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RoHS
Integrated
digital pressure switch
for panel mounting
(Made to Order)
Single sided connections
Vacuum regulator
Series IRV
Weight reduced by 20
20%
(Compared with the existing IRV2000 with IRV20 fitting)
p r o v ed Max. flow
a n dI m (Over twice the flow of the existing models)
Ne w
IRV Series 140 l /min (ANR)240
140 240 l /min (ANR)
Existing IRV1000:
Existing IRV2000:
100 l /min (ANR)
60 l /min (ANR)
Standard connections
Series IRV 10
Series IRV 20
Series IRV10/20
CAT.ES60-20B
Easy to attach/detach the pres- Built-in One-touch fittings
sure gauge or digital pressure Different size options for
switch due to attachment by clip. both fitting types
Clip
Plug nut
Applications
Vacuum lift Solenoid valve
Vacuum IRV
pump Tank Filter
Vacuum pad
Workpiece
Pressure
Leak tester Solenoid Solenoid
transducer
valve valve
Mounting Variations
Standard connections Single sided connections
Bracket
Bracket
Features 1
Vacuum Regulator
Series IRV10/20
RoHS
How to Order
Standard
connections IRV 20 C08
Body size Accessory w
10 Max. flow 140 l/min (ANR) Nil None Note 1)
20 Max. flow 240 l/min (ANR) With pressure gauge Note 2) Note 3)
G (IRV10: With GZ33-K-01, IRV20: With GZ43-K-01)
ZN Note 3) NPN open collector 1 output With ZSE30A-01-N-ML
Fittings With
ZP digital PNP open collector 1 output With ZSE30A-01-P-ML
Nil Straight ZA pressure NPN open collector 2 outputs With ZSE30A-01-A-ML
L Elbow ZB switch PNP open collector 2 outputs With ZSE30A-01-B-ML
Note 1) Two plug nuts are mounted on the gauge port. When the Rc1/8 port is
required, please order the optional gauge nut assembly P601010-18
separately. (Refer to page 8.)
Note 2) Pressure gauge accuracy: Within ±3% of full scale
Note 3) Plug nut and gauge nut are included. (For details, refer to back page 1.)
Accessories are included in the same container.
Bottom bracket
Single sided
connections IRV 20 A C08
Made to Order
Body size For details, refer to page 10.
10 Max. flow 140 l/min (ANR) Symbol Specification
20 Max. flow 240 l/min (ANR) X1 Integrated digital pressure switch for panel mounting
Accessory w
Single sided connections Nil None Note 1)
A Single sided connections With pressure gauge Note 2) Note 3)
G (IRV10A: With GZ33-K-01, IRV20A: With GZ43-K-01)
ZN Note 3) NPN open collector 1 output With ZSE30A-01-N-ML
With
Fittings ZP PNP open collector 1 output With ZSE30A-01-P-ML
digital
Nil Straight ZA pressure NPN open collector 2 outputs With ZSE30A-01-A-ML
L Elbow ZB switch PNP open collector 2 outputs With ZSE30A-01-B-ML
Note 1) Two plug nuts are mounted on the gauge port. When the Rc1/8 port is
required, please order the optional gauge nut assembly P601010-18
separately. (Refer to page 8.)
Note 2) Pressure gauge accuracy: Within ±3% of full scale
Elbow Straight Note 3) Gauge nut is included. Accessories are included in the same container.
Connection tubing O.D.
Bracket
Symbol Tubing O.D. IRV10A IRV20A
C06 ø6 P P Accessory q Note 1)
Bottom bracket
1
Series IRV10/20
Standard Specifications
Compressor
Refrigerated Air Air Filter Mist Separator Regulator
Dryers Series IDF Series AF Series AM Series AR
Vacuum Unit
Series ZB Vacuum Regulator Vacuum Pad
Series IRV Series ZP
Note 3) Taking air from atmosphere all the time.
Vacuum pump
Conditions:
Vacuum pump exhaust speed:
2500 l/min
Flow-rate Characteristics VAC side pressure:
Pressure Characteristics
(Representative Value) –101 kPa (At initial setting) (Representative Value)
IRV10-C08 (One-touch fitting ø8) IRV10
0 –53.0
–10 –53.5
SET side pressure (kPa)
–20
–54.0
Set pressure (kPa)
–30
–54.5
–40
–55.0
–50
–55.5
–60
–56.0
–70
Set point
–80 –56.5
–90 –57.0
0 20 40 60 80 100 120 140 –100 –95 –90 –85 –80 –75 –70 –65 –60
–10 –53.5
SET side pressure (kPa)
–20
–54.0
Set pressure (kPa)
–30
–54.5
–40
–55.0
–50
–55.5
–60
–56.0
–70
Set point
–80 –56.5
–90 –57.0
0 50 100 150 200 250 –100 –95 –90 –85 –80 –75 –70 –65 –60
2
Vacuum Regulator Series IRV10/20
Construction
Knob
Adjusting spring
q
Diaphragm
Stem
Atmospheric chamber
Valve
w
VAC SET
Working principle
When the knob is turned to the right (clockwise), the adjusting spring’s generated force pushes down the diaphragm and the valve. This connects the VAC
side and SET side, and the degree of vacuum on the SET side increases (becomes closer to an absolute vacuum). Furthermore, the SET side vacuum
pressure moves through the air passage into the vacuum chamber, where it is applied to the top side of the diaphragm and counters the adjusting spring’s
compression force; and this adjusts the SET side pressure. When the degree of vacuum on the SET side is higher than the designated setting value (be-
comes closer to an absolute vacuum), the balance between the adjusting spring and the SET side pressure in the vacuum chamber is lost, and the dia-
phragm is pushed up. This causes the valve to close and the atmospheric intake valve to open, which lets atmospheric air into the SET side. When the ad-
justing spring’s compression force and the SET side pressure are balanced, the SET side pressure is set. Also, when the degree of vacuum of the SET
side pressure is lower than the designated setting value (becomes closer to the atmosphere), the balance between the adjusting spring and the vacuum
chamber is lost, and the diaphragm is pushed down. This causes the atmospheric intake valve to close and the valve to open, which lets air into the VAC
side. When the adjusting spring's compression force and the SET side pressure are balanced, the SET side pressure is set.
Replacement Parts
Part no.
No. Description Material
IRV10 IRV20
1 Diaphragm assembly HNBR, etc. P601010-2 P601020-2
2 Valve assembly HNBR, etc. P601010-3 P601020-3
3
Series IRV10/20
2.3
Air
30
VAC side
VAC SET
8
ø2
35
U
≈ 43
16.5
S
ø3
10.5
7.
T
5
5 R
ø30 10.5 x 4.5
34 Elbow fitting
Panel cut
R 35 R Panel plate thickness: Max. 3
34
15.4 x 5.4
39.5
One-touch fitting Pressure gauge
≈ 83
63
43.8
21
15.1
50 33.1 19.1
4.5
Fitting Part Dimensions (mm) Rc 1/8
VAC/SET Pressure gauge port
Fitting size Straight Elbow Elbow Elbow
R S T U
ø6, ø1/4" 10 19 26 3
ø8, ø5/16" 12 20 28 6
N
P
IRV10-lllZ A : With digital pressure switch
B 55
2.3
Air
30
VAC SET
VAC side
35
8
ø2
≈ 57
S
ø3
10.5
7.
T
16.5
5
Elbow fitting 5 R
l30 10.5 x 4.5
34 Panel cut
R 35 R Panel plate thickness: Max. 3
34
15.4 x 5.4
39.5
43.8
(mm)
VAC/SET
Fitting size Straight Elbow Elbow Elbow Rc 1/8 33.1 19.1
4.5
50
R S T U Pressure gauge port
ø6, ø1/4" 10 19 26 3
ø8, ø5/16" 12 20 28 6
4
Vacuum Regulator Series IRV10/20
2.3
7.
ø3
V
VAC side
30
VAC
34
8
ø2
ø30
35
SET
16.5
U
10.5 x 4.5
R 35 10.5 S R
5
T
Elbow fitting Panel cut
Panel plate thickness: Max. 3
34
15.4 x 5.4
39.5
One-touch fitting
≈ 83
Air
63
15.5
43.8
22
14.5
N
P
IRV10A-lllZ A : With digital pressure switch
B
≈ 57
55
5
2.3
7.
ø3
V
30
VAC
34
VAC side
l30
35
8
ø2
SET
U
16.5
10.5 x 4.5
R 35 10.5 S
T 5 R
34
15.4 x 5.4
39.5
One-touch fitting
≈ 83
Air
63
15.5
43.8
(mm)
VAC/SET
14.5
Fitting size Straight Elbow Elbow Elbow Elbow 19.1 33.1 Rc 1/8 50
4.5
R S T U V Pressure gauge
ø6, ø1/4" 10 19 26 7.5 11 Pressure switch port
ø8, ø5/16" 12 20 28 10.5 14
5
Series IRV10/20
2.3
Air
VAC side
41
VAC SET
10.5
U
ø3
22
8
≈ 60
S
T
ø5
6 R
2
40
8 x 6.5
51.3
Rc 1/8
Pressure gauge
Pressure gauge
≈ 103
port
66.4
51.7
VAC/SET
22
20
Fitting size Straight Elbow Elbow Elbow
R S T U
ø6 10.5 21 27.5 21 65 40.5 26.6
5.2
ø1/4" 10.5 21 27.5 21.5
ø8, ø5/16" 10.5 21 28.5 24 One-touch fitting
ø10, ø3/8" 11 21 30.5 27
N
P
IRV20-lllZ A : With digital pressure switch 53
B
2.3
Air
41
VAC side
VAC SET
10.5
U
≈ 64.5
S
ø5
ø3
22
T 8
2
Elbow fitting 6 R
l30 10.5 x 4.5
46 Panel cut
R 50 R Panel plate thickness: Max. 4
40
8 x 6.5
Rc 1/8
51.3
Pressure gauge
port Pressure switch
≈ 103
VAC/SET
51.7
20
ø6 10.5 21 27.5 21
ø1/4" 10.5 21 27.5 21.5
ø8, ø5/16" 10.5 21 28.5 24 65 40.5 26.6
5.2
2.3
ø
V
VAC side
41
ø3 R
VAC 8
ø43
46
50
SET
6
U
10.5 x 4.5 22
R 50 10.5 S
T Panel cut
Panel plate thickness:
Elbow fitting
Max. 4
40
8 x 6.5
51.3
Pressure
≈ 107
One-touch fitting gauge Rc 1/8
Air
Pressure gauge
70.4 port
55.7
Fitting Part Dimensions (mm)
26.5
21.6
VAC/SET
Fitting size Straight Elbow Elbow Elbow Elbow
R S T U V 26.6 40.5 65
5.2
ø6 10.5 21 27.5 1 8
ø1/4" 10.5 21 27.5 1.5 8.5
ø8, ø5/16" 10.5 21 28.5 4 11
ø10, ø3/8" 11 21 30.5 7 14
N
P
IRV20A-lllZ A : With digital pressure switch
B
≈ 64.5
53
2.3
2
ø5
V
41
8
46
50
SET
6
U
10.5 x 4.5
S
R 50 10.5
22
T
8 x 6.5
51.3
Pressure switch
≈ 107
(mm) port
55.7
VAC/SET
Fitting size Straight Elbow Elbow Elbow Elbow
26.5
21.6
R S T U V
ø6 10.5 21 27.5 1 8
ø1/4" 10.5 21 27.5 1.5 8.5 26.6 40.5 65
5.2
Bottom bracket
Plug Nut Assembly
P601010-11 w q
Included Parts
No. Description
1 Plug nut w
2 O-ring
q
Gauge Nut Assembly
8
Vacuum Regulator Series IRV10/20
across flats
GZ33-K-01 Pressure Gauge GZ33 Assembly
10 width P601010-12
e w q
Included Parts
ø30
No. Description
1 Pressure gauge
R 1/8
2 Gauge nut
ø3 breathing port 9 3 O-ring
(17) 13 ∗ 1 to 3 are assembled before shipment.
P601020-12 e w q
Included Parts
ø43
No. Description
1 Pressure gauge
R 1/8 2 Gauge nut
ø3 breathing port 3 O-ring
23.5
∗ 1 to 3 are assembled before shipment.
39.5
R 1/8
1.5
Wi
dth
ac
ros
sf
Digital Pressure Switch ZSE30A Assembly lat
s1
2
P601010 13
Included Parts e w q
Symbol Digital pressure switch part no. Digital pressure switch specifications No. Description
1 ZSE30A-01-N-ML NPN open collector 1 output, Lead wire with connector (Length 2 m) 1 Digital pressure switch
2 ZSE30A-01-P-ML PNP open collector 1 output , Lead wire with connector (Length 2 m) 2 Gauge nut
3 ZSE30A-01-A-ML NPN open collector 2 outputs, Lead wire with connector (Length 2 m) 3 O-ring
4 ZSE30A-01-B-ML PNP open collector 2 outputs, Lead wire with connector (Length 2 m) ∗ 1 to 3 are assembled before shipment.
9
Vacuum Regulator Series IRV10/20
Made to Order
Please contact SMC regarding detailed dimensions, specifications, and lead times.
Single sided
connections IRV 20 A C08 X1
Body size Single sided Made to Order
10 Max. flow 140 l/min (ANR) connections
20 Max. flow 240 l/min (ANR) X1 Integrated digital pressure switch for panel mounting
A Single sided connections
Dimensions
16.5 l31 0
IRV10A –0.4 Digital pressure switch
ø2 VAC side
5
35
R
8
49
31.5
35 49 Panel cut
Panel plate thickness:
Max. 3
Vacuum regulator
One-touch fitting
≈ 83
ø4
(30)
22
8
31.5 R
6
56.5
50 48.5
Panel cut
Panel plate thickness:
Max. 4
One-touch fitting
ø4
≈ 106
One-touch fitting
Tube is prepared by customer.
ø4
10
Series IRV10/20
Specific Product Precautions 1
Be sure to read this before handling.
Refer to back cover for Safety Instructions, “Handling Precautions for SMC Products”
(M-E03-3) for Common Precautions.
Handling
Warning Caution
1. When a system hazard can be expected due to a 3) Insert the plug nut to the gauge port on the opposite side
drop in vacuum pressure caused by power loss or of the pressure gauge until the top of the plug nut is level
vacuum pump trouble, install a safety circuit and with the product surface.
4) Insert the clip from the left side (viewed from the plug nut
configure the system so that it can avoid the danger. side) to the end in the same way as 2).
2. When a system hazard can be expected with trou-
3) 4)
ble with the vacuum regulator, install a safety cir-
cuit and configure the system so that it can avoid
the danger.
1) 2)
Clip Clip
Clip
Back page 1
Series IRV10/20
Specific Product Precautions 2
Be sure to read this before handling.
Refer to back cover for Safety Instructions, “Handling Precautions for SMC Products”
(M-E03-3) for Common Precautions.
Caution Warning
Procedure to remove the clip 1. Do not use in an atmosphere having corrosive ga-
Apply the tip of a flat head screwdriver to the inclined part where ses, chemicals, sea water, water, water steam, or
the clip is inserted. Lift the clip by moving the screwdriver as illu- where there is direct contact with any of these.
strated below.
2. Do not use in locations influenced by vibrations or
Clip impacts.
3. This vacuum regulator always uses atmospheric
air, therefore, do not use in dusty environments.
4. In locations which receive direct sunlight, provide a
protective cover, etc.
5. In locations near heat sources, block off any radi-
Insert the tip of the screwdriver
to the root of the clip. ated heat.
Vacuum Supply
Warning Caution
1. Observe the proper screw tightening torque.
If torque is exceeded, damage to the mounting screw or main
1. This vacuum regulator is not to be used for adjust-
body may occur. Also, if the screws are not tightened enough, ing vacuum pump pressures.
the screws may come loose during operation. 2. Note that an ejector’s flow rate is smaller than that
of the vacuum regulator, and therefore, it is not
Tightening torque of Phillips screw for mounting bottom suitable as a “vacuum supply”.
bracket
Air Supply
Caution
1. These products are designed for use with air.
Please contact SMC if any other fluid will be used.
Square nut 2. Do not use air which includes chemicals, synthetic
oils containing organic solvents, salt, or corrosive
gases, etc., as this can cause malfunction.
Bottom bracket
Back page 2
Series IRV10/20
Specific Product Precautions 3
Be sure to read this before handling.
Refer to back cover for Safety Instructions, “Handling Precautions for SMC Products”
(M-E03-3) for Common Precautions.
Precautions
Caution
1. Connect piping to the port with “VAC” indication
for connection to the vacuum pump.
2. To adjust the pressure, turn the knob to the right
(clockwise) for changing “atmospheric pressure to
vacuum pressure” and to the left (counterclock-
wise) for changing “vacuum pressure to atmosphe-
ric pressure”.
3. When adjusting pressure, do not touch the lateral
hole (atmospheric intake hole) of the body.
4. When locking the knob after setting the pressure,
press down the knob until the orange band is hid-
den and a click is heard. On the other hand, when
unlocking the knob, pull it up until the orange band
is visible and a click is heard.
5. When the vacuum pump capacity is relatively small
or when the inside diameter of the piping is small, a
change in the set pressure (the pressure difference
between the non-flow and flow conditions) may be
large. In this case, change the vacuum pump or the
inside diameter of the piping. When changing the
vacuum pump is not possible, add a capacity tank
(the capacity depends on the operating conditions)
to the VAC side.
6. The pressure response time after opening and clos-
ing of valves (such as solenoid valves) is influ-
enced in large and small measures by the internal
capacity (includes piping capacity) of the set side.
Since the vacuum pump capacity also affects the
response time, consider all these points before op-
erations.
7. When using a pressure gauge upside down like Fig.
1, it may result in a shifting of the zero point read-
ing. Make sure to use it in the direction like Fig. 2.
Gravity will affect the zero point of the gauge which
is why it needs to be positioned properly.
IRV10
Zero position Up
Zero position
Down
Fig. 1 Fig. 2
IRV20
Zero position
Up
Fig. 1 Fig. 2
Back page 3
These safety instructions are intended to prevent hazardous situations and/or
Safety Instructions equipment damage. These instructions indicate the level of potential hazard with
the labels of “Caution,” “Warning” or “Danger.” They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC)∗1),
and other safety regulations.
∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
Caution indicates a hazard with a low level of risk ISO 4413: Hydraulic fluid power – General rules relating to systems.
Caution: which, if not avoided, could result in minor or
moderate injury.
IEC 60204-1: Safety of machinery – Electrical equipment of machines.
(Part 1: General requirements)
Warning indicates a hazard with a medium level of ISO 10218-1: Manipulating industrial robots - Safety.
Warning: risk which, if not avoided, could result in death or
serious injury.
etc.
Warning Caution
1. The compatibility of the product is the responsibility of the 1. The product is provided for use in manufacturing industries.
person who designs the equipment or decides its specifications. The product herein described is basically provided for peaceful use in
Since the product specified here is used under various operating conditions, its manufacturing industries.
compatibility with specific equipment must be decided by the person who designs If considering using the product in other industries, consult SMC beforehand and
the equipment or decides its specifications based on necessary analysis and test
exchange specifications or a contract if necessary.
results. The expected performance and safety assurance of the equipment will be
If anything is unclear, contact your nearest sales branch.
the responsibility of the person who has determined its compatibility with the
product. This person should also continuously review all specifications of the
product referring to its latest catalog information, with a view to giving due
consideration to any possibility of equipment failure when configuring the Limited warranty and Disclaimer/
equipment.
2. Only personnel with appropriate training should operate
Compliance Requirements
machinery and equipment. The product used is subject to the following “Limited warranty and Disclaimer”
The product specified here may become unsafe if handled incorrectly. The and “Compliance Requirements”.
assembly, operation and maintenance of machines or equipment including our Read and accept them before using the product.
products must be performed by an operator who is appropriately trained and
experienced. Limited warranty and Disclaimer
3. Do not service or attempt to remove product and
machinery/equipment until safety is confirmed. 1. The warranty period of the product is 1 year in service or 1.5 years after
1. The inspection and maintenance of machinery/equipment should only be the product is delivered.∗2)
performed after measures to prevent falling or runaway of the driven objects Also, the product may have specified durability, running distance or
have been confirmed. replacement parts. Please consult your nearest sales branch.
2. When the product is to be removed, confirm that the safety measures as
mentioned above are implemented and the power from any appropriate source 2. For any failure or damage reported within the warranty period which is clearly our
is cut, and read and understand the specific product precautions of all relevant responsibility, a replacement product or necessary parts will be provided.
products carefully. This limited warranty applies only to our product independently, and not to any
3. Before machinery/equipment is restarted, take measures to prevent
other damage incurred due to the failure of the product.
unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety 3. Prior to using SMC products, please read and understand the warranty terms
measures if the product is to be used in any of the following and disclaimers noted in the specified catalog for the particular products.
conditions. ∗2) Vacuum pads are excluded from this 1 year warranty.
1. Conditions and environments outside of the given specifications, or use A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
outdoors or in a place exposed to direct sunlight. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad
or failure due to the deterioration of rubber material are not covered by the limited warranty.
2. Installation on equipment in conjunction with atomic energy, railways, air
navigation, space, shipping, vehicles, military, medical treatment, combustion
and recreation, or equipment in contact with food and beverages, emergency Compliance Requirements
stop circuits, clutch and brake circuits in press applications, safety equipment
or other applications unsuitable for the standard specifications described in the 1. The use of SMC products with production equipment for the manufacture of
product catalog. weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
3. An application which could have negative effects on people, property, or
animals requiring special safety analysis. 2. The exports of SMC products or technology from one country to another are
4. Use in an interlock circuit, which requires the provision of double interlock for governed by the relevant security laws and regulations of the countries involved
possible failure by using a mechanical protective function, and periodical in the transaction. Prior to the shipment of a SMC product to another country,
checks to confirm proper operation. assure that all local rules governing that export are known and followed.
Revision history
Edition B ∗ Addition of gauge nut assembly part number OZ
Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.