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Documente Profesional
Documente Cultură
Sectio
Nomenc
A = cross-sectional area of plunger, piston, or pipe, sq in. T =
a = cross-sectional area of piston rod, sq in. tr =
AC = alternating current u =
bbl = barrel (42 U.S. gallons) VE =
bhp = brake horsepower Veo =
C = constant (Fig 12-18) Veρ =
Cp = specific heat at average temperature, BTU/(lb• °F) VEl =
cfs = cu ft/sec Vpd =
D = displacement of reciprocating pump, gpm v =
DC = direct current z =
n thes Publication, whether based on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
ed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-
culation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, rec
Example 12-1 -- Liquid propane, at its bubble point, is to be pumped from a reflux drum to a depropanizer. The
maximum flow rate is expected to be 360 gpm. The pressures in the vessels are 200 and 220 psia respectively. The
specific gravity of propane at the pumping temperature (100 °F) is 0.485. The elevations and estimated frictional
pressure losses are shown on Fig 12-6. the pump curves are shown in Fig 12-7. The pump nozzles elevations are zero
and the velocity head at nozzles is negligible.
Given Data:
Reflux Drum Pressure = 200 psia = 185.3
Depropanizer Pressure = 220 psia = 205.3
Pumping Temperature = 100 °F
Max Flow Rate = 360 gpm
Specific Gravity of C3 = 0.485
Elevation at Suction = 20 ft
Elevation at Discharge = 74 ft
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Enginee
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on t
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad ass
depropanizer. The Application 12-1 -- Liquid propane, at its bubble point, is to be pumped from a reflux drum to a
sia respectively. The expected to be 360 gpm. The pressures in the vessels are 200 and 220 psia respectively. The spe
estimated frictional temperature (100 °F) is 0.485. The elevations and estimated frictional pressure losses are shown
zles elevations are zero Fig 12-7. The pump nozzles elevations are zero and the velocity head at nozzles is negligible.
Physical Properties
Eq 12-6a Specific Gravity of C3 SG =
Fluid Vapor Pressure at Suction Pvp =
Fig 12-2 Pump Head
Inlet Vessel Preflux =
Fig 12-2 Elevation Phs =
Friction piping Pfp =
Friction valves Pfv =
Absolute Total Pressure at Pump Suction Ps =
Gauge Pressure at Pump Suction Ps =
Fig 12-6 Outlet Vessel Ptower =
Fig 12-6 Elevation Phd =
Friction piping Pfp =
Friction valves Pfv =
Friction orifice Pfo =
Friction filter Pff =
Fig 12-6 Friction check valve Pfchkv =
Fig 12-6 Friction control valve Pfcntrlv =
Fig 12-6 Absolute Total Pressure at Pump Discharge Pd =
Fig 12-6 Gauge Pressure at Pump Discharge Pd =
Fig 12-6 Pump Differential Pressure ΔP =
Fig 12-6 Differential Head H =
Safety Factor (10%) Hsf =
Required Differential Head H =
psi Available Head
ft Net Positive Suction Head Available NPSHa =
ft NPSHa adequate? =
Power
hyd hp =
bhp =
ft
hp
bhp
es published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing indus
tion spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and
curacy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, or n
ng without limitation, those resulting from
on based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditions e
be pumped from a reflux drum to a depropanizer. The maximum flow rate is
and 220 psia respectively. The specific gravity of propane at the pumping
rictional pressure losses are shown on Fig 12-6. The pump curves are shown in
ity head at nozzles is negligible.
0.485
200 psia
a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas P
mation is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Refer
, fitness for a particular purpose, or non-infringement of intellectual property.
ns, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process con
ted in cooperation with Gas Processors Association (GPA).
ss of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, tradem
nto account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
vice by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or f
dead-band limitations.
ment, recommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition
Example 12-2 -- Calculate the power required for a simplex plunger pump delivering 10 gpm of liquid of
any specific gravity at 3000 psi differential pressure and mechanical efficiency of 90%.
Given Data:
To determine Power
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Enginee
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on t
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad ass
Application 12-2 -- Calculate the power required for a simplex plunger pump delivering 10 gpm of liquid of
any specific gravity at 3000 psi differential pressure and mechanical efficiency of 90%.
Power Required
published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing industr
on spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and G
racy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, or no
g without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to or rel
based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditions etc
delivering 10 gpm of liquid of
of 90%.
Fig 12-2
vice to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Process
n is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Reference
ss for a particular purpose, or non-infringement of intellectual property.
e, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other legal the
mperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process condition
peration with Gas Processors Association (GPA).
information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and
tort or any other legal theory and whether or not advised of the possibility of such damages.
t actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
de-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring b
d limitations.
mmendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition
Example 12-3 -- For a 3" diameter and a 5 inch stroke triplex plunger pump pumping propane with a suction density 31
discharge density 32.65 lb/cu ft and given that r=4.6 and s=0.03, find the overall discharge volumetric efficiency.
Given Data:
Diameter d = 3 in
Stroke Length Ls = 5 in
Suction Density ρi = 31.4 lb/ft3
Discharge Density ρo = 32.65 lb/ft3
Ratio of volume between valves r = 4.6
Slip s = 0.03
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Enginee
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on t
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad ass
ane with a suction density 31.4 lb/cu ft and a Application 12-3 -- For a 3" diameter and a 5 inch stroke triplex plunger p
volumetric efficiency. discharge density 32.65 lb/cu ft and given that r=4.6 and s=0.03, find the o
Diameter
Stroke Length
Suction Density
Discharge Density
Ratio of volume between valves
Slip
Volumetric Efficiency
Eq 12-13 Discharge Volumetric Efficiency due to Density
Volumetric Efficiency due to Leakage
Eq 12-14 Overall discharge volumetric efficiency
Eq 12-15
0.970
0.824
0.799
mples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing in
ulation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA
accuracy or reasonableness of factual or scientific assumptions,
uding without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to o
ation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site condition
inch stroke triplex plunger pump pumping propane with a suction density 31.4 lb/cu ft and a
t r=4.6 and s=0.03, find the overall discharge volumetric efficiency.
d = 3 in
Ls = 5 in
ρi = 31.4 lb/ft3
ρo = 32.65 lb/ft3
r = 4.6
s = 0.03
ervice to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Proc
tion is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Referen
use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other legal
imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process condit
cooperation with Gas Processors Association (GPA).
such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark,
ract, tort or any other legal theory and whether or not advised of the possibility of such damages.
count actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
y trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favori
-band limitations.
ecommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition
Example 12-4 -- Calculate the acceleration head, given a 2" diameter x 5" stroke triplex pump running at 360 rpm and
displacing 73 gpm of water with a suction pipe made up of 4' of 4" and 20' of 6" standard wall pipe.
Given Data:
Diameter d = 2 in
Stroke Length Ls = 5 in
Speed of Rotation n = 360 rpm
Flow Rate Q = 73 gpm
C = 0.066
k = 1.5
Length of 4" pipe L4 = 4 ft
Length of 6" pipe L6 = 20 ft
Gravity Constant g = 32.2 ft/sec2
Average Velocity in 4" pipe = 1.84 fps
Average Velocity in 6" pipe = 0.81 fps
ha6 = (20•0.81•360•0.066)/(1.5•32.2) =
ha = ha4+ha6 =
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Enginee
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on t
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad ass
ump running at 360 rpm and Application 12-4 -- Calculate the acceleration head, given a 2" diameter x 5" stroke trip
wall pipe. displacing 73 gpm of water with a suction pipe made up of 4' of 4" and 20' of 6" standar
amples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing
culation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA
of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose
cluding without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to
ulation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditi
ion head, given a 2" diameter x 5" stroke triplex pump running at 360 rpm and
pipe made up of 4' of 4" and 20' of 6" standard wall pipe.
2 in
5 in
360 rpm
73 gpm
4.026 in
6.065 in
4 ft
20 ft
32.2 ft/sec2
1.84 fps
0.81 fps
rs Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooper
use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such inf
r merchantability, fitness for a particular purpose, or non-infringement of intellectual property.
on) arising from the use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tor
ures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account ac
compiled and edited in cooperation with Gas Processors Association (GPA).
icacy, or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by t
ased on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
ineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-ba
Pump Type C
Simplex Double Acting 0.200
Duplex Single Acting 0.200
Duplex Double Acting 0.115
Triplex Single or Double Acting 0.066
Quintuplex Single or Double Acting 0.040
Septuplex Single or Double Acting 0.028
Nonuplex Single or Double Acting 0.022
d, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, reco
r or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition
Example 12-5 -- Specify an HPRT driven pump for a gas sweetening process using the following given data:
Given Data:
lean DEA flow Ql = 1000
lean DEA temperature Tl = 110
lean DEA specific gravity = 1.00
lean DEA vapor pressure at 120 °f = 1.7
rich DEA flow Qr = 1000
rich DEA temperature Tr = 160
rich DEA specific gravity = 1.01
pump suction total pressure = 75
pump discharge total pressure = 985
HPRT inlet total pressure = 960
HPRT outlet total pressure = 85
Pump Selected = 5
HPRT Selected = 3
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Enginee
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on t
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad ass
e following given data: Application 12-5 -- Specify an HPRT driven pump for a gas swee
Power Comparison
= 203 ft
= 2102 ft Pump NPSHA
Fig 12-20 Pump Required Head
= 676 hp Pump Power
= 2001 ft
Fig 12-19 Available head for HPRT
= 388 hp HPRT Power
g examples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas process
d calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the
ies of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular pur
r (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, referen
calculation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site con
driven pump for a gas sweetening process using the following given data:
Ql = 1,000 gpm
Tl = 110 °F
ρl = 1.00
Pvp-l = 1.7 psia
Qr = 1,000 gpm
Tr = 160 °F
ρr = 1.01
Ps = 75 psig = 89.7 psia
Pd = 985 psig = 999.7 psia
= 960 psig = 974.7 psia
= 85 psig = 99.7 psia
= 5 stage
ePUMP = 0.785 Fig 12-20
= 3 stage
eHPRT = 0.76 Fig 12-19
HHPRT = 2,001 ft
bhpHPRT = 388 hp
s a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas
ormation is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Ref
y, fitness for a particular purpose, or non-infringement of intellectual property.
m the use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other le
ons, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process co
ed in cooperation with Gas Processors Association (GPA).
ss of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, tradem
contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
to account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
vice by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or f
dead-band limitations.
ent, recommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition