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TWO(2) X 500MW
MONG DUONG 1 THERMAL POWER PLANT
APPROVED A
Approved without exception
FOR INFORMATION
PROJECT :
CONSULTANT :
CONTRACTOR : SUB-CONTRACTOR :
S.M.LEE 14-01-13
CHECKED BY DATE
PIPING MATERIAL SPECIFICATION
FOR STEAM TURBINE PACKAGE
H.D.KIM 14-01-13
APPROVED BY DATE PROJECT NUMBER DOCUMENT NUMBER REV.
CONTENTS
1. SCOPE 3
3. GENERAL REQUIREMENT 4
4. ABBREVIATIONS 9
5. MATERIAL CLASS 12
7. BRANCH CONNECTION 17
Sheet 2 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
1.0. Scope
1.1. This specification covers the basic requirements for the materials of the piping system in Two(2) x 500MW
Mong Duong I Thermal Power Plant, Vietnam.
1.2. This specification shall be applied to piping materials indicated on P&I diagrams. Piping systems, however,
which are furnished, as a regular part of proprietary or standard equipment (or package facility) shall be in
accordance with the equipment supplier's standard provided that the equipment supplier’s standard meets the
requirements of the Contract.
1.3. When the piping is connected to equipment, this specification shall be applied to the extent indicated below;
1) Companion flanges, gaskets, bolts and nuts at the equipment nozzle.
2) Companion flanges, gaskets, bolts and nuts at the matching point between the piping furnished as a part
of equipment by its supplier and that provided by purchaser.
3) First shutoff valve with companion flange, gaskets, bolts and nuts in the instrument connecting line.
Note. "First or Second shutoff valve" in instrument connecting line as used herein shall mean the nearest valve to
a line to which the instrument is connected.
1.4. This piping material classification shall not be applied to specially designed companion flanges, gaskets, bolts
and nuts at the equipment nozzles.
2.1. Design, fabrication, testing and inspection of piping materials shall be accomplished in accordance with the
following listed Codes and Standards including revision and addenda in effect at the time of execution of the contract.
If conflict between the requirements of contract and Code & standards, the contract’s requirements shall govern.
Sheet 3 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
2.2. Piping design, materials, fabrication, inspection, testing etc. shall be in accordance with ASME B31.1 latest edition
unless otherwise specified.
2.3. All valves and pipe fittings material shall be as indicated in ASME and ASTM code or approved equivalent.
3.1. Unit
Unless otherwise specified, SI units shall be applied as the measurement system for the drawings and documents
to be submitted.
Material for individual piping components shall conform to the requirements of the applicable Codes and Standards
in para. 2.0.
3.3. Pipes
2) Minimum wall thickness of straight pipe under internal pressure shall be designed in accordance with
paragraph 104.1.2 and 104.1.4 of ASME B31.1.
B 5) The allowance for thinning of pipe extraos for hot and cold bending piping shall be applied as below ;
Sheet 4 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
6) Whenever stainless steel pipe are used, the associated fitting and valve shall also be stainless steel material.
3.4. Fittings
- DN50 and smaller : socket weld or screwed according to the individual specification class.
- DN65 and larger : butt weld
3) All screwed connections shall have taper threads in accordance with ASME B1.20.1 Pipe Threads,
General Purpose.
4) Long radius elbows shall be generally used for all piping, unless otherwise noted.
3.5. Flanges
ASME B16.1 : Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250
B
ASME B16.5 : Pipe Flanges and Flanged Fittings: NPS 1/2 (DN15) through NPS 24 (DN600)
Metric/Inch Standard
B
ASME B16.47 : Large Diameter Steel Flanges: NPS 26 (DN650) Through NPS 60 (DN1500)
Metric/Inch Standard
AWWA C207 : Steel Pipe Flanges for Waterworks Service - Sizes 4 in. Through 144 in.
(100 mm Through 3,600 mm)
ISO 7005-1 : Metallic flanges - Part 1: Steel flanges
Sheet 5 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
3.6. Gaskets
ASME B16.20 : Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-Wound, and Jacketed
ASME B16.21 : Nonmetallic Flat Gaskets for Pipe Flanges
2) The limiting dimensions of gaskets other than ring joint gaskets for ASME flanges shall be in accordance
with ASME B16.5, Appendix B.
3) Gasket dimensions for flanges larger than DN600 shall be in accordance with the flange standard specified
in the individual specification class.
1) Dimensional requirements of bolts and nuts for flange connection shall be in accordance with ASME B16.5
Table 1C as follows ;
ASME B18.2.1 : Square and Hex Bolts and Screws - Inch Series
ASME B18.2.2 : Square and Hex Nuts (Inch Series)
2) The hot dip galvanized shall be applied according to ASTM A153, BS EN ISO 1461 and applicable standards for
design temperature 210i and below based on ASTM A193 Appendixes X2. Coatings and Application Limits.
B 3) All nuts, bolts and studs for pressure parts shall be stamped to identify the material grade and manufacturer.
3.8. Valves
1) Valve shall conform to the stipulated standards , but not limited to, as below ; ASME
B The valve assemblies shall be designed for the pressure and temperature ratings of the piping class specified
in the Piping Material Classification.
Sheet 6 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
2) The material used for valve casings shall be compatible with the material of the related pipes, and comply
with the requirements of specified standards.
3) The actuating force to be exerted to the hand-wheels of valves under hot or cold condition must not exceed
18 kg force. Valves larger than DN 250 shall be geared to minimize effort and shall be, additionally,
provided with stub shafts, to permit manual application of a portable motor.
4) The manually operated valves in the sizes and pressure classes shown below shall be provided with a gear
operator as minimum. Handwheels shall be provided with provisions for pneumatic wrench operation.
150 DN 250 and Larger DN 250 and Larger DN 150 and Larger B DN 200 and Larger
300 DN 250 and Larger DN 250 and Larger DN 150 and Larger B DN 200 and Larger
600 DN 250 and Larger DN 200 and Larger DN 150 and Larger -
900 DN 200 and Larger DN 150 and Larger - -
1500 DN 150 and Larger DN 100 and Larger - -
2500 DN 150 and Larger DN 100 and Larger - -
5) All valves shall be fitted with outside screw rising spindles unless otherwise specified or approved.
Spindles of valves for outdoor use shall have weatherproof protection covers. In general all valves exposed
to the elements shall be corrosion resistant.
7) Nameplates shall be of stainless steel with engraved letters filled with black wax or enamel.
8) Any valve which is designed uni-directional flow shall have an arrow embossed or cast on the valve
body clearly indicating the required flow direction.
The following maximum fluid velocities or lower velocities, if necessary shall be used in the selection of piep sizes.
For pipe sizes between tabulated values, the velocities associated with the smaller pipe size shall be used.
Sheet 7 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
In the selection of pipe sizes for the steam turbine bypass system, the velocities of continuous serviceshall be used.
The fuel oil and lubricating oil piping shall be sized based on flow rate, viscosity, and available or allowable head loss
rather than velocity criteria. As a secondary criteria, the maximum oil velocity shall not exceed 2.00 meters per second.
The following design criteria for piping have been considered as per the most stringent condition of the contract requirements
vendor data and maximum operating condition on heat balance diagrams.
Sheet 8 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
2) Other System
- According to contract requirement “para 4.11.3.4 Pipe Design Temperature & Pressure”.
4.0. ABBREVIATIONS
Sheet 9 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
Sheet 10 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
Sheet 11 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
1) 2) 3) 4)
5.2. Materials
A : Alloy Steel (Cr-Mo)
B : Carbon Steel
C : Stainless Steel
D : High Density Poly Ethylene (HDPE)
E : Polyvinyl Chloride (PVC)
F : Glass-fiber Reinforced Plastic Polyester (GRP)
G : Dutile Iron
H : Glass-fiber Reinforced Plastic Epoxy (GRE)
U : Under Ground
G : Galvanized
B : Basalt Lined
Sheet 12 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
Most Stringent
Condition
Class Basic Corrosio
System Remarks
Rating Material n
Design Design
Class Allowance
Press. Temp.
('c)
(barg)
A/S
* VENTILATOR Valve 1ST LEAK-OFF 600# (P22,2-¼Cr-1Mo) 51 490 1.5 mm
* BDV 1ST LEAK-OFF
* HP OUTER CASING Drain
B EA33
* BDV Outlet
A/S
* CV 1,2,3,4 1ST Steam LEAK-OFF 600# (P11,1-¼Cr-1/2Mo) 20 529 1.5 mm
* CV 1ST Steam LEAK-OFF COMMON
B EA34
A/S
* VENTI. VV/BDV 2ND LEAK-OFF 150# 0.3 516 1.5 mm
* MSV1&2 1ST Steam LEAK-OFF (P22, 2-¼Cr-1Mo)
* MSV1&2 2ND Steam LEAK-OFF
B HA31
Sheet 13 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
Most Stringent
Condition
Class Class Basic Corrosio
System n
Rating Material Design Design Remarks
Allowance
Press. Temp.
(barg) (i )
B
* BEARING OIL Drain S/S (A312-TP316)
HC31 150# 10 50 0 mm
* OIL FEED TO BEARING
* OIL TO SIGHT DISCH. FOR
BEARING
* CONDITIONER IN/OUTLET
* HYDROGEN SEAL OIL TO TE / CE
Sheet 14 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
BRANCH
MAIN LINE
65 T
80 R T 20 T
100 R R T 25 R T
150 R R R T 40 R R T
200 W W R R T 50 R R R T
MAIN PIPE SIZE [DN]
250 W W R R R T 65 S S S S
300 W W W R R R T 80 S S S S
350 W W W R R R R T 100 S S S S
400 W W W R R R R R T 150 S S S S
450 W W W W R R R R R T 200 S S S S
500 W W W W R R R R R R T 250 S S S S
600 W W W W W R R R R R R T 300 S S S S
700 W W W W W W R R R R R R T 350 S S S S
800 W W W W W W W R R R R R R T 400 S S S S
900 W W W W W W W W R R R R R R T 450 S S S S
1000 W W W W W W W W W R R R R R R T 500 S S S S
1100 W W W W W W W W W W R R R R R R T 600 S S S S
1200 W W W W W W W W W W W R R R R R R T above S S S S
65
80
1000
1100
1200
20
25
40
50
100
150
200
250
300
350
400
450
500
600
700
800
900
Sheet 15 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
8.1. Valves shall be in accordance with the applicable piping class sheet.
8.2. Double isolation globe valves shall be provided on vents and drains of system having pressure 40 bar and higher.
8.3. Vents and drains required solely for testing shall be plugged with cap.
8.4. All drain valves shall be a minimum of DN25 and provided with a chained cap.
All vent valves shall be a minimum of DN20 and provided with a chained cap.
Valves, smaller than DN25 shall only be used where the size of main pipe is DN20 or smaller.
Sheet 16 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
9.1.1. Pressure class of fitting (i.e. 3000#, 6000# or 9000#) in accordance with applicable piping material classification.
Note) 1. Para. 10.1 : “Nominal pipe wall thickness greater than 19.05mm”
2. Para. 10.2 : “Nominal pipe wall thickness 19.05mm & less”
3. Para. 10.3 : “Thermowell installation in DN 80 and smaller piping”
4. Para. 10.4 : “Thermowell material selection chart”
9.1.4. Double root valves arranged in series shall be provided for all high pressure application to ASME CL.600 and above.
Sheet 17 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
10.1. Nominal Pipe Wall Thickness Greater Than 19.05 mm (3/4 in.)
10.2. Nominal Pipe Wall Thickness 19.05 mm (3/4 in.) & Less
Sheet 18 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
Sheet 19 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION
Rev. B
Pipe Material
Thermowell
Specification
ASTM Bar Forging
Carbon Steel
SA/A 106 - B SA/A 479 TP316 SA/A 182 F316
SA/A 106 - C SA/A 479 TP316 SA/A 182 F316
SA/A 53 - B SA/A 479 TP316 SA/A 182 F316
SA/A PI 5L - B SA/A 479 TP316 SA/A 182 F316
Alloy Steel
SA/A 335 - P11 (1.1/4Cr-1Mo-Si) SA/A 182 F11
SA/A 335 - P22 (2.1/4Cr-1Mo) N/A SA/A 182 F22
SA/A 335 - P91 (9Cr-1Mo-V) SA/A 182 F91
SA/A 335 - P5 (5Cr-1/2Mo) SA/A 182 F5
Stainless Steel
SA/A 312 Gr.TP304 SA/A 479 TP316 SA/A 182 F316
SA/A 312 Gr.TP304L SA/A 479 TP316L SA/A 182 F316L
SA/A 312 Gr.TP316 SA/A 479 TP316 SA/A 182 F316
SA/A 312 Gr.TP316L SA/A 479 TP316L SA/A 182 F316L
Each piping material classes indicates the maximum design pressures and temperatures for which the piping
material classes may be used. For each piping system, or portion thereof, a piping material class shall be
selected which provides material appropriate for the service conditions and which has a maximum allowable
design pressure and temperature which equal or exceeds the design pressure and temperature of the line
for which it is to be used.
Sheet 20 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
GLOBE
20 ~ 50 A182-F91, CL.2500, SW
OTHER
N/A
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 1.15) STANDARD CLASS
OTHERS TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 1000 3030 537.8 208.9
Sheet 21 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
20 ~ 50 A182-F91, CL.600, SW
PIPE
GLOBE
20 ~ 50 A182-F91, CL.600, SW
20 ~ 50 CL.3000 A182-F91 SW
FITTING CHECK
FLANGE
OTHER
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 1.15) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 1000 725 537.8 50.0
(2) For DN 650 and larger, all piping material will be welded type with 100% RT. 1020.2 723.0 549.0 49.9
(3) The dimension of flagne, gasket and bolt shall be met the requirement 1050 720 565.6 49.6
of ASME B16.47 series-A.
Sheet 22 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
20 ~ 50 A182-F22, CL.600, SW
PIPE
GLOBE
20 ~ 50 A182-F22, CL.600, SW
20 ~ 50 CL.3000 A182-F22 SW
FITTING CHECK
FLANGE
OTHER
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 1.9) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
Sheet 23 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
PIPE
GLOBE
B 15 ~ 50 A182-F11, CL.600, SW
B 15 ~ 50 CL.3000 A182-F11 SW
FLANGE
65 ~ 100 CL.600 A182-F11 WN, RF
OTHER
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 1.9) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 850 975 454.4 67.2
897.8 903.3 481 62.3
900 900 482.2 62.1
Sheet 24 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
GLOBE
20 ~ 50 A105, CL.600, SW
OTHER
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 1.1) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 650 550 343.3 37.9
656.6 547.4 347.0 37.7
700 530 371.1 36.5
Sheet 25 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
GLOBE
20 ~ 50 A182-F11, CL.600, SW
OTHER
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 1.9) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 950 35 510 2.4
960.8 31.8 510.4 2.2
1000 20 537.8 1.4
Sheet 26 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
GLOBE
20 ~ 50 A182-F11, CL.600, SW
OTHER
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 1.9) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 850 65 454.4 4.5
856.4 63.1 458 4.4
900 50 482.2 3.5
B 960.8 B 31.8 B 516 B 2.2
Sheet 27 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
GLOBE
20 ~ 50 A105, CL.600, SW
20 ~ 50 CL.3000 A105 SW
65 ~ 600 A216-WCB, CL.150, BW
FITTING (2) 65 ~ 600 (1) A234-WPB SMLS, BW
CHECK
BALL
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 1.1) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 500 170 260.0 11.7
(2) For DN 650 and larger, all piping material will be welded type with 100% RT. 552.2 154.3 289.0 10.6
(3) The dimension of flagne, gasket and bolt shall be met the requirement 600 140 315.6 9.7
of ASME B16.47 series-A.
Sheet 28 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
GLOBE
20 ~ 50 A182-F316, CL.600, SW
BUTTERFLY
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 2.2) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 100 275 37.8 19.0
122 259 50.0 17.9
200 235 93.3 16.2
Sheet 29 of 30
TWO(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
PIPING MATERIAL CLASSIFICATION Rev.B
GLOBE
20 ~ 50 A182-F304, CL.600, SW
BUTTERFLY
PRESSURE-TEMPERATURE RATING
ASME B16.34(GROUP 2.1) STANDARD CLASS
OTHERS
TEMP PRESSURE TEMP PRESSURE
(deg F) (psi g) (deg C) (bar g)
NOTE : (1) Thickness shall be equal to or greater than that of pipe. 100 275 37.8 19.0
104 273.2 40.0 18.9
200 230 93.3 15.9
Sheet 30 of 30
Pőyry Comment
Two(2) x 500MW Mong Duong 1 Thermal Power Plant Project
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