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HANLA IMS CO., LTD.

MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 1/58

HGS-100

TECHNICAL MANUAL

¾ Hydrocarbon Gas Sampling & Detection System


HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 2/58

Table of Contents

1. INTRODUCTION ------------------------------------------------------5

1.1. Operating Principle -------------------------------------------------------------------------------------- 6


1.3.1 BLOCK DIAGRAM ------------------------------------------------------------------------------------ 7
1.3. SPECIFICATIONS -----------------------------------------------------------------------------------------9
1.3.1. ANALYZING UNIT------------------------------------------------------------------------------------ 9
1.3.2. CONTROL UNIT-------------------------------------------------------------------------------------- 9
1.4. Technical Data for Each Component ----------------------------------------------------------------- 10
1.4.1. ANALYZING UNIT---------------------------------------------------------------------------------- 10
1.4.2. A/D Conversion and Alarm ----------------------------------------------------------------------- 10
1.4.3. Communication ------------------------------------------------------------------------------------ 10
1.4.4 Gas detectors -------------------------------------------------------------------------------------- 11
1.4.5. Solenoid valves ------------------------------------------------------------------------------------ 11
1.4.6. flowmeter, regulation valve, filter ----------------------------------------------------------------- 11
1.4.7 Analyzing Unit adjacent equipments ------------------------------------------------------------- 11
1.4.8. CONTROL UNIT------------------------------------------------------------------------------------ 12

2. OPERATION --------------------------------------------------------- 13

2.1. NORMAL OPERATION MODE------------------------------------------------------------------------- 13


2.1.1. Before switching power on ----------------------------------------------------------------------- 13
2.1.2. Start-up -------------------------------------------------------------------------------------------- 13
2.1.3. Control Unit's LCD Display arrangement. -------------------------------------------------------- 14
2.1.4. Sampling and Purging sequences ---------------------------------------------------------------- 16
2.2 GAS CONCENTRATION ALARMS---------------------------------------------------------------------- 18
2.3. SYSTEM ALARMS -------------------------------------------------------------------------------------- 19
2.3.1 Typical system alarm sequence ------------------------------------------------------------------- 19
2.3.2. System Shutdown --------------------------------------------------------------------------------- 19
2.3.3. Flow alarm ----------------------------------------------------------------------------------------- 20
2.3.4 Detector (Gas detector) fault ---------------------------------------------------------------------- 20
2.3.5. Sample leak ---------------------------------------------------------------------------------------- 20
2.3.6 Communication fault ------------------------------------------------------------------------------ 20
2.4. MAIN MENU ------------------------------------------------------------------------------------------- 21
2.4.1 Presentation ---------------------------------------------------------------------------------------- 21
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
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2.4.2 General notes -------------------------------------------------------------------------------------- 21


2.5. DISPLAY FUNCTION F1 ------------------------------------------------------------------------------- 22
2.6. ALARM ACKNOWLEDGEMENT F2 -------------------------------------------------------------------- 23
2.7. CHANNEL MENU F3 ----------------------------------------------------------------------------------- 23
2.7.1 Normal mode -------------------------------------------------------------------------------------- 23
2.7.2 Handling mode ------------------------------------------------------------------------------------ 23
2.7.3 Channel Hold function----------------------------------------------------------------------------- 24
2.7.4 Channel Skip function ----------------------------------------------------------------------------- 25
2.7.5. Acknowledgement function----------------------------------------------------------------------- 25
2.8 UTILITIES MENU F4 ------------------------------------------------------------------------------------ 26
2.8.1. Gas Detector Status ------------------------------------------------------------------------------- 26
2.8.2. Filter Purge function ------------------------------------------------------------------------------ 26
2.8.3. Channel Purge function --------------------------------------------------------------------------- 26
2.8.4. Leak test ------------------------------------------------------------------------------------------- 26
2.9 COMMAND SUMMARY -------------------------------------------------------------------------------- 27

3. INSTALLATION AND COMMISSIONING -------------------------- 35

3.1. MECHANICAL CONNECTIONS ------------------------------------------------------------------------ 35


3.2. ELECTRICAL CONNECTIONS -------------------------------------------------------------------------- 36
3.3. COMMISSIONING ------------------------------------------------------------------------------------- 37
3.4 CONFIGURATION MENU F5 --------------------------------------------------------------------------- 37
3.5. DETECTOR SETTING / calibration menu ------------------------------------------------------------- 39
3.5.1. Detector setting mode ---------------------------------------------------------------------------- 39
3.5.2. Detector calibration menu ------------------------------------------------------------------------ 41
3.5.3. Calibration Unit. ----------------------------------------------------------------------------------- 43
3.6. Gas detector for the BALLAST TANK HC(Hydrocarbon) ------------------------------------------- 44
3.7. Gas detector for the PUMP ROOM HC(Hydrocarbon) --------------------------------------------- 46
3.8. Gas detector for the PUMP ROOM O2(Oxygen)---------------------------------------------------- 47
3.9. Gas detector for the PUMP ROOM H2S(Hydrogen Sulphide) ------------------------------------- 48
3.10. CHANNEL SETTING ---------------------------------------------------------------------------------- 49
3.10.1. sampling and purge duration setting ----------------------------------------------------------- 49
3.10.2. Detector 0-7 enable mode (FLOW) ------------------------------------------------------------- 50
3.10.3. Pre-Alarm and Alarm limits setting(GAS) ------------------------------------------------------- 50
3.11. HORN OUTPUT --------------------------------------------------------------------------------------- 51
3.12. TIME SETTING ---------------------------------------------------------------------------------------- 52
3.13. MEMORY CONTROL --------------------------------------------------------------------------------- 52
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
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3.14 SYSTEM CHECK USING “HOLD” FUNCTION -------------------------------------------------------- 53


3.14.1. Operating Procedure----------------------------------------------------------------------------- 53
3.14.2. Sample LINE LEAK TEST using “HOLD” function. ----------------------------------------------- 55
3.14.3. FLOW ALARM TEST using “HOLD” function ---------------------------------------------------- 55
3.14.4. GAS ALARM TEST using “HOLD” function ------------------------------------------------------ 55
3.14.5. SYSTEM SHUTDOWN TEST using “HOLD” function -------------------------------------------- 55
3.15. CHECK OF COMMISSIONING ------------------------------------------------------------------------- 56
3.15.1. CHECK OF INSTALLATION ----------------------------------------------------------------------- 56
3.15.2. CHECK OF POWER SUPPLY AND AIR SUPPLY -------------------------------------------------- 56
3.15.3. CHECK OF VALVES ------------------------------------------------------------------------------- 56
3.15.4. CHECK OF AIR SUPPLY -------------------------------------------------------------------------- 56
3.15.5. AC POWER SUPPLY ------------------------------------------------------------------------------ 56
3.15.6. FLOW setting ------------------------------------------------------------------------------------- 56
3.15.7. CHECK OF BASIC FUNCTION -------------------------------------------------------------------- 57
3.15.8. CHECK OF SYSTEM OPERATION. ---------------------------------------------------------------- 57
3.15.9. Check the FLOW of each channel. -------------------------------------------------------------- 57
3.15.10. CALIBRATION OF GAS DETECTOR. ------------------------------------------------------------- 57

4. TROUBLE SHOOTING----------------------------------------------- 58
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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1. INTRODUCTION

The HGS-100 System is dedicated to analyze gases in tanks (ballast, cargo, …), void spaces or any possible
dangerous area, in order to detect any gas concentration level over or under safety limits and to monitor
actions as visible and audible alarms. That system complies with ISGOTT regulation chap. 7.8 and 8.2

The HGS-100 System is a Gas Monitoring based on suction process sampling toward one or more common
detector(s), combined with analog inputs from local gas detectors.

Controlled Gases are :

¾ Hydrocarbon gases
¾ Oxygen
¾ Hydrogen Sulphide
¾ Carbon monoxide
¾ Sulphur dioxide
¾ Nitrogen monoxide
¾ Nitrogen dioxide
¾ Ammonia
¾ Chlorine
¾ Hydrides
¾ Other on request

The sampling points for suction process are to be placed as close as possible to the gas emission source.
However regarding the ballast tanks, they can be placed on tank top even if the gas emission is in tank
bottom, in order to preserve the longest efficient period when ballast tanks are filling up, to ensure the fire
prevention efficiency of the system as fire can be caused by gas coming out on desk from tank top, and
also because gases are pushed toward top by tank filling (IMO Sub-Committee on fire protection).

The local detectors can be placed in pump room, engine room, accommodations, venting ducts, air-
conditioned ducts.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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1.1. Operating Principle

The hydrocarbon gas detector is an essential system in the cargo oil tanker, the gas carrier, the chemical
carrier. The HGS-100 System is for monitoring the gas concentration in the ballast tank and void space
caused by mechanical damage like crack. Continuous monitoring will occur the alarm when the gas
concentration is increased over than preset value and show the visible and audible alarm.

Main
Up to 40 suction channels
Remote Repeater (Infra-red, Hydrocarbon)

Bulk Head
RS-485
Penetration
(Outdoor)

To Monitoring System RS-485


Exhaust 1
Exhaust 2 Flow Regulating
Drain
Needle Valve

110~240 Vac 50/60Hz


Calibration gas Shut Off valves

Dry Contact outputs Purge Air supply


(Gas, System Alarm) Bulk Head
Safety Area Penetration

Hazardous Area EEx d Flame Arrestor


Up to 8 suction channels
(Hydrocarbon, Hydrogen Sulphide, Oxygen)

Top Tank Fitting


Non-Return Valve for wet
suction point
Pump room Fitting Void Space Fitting

Pump Room Ballast Tank Void Space

HGS-100 covers the max. 48 channels for cargo oil tanker. The PART1 of this system is for 1 to 40 channels
and used to monitor the gas of the ballast tanks. The PART2 is for monitoring the gas concentration of the
pump room.
Each PART uses the only one sensor. To monitor many sensing points, sequential sampling the gas through
the line will be economic scheme. Generally, in the ballast tanks, the Hydrocarbon(HC) gas is monitored. .
Infra-red type HC sensor is used for best reliability and maintenance-free. And, in the pump room, not only
the hydrocarbon, but also the Oxygen(O2), Hydrogen sulfide(H2S) gases are monitored too. Type of these
sensors are different that of Ballast tanker’s one. These are solid type sensors.
Type, number, gas-type of these sensors can be changed by user’s demand. The analog signal is converted
to digital signal by A/D converter of Analyzing board.
The microprocessor of HGS-100 system control the 2 pumps, 52 solenoid valves, filter, graphic LCD displays
the gas concentration, alarm, flow, leakage, and status of individual tanks.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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1.3.1 BLOCK DIAGRAM


HGS-100 System has the Analyzing unit, Control unit, Repeater units. Analyzing and Control units are installed in the main
panel.

REPEATER
ALARM UNIT

MAIN PANEL

WATER CONTROL
DRAIN UNIT

EXHAUST 1,2,3

PIPE SYSTEM

ANALYZING
UNIT MEASURING
PIPES

FLAME ARRESTOR
COMPRESSED AIR SHUT OFF VALVE

SAFE AREA HAZARDOUS AREA

CALIBRATION

The block diagram of the system


HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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To sample the gas of the BALLAST TANK, the sampling pump(P2) is used. To sample the gas of the PUMP ROOM, the
sampling pump(P3) is prepared. Each channel is controlled by the solenoid valve control. To regulate the gas flow and
check the flowrate, the regulation valve and flowmeter are installed. The moisture from the suction of pipe lines is filtered
by the filter and drained by compulsion

The diagram of the gas flow


Channel Sampling
▪ EV1 to EV40 and EV0-1 allow the control of the sampling line for PART1.
▪ EV41 to EV48 and EV0-2 allow the control of the sampling line for PART2.
▪ P2, P3 are the sampling pumps.
▪ EV0-1 allows the cabinet internal atmosphere control, or the P2 pump discharge; In addition, a solenoid valve EV0-1
allows to control the internal atmosphere of the Analyzing Unit, named channel 0.
Channel Purging
▪ EVA, EVE allows to proceed to an air purge of selected channel; After suction sampling of a channel, an instrument air
purge is started, in order to correct or prevent ingress of water, moisture, condensation, dust or foreign bodies.
Calibration
▪ EVB, EVF allow to drive the Calibration Gas to the detector(s).
▪ EVC allows to purge the water trap.
▪ Gas Detectors(GD) in Main Sampling Line(Ch.1~40): the Hydrocarbon gas Infrared detector is placed upstream P2
pump(GD on above diagram); other detector(s) is(are) placed downstream P2.
▪ Gas Detectors(GD) in PUMP ROOM Sampling Line(Ch.41~48): the Hydrocarbon, O2 and H2S gas detectors can be
placed upstream P3 pump(GD on above diagram); other detector(s) is(are) placed downstream P3.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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1.3. SPECIFICATIONS

1.3.1. ANALYZING UNIT


z Suction channels number : up to 48, copper pipes
z Suction capacity : up to 400 meters I.D. 6mm pipes
z Sampling exhaust output : connection to safe area
z Circulation exhaust output : connection to safe area
z Drain Water trap output : connection to safe area
z Calibration Gas input : connection with plastic tube
z Instrument air supply for purge : 4~7bars
z 4-20mA Analog calibrated inputs
for sampling or local detectors : up to 8
z 4-20mA inputs accuracy : 0.1%
z Output power supply for detectors : 24 Vdc
z Internal Detector for Hydrocarbon Gas : Infra-Red type, 4-20mA output
z Other Detectors : miscellaneous type according to gas type
4-20mA 2-wire or 3 wires output, safety class according to their location
z Gas concentration alarm levels : 2 adjustable, Pre-Alarm and Alarm
z Alarm from Analyzing Unit, : 1 for Gas Alarm
dry contact output 1 for System Alarm
1 for Power Supply failure
z Communication ports : 3 RS485, 1 isolated RS232 or RS485
Default address 1; default baudrate 9600
z Output power supply for Control Units : 24 Vdc
z Operating/storage temperature for : 0℃ to +70℃
Analyzing and Control Units
z Location for Analyzing and : Safe area in enclosed space (Control
Control Units room, accommodations, bridge,...)
z Enclosure protection : IP22 minimum
z Power Supply : 115/230 Vac 50/60 Hz
z Power consumption : 330 VA with one Control Unit
340 VA with two Control Units
1.3.2. CONTROL UNIT
z LCD display : 16 lines, 40 columns, back-lighted
z Keypad : tactile type, numeric + functions keys
z indicators : front integrated color LED's
z Alarm : 1 internal buzzer + 1dry contact output
Communication port : RS485
z front : polyester film
z Power supply : 24 Vdc from Analyzing Unit
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
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1.4. Technical Data for Each Component


1.4.1. ANALYZING UNIT
A cabinet named "Analyzing Unit" includes the suction process, sampling gas detector(s) and pneumatic components
for up to 48 channels.

After suction sampling of a channel, an instrument air purge is started, in order to correct or prevent ingress of water,
moisture, condensation, dust or foreign bodies. The picture of analyzing board is following:

In case of several sampling gas detectors, the sampled gas passes through each detector one after the other, so that all
gas concentrations are measured at the same time. An additional Gas detector can easily be installed further. Each Gas
detector can be enabled or disabled at will.

1.4.2. A/D Conversion and Alarm


An electronic module supervises over the suction process, provides up to 8 analog inputs for gas detectors and flow
sensor placed either in BALLAST TANK suction process sampling(2 channels) or in PUMP ROOM suction process
sampling(4 channels). The local gas detectors are classed as additional individual channels as well as additional gas
detectors by using remained 2 channels of AD converter. The analog signal processing by the differential amplification
allows the high impedance and rejection of common-mode noise. To convert the current 4~20 mA to the voltage, the
load resistor 200[Ω] is used
That module periodically performs and saves all gas measurements. It provides a non-volatile memory for saving all
data, alarm status and operating parameters.

The Analyzing Unit provides two high or low gas concentration alarm levels on each channel and each gas (see7.4.2),
monitoring a permanent "Gas alarm" dry contact output (see 6.2):
z pre-alarm limit, to advise that a gas concentration approaches the alarm unit;
z alarm limit, with activation of another dry contact output dedicated to a horn/rotating lamp, until alarm
acknowledgement..
When some gas are without interest for some channels, the relevant alarm limits can be set at the extremities of the gas
range, in order to avoid gas concentration alarm monitoring for that gas on these channels.

The Analyzing Unit provides self-tests : sample flow, internal gas concentration, internal leakproof, detector's current
output, calibration gas flow, communication between Analyzing and Control Units, power supply. These tests monitor a
"System fault" and "Power supply" dry contact outputs.

1.4.3. Communication
This module also manages 4 digital RS485 communication ports(Generally, one for control unit. One for repeater SIL-
100. Then, only 2 ports are available for user interface. MODBUS RTU) and one RS232(for downloading or MODBUS
RTU) isolated communication port for connection to one or more remote Repeaters as described in synopsis, and/or an
external Monitoring System, using MODBUS RTU protocol. The Analyzing Unit operates as slave.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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1.4.4 Gas detectors


The HGS-100 System uses two locations of Gas detectors : inside the Analyzing Unit, in suction process sampled Gas, and
in local areas to be controlled. Any gas detectors of Infrared, catalytic, electro-chemical or any other type, 4-20mA output,
can be connected to the Analyzing Unit.
For Gas detectors located inside the Analyzing Unit, in suction process sampled Gas: detector dedicated to
Hydrocarbon gases is Infrared type, for best reliability and maintenance-free. For Local Gas detectors: Same detectors can
be used, but installed with connection box.

z To monitor the BALLAST TANK, infra-red type detector is used based on the principle of infra-red absorption.

The quantity of absorption of infra-red is changed by the type of the gas. Thus, the concentration can be determined by the
quantity of the gas.

z To monitor the PUMP ROOM, solid-state type Detector was adopted.

These detectors have the built-in microprocessor and output the 4~20mA current to interface the other equipments. Here,
these current signals are converted to digital data by the A/D converter of Analyzing Board. Control Board displays those
data from the analyzing board.

1.4.5. Solenoid valves


The 8 solenoid valves are installed on the manifold. The system uses the 9 sets of manifold for total 48 channels of the
sampling points. The supply voltage and power consumption of valve is DC 24V, 4.4W. The maximum pressure is 145 psi
and 2 way type. These solenoid valves are used to connect the air line to the sampling pump sequentially by the control
signal of Control Unit.

1.4.6. flowmeter, regulation valve, filter


Sampled air by the Sampling pump will flow through the air filter to prevent the dust, water, humidity. The filter will drain
the water and dust periodically. The flowmeter shows the flowrate of suction air flows to the detector by the sampling pump.
The regulation valve controls this flowrate.

1.4.7 Analyzing Unit adjacent equipments


z Bulkhead penetrations for suction process channels : the number of bulkhead penetration set is defined by the
number of bulkhead to pass through. For each channel a flame-arrestor EEx d class is placed at the limit between
safe and hazardous area, on relevant bulkhead penetration;
z Shut-off valves for each channel;
z Flow-regulating valve for each channel allows to equilibrate the flow whatever is the length of the line, for best
efficiency of the system;
z Bulkhead penetrations for gas exhaust and filter drain;
z Shut-off valve and manometer for instrument air supply for channel purge.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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1.4.8. CONTROL UNIT


A panel named "Control Unit" includes a backlighted LCD screen for measurements and alarm display, LED
indicators, buzzer/dry contact output for alarm and keyboard for System operation and configuration. The
large LCD screen increases the data availability and the man-machine interface is simplified for easy access
to functions and configuration using scrolling menus. It communicates with the Analyzing Unit using a
Modbus protocol serial link RS485, operating as master in order to get all data and status from the
Analyzing Unit, and to set any configuration change. The Control Unit is powered by 24 Vdc from the
Analyzing Unit.
One Control Unit can be incorporated in the Analyzing Unit or located in a remote box or in existing
console. One or two others can be used as repeater(s), but HGS-100 also can have identical remote
repeaters SIL-100 series by order. As the common database (gas measurements, fault status, operating
parameters) is saved in the Analyzing Unit, all Control Units display the same data. Remote repeaters SIL-
100 series display the summarized information.

Control Unit front overview :


HGS-100

1 2 3

4 5 6

7 8 9

0 DIM C
F
1

F
3

F
4

F
5

F
6
F
2

IMPORTANT NOTE : the Analyzing Unit and Control Unit operate independently. So, in case of
failure of communication with the Control Unit, the Gas Concentration alarms and System faults
remain under control by way of the Analyzing Unit Gas Alarm and System fault relays.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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2. OPERATION

2.1. NORMAL OPERATION MODE


2.1.1. Before switching power on
The System is configured in factory with channel number, channel names, gas detectors number and dispatching, ranges,
default operating periods and alarm limits. So the System can be started up without further operations, after being properly
installed and connected.
IMPORTANT NOTE : before switching power on :
z the regulating valves must be in full open position (turn count-clockwise);
z make sure that the red handles on channel solenoid valves are in “0” position;
z open the shut-off valves;
z open the instrument air supply shut-off valve;
z make sure that the valves of flowmeter(s) as well as by-pass valve(s) close to flowmeter(s) are
open (see2.1)

2.1.2. Start-up
The power is switched on using the switch inside the Analyzing Unit; the green LED indicator lights on. As soon as the
power is on, the Control Unit communicates with the Analyzing Unit : the Rx/Tx indicators flash one time. In case of
communication failure (Rx/Tx indicators don't flash), the Control Unit display "!!!Communication Fault !!!", and an alarm
starts (see 6.3.7 Communication fault).
Then, the main screen is displayed (see 6.1.2), the Rx/Tx indicators flash. The message "please wait..." is displayed during
default time 60 seconds, and the Analyzing Unit operation dosen't start before the end of waiting period, in order to
stabilize the Gas Detectors before starting the measurements.
The backlight lights on for 15 seconds when pushing any key, or when an alarm occurs until acknowledged
As soon as power is on, and despite the waiting period, the main screen starts displaying: the Channels' saved
measurements on lines 2 to 4. The display begins with channel 0 (Internal atmosphere of Analyzing Unit), then all sampled
channels from channel 1, then all individual channels which numbers follows those of sampled channels. The detectors'
numbers for individual channels also follow those of the suction process sampling. As the alarm status are saved in the
Analyzing Unit, all present and/or not acknowledged alarms are recovered and displayed, together with buzzer monitoring
After the waiting period, the main screen shows on line 1 current sampled channel.

IMPORTANT NOTE : Just after starting sampling on channel 0, adjust the flow in the detector(s) on the
flowmeter(s) to 1 liter/minute, using only the by-pass valve(s) close to the flowmeter(s) (see 3.2.6)
The flowmeter(s) valve must stay open.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
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2.1.3. Control Unit's LCD Display arrangement.

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT

PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT


ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Ch 00 Sampling in Progress.... 03 RX
Ch 42 Sampling in progress.... 02
DIM
DISP ACK CHNL UTIL CFG RTN
0 SP C

F1 F2 F3 F4 F5 F6

① LCD window
z Line 1
※ current date, time.
※ channel name: displayed channel number and name.

z Line 2 to 4:
※ flow for displayed channel(0~40) in liter per hour.
Ex) “250 l/h”
※ concentration of hydrocarbon gas from all enabled detectors in suction process sampling for sampled channels,
or relevant detector for individual channels.
Ex) If the concentration of hydrocarbon gas is 20%, it will display “20%LEL”.
Ex) If the density of O2 gas is 20.8%, it will display “20.8%O2” on the third line.
Ex) If the concentration of H2S gas is 0.1ppm, it will display “0.1ppm H2S” on the third line.

z Line 5 to 6: number of channel(s) in gas concentration alarm,


※ displays the Alarm.
Alarm occurs according to the configuration “HIGH” or “LOW”. If the alarm type is set by “HIGH”, the
concentration of current sampling channel is higher than alarm limit, the alarm alerts. If the alarm type is set by
“LOW”, in this case, the concentration of sampling channel is lower than alarm limit, the alarm alerts.
Ex) If the alarm type is “HIGH”, channel 8 is higher than alarm limit then the system displays “ALARM Ch:08”

z Line 7 to 8: number of channel(s) in gas concentration pre-alarm,


※ displays the Pre-Alarm.
Alarm occurs according to the configuration “HIGH” or “LOW”. If the alarm type is set by “HIGH”, the
concentration of current sampling channel is higher than pre-alarm limit, the alarm alerts. If the alarm type is set by
“LOW”, in this case, the concentration of sampling channel is lower than pre-alarm limit, the alarm alerts.
Ex) If the alarm type is “HIGH”, channel 11 is higher than pre-alarm limit then the system displays “PRE-AL
Ch:11”.

z Line 9 to 10
※ displays the Flow Fault.
If the flowrate is lower or higher than flow limit, the alarm alerts.
Ex) If the flowrate of channel 48 is higher or lower than the operating range, the system displays “FLOW FAULT
Ch:48”.

z Line 11,12: number(s) of skipped channels in numeric order. (See 6.7.4).


Ex) If channel 2, 8, and 32 are the skipped channel, the system displays “SKIPPED ch: 02,08,34”.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
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z Line 13 to 14
※ used for message in regards with current operation and display remaining operation time on that channel.
Ex.1) Initialize(“Initialize …… Please wait….. 35”)
Ex.2) Sampling of channel 0 (“Leak test….. 10”)
Ex.3) Purging of channel 33 (“ch33 purge in progress 10”)
Ex.4) filter purge(water drain) (“Filter purge in progress 10”)
Ex.5) Communication error (“!!! Communication Fault !!!”)

z Line 15.
※ used for alarm display
Ex) “!!! Sample leak !!!”.

z Line 16 : menu tittles above relevant keys(F1,F2, …, F6).

② Keypad
∘ Refer to the above figure.

③ LED Display
∘ ALARM LED
※ When the current channel of sampling is in the alarm condition, the LED turns on.
∘ PRE-ALARM LED
※ When the current channel of sampling is in the pre-alarm condition, the LED turns on.
∘ FLOW FAULT LED
※ If the flowrate is lower or higher than flow limit, the LED alarm alerts.
∘ SKIP LED
※ displays that the channel(at least one channel) was skipped.
∘ DISPLAY LED
※ The user can set the specific channel displayed in the LCD.
∘ SYSTEM FAULT LED(with buzzer sound)
※ communication or system error.
∘ DETECTOR FAULT LED(with buzzer sound)
※ Gas Detector error.
∘ Rx, Tx
※ Visible communication check. “Receive”, “Transmit”.
∘ POWER
※ System Power on.
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2.1.4. Sampling and Purging sequences


The Analyzing Unit operates independently of the Control Unit operation, except when some command is started from the
Control Unit : Channel HOLD (see6.7.3), Filter Purge (see 6.8.2), Channel Purge (see 6.8.3), Calibration (see7.3.3). After
the waiting period, the typical sequence is as follow:

PART 1(channel 1~40)


1. Starting with channel 0 (Internal atmosphere of Analyzing Unit);
2. Water trap purge during 15 sec. : the message "Filter purge in progress…… 15" is displayed, the time is scrolling down.
3. Sampling line leakproof test during 20 sec. : the message "Leak test in progress….. 20" is displayed, the time is
scrolling down.
4. Channel 0 sampling during configured time, the message “Ch 00 Sampling in progress…… 10” is displayed, time is
scrolling down.
5. At the end of the sampling period on channel 0, saving of gas concentration(s) and flow, and comparison with the alarm
limits:
z if the flow is over the limits, starting a flow fault (see 6.3.3, Flow alarm);
z if one gas concentration is over the limits, starting a shutdown (see 6.3.2, System Shutdown);
6. Channel 1 sampling during configured time, the time is scrolling down
The message “Ch 01 Sampling in progress … 10” is displayed, time is scrolling down.
7. At the end of the sampling period, saving of gas concentration(s) and flow, and comparison with the alarm limits;
z if the flow is under or over the limit range, it starts a flow alarm (see 6.3.3, Flow alarm)
z if the flow is under the lower limit, the channel will be skipped automatically to prevent the suction of the water
(see 6.7.4)
z if one gas concentration is over the limits, starting a pre-alarm or pre-alarm/alarm according to the concentration
value (see 6.2, Gas Concentration alarms);
8. Channel 1 purge during the configured time : the message "Ch 01 Purge in progress…… 10" is displayed , the time is
scrolling down. After suction sampling of a channel, an instrument air purge is started, in order to correct or prevent
ingress of water, moisture, condensation, dust or foreign bodies.
9. Continuation up to the last sampled channel, except for skipped channels (see 6.7.4) and coming back to above step 2.
10. All the individual channels and detectors are measured and saved continuously, independently of the sampled channels.
Pre-alarm or alarm sequence starts according to the concentration value (see 6.2, Gas Concentration alarms).
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PART 2(channel 41~48)


1. Starting with channel 49 (Internal atmosphere of Analyzing Unit);
2. Channel 49 sampling during configured time, the message “Ch 09 Sampling in progress…… 10” is displayed, time is
scrolling down.
3. At the end of the sampling period on channel 49, saving of gas concentration(s) and flow, and comparison with the alarm
limits:
z if the flow is over the limits, starting a flow fault (see 6.3.4, Flow alarm);
z if one gas concentration is over the limits, starting a shutdown (see 6.3.3, System Shutdown);
4. Channel 41 sampling during configured time, the time is scrolling down
The message “Ch 49 Sampling in progress … 10” is displayed, time is scrolling down.
5. At the end of the sampling period, saving of gas concentration(s) and flow, and comparison with the alarm limits;
z if the flow is under or over the limits, starting a channel purge during the configured time in order to attempt to
restore the correct flow : the message "Ch 41 Purge in progress…… 10" is displayed , the time is scrolling down
on line 13. Then starting a sampling period for the double configured time, the time is scrolling down. If after the
second sampling period, the flow is always uncorrect, starting a flow alarm (see 6.3.4, Flow alarm);
z if one gas concentration is over the limits, starting a pre-alarm or pre-alarm/alarm according to the concentration
value (see 6.2, Gas Concentration alarms);
6. Channel 1 purge during the configured time : the message "Ch 41 Purge in progress…… 10" is displayed , the time is
scrolling down.
7. Continuation up to the last sampled channel, except for skipped channels (see 6.7.4) and coming back to above step 2.
8. All the individual channels and detectors are measured and saved continuously, independently of the sampled channels.
Pre-alarm or alarm sequence starts according to the concentration value (see 6.2, Gas Concentration alarms).
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2.2 GAS CONCENTRATION ALARMS


Typical alarm sequence on any channel except channel 0 (Unit internal atmosphere):

When a Gas Concentration overpasses the pre-alarm configured limit, the Gas alarm sequence is as follow :
z the number of the relevant channel appears underlined on the main screen pre-alarm line of the Control Unit
screen;
z the Pre-alarm red LED indicator lights on;
z the Gas Alarm relay is activated;
z the buzzer of the Control Unit is activated in continuous mode;
z the alarm relay of the Control Unit is activated.
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2.3. SYSTEM ALARMS

2.3.1 Typical system alarm sequence

Following self-tests are performed and cause System alarm in case of the failure :
z Analyzing Unit internal gas concentration
z sampled channel flow
z gas detector(s)' output current
z Analyzing Unit internal leakproof
z communication checked from Analyzing Unit
z communication checked from Control Unit

The typical System alarm sequence is as follow:


z the relevant Led indicator lights on;
z in addition when necessary, an explanation message is displayed on message line on Control Unit screen (line15)
z the System fault relay is activated;
z the buzzer of the Control Unit is activated in continuous mode;
z the alarm relay of the Control Unit is activated.

When the Operator pushes the ACK=Acknowledgement :


z the buzzer of the Control Unit is activated during 2 seconds each 15 seconds, except if another unacknowledged
alarm is present;

When and only when the fault disappears after a further sampling for fault regarding a channel:
z the message disappears on the Control Unit screen;
z the relevant LED indicator (if any) lights off, except if another similar system fault is present;
z the System fault relay falls in normal position, except if another system fault is present;
z the buzzer of the Control Unit stops, except if another alarm is present;
z the alarm relay of the Control Unit falls in normal status, except if another alarm is present.

2.3.2. System Shutdown


When a Gas Concentration overpasses the Pre-alarm/Alarm configured limit on channel 0 (Analyzing Unit internal
atmosphere), the fault is considered as a Gas concentration alarm as well as a System alarm:
z the System fault LED indicator lights on;
z the message "!!!! System Shutdown !!!!” is displayed.
z the Analyzing Unit stops completely : pumps, solenoid valves, venting.

For re-starting the System after check, the main power of system should be turned off. After that, the system power
should be supplied again.
z the Analyzing Unit starts a complete sequence from channel 0;
z the System fault relay falls in normal position, except if another System fault is present.

If the Gas Concentration overpasses again the pre-alarm or alarm limit on channel 0, the shutdown alarm sequence re-starts
as above. If the Gas Concentration on channel 0 comes under the relevant limit, alarm sequence is finished and the System
continues.
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2.3.3. Flow alarm


When the flow on a sampled channel is under or over the configured limits, the typical System alarm sequence starts with
particularities as follow :
z the number of the relevant channel appears underlined on the main screen Flow fault line (9-10) of the Control
Unit screen.

When the Operator pushes the ACK = Acknowledgement key:


z underline disappears on the channel number.

In order to know the value of flow which causes the alarm, use the "Display" function (see 6.5) for the channel in alarm.

2.3.4 Detector (Gas detector) fault


When a Gas detector output current is under 3.6 mA or over 22 mA, the typical system alarm sequence starts. Detector fault
LED turns on. The concentration value of the relevant channel appears underlined on the main screen. And, system alarm
sequence starts.

NOTE: if the relevant Gas detector cannot be repaired in a short time, it is possible to disable
it, in order to cancel the alarm (see7.4.1). As soon as the Gas detector is repaired or replaced,
take care to enable that detector.

2.3.5. Sample leak


The leak test consists to close all solenoid valves when the sampling pump keeps running. If the flow remains over the high
limit of 50 l/h, the typical system alarm sequence starts, with the System fault LED indicator lightning on and display of a
message "Sample leak".

2.3.6 Communication fault


When the Analyzing Unit becomes not periodically questioned operation, the System fault relay is activated, until the
communication is restored.
When the communication with the Analyzing unit is not available at power on (the Rx / Tx indicators don't flash), the
Control Unit display "!!! Communication Fault !!!" with the System fault LED indicator lightning on..
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2.4. MAIN MENU


2.4.1 Presentation
After the waiting period, following functions are available from the main menu(see 6.9).

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Ch 00 Sampling in Progress.... 03 RX
Ch 42 Sampling in progress.... 02
DIM
DISP ACK CHNL UTIL CFG RTN
0 SP C

F1 F2 F3 F4 F5 F6

z DISP Key F1: selected channel "Display" function


z ACK Key F2 : alarm "Acknowledgement"
z CHNL Key F3: menu for operations in regard with "Channel" command
z UTIL Key F4: menu for "Utilities"
z CFG Key F5: menu for system "Configuration", using a engineer password
z RTN Key F6: "Return" back to the normal operating mode, or going back to the previous menu, till main menu

2.4.2 General notes


z RTN Key F6 = "Return" function allows also in any situation to cancel current action;
z Numeric keypad allows to key-in channel's number and all numeric values; " " is "Enter" key; "C" cancels the
last keyed-in or displayed digit;
z Pushing a forbidden key causes a short beep from the buzzer.
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2.5. DISPLAY FUNCTION F1


That function allows to display a selected channel on lines 2 to 4. The displayed values are the last on saved in memory,
except for individual channels, where the values are shown in real time. That function is mainly used when an alarm occurs
on a channel, in order to read immediately the cause of the alarm (see 6.2 and 6.3.4).

z Push DISP key F1 : the system asks for the channel number;

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Display channel ?[ 0 to 40]: RX
DIM
TEST TIME TEMP SLAVE RTN
0 SP C

F1 F2 F3 F4 F5 F6

z Key-in the channel number, then "Enter"


z The "Display" indicator lights on, in order to remind the stop scrolling of channels on lines 2 to 4;
z TEST key F1: menu for test the graphic LCD, LED, relays of the control unit. The following items are checked. :
z the screen of the Control Unit;
z all indicators except Rx/Tx light on;
z the buzzer of the Control Unit is activated;
z The Gas concentration alarm, System fault and Horn / Rotating lamp relays of the Analyzing Unit, the
alarm relay of the Control Unit are activated.
z TIME key F2: menu for time interval setting of display function.
09/10/03 11:12:52 Ch:03 CH03
200 l/h 0.0% LEL

ALARM Ch :

PRE-AL Ch :

FLOW FAULT:

SKIPPED Ch:

Display time ?[ 0 to 20]:

TEST TIME TEMP SLAVE RTN

⇒ input the time interval(sec) of display and “↵".


⇒ Push RTN key F6 to go back to previous display mode.
z TEMP key F3: menu for temperature display of CPU for analyzing unit.
z SLAVE key F4: menu for slave address.(Not used now). The control unit should be set as “1”.
z Push RTN key F6 to go back to normal display mode, the "display" indicator switches off.

IMPORTANT NOTE : during the Display mode, the Analyzing Unit continues to sample
and to proceed to Gas measurements and to alarms monitoring.
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2.6. ALARM ACKNOWLEDGEMENT F2


That function allows to acknowledge an alarm. (See 6.2 to 6.3 for Alarm management.)
That ACK = Acknowledgement key needs to be pushed for each Alarm to be acknowledge.

2.7. CHANNEL MENU F3

Pushing CHNL key F3 enters the Channel menu.

09/10/03 11:12:52 Ch:41 CH41


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Ch 00 Sampling in Progress.... 03 RX
Ch 42 Sampling in progress.... 02
DIM
NORM HNDL HOLD SKIP ACK RTN?
0 SP C

F1 F2 F3 F4 F5 F6

2.7.1 Normal mode


Pushing NORM key F1 allows to come back to the normal mode with only manually skipped channels (see 6.7.4), after
using Handing mode (see hereunder).

IMPORTANT NOTE : make sure to open relevant shut-off valves, when coming back from
Handing mode, otherwise flow faults would start on those channels.

2.7.2 Handling mode


Pushing HNDL key F2 allows to skip together all HNDL-channels configured to be skipped during cargo or handling
operation, i,e. channels corresponding to tanks likely to be filled with water(Ballasts), in order to avoid some flow faults
when the non-return valves would be closed, or the risk to draw up water in the sampling lines and to damage the gas
detectors despite the non-return valves and the water trap.

IMPORTANT NOTE : make sure to close relevant shut-off valves, when starting Handling
mode.
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2.7.3 Channel Hold function


That function allows to sample only one particular channel.

z Push HOLD key F3 : the system asks for the channel number;

09/10/03 11:12:52 Ch:04 CH04


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Hold channel ?[ 1 to 40]: RX
DIM
NORM HNDL HOLD SKIP ACK ?
RTN?
0 SP C

F1 F2 F3 F4 F5 F6

z Key-in the channel number, then "Enter" (only a sampled not skipped channel can be held);
z The "Hold" indicator lights on, in order to remind the sampling stop;
z Push RTN key F6 to go back to normal sampling operating mode, the "Hold" indicator switches off.

IMPORTANT NOTE : during the Hold mode, the Analyzing Unit stop sampling, so stops
the Gas concentration alarm monitoring for other sampled channels. So make sure to
come back to normal sampling mode as soon as possible. Anyway, the Analyzing Unit comes
back to normal sampling mode automatically after 10minutes. The time is scrolling down in
Line 1.
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2.7.4 Channel Skip function


That function allows to skip from sampling cycle a particular channel corresponding to tank likely to be filled with water
(Ballasts), in order to avoid some flow faults when the non-return valves would be closed, or the risk to draw up water in
the sampling lines and to damage the gas detectors despite the non-return valves and the water trap.

That function is also used to skip a channel in alarm during the repair, in order to avoid the alarm sequence starting again,
or when carrying out some works generating dusts, in order to avoid to obstruct the Flame-arrestor or the filter.

z Push SKIP key F4 : the system asks for the channel number;

09/10/03 11:12:52 Ch:41 CH41


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Skip channel ?[ 1 to 40]: RX
DIM
SLEEP#1 SLEEP#2 RTN
0 SP C

F1 F2 F3 F4 F5 F6

z SLEEP#1 key F1: stop the sampling part for the BALLAST TANK.
z SLEEP#2 key F3: stop the sampling part for the PUMP ROOM.
z Key-in the channel number, then "Enter" (only a sampled not held channel can be skipped, except channel 0);
z The number of the skipped channel is displayed on lines 11,12;
z Proceed same way to unskip that channel, the number of the skipped channel disappears from lines 11,12.
IMPORTANT NOTE : make sure to close relevant shut-off vale when skipping a channel,
and to re-open it when going back to normal sampling.

2.7.5. Acknowledgement function


Pushing ACK key F5 allows to acknowledge an alarm on a held channel or a System alarm, as for acknowledgement in
main menu. Push RTN key F6 to go back to normal sampling operating mode.
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2.8 UTILITIES MENU F4


Pushing UTIL key F4 enters the Utilities menu.

09/10/03 11:12:52 Ch:41 CH41


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Ch 00 Sampling in Progress.... 03 RX
Ch 42 Sampling in progress.... 02
DIM
DT.VEW PURG.F PURG.C LEAK1 LEAK2 RTN
0 SP C

F1 F2 F3 F4 F5 F6

2.8.1. Gas Detector Status


When pushing DT.VIEW key F1, the system asks for the detector number;

09/10/03 11:12:52 Ch:41 CH41


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT

PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT


ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Gas Detector ?[0 to 7]: RX
DIM
DT.VEW PURG.F PURG.C LEAK1 LEAK2 RTN
0 SP C

F1 F2 F3 F4 F5 F6

2.8.2. Filter Purge function


That function allows to purge the water trap manually, in case of doubt of water presence, and in addition to the automatic
purge at each channels sampling cycle.
z Push PURG.F key F2 : the System stops sampling the current channel, which is kept displayed on line 1;
z A filter purge sequence starts for the configured time; the message "Filter purge in progress" is displayed, the time
is scrolling down on.
z The System starts again the sampling of the current channel before purge.

2.8.3. Channel Purge function


That function allows to purge manually a selected channel by instrument air counter-flow, in case of obstruction or unusual
flow value, or to help to open the non-return valve after use, in addition to the automatic purge of each channels just after
sampling.

z PURG.C key F3 : the system asks for the channel number;


z Key-in the channel number, then "Enter" (only a sampled not skipped channel can be purged, except channel 0);
z The System stops sampling the current channel.
z A channel purge sequence starts for the configured time; the message "Ch XX purge in progress …… 10" is
displayed, the time is scrolling down on that line;
z The System starts again the sampling of the current channel before purge

2.8.4. Leak test


z LEAK1 key F4 checks the leakage of line for the BALLAST TANK. Panel inside(PART1) is checked.
z LEAK key F5 checks the leakage of line for the PUMP ROOM. Panel inside(PART2) is checked.
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2.9 COMMAND SUMMARY


F1. DISP, Display function, then key-in number of channel: displays selected channel, the others are managed in normal
mode. Mainly used for channel display after alarm. Push RTN to exit.
F1. TEST : test the operation of LCD screen, LEDs, lamps, buzzer, relays.
F2. TIME : for entering successively the year, month, date, hour, minute, second.
F3. TEMP : display of the temperature for the CPU.
F2. YES : to set.
F4. NO : not to set.
F4. SLAVE : Now this function is not available. In previous version of software, this function sets the address
number of Control Unit. The operating value of the Control Unit or SIL-100 must be transferred to
the Analyzing Unit. In this case, the Analyzing Unit uses the slave address of Control Unit. If the
setting value is only “1” then the Control Unit can change the setting of Analyzing Unit.
F6. RTN : return.

F2. ACK, Acknowledgement:


z disappears the underline of channel number in case of Gas concentration pre-alarm / alarm or flow alarm;
z stops Horn/Rotating lamp relay in case of Gas concentration alarm;
z activate the buzzer during 2 seconds each 15 seconds;
z one key push for one fault to acknowledge.
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F3. CHNL: operation on channels menu, RTN to come back to main menu.
F1. NORM : normal mode channel sampling, with manually skipped channels.
Caution : open sampled channel shut-off valves.
F2. HNDL : cargo handling mode channel sampling, with skipped channels listed in configuration (see 6.7.2).
To escape this mode, use the “NORM” menu. This HNDL function prevents the suction of the sea
water in the ballasted tank.
Caution : close relevant shut-off valves.
F3. HOLD : then key-in number of unskipped channel : stops channel normal sampling, for holding on selected
channel. This is used for the Leak Test(see the corresponding section), Flow Regulating(see the
corresponding section), GAS alarms Tests(see the corresponding section). Get out that mode as soon as
possible, or automatically after 10 minutes.
Caution : the other sampled channels are not managed in that mode.
F4. SKIP : then key-in number of unheld channel and except channel 0 : skip relevant channel. Mainly used for
tank filled with water or channel in repair. Same sequence to cancel channel skipping.
Caution : close relevant shut-off valve. Open it after channel skipping.
F1. SLEEP#1 : temporarily disables/enables the operation of PART1(BALLAST TANK)
sampling. To set the PART2 without the unwanted alarms of PART1.
NOTE: To invalid the sampling of total channels for PART1, set the number
of total tanks to “0” in the following “F5.CFG” menu.
F3. SLEEP#2 : temporarily disables/enables the operation of PART2(PUMP ROOM) sampling.
To set the PART1 without the unwanted alarms of PART2.
NOTE: To invalid the sampling of total channels for PART2, set the number
of total tanks to “0” in the following “F5.CFG” menu.

F5. ACK : BUZZER STOP.


F6. RTN : return.
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F4. UTIL : utilities menu, RTN to come back to main menu.


F1. CAL : status of the detector.
F1. CURRENT : shows the current.
F2. PURG.F: starts a water trap (filter) purge. Connect the Air supply to test this function. Check the air from the
DRAIN line. The purging time is same as the total purge time.
F3. PURG.C : then key-in number of unskipped channel and except channel 0 : starts a channel purge for
configured time. Connect the Air supply to test this function. Check the air from the channel line.
The purging time is same as the total purge time.
Caution : “Purge” is the cleaning operation of the sampling line by supplying the air.
F4. LEAK1 : leakage test of the panel inside for the PART1(BALLAST TANK) sampling. In case of the leakage,
the system repeats the leakage test three times and alerts.
F5. LEAK2 : leakage test of the panel inside for the PART2(PUMP ROOM) sampling. In case of the leakage, the
system repeats the leakage test three times and alerts.
F6. RTN : RETURN.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 30/58

F5. CFG : configuration menu, then key-in password.


Manual purge time? [5 to 3600sec] : Default 60.
for manual entering the purge duration of the sampling line and filter.
Time can be erased by “C” button.
Initialize time? [5 to 3600sec] : Default 60.
After power on, the system needs time to acquire the stabilized outputs of detectors.
Time can be erased by “C” button.
Part1 leak time? [5 to 3600sec] : Default 30.
for entering the time of leak test for panel inside(PART1: BALLAST TANK).
Time can be erased by “C” button.
Part2 leak time? [5 to 3600sec] : Default 30.
kor entering the time of leak test for panel inside(PART2: PUMP ROOM).
Time can be erased by “C” button.
New password? [0 to 9999] : Default 1234.
for entering the new password.
The value can be erased by “C” button.
Part1 total tank? [0 to 40] : Default is not defined.
key-in the number of total channels for BALLAST TANK sampling.
The value can be erased by “C” button.
Part2 total tank? [41 to 48] : Default is not defined.
key-in the number of total channels for PUMP ROOM sampling.
The value can be erased by “C” button.
Detector setting : parameters settings regarding the detectors.
Detector selector?[0 to 7] : configuration of the detector.
DETECTOR LIST:
“0” == Pressure sensor for the FLOW. BALLAST TANK flowrate
“1” == Hydrocarbon(HC) detector for the BALLAST TANK sampling.
“3” == Pressure sensor for the FLOW. PUMP ROOM flowrate.
“4” == Hydrocarbon(HC) detector for the PUMP ROOM sampling.
“5” == Oxygen(O2) detector for the PUMP ROOM sampling 감지기.
“6” == Hydrogen Sulphide(H2S) detector for the PUMP ROOM sampling.
Detector part? : selection of the part.
F2. PART1 : for BALLAST TANK sampling.
F3. PART2 : for PUMP ROOM sampling.
F4. LOCAL : for individual sensor.
F6. RTN : RETURN.
Gas & Flow selector? : selection of GAS or FLOW.
F2. GAS : According to the above DETECTOR LIST, this covers the 1, 4, 5, 6th
detector.
F4. FLOW : According to the above DETECTOR LIST, this covers 0, 3rd detector.
Following Unit selector is set to “l/h” automatically.
Unit selector? : selection of the unit for the detector.
F2. % : gas unit for Hydrocarbon(HC) of BALLAST sampling,
gas unit for Hydrocarbon(HC) and Oyxgen(O2) of PUMP ROOM
sampling.
F4. PPM : gas unit for Hydrogen Sulphide(H2S) of PUMP ROOM sampling.
F6. RTN : RETURN.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 31/58

Detector name? : for entering the name of detectors.


According to above DETECTOR LIST:
“0” == B-FLO, FLOW pressure sensor.
“1” == B-HC, Hydrocarbon(HC) detector.
“3” == P-FLO, FLOW pressure sensor.
“4” == P-HC, Hydrocarbon(HC) detector.
“5” == P-O2, Oxygen(O2) detector.
“6” == P-H2S, Hydrogen Sulphide(H2S) detector.
F1. ( ) * + , : for entering the corresponding character.
F2. - . : ; : for entering the corresponding character.
F3. < = > ? : for entering the corresponding character.
F4. a/A : lowercase/Capital letters.
F5 - - > : moves the cursor.
F2. RTN : RETURN.
Example of the name of detector : if the name is “Aa N5”,
Capital letter by F4 button.
Use the “2” button and (input till “A” displays.) input A.
Lowercase letter by F4 button.
Use the numeric button “2” and (input till “a” displays.) input a.
Use the F5 button to input space.
Capital letter by F4 button.
Use the numeric button “6” and (input til “N” displays.) input N.
Use the numeric button “5” and (input til “5” displays) input 5.
Maximum?[50 to 700] : input the SPAN value. The value can be erased by “C” button.
“0” == 600, FLOW pressure sensor.
“1” == 50.0, Hydrocarbon(HC) detector.
“3” == 600, FLOW pressure sensor.
“4” == 50.0, Hydrocarbon(HC) detector.
“5” == 20.9, Oxygen(O2) detector.
“6” == 30.0, Hydrogen Sulphide(H2S) detector.
These values can be changed by user’s demand.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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Detector Calibration : for calibration of each detector.


Zero? : calibrate the Zero of detector. displays flow, current, and gas concentration
for suction process gas detector. Keep free the calibration gas inlet, with
proper air free of gas pollution, calibrate the low extremity of range.
F1. CURRENT : displays the current of detector in the right end of line.
F4. SET : to set the displayed current value to new Zero.
F5. . : point for entering the value.
F6. RTN : RETURN
Span? : calibrate the Span of detector. displays flow, current, and gas
concentration for the suction process gas detector. Connect, open and
adjust the flow of the calibration gas, calibrate the high extremity of range.
F1. CURRENT : displays the current of detector in the right end of line.
F4. SET : to set the displayed current value to new Span.
F5. . : point for entering the value.
F6. RTN : RETURN
F1. STRAIGHT : when the characteristics of the detector are linear.(GAS)
F3. CURVE : when the characteristics of the detector are nonlinear.(FLOW)
Zero? : calibrate the Zero of detector.
F1. CURRENT : displays the current of detector in the right
end of line.
F4. SET : to set the displayed current value to new Zero.
F5. . : point for entering the value.
F6. RTN : RETURN
Calibration1? : to set the value of current for the flow 1[l/h].
Calibration2? : to set the value of current for the flow 2[l/h].
Calibration3? : to set the value of current for the flow 3[l/h].
Calibration4? : to set the value of current for the flow 4[l/h].
Calibration5? : to set the value of current for the flow 5[l/h].
Calibration6? : to set the value of current for the flow 6[l/h].
Calibration7? : to set the value of current for the flow 7[l/h].
Calibration8? : to set the value of current for the flow 8[l/h].
Calibration9? : to set the value of current for the flow 9[l/h].
Calibration10? : to set the value of current for the flow 10[l/h].
F4. UP : moves the cursor.
F5. DOWN : moves the cursor.
F6. RTN : RETURN.
F6. RTN : RETURN
Caution : One Detector needs information of part, Gas & Flow, Unit, name, Maximum, Calibration values.
Therefore, if the 6 detectors are used in the system, these series of setting should be done 6 times.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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Channel setting : configuration of parameters regarding the channels.


Which part? : Which part the channel belongs to?
F2. PART1 : for BALLAST TANK sampling.
F3. PART2 : for PUMP ROOM sampling.
F4. LOCAL : for individual sensor.
F6. RTN : RETURN
Which channel?[99]or[0 to 22] : key-in the channel number.
(If Local Part is selected, Key-in the Local 51 channel name.)
Caution : After selection of the part, input code “99” will set the same time of
dwell and purge in all channels(except channel “0”). Be careful to use the input
code “99”, because this code is used only by manufacturer.
Dwell time?[0 to 3600sec] : Depend on the installation condition. Ex) Default 30. suction time.
(If Local Part is selected, Key-in the Local 52 channel name.)
Purge time?[0 to 3600sec] : Depend on the installation condition. Ex) Default 60. purging time.
(If Local Part is selected, Key-in the Local 53 channel name.)
Channel Name? : Refer to the exact drawing of corresponding ship. key-in the channel name.
(If Local Part is selected, Key-in the Local 54 channel name.)
See “detector name” of “detector setting” to input the name.
Handling mode? : select “Handling”
Caution : “Handling” skips temporarily all the channels for the BALLAST TANK
sampling to escape the suction of the water caused by ballasting of the tank. At
least one BALLAST TANK channel should be set.
F2. YES : select
F4. NO : not select
F6. RTN : RETURN.
Detector 0 enable? : enables the alarm of the detector 0.(FLOW)
F2. YES : enable.
F4. NO : disable.
flow high?[50 to 600] : to set the value of FLOW High alarm.
flow low?[50 to 600] : to set the value of FLOW Low alarm.
Shutdown enable? : If this function is enabled, the alarm will
shutdown the system.
F2. YES : enables.
F4. NO : disables.
Caution : The “flow low” alarm value of each channel is important to escape the
water suction of the sampling line. Check the follow.
1. Record the each item of check list.
2. Test the water suction test to prevent the water suction from the all BALLAST
TANK channels.
3. Set the reduced value of calibrated flowrate. The reduction value should be
more than 10[l/h].
Detector 1 enable? : enables the alarm of the detector 1.(GAS)
F2. YES : enable.
F4. NO : disable.
Alarm?[0 to 50] : sets the GAS main Alarm.
Pre-alarm?[0 to 50] : sets the GAS Pre-Alarm.
Shutdown enable? : If this function is enabled, the alarm will
shutdown the system.
F2. YES : enables.
F4. NO : disables.
Alarm type? : sets the alarm condition.
F2. HIGH : sets the high alarm.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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F4. LOW : sets the low alarm.


Detector 3 enable? : enables the alarm of the detector 2.
:
Detector 7 enable? : enables the alarm of the detector 7.
F2. UP : moves the cursor Æ to upper line.
F4. DOWN : moves the cursor Æ to lower line.
F6. RTN : RETURN
Horn output : sets the alarm contact for the external alarm signal.
Horn out Part1 P-Alarm? : sets the alarm contact for the Part1 Pre-Alarm.
F2. YES : enables
F4. NO : disables.
Horn out Part1 Alarm? : sets the alarm contact for the Part1 main Alarm.
Horn out Part2 P-Alarm? : sets the alarm contact for the Part2 Pre-Alarm.
Horn out Part2 Alarm? : sets the alarm contact for the Part2 main Alarm.
F2. UP : moves the cursor Æ to upper line.
F4. DOWN : moves the cursor Æ to lower line.
F6. RTN : RETURN
Time setting : sets the time and date.
Year : to set the year.
Month : to set the month.
Day : to set the day.
Hour : to set the hour.
Minute : to set the minute.
Second : to set the second.
F2. UP : moves the cursor Æ to upper line.
F4. DOWN : moves the cursor Æ to lower line.
F6. RTN : RETURN
Memory : management of system parameters like parameter saving, loading, backup.
Alarm and fault clear : resets the all alarm. Displays “processing…” and “OK”.
Configuration data backup : Saves data of the working memory(RAM) to the saving
memory(EEPROM).
Configuration data reload : reloads data of the saving memory((EEPROM) to the working
memory(RAM).
Configuration data default : Initialization. This do not deals the data of saving memory(EEPROM).
Initialize only the working memory(RAM).
F2. UP : moves the cursor Æ to upper line.
F4. DOWN : moves the cursor Æ to lower line.
F6. RTN : RETURN
Exit, save configuration : to return to the previous menu from the configuration menu.
F2. YES : saves.
F4. NO : discards. not saved.
Caution : After operating the above “Memory…” menu, choose the “F4. NO” then “Enter”. Other
menus except the “Memory…” menu, choose the “F2. YES”.
F2. UP : moves the cursor Æ to upper line.
F4. DOWN : moves the cursor Æ to lower line.
F6. RTN : RETURN. key-in RTN in any situation allows to cancel and exit current operation.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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3. INSTALLATION AND COMMISSIONING

3.1. MECHANICAL CONNECTIONS


≫ The sampling pipes are connected to the channels' inlets through the frame arrestors, the shut-off valves
and regulating valves, by respect to their identification and taking care to the perfect leakproof.
≫ Flame-arrestor & Valve should be installed to the direction of arrow. The end of vent line, which is
connected to the panel.
≫ The exhaust pipes are connected to the relevant exhaust connections.
≫ The clean and dry instrument air supply pipe is connected to the relevant inlet, through a shut-off valve
with witness manometer.
≫ If possible, the bending points of sampling pipes should be reduced. If there is a lot bending, the
sampling line can clog up by condensation water.
≫ The calibration gas cylinder is connected to the relevant inlet.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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≫ The example of installation is as follow.


A: CONTROL Panel E: FLAME ARRESTOR I: CALIBRATION UNIT
B: CONTROL UNIT F: SAFETY CHAMBER J: REMOTE DISPLAY UNIT
C: CONTROL Panel(side view) G: SUCTION MOUTH(TANK INSIDE K: HORN & LIGHT
D: REGULATING VALVE H: AIR SUPPLY BOARD L: ON/OFF STOP VALVE

J K

L E
B
D
A C

AC POWER SUPPLY
H I

AIR SUPPLY G

Installation Example of Fixed Gas Sampling System

3.2. ELECTRICAL CONNECTIONS


≫ The 115/230 Vac power supply is connected to the relevant terminals;
≫ The local Gas Detector(s) is(are) connected to the relevant terminals on the PCB or to Zener barrier, through shield
grounded packing gland(s);
≫ The Remote Control Unit or Remote Repeater if any is connected to the relevant terminals, 24 Vdc power supply and
RS485 communication line through shield grounded packing gland(s);
≫ The Monitoring System RS232 or RS485 communication line is connected to the relevant connector or terminals
through shield grounded packing gland;
≫ Alarm on/off dry contact outputs are connected to the relevant terminals.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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3.3. COMMISSIONING
The main commissioning operation for preparing the HGS-100 System configuration, is the equalization of the suction
flow for all channels. Proceed as follow :
z Hold on all channels one by one, and note the displayed flow value in l/h, after waiting for stabilization.
z Check these values.
z Hold on all the channel one by one, and adjust the relevant regulating valve in order to get the lower flow ±20 l/h.
So, the suction flows for all channels will be identical at ±20 [l/h].
z Correct the adjustment of the flow in the detector(s), in order to get 1 [l/min] for the common flow on all channels
as set above (except channel 0).

Take care to the presence of instrument air supply : open the shut-off valve and check the pressure on the manometer, in
order to get efficient channel purge.

3.4 CONFIGURATION MENU F5

z When pushing CFG key F5 from the main menu, the system asks for the Engineer Password.

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT

PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT


ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Password:1234 RX
DIM
DISP ACK CHNL UTIL CFG RTN
0 SP C

ENTER
F1 F2 F3 F4 F5 F6

z type 1234 then "Enter". If the password was properly entered, the Configuration menu is displayed. If not, the
message "Invalid password" is displayed, and the system asks again for the Engineer Password.
z If the Configuration menu is entered by another Control Unit, the display shows "Configuration in progress"
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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<< CONFIGURATION MODE >>

⇒Manual purge time.?[5 to 3600sec]:30


Initialize time...?[5 to 3600sec]:60
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Part1 leak time...?[5 to 3600sec]:30 ALARM FLOW FAULT
Part2 leak time...?[5 to 3600sec]:30
New password.........?[0 to 9999]:1234 4 5 6 DISPLAY DETECTOR FAULT
Part1 total tank......?[ 0 to 40]:20 ghi jkl mno
Part2 total tank......?[41 to 48]:48 HOLD POWER
Detector seting...
Channel seting.... 7 8 9 TX
Horn output....... prs tuv wxy
Time seting....... RX
Memory............
DIM
Exit,Save configuration.........?:YES
UP DOWN
0 SP C

F1 F2 F3 F4 F5 F6

z UP key F2, DOWN key F4 moves the cursor “⇒”.


z The modification of data is as follow:
• move the cursor “⇒” by “UP(F2), DOWN(F4) keys.
• move the cursor to end of the line by pushing “↵”.
• erase the data by “C” and input the new value.

z Functions of the configuration mode are as follow:


• Manual purge time.?[5 to 3600sec]: set the time of purging for the sampled channel or filter. 30.
• Initialize time...?[5 to 3600sec]: set the time of initialization after the system power on.
• Part1 leak time...?[5 to 3600sec]: set the time of checking the leakage for BALLAST TANK.
• Part2 leak time...?[5 to 3600sec]: set the time of checking the leakage for PUMP ROOM.
• New password.........?[0 to 9999]: enter the new password.
• Part1 total tank......?[ 0 to 40]: set the total number of channel for the BALLAST TANK
Refer to the exact drawing of corresponding ship.
This can be changed by the OWNER’s demand.
Ref. Drawing TITLE: SYSTEM DIAGRAM FOR FIXED GAS SAMPLING.
• Part2 total tank......?[41 to 48]: set the total number of channel for the PUMP ROOM.

• Detector setting... : setting of Gas or Flow Detector. Detector setting menu is appeared by pushing “↵” key.
• Channel setting.... : setting of channel for the BALLAST TANK or the PUMP ROOM. Channel setting menu
is appeared by pushing “↵” key.
• Horn output....... : set the alarm of Horn output for analyzing unit. Horn output setting menu is appeared by
pushing “↵” key.
• Time setting....... : set the date and time. Time setting menu is appeared by pushing “↵”.
• Memory............ : restore or back-up of the configuration data of the system. Memory menu is appeared by
pushing “↵”.
• Exit, Save configuration.........?: When the key “↵” is pushed in this menu, the system asks the changed data will
be saved or not? To save the data, select the YES(F2) and to leave without saving, select
the NO(F4) and push the “↵”.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 39/58

3.5. DETECTOR SETTING / calibration menu


3.5.1. Detector setting mode
The HGS-100 Analyzing Unit's and local detectors if any are delivered with factory calibration. However, it is a good
practice to check the System during the commissioning. Due to restriction of Gas transportation, Vessel should have
relevant calibration gases available onboard, supplied by Shipyard or local supplier. Any concentration inside the detector's
range can be used; however we recommend to reach a concentration between half and full range.

IMPORTANT NOTE : before proceeding to any gas detector check or calibration by


following automatic procedure, make sure that the used calibration gas concentration is
properly setup in configuration.

For an Analyzing Unit's detector calibration, keep the Gas calibration inlet free of any connection; for a local detector
calibration, install its calibration chamber.

z Move the cursor “⇒” to Detector setting... line. Enter the Detector setting menu by pushing the “↵” key.

<< DETECTOR SETING MODE >>

⇒Detector selector.....?[0 to 7]:0


Detector part.................?:part1
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Gas & Flow selector...........?:Flow ALARM FLOW FAULT
Unit selector.................?:l/h
Detector name.................?:DT0 4 5 6 DISPLAY DETECTOR FAULT
Maximum............?[50 to 700]:700 ghi jkl mno
Detector calibration...... HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
UP DOWN RTN
0 SP C

F1 F2 F3 F4 F5 F6

That menu allows to set following function.


• Detector selector.....?[0 to 7]: The system asks for the Detector number to be set. Key-in the detector number,
then “Enter”.
Detector 1: BALLAST TANK HC Gas detector.
Detector 3: PUMP ROOM HC Gas detector.
Detector 4: PUMP ROOM O2 Gas detector.
Detector 5: PUMP ROOM H2S Gas detector.
• Detector part.................?: the selected Detector will be used Part1(BALLAST TANK) or Part2(PUMP ROOM).
Detector 1: BALLAST TANK HC Gas detector. PART1.
Detector 3: PUMP ROOM HC Gas detector. PART2.
Detector 4: PUMP ROOM O2 Gas detector. PART2.
Detector 5: PUMP ROOM H2S Gas detector. PART2.
• Gas & Flow selector...........?: the selected Detector will be used as Flow Detector or Gas Detector.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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• Unit selector.................?: unit of Flow is “l/h”. the unit of Gas is “%” or “ppm”.

• Detector name.................?: input the name of the Detector.


Æ :moves the cursor
a/A :Lowercase/Capital letters.

• Maximum............?: input the maximum value of the Detector.


• Detector calibration...... Detector calibration mode
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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3.5.2. Detector calibration menu


This menu allows to enter for each gas detector, the calibration gas concentration.
z Select Detector calibration menu : the system asks for values of ZERO and SPAN.
z Push STRAIGHT Key F1: Input ZERO and SPAN when the characteristics of the detector are linear. This key
enters the Gas detectors checking or calibration using proper calibration gas cylinder:

<< DETECTOR SETING MODE >>


<< DETECTOR CALIBRATION MODE >>

Zero..............?:4.00 1 2 3 PRE-ALARM SYSTEM FAULT


.qz abc def
Span..............?:20.00 ALARM FLOW FAULT

4 5 6 DISPLAY DETECTOR FAULT


ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
STRAIGHT CURVE UP DOWN RTN
0 SP C

F1 F2 F3 F4 F5 F6

z Push “↵” Key displays the following screen. (STRAIGHT function is for GAS setting)

<< DETECTOR SETING MODE >>


<< DETECTOR CALIBRATION MODE >>
100l/h 17.3%
Zero..............?:4.00 6.77 1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Span..............?:20.00 ALARM FLOW FAULT

4 5 6 DISPLAY DETECTOR FAULT


ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
CURRENT SET . RTN
0 SP C

F1 F2 F3 F4 F5 F6

z Push CURRENT Key F1 : displays the current of the detector to calibrate the ZERO in the end of the line.
z Make sure that fresh air without gas pollution enters the Analyzing Unit or a local detector. For an Oxygen
detector, connect a Nitrogen gas cylinder to the Gas calibration inlet for an Analyzing Unit's detector
calibration, or on the local detector's calibration chamber.
z Push SET Key F4 : The current value in the end of line is restored. When the concentration measure is
stabilized close to the expected value ±5% of the normal range, push “SET” then Zero is recorded. Manual
input is also available to make calibration.
z The calibration of the SPAN is similar to that of ZERO. Connect the Gas calibration cylinder on Gas
calibration inlet for an Analyzing Unit's detector calibration, or on the local detector's calibration chamber.
„ For an Analyzing Unit's detector calibration, adjust the pressure/flow regulator from the cylinder so that
the flow on the detector(s) is about 1 [l/min].
„ For an Oxygen detector, make sure that fresh air without gas pollution enters the Analyzing Unit or a
local detector.
z Push RTN key F6 to exit the detector setting menu.
z Close and disconnect the Gas calibration cylinder; uninstall the local detector's calibration chamber.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 42/58

< FLOW setting시에 사용 >

z Push CURVE Key F3: Input ZERO and SPAN when the characteristics of the detector are non-linear.
(CURVE function is for FLOW setting)
This function was designed to meet the characteristics of the flowmeter. The characteristic line of output is like the
shape of convex. The 11 points are used to calibrate this.

<< DETECTOR SETING MODE >>


<< DETECTOR CALIBRATION MODE >>

Zero..............?:6.25
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Calibration1......?:8.40 ALARM FLOW FAULT
Calibration2......?:11.31
Calibration3......?:15.17 4 5 6 DISPLAY DETECTOR FAULT
Calibration4......?:19.56 ghi jkl mno
Calibration5......?:20.49 HOLD POWER
Calibration6......?:20.92
Calibration7......?:0.00 7 8 9 TX
Calibration8......?:0.00 prs tuv wxy
Calibration9......?:0.00 RX
Calibration10.....?:21.00
DIM
STRAIGHT CURVE UP DOWN RTN
0 SP C

F1 F2 F3 F4 F5 F6

• Calibration values can be determined by the present current data displayed in the right side of the line.

<< DETECTOR SETING MODE >>


<< DETECTOR CALIBRATION MODE >>
100 l/h
Zero..............?:6.25 6.25
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Calibration1......?:8.40 ALARM FLOW FAULT
Calibration2......?:11.31
Calibration3......?:15.17 4 5 6 DISPLAY DETECTOR FAULT
Calibration4......?:19.56 ghi jkl mno
Calibration5......?:20.49 HOLD POWER
Calibration6......?:20.92
Calibration7......?:0.00 7 8 9 TX
Calibration8......?:0.00 prs tuv wxy
Calibration9......?:0.00 RX
Calibration10.....?:21.00
DIM
CURRENT SET . RTN
0 SP C

F1 F2 F3 F4 F5 F6

z Push CURRENT Key F1 : displays the current of the detector to calibrate the ZERO in the end of the line.
z Fully close the flowmeter in the inside of the Analyzing Unit.
z Push SET Key F4 : The current value in the end of line is restored. Manual input is also available to make
calibration.
z Push RTN Key F6 : cancels the input of data and returns to the first position of the line..
z Move the cursor “⇒” to the next line of “Calibration1” then push the “↵” key.
z Set the flowmeter to 1 l/min in the inside of the Analyzing Unit.
z Push SET Key F4 : The current value in the end of line is restored. Manual input is also available to make
calibration.
z Push RTN Key F6 : cancels the input of data and returns to the first position of the line..
z The remained calibrations of “Calibration2” … “Calibration10” are similar to that of Calibration1.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 43/58

3.5.3. Calibration Unit.


This menu shows the procedure of system calibration.

1) Calibration Unit

VESSEL PRESSURE METER(F)


UNIT OUTLET(A)

CALIBRETION VESSEL
LOW PRESSURE METER(B) ADJUSTING VALVE(G)

FLOW METER(C) LOW PRESSURE


CONTROL VALVE 1(H)
CONTROL KNOB OF
FLOW METER(D)
CALIBRATION UNIT(I)

LOW PRESSURE
CONTROL VALVE 2(E)
CALIBRATION GAS VESSEL(J)

2) Preparing of the Calibration gas


a. OPEN the calibration vessel adjusting valve(G). The pressure of the vessel is indicated in the vessel
pressure meter(F).
b. turn the low pressure control valve 1(H) toward right direction and set the pressure of low pressure
meter(B) to the marked level.
c. FULLY OPEN the low pressure control valve 2(E).

3) Abbreviation for the gas calibration


a. “LEL” is the Lower Explosion Limit.
b. “%LEL” is percentage expression of LEL. “100%LEL” means the minimum level in the atmosphere for
the explosion.
c. The minimum explosion level of CH4(methane) gas in the atmosphere is 5%.
d. The vessel of the CH4(methane) gas is restricted to be lower than 2.5% according to the law.
e. “CH4 2.5%” equals to “50%LEL”.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 44/58

3.6. Gas detector for the BALLAST TANK HC(Hydrocarbon)


1) Principle of operation
a. Gases whose molecules consist of two or more dis-similar atoms absorb infrared radiation in a unique manner and
are detectable using infrared techniques.
b. In gas monitoring application, only one specific absorption region is used to quantitatively determine the gas
concentration.
c. Most common hydrocarbon gases have strong absorption in the 3.4 micron region in the spectroscopy scan.
d. DETECTOR is set to 50%LEL under the 1 [l/min] flowrate by the maker.
e. Under the constant FLOW and atmosphere, set the ZERO as “0 %LEL”. Under the same flowrate with
CH4(methane) 2.5% gas, set the SPAN as “50%LEL” to complete the calibration.
f. CH4(methane) 2.5% GAS may be changed the “%LEL” when the FLOW is changed.
g. The FLOW should be constant in the ZERO SETTING, SPAN SETTING, and the SAMPLING.
h. Flow characteristics of the detector is very important. When the SAMPLING FLOW is changed, the recalibration is
necessary.

2) CALIBRATION Procedure
a. Operate the next commands sequentially.
F5.CFG – input PASSWORD – F5.CAL - detector number – F1.CURRENT key to check the current.

<< DETECTOR SETING MODE >>


<< DETECTOR CALIBRATION MODE >>
100l/h 17.3%
Zero..............?:4.00 6.77
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Span..............?:20.00 ALARM FLOW FAULT

4 5 6 DISPLAY DETECTOR FAULT


ghi jkl mno
For BALLAST TANK sampling, HOLD POWER
this flowrate should be equal to “2nd FLOW The current of detector
CHECK LIST”. 7 8 9 TX
prs tuv wxy
For PUMP ROOM sampling, this is not
RX
displayed.
DIM
CURRENT SET . RTN
0 SP C

F1 F2 F3 F4 F5 F6

b. The flowrate should be Normal [l/h] by control knob of flowmeter. Wait about 1 minute for settling of the output of
the sensor then push “F4.SET” button.
Change the menu to Span setting. To show the current, push the F1.CURRENT button. The flowrate should be Normal
[l/h] by control knob of flowmeter. Wait about 1 minute for settling of the output of the sensor then push “F4.SET”
button.
!!!! Clean air has the 0% of CH4 GAS(methane). For the ZERO calibration of HC DETECTOR, the air is used.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 45/58

c. Adjust the flow by the control knob to the flow 1 [l/h] of panel inside flowmeter.
d. After 1 minute, save the value of ZERO.
e. remove the flowmeter installed in the calibration 1.
f. execute the SPAN setting.
g. After executing the SPAN setting mode, connect the outlet of calibration unit to the calibration 1 of
the panel.
h. adjust the flow by the control knob of flowmeter to the flow of the LCD window. Wait about 1
minute for settling of the output of the sensor. Refer to the 2nd FLOW CHECK LIST value.
i. After 1 minute, save the FLOW setting value.
j. CLOSE the all valves of the calibration unit.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 46/58

3.7. Gas detector for the PUMP ROOM HC(Hydrocarbon)


1) Principle of operation
a. the detection using Electrical and Chemical reaction of the Gases.
b. Electrical plate has the chemical reaction and electrical potential.
c. The measurement of Gas concentration.
d. DETECTOR is set to 50%LEL under the 1 [l/min] flowrate by the maker.
e. Under the constant FLOW and atmosphere, set the ZERO as “0 %LEL”. Under the same flowrate with
CH4(methane) 2.5% gas, set the SPAN as “50%LEL” to complete the calibration.
f. CH4(methane) 2.5% GAS may be changed the “%LEL” when the FLOW is changed.
g. The FLOW should be constant in the ZERO SETTING, SPAN SETTING, and the SAMPLING.
h. Flow characteristics of the detector are very important. When the SAMPLING FLOW is changed, the
recalibration is necessary.

2) CALIBRATION Procedure
a. Select the detector to be calibrator using Calibration mode.
!!!! Clean air has the 0% of CH4 GAS(methane). For the ZERO calibration of HC DETECTOR, the air is used.
b. Adjust the flow by the control knob of flowmeter to the flow of the LCD window. Wait about 1 minute for settling
of the output of the sensor. Refer to the 2nd FLOW CHECK LIST value.
c. After 1 minute, calibrate the FLOW.
d. remove the flowmeter installed in the calibration 2.
e. calibration unit is connected toe the CH4(methane) gas vessel.
f. execute the SPAN CALIBRATION function.
g. Connect the outlet of calibration unit to the calibration 2 of the panel.
h. adjust the flow by the control knob of flowmeter to the flow of the LCD window. Wait about 1 minute for settling of
the output of the sensor. Refer to the 2nd FLOW CHECK LIST value.
i. After 1 minute, calibrate the FLOW.
j. CLOSE the all valves of the calibration unit. remove the calibration unit from calibration 2. CALIBRATION is
completed.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 47/58

3.8. Gas detector for the PUMP ROOM O2(Oxygen)


1) Principle of operation
a. the detection using Electrical and Chemical reaction of the Gases.
b. Electrical plate has the chemical reaction and electrical potential.
c. The measurement of Gas concentration.
d. DETECTOR is set to 25%LEL under the 1 [l/min] flowrate by the maker.
e. Under the constant N2 GAS FLOW, set the ZERO as “0 %LEL”. Under the same flowrate with air, set the
SPAN as “20.9%LEL” to complete the calibration.
f. The FLOW should be constant in the ZERO SETTING, SPAN SETTING, and the SAMPLING.
g. Flow characteristics of the detector are very important. When the SAMPLING FLOW is changed, the
recalibration is necessary.

2) CALIBRATION Procedure
a. Save the ZERO value of selected detector by calibration mode.
b. Prepare the N2 Gas in the vessel of the Calibration Unit.
!!!! Injection N2(Nitrogen) GAS in the airtight container will make the O2(Oxygen) 0 %. For the ZERO
calibration of O2 DETECTOR, the N2(Nitrogen) gas is used.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 48/58

3.9. Gas detector for the PUMP ROOM H2S(Hydrogen Sulphide)


1) Principle of operation
a. the detection using Electrical and Chemical reaction of the Gases.
b. Electrical plate has the chemical reaction and electrical potential.
c. The measurement of Gas concentration.
d. DETECTOR is set to 100ppm under the 200 [l/min] flowrate by the maker.
e. Under the constant FLOW and atmosphere, set the ZERO as “0 ppm”. Under the same flowrate with
H2S(Hydrogen Sulphide) 30 ppm gas, set the SPAN as “30 ppm” to complete the calibration.
f. The FLOW should be constant in the ZERO SETTING, SPAN SETTING, and the SAMPLING.
g. Flow characteristics of the detector are very important. When the SAMPLING FLOW is changed, the
recalibration is necessary.

2) CALIBRATION Procedure
a. Save the ZERO value of selected detector by calibration mode.
b. Install the flowmeter at the CALIBRATOIN2 port in the side of the panel.
!!!! Clean air has the 0% of H2S GAS(Hydrogen Sulphide). For the ZERO calibration of PUMP ROOM H2S
DETECTOR, the air is used.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 49/58

3.10. CHANNEL SETTING


This menu allows to enter the sampled channel sampling and purge durations. These values can be defined according to the
following guide :

3.10.1. sampling and purge duration setting


Longest line length(m) 100 150 200 250 300 350 400
(Flow for information l/h) (230) (200) (180) (170)
Sampling period(s) 25 35 50 70 95 125 155
Purge period(s) 2 3 4 5 7 9 11
z It is recommended to use the same sampling and purge periods for all channels (except channel 0) according to the
longest line.
z The sampling period is set so as longest line is filled during one sampling cycle.
z The purge period is set so as the half volume of longest pipe is pushed with fresh air.
z The recommended value for channel 0 sampling is 10 seconds.

Push “Enter” at the Channel setting line by moving the cursor “⇒”.
<< CHANNEL SETING MODE >>
Which part....................?: Part1
Which channel.?[99]or[ 0 to ]:
Dwell time.....?[0 to 3600 sec]:
0
60 1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Purge time.....?[0 to 3600 sec]: 10 ALARM FLOW FAULT
Channel Name..............?: CH00
Handling mode.................?: YES 4 5 6 DISPLAY DETECTOR FAULT
Detector 0 enable.............?: YES ghi jkl mno
Detector 1 enable.............?: YES HOLD POWER
Detector 2 enable.............?: NO
Detector 3 enable.............?: N0 7 8 9 TX
Detector 4 enable.............?: NO prs tuv wxy
Detector 5 enable.............?: NO RX
Detector 6 enable.............?: NO
DIM
Detector 7 enable.............?:
UP DOWN
NO
RTN
0 SP C

F1 F2 F3 F4 F5 F6

z The system asks for the channel setting information.


• Which part....................?: select the sampling area. Part1(BALLAST TANK), Part2(PUMP ROOM), Local.
z Which channel.?[99]or[ 0 to ]: select the channel to be set. Key-in the channel number or 99, then "Enter";
Channel 99 means all sampled channels have the same setting values.
• Dwell time.....?[0 to 3600 sec]: set the sampling time of the channel. Enter the sampling (dwell) time between the
displayed limits, according the guide hereabove, then "Enter";
Channel 0: 60sec.
BALLAST TANK channels: 30sec.
PUMP ROOM Channels: 60sec.
• Purge time.....?[0 to 3600 sec]: set the purge time of the channel. Enter the Purge time between the displayed limits,
according the guide hereabove, then "Enter";
Channel 0: 30sec.
BALLAST TANK channels: 30sec.
PUMP ROOM Channels: 30sec.
• Channel Name..............?: set the name of the channel.
• Handling mode.................?: To activate the handling function, set to “YES".
Sampled channels will be skipped by this Handling mode.
(Water Ballast Tank is set as “YES”)
• Detector 0 enable.............?: Enables the Detector 0 in the user’s selected channels
NOTE: if the relevant Gas detector cannot be repaired in a short time, it is possible to disable
it, in order to cancel the alarm (see7.4.1). As soon as the Gas detector is repaired or replaced,
take care to enable that detector.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 50/58

3.10.2. Detector 0-7 enable mode (FLOW)


After setting the “Detector 0 enable” to “Detector 7 enable” to “YES” then “Enter”, the system displays as follow.

z If Detector 0 is set by “Flow”, then the system display as follow. This menu allows to enter the low and high limits
of a flow detector for the flow fault alarm . The recommended values are ±100 l/h from the average flow value for
all channels set during the commissioning (see 7.1).
z The recommended values for channel 0 are low = 200 l/h, high = 400 l/h.

<< CHANNEL SETING MODE >>


<< DETECTOR 0 ENABLE MODE >>
Flow high..........?[50 to
Flow low...........?[50 to
]:400
]:200 1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Shutdwon enable...............?:NO ALARM FLOW FAULT

4 5 6 DISPLAY DETECTOR FAULT


ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
UP dOWN RTN
0 SP C

F1 F2 F3 F4 F5 F6

z Flow height........?[50 to 600]: alarm setting for the high Flowrate. (Flow Fault setting). Enter the alarm limit of
high flow between the displayed limits, then "Enter";
z Flow low...........?[50 to 600]: alarm setting for the low Flowrate. (Flow Fault setting). Enter the alarm limit of
low flow between the displayed limits, then "Enter";
z Shutdown enable...............?: enables/disable the Shutdown function. (default is NO)

3.10.3. Pre-Alarm and Alarm limits setting(GAS)


If Detector 1 is set by “Gas”, then the system display as follow. This menu allows to enter the pre-alarm and alarm
limits for each channel and each Gas detector.

<< CHANNEL SETING MODE >>


<< DETECTOR 1 ENABLE MODE >>
Alarm...............?[0 to
Pre-alarm...........?[0 to
]:30
]:20 1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Shutdwon enable...............?:YES ALARM FLOW FAULT
Alarm type....................?:High
4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
UP dOWN RTN
0 SP C

F1 F2 F3 F4 F5 F6

•Alarm...............?[0 to 100]: set the value of main alarm.


Detector 1: BALLAST TANK HC Gas detector. 30.
Detector 3: PUMP ROOM HC Gas detector. 30.
Detector 4: PUMP ROOM O2 Gas detector. 18.
Detector 5: PUMP ROOM H2S Gas detector. 30.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 51/58

•Pre-alarm...........?[0 to 100]: set the value of pre-alarm.


Detector 1: BALLAST TANK HC Gas detector. 10.
Detector 3: PUMP ROOM HC Gas detector. 10.
Detector 4: PUMP ROOM O2 Gas detector. 19.
Detector 5: PUMP ROOM H2S Gas detector. 10.
•Shutdown enable...............?: enables/disable the Shutdown function.
•Alarm type....................?: alarm will be occurs at the “High” or “Low” value compare to the above alarm value.
Detector 1: BALLAST TANK HC Gas detector. HIGH.
Detector 3: PUMP ROOM HC Gas detector. HIGH.
Detector 4: PUMP ROOM O2 Gas detector. LOW.
Detector 5: PUMP ROOM H2S Gas detector. HIGH.

NOTE:
z when some Gas are without interest for some channels, the relevant pre-alarm/alarm limits can be set to the
relevant Gas detector range extremities, in order to avoid gas concentration alarms monitoring for that gas on these
channels;
z the factory pre-set values for Hydrocarbon gas are pre-alarm 20.0%, alarm 50.0%;
z the factory pre-set values for Hydrocarbon gas on channel 0 are 30% for pre-alarm and alarm, according to the
IMO rules;
z the factory pre-set values for Hydrocarbon gas on the pump room channels are 10% for pre-alarm and alarm,
according to IMO rules.
z “System shutdown enable” is set to YES only for Detector1 of Channel 0. Other channels is set to NO.

3.11. HORN OUTPUT


Pushing “Enter” at the Horn output setting line by moving the cursor “⇒”.

<< HORN OUTPUT MODE >>

Horn
Horn
out
out
Part1
Part1
P-Alarm..........?:
Alarm............?:
YES
YES
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Horn out Part2 P-Alarm..........?: YES ALARM FLOW FAULT
Horn out Part2 Alarm............?: YES
4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
UP dOWN RTN
0 SP C

F1 F2 F3 F4 F5 F6 NOTE) Horn setting can be changed by owner’s demand.

•Horn out Part1 P-Alarm..........?: enable/disable of horn output for the BALLAST TANK(Part1) Pre-Alarm.
•Horn out Part1 Alarm............?: enable/disable of horn output for the BALLAST TANK(Part1) Main Alarm.
•Horn out Part2 P-Alarm..........?: enable/disable of horn output for the PUMP ROOM(Part2) Pre-Alarm.
•Horn out Part2 Alarm............?: enable/disable of horn output for the PUMP ROOM(Part2) Main Alarm.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 52/58

3.12. TIME SETTING


Push the “Enter” at the “Time setting” line by moving the cursor “⇒”. This menu allows to key-in successively the
year, month, date, hour, minute, second. Type "Enter" between each keyed-in value.

<< TIME SET MODE >>

Year.....:06
Month....:10 1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Date.....:13 ALARM FLOW FAULT
Hour.....:10
Minute...:30 4 5 6 DISPLAY DETECTOR FAULT
Second...:27 ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
UP dOWN RTN
0 SP C

F1 F2 F3 F4 F5 F6

•Year.....: inputs the year.


•Month....: inputs the month.
•Date.....: inputs the date.
•Hour.....: input the hour.
•Minute...: input the minute.
•Second...: input the second.

3.13. MEMORY CONTROL


This menu saves the present setting to the memory. Push the “Enter” at the “Memory” line by moving the cursor “⇒”.

<< MEMORY CONTROL >>

Alarm and fault clear.............


Configuration data backup.........
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Configuration data reload......... ALARM FLOW FAULT
Configuration data default........
4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
UP dOWN RTN
0 SP C

F1 F2 F3 F4 F5 F6

•Alarm and fault clear............. push “↵” then all occurred alarm will be cleared.
•Configuration data backup......... push “↵” then the Configuration data is backup to the memory.
•Configuration data reload......... push “↵” then the backup data are restored to the Configuration setting.
•Configuration data default........ push “↵” then the default values are restored. Here, the backup data is not cleared
and these values still remain in the memory.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 53/58

3.14 SYSTEM CHECK USING “HOLD” FUNCTION


3.14.1. Operating Procedure
1) Push the “F3.CHNL” key.

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Ch 00 Sampling in Progress.... 03 RX
Ch 42 Sampling in progress.... 02
DIM
DISP ACK CHNL UTIL CFG RTN
0 SP C

F1 F2 F3 F4 F5 F6

2) Push the “F3.HOLD” key. The "HOLD" LED turns on.

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Ch 00 Sampling in Progress.... 03 RX
Ch 42 Sampling in progress.... 02
DIM
NORM HNDL HOLD SKIP ACK RTN
0 SP C

F1 F2 F3 F4 F5 F6

3) Key-in the number of the channel to be checked. Push “ENTER” key.

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
Key-in the the number of the channel. 7
SKIPPED Ch: 8 9 TX
prs tuv wxy
Hold channel ? [0 to 20]: RX
or [41 to 49]
DIM
DISP ACK CHNL UTIL CFG RTN
0 SP C

ENTER
F1 F2 F3 F4 F5 F6
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 54/58

4) After checking the system, push the “F6.RTN” when the F1 is “NORM”.

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
A 1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
ch 01 Hold in progress... 000 RX
ch 41 sampling in progress 00
DIM
NORM HNDL HOLD SKIP ACK RTN
0 SP C

F1 F2 F3 F4 F5 F6

5) After "HOLD" LED turns off, push the “F6.RTN” when the F1 is “NORM”.

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Ch 00 Sampling in Progress.... 03 RX
Ch 42 Sampling in progress.... 02
DIM
NORM HNDL HOLD SKIP ACK RTN
0 SP C

F1 F2 F3 F4 F5 F6

6) Main window is displayed in the LCD.

09/10/03 11:12:52 Ch:03 CH03


200 l/h 0.0% LEL
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
ALARM Ch : ALARM FLOW FAULT
PRE-AL Ch : 4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
FLOW FAULT: HOLD POWER
SKIPPED Ch: 7 8 9 TX
prs tuv wxy
Ch 00 Sampling in Progress.... 03 RX
Ch 42 Sampling in progress.... 02
DIM
DISP ACK CHNL UTIL CFG RTN
0 SP C

F1 F2 F3 F4 F5 F6
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 55/58

3.14.2. Sample LINE LEAK TEST using “HOLD” function.


1. Execute the procedure 1)~3) of above “operating procedure”.
2. Close the sampling line of the TANK.
3. Close until the flow “A” of above “operating procedure 4)” is 0 [l/h]. It takes about 2~3 minute.
4. Execute the “operating procedure 5)” after the flow is 0 [l/h]. If the flow does not fall to 0 [l/h], solve problem with
this manual.

3.14.3. FLOW ALARM TEST using “HOLD” function


1. Execute the procedure 1)~3) of above “operating procedure”.
2. Close the sampling line of the TANK.
3. Close until the flow “A” of above “operating procedure 4)” is under the setting value. It takes about 2~3 minute.
4. Execute the “operating procedure 5)” after the alarm is checked. If the flow does not fall, solve problem with this
manual.

3.14.4. GAS ALARM TEST using “HOLD” function


1. Execute the procedure 1)~3) of above “operating procedure”.
2. Supply the gas into the sampling line of the TANK by the TEST GAS UNIT.
3. Execute the “operating procedure 5)” after the alarm is checked. If the alarm does not occur, solve the problem with
this manual.

3.14.5. SYSTEM SHUTDOWN TEST using “HOLD” function


1. Execute the procedure 1)~3) of above section 3.14.1.
2. Supply the gas for about 5 seconds into the sampling line(CHANNEL 0)-PART1 of the panel by the TEST GAS
UNIT.
3. If the gas concentration value is over than 30%, the alarm occurs and the system will be shutdown. The system need
to power Off/on.
4. Execute the section 3.14.1 5) after the alarm is checked. If the shutdown does not occur, solve the problem with this
manual.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 56/58

3.15. CHECK OF COMMISSIONING


3.15.1. CHECK OF INSTALLATION
Check whether all parts are installed in the right place or not.

3.15.2. CHECK OF POWER SUPPLY AND AIR SUPPLY


AC220V POWER and AIR SUPPLY should be prepared.

3.15.3. CHECK OF VALVES


Check the status of valves.
1) Check the OPEN status of ON/OFF STOP VALVE in all channels.
Initial status are CLOSE by manufacturer. OPEN the valves.
2) Check the Full OPEN status of REGULATING VALVE in all channels.
Initial status are CLOSE by manufacturer. OPEN the valves.
3) Check the WATER related TANKs(BALLAST TANKs).
Check the presence of the seawater in the BALLAST TANKs.
4) Close the STOP values for the No water tanks.

3.15.4. CHECK OF AIR SUPPLY


OPEN the valve after setting the Air to 4.5 kg/cm2.

3.15.5. AC POWER SUPPLY


AC power supplying after verifying the voltage.

3.15.6. FLOW setting


Sets the flowmeters to 1 [l/min] by adjusting the PART1, PART2 FLOW METER.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 57/58

3.15.7. CHECK OF BASIC FUNCTION


The manufacturer sets all the functions according to the user’s demand. To change the setting of function, contact the
MAKER.

3.15.8. CHECK OF SYSTEM OPERATION.


Check the system operation.
1) Check the next function in the “DISP” menu. Verify the turn on of the DISPLAY LED and following texts on the
LCD screen.
z Sets CHAN.
z Sets DISP(TIME).

2) Check the next function in the “CHNL” menu.


z Execute “HNDL”. Check the skip of all tank samplings for BALLASTING.
z Execute “HOLD”. Check the next function when the HOLD function.
(1) SAMPLE LINE LEAK TEST for the specific channel
(2) GAS ALARM TEST for the specific channel.
(3) SYSTEM “shutdown” TEST: insert the TEST GAST to the panel inside CH0. Verify the System shutdown.
(4) Check the turn on of the HOLD LED.
z Execute “SKIP”. Check the SKIP set/reset function for the specific channel.
z Execute “SLEEP #1”. Check the PART1 SLEEPING set/reset.
This can be checked by the stop of P2 PUMP.
z Execute “SLEEP #2”. Check the PART2 SLEEPING set/reset.
This can be checked by the stop of P3 PUMP.

3) Check the next functions using the “UTIL” menu.


z Execute “PURG.F”. Check the Air from the filter drain port.
z Execute “PURG.C”. Check the air from the specific channel.
z Execute “LEAK”. Check the LEAK TEST is done. Check the alarm when Leak of the panel inside. Try 3 times to
check the leakage of the flow. In case of the leakage, LCD displays the “sample leak”

3.15.9. Check the FLOW of each channel.


Check the FLOW for the individual channel.

3.15.10. CALIBRATION OF GAS DETECTOR.


See the Detector Calibration function.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 58/58

4. TROUBLE SHOOTING
PROBLEM CHECK POINT SOLUTION
FLOW FAULT - PUMP Operation is abnormal - Check PUMP operation. Check IN,OUT.
ALARM - Check the PUMP FUSE.
- LINE LEAK - LINE LEAK check.
- PRESS SENSOR is abnormal - PRESS SENSOR CALIBRATION
- Line is clogged. - Check clogging for each channel.
DETECTOR - Expiration of O2 DETECTOR lifetime. - Replace the O2 DETECTOR.
PRE & MAIN - ALARM SETTING value - Set the correct ALARM SETTING value.
ALARM

SYSTEM FAULT - DETECTOR is abnormal - Check the DETECTOR output signal.


ALARM - Gas detection at Channel 0 - Check the status of Channel 0.

DETECTOR - DETECTOR is abnormal - Check the DETECTOR output signal.


FAULT ALARM - Replace the DETECTOR.

HANLA IMS CO., LTD.


1610-5, Songjeong-Dong
Gangseo-Gu, Busan, KOREA
TEL:(82)(051)601-3055
FAX:(82)(051)831-1850
E-mail : hanla@hanlaims.com
Home page : http://www.hanlaims.com

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