C S.

ANIL KUMAR
(Mobile) +919840894109
E-Mail: anilcspillai@gmail.com

PROFESSION: PIPING DESIGN- OIL & GAS OFFSHORE, ONSHORE, FPSO, FSRU,MOPU

PROFILE SNAPSHOT

SUMMARY:
A Dynamic Piping Professional with TWENTY SIX YERAS of diverse experience in
Upstream Oil and Gas facilities, Refineries, Power & Industrial plants in India, Africa, France and Middle
East. Engineering experience includes PRE-FEED, FEED, Design & Detailed engineering for
upstream and downstream Oil & Gas facilities in Greenfield and Brownfield schemes. Ably lead a
team of over 100 engineers, modellers and designers for almost 10 years at Oiltech Engineering
Pvt Ltd, Chennai.

SKILLSET: PIPING DESIGN - OIL & GAS ONSHORE, OFFSHORE (FPSO, FSRU, MOPU, MODU, RIGS)
CLIENTILE: ONGC, EIL, TOTAL, PETRONAS, BECHTEL, Eni S.p.A, BAB, DRAGON OIL, NIOC, IOC, HLJOC,
HPCL

Major Roles and Responsibilities

Guided & instructed project teams for various project assignments & proposals

An effective communicator with excellent relationship management skills, strong analytical

leadership, decision-making, problem solving abilities

Demonstrated experience in handling piping materials, piping layouts preparation, stress
isometric, fabrication isometric, piping bill of material, preparation of equipment and piping

Develop Project schedules, Project management & monitoring

Execute complex feasibility studies of proposed projects with process improvements

Effective in Inter Departmental Coordination for on-going & proposed assignments

Prepare FEED Engineering reports, Man hour estimates , CTR

Review Client documents for techno commercial accuracy

Ensure compliance of Project from concept to completion to Client Basis of Design, scope of
work, contract, company specifications, class rules and standards

Correspond with clients, vendors in progress review meetings and PDMS model reviews

Review Client comments, incorporate valid ones and justify to Client on rejected comments

Prepare Project specific Master Engineering Deliverable list. Conduct the weekly technical
discussion with Engineering and finalize the Deliverables

Monitoring piping activities and completion in accordance with schedule requirement

Review of 3D model in Navisworks for constructional ease, clash rectification, operational
requirements, and process requirements

Possesses strong knowledge of ASME Codes and Standards

Review & Contribute to preparation of Piping Design documents & drawings (Piping
calculations & specifications, P&ID, Tie-ins list, vendor drawings)

Detail Engineering for Slug catcher, Pig Receiver, New Test separator, Gas lift compressor

Prepare and review plot plan arrangements (onshore & offshore), FPSO General
Arrangements, Equipment and piping layouts, Isometrics, GA's, as per P&ID and PMS

Review of preliminary and final Piping MTO and Valve MTO, Support MTO, Weight control
 reports and support sketch preparation and all final Piping Engineering deliverables

Material handling study & Hazardous area classification drawings for topside modules

Support material handling & operability studies.

Support TBE activities for packages, piping components, equipment’s, review & follow up of
vendor documentation

Utilize trouble shooting and analytical skills to accurately assess field routing problems for
FPSO Topside piping on various Modules

Provide expert on-site design solutions; revise drawings on- site visit

Carry out & Review Site Survey reports, verify as-built documentation, project completion
documents

PROFICIENCY FORTE

Project Management

Ensuring the execution of projects or task within time, quality, cost & budgetary parameters.

Introducing professional project management practices and streamlining the critical planning processes
throughout the project life cycle.

Anchoring on-site construction activities to ensure completion of project within the time & cost
parameters and effective resource utilization to maximize the output.

Piping Engineering / Stress Analysis

Designing of Piping System by selecting the material of pipe, calculating dimensions of pipe and
conducting stress analysis of system.

Reviewing piping specifications in accordance with the company standards and general codes.

Conducting pipe stress analysis and ensuring pipe flexibility & free from over stresses.

Team Management

Conducting regular periodic meetings & trainings with subordinates for discussing current work issues
and devising solutions for enhanced operations.

Leading and motivating workforce; imparting continuous on job training for accomplishing greater
operational effectiveness / efficiency.

ORGANISATIONAL SCAN

Since April’08 with M/s. Oiltech Engineering India Pvt Ltd, Chennai, India as a Lead Design Engineer
- Piping

KEY PROJECTS HANDLED:

Client : M/s NIOC- IRAN.

Project : CYRUS FPSO, South Pars-EPC & Design and Engineering of Topside, Marine& Raiser balcony modules
Location : Persian Gulf
Period : 2014-2016
Class Reference : DNV

Client : M/s Bumi Armada Engineering, KL, Malaysia.

Project : 15/O6 ANGOLA FPSO- Design and Engineering of Topside & Marine & External turret modules
Location : Angola
Period : 2015-2016
Class reference : ABS
Project : KRAKEN FPSO- Design and Engineering of Topsides modules Piping.
Location : North Sea UK
Period : 2013-2015
Class reference : DNV

Project : HUSKY FPSO- Design and Engineering of Topsides modules piping.

Location : Madura Field, Indonesia.
Period : 2014-2015
Class reference : DNV

Project : APACHE FPSO, BALNAVES FIELD- Design and Engineering of Topsides modules Piping.
Location : Australia
Period : 2012-2013
Class reference : LR

Project : ARMADA STERLING FPSO- Design and Engineering of Topsides modules Piping.
Location : ONGC D1 Field, Mumbai, Western India
Period : 2011-2012
Class reference : ABS

Project: ARMADA STERLING II FPSO- Design and Engineering of Topsides modules &Internal Turret piping.
Location : ONGC Cluster 7 Field, Mumbai, Western India
Period : 2013-2014
Class reference : ABS

Project : SEPAT FSO- Petrofac- Design and Engineering of Topsides modules Piping.
Location : Malaysia
Period : 2011-2012
Class reference : ABS

Project : ARMADA TGT 1 FPSO- Design and Engineering of Topsides & External Turret modules Piping.
Location : Vietnam
Period : 2010-2011
Class reference : ABS

Project : ARMADA PERDANA FPSO- Design and Engineering of Topsides modules Piping.
Location : Oyo Field, Nigeria
Period : 2008-2009
Class reference : ABS

Project : ARMADA PERKASA FPSO- Design and Engineering of Topsides modules piping.
Location : Okoro & Setu Oil Field Nigeria
Period : 2007-2008
Class reference : ABS

Client : Dubai Drydocks

Project : FSRU DRYDOCKS-Review of documents & Engineering supports
Location : Italy
Period : 2012-2013
Class Reference : RINA

Module Design, Detailing & Engineering.

FLARE TOWER / FLARE KNOCK OUT DRUMS

CRUDE STABILIZATION UNITS / PRODUCED WATER
GAS COMPRESSORS / FUEL GAS PACKAGES
SEA WATER INJECTION / CHEMICAL INJECTION
LAYDOWN
POWER GENERATION / NITROGEN /AIR SYSTEM
INTERNAL & EXTERNAL TURRET / RISER BALCONY / PIG RECEIVER/ PIG LAUNCHER
HYPHOCHLORINATION
METERING SYSTEMS
PIPE RAACKS / MARINE PIPE RACKS
DELUGE SYSTEMS
MARINE SYSTEMS
Client : M/s Aban Offshore Ltd, Chennai, India.
Project : JACK UP RIG-ABAN III- Power system upgrade Engine room piping design.

Client : DRAGON OIL.

Project : Shahid Modaress- Self elevate drilling unit conversion from SLOT MAT to Cantilever MAT
Location : SHARJAH, UAE
Class reference : DNV

Highlights

 Preparation of Project schedule and Man-hour estimation.

 Creating plot plan, Equipment and piping layout.
 Review the piping activities and completion in accordance with schedule requirement.
 Review the Piping Design documents (P&ID, Isometrics, GA’s, Tie-ins list, Supports Details, orientation
drawings and vendor drawings).
 Project monitoring
 Support squad leader and other Engineers and senior designer(s) as required.
 Pipe wall thickness calculation.
 Coordinated with client in monthly progress review and PDMS model reviews.
 Involving from the FEED Engineering of the Project as per the Basis of Design from Client.
 Prepared the FEED Engineering report, estimated man hours (design), schedule, CTR
 Review the Client comments and incorporate the valid comments and justify to Client the about the not
valid comments
 Detail Engineering for Slug catcher, Pig Receiver, New Test separator, Gas lift compressor.
 FPSO Equipment layout and Rack preparation.
 Study of scope of work, contract, company specifications, class rules and standards & perform the work
in compliance to the specified requirements.
 Prepare the Engineering Deliverables and follow-up. Conduct the weekly technical discussion with
Engineering and finalize the Deliverables.
 Checking of Piping layout and Isometrics as per P&ID and Material Spec.
 Preparation of preliminary and final Piping MTO and Valve MTO.
 Pipe support standard, Support MTO and support sketch preparation.
 Review of vendor drawings and all final Engineering deliverables in piping.
 Review of all Piping 3D model in Navisworks
 Review the Basis of Design (from the Client) with team and finalize the feasibility of the Design
proceedings.

 Material handling study & Hazardous area classification drawings for topside modules.
 Stress Analysis for High pressure lines.
 Preparation of Piping Design & Stress Design Basis for Projects.
 Technical discussions with Client and vendors.
 Checking of all final documents like Isos, MTO, Layout 2D & 3D.
 Utilize trouble shooting and analytical skills to accurately assess field routing problems for FPSO Topside
piping on various Modules provide expert on-site design solutions; revise drawings in Keppel Shipyard in
Singapore and site visit.

Notable Milestones

Successfully administered the proposal activity for the following Bids, Pre Feed and Feed.

 HESS-BELUD FPSO, MALAYSIA- PRE FEED

 YOMBO FIELD FPSO- CONGO- PRE FEED
 HESS-KAMELIA FPSO, MALAYSIA –PRE FEED
 LSJOC FPSO, VIETNAM. FEED
 KUDU- GAS TO POWER RPOJECT- NAMIBIA –PRE FEED
 QJEP FPSO- BRAZIL – PRE FEED
 TWINZA OIL MOPU- PASCA DEVELOPMENT, PAPUA NEW GUINEA- FEED
 NPDC FPSO- OKPOHO FIELD OML 119, NIGERIA.- PRE FEED
 PEMEX MOPU- Ca-Ku-A1 GAS COMP, MEXICO- PRE FEED
 PTTEP- ASK (Aung Sinkha) GAS PROJECT , MYANMAR.- PRE FEED
 ALTERNATE OYO FPSO- NIGERIA. -FEED
 GENERIC FPSO- MALAYSIA. – PRE FEED
  COBALT CAMEIA FPSO- ANGOLA – BID & PRE FEED
 KRAKEN FPSO- NORTH SEA- FEED
 HUSKY MADURA- INDONASIA- FEED
 15/O6 ENI FPSO-ANGOLA.- FEED
 TULLOW FPS- KUDU FIELD- FEED
 OCTP GHANA- NIGERIA-FEED
 ETAN FPSO -NIGERIA- FEED
 KRAKEN- UK- FEED
 PETRONAS FPSO- TEMBIKAI FIELD MALASYA – PRE FEED
 HESS KAMALIA FPSO- INDONESIA- FEED
 GENERIC FPSO FOR PETRONAS- PRE FEED
 EBOK FILED FPSO- NIGERIA- PRE FEED
 BONGA SW FPSO- NIGERIA- PRE FEED
 PETROBRAS SEPIA FPSO- MALASIYA- FEED
 FIRST E&P FPSO- OM83-85 FIELD- NIGERIA- PRE FEED
 PETROJARL VARG FPSO. CHEVIOT FIELD- NORT SEA- PRE FEED
 ATLANTIA ATLAS LLC FPU- USA- PRE FEED
 ABAN OFFSHORE-MOPU FOR R12/R SERIES FOR ONGC MOPU- PRE FEED

Creating the Overall FPSO GA, Design Basis, weight Control report, Preliminary MTO, Equipment Layout
& Hazardous area classification drawings.

Feb’07 – March’08 with M/s. ECM-France, GABON, West Africa as a Senior Piping Design Engineer

KEY PROJECT HANDLED:

Client : M/s Total, Gabon, West Africa.

Project : Torpille WHP & Anguille WHP Modifications.

Highlights

 Created equipment and piping layouts in Micro station.

 Mapped the piping layout for WHP-1&II production, Oily Water and Fire Water System.
 Handled the booster and export pump piping.
 Prepared piping layout for drilling island and manifold.
 Hot swapping of flow lines at production header, tie-ins with HP flare and test header.
 Preparation of demolition piping isometrics as per site condition. Involved in stress analysis of well
head flow arm lines, water injection and lift gas systems.
 Preparation of Offshore construction drawings (Piping and Structural) as per P&ID / GAD and also
based on Field changes. (As Built).
 Stress analysis for Inlet and Gas lines with supports.
 Managed the modelling secondary steel support for pipes using equipment model.

Jan 06 – Jan’07 with M/s. M/s PGESCo, Cairo, Egypt as a Piping Engineer

KEY PROJECTS HANDLED:

Client : M/s Bechtel Corporation. USA.

Project : 1500MW Combined Cycle Power plant Nubaria I&II, Cairo. Egypt

Highlights

 Created equipment and piping layout for Boiler area..

 Prepared piping arrangement around pump house area.
 Prepared piping isometric drawings for shop and site fabrication.
 Checked piping specifications, design pressure and temperature.
 Prepared piping supports arrangement and details.
 Prepared detail drawings for Boiler wind box assembly for fabrication.
 Prepared steam traced piping arrangement around pump house, tank yard, outdoor rack and boiler
 Prepared coal piping arrangement and detail drawings
 Handled the Rack Layout to determine size for civil.
 Ensured location and access details like stairs, platform and ladders, etc.
May’05 - Jan’06 with M/s. Cethar Consulting Engineers Ltd, Chennai, India as a Lead Piping Engineer.

KEY PROJECTS HANDLED:

Client : M/s Emami Paper Mills, Orissa.

Project : 300TPD De-Inking Plant.

Client : M/s Anjani Steels Pvt.Ltd, Chhattisgarh.

Project : 12MW CPP for sponge Iron.

Client : M/s Aryan Ispat Ltd. Orissa

Project : 18 MW CPP for Sponge Iron Plant

Client : M/s KG Denim Ltd. T N

Project : 40 Kcal Thermic fluid system piping design

Client : M/s Ramrupai Balaji Steels Ltd. W.Bengal

Project : 2x25 MW CPP

Client : M/s Sakthi Sugars Ltd. TN

Project : 1x25 & 1x35 MW Travelling grate Boiler.

Client : M/s Finolex Industries Ltd. Maharashtra

Project : 1x25 MW Co Gen Plant.

Client : M/s Sakthi sugars Ltd. TN.

Project : 1x35 MW CFBC Boiler).

Client : M/s Maithan Alloys Ltd. Chhattisgarh.

Project : 1x25 CPP

Highlights

 Created the piping layout for Waste Heat Recovery Steam Generators and Air Fluidised Bed
Combustion Boilers.
 Responsible for leading the Design group.
 Preparation of Schedule for various Deliverables.
 Preparation of man hour estimates, assigning job to various team members and monitor the progress
of jobs.
 Co-ordination with various disciplines like Civil, Mech, Elect and Instrumentation.
 Vendor drawing review and interaction with vendor.
 Line sizing, Pressure drop calculation and thickness calculations for various lines.
 Stress analysis for HP, LP, BFW and Turbine lines.
 Checking of Piping layout and Isometrics as per P&ID and Material Spec.
 Preparation of preliminary MTO.
 Handled the piping layouts and isometric drawings for Digester.
 Ensured arrangement and support drawings for piping.
 Mapped the equipment layout for Chipper and Digester House.
 Pipe supporting, Support MTO and support sketch preparation.
 Selection of spring hangers.
 Co-ordination with client/consultant.
 Handled Inter Connecting Piping between WHRSG & AFBC Boilers.
 Managed Pipe Rack Piping.
 Prepared line list, valve schedule, MTO, etc.
 Maintained IBR & N.IBR isometrics and Support Details Drgs.
 Created piping layout for TG Hall.
 Maintained IBR & N-IBR Isometrics and Supports Details Drgs.
 Prepared Line List, Valve Schedule, MTO, and Insert Plate or Embedded Plate Drgs for Supports.

Jun’03 – Aprl’05 with M/s. Aquatherm Engineering Consultants (I) Pvt Ltd, Chennai India as
Sr.Piping Design Engineer.
KEY PROJECT HANDLED:

Client : M/s Mayur Mills Ltd. India

Project : 6MW Power plant DG.

Client : M/s Agarwal Duplex Board Mills Ltd. India.

Project : 23 TPH Bi-Drum Boilers.

Client : M/s Oswal Woollen Mills Ltd. India.

Project : 25 TPH Bi-Drum Boilers.

Client : M/s Nahae Spinning Mills Ltd. India.

Project : 30 TPH Bi-Drum Boilers.

Client : M/s Sree Radhe Industries Ltd. India.

Project : 24 TPH Bi-Drum Boilers.

Client : M/s Bhaskar Steel Power India Ltd. India.

Project : 38 TPH WHRB.

Client : M/s Singhal Enterprises (P) Ltd. India.

Project : 24 TPH WHRB.

Client : M/s Nahar Spinning Mills Ltd. India.

Project : 12MW Power Plant DG.

Client : M/s Rishab Spinning Mills Ltd. India.

Project : 12MW Power Plant DG.

Client : M/s Tata Sponge Iron Ltd. India.

Project : 350&500TPD WHRB.

Client : M/s Ranhill Powertron SDN BHD, Malaysia.

Project : 190MW Boiler.

Client : M/s BMM Ispat Ltd. India.

Project : 2x10TPH WHRB.

Highlights

 Preparation of piping layout for Boiler area and Pressure parts assly.
 Preparation of civil foundation details for Inside the DG hall.
 Preparation of piping Preliminary MTO.
 Stress analysis for Main stream and BFW lines.
 Checking of Isometrics with Bill off Materials.
 Provide pipe supports for none Stress analysis lines.
 Pipe thickness calculation, tapping feasibility study & calculation.
 Preparation of Tie-in point details as per existing plant layout.
 Field site inspection and as built update to install new piping, valving & eqpt.
 Preparation of Schedule for various Deliverables.
 Piping design for turbine and compressors including structural steel supports.
 Co-ordination with various disciplines like Civil, Mech, Elect and Instrumentation.
 Pipe supporting, Support MTO and support sketch preparation.
 Selection of spring hangers.
 Co-ordination with client/consultant.

Oct’00 - Jun’03 with M/s. Chemtex Consulting Of India Pvt Ltd, Bangalore, India as a Piping Engineer
KEY PROJECT HANDLED:

Client : M/s Alexandria Fiber Company, Egypt.

Project : 13000MTPA Acrylic Fiber Plant.

Client : M/s Alexandria Carbon Black Company, Egypt.

Project : 19000MTPA Carbon Black Expansion Line-V.

Highlights

 Preparation of Plot plans layout and equipment layout.

 Piping GA’s, Piping and equipment sections and piping details.
 Piping Isometrics and piping spools for fabrication.
 Pipe rack and structural piping support design and details.
 Performs checker activities for piping isometrics drawings and ensure its quality.
 Nozzle orientation and vessel cleats arrangement drawing preparation.
 Preparation of piping Preliminary MTO.
 Checking of Isometrics with Bill Of Materials.
 Preparation of Tie-in point details as per existing plant layout.
 Pipe supporting, Support MTO and support sketch preparation.
 Civil information drawing and loading data preparation.
 Preparation and checking of support marking layout.
 Handled pressure drop calculation, pipe size calculation, reservoir capacity calculations, hydrants and
monitor requirements.

Nov’92 – Sep’00 with M/s. Engineers India Ltd. New Delhi & Chennai. India, as Piping Engineer.

KEY PROJECTS HANDLED:

Client : M/s Chennai petroleum Corporation Ltd, Chennai. India.

Project : CDU/VDU Revamp& Diesel Hydrodesulphurisation unit.

Client : M/s HPCL Visakh Refinery. India.

Project : H2 Reformer-Phase II

Client : M/s IOCL, Panipat. India.

Project : Diesel Hydrodesulphurisation unit

Client : M/s IOCL, Guwahati, India.

Project : Hydrotreater Expansion.

Highlights

 Created Piping Layout, Line list, Valve Schedule, MTO, etc.

 Preparation of plot plans layout and equipment Layout.
 Piping isometrics and piping spools for fabrication
 Preparation of Rack Piping and Tank Farm area Piping layout
 Preparation of demolition drawings, underground piping, flare and pump stations
 Preparation of Flare line and Offsite area piping layout.
 Checking of Piping material specifications and support standards.
 Preparation of piping isometrics with MTO.
 Preparation of Equipment nozzle orientation.
 Site visiting and resolving site queries
 Preparation of detailed drawings for pipe supports with support MTO
 Preparation of demolition drawings underground piping and pump stations.
 Preparation of Steam tracing schematic diagrams.
 Preparation of As-built drawings
 Stress analysis for Steam and Hydro carbon lines in CAE Pipe.
 Implemented Turnkey Project, Coordination with clients, vendors and sites.
 Scruinised technical Bid analysis, placing orders to Sub Vendors as well as inspected bought out
items, project management, etc.
 Created as-built drawings, making bills for erection and supply items.

Jan’91 – Oct’92 with M/s. Petron Engineering Construction Ltd, Mumbai. India, as a Jr.Engineer.

KEY PROJECTS HANDLED:

Client : M/s Gujarat Fertilizers & Chemicals Ltd. Baroda. India.
Project : Ammonia IV Expansion.

Client : M/s Mangalore Refinery & Petro Chemicals Ltd. Mangalore. India.
Project : Hydrogen, Kero-Merox &Hydro Cracker unit.

Highlights

 Project Implementation and supervision of Piping fabrication.

 Preparation of man hour estimates and job allocation to sub contractors.
 Preparation of drawings to assist the skids manufactures with fabrication.
 Preparation of hydro test loop diagrams with various pressures.
 Preparation of Pipe rack isometrics with Bill of matls.
 Small bore isometrics preparation as per the site routing.
 As Built preparation of Piping.
 Material reconciliation of piping.
 Handled Pipe fabricators and Welders in Erection site.
 Prepared weekly and monthly reports for clients.
 Streamlined isometric drawing according to site.
 Maintained man hour bills to submit clients and sub contractors.
 Managed sub contractor man hours and Vendors supplied items.
 Planned jobs according to material availability in Erection store.
 Inspected vendor’s materials like pipe, valves and pipe fittings.

ACADEMIC CREDENTIALS

B.Tech. (Mechanical) from the University of Kerala. India. 1990

IT SKILLS

Package : PDMS, SP3D, CAESAR-II, AutoCAD, Micro station, Cad Worx 2008.
Operating System : Windows

PERSONAL DOSSIER
th
Date of Birth : 30 May, 1968.
Present Address : 36/11,A-F2,SECULAR SHELTERS, BHAJANAIKOIL NEW ST. CHOOLIAMEDU,
Chennai. India. 600 094.
Permanent Address : Charuvila Puthan veedu, Ramachamvila, Attingal.PO, Trivandrum Kerala, India.
695 101.
Passport details : Passport No: H8849680
: Date of Issue- 30.06.2010
: Date of Expiry- 29.06.2020

Linguistic Abilities : English, Hindi, Malayalam and Tamil.

Declaration

I hereby declare that the information and facts stated above are true to the best of my knowledge and belief.

(CS. Anil Kumar.)