Documente Academic
Documente Profesional
Documente Cultură
)r
0 23-06-2016 First submission SPD SG AS
Init. Sign. Init. Sign. Init. Sign.
Rev. Date Details
Prepared Checked Approved
TABLE OF CONTENTS
1 Introduction..............................................................................................................................................3
4 Design Parameters............................................................................. 3
6.5 Records................................................................................................................................................................8
Table 6-1 Loading and Unloading Sequence for the Vertical Load Test Pile 1 & 2......................6
LIST OF ENCLOSURES
Annexure- A
Annexure -B
1. Borelog Report
LIST OF FIGURES
SKETCH SK-001: INITIAL PILE LOAD TEST (VERTICAL) for ROB at ch 31+226
1 Introduction
The following codes and practices of the BIS have been adopted.
• IS : 2911 (Part 1/Sec 2] : 2010, Code of Practice for Design and Construction of Pile
Foundations, concrete piles, Bored Cast in-situ piles, including Amendment No.3
The initial load tests for vertical and horizontal capacities will be conducted on test piles at
proposed ROB at chainage 31+226 m. The exact location of the test pile shall be approved
by Chief Project Manager.
4 Design Parameters
The design calculations are done for one borehole of the abutment locations (BH : 1
respectively].
The design parameters for different layers in the bore log are selected based on the
laboratory test results and are as listed below:
BH: 1
Cohesion (t/m2) Angle of friction,
Soil Type From RL (m) ToRL (m) density t/mJ
degrees
The Boreholes are attached herewith this report.For the purpose of estimating the
safe theoretical capacity of pile foundations, the following other parameters as given in IS
2911 are used.
Dia. of Pile
Concrete grade
Pile length below cut-off level
The design load on the pile will be limited to this load of 270.0 t. The pile is required to be
tested to a load of 2.5 times the design load. i.e. 2.5 x 270 and say 675 L
Ac = 776168 sqmm
fy = 500 N/sqmm
As = 8831.25 sqmm
Spiral Reinforcement
= 270 T
= 1000 mm
= M 35
= 25 m
Concrete grade
= 150 C/C
= M35
Hence provide 12 mm dia. spiral reinforcement at 150mm pitch. The above design is carried
out with only vertical load due to self weight of pile at the critical section at depth of fixity
on the pile. Hence the above reinforcement provided is only for the test pile.
Test pile shall be casted near corresponding chainage & bore hole which are mentioned
above.
For the reinforcement detailing of the test pile refer Sketch ROB021.
The load testing on piles shall be conducted as per IS: 2911 (Part 4] -1985.
The initial load test has to be carried out by maintained load method using anchor pile
system as per IS: 2911 (Part 4].
The load shall be applied by means of hydraulic jacks reacting against a symmetrically
placed platform supported by anchor piles which shall be capable of transferring 1.25 times
the maximum test load on the pile. The hydraulic jack shall be of adequate capacity and
shall have a pressure gauge and remote control pump.
The testing agency shall arrange all the necessary equipment and the anchor pile system
well in advance of the load test. Detailed proposal together with a sketch for the load test
arrangement shall be furnished by the testing agency to the Engineer for the latter’s
checking and approval.
The pile to be tested shall be chipped and dressed to a well-levelled surface. It is important
that reinforcing bars of the pile do not project beyond the top surface of the levelled pile
top.
A circular steel plate of suitable thickness and of bigger diameter than the diameter of the
pile shall be placed over a fine layer of sand spread over the top of the pile.
One or two jacks, depending on the capacity of the jacks and the ultimate test load shall be
used. The jacks should preferably be connected and operated by one pump. Hydraulic jacks
shall be selected such that the maximum hydraulic oil pressure should not exceed 300
kg/cm2 under the maximum test load.
The testing agency shall submit calibration charts showing the correctness of the calibration
of the pressure gauges and the jacks before use. All jacks will be fitted with locking devices.
Another plate of suitable thickness shall be placed over the ram of the jack, which is later
raised by operating the hydraulic pump so that the plate on the top of the ram butts against
the bottom flange of the main R.S.J ‘s of the platform.
Reading of settlement and rebound shall be recorded with the help of two (preferably four]
dial gauges of 0.01 mm sensitivity and resting on diametrically opposite ends of the pile cap.
The dial gauges shall be fixed to a support at least 3 times the diameter of the pile or a
minimum of 1.50 m away clear from the edge of pile. Readings on the dial gauges are to be
observed immediately before and after application of loads, and immediately before and
after release of loads.
Table 6-1 Loading and Unloading Sequence for the Vertical Load Test Pile 1 & 2
Each stage of loading shall be maintained until any of the following criteria occurs first:
• Till 2 hours
During the unloading stages, the load on the pile shall be maintained for a minimum of 15
minutes and the subsequent elastic rebound in the pile shall be measured accurately by dial
gauges.
The final load shall be maintained for 24 hrs. and the corresponding settlement shall be
observed. Rebounding shall be recorded after the entire load is released.
The pile test data shall be suitably presented by curves drawn between variables namely
load and displacement and safe loads shown on the graphs including field observations.
The readings for settlement and rebound shall be entered in the following formats
All temporary work plant and equipment for supplying the load and all necessary
instruments for measurements of loads, deflection etc. shall be provided by the testing
agency. The equipment provided shall be capable to apply slowly and smoothly and to
maintain the load at any required value. The load shall be measured by a single load cell /
proving ring or a similar device calibrated in divisions not exceeding 5 t. All increments of
load shall be maintained to 5 t. A spherical seating of appropriate size shall be used to avoid
eccentric loading.
6.5 Records
The testing agency shall keep the following records of the tests
• Make and specification of the jacks, pressure gauges and dial gauges.
• A plot of the load - settlement curve indicating the load for 10 mm settlement and that
for 10% of pile diameter, if achieved.
The Safe Capacity of Piles is considered to be the least of the following as per IS: 2911, (Part
4)
• 50 % of the load corresponding to a settlement of 10% of pile diameter, i.e. 100 mm.
depth from GL to
bottom of Pile cap
(m)
2.00
Pile Fixity condition
at top a Fixed (Fixed or Free)
Pile Bottom Level = 263.207 m
Pile cutoff Level ■ 263.257 m
Grade of Concrete ■ 35.0 N/mm2
Modulus of subgrade
reaction at fixity
zone E 5250.0 kN/m3
Type of soil in fixity =
zone Medium Sand (Sand or Clay)
Unsupported Length
of Pile, LI ft 0.00 m
Allowable
displacement of pile
at head ■ 10.0 mm
(For Horizontal
capacity)
2.5
2.5
0.4
1.0
2.5
25.0 m
0'
>3
o.o
. ut
1: '-u
%'<?..
Design'
>Dirs
CtGf
Horizontal Load
Test Horizontal load
required =
Horizontal Test load
= Self wt of pile =
Bending moment at
fixity level =
6 t 15 t 11.63 t 55.67 t
ULS design loads p
=1.0*11.6;= M
=2.5*55.6; = 11.6 t 139.2 t
Reinforcement req. dia 18 nos in first layer
% rein = 1.13%
Rife Design
Service Condition
BASIC DATA:
fc 44.87+986.65
P/ A„,
P(e-e') 11.63*4.555
d 1-0.075
d-D/2+e' 0.925-1/2+0.233
1031.52 t/m2
1563.333 t/m2
44.87 t/m2
• 52.968 t-m
= 0.925 m
= 0.658 m
ft 10* (44.87-(52.97*0.658/0.0144))
-23805.8 t/m2
-24464.83 t/m2
AG
AK
(AG/AK’l)
Fitch
TT:
f*.
4906250
4334749
0.131842
ISO mm
42.258 mm*2
113.04 nm*3
irector
OK
OK
OK
Pile Diameter
Pile Length
10.0 mti
1 in
25 ;ii
270 Tons
16 Tons
pY u/v
•"O
110
-V-t
c-.
sf.
Of.
cs
to
Safe
Horizontal
capacity for
free head
Design
Horizontal
capacity
required , „
6.0 tons
Reduction Factor
Bending Moment for test pile
>4T
3.12 m
12.47 m
free
3*E*I*y / (Ll+Lf)A3
0.01 m
Medium Sand
5250.0 kN/m2
3.12 m
0.48118
1.9
1.5 m
5,92 m
12 ton
89 T-m
0.5
45 T-m
Thickness of Layer Total Ult. due to Bearing
Shaft (Tonnes Safe Load Pile
—ETTTUVFF' burden Shaft Friction Psu -( S(Ks.Pdi.Tand).Asl „a.c.As) Load after
from below Pile cap Capacity,
S. No Pressure at e g of the A , (m2) Length deduction of
(m) (Ks.Pd,.Tan d). Asj a.c-As Pn, P u Frictio ) (Tonnes) (m)
layer 'Pdl' s pile self
(Tonnes] n
1 1,000 2.45 3.14 4.49 4.40 8.88 60.2 3.6 20.5 24.1 1.0 23.6
2 3.000 4.33 9.42 23,76 13.19 45.84 119.8 18.3 29.6 47.9 4.0 46.0
3 4.000 7.69 12.57 56.33 17.59 119.76 224.3 47.9 41.8 89.7 8.0 85.94
4 4.000 11.59 12.57 109.39 0.00 229.15 501.5 91.7 109.0 200.6 12.0 195.0
5 4.000 1S.53 12.57 129.71 0.00 358.86 707.9 143.5 139.6 283.1 16.0 275.6
6 8.000 20.00 25.13 253.86 48.25 660.97 854.1 264.4 77.3 341.6 24.0 330.3
7 1.000 20.00 3.14 47.19 0.00 708.16 1105.4 283.3 158.9 442.2 25.0 430.4
8 0.000 20.00 0.00 0.00 0.00 708.16 708.2 283.3 0.0 283.3 25.0 271.5
9 0.000 0.00 0.00 0.00 0.00 708.16 708.2 283.3 0.0 283.3 25.0 271.5
Modulus of subgrade
reaction at fixity
zone, K = 5250.0 kN/m3
Where, fck = 35 N/mm2
Characteristic
strength of concrete
PV
irector