OBSERVED CONSTRUCTION PRODUCTIVITY NORMS

Crude & Hydrotreating Complex

Civil:

Carpenters 4 - 6 m2/Day for Fdns ( Aprox. 1.5 - 2 m3/Day).

2 - 4 m2/Day for S.Structures ( Aprox.0.6 - 0.9 m3/Day).
Bar Binders 180 - 200 Kg/Day.
Masons 2 - 3 m3/Day.
Others & Helpers 4 nos/m3.

Structural steel:
Per day --> Fab./ MT Ercn./MT
Welders 2 0.75
Fitters 2 1
Gas Cutters 1 1
Grinders 1 0.5
Riggers 2 3
Helpers & Others 2 2

Piping:

Erection:
Ercn.gang composition ( Aprox. 90 - 120 IM/Day/Gang)
Fitters 1
Welders 1
Riggers 4
Gas Cutters 0.5
Grinders 0.5
Helpers 2

One gang in a day lift and complete fit up of 3 spools or 3 straight lengths.
(6" - 8" spool 5m long 3 nos ~ 90IM - 120IM, on an average)

Welding:
Welder productivity- Field welds ( 8 hrs )
CS 12-15 ID
SS 10 ID
AS 8 ID
On an average, per CS Welder ( including tack welders) - 10 ID/Day

Hydro test:
Gang composition ( Aprox.500 - 600 IM/Day/Gang)
Fitters 1
Riggers 5

Steam Tracing:
Gang composition ( Aprox.60 - 80 IM/Day/Gang)
Fitters 1
Welders 1
Riggers 4
Helpers 2
One gang in a day can complete fit up of 20nos 1/2 " 6m pipes.

Piping Insulation:
Laggers 6 m2/Day lagging
Cladders 4 m2/Day cladding

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 On an average, a person in an insulation gang gives 2 -3 m2 in a day.

Electrical:
Activity Production Fitter Welder Rigger Cable jntElectricianHelpers
Tray erection 10 mtrs/d 1 1 1
Earthing strips 10 mtrs/d 1 1 1 1
Earthing electrodes 1 no/d 1 5
H T Cabling 1000 mtrs/d 15 5 5
LT Control cabling 1000 mtrs/d 3 2 10
HT Cable termination 1 no/d 1 1 1 2
LT Cable termination 1 no/d 1 1 1
Lighting cabling 100 mtrs/d 2 5
Lighting fixture 1 no/d 1 1
Lighting poles 1 no/d 1 1
Lighting panels/JB 1 no/d 1 1 2 3
Lighting cable termi. 2 no/d 1 1
Outlet socket & frame 1 no/d 0.5 0.5 1
LCS installation 1 no/d 0.5 0.5 1
Motor trial 1 no/d 2 2

Instrumentation:
Activity Production Fitter Welder Rigger Techn. ElectricianHelpers
Tray erection 25 mts/d 1 1 2
JB frame fab&eren. 1 no/2d 1 1 2
JB eren. 8 nos/d 1 1
Instr.pedestal eren. 8 nos/d 1 1
Multi core cabling 600 mts/d 4 16
Branch cabling 600 mts/d 3
Multi core termination 50 cores/d 1 1
Branch termination 10 instr./d 1 1
Instr.caliberation 30 instr./d 1 1
C/V caliberation 8 Valves/d 1 1
Instr.installation 8 nos/d 1 1
Air line erection 20 mtrs/d 1 1 2
Copper tubing 20 mtrs/d 1 1 1
Impulse tubing 40 mtrs/d 1 1 2
Local panel ercn. 2 nos/d 1 1 2
Loop checking 20 instr./d 1 1

Painting:
General:
On an average : 4m2 Surface area / litre paint / Single coat.

Structurals:
Light Members 40 - 50 m2/ MT 10 - 12 litres / MT / Single coat
Medium Members 25 - 30 m2/ MT 06 - 07 litres / MT / Single coat
Heavy Members 15 - 20 m2/ MT 04 - 05 litres / MT / Single coat

2 of 3 375465281.xls, norms
 OBSERVED CONSTRUCTION PRODUCTIVITY NORMS
Crude & Hydrotreating Complex

Piping Insulation:
Laggers 6 m2/Day lagging
Cladders 4 m2/Day cladding
On an average, a person in an insulation gang gives 2 -3 m2 in a day.

3 of 3 375465281.xls, norms (2)