page 8 of 17
778121-WPS-A
PO # 30002711
* Guided Bend
1- We d 0X8 -5( 67 60
J- We d -5( 43 10
J- We -5( 26 36
)-4 HAZ (516-70 N) 11 -50'F 12 14
89-5 HAZ (516-70 N) 10 X 8 -50'F 15 16
89-6 HAZI( 16-70N) IOX8 _50' 20 17
89-7 HAZ ;11)-, 0 _60' 15 15
89-8 HAZ ;16-, 0 _50' 15 16
89·9 HAZ (511;', 10 -50'F 25 23
Page 9 of 17
778121-WPS-A
PO # 30002711
Root Side
28 Base 179
~,
29 HAZ, Start 201
30 HAZ, UDDer 205
31 HAZ, Middle 197
32 HAZ, Lower 189
33 Fusion Line 199
34 Weld, Adlacent 198
35 Weld, CaD Surface 183
36 Weld, CaD Surface 184
37 Weld, CaD Surface 197
38 Weld, Adiacent 183
39 Fusion Line 199 -~
Chemical Analvsis •
Element WT%
C 0.11
Mn 1.19
p 0.013
S 0.007
SI 0,36
Ni 0.02
Cr 0.033
Mo 0.008
Cu 0.09
V 0.004
Nb <0.01
Ti 0.009
AI 0.016
Co <0.01
~_W <0.01
Fe Balanced
"Z~' A ....-..
Ji~Lley, LaZ:hnician
r::;-
Reviewed By: ~, ~- ~
..
\Tance Henderson, Laboratory Technician
Material submitted will be discarded (30) days after receipt unless other arrangements have been made.
Page 10 of 17
778121-WPS-A
PO # 30002711
Page 11 of 17
778121-WPS-A
PO # 30002711
Page 12 of 17
778121-WPS-A
PO # 30002711
Page 13 of 17
778121-WPS-A
PO # 30002711
WELDING
TESTING
LABORATORY
A COMPLETE METALLURGICAL, WELDING, AND NON-DESTRUCTIVE TESTING LABORATORY
Sample Description: Submitted for analysis was (1) welded plate coupon described as
follows:
3) Charpy Impact Test of the weld and both HAZ at -50°F per ASME
Section VIII, Div. I, UG-84
Results:
* Tensile Test *
10 Width Thkns Area Load Tensile Strength Character and
(in') (kips) (ksi) Location of Failure
83-T-1 0.753" 1.405" 1.0538 85.01 80.7 Ductile - Base
83-T-2 0.750" 1.445" 1.0838 86.90 80.2 Ductile - Base
*VT Inspection*
Acceptable-Per QW302.4
Page 14 of 17
778121-WPS-A
PO # 30002711
Ch emlca
. IA nalysls
I . *
Element wt%
C 0.067
Mn 1.34
p 0.010
S 0.004
Si 0.51
Ni 0.03
Cr 0.03
Mo 0.010
Cu 0.12
V 0.01
Nb <0.01
Ti <0.01
AI 0.009
Co <0.01
W <0.01
Fe Balanced
Page 15 of 17
778121-WPS-A
PO # 30002711
Reviewed By:
Vance Henderson, Laboratory Technician
Material submitted will be discarded (30) days after receipt unless other arrangements have been made.
Page 16 of 17
778121-WPS-A
PO # 30002711
MAVERICK TESTING LABORATORIES, INC.
10001 Porter Rd, Suite 100 La Porte, Texas 77571
Ph. 281-888-8210 Fx. 281-888-8212
Welding Procedures - Welder Performance - Materials Testing
Where Personal Service & Quality Meet
Customer: Ohmstede, Ltd. Lab# PQ12-0349
Attention: Robert Moseley Date: 7/6/2012
P.O. # / Job # 105027 / 219721
Welding Procedure Qualification Report Per ASME Section IX, Latest Edition
S/P1-1(7018-1)
OHMSTEDE JOB NO. : 778121
CUSTOMER: ECOPETROL
PROJECT.:
DOCUMENT CODE:
If Applicable
WPS No.: S/P1-1(7018-1) Date: 8/18/2009 Rev. No.: 9 Date: 8/15/2016 Page 1 of 3
Supporting PQR(s): CTS-07 / CN: C0008[ 2 ] ; CTS-09 / CN: C0010
Weld Type: Groove and fillet welds
BASE METALS (QW-403)
P-No. 1 Group No. 1,2 Thickness Range: 0.0625 in. to 8.0 in.
to P-No. 1 Group No. 1,2
see notes page 3
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 100 °F PWHTType: No PWHT will be performed
Maximum Interpass Temperature: 300 °F PWHT Temperature : None °F
Preheat Maintenance: See notes page 3 PWHT Holding Time: None
Minimum preheat 200°F for material thickness greater then 1.00"
Maximum interpass 400°F for material thickness greater then 1.00"
1st Process
Weld Process / Method SMAW / Manual
Weld Deposit Limit 8 in. maximum
POSITION (QW-405)
Position of Joint All Positions
Weld Progression Flat, Horizontal, and Vertical Up
FILLER METAL (QW-404)
AWS Classification E7018-1H4R
SFA Spec. / F-No. 5.1 / 4
A-No. or Chemical Composition 1
Filler Metal Trade Name ESAB Atom Arc 7018-1 or equal
Other:
Pass Greater Than ½": No
Filler Metal Size (in.) 1/8 | 5/32 | 3/16
Strip Thickness or Width (in.):
ELECTRICAL (QW-409)
Welding Amperage Range 105-115 | 170-175 | 180-205
Welding Voltage Range 15-16 | 19-22 | 21-25
Travel Speed (in/min) 6-12 | 8-10 | 8-14
Current Type and Polarity DCEP (reverse)
TECHNIQUE (QW-410)
Peening Notpermitted
Stringer or Weave Bead Stringer bead
Multiple / Single Pass (per side) Multipass
Backing: With or without backing Backing Material: Weld metal / Base metal
Fillet Welds: All fillet sizes on all base metal thicknesses and all diameters.
Retainers: None permitted
This WPS is not permitted on joints with open roots without back gouging and back welding. See page 4 notes.
WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB. WELD JOINT
DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESIGN DRAWING SHALL TAKE
PRECEDENCE OVER WELD JOINTS SHOWN IN THIS WPS.
Initial and Interpass Cleaning: With wire brush clean 1 inch (25 mm) on both sides of weld joint
Method of Back Gouging: When required, grind until all defects are removed.
Rev. 1 (08/26/09): Revised per client comments.
Rev. 2 (01/21/10): Revised to include diffusible hydrogen designation to E7018 per client request.
Rev. 3 (03/27/12): Revised numerous typo-graphical errors and corrected base material thickness ranges.
Rev. 4 (07/12/13): Revised to include more detailed joint description information.
Rev. 5 (10/07/15): Revised increased range of travel speed.
Rev. 6 (02/04/16): Revised to show one process.
Rev. 7 (08/05/16): Revised to eliminate from use for impact test requirements.
Rev. 8 (08/12/16): Revised to change backing to "with or wit hout".
Rev. 9 (12/15/16): Revised weld progresion
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Notes
1. Impact testing is not requiredfor this wps, the following variables apply:
a. Base Materials: Any P1 Group 1, 2, or 3 to any P1 Group 1, 2, or 3.
2. Filler metal MTR are required for each heat / lot to verify that a minimum of 20 ft/lbs @ 0°F or the job impact
requirement temperature (which ever is less) has been achieved for each heat / lot.
3. Backgouging (when required) shall be by grinding, or carbon air-arc gouging followed by grinding to remove all
carbon residuals left behind by gouging to clean base material prior to performing the back-welding.
4. Higher preheating may be required due to highly restrained nozzles (closely spaced nozzles, etc.), this higher
preheat shall be as agreed to by the client and on the approved construction drawings.
5. This WPS shall not be utilized as a stand alone WPS where back-gouging will not be performed.
6. Preheat & Interpass temperatures shall be monitored using either temperature indicating sticks (of the correct
rating), infra-red devices, pyrometers, or thermo-couples of all which shall be of current calibration. At a minimum,
the base material shall be preheated to render the joint to a warm & dry condition.
7. Preheating shall be accomplished via ceramic heating pads, induction heating, or by oxy- fuel cutting equipment
with a properly installed rose-bud tip (no cutting tip shall be permitted).
8. Maximum radial misalignment allowed at the weld joint of 1/8" or 1/4 of the pipe wall thickness whichever is less
and internal radial misalignment of 1/16” maximum for B31.3 piping or (2) alignment tolerances per ASME Section
VIII, Div.1, Table UW-33 or (3) both if the WPS is intended for piping and vessel applications.
9. Proper cleaning is essential prior to and during welding. Clean a minimum of 2-3 inches (50.8 - 76.2mm) on both
sides of the weld bevel to remove any scale, oil, grease, marking crayons, or any other deleterious materials by light
grinding and/ or wire brush prior to welding or tacking.
PQR No.: CTS-07 / CN: C0008 Date: 8/18/2009 WPS No.: CTS/P1-1(70S3) Page 1 of 3
JOINT DESIGN (QW-402) BASE METALS (QW-403)
Weld Type: Groove weld Specification Type and Grade:
Groove Type: Single-V groove SA-516, Grade 60 to SA-516, Grade 70
Backing: Back-gouged and back weld P-No. 1 Group No. 1 to P-No. 1 Group No. 2
Root Opening: 1/16 in. Root Face: 0 in. Thickness (in.): 0.250 to 0.250
Groove Angle: 70 ° Material condition per UG-84(h)(2)(b): as rolled to normalized.
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 100 °F Type: No PWHT performed
Maximum Interpass Temperature: 200 °F PWHT Temperature: None °F
Preheat Maintenance: None PWHT Holding Time: None hr.
1st Process 2nd Process
Weld Process / Method GTAW / Manual SMAW / Manual
POSITION (QW-405)
Position of Joint 1G - Flat 1G - Flat
Weld Progression N/A N/A
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30
Trailing Gas / CFH None / -
Backing Gas / CFH None / -
FILLER METAL (QW-404)
AWS Classification ER70S-3 E7018-1H4R
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
A-No. or Chemical Composition 1 1
Filler Metal Trade Name Lincoln SuperArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Form Bare (Solid)
Consumable Insert None
GTAW Flux None
Weld Deposit 't' (in.) 0.125 0.125
Pass Greater Than ½": No
Filler Metal Size (in.) 3/32 | | - 1/8 | | -
ELECTRICAL (QW-409)
Amperage Used 80-145 | | - 105-115 | | -
Voltage Used 10.5-12.5 | | - 15-16 | | -
Travel Speed (in/min) 2-3 | | - 6-10 | | -
Max. Heat Input (J/in) 54375 18400
Current Type and Polarity DCEN (straight) DCEP (reverse)
Tungsten Type / Size EWCe-2 / 1/8"
Pulsed Current None
TECHNIQUE (QW-410)
Thermal Processes: No No
Stringer or Weave Bead Stringer bead Stringer bead
Multiple / Single Pass (per side) Multipass Multipass
Nozzle / Gas Cup Size #10
(1) QW-404.14: Filler metal added each pass (No Autogenous welding performed).
Chemical Analysis: C=0.05%, Cr=0.02%, Mo=0.012%, Ni=0.02%, Mn=1.47%, Si=0.34%, P=0.013%, S=0.005%, V=0.01%, Cu=0.04%,
Ti=0.005%, Nb=0.002%, Co=0.003%, Fe=98.01%
Amendment History :
Amnd 1 (07/11/12) : Included the addition or deletion of filler metal (QW-404.14), verified through original testing data.
Amnd 2 (10/10/12) : Corrected the Impact specimen size as recorded by the supporting lab report.
Amnd 3 (02/05/16) : Cleaned up Electrical Charactoristics ranges.
Welder's Name: Dao Dzung I.D.: Stamp No.: E
PQR was done and welding of coupon was witnessed by: Ohmstede, Ltd.
Test conducted by: Dynamic Laboratories Inc. Lab Test No.: MT09-349
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Page 7 of 15
778121-WPS-B
PO # 30002711
Page 8 of 15
778121-WPS-B
PO # 30002711
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
PQR No.: CTS-09 / CN: C0010 Date: 8/18/2009 WPS No.: CTS/P1-1(70S3) Page 1 of 4
JOINT DESIGN (QW-402) BASE METALS (QW-403)
Weld Type: Groove weld Specification Type and Grade:
Groove Type: Single-V groove SA-516, Grade 60 N to SA-516, Grade 70
Backing: Back-gouged and back weld P-No. 1 Group No. 1 to P-No. 1 Group No. 2
Root Opening: 1/8 in. Root Face: 0 in. Thickness (in.): 1.5 to 1.5
Groove Angle: 37 ° Material condition per UG-84(h)(2)(b): As rolled to normalized.
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 200 °F Type: No PWHT performed
Maximum Interpass Temperature: 400 °F PWHT Temperature: None °F
Preheat Maintenance: None PWHT Holding Time: None hr.
1st Process 2nd Process
Weld Process / Method GTAW / Manual SMAW / Manual
POSITION (QW-405)
Position of Joint 1G - Flat 1G - Flat
Weld Progression N/A N/A
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30
Trailing Gas / CFH None / -
Backing Gas / CFH None / -
FILLER METAL (QW-404)
AWS Classification ER70S-3 E7018-1H4R
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
A-No. or Chemical Composition 1 1
Filler Metal Trade Name Lincoln SuperArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Form Bare (Solid)
Consumable Insert None
GTAW Flux None
Weld Deposit 't' (in.) 0.250 1.25
Pass Greater Than ½": No
Filler Metal Size (in.) 3/32 | | - 3/16 | | -
ELECTRICAL (QW-409)
Amperage Used 160-200 | | - 180-205 | | -
Voltage Used 12-15 | | - 21-25 | | -
Travel Speed (in/min) 2 | | - 8-12 | | -
Max. Heat Input (J/in) 90000 38438
Current Type and Polarity DCEN (straight) DCEP (reverse)
Tungsten Type / Size EWCe-2 / 1/8"
Pulsed Current None
TECHNIQUE (QW-410)
Thermal Processes: No No
Stringer or Weave Bead Stringer bead Stringer bead
Multiple / Single Pass (per side) Multipass Multipass
Nozzle / Gas Cup Size #10
(1) QW-404.14: Filler metal added each pass (No Autogenous welding performed).
Chemical Analysis: C=0.046%, Cr=0.04%, Mo=0.012%, Ni=0.03%, Mn=1.17%, Si=0.56%, P=0.014%, S=0.005%, V=0.007, Cu=0.07%,
Ti=0.008%, Nb=0.001%, Co=0.003%, Fe=98.03%
Amendment History :
Amnd 1 (07/11/12) : Added Impact specimen size per lab report MT09-0374, and per QW-404.14 included the addition or
deletion of filler metal variable.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Page 13 of 15
778121-WPS-B
PO # 30002711
Page 14 of 15
778121-WPS-B
MAVERICK TESTING LABORATORIES, INC. PO # 30002711
10001 Porter Rd, Suite 100 La Porte, Texas 77571
Ph. 281-888-8210 Fx. 281-888-8212
Welding Procedures - Welder Performance - Materials Testing
Where Personal Service & Quality Meet
Customer: Ohmstede, Ltd. Lab# PQ12-0350
Attention: Robert Moseley Date: 7/6/2012
P.O. # / Job # 105027 / 219721
Welding Procedure Qualification Report Per ASME Section IX, Latest Edition
T/P1-1(70S3)
OHMSTEDE JOB NO. : 778121
CUSTOMER: ECOPETROL
PROJECT.:
DOCUMENT CODE:
If Applicable
WPS No.: T/P1-1(70S3) Date: 8/18/2009 Rev. No.: 13 Date: 2/01/2017 Page 1 of 3
Supporting PQR(s): CTS-07 / CN: C0008 ; CTS-08 / CN: C0009 ; CTS-09 / CN: C0010
Weld Type: Groove and fillet welds
BASE METALS (QW-403)
P-No. 1 Group No. 1,2 Thickness Range: 0.0625 in. to 8.0 in.
to P-No. 1 Group No. 1,2
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 100 °F PWHTType: No PWHT will be performed
Maximum Interpass Temperature: 300 °F PWHT Temperature : None °F
Preheat Maintenance: See page 3 notes PWHT Holding Time: None
Minimum preheat for thicknesses of 1.25" and larger shall be 200°F.
1st Process
Weld Process / Method GTAW / Manual
Weld Deposit Limit 0.50 in. maximum
POSITION (QW-405)
Position of Joint All Positions
Weld Progression Vertical up
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30-35
Trailing Gas / CFH None / -
Backing Gas / CFH None / -
FILLER METAL (QW-404)
AWS Classification ER70S-3
Filler Metal Use Filler Metal Used
SFA Spec. / F-No. 5.18 / 6
A-No. or Chemical Composition 1
Filler Metal Trade Name Lincoln SuperArc L-50
Filler Metal Product Form Bare (Solid)
Other:
Consumable Insert None permitted
GTAW Flux No GTAW flux permitted
Filler Metal Size (in.) 3/32 | - | -
Strip Thickness or Width (in.):
ELECTRICAL (QW-409)
Welding Amperage Range 80-200 | - | -
Welding Voltage Range 10.5-16 | - | -
Travel Speed (in/min) 2-4 | - | -
Max. Heat Input (J/in) 96000
Current Type and Polarity DCEN (straight)
Tungsten Type / Size EWCe-2 / 1/8"
Pulsed Current None allowed
TECHNIQUE (QW-410)
Peening None allowed
Stringer or Weave Bead Stringer bead
Multiple / Single Pass (per side) Multipass
Nozzle / Gas Cup Size #5 to #12 as required
(1) High frequency arc starting required. QW-404.14: Filler metal shall be added each pass (No Autogenous welding permitted).
WeldingProcedureSpecification(WPS)
Backing: With or without backing Backing Material: Weld metal / Base metal P1
Fillet Welds: Fillet sizes limited to 1.5" maximum throat on all base metal thicknesses and all diameters.
Retainers: None
Backing to be base material or filler metal when used.
WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB. WELD JOINT
DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESIGN DRAWING SHALL TAKE
PRECEDENCE OVER WELD JOINTS SHOWN IN THIS WPS.
Initial and Interpass Cleaning: With wire brush, or grinding; clean 2-3 inches (50.8 - 76.2mm) on each side of the weld joint.
Method of Back Gouging: When required, grind or carbon air arc gouge followed by grinding until all defects are removed.
Rev. 6 (02/05/16): Revised to show only one process, changed base metal thickness per Section IX.
Rev. 7(03/07/16): Revised per customer comments. PQR CTS-09 removed. WPS ranges changed to include PQR's CTS-07 and CTS-08
parameters only.
Rev. 8(04/07/16): Revised per customer comments. Preheat maintenance reference page corrected.
Rev. 9(5/17/16): WPS changed to a non-impact tested proceedure only. PQR CTS-09 added and WPS amperage and heat input changed.
Rev. 10(8/12/16): Editorial Changes.
Rev. 11(10/31/16): Added 1.25" preheat commen t.
Rev. 12(12/21/16): Add note under Preheat Section.
Rev. 13(02/01/17): Removed note under Preheat Section.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
WeldingProcedureSpecification(WPS)
Notes
1. Filler metal MTR shall also verify that a minimum of 20 ft/lbs @ 0°F or the job impact requirement temperature
(which ever is less) has been achieved for each heat / lot.
2. Backgouging (when required) shall be by grinding, or carbon air-arc gouging followed by grinding to remove all
carbon residuals left behind by gouging to clean base material prior to performing the back-welding.
3. Higher preheating may be required due to highly restrained nozzles (closely spaced nozzles, etc.), this higher
preheat shall be as agreed to by the client and on the approved construction drawings.
4. Preheat & Interpass temperatures shall be monitored using either temperature indicating sticks (of the correct
rating), infra-red devices, pyrometers, or thermo-couples of all which shall be of current calibration. At a minimum,
the base material shall be preheated to render the joint to a warm & dry condition.
5. Preheating shall be accomplished via ceramic heating pads, induction heating, or by oxy- fuel cutting equipment
with a properly installed rose-bud tip (no cutting tip shall be permitted).
6. Maximum radial misalignment allowed at the weld joint of 1/8" or 1/4 of the pipe wall thickness whichever is less
and internal radial misalignment of 1/16” maximum for B31.3 piping or (2) alignment tolerances per ASME Section
VIII, Div.1, Table UW-33 or (3) both if the WPS is intended for piping and vessel applications.
7. Proper cleaning is essential prior to and during welding. Clean a minimum of 2-3 inches (50.8 - 76.2mm) on both
sides of the weld bevel to remove any scale, oil, grease, marking crayons, or any other deleterious materials by light
grinding and/ or wire brush prior to welding or tacking.
PQR No.: CTS-07 / CN: C0008 Date: 8/18/2009 WPS No.: CTS/P1-1(70S3) Page 1 of 3
JOINT DESIGN (QW-402) BASE METALS (QW-403)
Weld Type: Groove weld Specification Type and Grade:
Groove Type: Single-V groove SA-516, Grade 60 to SA-516, Grade 70
Backing: Back-gouged and back weld P-No. 1 Group No. 1 to P-No. 1 Group No. 2
Root Opening: 1/16 in. Root Face: 0 in. Thickness (in.): 0.250 to 0.250
Groove Angle: 70 ° Material condition per UG-84(h)(2)(b): as rolled to normalized.
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 100 °F Type: No PWHT performed
Maximum Interpass Temperature: 200 °F PWHT Temperature: None °F
Preheat Maintenance: None PWHT Holding Time: None hr.
1st Process 2nd Process
Weld Process / Method GTAW / Manual SMAW / Manual
POSITION (QW-405)
Position of Joint 1G - Flat 1G - Flat
Weld Progression N/A N/A
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30
Trailing Gas / CFH None / -
Backing Gas / CFH None / -
FILLER METAL (QW-404)
AWS Classification ER70S-3 E7018-1H4R
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
A-No. or Chemical Composition 1 1
Filler Metal Trade Name Lincoln SuperArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Form Bare (Solid)
Consumable Insert None
GTAW Flux None
Weld Deposit 't' (in.) 0.125 0.125
Pass Greater Than ½": No
Filler Metal Size (in.) 3/32 | | - 1/8 | | -
ELECTRICAL (QW-409)
Amperage Used 80-145 | | - 105-115 | | -
Voltage Used 10.5-12.5 | | - 15-16 | | -
Travel Speed (in/min) 2-3 | | - 6-10 | | -
Max. Heat Input (J/in) 54375 18400
Current Type and Polarity DCEN (straight) DCEP (reverse)
Tungsten Type / Size EWCe-2 / 1/8"
Pulsed Current None
TECHNIQUE (QW-410)
Thermal Processes: No No
Stringer or Weave Bead Stringer bead Stringer bead
Multiple / Single Pass (per side) Multipass Multipass
Nozzle / Gas Cup Size #10
(1) QW-404.14: Filler metal added each pass (No Autogenous welding performed).
Chemical Analysis: C=0.05%, Cr=0.02%, Mo=0.012%, Ni=0.02%, Mn=1.47%, Si=0.34%, P=0.013%, S=0.005%, V=0.01%, Cu=0.04%,
Ti=0.005%, Nb=0.002%, Co=0.003%, Fe=98.01%
Amendment History :
Amnd 1 (07/11/12) : Included the addition or deletion of filler metal (QW-404.14), verified through original testing data.
Amnd 2 (10/10/12) : Corrected the Impact specimen size as recorded by the supporting lab report.
Amnd 3 (02/05/16) : Cleaned up Electrical Charactoristics ranges.
Amnd 4 (03/07/16): Removed impact test data.
Welder's Name: Dao Dzung I.D.: Stamp No.: E
PQR was done and welding of coupon was witnessed by: Ohmstede, Ltd.
Test conducted by: Dynamic Laboratories Inc. Lab Test No.: MT09-349
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
PQR No.: CTS-08 / CN: C0009 Date: 8/18/2009 WPS No.: CTS/P1-1(70S3) Page 1 of 3
JOINT DESIGN (QW-402) BASE METALS (QW-403)
Weld Type: Groove weld Specification Type and Grade:
Groove Type: Single-V groove SA-516, Grade 60 to SA-516, Grade 70
Backing: Back-gouged and back weld P-No. 1 Group No. 1 to P-No. 1 Group No. 2
Root Opening: 1/8 in. Root Face: 0 in. Thickness (in.): 0.500 to 0.500
Groove Angle: 70 ° Material condition per UG-84(h)(2)(b): as rolled to normalized.
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 100 °F Type: No PWHT performed
Maximum Interpass Temperature: 250 °F PWHT Temperature: None °F
Preheat Maintenance: None PWHT Holding Time: None hr.
1st Process 2nd Process
Weld Process / Method GTAW / Manual SMAW / Manual
POSITION (QW-405)
Position of Joint 1G - Flat 1G - Flat
Weld Progression N/A N/A
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30
Trailing Gas / CFH None / -
Backing Gas / CFH None / -
FILLER METAL (QW-404)
AWS Classification ER70S-3 E7018-1H4R
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
A-No. or Chemical Composition 1 1
Filler Metal Trade Name Lincoln SuperArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Form Bare (Solid)
Consumable Insert None
GTAW Flux None
Weld Deposit 't' (in.) 0.125 0.375
Pass Greater Than ½": No
Filler Metal Size (in.) 3/32 | | - 5/32 | | -
ELECTRICAL (QW-409)
Amperage Used 80-115 | | - 170-175 | | -
Voltage Used 10.5-16 | | - 19-22 | | -
Travel Speed (in/min) 2-3 | | - 8 | | -
Max. Heat Input (J/in) 55200 28875
Current Type and Polarity DCEN (straight) DCEP (reverse)
Tungsten Type / Size EWCe-2 / 1/8"
Pulsed Current None
TECHNIQUE (QW-410)
Thermal Processes: No No
Stringer or Weave Bead Stringer bead Stringer bead
Multiple / Single Pass (per side) Multipass Multipass
Nozzle / Gas Cup Size #10
(1) QW-404.14: Filler metal added each pass (No Autogenous welding performed).
Chemical Analysis: C=0.06%, Cr=0.03%, Mo=0.01%, Ni=0.08%, Mn=1.30%, Si=0.44%, P=0.010%, S=0.007%, V=0.01%, Cu=0.07%,
Ti=0.01%, Nb=0.001%, Co=0.004%, B=0.0003%, Fe=97.95%
Amendment History :
Amnd 1 (07/11/12) : Added Impact specimen size from lab report MT09-423, and per QW-404.14 included the addition or
deletion of filler metal variable (Autogenous welding).
Amnd 2 (02/05/16) : Cleaned up Elecrical Charactoristics.
Amnd 3 (03/07/16): Removed Impact testing data.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
PQR No.: CTS-09 / CN: C0010 Date: 8/18/2009 WPS No.: CTS/P1-1(70S3) Page 1 of 4
JOINT DESIGN (QW-402) BASE METALS (QW-403)
Weld Type: Groove weld Specification Type and Grade:
Groove Type: Single-V groove SA-516, Grade 60 N to SA-516, Grade 70
Backing: Back-gouged and back weld P-No. 1 Group No. 1 to P-No. 1 Group No. 2
Root Opening: 1/8 in. Root Face: 0 in. Thickness (in.): 1.5 to 1.5
Groove Angle: 37 ° Material condition per UG-84(h)(2)(b): As rolled to normalized.
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 200 °F Type: No PWHT performed
Maximum Interpass Temperature: 400 °F PWHT Temperature: None °F
Preheat Maintenance: None PWHT Holding Time: None hr.
1st Process 2nd Process
Weld Process / Method GTAW / Manual SMAW / Manual
POSITION (QW-405)
Position of Joint 1G - Flat 1G - Flat
Weld Progression N/A N/A
GAS (QW-408)
Shielding Gas / CFH 100% Argon (99.99%) / 30
Trailing Gas / CFH None / -
Backing Gas / CFH None / -
FILLER METAL (QW-404)
AWS Classification ER70S-3 E7018-1H4R
SFA Spec. / F-No. 5.18 / 6 5.1 / 4
A-No. or Chemical Composition 1 1
Filler Metal Trade Name Lincoln SuperArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Form Bare (Solid)
Consumable Insert None
GTAW Flux None
Weld Deposit 't' (in.) 0.250 1.25
Pass Greater Than ½": No
Filler Metal Size (in.) 3/32 | | - 3/16 | | -
ELECTRICAL (QW-409)
Amperage Used 160-200 | | - 180-205 | | -
Voltage Used 12-15 | | - 21-25 | | -
Travel Speed (in/min) 2 | | - 8-12 | | -
Max. Heat Input (J/in) 90000 38438
Current Type and Polarity DCEN (straight) DCEP (reverse)
Tungsten Type / Size EWCe-2 / 1/8"
Pulsed Current None
TECHNIQUE (QW-410)
Thermal Processes: No No
Stringer or Weave Bead Stringer bead Stringer bead
Multiple / Single Pass (per side) Multipass Multipass
Nozzle / Gas Cup Size #10
(1) QW-404.14: Filler metal added each pass (No Autogenous welding performed).
Chemical Analysis: C=0.046%, Cr=0.04%, Mo=0.012%, Ni=0.03%, Mn=1.17%, Si=0.56%, P=0.014%, S=0.005%, V=0.007, Cu=0.07%,
Ti=0.008%, Nb=0.001%, Co=0.003%, Fe=98.03%
Amendment History :
Amnd 1 (07/11/12) : Added Impact specimen size per lab report MT09-0374, and per QW-404.14 included the addition or
deletion of filler metal variable.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
FC/P1-1
OHMSTEDE JOB NO. : 778121
CUSTOMER: ECOPETROL
PROJECT.:
DOCUMENT CODE:
If Applicable
WPS No.: FC/P1-1 Date: 10/2/1995 Rev. No.: 5 Date: 10/28/2016 Page 1 of 3
Supporting PQR(s): M-124[ 1 ], M-125[ 1 ]
Weld Type: Groove and fillet welds
BASE METALS (QW-403)
Normalized P-No. 1 Group No. 1,2 Thickness Range: 0.0625 in. to 1.50 in.
to P-No. 1 Group No. 1,2
Base Metal thickness range with impacts 0.375"-1.50", Group 2 only for impacts
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 75 °F PWHT Type: No PWHT will be performed
Maximum Interpass Temperature: 225 °F PWHT Temperature : None °F
Preheat Maintenance: Warm and dry PWHT Holding Time: None
For base metal thicknesses over 1.25", the minimum interpass
temperature shall be 200°F.
1st Process 2nd Process
Weld Process / Method FCAW / Semiautomatic FCAW / Semiautomatic
Weld Deposit Limit 0.75 in. maximum 1.50 in. maximum
POSITION (QW-405)
Position of Joint All Positions All Positions
Weld Progression Vertical up Vertical up
Notes For Impacts, no vertical welding For Impacts, no vertical welding
GAS (QW-408)
Shielding Gas / CFH 75% Argon, 25% CO2 / 25-35 75% Argon, 25% CO2 / 25-35
Trailing Gas / CFH None / - None / -
Backing Gas / CFH None / - None / -
FILLER METAL (QW-404)
AWS Classification E71T-12MJ E71T-12MJ
SFA Spec. / F-No. 5.20 / 6 5.20 / 6
A-No. or Chemical Composition 1 1
Filler Metal Trade Name ESAB Dual Shield II 70T-12 ESAB Dual Shield II 70T-12
Filler Metal Product Form Flux cored Flux cored
Supplemental Filler Metal None None
Other:
Pass Greater Than ½": No No
Filler Metal Size (in.) 0.045 | - | - 0.045 | - | -
ELECTRICAL (QW-409)
Welding Amperage Range 160-180 | - | - 160-180 | - | -
Welding Voltage Range 26-28 | - | - 26-28 | - | -
Wire Feed Speed (in/min) N/R | - | -
Travel Speed (in/min) 12 | - | - 12 | - | -
Max. Heat Input (J/in) 25,200 25,200
Current Type and Polarity DCEP (reverse) DCEP (reverse)
Transfer Mode Spray arc Spray arc
TECHNIQUE (QW-410)
Peening None None
Stringer or Weave Bead Stringer bead Stringer bead
Multiple / Single Pass (per side) Multipass Multipass
Nozzle / Gas Cup Size 3/8" to 5/8" 3/8" to 5/8"
Contact Tube to Work Distance 0.75 - 1.25 0.75 - 1.25
(1) See page 3 notes for filler metal restrictions.
(2) See page 3 notes for filler metal restrictions.
Backing: With or without backing Backing Material: P1 base material and/or A1 Filler metal
Fillet Welds: All fillet sizes on all base metal thicknesses and all diameters.
Retainers: None
WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB. WELD JOINT
DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESIGN DRAWING SHALL TAKE
PRECEDENCE OVER WELD JOINTS SHOWN IN THIS WPS.
Initial and Interpass Cleaning: With wire brush clean 1 inch (25 mm) on both sides of weld joint
Method of Back Gouging: When required, grind until all defects are removed.
Minimum preheat must be maintained during thermal cutting, tacking, and welding operations, see notes below.
Welds shall be cleaned between each pass. When completed, remove all slag and projections, see notes below.
Revisions:
Rev 3: Format change. WPS signature is the last known signature used.
Rev 4: Rev 3 was supposed to be Rev 4.
Rev 5 (10/28/16): Added notes page, additional preheat instructions for base metal thickness above. 1.25".
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Notes
1. Open root joints shall not be welded unless the back side can be visually inspected for complete penetration and
removel of slag or back gouged and back welded.
2. Backgouging (when required) shall be by grinding to clean base material prior to performing the back-welding.
3. Filler metal with CMTR's verifying A1 chemistry limits and provide heat/lot controls during welding.
4. Base metal oxide shall be removed from the joint area before welding by grinding, abrasive blasting, machining,
or pickling.
5. All slag shall be removed from the outside of each completed weld.
6. Preheat & Interpass temperatures shall be monitored using either temperature indicating sticks (of the correct
rating), infra-red devices, pyrometers, or thermo-couples of all which shall be of current calibration. At a minimum,
the base material shall be preheated to render the joint to a warm & dry condition.
7. Preheating shall be accomplished via ceramic heating pads, induction heating, or by oxy- fuel cutting equipment
with a properly installed rose-bud tip (no cutting tip shall be permitted).
8. Maximum radial misalignment allowed at the weld joint of 1/8" or 1/4 of the pipe wall thickness whichever is less
and internal radial misalignment of 1/16” maximum for B31.3 piping or (2) alignment tolerances per ASME Section
VIII, Div.1, Table UW-33 or (3) both if the WPS is intended for piping and vessel applications.
9. Proper cleaning is essential prior to and during welding. Clean a minimum of 2-3 inches (50.8 - 76.2mm) on both
sides of the weld bevel to remove any scale, oil, grease, marking crayons, or any other deleterious materials by light
grinding and/ or wire brush prior to welding or tacking.
Amendments
Amend 3: (7/25/16) Format change, changed PQR impact values to match lab.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Amendments
Amend 3:(7/25/16) Format change.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Sample Description: Submitted for testing was a weld plate described as follows:
Analysis Requested: Procedure qualification test per ASME Section IX to include the
following:
Results:
Note: The tensile test, guided bend test, and brinell hardness test results are from Report No.
L10493.
Page 9 of 13
778121-WPS-D
PO # 30002711
* Tensile Test *
Page 10 of 13
778121-WPS-D
PO # 30002711
Respectfully Submitted,
Reviewed By:
Michael Henderson, Metallurgical Engineer
Material submitted for testing will be discarded (30) days after receipt unless other arrangements have been made.
Page 11 of 13
778121-WPS-D
PO # 30002711
Sample Description: Submitted for examination was a welded plate coupon identified as follows:
Results:
* Tensile Test *
Page 12 of 13
778121-WPS-D
PO # 30002711
Page 13 of 13
Ltd.
A/P1-1/HT(EM14K)
OHMSTEDE JOB NO. : 778121
CUSTOMER: ECOPETROL
PROJECT.:
DOCUMENT CODE:
If Applicable
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
Ohmstede, Ltd.
Ohmstede, Ltd.
Backing: With backing only Backing Material: Weld metal / Base metal
Fillet Welds: All fillet sizes on all base metal thicknesses and all diameters.
Retainers: None permitted
This WPS is not permitted on joints with open roots; without back gouging and back welding. See page 4 notes.
WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB. WELD JOINT
DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESIGN DRAWING SHALL TAKE
PRECEDENCE OVER WELD JOINTS SHOWN IN THIS WPS.
Initial and Interpass Cleaning: With wire brush, or grinding clean 2 -3 inches (50.8 - 76.2 mm) on both sides of the weld joint..
Method of Back Gouging: See notes page 4.
Revision History:
Rev. 1 (03/17/09) : Revised to include PWHT notation, and per client comments.
Rev. 2 (02/06/13) : Revised to remove "all" positions without Impacts due to this process not being capable of
Vertical or overhead welding, included Optional Notes page to include information, and
corrected typographical errors throughout.
Rev. 3 (08/09/13) : Revised to correct minimum preheat temperature per PQR No.: A-192/CN:2102.
Rev. 4 (2/13/15): Revised to correct Filler Metal AWS Classification from EM14K to F7P8-EM14K-H8.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Ohmstede, Ltd.
Notes
1. When impact testing is not requiredthe following variables apply:
a. Base Materials: Any P1 Group 1, 2, or 3 to any P1 Group 1, 2, or 3.
2. Filler metal MTR are required for each heat / lot to verify that a minimum of 20 ft/lbs @ 0°F or the job impact
requirement temperature (which ever is less) has been achieved for each heat / lot.
3. Backgouging (when required) shall be by grinding, or carbon air-arc gouging followed by grinding to remove all
carbon residuals left behind by gouging to clean base material prior to performing the back-welding.
4. Higher preheating may be required due to highly restrained nozzles (closely spaced nozzles, etc.), this higher
preheat shall be as agreed to by the client and on the approved construction drawings.
5. This WPS shall not be utilized as a stand alone WPS where back-gouging will not be performed.
6. Preheat & Interpass temperatures shall be monitored using either temperature indicating sticks (of the correct
rating), infra-red devices, pyrometers, or thermo-couples of all which shall be of current calibration. At a minimum,
the base material shall be preheated to render the joint to a warm & dry condition.
7. Preheating shall be accomplished via ceramic heating pads, induction heating, or by oxy- fuel cutting equipment
with a properly installed rose-bud tip (no cutting tip shall be permitted).
8. Maximum misalignment shall not exceed the lesser of 1/8" or 1/4T. Maximum internal misalignment shall not
exceed 1/16" per side. When this internal misalignment cannot be achieved, the ajoining materials shall be taper
bored with a 4:1 transition to bring alignment into acceptable tolerance without removing excessive material to below
the minimum required plus corrosion allowance.
9. Minimum preheat must be maintained during thermal cutting, back gouging, tacking, and welding operations.
10. Welds shall be cleaned between each weld pass, when completed all slag and/ or projections shall be removed.
12 For thickness(s) greater than 2.00", the retention of preheat, de-hydrogenation bake-out, or intermediate stress
relief will be addressed within a separate procedure or specification.
Obmstede, Ltd.
ISSUE 1_ _ _ _ __ 895 N. Main St.
REL FDR FA8• --~- Beaumont, TX 77701
Procedure Qualification Record (PQR)
PQR No.: A-190 I CN: 2100 WPS No.: A!Pl-l/HT(EM14K) Date: 11/7/2008 Page: "-1-"o=-f=-3_ __
Welding Process(es) I Type(s)' SAW I Machine
Joints (QW-402)
Weld Type: Groove weld
Single~Vgroove Groove Angle
~
Backing: Back-gouged and back welded
Root Opening: 0 in. Root Face: 118 in.
Groove Angle: 60 0
?~_lj~_j
SINGLE VEE GROOVE
(1) Wire/Flux combination: Lincoln Lincolnweld LA-71 & Lincoln Lincolnweld 880M.
C-l'QRIX-A· Wl'W7.l.6
Form 2008 - Rev.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQR No.: A-190 I CN: 2100 Page: ~2~o~f3~--
Tensile Test (QW-150)
Width Thickness Area Ultimate Total Ultimate Stress Failure Type
Snecimen No. <in.\ <in.l lin'l Load Hbl IPSI\ and Location
90-T-1 0.751 0.309 0.232 17870 77000 Ductile-BM
90-T-2 0.752 0.319 0.240 18640 77700 Ductile-BM
C ·PQRIX·A·WPW7.l.O
Form 2008 • Rev.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQR No.: A-190 I CN: 2100 Page: =.3-00.0.f=.3_ __
C-PQRIX-A-WPW7.1.0
Form 2008- Rev.
778121-WPS-E
PO# 30002711
WELDING
TESTING
LABORATORY
A COMPLETE METALLURGICAL, WELDING, AND NON-DESTRUCTIVE TESTING LABORATORY
Sample Description: Submitted for analysis was (1) welded plate coupon described as
follows:
4) Charpy Impact Test of the weld and both HAZ at -50°F per ASME
Section VIII, Div. I, UG-84
'VT Inspection*
Acceptable-Per OW302.4
4350 Scenic Hwy. Baton Rouge, LA 70805 • 225"357"1014 (LAB) 225·357-7649 (FAX) 225"357-1092 (NOT, 24hr) • www.weldtest.com
778121-WPS-E
PO# 30002711
Root Side
28 Base 173
-~--
29 . HAZ, Start 189
30 HAZ, Unner 191
31 HAZ, Middle 189
32 HAZ, Lower 187
33 Fusion Line 175
34 Weld Adiacent 179
35 Weld, Cao Surface 183
36 Weld. Cao Surface 187
37 Weld, Can Surface 189
38 Weld, Adiacent 181
39 Fusion Line 180
40 HAZ, LJnner 1516-70) 190
41 HAZ, Middlel516-70) 187
...... . ......... 42 HAZ, LowerJ516-70) .... . ... .175
43 HAZ, End 1516-70) 189
44 Base 1516-70) 163
Material submitted will be discarded (30) days after receipt unless other arrangements have been made.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
ISSUE ! _ _ _ _ __ 895 N. Main St
REL FDR fAB.1_~-~ Beaumont, TX 77701
Procedure Qualification Record (PQR)
PQR No.: A-1911 CN: 2101 WPS No.: A/Pl-1/liT(EM14K) Date: 1117/2008 Page: ~l~o~f~3_ __
Welding Process(es) I Type(s ): SAW I Machine
Joints (QW-402)
Weld Type: Groove weld
Single~V groove Groove Angle
~
Backing: Back-gouged and back welded
Root Opening: 0 in. Root Face: 3116 in.
0
Groove Angle: 60
?Jj&. ,_J
SINGLE VEE GROOVE
(1) Wire/Flux combination: Lincoln Lincolnweld LA-71 & Lincoln Lincolnweld 880M.
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQRNo.: Page: ~2~o~f3~--
Tensile Test (QW-150)
Width Thickness Area Ultimate Total Ultimate Stress Failure Type
Snecimen No. fin.l fin.l nn:z) Load flbl rrsn and Location
88-T-l 0.747 0.665 0.497 38030 76500 Ductile- BM
88-T-2 0.748 0.680 0.509 38650 75900 Ductile-BM
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQR No.: A-191 / CN: 2101 Page: =3~o=f=3_ __
We certify that the statements in this record arc correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX ofJlle ASME Codt;,. f) f7
Prepared By: t'.Jl=-.-. Li/~~ ah~'j( Welding Engineer
Dave Dooley Date
WELDING
TESTING
LABORATORY
A COMPLETE METALLURGICAL, WELDING, AND NON-DESTRUCTIVE TESTING LABORATORY
4) Charpy Impact Test of the weld and both HAZ at -50'F per ASME
Section VIII, Div. I, UG-84
• Tensile Test •
ID Width Thkns . Area Load Tensile Strength Character and
lin2l (kips! !ksn Location of Failure
88-T-1 0.747" 0.665" 0.4968 38.03 76.6 Ductile- Base 1516-70!
88-T-2 0.748" 0.680" 0.5086 38.65 76.0 Ductile~ Base !516-701
*VT Inspection•
Acceptable-Per QW302.4
4350 Scenic Hwy. Baton Rouge, LA 70805 • 225-357-4014 (LAB) 225-357·7649 (FAX) 225-357-1092 (NDT, 241lr) • www.weldtest.com
778121-WPS-E
PO# 30002711
Root Side
28 Base 161
29 HAZ, Start 200
30 HAZ, Unner 204
31 HAZ, Middle 189
32 HAZ, Lower 193
33 Fusion Line 190
34 Weld, Adiacent 189
35 Weld, Cao Surface 187
36 Weld, Can Surface 169
37 Weld, Cao Surface 187_~
38 Weld, Adiacent 199
39 Fusion Line 192
40 HAZ, Unner 516-70 190
41 HAZ. Middle 516-70 190
---- - - 42 --- --- ,___ HAZ Lowe~ 5-16--70 ,____________ 191 ----- ----
·---
43 HAZ, End (516-70\ 187
44 Base 1516-70\ 163
Material submitted will be discarded (30) days after receipt unless other arrangements have been made.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
JSSUE I _ _ _ _ __ 895 N. Main St.
REL FDR FIJJ.1 _=~- Beaumont, TX 77701
Procedure Qualification Record (PQR)
PQR No.: A-1921 CN: 2102 WPS No.: A/Pl-1/HT(EM14K) Date: 11/7/2008 Page: ~l~o~f~2_ __
Welding Process(es) I Type(s): SAW I Machine
Joints (QW-402)
Weld Type: Groove weld
Double-V groove Groove Angle
~
Backing: Back-gouged and back welded
Root Opening: 0 in. Root Face: 3116 in.
ro~--j
0
Groove Angle: 60-70
Op•~ I.-
Root /
DOUBLE VEE GROOVE
(1) Wire/Flux combination: Lincoln Lincolnweld LA-71 & Lincoln Lincolnweld 880M.
C-PQRIX-A-WPW 7.1.0
Form 2008 - Rev.
778121-WPS-E
PO# 30002711
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQR No.: A-192 I CN: 2102 Page: _2_o_f_2_ __
Tensile Test (QW-150)
Width Thickness Area Ultimate Total Ultimate Stress Failure Type
Specimen No. lin.) lin.) (in') Load (lb) (PSI) and Location
84-T-1 0.748 1.452 1.09 82530 75700 Ductile-BM
84-T-2 0.754 1.455 1.10 83570 76000 Ductile-BM
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
ME Code.
Welding Engineer
Date
C- PQRIX-A-WPW 7,l.O
Form 2008- Rev.
778121-WPS-E
PO# 30002711
WELDING
TESTING
LABORATORY
A COMPLETE METALLURGICAL, WELDING, AND NON-DESTRUCTIVE TESTING LABORATORY
4) Charpy Impact Test of the weld and both HAZ at -50°F per ASME
Section VIII, Div. I, UG-84
Results:
•Tensile Test•
ID Width Thkns Area Load Tensile Strength Character and
!in21 lkiosl lksi\ Location of Failure
84-T-1 0.748" 1.452" 1.0861 82.53 76.0 Ductile - Base
84-T-2 0.754" 1.455" 1.0971 83.57 76.2 Ductile - Base
4350 Scenic Hwy. Baton Rouge, LA 70805 • 225-357-1014 (LAB) 225·357·7649 (FAX) 225-357-1092 (NDT, 24hr) • www.weldtesLcom
778121-WPS-E
PO# 30002711
Material submitted will be discarded (30) days after receipt unless other arrangements have been made.
Ltd.
S/P1-1/HT(7018-1)
OHMSTEDE JOB NO. : 778121
CUSTOMER: ECOPETROL
PROJECT.:
DOCUMENT CODE:
If Applicable
Revision History:
Rev. O (08/19/09): Issued for use.
Rev. 1 (04/10/12): Revised per client comments, and corrected typo-graphica l errors throughout.
Rev. 2 (04/04/13): Included PWHT notation for clarification for thickness above 2.00".
We certi fy lhat lhe statcmcnls in this record arc correct and that the test welds were prepared, welded, and tested in accordance with the
requiremenls of Section IX of the ASME de.
4/412013 Senior Welding Engineer
Dare
Notes
I. Whe11 im12act testing js 11ot rcgujrcdhe fol lowing variables apply:
a. Base Materials: Any P I Group I to any PI Group I, 2, or 3.
b. Positions: All positions are perrn it1ed, all vertical (3G, 3F, etc.) shall be performed in the uphill progression.
2. Filler metal MTR are required for each heat / lot to verify that a minimum of20 ft/lbs@ 0°F or the job impact
requirement temperature (which ever is less) has been achieved for each heat I lot.
3. Backgouging (when requi red) shall be by grinding, or carbon air-arc gouging followed by grinding to remove all
carbon residuals lefi behind by gouging to clean base material prior to performing the back-welding.
4. Higher preheating may be required due to highly restrained nozzles (closely spaced nozzles, etc.), this higher
preheat shall be as agreed to by the client and on the approved construction drawi ngs.
5. This WPS shall not be utilized as a stand alone WPS where back-gouging will not be performed.
6. Preheat & lnterpass temperatures shall be monitored using either temperature indicating sticks (of the correct
rating), infra-red devices, pyrometers, 0 1· thermo-couples of all which shall be of current calibration. At a minimum,
the base material shall be preheated to render the joint to a warm & dry condi tion.
7. Preheating shall be accomplished via ceramic heating pads, induction heating, or by oxy- fuel cutting equipment
with a properly installed rose-bud ti p (no cutting tip shall be permitted).
8. Maximum radial misalignment allowed at the weld joint of 1/8" or 1/4 of the pipe wall thickness whichever is less
and internal radial misalignment of 1116" maximum for 83 1.3 piping or (2) alignment tolerances per ASME Section
VIII, Div. I, Table UW-33 or (3) both if the WPS is intended for pipi ng and vessel applications.
9. Proper cleaning is essential prior to and during welding. Clean a minimum of2-3 inches (50.8 - 76.2mm) on both
sides of the weld bevel to remove any scale, oil, grease, marking crayons, or any other deleterious materials by light
grinding and/ or wire brush prior to welding or tacking. Upon weld completion, all slag shall be removed.
I0. PWHT heating I cooling rates shall be the more stri ngent of per the fabrication drawings or per below:
-Heating: From 800°F to soak, rate of heating shall not be greater than 400°F I hour divided by the maximum
metal thickness being PWHT, but in no case greater than 400°F/ hour.
- Cooling: From soak to 800°F, rate of cooling shall not be greater than 500°F/ hour divided by the ma.ximum
metal thickness being PWI IT, but in no case greater than 500°F/ hour.
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQR No.: CTS-10 / CN: C0011 Page 2 of 3
Notes
Amendment History:
Amnd. 1 (01/07/13) : Corrected typo for HAZ (Norm) specimen Impact Energy. Incorrectly documented for HAZ (As Roll)
results, and included shear % not originally reported. (see Lab Report # MT09-350).
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQR No.: CTS-10 I CN: COOll Page 3 of3
Result
Acee table
Acee table
Toughness Tests (QW-170)
Test Impact Drop
Specimen Notch Notch Temp. Value Lateral Expansion Weight
Number Location Tvoe (•F) (ft-lb) %Shear (Mils\ Break
I Weld metal 10x5 -50 41 35 66 No
I 2 Weld metal 10x5 -50 41 35 67 I No
Weld metal 54 I
3 10x5 -50 37 30 No
I 4 HAZ(Norm) 10x5 -50 32 ' 20 45 No
s HAZ<Norm) 10x5 -50 29 20 43 I No
6 HAZ<Norm) 10x5 -50 15 15 21 I No
7 HAZ(as Ro)() 10x5 -50 II 20 19 I
No
8 HAZ<as Ro)() 10x5 -SO 14 20 22 No
9 HAZ(asRoll) 10x5 -50 16 20 25 I No
Hardness Test - Vickers hardness
Location Readings
SA-516 Grade 60 BM(Face) 153 I
SA-516 Grade 60 BM(Mid) 144
SA-516 Grade 60 BM(Root) 148 I
SA-516 Grade 60 HAZ(Face) 188 168 172 205 198
SA-516, Grade 60 HAZ(Mid) 174 181 167 '
SA-516 Grade60HAZ<Root) 176 167 169 159 172
SA-516 Grade 70 BM(Face) 156
SA-516. Grade 70 BMfMid) 142
SA-516 Grade 70 BM(Root) 151 I
SA-516 Grade 70 HA71Face) 186 187 173 156 166 I
SA-516 Grade 70 HAZ(Mid) 164 162 154 I
SA-516. Grade 70 HAZ(Root) 156 158 161 157 158
Weld metal<Face) 192 189 176 188 184 I
Weld metal<Mid) 159 167 I I
Weld metal<Rootl 148 154 160 147 133 I
Chemical Analysis: C=0.07%, Cr=<J.024o/o, Mo=0.011%, Ni=0.025%, Mn= l.42%, Si=0.37%, P=0.012%, S=0.004%, V=0.01, Cu=0.06%,
Ti=0.005%, Nb=0.002%, W=0.004%, Co=0.003%, Fe=97.98%
Welder's Name: ~D=a=
o~D~zun
=g~---------- I.D.: _ __ _ __ _ Stamp No.: ~E~--------
PQR was done and welding of coupon was witnessed by: Ohm""st"'ed"'e"-"'
Lt,,,d._.- - - - - - - - - - - - - -- -- - - - -
Test conducted by: Qypamic Laboratories Inc. Lab Test No.: ~M
=T
~0~9~
-3
=5~
0_ _ __ __
We certify that the statements in this record arc correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Prepared By: - ~r.1-1*\lu.'1..E. ot.l °ht..£ - 8/19/2009 Welding Engineer
a ~v·n
~~
Date
~
~--~ ~
Amended By:_ _ _ _ _ _
Robert L. M ;ioy---o----- 1n12013
Da!e
Senior Welding Engineer
lOll F•maOOS·Fe..... W
Dynamic Laboratories Incorporated
3650 Underwood - La Porte, Texas 77571 - USA
Phone-281-478-0239 Fax-281-478-0259
Welder Performance • Welding Procedures • i\laterials Testing
1 2 3 4 5 6 7 8 9 1 2 3 4 6 1
Ohmstede, Ltd.
ISSl{ I _ _ _ _ __ 895 N. Main St.
R£L FIN FAB.i _ _ __ Beaumont, TX 7770 I
Procedure Qualification Record (PQR)
PQR No.: CTS-11 I CN: C0012 WPS No.: CTS/Pl - 1/HT(70S3) Date: 8/19/200_
,9 _ _ _ Page: _l_
o_fJ_ __
Welding Process(cs) I Type(s)· (I) GTAW I Manual (2) SMAW I Manual
Joints (QW-402)
Weld Type: Groove weld
Single-V filOOve Groove Ang'.e
~
Backing: Back-gouged and back welded
Root Opening: 118 in. Root Face: 0 in.
0
Groove Angle: 70
-
SA-5 16 Grade 70 HAZ(Root) 182 173 193 199
Weld metal(Face) 175 197 172 188 168
Weld metal(Mid) 168 165
Weld metal<Root) 184 195 204 202 174
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
,Code.
Welding Engineer
0.11e
146·
203,
187.194· •• ·175, 175 168 171 00 •
' :12~ 174
·1'11' •148
173'
MT09-424 ,167
••• ·174,171,171,170 •
149• '175
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8
WVOT
Ohmstede, Ltd.
)SS\£ ' - - - - - - 895 N. Main St.
Beaumont, TX 7770 I
REL HR fAB1 _ _ __
Procedure Qualification Record (PQR)
PQR No·.. CTS-12 / CN· COOl3 Amend I Date· 8/19/2009 WPS No·.. CTS/Pl-1/HT(70S3) Paae I of3
"
JOINT DESIGN (QW-402) BASE METALS (QW-403)
Weld Type: Groove weld Specification Type and Grade:
Groove Type: Double-V ![OOVe SA-516 Grade 60 N to SA-5 16 Grade 70
Backing: Back-gouged and back welded P-No. I Group No. _ 1_ to P-No. I Group No. _ 2_
Root Opening: 1/8 in. Root face: 0 in. Thickness (in.): 1.5 to 1.5
Groove Angle: 37 0
Material condition ~r UG-84(h)(2)(b): J\s rolled to nonnalized.
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 200 Of Type: PWHT ~rfonned below lower transfonnatio n tem[J.
Maximum Interpass Temperature: 400 Of PWHT Temperature: 1150 Of
Preheat Maintenance: See note below PWHT Holding Time: 4.5 hr.
Preheat was maintained at 200°F until the weld joint was
com12leted, and then 11Ta1212ed for slow cooling 12rior to PWHT.
1st Process 2nd Process
Weld Process I Method GTA WI Manual Si\lAWI Manual
POSITION (QW-405)
Position of Joint IG- flat IG- Flat
Weld Progression NIA NIA
GAS (QW-408)
Shielding Gas I CFI-1 100% Argon (99.99%) I 30/35
Trailing Gas I CFH None I -
Backing Gas I CFH None I -
FILLER METAL (QW-404)
AWS Classification ER70S-3 E7018-IH4R
SFA Spec./ F-No. 5.18 I 6 5.1 I 4
A-No. or Chemical Composition I I
Filler Metal Trade Name Lincoln Su[JerArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Fonn Bare (Solid)
Consumable Insert None
GTAW Flux None
Weld Deposit 't' (in.) 0.250 1.25
Pass Greater Than Yz'': No
Filler Metal Size (in.) 3/32 I 3/32 I - 3/16 I 3/16 I -
ELECfRICAL (QW-409)
Amperage Used 160-1 70 I 190-200 I - 195-205 I 180-190 I -
Voltage Used 12-13 I 14- 15 I - 24-25 I 21-22 I -
Travel Speed (in/min) 2 I 2 I - 8 I 12 I
Max. Heat Input (J/in) 90000 38438
Current Type and Polarity DCEN (straight) DCEP (reverse)
Tungsten Type I Size EWCe-2 I 118"
Pulsed Current None
TECHNIQUE (QW-4 10)
Thennal Processes: No No
Stringer or Weave Bead Stringer bead St ti nger bead
Multiple I Single Pass (per side) Multi[Jass Multi[Jass
Nozzle I Gas Cup Size #JO
l
T= 1 S in
Mn.; 0.1875in.f
- i i 14-- R; Oin.
Notes
Amendment History:
Amend. 1 (031071141 Amended in accordance with ASME IX (Q\V-200.2(c)), updated preheat maintenance to include
documented process of maintaining until weld joint was completed, and wrapping for slow cooling, also corrected section
Q\V-402 to include the proper joint design used during qualification.
Amended By:_ _ _ _ _~
---"-1""'"'--'""""'----"-;.i...
-'--'-~4"'~
c=.,;.-..:;_;,...__ _ _ __ 3/7/2014 Senior Welding Engineer
Robert L. Mose\ey ~ Date
1!11
I
8 9 I
I
1 2 3~ 5 8 7 8 9
II1
Ltd.
T/P1-1/HT(70S3)
OHMSTEDE JOB NO. : 778121
CUSTOMER: ECOPETROL
PROJECT.:
DOCUMENT CODE:
If Applicable
Ohmstede,Ltd.
895 N. Main St.
Beaumont, TX 77701
Welding Procedure Specification (WPS)
WPS No.: T/P1-1/HT(70S3) Date: 8/19/2009 Rev. No.: 3 Date: 6/21/2017 Page 1 of 3
Supporting PQR(s): CTS-10 / CN: C0011[1], CTS-11 / CN: C0012[1], CTS-12 / CN: C0013 Amend. 1[1]
Weld Type: Groove and fillet welds
BASE METALS
P-No. 1 Group No. 1,2 Thickness Range: 0.25 in. to 8.0000 in.
to P-No. 1 Group No. 1,2
Base metal thickness range without impacts: .0625" to 8.00"
1st Process
Weld Process / Method GTAW / Manual
Weld Deposit Limit 0.5000 in. maximum
POSITION
Position of Joint Flat, Horizontal, & Overhead
Weld Progression N/A
Notes Position without impacts: all. Vertical up
GAS
Shielding Gas / CFH 100% Argon (99.99%) / 30/35
Trailing Gas / CFH None / -
Backing Gas / CFH None / -
FILLER METAL
AWS Classification ER70S-3
Filler Metal Use Filler Metal Used
SFA Spec. / F-No. 5.18 / 6
A-No. or Chemical Composition 1
Filler Metal Trade Name Lincoln SuperArc L-50
Filler Metal Product Form Bare (Solid)
Other:
Consumable Insert None
GTAW Flux None
Filler Metal Size (in.) 3/32 | - | -
Strip Thickness or Width (in.):
ELECTRICAL
Welding Amperage Range 80-200 | - | -
Welding Voltage Range 10.5-16 | - | -
Travel Speed (in/min) 2-3 | - | -
Max. Heat Input (J/in) 90000
Current Type and Polarity DCEN (straight)
Tungsten Type / Size EWCe-2 / 1/8"
Pulsed Current None
TECHNIQUE
Thermal Processes No
Peening None
Stringer or Weave Bead Stringer bead
Multiple / Single Pass (per side) Multipass
Nozzle / Gas Cup Size #5 to #12
(1) High frequency arc starting required. Maximum heat input not applicable for welds without impacts.
Filler metal shall be added each weld pass, No Autogenous welding is permitted.
Ohmstede,Ltd.
Welding Procedure Specification (WPS)
Backing: With or without backing Backing Material: Weld metal / Base metal
Fillet Welds: All fillet sizes on all base metal thicknesses and all diameters.
Retainers: None
WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB. WELD JOINT
DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION OR A DESIGN DRAWING SHALL TAKE
PRECEDENCE OVER WELD JOINTS SHOWN IN THIS WPS.
Initial and Interpass Cleaning: With wire brush clean 1 inch (25 mm) on both sides of weld joint
Method of Back Gouging: When required, grind until all defects are removed.
Minimum preheat must be maintained during thermal cutting, tacking, and welding operations.
Revision History:
Rev. 1 (01/07/13) : Revised for editorial corrections, and to include optional notes not originally shown per Client comments.
Rev. 2 (07/12/13) : Revised to include more defined weld joint deminsion ranges
Rev. 3 (06/21/17) : Revised to consolidate processes to a single process.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Prepared By: -Signature on file- 8/19/2009 Welding Engineer
DaveDooley Date
Ohmstede,Ltd.
Welding Procedure Specification (WPS)
Notes
1. When impact testing is not required the following variables apply:
a. Base Materials: Any P1 Group 1 to any P1 Group 1, 2, or 3.
b. Positions: All positions are permitted, all vertical (3G, 3F, etc.) shall be performed in the uphill progression.
2. Filler metal MTR are required for each heat / lot to verify that a minimum of 20 ft/lbs @ 0°F or the job impact
requirement temperature (which ever is less) has been achieved for each heat / lot.
3. Backgouging (when required) shall be by grinding, or carbon air-arc gouging followed by grinding to remove all
carbon residuals left behind by gouging to clean base material prior to performing the back-welding.
4. Higher preheating may be required due to highly restrained nozzles (closely spaced nozzles, etc.), this higher
preheat shall be as agreed to by the client and on the approved construction drawings.
5. Preheat (when > 100°F), & Interpass temperatures shall be monitored using either temperature indicating sticks (of
the correct rating), infra-red devices, pyrometers, or thermo-couples of all which shall be of current calibration. At a
minimum, the base material shall be preheated to render the joint to a warm & dry condition.
6. Preheating shall be accomplished via ceramic heating pads, induction heating, or by oxy- fuel cutting equipment
with a properly installed rose-bud tip (no cutting tip shall be permitted).
7. Maximum radial misalignment allowed at the weld joint of 1/8" or 1/4 of the pipe wall thickness whichever is less
and internal radial misalignment of 1/16” maximum for B31.3 piping or (2) alignment tolerances per ASME Section
VIII, Div.1, Table UW-33 or (3) both if the WPS is intended for piping and vessel applications.
8. Proper cleaning is essential prior to and during welding. Clean a minimum of 2-3 inches (50.8 - 76.2mm) on both
sides of the weld bevel to remove any scale, oil, grease, marking crayons, or any other deleterious materials by light
grinding and/ or wire brush prior to welding or tacking.
9. PWHT heating / cooling rates shall be the more stringent of per the fabrication drawings or per below:
-Heating: From 800°F to soak, rate of heating shall not be greater than 400°F / hour divided by the maximum
metal thickness being PWHT, but in no case greater than 400°F/ hour.
- Cooling: From soak to 800°F, rate of cooling shall not be greater than 500°F/ hour divided by the maximum
metal thickness being PWHT, but in no case greater than 500°F/ hour.
Ohmstede, Ltd.
895 N. Main St.
Beaumont, TX 77701
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQR No.: CTS-10 / CN: C0011 Page 2 of 3
Notes
Amendment History:
Amnd. 1 (01/07/13) : Corrected typo for HAZ (Norm) specimen Impact Energy. Incorrectly documented for HAZ (As Roll)
results, and included shear % not originally reported. (see Lab Report # MT09-350).
Ohmstede, Ltd.
Procedure Qualification Record (PQR)
PQR No.: CTS-10 I CN: COOll Page 3 of3
Result
Acee table
Acee table
Toughness Tests (QW-170)
Test Impact Drop
Specimen Notch Notch Temp. Value Lateral Expansion Weight
Number Location Tvoe (•F) (ft-lb) %Shear (Mils\ Break
I Weld metal 10x5 -50 41 35 66 No
I 2 Weld metal 10x5 -50 41 35 67 I No
Weld metal 54 I
3 10x5 -50 37 30 No
I 4 HAZ(Norm) 10x5 -50 32 ' 20 45 No
s HAZ<Norm) 10x5 -50 29 20 43 I No
6 HAZ<Norm) 10x5 -50 15 15 21 I No
7 HAZ(as Ro)() 10x5 -50 II 20 19 I
No
8 HAZ<as Ro)() 10x5 -SO 14 20 22 No
9 HAZ(asRoll) 10x5 -50 16 20 25 I No
Hardness Test - Vickers hardness
Location Readings
SA-516 Grade 60 BM(Face) 153 I
SA-516 Grade 60 BM(Mid) 144
SA-516 Grade 60 BM(Root) 148 I
SA-516 Grade 60 HAZ(Face) 188 168 172 205 198
SA-516, Grade 60 HAZ(Mid) 174 181 167 '
SA-516 Grade60HAZ<Root) 176 167 169 159 172
SA-516 Grade 70 BM(Face) 156
SA-516. Grade 70 BMfMid) 142
SA-516 Grade 70 BM(Root) 151 I
SA-516 Grade 70 HA71Face) 186 187 173 156 166 I
SA-516 Grade 70 HAZ(Mid) 164 162 154 I
SA-516. Grade 70 HAZ(Root) 156 158 161 157 158
Weld metal<Face) 192 189 176 188 184 I
Weld metal<Mid) 159 167 I I
Weld metal<Rootl 148 154 160 147 133 I
Chemical Analysis: C=0.07%, Cr=<J.024o/o, Mo=0.011%, Ni=0.025%, Mn= l.42%, Si=0.37%, P=0.012%, S=0.004%, V=0.01, Cu=0.06%,
Ti=0.005%, Nb=0.002%, W=0.004%, Co=0.003%, Fe=97.98%
Welder's Name: ~D=a=
o~D~zun
=g~---------- I.D.: _ __ _ __ _ Stamp No.: ~E~--------
PQR was done and welding of coupon was witnessed by: Ohm""st"'ed"'e"-"'
Lt,,,d._.- - - - - - - - - - - - - -- -- - - - -
Test conducted by: Qypamic Laboratories Inc. Lab Test No.: ~M
=T
~0~9~
-3
=5~
0_ _ __ __
We certify that the statements in this record arc correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code.
Prepared By: - ~r.1-1*\lu.'1..E. ot.l °ht..£ - 8/19/2009 Welding Engineer
a ~v·n
~~
Date
~
~--~ ~
Amended By:_ _ _ _ _ _
Robert L. M ;ioy---o----- 1n12013
Da!e
Senior Welding Engineer
lOll F•maOOS·Fe..... W
Dynamic Laboratories Incorporated
3650 Underwood - La Porte, Texas 77571 - USA
Phone-281-478-0239 Fax-281-478-0259
Welder Performance • Welding Procedures • i\laterials Testing
1 2 3 4 5 6 7 8 9 1 2 3 4 6 1
Ohmstede, Ltd.
ISSl{ I _ _ _ _ __ 895 N. Main St.
R£L FIN FAB.i _ _ __ Beaumont, TX 7770 I
Procedure Qualification Record (PQR)
PQR No.: CTS-11 I CN: C0012 WPS No.: CTS/Pl - 1/HT(70S3) Date: 8/19/200_
,9 _ _ _ Page: _l_
o_fJ_ __
Welding Process(cs) I Type(s)· (I) GTAW I Manual (2) SMAW I Manual
Joints (QW-402)
Weld Type: Groove weld
Single-V filOOve Groove Ang'.e
~
Backing: Back-gouged and back welded
Root Opening: 118 in. Root Face: 0 in.
0
Groove Angle: 70
-
SA-5 16 Grade 70 HAZ(Root) 182 173 193 199
Weld metal(Face) 175 197 172 188 168
Weld metal(Mid) 168 165
Weld metal<Root) 184 195 204 202 174
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
,Code.
Welding Engineer
0.11e
146·
203,
187.194· •• ·175, 175 168 171 00 •
' :12~ 174
·1'11' •148
173'
MT09-424 ,167
••• ·174,171,171,170 •
149• '175
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8
WVOT
Ohmstede, Ltd.
)SS\£ ' - - - - - - 895 N. Main St.
Beaumont, TX 7770 I
REL HR fAB1 _ _ __
Procedure Qualification Record (PQR)
PQR No·.. CTS-12 / CN· COOl3 Amend I Date· 8/19/2009 WPS No·.. CTS/Pl-1/HT(70S3) Paae I of3
"
JOINT DESIGN (QW-402) BASE METALS (QW-403)
Weld Type: Groove weld Specification Type and Grade:
Groove Type: Double-V ![OOVe SA-516 Grade 60 N to SA-5 16 Grade 70
Backing: Back-gouged and back welded P-No. I Group No. _ 1_ to P-No. I Group No. _ 2_
Root Opening: 1/8 in. Root face: 0 in. Thickness (in.): 1.5 to 1.5
Groove Angle: 37 0
Material condition ~r UG-84(h)(2)(b): J\s rolled to nonnalized.
PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)
Minimum Preheat Temperature: 200 Of Type: PWHT ~rfonned below lower transfonnatio n tem[J.
Maximum Interpass Temperature: 400 Of PWHT Temperature: 1150 Of
Preheat Maintenance: See note below PWHT Holding Time: 4.5 hr.
Preheat was maintained at 200°F until the weld joint was
com12leted, and then 11Ta1212ed for slow cooling 12rior to PWHT.
1st Process 2nd Process
Weld Process I Method GTA WI Manual Si\lAWI Manual
POSITION (QW-405)
Position of Joint IG- flat IG- Flat
Weld Progression NIA NIA
GAS (QW-408)
Shielding Gas I CFI-1 100% Argon (99.99%) I 30/35
Trailing Gas I CFH None I -
Backing Gas I CFH None I -
FILLER METAL (QW-404)
AWS Classification ER70S-3 E7018-IH4R
SFA Spec./ F-No. 5.18 I 6 5.1 I 4
A-No. or Chemical Composition I I
Filler Metal Trade Name Lincoln Su[JerArc L-50 ESAB Atom Arc 7018-1
Filler Metal Product Fonn Bare (Solid)
Consumable Insert None
GTAW Flux None
Weld Deposit 't' (in.) 0.250 1.25
Pass Greater Than Yz'': No
Filler Metal Size (in.) 3/32 I 3/32 I - 3/16 I 3/16 I -
ELECfRICAL (QW-409)
Amperage Used 160-1 70 I 190-200 I - 195-205 I 180-190 I -
Voltage Used 12-13 I 14- 15 I - 24-25 I 21-22 I -
Travel Speed (in/min) 2 I 2 I - 8 I 12 I
Max. Heat Input (J/in) 90000 38438
Current Type and Polarity DCEN (straight) DCEP (reverse)
Tungsten Type I Size EWCe-2 I 118"
Pulsed Current None
TECHNIQUE (QW-4 10)
Thennal Processes: No No
Stringer or Weave Bead Stringer bead St ti nger bead
Multiple I Single Pass (per side) Multi[Jass Multi[Jass
Nozzle I Gas Cup Size #JO
l
T= 1 S in
Mn.; 0.1875in.f
- i i 14-- R; Oin.
Notes
Amendment History:
Amend. 1 (031071141 Amended in accordance with ASME IX (Q\V-200.2(c)), updated preheat maintenance to include
documented process of maintaining until weld joint was completed, and wrapping for slow cooling, also corrected section
Q\V-402 to include the proper joint design used during qualification.
Amended By:_ _ _ _ _~
---"-1""'"'--'""""'----"-;.i...
-'--'-~4"'~
c=.,;.-..:;_;,...__ _ _ __ 3/7/2014 Senior Welding Engineer
Robert L. Mose\ey ~ Date
1!11
I
8 9 I
I
1 2 3~ 5 8 7 8 9
II1
Ltd.
BILL OF MATERIALS
CUSTOMER : ECOPETROL
NOTES: 1 2
(1) GENERAL REQUIREMENTS:
A. PLATE MATERIAL MUST BE FULLY KILLED.
B. ALL MATERIAL SHALL BE SUPPLIED NORMALIZED
ACCORDING TO NACE MR 0103 2012
C, MAXIMUM CARBON EQUIVALENT (CE) SHALL NOT
EXCEED 0.43%
(CE) = C + Mn/6 + (Cr + Mo +V)/5 + (Ni + Cu)/15
D. COLUMBIUM (Cb) + VANADIUM (V) SHALL NOT EXCEED
0.03% AS REPORTED ON THE MTR.
TUBES
21 245 TUBES, 3/4" O.D. X 0.065 THK (MW) X 192" LG. SB-111 C44300 (Admiralty)
TUBESHEETS
19 1 TUBESHEET, 23 1/2" O.D. X 1 1/4" THK (f) SB-171 C46400 (Naval Brass)
20 1 TUBESHEET, 21" O.D. X 1 1/4" THK (f) SB-171 C46400 (Naval Brass)
CHANNEL COVERS
1 1 FORGING, 26 3/8" O.D. X 1 7/8" THK (f) 1 2 SA-105N (1)(3)
BAFFLES
22 17 BAFFLES, 21 7/16" B.O.D. X 1/4" THK SA-36
22A 1 SUPPORT BAFFLE, 21 7/16" B.O.D. X 3/8" THK SA-36
HEADS
18 1 ELLIP HEAD, 25" I.D. X 1/2" THK (NOM) W/2" SF 1 2 SA-516 GR. 60 (1)(2)
(7/16" MIN. THK., 8 3/4" O.A.L.)
30° INSIDE BEVEL, 3/16" LAND
FABRICATION PER UG-79, UG-81, & UCS-79
26 1 DISH ONLY, 19 7/8" O.D. X 1/2" THK (MIN), DR = 16" 1 2 SA-516 GR. 70 (1)(2)
FABRICATION PER UG-79, UG-81, & UCS-79
ASME FLANGES
71 1 ANSI FLG, 10" - 150# RFWN (SCH. X-STG BORE) 1 2 SA-105N (1)(3)
72 1 ANSI FLG, 3" - 150# RFWN (SCH. X-STG BORE) 1 2 SA-105N (1)(3)
73 1 ANSI FLG, 1 1/2" - 150# RFLWN X 9" LG W/(1 1/2" BORE) 1 2 SA-105N (1)(3)
74 1 ANSI FLG, 1 1/2" - 150# RFLWN X 9" LG W/(1 1/2" BORE) 1 2 SA-105N (1)(3)
75 4 ANSI FLG, 1 1/2" - 150# RFLWN X 9" LG W/(1 1/2" BORE) 1 SA-105N (1)(3)
2
73A 1 ANSI BLIND, 1 1/2" - 150# RF BLIND 1 2 SA-105N (1)(3)
74A 1 ANSI BLIND, 1 1/2" - 150# RF BLIND 1 2 SA-105N (1)(3)
75A 4 ANSI BLIND, 1 1/2" - 150# RF BLIND 1 2 SA-105N (1)(3)
81 1 ANSI FLG, 4" - 150# FFWN (SCH. X-STG BORE) 1 SA-105N (1)(3)
82 1 ANSI FLG, 4" - 150# FFWN (SCH. X-STG BORE) 1 SA-105N (1)(3)
83 4 ANSI FLG, 1 1/2" - 150# RFLWN X 9" LG W/(1 1/2" BORE) 1 SA-105N (1)(3)
83A 4 ANSI BLIND, 1 1/2" - 150# RF BLIND 1 SA-105N (1)(3)
NOZZLE PIPE
71A 1 SMLS PIPE, 10" NPS X (0.500", SCH. X-STG) X 6 1/2" LG. 1 2 SA-106 GR. B (1)(4)
72A 1 SMLS PIPE, 3" NPS X (0.300", SCH. X-STG) X 6 3/4" LG. 1 2 SA-106 GR. B (1)(4)
81A 1 SMLS PIPE, 4" NPS X (0.337", SCH. X-STG) X 6 3/4" LG. 1 SA-106 GR. B (1)(4)
MISC. MATERIAL
65 1 STD. NAMEPLATE, PART NO.: 72.16.9999 18-8 S.ST'L
65A 1 STD. CAUTION NAMEPLATE, PART NO.: 72.16.9992 18-8 S.ST'L
61 1 STD. NAMEPLATE BRACKET, PART NO.: 28.90.9997 SA-516 GR. 70
SADDLE SUPPORT
15 2 PAD, 8" X 3/8" THK X 26 1/16" LG. 2 SA-516 GR. 60 N (2)
ROLL PAD IN THE 26 1/16" DIRECTION TO A 11 1/8" I.S.R. 2
BURN 1"R ON ALL CORNERS AFTER ROLLING
15A 2 WEB PLATE, 12" X 3/8" THK X 21 1/4" LG. 2 SA-516 GR. 60 N (2)
15B 2 BASE PLATE, 4" X 1/2" THK X 22" LG. SA-516 GR. 60 N (2)
15C 4 GUSSET PLATE, 2 7/8" X 3/8" THK X 8" LG. 2 SA-516 GR. 60 N (2)
ANODE MATERIAL
120 3 7LB ZINC CONDENSER ANODE, 6" O.D. X 1" THK. ZINC
121 2 3LB ZINC CONDENSER ANODE, 4" O.D. X 1" THK. ZINC
57 2 STUDS, 1/2" ROUND X 13-THREAD X 2" LG. C.ST'L
58 3 1/2" HEAVY HEX NUTS X 13-THREAD C.ST'L
59 3 STD. WASHER, 1/2" O.D. X 0.109 THK. PER ASTM F844 C.ST'L
60 3 STUDS, 1/2" ROUND X 13-THREAD X 2" LG. C.ST'L
Material: Steel
Description: (1) Normalized Test Block, SA266-1, OFI Customer: OFI, HT# BH964
I -' Element
,, . Results Method, ASTM -i ,.
~ .. - '
Carbon 0.21 % ASTM E1019-11/CO
Sulfur <0.005 % ASTM E1019-11/ CO
Manganese 0.99 % MAP C223 Rev 8/0E
Phosphorus 0.010 % MAP C223 Rev 8/0E
Silicon 0.28 % MAP C223 Rev 8/0E
This document contains technical d: 1ta whose export and reexport/ retransfer may be subject to control by the U.S. Department of Commerce under the
Export Administration Act and the E <port Administration Regulations. The Department of Commerce's prior written approval may be required for the
export or re-export/retransfer of sue l technical data to any foreign person, foreign entity or foreign organization whether in the United States or abroad .
Approved by:
Stephanie Scott
Supervisor, Metals Chemistry
Test resutts relate only to the Items tested . Tt Is document shall not be reproduced . except In full , without the written approval of Element Materials Technology. The recording of false. fictitious, or
fraudulent statements or entries on this docun ent may be a punishable offense under federal and state law. A2LA Accred ited Laboratory Certificate No. 1089-01 (Mechanical) & 1089-02 (Chemical).
Page 1of1
Element Materials Technology p 918 258 6066
Material: Steel
Description: (1) Normalized Test Block SA105, OFI CUSTOMER: OFI, HT# 172748
Carbon
Element
l• . " Results
0.1 7 %
~·
Method, ASTM
ASTM E1019-11/ CO
y '
Th is document contains technical d; 1ta whose export and reexport/ retransfer may be subject to control by the U.S . Department of Commerce under the
Export Administration Act and the E <port Administration Regulations. The Department of Commerce's prior written approval may be required for the
export or re-export/retransfer of sue 1 technical data to any foreign person , foreign entity or foreign organization whether in the United States or abroad.
Approved by:
Stephanie Scott
Supervisor, Metals Chemistry
Test results relate only to the Items tested. Tt Is document shall not be reproduced . except In full . without the written approval of Element Materials Technology. The recording of false, fictitious, or
fraudulent statements or entries on this docun ent may be a punishable offense under federal and state law. A2LA Accredited Laboratory Certificate No. 1089-01 (Mechanical) & 1089-02 (Chem ical) .
Page 1of1
INVOICE NUMBER
_OKLAHOMA FORGE, INC. 118-01096
Ci~rtification of Anal sis and Tests Date: 9/06/17
Toll Free (866)909-5553 e:Mail - sales@oklahomaforge.com 5259 S. 49TH West Ave
Local(918)446-5553 FAX (918)4-46-4150 Web Site -www.oklahomaforge.com Tulsa, OK 74107
-------------------------------------------------------------------------------------------------------------'
-
Sold To ~: Your P1.i'rchase Order Sales Order
OHMSTEDE Number 778965 Numb!~ 117-77899
895 NORTH MAIN BY. PAUL PIKE Shipped VI OLD DOMINION
BEAUMONT, TX 77701 US.ti Dated 8/23/2017 Ship Oat, 9/06/2017
8 1
c Other
.22 .022
Yield Lb/Sqln Type Temp #1 #2 #3
45,000 8.5 CVN -50F 13 15 17
I CERTIFY THAT THERE IS A TRUE COP'( OF THE ORIGINAL TEST SHEET NOW ON FILE AT THE OFFICE OF
OKLAHOMA FORGE, INC. AND THAT T~ IS MATERIAL WAS MELTED AND MANUFACTURED IN THE USA.
Anneal by heating to 15 iO degrees F for one hour/Inch of thinnest section. Slow cool furnace to 1200 degrees F then air coo by opening door.
Normallzi by heating to 1675 degrees F, Hold at 1675 degrees F for one hour/Inch of thinnest section and air cool.
F040-4/2014 Solution Anneal by heating to 1900-2050 degrees F and Water Quenching. BS EN 10204 3.18.
INVOICE NUMBER
_OKLAHOMA FORGE, INC. 118-01096
...--~~~~~""'-''---"'"~~~
C4!rtification of Anal sis and Tests Date: 9/06/17
Toll Free (866)909-5553 e:Mail - sales@oklahomaforge.com 5259 S. 49TH West Ave
Local(918)446-5553 FAX (918)44 i-4150 Web Site - www.oklahomaforge.com Tulsa, OK 74107
~~~~~~~~~~~~~~~~---"'~~~~~~~~~~~~~~~~~~~_.
I
~
,,
PART OESCRI PTION
Your Part Number Shop Order Number Shape Dimensions
Supplier Heat Number - Material Specifications
'·' " ~: .1· ~ Chemical Analvsls ~-·
Quantity
I
,~
1 778121'-1
I
J
I
/ 1~7-7789.sf-01 /
NUC06t" /
DISC
1172748 /
/' 1~6.375i'OD x 1.875"TH
liPJSA1.<>5-14 NORMALIZED
.,,/ 1
,
I I /
2 778121'-16 I I 117-778.99-02 RIN.3 / 3,0.125/0D x 25.000"ID x 3.250J,11i 1
I I
!LLWflJOD BM'964 / ISA-26.6"-CL 1 NORMALIZED
C II Mn .JI p JI Si../l Ni s ,,
Of' . J' Cu ...r- Mo 1 I Cb I Al I Pb I Ce~ v Other
.22 1.00 .008 .004 .2J .09 / 13 .10 .J .ot I .002 I <.001 I .022 I I .43
Yield Lb/Sqln I Tensile Strength l b/Sqlr/ I Elong'loln 21n VRed of Area'lo J,,l!rtneil ~ckwl CJ Bend TestJGraln Size( Type I Temp I Average I #1 I #2 I #3
45,000 I 74,000 / I 34 JI 68 J 149 ~ I I 8.5 CVN I -50F I 15 I 13 I 15 I 11 I
/ /
3 778121-2 I I 1ft7-77899-03 / Rlt/G l..26.375''.i5D x 21.250"1D x 3.313-'ltH 1
t:LLW 00D I Bjq964 / llSA-261"-CL 1 NORMALIZED v /
C I Mn J P I ii Si .II Ni J sCr•¥ Cu 1 Mo.II V tf Cb I Al I Pb I Ce Jf Other
.22- 1.00 .008 .004 .25 .o9 I .~3 .10 I .o3 fl .002 I <.001 I .022 I I .43
Yield Lb/Sqln I Tensile Strength l b/Sqll I Elong'.41n 21n I J(ed of Area'lo I Brtneil lltckwl Cl Bend TestlGraln Slzel Type I Temp I Averaae I #1 I #2 I #3
45,000 I 14,000 ./ I 34 68 I 149\ff .A' I I 8.5 I CVN I -50F I 15 I 13 I 15 I 11
I I ) / /
4 7781'l"l-24 I f 11"17-77M9-0~ RING I .t4.25()1'0D x 20.188"1D x 2.3131TH 1
j I ELLWOOD / BH964/ JSA-2fl6-CL 1 NORMALIZED e/7
CJ MnJ p ,/ .J Si ., s
Ni../ I Cr / I Cu/I Mo~ Cb I Al I Pb I Ce.,,, Other
.22 1.00 .008 .004 .25 .o9 I .tt .10 I .oJl I .002 I <.001 I .022 I v "'
I .43
Yield Lb/Sqln I Tensile Strength I b/Sqll I Elong'loln 21n I jl'ed of Area'loJ! Brtnell Jltckwl CJ Bend TestJGraln Size( Type I Temp I Average I #1 I #2 I #3
45,000 I 74,000 " I 34 68 JI 149"'1 A I I 8.5 CVN I -50F I 15 I 13 I 15 I 11 I
5 O' OD x 20.000"ID x 3.00 1
-CL 1 NORMALIZED
Al Pb Other
.022
Temp #2 #3
-50F 15 17
6 1
c Al Pb Other
.22 .022
Yield Lb/Sqln Type Temp #1 #2 #3
45,000 8.5 CVN -50F 13 15 17
I CERTIFY THAT THERE IS A TRUE CO 'Y OF THE ORIGINAL TEST SHEET NOW ON FILE AT THE OFFICE OF
OKLAHOMA FORGE, INC. AND THAT T ~IS MATERIAL WAS MELTED AND MANUFACTURED IN THE USA.
Anneal by heating to 1 ;so degrees F for one hournnch of thinnest section. Slow cool furnace to 1200 degrees F then air cool by opening door.
Normail :e by heating to 1675 degrees F, Hold at 1675 degrees F for one hour/Inch of thinnest section and air cool.
F040-4/2014 Solution Anneal by heating to 1900-2050 degrees F and Water Quenching. BS EN 10204 3.1B.
·11 PU r ( ~ SS l. ~,.: ,; c :::
R.EPOHTCF T: .ST 1\1· :> ~'# ." l-<i E. S
.. - ; ·i.
·:~_, 1.) . )
- - - - --- - -----··-·····----···-----·-
: orof'lly th•! 1'HI at:oYe ,,,....,,:.are a :tutt a r f l Cl.Antci c.r>.ry o r ru:i.olal ·tu..ul:a cn 11tl1ii" 11t: 111 '"1!(;11tt: ' r~ 1l111'!'18'C ~ ,~~$c:ftt'. I"' n ! - : ; 1, t·c;1 inn .ere 111 fuU ccan111tn{u""' h ·.e
--·-···-- --·
rOQ,,..·o -.onts 0 , En() ~oo:il'kXluon au.-o a:>.>1::i. l~l!> ton) rupor1 001l:"Ot 0<. Gt 10 w .,,o ~t 1 ~ :.1>ia 1 1 .nc ::J 1 · ~.:i w. !t ..... l. \ :J l!Jt.. uc ·1. Tr! ~ ..a'"' t ea1 •'O~, R ~uuog P .. J\~' Gil EFt I
; El ~
I. SS
ElHPLTAPT - .F
p . l1 , P- !1~ ,'1~ 1505 River Rei
Wi!l!ttn. NC :;?7!1{16
(251} :~ ; :·J·~
f\.liiii Test Report Ccfi~id, =-~c
!2!02)
27S2Z
~56-37!)0 ; . -~--~~
- ~~!£ • ...
iss uino Date : 1j~2i i.£Vii i1JL Aiu . . 407GLS Load No. : .;1s1s5 Ctar C;~;r :-.:c. : ~~e2~!~ C:.::1t. Q:"'d::- ~o.: HOU~i?:!
-- B
~~ Sn
~
Ceq Pcm
0.005 0 .20 0.19 0.08 O.OB 0.02 0.039 0.007 0.002 0.003 0.0060 0 0040 0.0001 0.0 10 O.~ O 0.26
5~ '"0 ~ ~~ l N?~m
Yieid T en&iic Ek:ll'lg. Time Temper
(~·~! {~·~:; % m 2''
}Q ' "·
· tmm} •C
~ :':'~tn ) i 1 2 3 Ave Min ~ Ave Min
'i=
,v v, .00
/ )YO · -'· .,L.
~€50
_ _
18
__ ! 1-L 82.8 10:.!.£> 100.8 95 .5 20 -tiu 'l .5mm
. E I. Tr> PLANT 7
.....,. j'
~~CEl'll.~('i.~
. >'-IMSTED
~;OBIC.-15, ~- _
i 'O#_;:+y
i '/.1RT#~ -. -f ~ --1{n.i:._!_
:::.{)..\.-
1.·u_s:~~~~S-
i ' f , I E. .
- '."Q~ _ .
_.T .._..... _-_-=::._-=:_ __
,npr:Cl\'H> ..
T . A. Depretis. Metc.lturg1sl
'.l/22120 1711 :0'.l:S1 A.Ill
P.O.Box 279 1505 River Rd
Issuing Date : 05111/2017 BIL No.: 471634 Load No. : 480609 Our Order No. : 146966/1 Cust. Order No. : HOU-8281
' I
Vehicle No: NOKL 725361 Sold To: Ship To: I
I
Marking:
c'\J p "'
' s-......, sN ~ '
ms c,.... Al(to~·'-.) V '-' Nb N \J
Heat No Mn \.,.\ MO"' Tl Ca B
" Sn Ceq Pcm
7502821 0.18 1.06 0.008 0.003 0.21 0.19 0.09 0.12 0.02 0.037 0.009 0.004 0.003 0.0066 0.0040 0.0002 0.006 0.41 0.26
7502824 0.19 1.06 0.009 0.001 0.21 0.23 0.10 0.08 0.02 0.034 0.006 0.002 0.003 0.0079 0.0020 0.0003 0.011 0.41 0.27
7502825 0.20 1.05 0.008 0.001 0.21 0.23 0.10 0.06 0.03 0.034 0.006 0.002 0.002 0.0091 0.0020 0.0003 0.010 0.41 0.28
Dir.~eld
~"f ile Tes~ Heat Treat
}
Charpy Impacts
Plate Serial Pieces Tons Tensile Elong . Elong . Norm nme Temper Time - -Absorbed Energy (Ft-lbs ) - - Shear(%) Temp Size
No (psi) (psi) % in 2" % in8" •F (min) •F (min) •F
Dir. 1 2 3 Ave Min 1 2 3 Ave Min
75D2821-01 6 19.60 T 53,600 78 ,100 40.6 1650 23 H-L 125.0 79.6 103.3 102.6 20 -50 10mrn
7~1 6 19.60 T 49,900 75,200 40.5 1650 23 H-L 119.4 95.5 117.3 110.7 20 -5010mrn
7502825-07 2 6.53 T 51 ,300 76,200 42.9 1650 23 H-L 116.1 63.7 88.1 89.3 20 -50 10mrn
Ma nufactured to fully killed fine grain practice by Electric Arc Furnace. Welding or weld repair was not performed on this material. We hereby certify that the contents of this report are accurate and correct. AU test results and
Mercu ry has not been used in the direct manufacturing of this material. Produced as continuous cast discrete plate , unless otherwise noted operations performed by the materia l manufacturer are in compliance with the applicable
in Specifica tion. For Mexico shipments: nhc-SalesMX@Nucor. com spec1ficat1ons , including customer spec1ficat1ons
Yield by 0.5 EUL method unless otherwise specified . Ceq = C+ (Mn/6)+((Cr+Mo+V)/5) +((Cu+Ni)/ 15) -T'"""/l /,} ~
Pcm = C+(Si/30)+(Mn/20)+(Cu/20)+(Ni/60)+(Cr/20)+(Mo/15)+(V/10)+5B / . £/, ~
Melted and Manufactured in the USA. ISO 9001 :2008 certified (#010940) by SRI Quality System Registrar (#0965-09). PED 97/23/EC 7/2 Annex 1, Para 4 3 Compliant 5/11/2017 3:00:13 AM
DIN 50049 3.1.B/EN 10204 3.16(2004) , DIN EN 10204 3.1(2005) compliant. For ABS grades only , Quality Assurance certificate 14-MMPQA-723 T. A. Depretis. Metallurgist
Certificate of Mill Test Results
SO HOU-0907b7-001 HJull7
l'g 1/1
AIU!:
Issuing 09'2: 0411112G'7 BIL No.: 4C842t LoadNo. :'71711 OurOrduNo.: 14$620/2 Cust. Order No. : HOU-8238
Vlhlde No: NOl<L 'nl053 So4d/ o: Ship To: HOUSTON P:LATE PROCESSING
Specllic:don: 0.3750" ll 120.00<r x 480.000"'
ASTM A51& ~6-10(2015)/ASllll!! SA51•·7t.11518Dl415 PVQ PO#: 18400
201312t1S~ Pia .. NACE W"°175Ant'IH2.1 .:t'MIJD1U (2010>
GRACl:: SA516-70 NORMALIZED
SK11oz2.1.2( 13.1.1.13.1.l)Comlll•nt
~.;;;-·~- ~-
Marking:
/ I I I I I I I / / / / __ _ ~i
.- v; i7. T'" 1J. J ,, r . / .,... '7 • ..7"• v;, ;r, ,, ,7 .. '"" ··- - -
0. 18 1.02 0.010 0.001 0.20 11.25 0.11 o.,, 0.02 O.lr.6 0 D06 0.001 D.002 0.005S 0.0030 C.0000 0.009 O.•O 0.26
0.20 1.01
I - --Absc~~~=~-(F~l>•»--=C~y~~c•:{===-
0.008 0.001 0.22
· - 0.11
• . .• n ~
· -- n "
. . .. 0.01 0 .026 0 007 0.001 O.OOl 0.0051 0 0030 0.0000 0.007 0.• 2 027
""
::IT~~ T~
T.,...s11e , , st
Pla1~ S.nal Pleoeo T..,. , IN. Y ...d Temp Siu
;'~ L No (ps.)
---...,f---~--+--_.,,____
(min) "F (mn) Dir.
-·
' 2 3 Ave ... ., 1 2 3 AW! M.n
·--- - -
"f
"<·~'
ij
f
~-
7502202-02 1 ~ . 06 T 18 H-l 81.1 74.5 75.5 71.0 20 -507.Smm
~·
~. 18.37 T 18 fR 61 .-4 83.7 81 .9 62.3 20 -507.Smm
fi..i
nut.c11ne1 IO lll9y ~ - " ' " " IHC!.C.O by Eloc!ric: "'~ ""'~- WeJdfnv or wellt rq>.>it- nat petfonned on ints ,.., teriel. Vl.'t _ , Uflly ' "'' ""'~.,. lhi& ·~ ..~.,.,.,...,..and OOfl1ICt. AIU•SI rnub.....,
rcury ha no1 ~....,., "'1he f t d inar<dw::tl.ft-.g ol lhie mot.r1al. PtodUOOG tt ..,,,..,...,.,. cost diiol!le pl:ole, uoless .--...., no:ed ~,_ por1\)<TneCI Dy 1ne ,,_,.., ~ ••• n """'!>lienc. Mlh t>e ~
S~ Foo Mnic:o~ nl\Co-S.tnMll@"""'°'-com apecifcelicw>o. lnc:l~cuslO""" ·~·
let! Dy 0 .5eUl "'"11od "'*9s-"'
specitle<I. CAq " C•(~(tCr--V)l51'{1c.rNl/15)
Pc;n. • C•{Sil30) + 4Mnr./JO)+(CW20~(C#20)+{Mo/15)-<'fll0)>58
-r ·/7/;~)
/ - t/. ~
,...,_ ""d ,......,,......
red II\ ... Us.\. ISO 9001 .200& a:r~rcd 41010940) by SRl Oult&!yS)s1em ReiJhlrar (*198!.0B). PF.D llTl2~C 7!2 Anne• 1 Pw•. • .) Complar.t .
DIN 50049 3.1.BIEN 10204 S.111("°°4). l>lllEH 10204 J .1(2005) airnpll...i. ForABS11-orq. Ou11lnyMMnnee~ 1•-MMPCA-723 T. A. ~-•"u19'1(
.,,.rnn, 11:01:711 ~
.s:z /
CO# Pl558l GH 403-1)51
~T
~
PLATES HEAT TREATED - TEST S
E030125 B11V11160
REF#:516037
811V11160 3
t 3,B
3,8 120
NS ATTACHED & YIELD
120
DEG F -
480
18 MIN
480
STRENGTH @
12252
18378
54300 / " 600 0~ 6
54700 7540~ 25
1650 DEG F - 18 MIN
(M55)MFST REF#:51603~75~MD
~~~~~~~~~~~~~~~~~~~~~~~~~~~-
o.oUENcH TEMPERATURE T-TEMPER TEW>ERATURE I-I-NORMALIZE TEMPERATURE
E030126 811V11160
HEATN~BER
t -C_..,.r---.t-- ---.~--il----:<.,,.___,.;f-'==~=::;rr--,,'-""T"".l--r---P"--""T">----.,,,_--r----1 ~l~D
Sn 1~
BllVlll60 .17 1.05 . )10 .004 . 329.230 .17 .03.005 . 002.002.036.0002 .002.005.003
CE
.38
IIPER LSS
P.O.Box279 1505 River Rd
Issuing Date : 03/21/2017 BIL No. : 467029 Load No.:•76195 Cust Order No. : HOU-3172
Marking:
Charpy Impacts
. Pieces Tons Dir. Yield
(psi)
Norm
•F
Time
(min)
Temper Time
"F (rrin)
I Dir.
--Absolbed Energy (Fl-lb&)--
1 2 3 Ave Min
~~~~Shear (% 1--~~- T"'mp
'F
Size
2 3 Ave Min
~~~~VIN~2~/b.
P0#/6C2J5
*
DADT '<"_;
~~!i:v-M~~=-r-7~---~'P'~...,;,..~--:=--'""Z, . ,./'
1505 River Rd
P.O.Box 279
Issuing Date : 05/10/2017 B/L No. : 47152.9 Load No. : 480943 Our Order No. : 147142./2 Gust. Order No.: 14065
Vehicle No : LW 62131 Sold To: RANGER STEEL SERVICES LP Ship To: WATCO TRANSLOADING CLINTON
1225 NORTH LOOP W STE 650 9640 CLINTON DR
Specification : 0.5000" x 120.000" x 480.000"
HOUSTON, TX 77008 HOUSTON, TX 77245
ASTM A516 70-10(2015)/ASME SA516 70 PVQ 2013/2015 Cu .15 Max, Sn
.020 Max)iormalized Test Coupons at 1650 F NACE MR0175 Annex
2.1.2, MR0103 (2010) Section 2.1.2 (2015) 13.1 . 1, 13.1.2)Compliant .
Marking:
\1 \ • \. \ ~ \ \..
Heat No c \t p
"'s SI
\q
Cu
\
Ni c~ M~ Al(tot) v Nb Ti N Ca B Sn \JCeq Pcm
-- J
7503081 0.19 1.04 0.007 0.002 0.19 0.14 0.14 0.06 0.01 0.034 0.007 0.001 0.002 0.0033 0.0002 0.007 0.40 0.27
7503082 0.20 1.0 5 0.006 0.002 0.20 0.13 0.14 0.06 0.0 1 0.032 0.007 0.001 0.002 0.0031 o.oon 0.007 0.40 0?.7
l
Tensile Test \ Charpy Impacts ·
Plate Serial
No
Pieces Tons
Dir.
"\i
(psi)
Yield
(psO
h ensile
Elong ation
%in 2"
\ & tongation
%in8" Dir. 1
(%)
she ar 2
(%)
shear 3
(%)
shear Ave.
(%)
shear Size Tem p
r\r.i:i
Ave.
·. !- ·
Te st coupon s only, normalized 60 minutes per inch of th ickness at 1650 F :t 25 F. Hold 30 minutes minimum. ;
M~nu ractu reo to fully killed fine grain practice by Electric Arc Furnace. Welding or weld repair was nol performed o o this material. We he reby certify that the contents of this report are accurale and correct. All lest resul: s and
Merc:..iry has not been used in the direct manufactu ring of :his material. Produced as continuous cast discrete pla1e as~rolled, unl ess operations performed ~y th e material manufacturer are In compliance wi th :he app\1c•cle
otherwise noted in Specification. For MeJ<ico shipments: nhc-SatesMX@Nucor.com specifications, in::luding cus!omer spec!ficat>ons. _,
Yield by O.SEUL mclhod unless otherwise specified. Ceq = C+(Mn/6)+((Cr+Mo+V)/S)• ((Cu+N1)1 15)
Pcm ~ C .. (S1130)·• (Mnl20)+(Cu/20)'(Nil60)+ (Cr/20)'\Mol15)+(V/10)+5B
Mcl:cd and Mar.~fact ured in the USA. IS O 9001 :2008 certified (#010940) by SR I Qualrty System Regis tra r (#-0965·09) . PED 97/23/EC 712 Annex 1. Para. 4.3 Compliant
/-i?£J7.2;; 5/1012017 10 . i 7 : t 7,; ~,;
DIN 50049 3. 1.BIE.N 102043. 18(2004), DIN EN 10204 3.1(2005) complianl. Fer A BS grades only, Quality Assura nce certifcate 14-MM"OA-723 i . A. Depre~is. Mela!l-.irgist
Cust. OHMSTEDE LTD (BEAUMONT)(EM Item P464015000HR---- Line 1092057-1 Qty 203 Req 2
Desc. 1-1/2" 464 ANN NAVAL PLT Carr. Our Truck Route 5 Doc. A 12404-464 P.O.# 778967
-~~ll~~'
AbnahmeprUfzeugnls DIN EN 10204·3.1
Certificate DIN EN 10204-3.1
Datum/Date 26.08.2017
Auftrag/PoslUon/Contract·No/llem 482428/6
Kundenmat.-NrJProd.No. of Customer
Kundennummer/Customer 113929
Bestellnummer/Order no. 757027-FC
Produkllonsmeldung/Producllon no. 5~208
Abmessung/Olmenslon 1,5x60x120'
Dicke/thickness 38,10 mm (+/-1 ,100 mm)
Brelle/wldth 1.524,00 mm (-0,000 mm/+2,400 mm)
Lllngeilenglh 3.048,00 mm (-0,000 mm/+2,800 mm)
mkm
wir leben kupfer
Cei;tiffcate of Compiiance
MKM.Mansfelder Kupfer 1md Mes.sing GmbH meets the following requirements in all
produc;ts; Manufactured at Hettstedt.
Means, Material did not come into contact with Mercury or any of it's compounds puring
manufac:turing,
Yoursfaithfully
,:·~,/ ;,~
Palm Fischer ·
Director Quality & Manager Production
Development . Sheets &Plates
Line 1092057-1 Qty 203 Req 2
P464015000HR----
Cust. QHMSTEDE LTD (BEAUMONT) (EM Item P.O.# 778967
Doc. A 12404-464
Carr. Our Truck Route 5
Desc. 1-1 /2" 464 ANN NAVAL PLT
,.. .-. ·~
·&..
~
mkm
wir le_ben kt1pfer
Dea(5ir·wMadam 1 .
We thank you for yol!r tnquity to com.ply with the regµl~tion (EC) N<i 19.07/,2006 (REACH). Our
company will meet the requirements of RE:AC.H. We wilt i'nform you a.bo\Jt changes caused by
REACH to our product delivery as part of our bus,iness refa.tionships. and we will .agree wit~ you
appropriate actions in individual cases.
Regarding Article 33 of REACH, we would like to inform you that pr.oducts delivered by us to you ~
~ompa.riY do, not-contain substan~es · in, concentrations a.bove .o,i % weight by Weight, which are
listed in the EC!HA· candidate list upda'ted on 2·0.06.2016.
lfyou have any questfb ns regarding REACH please.<:ont'act Ms. Elke Kellner, who is responsible for
REACH at MKM:
Telephone:+ 49(0)34'7G/S9 20 58
Fax: +.49(0)3~76/ S9 23 S,8
ma11to:Elk-eiKellner@riikm.eu
Yo1,Jrs faltl)fu.!ly,
,',v,/_ fl~
K.·D. Palm E. Kellner
Quality Management/ Envi ronment/REACH
Development
~l\l~~,i&o f·DGJ:JJH'nutt-dt I Gtnn~ Ttltfon .r4JJOH\Hl Fn ~9J4Jiff.X't?o (·W.11 tnloG'mlim.ru wib ·wAw.rim.~
Gcull~~fWvui:iJ!LaffiltNitlo'rd RolMldJbrin1s(Yc11s.ilirod1irf(lw!rm.lnj 1 ~hWIUc\J11W1n · ·
Vonit1tnd6d.sA61fJkftbm.n/Supt"'""°'Y lo.o1iCt t t\M-1•.n lain HvJt•ld 10 Siq 4K.C#e~lls(haf't/Cornpany llUfltl11)11fr1 H~UIC.-dl
•tr*~~~~·,.11~ Hl'l.l0 720l'·t ~d'-r~·SCenf~VC"°"rttlltrti'fnlionSttnd~
USt·ld·.~.f'i4llr> DC"~fllM.1 1.'5 -~~t- Nr,/TAslD 1 1&11 1~~1~ ~nltvtrl>lnduncJllni.:diufts ~>ieO~AG
&.-nkltftl•hVB~nk c°'h:l60 TOOOO"Koolo/Accounl no SU GOJ.iQO I SW!rf D£UTOEkl. 1 18ANDFM MiOTOOOOr.s.1i00Jl 00
lili FARMERS Cust. OHMSTEDE LTD (BEAUMONT)(EM Item P464015000HR-- Line 1092057·1 Qty 203 Req 2
v !:!?.!'!'.!.~ "·
Desc. 1-1/2" 464 ANN NAVAL PLT Carr. Our Truck Route 5 Doc. A12404-464 P.O.# 778967
i•mkm
,:_ . wir leben kupfer
Herewith we certify,
that our all our slabs used for plates are melted & casted mainly in
Germany(at MKM) and small parts in European Union.
V~/'f~"
hr · WC1~
ou r'';, /)
~a..
~
mkm
wir leben kupler
~ aJu:'I • fl{nlf~h 1.u .t / P.O. Bo1 1:'~ 06.llJ llrt h lttll • G~ny
Herewith we certify,
that our sulfur content of the gas fuels used in firing furnaces
3
have a less th <Jn 30 grains per 100 cu. ft. Which corresponds to 686,68mg/m •
3
Regarding our attached letter we confirm less than 10mg/m •
We don't use any oil for this.
~fhrR
Marc Owczare k
B/U Plates & Sheets
Mansfelder Kupfer & Messing GmbH
1
6 mkm
!·
~ wir leben kupfer
Blanket Certification
Herewith we certify,
that all alloys, produced as plate & sheet, supplied by MKM Mansfelder Kupfer
und Messing Gm bH will not contain any weld repairs.
~~(~""(~
Vw~zar~
Marc
B/U Plates & She·2ts
Mansfelder Kupfer & Messing GmbH
mkrrl
wir leben kupfer
2011/65 EU
all products from MKM Mansfelder Kupfer ttnd Messing GmbH conform with this
document.
Yours sincerely
,'.v,/
Palm
i.A . Ro~
Gerner
Director Quality Management/ Head of Laboratory
Development
Line 1092057-1 Qty 203 Req 2
cust. OHMSTEDE LTD (BEAUMONT)(EM Item P464015000HR----
ii!ii FARMERS Doc. A12404-464 P.O.# 778967
¥ £2!"~.R.'"" Desc. 1-112" 464 ANN NAVAL PLT Carr. Our Truck Route 5
Farmer ' s Copper & Industrial Supply Inc. July 18, 2016
9900 Emmett F. Lowry Expressway
Texas City, TX 77591
This letter confirms that MKM declines to include the requested Fraud Statement on
test reports for its plate products intended for use by the US Navy.
MKM is not subject to US laws but is subject to German laws against making
fraudulent statements. For this reason we do not feel that including such a statement
would be meaningful or appropriate.
However, we do certify that all material supplied by MKM is produced to meet the
requirements of both your purchase order and material specifications.
Yours faithfully
~Swen Fischer
MKM Hettstedt
&,;~~
MKM Hettstedt
B/U Plates & Sheets B/U Plates & Sheets
. CERTIFICADO DE CALIDAD
MILL TEST REPORT FECHA/ DATE:
~JI. EN-10204-3.1
PLANTA: MX18 - Nacobre San Luis PEDIDO/ORDER: 147022868
CUEHTEIC\JSTOllER: 109886 TUBES INC. ·TX PRODUCTOIPRODUCT: 38A5044310375
PEDIDO CLIENTEIP.O.: 3901-K-17 DESCRIPCION/DESCRIPTION: COND(443).750"0 D X.065 MW X 32.083'(061)
PEDtDO/ORDER: 147022868 ALEACIONIALLOY: C44300
NORMA CTEJCtJST SPEC.: TEUPLE'/TEllPER: RECOCIDO (081) I ANNEALED (061)
PARTE CTEJCUST. PART:
NORllA/STANDAR ASME 58-111-13/AS'TM 8-111-11 PESO NETO/NET WEIGHT: 1,824.000 KG / 3,580.307 LB
TIPO DE PAREll/WT: MINlUO I UlllUUlol
CAHTIDAD/QUAHTITY: 200 PZ I 200 PCS
H.N. PCS
11.JBES, INC.
1-800-847-5745
35735 20 0
TIIESE MILL 1EST REPORTS APPLY TO:
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36485 0.0300 70 . 8000 0.0260 0.0050 0.900 0 REM
SE PROHIBE LA REPROOUCCION TOTAL 0 PARClAL DE ESTE CERT IFICAOO SIN LA AUTORIZACtON DE LA GERENCIA OE CALIOAO
~~C~:~~~l~~~RE. HERE BY CERTIFIES THAT MAT ER IAL SHIPPED UNDER THIS ORDER WAS BEEN INSPECTED. ANO FOUND IN AGREEMENT WITH APPLICABL E SPECIFlCAT10N. TEST REPORTS ARE ON FILE SUBJECT
THE COUNTRY OF ORIGIN O F THE CAST MATERIAL FOR THIS ORDER WAS MEXICO 03GAC-095
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: .0 ;;1. 1 '-'U I _ _j t 1 I =1 : _J
AFFIDAVIT OF MANUFACTURE
LAMONS CERTIFIES THE MATERIAL(S) SHIPPED AGAINST THE ABOVE REFERENCED SALES ORDER WERE
MANUFACTURED, INSPECTED AND TESTED (IF REQUIRED), IN ACCORDANCE WITH THE CUSTOMER'S SPECIFIED
REQUIREMENTS AND THE LAMONS QUALITY PROGRAM AND ARE CERTIFIED TO REQUIREMENTS MEETING
EN10204 2.1, 2.2, 3.1, OR ISO 1047413 1B OR NACE MR0175/IS015156, WHERE APPLICABLE.
THEY HAVE BEEN FOUND TO BE IN CONFORMANCE AND IN COMPLIANCE WITH ALL APPLICABLE REQUIREMENTS
AND SPECIFICATIONS SUCH AS, BUT NOT LIMITED TO, ASTM 193, ASTM 194, ASTM A320, API 6A, ASME B16.20 AND
. ASME B16.21 OR AS LISTED ON CUSTOMER PURCHASE ORDER.
RING TYPE JOINT (RTJ) GASKETS WHERE THE EXTERNAL PERMANENT STAMPING CONTAINS THE 'GH'
DESIGNATION WERE MANUFACTURED FOR LAMONS UNDER A GUEST-HOST LICENSE AGREEMENT BY EITHER
MADRAS INDUSTRIAL PRODUCTS OR IGP ENGINEERING LOCATED IN CHENNAI, \NOIA. THESE PRODUCTS ARE
INSPECTED UNDER THE LAMONS QUALITY GUIDELINES AND ARE IN CONFORMANCE WITH APl-6A
REQUIREMENTS.
Llne Item Description Quantity
Page 1 of3
Wednesday, September 20, 2017
Sealing Global • Servicing Local
CERTIFICATE OF CONFORMANCE I COMPLIANCE
AFFIDAVIT OF MANUFACTURE
Page 2 of 3
Wednesday, September 20, 2017
•
Sealing Global · Servicing Local
CERTIFICATE OF CONFORMANCE: I COMPLIANCE
AFFIDAVIT OF MANUFACTURE
24 P50CN2HPX 1/2-13 GR-2H HEAVY HEX NUTS PLAIN PER ASTM A194(100%USA- 36
DOMESTIC)CL-2B
COO/MFG REQUIRMENTS: USA, W. EURO, JAPAN, OR CANADA
ONLY
MUST BE STATED ON THE MTRS .
--¥
Fernando Pacheco, Quality Manager
Page 3 of 3
Wednesday, September 20, 2017
HIGHLAND THREADS, INC.
Manufacturer of Industrial Fasteners
11700 GLOGER HOUSJON, TEXAS 77039
(281)986-5100 • FAX(281J986-5151
LAMONS
7300 AIRPORT BLVD.
HOUSTON, TEXAS 77061
PH# 713-222-0284
c *MATERIAL TEST
e"°ORT*
at : 09-21-2017
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer P/O #
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# TB00088651-1
Mechanical Properties
Charpy Heat Treatment
RA Impact Macro TEMPERING
Tensile Yield Elong Hardness
62 Test S2-R2- TEMP 1340F,
139 KSI 125 KSI 21 % 30HRC
% 30/34/40 C2 QUENCHING
111T/LBl TEMP90F
CHARPY
Country
IMPACT
of Melt
TEMP.
USA
-150F
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to,. the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
,,:r . £.''J2~
/ j
Josh Flowers
Quality Manager
Mechanical Properties
Proof 24HR.
Hardness Macro Heat Treatment Country of
Load HARDNESS
28.28 Sl-Rl- TEMPERING TEMP Melt
80,850 1000 DEG F ~
HRC Cl 1220DEG F USA
ft-lb 104.8HRB
Certificate of Conformance
1bis is to certify that the material purchased on this order was made io accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testiog Materials (ASTM) and the American Society
of Mechanical Engioeers (ASME).
LAMONS
Josh Flowers
Quality Manager
http://mtr.stbf.com1mtr.php?poid=l37217 9/20/2017
:__ '
Mechanical Properties
Charpy
Heat
RA Hardness Impact Macro
Tensile Yield Elong Treatment
69 Test Sl-Rl-
133 KSI 122 KSI 23% 30HRC TEMPERING
% 56145136 Cl
TEMP l332F
FT/LB
CHARPY
Country
IMPACT
of Melt
TEMP.
USA
-150F
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
__ ,,p'/f. ,,(''"~
/ v
Josh Flowers
Quality Manager
LAMONS
7300 AIRPORT BLVD.
0 ?'!!RIAL TEST
PORT*
HOUSTON, TEXAS 77061 D te: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer PIO#
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# TB0008865 l-4
Mechanical Properties
Proof
Hardness Macro Heat Treatment 24HR. Country of
Load
27.75 Sl-Rl- TEMPERING TEMP HARDNESS Melt
39550 FT-
HRC Cl 1220F lOOOF 104.7 HRB USA
LB
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, aud to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
ofMechauical Engineers (ASME).
LAMONS
"~ ,?~{!'
/. •/ .
Josh Flowers
Quality Manager
Mechanical Properties
Cbarpy
Heat
RA Impact Macro
Tensile Yield Elong Hardness Treatment
69 Test Sl-Rl-
133 KS! 122KSI 23% 30HRC TEMPERING
% 56/45/36 Cl
TEMP 1332F
FT/LB
CHARPY
Country
IMPACT
of Melt
TEMP.
USA
-150F
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
./'.~ ,,[>:'.
/ _'.
Josh Flowers
Quality Manager
Mechanical Properties
Proof
Hardness Macro Heat Treatment 24HR. Country of
Load
27.75 Sl-Rl- TEMPERING TEMP HARDNESS Melt
39550 FT-
HRC Cl 1220F lOOOF 104.7 HRB USA
LB
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME). ·
LAMONS
__,,,,if /f ,,;'>;,>'
/ './
Josh Flowers
Quality Manager
Mechanical Properties
Charpy
Heat
Impact
Elong iRA IHardness
Macro
Tensile Yield Treatment
60 Test S2-R2-
138 KS! 130 KS! 18 % 30HRC TEMPERED
% 24/25/23 C2
1693 F
FT/LB
CHARPY
Country o
IMPACT
Origin
TEMP.
USA
-150 F
Certificate of Conformance
This is to certify fuat 1he material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by fue American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
Josh Flowers
Quality Manager
LAMONS
7300 AIRPORT BL VD .
. HOUSTON, TEXAS 77061 '
c )
J1
~
; MATERIAL TEST
REPORT*
Date: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer PIO#
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# TB00088651-14
Mechanical Properties
Proof
Hardness Macro Heat Treatment 24HR. Country of
Load
28.13 Sl-Rl- TEMPERING TEMP HARDNESS Melt
58450
HRC Cl 1193F JOOOF 105.2 HRB USA
LBF
~
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) aud'the American Society
of Mechanical Engineers (ASME).
LAMONS
jf ,:<,r
/ v
Josh Flowers
Quality Manager
LAMONS
7300 AIRPORT BLVD.
)J f"J 0 P!f RIAL TEST
PORT*
HOUSTON, TEXAS 77061 ate: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer PIO#
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# TB00088651-15
Mechanical Properties
Cbarpy
Heat
RA Impact Macro
Tensile Yield !;;Jong Hardness Treatment
60 Test S2-R2-
138 KSI 130 KS! 18 % 30HRC TEMPERED
% 24/25/23 C2
1693 F
FT/LB
CHARPY
Country oJ
IMPACT
Origin
TEMP.
USA
-150 F
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
,,,,:''.//r . . .t·'>y'
/ v
Josh Flowers
Quality Manager
LAMONS
7300 AIRPORT BL VD.
HOUSTON, TEXAS 77061
:)Cl cc, .
O'nTERIALTEST
REPORT*
ate: 09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer PIO#
1060 Fannin St.
Beaumont TX 77701
USA STBFOrder# TB00088651-16
Mechanical Properties
Proof
Hardness Macro Heat Treatment 24HR. Country of
Load
28.13 Sl-Rl- TEMPERING TEMP HARDNESS Melt
58450
HRC Cl 1193F lOOOF 105.2 HRB USA
LBF
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
../ ,[>"'
/ v
Josh Flowers
Quality Manager
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer PIO#
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# TB00088651-17
Mechanical Properties
Charpy
Heat
Impact Macro
Tensile Yield IE Jong RA
60
IHardness
Test S2-R2-
Treatment
138 KS! 130 KS! 18 % 30HRC TEMPERED
% 24/25/23 C2
1693 F
FT/LB
CHARPY
Country ol
IMPACT
Origin
TEMP.
USA
-150 F
Certificate of Conformance
This is to certify that the material purchased on thiS order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid=l37202 9/20/2017
Material Test Report Page 1of1
Mechanical Properties
Proof
Hardness MaCro Heat Treatment 24HR. Country of
Load
28.13 SI-RI- TEMPERING TEMP HARDNESS Melt
58450
HRC Cl 1193F IOOOF 105.2 HRB USA
LBF
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
···"·d.?:f . ,::,P
/ ¥'
Josh Flowers
Quality Manager
LAMONS
7300 AIRPORT BLVD.
HOUSTON, TEXAS 77061
•';ri·c PJ!RIAL TEST
PORT*
09-21-2017
PH# 713-222-0284
FAX# 713-547-9502
SOLD TO: Lamons Gasket Company Customer PIO#
1060 Fannin St.
Beaumont TX 77701
USA STBF Order# TB00088651-19
Mechanical Properties
Tensile Yield RA Heat Treatment Country of
Elong Hardness
136 124 65 TEMPERING TEMP 1350F, Melt
22% 31 HRC
KS! KS! % QUENCHING TEMP 95F USA
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
./·' L;f,f
,. v
Josh Flowers
Quality Manager
..i'
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
Josh Flowers
Quality Manager
Mechanical Properties
Tensile Yield RA Heat Treatment Country of
Elong Hardness
136 124 65 TEMPERING TEMP 1350F, Melt
22% 31HRC
KSI KSI % QUENCHING TEMP 95F USA
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materia.ls (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
_,,,, .· "''·~,,y- -
,.- v
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid=137207 9/20/2017
Material Test Report Page 1of1
Mechanical Properties
Hardness Proof Load Heat Treatment 24 HR. HARDNESS Country of Melt
27 HRC 24833 LBF TEMPERED 1580F IOOOF 102.8 HRB USA
Remarks: ASTMA1942H,EN102043.l
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
Josh Flowers
Quality Manager
Mechanical Properties
Tensile Yield RA Heat Treatment Country of
!':long Hardness
136 124 65 TEMPERING TEMP 1350F, Melt
22% 31 HRC
KSI KSI % QUENCIDNG TEMP 95F USA
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
LAMONS
?' _,r:/-
/ ',/
Josh Flowers
Quality Manager
http://mtr.stbf.com/mtr.php?poid=137208 9/20/2017
Material Test Report Page 1of1
Mechanical Properties
Hardness Proof Load Heat Treatment 24 HR. HARDNESS Country of Melt
27 HRC 24833 LBF TEMPERED 1580F lOOOF 102.8 HRB USA
Certificate of Conformance
This is to certify that the material pnrchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engineers (ASME).
, LAMONS
Josh Flowers
Quality Manager
Mechanical Properties
Tensile Yield RA Hardness Heat Treatment Country of
!!:long
136 124 65 TEMPERING TEMP 1350F, Melt
22% 31 HRC
KSI KSI % QUENCHING TEMP 95F USA
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testing Materials (ASTM) and the American Society
of Mechanical Engioeers (ASME).
LAMONS
..,;'.' ,t..'">•'
,. './
Josh Flowers
Quality Manager
Mechanical Properties
Hardness Proof Load Heat Treatment 24 HR. HARDNESS Country of Melt
27 HRC 24833 LBF TEMPERED 1580F lOOOF 102.8 HRB USA
Certificate of Conformance
This is to certify that the material purchased on this order was made in accordance with, and to conform to, the
specifications and descriptions required by the American Society for Testiug Materials (ASTM) and the American Society
of Mechanical Engiueers (ASME).
LAMONS
Josh Flowers
Quality Manager
A01
0
METALFAR PRODOTTI INDUSTRIAL! SPA COMPANY WITH
23861 CESANA BRIANZA (LC) - ITALY MANAGEMENT SYSTEM
M= VIA G. PARINI, 28 CERTIFIED BY DNV
PHONE+ 39 031 655441 - FAX +39 031 655149 =ISO 9001 =
certificate@metalfaritaly.com =ISO 14001 =
HOUSTON us
007 007 008 801-(809 - 8 11)
Cod. colata Nr. colata Quantlta Descrizione
Heat Code HeatNr - Quantity Description
"{t5i;1144
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I 50 ,00 WIN 150 RF 10" XS A105N
Mal 1n acc. a I Mal in acc. to ASTM A105M - 14 ,ASME SA105M-15 ASME CODE SECT. Ii , PART A, ED. 2015
NACE MR~17512015 ISO 15156
NACE MR-010312012
Q.A.S.IN ACCORD.WITH PRESS.EQUIPM.DIRECT.2014168/UE(PED) ANNEX I.PARAGRAPH 4.3
CERT.4687-2014-CE-ITA-ACCREDIA
Elementi I Elements
LADLE ANALYSIS
(C 7 ~ ) C
0,190
Si \ : Mn
0,220 0.970
~s
0,009
"" p "
0,011
Cr "\_, Ni
0,090 0,050
Mo
0,010 0,017
0,019
'
Ti "'\., Cu
0,130
0,127
"' v0,003
0,002
Nb
0,001
0,001
. N
0,009
0,008
PRODUCT ANALYS IS 0,185 0,218 0.973 0.010 0,010 0,086 0,052 0,016
Al E LF \.cE SF , F1 F2 PREN
LADLE ANALYSIS 0,027 0,384 0,352 0,283 0,100
PRODUCT ANALYS IS 0,025 0,380 0,347 0,283 0,102
g~~~~~~ -
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ZOJ A04
A05 ENTE UFFICIALE DI COLLAUDO MARCHIO PRODUZI ONE
UFFICIO CONTROLLO QUALITA'
INSPECTION AUTHORITY MANUFACTURER'S SYMBOL
QUALITY CONTROL DEPARTMENT
1t~ri~ (@
Page 8- 37
Page. I of'I
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CUSTOMER:
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2669 MARTIN WTHER KING
BLVD -
YOUNGSTOWN, OH 44510
·- - - - -·- ·- - - - - - - - - --·- -··--DESC: SEAMLEsS HOT ROil.ED
VALLOUREC STAR, LP
Seamless Tubular Products
Certified Test Report
SLN: G30058 GRADE: APl 5L X42/B PSL 2 45th Ed., July 1, 2013 ORDER LINE#: Y-107038-001 ,
OD: 10.750 WALL: 0.500 LBS/FT: 54.79 PEB DRL LP W/0 NO: !
COMMENT: Melted and Manufactured in Ygstn, OH USA LOT NUMBER: !
This pipe is also manufactured to: ASTM A106B/C-15; ASTM ...\;"B-12; ASME SA1066/e-2015; ASME SA53B-2015 ; V&M Stars QA program meets the requirements of DIN EN 10204-2004 Type 3.1.
[ Satisfies NACE MR0175/IS015156:2015 and ANSI/NACE MROi."6'3/15017945:2015
I
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No repa~ welding has been conducted. Material is free from Mercury. ·- - - ·- -·- · ----- ___ _ _ _ __ ____ J
M"'l'NANICAL-1'ROPERUES ORIENTATION: LONGITUDINAL TYPE: STRIP
I I SPEC1MEN I. ELONGAJt~
" I1SUPPLEMENTAL REOUIREMENT
IIk
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TEST: •
78 HRBW AVG
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MR0175 I IS015156-2
I w -T --1.498 0.512 - 0.769~ -I 49.5 -nA . 0.68 , 2 , 46.0 . ~:!:'!:SIZE:
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:it MAX INTERNAL YIELD (psi): 4070
0 INSPECTION: Q/T: AF: 0 AT: 0 TF: 0 TI: 0
u
c s·second minimum
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HYDROSTAnc TEST (psi): 3000for a DRIFT PLUG SIZE: \'\ Required CE Max of 0.43
>,
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co
0
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P
0.010
s
0.007 0.23
Si
0.17
cJJ NI
0.07
testjo
er
0.10
with 1 o OD Longitudinal arrcl Tran
Mo
0.02
Sn
0.009
Nb
0.000
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Al
0.031
ca
0.0023
B
0.0002
Tl
0.002
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0.36
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...... PRODUCT 1) 0.17 0.010 0.006 0.23 0.19 0.07 0.12 0.03 0.009 o.ooo o.oo·:\ 0.035 0.0022 0.0002 0.002 0.0079 0.36
PRODUCT 2) 0.18 0.010 0.006 0.23 0.17 0 .07 0.09 0.03 0.009 0.000 0.003 · . 0.030 0.0017 0.0002 0.002 0.0080 0.36
0 PRODUCT 3) .,;.~·;
a.. PRODUCT4) ',__
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() unless otherwise listed below. Wi!i.f:>ereby certify that the above test results are representative of those
1 •
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MIN :CTUAL !
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MIN ACTUAL Icontained in the records of the comp<j!IY· Any modification to this certlftcatlon as provided by Vallourec Star; I
without the expressed written consent·of Vallourec Star negates the validity of the test report. Vallourec Star !
a.. 1
NOTCH v L_2-~~t--59 ' ___ _NR ___!.~Is not responsible for the inability of the material to meet specific applications. i
a.. I 2 ; 15 39 NR 10 ' ~
(/) TEMP (De F) LOCATION : 3 ; 15 57 NR 10 SIGNED: ~ ..-: '<:lU NAME: JOE DOLAK TITLE: PRODUCT METALLURGIST ;
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CERTIFICATO DI COLLAUDO SECONDO EN 10204 • 3,1 INSPECTION CERTIFICATE
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GEOEA.Y.MllllY!AA'IWA8SlAA!lt14t"10:
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HT#: 489484 3" XH A106B SMLS PIPE : CUT P0 :779006 Lynco#: 1137053
IPSCO
GRADE: 1023M SIZE: 3.500 x 0.300 DRL I WPF: 10.26 lauALITY: SEAMLESS HOT FINISH
.750" STR 0.5 50.5 72.1 36.0 .38 MW 77.0.76.0 77.0 76.7 RB 3000 PSI
5 Sec Hold
11/11/14
DATE QUALITY ASSURANCE/KOPPEL
The r•eotdng of false, fictilious. or fraudulenl slatement or entries on IHs dcx:i.ment may Ile puii!habfe u a felony under federal mtlle.
EPCRA Suppier Nodncauon: This product may contain one or more toxic chemicals subject to lhe repcr1ing requitemenls ol Seci!on 31 3 cl the Emergency P/1M1ng tnd Cotrrnunily RighC-to-l<no-.v ACI
(TiUe Rf of the Su;e;fl:fld Amendments and RaaulhcrizaUon Act of HISS) and 40 C.F.R. P&1 372. PolenUoly ••portable Cil•m!ca!s lt1 indtaled with I chtc/cmatk In the "EPCRA' COiumn and a Chem'c:a!
Abltract
your radlSetYices (CASJ
ly Is roQU(Ad lo'9llis!ty
submil e n..rnber Is provided
Toxic Re!ee.., fer each
tnvenkxy SUCh under
Report chemical In llddton
EPCRA the percen1 by weJ{111 of lhe c:hemlcat present In this ptOducl. It is your re5POfUifi.lity afa>e to d•lenrlne Whtlhw
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INSPECTION CERTIFICATE EN 10204:2004 / 3.1 A02 NrAo3 2014-C_MFF-07935 Data I Dated 17.11 .2014 zo2 I
A06
Ordine I PO 66081/LY A07
Item 089
DDT I Delivery note 20 14-3E301 -0004751
Packi ng List 2014-3E401-0004237
A08
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Ns. rif. I Our ref . 2014-3E201-0002829-0089
HOU STON us
807 807 008 801 · (B09-B11 )
Cod. colata Nr. colata Quantita Descrizione
Heat Code Heat Nr Quantity Description
0360/14 75,00 W/N 150 RF 4" XS A105N
Mat. in acc. a I Mat. i n acc. to 802 ASTM/ASME A 105/SA 105 M - 14 ASME CO DE SECT. II , PART A, ED. 2013
NACE MR-0175/2009 ISO 15156
NACE MR-0103/2012
Q.A.S.IN ACCORD.WITH PRESS.EQUIPM.DIRECT.97/23/EC(PED) ANNEX I.PARAGRAPH 4.3
CERT.4687-2014-CE-ITA ACCREDIA
,.
Elem enti I Elements
(
Mn "S p Ti Cu v Nb N
LADLE ANALYS IS 0,190 0,960 0,003 0,006 0,180 0,090 0, 015 0,090 0,006 0,002 0,010
CE LF CESF F1 F2 PREN
LADLE ANALYSIS 0,025 0,408 0,350 0,412 0,226
UFFICIO CONTROLLO QUALITA' A05 ENTE UFFICIALE DI COLLAUDO Z03 MARCHIO PRODUZIONE A04
QUALITY CONTROL DEPARTMENT INSPECTION AUTHORITY MANUFACTURER'S SYMBOL
/tMri~ @t
Page 47 - 59
DATB: 10/20/14
~
'ONl:TBt> ST.A.TBS STBBL CORPORATJ:OH 'rUBULAa PRODUCTS TJ:MB: 10:18:01
CBRTJ:Fl:BD TBST JUl:PORT SBRJ:AL NO: P0094333
tJN ACCORDANCE WITH ISO 104741EN102CMIDIN50049 "type 3.1•) BBS NO: 2000826573 1
SftlPPERll NO. P.0 . -BER WNCLEl.D
MIU. ORDlllm'EM NO
DR91272 01 I
SOLD TO A.DDA&IS
8680
lllAILTOADDRESS VENlXlR
- - ----- - - -- - - - OHr.l'BD STATBS STBEL CORP
FAXRFXBLD TtJBULAR. OPBRATJ:ONS
5700 VALLBY ROAD
P.O. BOX 599
PAJRPJBLD, AL 35064
llPl!CIFICATION AND GRADI!
SKLS STANDARD AtiD LDIB Pl:PB APX SL 45TH BDXTXON DATBI> 12/1/i2 GRADB B/X42 R N OR Q PSL-2, ASTll Al.06-14
GRADB B/C. ASTll A53-12 GRADB B, .ASllB SA106-2013 QRADB B/C, ASMB SASJ-2013 GRADB B REG MXLL COAT PB BBV
30 DBGRBB APPLXCABLB JUl:QU:IRBIDDil"l'S OP UACB MR0103-2012 BD AJID RACB MR0~6·-~ 2009 BD OHMSTEDE l TD Pl 1
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llA'IEIUAL O.D.:
4.sood.';1.4.JOO) "' .. _, IWAU.:0.337 ( 8.559)
---· ........-. a_.....-
___ ----
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COND: AB-11.0LLBD
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(' PSX ,SO 2" ) llCAl.E: PS:t
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-= 42,100 I 70, 000 MAX:
-= 4730 5
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!
·~ L• LONCllTIJllllAL T • TRAN8VERll! QT • QIJEHCH & TEllPEREO AR • Al ltOU.eD ll·BOOY
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\
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C8'7386 BlilA.T :20 ~06 009 004 : 21 :02 :oo :06 :02 ~ 025 :oo 0004 :002 :001 .39
PROD ~ 21 l.;11 009 004 : 24 lo2 ~00 !06 :02 : 027 !oo 0003 !001 :ooo .41
..
C87386
(/)
_J C87386 PROD ~ 21 i;og 009 005 : 24 ~ 02 :oo :06 :02 : 025 :oo 0002 :001 :ooo • 4l.
::2 C87387 HBAr :20 U4 011 004 : 24 :02 :01 :06 ~02 '026 loo 0004 1002 :001 .4l.
(/) C87387 PROD ~ 21 li13 010 005 : 25 :02 loo :06 io2 : 028 ;oo 0003 ;001 iooo .42
co C87387 PROD ;22 J.i13 011 oos : 26 :02 :Oo lo& :02 : 028 :oo D003 :001 :Ooo . 43
<O
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DATB: 10/20/14
MIU. OllOERlm!ll NO
I
stlll't'EllSNO. l
(IN ACCORDANCE WITH ISO 104741EN10204IDIN50049 "type3.1")
P.O. NUllllER -,
BBS MO 2000826573 1
-"IEAIAL
COND:
DR91272 01 8680
O.D"
4.500(114.lOO\ "''"""' IWALL: ...,
... ,
-
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IDENTIFICA'llON llZ5
I>ll:G
C87386 Olt
..... !BNn OF DA" A TR S SHBI T ••
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AND l'ULl'ILLS nE REQlll-EHnl 11 SUCH RESl'l!CTS
co
<O PREP.uie> BY THE Ofl'ICI C#: J. llAJJtltZAJt - MANAGER, Q.A.
0
:;;: DATE 10/20/14
I
x
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8 UNJ:TXD STA"rBS STBJCL CORPORATl:ON TUBULAR PRODUCTS
ADDJ:TIONAL COMMBNTS SBBBT
DATB: 10/20/14
TJ:ME: 10:18:10
PAGE: 1 OF 1
I
P.O.NUlllllER
I
•LLORDERllJEllNO SM-NO. !EAT
Dll91272 01 8680 Sll:R.J:AL NUMBBR: F0094333
SOl.O lO AIJGllUS IWL TO ADOMSS ViMOOR
tJNXTKD STATES STBBL CORP
FAXRPXBLD TUBULAR OPERATXONS
P.O. BOX 599
Jl'AXRPl:BLD ALAJIAJIA 35064
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DA'l'B: 10/20/14
I
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DR91272 01 8680
SOLD TO ADDRESS MAIL TO AODRESS VENDOR
-- - ---- - - - - -- - - tJNr.rJICD STAT:S:S STEEL CORP
FAXRFXBLD TUBULAR OPBRATrONS
5700 VALLBY ROAD
P.O. BOX 5951
ll'AJ:RPrBLD, AL 35064
&PEQFICATION AHD GRADI!
$XLS STA:HDARD AND LXHB PJ:PB APX SL 45TH KDXTXON DATBD 12/1/i2 GRAl>B B/X42 R N OR. Q PSL-2, AS'l'll A106-14
GR.APB B/C, ASTM A53-12 GR.ADE B, ASKE SA106-2013 QRADB B/C, ASMB SA.53-2013 GRADB B REG MrLL COAT PB BBV
30 DBGREB APPLXCABLB RBQUIRBMBNTS OF NACE MR.0103-2012 BD AllD JIACB MR.0175/rso 15156-2 2009 BD OHMSTEDE L" ·i PLAN T T
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o.o.:
4.500(114-300)
1a1-1 IWAU:0.337 ( 8.559)
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~TION
TEITTYPEI Tl!ST OAllGE
C87386
ORl!HTATION
STRXJil/f./B AR
COHO. WIDTH
1.5
4:.1,100
J:N lllAX: 71. 800
53,000
I
•
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MAX:
70,000
95.000
78,000
llAX:
0.68
-= 27.0
41.8
lllH:
MAX:
4_7.jU
4730
:>
5
·-Cs7387"•·, S'l'RJ:P/L/B AR. 1.5 57. 500 . • so 751,500 0.72 39.8 4730 s
-- •• mm o V DATA THJ:S ~HBB"l ••
.
I
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L£GENO: L • l..DflomJDllAL T·TRANBVERSI QT • QUENCff I TEMPERED AR· All ROW!D 11 •llOOY W•WELD
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43
C87386 HEAT :20 1'06 009 004 21 :02 :oo :06 :02 : 025 :oo ~004 :002 :001 .39
C87386 PROD !21 1!11 00·9 004 ,:24
: 24 ]02 !oo ]06 ]02 j 027 !oo poo3 ~001 !ooo .41.
C87386 PROD j21 ~09 009 005 jo2 :oo :06 ~02 : 02s joo 0002 !001 :ooo .4J.
C87387 HEAT :20 1'J.4 01.1 004 ;: 24 j02 !01 ]os ;02 1: 026 ;oo 0004 :002 :001 .41
C87387 PROD :21 li13 010 005 1: 25 ;02 joo jo6 ]02 I: 028 joo poo3 ]001 :Coo .42
C87387 PROD j22 ~13 011 005 I ~ 26 :02 :oo : 06 jo2 ,: 028 joo 0003 :001 :Ooo . 43
-!* E :RD :>l" D~TA ~:rs ~ ~· •: jj
;;
DECIMAL POsn10NS FOR El.EllENTS ARE INDICATED BY THE LEFT MARGIN. VERTICAL DOTTED UNE OR DECIMAL POINT. ELEMENTS REPORTED IN MASS FRACTION (%)
000000000 FQ251B23 2338310151 0-0-0 PAGE 1 OP 2
DATB: 10/20/14
@ -
'ONXTBD STATES STBEL CORPORATXON
I868D
'l'OBULAR PRODUCTS
CBRTXFXBD TBST RBPORT
(IN ACCORDANCE WITH ISO 1047<41EN10204IDIN50049 '"type 3.1"}
SBRXAL NO:
BBS NO:
Tl:MB: 10118:01
P0094333
2000826573 1
I
MILL ORDERllTl!M NO SHWERSNO. P.O. NUllllER
DR.91272 Ol.
-TERIAL
COHO: AS-ROLLED
O.D~
ADDITIOHALN0~5
DATE l.0/20/14
I
MILL ORDEllAIEM NO SKIPPERS MO. P.O. NUllBER MEAT
l>R9l.272 Ol
90l0TO~S
8680 I
lllAIL TO ADORESS
SBRXAL NUMBBR:
VEllDOR
P0094333
-~
·-
Pressure Test Report
Job Number: 778121
~~~~~~-'-'-~'-'-~~~~~-
Ohmstede Location: Beaumont-Tx.
Customer: ~~~~~~~~~~~~~~-
ECOPETROL Customer Item No.: E-681
Customer P.O. No.: 30002711
Type of Test
Type
Type No. No.
0 1 Shellside Hydrostatic Test D 7 Air-Soap Re-pads
D 2 Tubeside Hydrostatic Test D 8 Air on Shellside Bubble Test
D 3 Double-side Hydrostatic Test D 9 Air on Tubeside Bubble Test
D 4 Shellside Pneumatic Test D 10 Stacked Position (see remarks)
D 5 Tubeside Hydrostatic Test D 11 Test- Helium (see remarks)
D 6 Air-Soap Test Tube End Welds D 12 Test- Other (see remarks)
Test Gauge(s)
2 Pressure Gauge Serial Number: CHART PCK 2025 Calibration Expiration Date: 5/24/18
2 Pressure Gauge Serial Number: GUAGE # 307 Calibration Expiration Date: 01/19/1 Bi
Pressure Gauge Serial Number: Calibration Expiration Date:
Pressure Gauge Serial Number: Calibration Expiration Date:
Certification of Test
This is to certify that the Pressure Test was performed in accordance with applicable specifications and found satisfactory.
No leaks were observed at time of test.
j
'
''
,i
'
Pressure Test Report
Job Number: ~~~~~~~~~~~~~~-
778121 Ohmstede Location: Beaumont-TX.
Customer: ~~~~~~~~~~~~~~-
Eco pet r o I Customer Item No.: E-681
Customer P.O. No.: 30002711
Type of Test
Type
Type No. No.
D 1 Shellside Hydrostatic Test D 7 Air-Soap Re-pads
0 2 Tubeside Hydrostatic Test D 8 Air on Shellside Bubble Test
D 3 Double-side Hydrostatic Test D 9 Air on Tubeside Bubble Test
D 4 Shellside Pneumatic Test D 10 Stacked Position (see remarks)
D 5 Tubeside Hydrostatic Test D 11 Test- Helium (see remarks)
D 6 Air-Soap Test Tube End Welds D 12 Test- Other (see remarks)
Test Gauoe(s)
-
2 Pressure Gauge Serial Number: #678 Calibration Expiration Date: 1117117
-
2 Pressure Gauge Serial Number: Recorder #PCK-1010 Calibration Expiration Date: 5117118
Pressure Gauge Serial Number: Calibration Expiration Date:
Pressure Gauge Serial Number: Calibration Expiration Date:
Certification of Test
This is to certify that the Pressure Test was performed in accordance with applicable specifications and found satisfactory.
No leaks were observed at time of test.
BEFORE STRESS
l.D Accept
O.D. Accept
Comments:
Lifting Lug Accept
D Hi-Temp JWire Wheel: IOther: Customer Contact IPer Diem; 'Unit#: No. on Job:
Travel if Applicable:
Hours: Miles Total:
I .5 lbs. mag powder
Ho~rs Worked:
to
Chuck Darby
and to
1715 2
Total Hours:
1
AC UREN
NDT, Inspection and Materials Engineering
a Rockwood Company
AFTER STRESS
Comments:
www.acuren.com
NOT and Inspection
M'
to
-
and to
www.acuren.com
NOT and Inspection
This dceument and all services andfor products provided In connection with this document and all Mure sales am subject to and shall be govemed by tho 'AeuJan Standard Servii:o Terms· in tiffsct
when the sorvi=es andlor productsar.i ordered. THOSE TERMS ARE AVAILABLE AT\!'JWW.ACUREN.COMTSERVICETERMS, ARE EXPRESSLY INCORPORATED BY REFERENCE INTO THIS
Acuren Inspection, Inc.
IPa
AC UREN
708 N Memorial Fwy
Nederland, Texas 77627
Phone: 409J29.2860
www.acuren.com·
NOT and Inspection
-
Distance: (inclies) SOD: OFD: - A SOD: 12 OFD: 0.1 B SOD: OFD: c SOD: OFO: D
Exposure TITTJe (H:M:S): A B c D
IQI Amount /Type I Material: 1 18 SS A1 18 Matt: SS B Mall: c Mall: D
IQJ Size/ lacalion: Size: 1 Sourte , s;re: Sourte B Size: C Size: Film D
Shim Thickness & Material: A B c D
Number of Exposures: 1 A1 B c D
Markera: Number or Spacing: 0-1 A 0-t B c D
Focal Spo!I µg . 0.141 in. µg A 0.141 in. 0.0012 µg B In. µg c In. µg D
Screens:· Qnches) Front .010 Rear: .010 A Front .G10 Rear: .G10 B Frcint Rear: c Front Rear: D
Film Loading I Brand I Type: Single AGFAOS A Single AGFAOS B c D
Film Process: (Manual) une: 00:05:00 Temp: 75 °F A "'"ime:. 00:05:00 Temp: 75°F B"'ime: Temp: OF c 1me: Temp: ·F D
Sh¢ Conliguralion: A-SWEl&NV AA-SWEISWV B c D
IZJ. Additional Pages Comments.: Per Diem Assistant Tech Name (Print):
PLEAS HYATT
Total #-of Welds: No. -en Job: Travel if Apptii;able:
8 2 Hours: Ml1es Totat •nd ,, Total Hours:
4
ACURENlNSPECTOR
10/1712017 STEVE STAFFORD 1011712017 Ii
---'--"f:f-'-""'-'"1l""a;£1,~~;{2~~""'""'J,.c°"'"'-~~~-n;D, ~;-~- .. Date Inspection level
lhe Cfient Representative Yjho receives this report is responsible ftir verifYinu tholt the acceptanoo standard
listed in tlie report. is correct, confirming that all radlagraphs lisl.ed. in"the- rep11rt haw been reCeived byC[ent
a11d promptly notifyi'n9Acunm of any !ssueswllh this report artdlorthe-worksummarized-herein. The crNner ls-
n:isponsible- furthe pe1I110.nent custrnfyofa!J radiographs andthe-finaldisposi!ion of all items inspected. ----~p~0~-n1~N~;;m=e7
/ s~;gna=1ure=--~--~--,Da1e=,..---
This document and all .servi:Q&S andfor products provided in connection v.ith this doc;wnent and all futu1&-sales are sublect to and shall bo governed by tha 'Aouren Standard Servic& Ternw-' fn effect
when-Ula services and/orpniductsam onfontd:TIIOSETERMSAREAVAl1ABLEATWWW.ACUREN.COMISERVICETERMS, ARE EXPRESSLY INCORPORATED BY REFERENCE INTO THIS
DOCUMENT AND SHALL SUPERSEDE ANY CONFltCTING TERMS IN ANY OlHER OOCUMENT(EXCEPTWHERE EXPRESSLY AGREED OTHERWISE JN THAT OTHER DOCUMENT).
RT 101)..1 c Rev. 02-16
JIOB NUMBER: DATE: ua -1·
CUSTOMER:
Equipment: Tele-Brinelletr
LOCATION HARDNESS VAILUES
mJENTIFICATION Bar Mat'! Hardness
Impression Impression
/[)· /0· /)
Date
JOB NIJMIBIER: 77 I I
llTEM NO: f .. (, ·
IBAR SIZE: 1--5 .
!Equipment: Tele-Brinelle1r
!LOCATION HARDNESS VALUES
lll!lllENTIFICATION Bar Mat'! Hardness
Impression Impression
Type of Test
Type
Type No. No.
D 1 Shellside Hydrostatic Test 0 7 Air-Soap Re-pads
D 2 Tubeside Hydrostatic Test D 8 Air on Shellside Bubble Test
D 3 Double-side Hydrostatic Test D 9 Air on Tu beside Bubble Test
D 4 Shellside Pneumatic Test D 10 Stacked Position (see remarks)
D 5 Tubeside Hydrostatic Test D 11 Test- Helium (see remarks)
D 6 Air-Soap Test Tube End Welds D 12 Test- Other (see remarks)
Test Gauge(s)
Pressure Gauge Serial Number: 675 Calibration Expiration Date: 2/9/18
Pressure Gauge Serial Number: Calibration Expiration Date:
Pressure Gauge Serial Number: Calibration Expiration Date:
Pressure Gauge Serial Number: Calibration Expiration Date:
Certification of Test
This is to certify that the Pressure Test was performed in accordance with applicable specifications and found satisfactory.
No leaks were observed at time of test.
Precalculated Tube ID (Enter Desired '%) TS Hole ID Enter Tube OD Enter Tube ID Expected Tube ID Enter Desired%
9 #VALUE I
10 #VALUE I
11 #VALUE!
12 #VALUE!
13 #VALUE!
14 #VALUE I
15 #VALUE I
16 #VALUE!
17 #VALUE!
18 #VALUE!
19 #VALUE!
20 #VALUE I
I'·"
Tubesheet diameter per drawing detail: 23 1/2" 3-Ball Mic S/N: #3 3-Ball Mic SIN: 3.0
Tubesheet Diameter after expansion:
(0-180, 90- 270) 23 1/2" Standard: 0.694 Standard: 0.694
Roll Depth from Face: 1 1/8" Operator (initial) P.P. QC Rep. (initial) RS
Comments: 1/8" Tube Projection Date: 10/16/2017 Date: 10/16/2017
- - - - - - - - - - - - - - - - - - - - - - - - - - * Cahbrat1on daily pnor to use.
Prepared by: Eric Gillespie Date: 10/16/2017
Title: Foreman
Precalculated Tube ID (Enter Desired 0/o) TS Hole ID Enter Tube OD Enter Tube ID Expected Tube ID Enter Desired%
"' I-
Mechanic or QC ITS) Hole Tube O.D.
Before
Expansion
Tube l.D. After
Exoansion o/o Reduction
QC-Final
ID)
(Tube
9 #VALUEI
10 #VALUE I
11 #VALUE!
12 #VALUE!
13 #VALUE I
14 #VALUE I
15 #VALUE!
16 #VALUE!
17 #VALUE!
18 #VALUE I
19 #VALUE!
20 #VALUE!
Production (Calibration)* QC (Calibration)*
Tubesheet diameter per drawing detail: 21" 3-Ball Mic SIN: #3 3-Ball Mic S/N: 3.0
Tubesheet Diameter after expansion:
{0-180, 90- 270) 21 11 Standard: 0.694 Standard: 0.694
Roll Depth from Face: 1 1/8" Operator (initial) P.P. QC Rep. (initial) RS
Texas Stress, Inc. Certifies that this instrument has been calibrated using standards tracebal to NIST
ANSl/NCSL Z540-1, ISO 10012 Or Mil-STD 456624 Requirements, and be qualified in accordance with Texas
~ (
d cs- ~~
Stress procedure QP760.1 RO
''°'NICIANS•GNATl"E
I
1304 UNDERWOOD
LA PORTE, TEXAS 77571 DAILY WORK RECORD DWR#
PHONE: 281/ 930-0897 PROFESSIONAL ON-SITE HEAT TRl::ATING
FAX: 281/ 930-0992
~ r-------------j----+-----+-----ir----+-----+----r-------t
0
fill r------------r-----r-----+----+-------tr-----+----+-------1
~ 1-------------t------+-----+-----+------11------+-----+-------!
~ f------------+-----+-----+------1--------il--------<------+------"
I- EQUIPMENT TYPE/EQUIP.# QUANTITY ONSITETIME IN ONSITETIMEOUT TRAVEL HOURS TRAVEL MILEAGE TOTAL HOURS
z r,,..,...__,-,---~~~~~~~~~--1r-~~~r,':,-.,-,;,"';'~+-y-,-
1 /7.~,.,.,,+--~~~-+-~~~-+-.,--,.-;'~~--t
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fl. f-----------------+-----+------1-----f-l--------il-------+------"
~1-----------------1-----+----l------l------+----+------l
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Ill
TOTAL DIAMETER INCHES BOXES OF INSULATION T/C WIRE (FEET) BURNED OUT HEATERS OTHER
WELD OR DESCRIPTION DIAM. T/C# MAT. WT WELD OR DESCRIPTION DIAM. T/C# MAT. WT
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9 TEMPERATURE.SPECIFl~ATION
1-------------1----+---+---+----l Code ;' i ,: -~-/ ·. L/ i I/ /._.) \, I
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t-------------t---+----+---+----1 Material _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
11
1-------------1----l----+---+----l P, N o . - - - - - - - - - - - - B.H.N. _ _ _ _ _ __
12
1------------1---+---+---+----1 Preheat _ _ _ _ .F _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
13 ·'_·_ _ _ °F Not to Exceed _i~/r'.~_ _ _ _ _ _ _ °F/hr.
Rate of Rise to __
1------------1----+---+---+----l
14
Rate of Rise from _,·__ _ °F Not to Exceed _ _._·-/_'{_',_"·>_ _ _ _ _ °F/hr.
1 - - - -·-----------1----+---+----t----l Soak Temp. i/··:;··/-\ °F± ,,,,~_r~~ °F Soak Time-~/~~-----
15 , .. ·· --·:. ,' /
·- -------+--~---- . .~·---->----+-----< Rate ot Cool to ., < ·' °F, Not to Exceed-~~----- °F/hr.
16 --i/ ·, / i "! "- _.
f- -----------~- ---+---~----+-----+---+ Rate of Cool from ~~~-"F, Not to Exceed °F/h1·.
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OllMUiill Ltd,
PosL Weld Heat Treat (PWHT)· .Jistructions
Pott /;;,2) I \3
~~~~~~~~~_;,
0
Customer Ecopetrol Date: 10/16/2017
Job Number: 778121
P.O. No. to PWHT Vendor:
PWHT Instructions i;-4rwHT Instructions/Drawing Details Attached) - SH {_f?..e,f/, 1) ·"'° - SC. ( ~ol.D)
The _ _ _ _ _ _ _ _ _ _ _ _ _ _ is to be heated to an initial temperature of ------~-Deg. F.
From ~-----Deg. F the item(s) shall have a maximum temperature rise of --.,-,---,-,---,--Deg. F
per hour until Deg. F minimum is reached +/-25 Deg. F. Hold Hour(s) at
_ _ _ _ _ _ Deg. F. Cooling shall be a maximum of Deg. F per hour until
Deg. Fis reached. From _ _ _ _ _ _ Deg. F the item(s) shall be cooled in still air.
Checked by:
Requirements prior to PWHT: n "f1a I Dat e:
1 Thermocouple placement per ASME Section VIII, Div. 1 and mapped on drawing or sketch '~/ /!J,t?-17
2 Provide certification of calibration on PWHT equimpment -r '
3 Provide Chart Recordings of all PWHT cycles with Chart Speed indicated. 7:
4 Protect all gasket surfaces with anti-scaling coatings. ">
5 At no time shall the item(s) be in direct impingement of flame. N
6 Parts shall be supported externally during the PWHT cycle as to prevent damage or distortion / /"J
7 Parts shall be supported internally during the PWHT cycle as to prevent damage or distortion 7/L, /,
8 PWHT shall be in compliance with 7<'£. \V
9 PWHT Procedure is in accordance with applicable construction code. 7£1
Comments:
IMPORTANT!
This form shall be signed and returned before start of work.
It is the vendor's responsibility to assure the parts are supported properly and this procedure is followed.
If a conflict of opinion arises between the vendor's representative regarding the placement or quantity of support
required to assure no damage is sustained to the unit during PWHT, the issue must be resolved in writing prior
heat treating of the unit and approved by all parties listed above.
Texas Stress, Inc. 1304 Underwood Rd. LaPorte TX 77571 Phone 281-930-0897 Fax 281-930-0992
ISO 9001 : 2008
J
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Texas Stress, Inc. Certifies that this instrument has been calibrated using standards tr.icebal to NIST
'<. (
ANSl/NCSI. Z540-1, ISO 10012 Or Mil-STD 456624 Requirements, and be qualified in accordance with Texas
Stress procedure QP760.1 RO
"'"""""'S~NAlU" d ('.') ~~
Customer Date:
Job Number:
P.O. No. to PWHT Vendor:
Material: C/<;
Base Metal Thicknes~: Weld Deposit Thickness:
The {:I C
---~~~--------~
is to be heated to an initial temperature of
--------
Deg. F.
From ~-----Deg. F the item(s) shall have a maximum temperature rise of Deg. F
--~~--
per hour until Deg. F minimum is reached +/-25 Deg. F. Hold Hour(s) at
Deg. F. Cooling shall be a maximum of Deg. F per hour until
--=--~
Deg. Fis reached. From - - - - - - Deg. F the item(s) shall be cooled in still air.
Checked by:
Requirements prior to PWHT: Initial Date:
1 Thermocouple placement per ASME Section VIII, Div.1 and mapped on drawing or sketch 'IM' Jl)Jf~/7
2 Provide certification of calibration on PWHT equimpment. I I
3 Provide Chart Recordings of all PWHT cycles with Chart Speed indicated. {
4 Protect all gasket surfaces with anti-scaling coatings.
•
5 At no time shall the item(s) be in direct impingement of flame.
6 Parts shall be supported externally during the PWHT cycle as to prevent damage or distortion
7 Parts shall be supported internally during the PWHT cycle as to prevent damage or distortion l
Comments:
IMPORTANT!
This form shall be signed and returned before start of work.
It is the vendor's responsibility to assure the parts are supported properly and this procedure is followed.
If a conflict of opinion arises between the vendor's representative regarding the placement or quantity of support
required to assure no damage is sustained to the unit during PWHT, the issue must be resolved in writing prior
heat treating of the unit and approved by all parties listed above.
Instructions: This form shall be completed each work shift. All applicable information shall be Q[ven. Use additional forms or attachments as needed. Retain all reoorts for oroiect turnover.
Project: Work Location: STEEL PAINTERS INDUSTRIAL
Owner: ;f_ QC Inspector: JERRY LANGFORD
Customer: Ohtl'\.:S fC" ,. Customer Job# '7. 7G, 5 /,, l, Date: 10- 7 Report No: -:Jr. Jl • /
Paint Specification: Paint System No.: I Anchor Pattern Profile Tape
Environmental Conditions (1) Manpower I Qty I Standards Used I >1
Time taken 1lflr:..... I l I,._ \ '.l,._ Foreman I /I SP 1 Solvent Clean Testex PRESS-0-FILM ™ HT
,,,,,w.ktslaxtape.com X-Coarse
Ambient temperature ~'l I '72 'Jq Blaster I / I SP 2 Hand Tool Clean " "\
, . . , (/'-..
• 1.5to4.Smil
38to115µm
1 wet Bulb Painter SP 3 Power Tool Clean ~...£.. 3a (C~ /2 6<I ~ Mad~i'~~~A
'-~-~,---"'!,,
:elative Humidity % t.o I .l.iR 53 Helper SP 5 White Blast Metal
,_5 01il
Dew Point
Substrate temp. ..,,""... 5r.
'17
loo
RI
other /
/
I
/
I SP 6 Commercial Blast
I SP 7 Brush-Off Blastin>i
Testex PRESS-0-FILM ™ HT
:t .
"ww_t,,staxtapa.aom
/'I 1
X-Coarse
1' to 4.5 mil I
Wind direction /I ./ ./ / SP 10 Near White Blast ex Q(
C
io...-.. 3a
(C XG)/?.
..-...; 64
XC
.....--..
3Sto 115µm
Madel~USA
11s µm I
Aoorox. wind speed I/ I/ ./ / : SP 11 Power Tool to Bare Metal ~-5 2.5 4.5mil
fD~t.iL r~
Inspections
ITEM #'s INCLUDED: I c.i-. .. o1 ...._1 "" I /"A.IA- i Owner QA Hold Points (this shift)
_ Lil>t field Pointls (or None) : QA (initial)
1) /Jr,. 1-;·/~ ' ::S~
. 2)
Oescribeproducti~n in-proqress: /!J/q,!J1'.
ar.. .:Un Iv i':Jt!! . Pr,'JMt" C°AA"f
Describe visual inspections performed ani1 re!sults: !);~'iJA.) 1 .f:.f.
1
',!.. D~r +'ec:-r. iA:.; «.
1
Describe anv problems or Non-Conformances found: -.,,.Al~· r
Does a!! vvork perform this shift meet specifications? (YIN): t.11!!!5' !f No, exp!a!n corrective actions: JV
T
j Overspray placards deployed?(YIN): NIA Placards retrieved at aj;ift end? YIN: NIA
Work stoppaqe required? (Y/N): N/A Reason: . ;·Wori\. op Time: I
' J,, .- / ,-_ {
~-:" i .• /. .- ; ... ~/- /
Inspector: Steel Painters lnd. Rep;--_ ·&-VV 1) • --.. L/ )W::-;57 _.-Jt-;:.o:-·",..
:? ~ ,/,I
Signat:tlre df I n s p e c t o r : - - - - - - - - - - - - - - - - Steel Painters Ind. Rep: " . -