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* DESIGN CALCULATION OF EXPANSION BELLOW AS PER APP. 5 & 26 OF ASME SEC. VIII,DIV 1 2004ED

DESIGN DATA OF SHELL

SHELL MATERIAL SA 106 GR.B
DESIGN PRESSURE Ps psi 450.00
DESIGN TEMP. DEG.F 392.00
CORR.ALLOW. CAS mm 3.00
SHELL OD Do mm
SHELL THK.(NOM.) ts mm

DESIGN DATA OF EXPANSION BELLOW

EXP. BELLOW MATERIAL SA 240 GR 321
NO. OF CYCLES Nspe 500
CORR.ALLOW. CAS mm 0.00
NOMINAL THK. OF EXP. BELLOW nt mm 0.06
INSIDE DIA. OF EXP. BELLOW Db mm 24
THICKNESS OF COLLAR tc mm 0.38
MEAN DIA. OF COLLAR Dc mm 24.50
MEAN DIA. OF BELLOWS CONVOLUTION Dm mm 25.31
ALLOWABLE STRESS @ DESIGN TEMP. Sb psi 20000.00
YIELD STRENGHT @ DESIGN TEMP. Sy psi 23144.00
EFFECTIVE YIELD STRENGTH @ DESIGN TEMP S*y psi 53231.20
ELASTIC MODULUS @ DESIGN TEMP. FOR EB Eb psi 27600000
ELASTIC MODULUS @ DESIGN TEMP. FOR COLLAR Ec psi 27600000
ELASTIC MODULUS @ ROOM TEMP. FOR EB Eo psi 28300000
ELASTIC MODULUS @ DESIGNTEMP. FOR RING Er psi 27600000
POISSON'S RATIO FOR BELLOW MATERIAL vb 0.3
CONVOLUTION PITCH q mm 1.13
CONVOLUTION HEIGHT w mm 1.25
NUMBER OF CONVOLUTIONS N 6.00
DIAMETER OF REINFORCEMENT RING dr mm 0.50
END TANGENT LENGTH Lt mm 1.13
BELLOWS COLLAR LENGTH Lc mm 0.75
CUMULATIVE BELLOW LENGTH (SEE FIG.26-1(a)) L mm 6.75
NUMBER OF PLIES n 1.00
TOTAL EQUIVALENT AXIAL DISPLACEMENT RANGE PER CONVOLUTION Dq mm 0.10
Thickness of One Ply, corrected for thinning
=nt*SQRT(Db/Dm) tp mm 0.0584
Area of one convolution
=(((p-2)/2)*q+2*w)*ntp A mm2 0.1836
Cross-Section Area of Reinforcement ring
=p*dr2/4 Ar mm2 0.1963
Convolution height factor
=0.3-(100/(0.6*P1.5 +320))2 Cr 0.2997
FACTOR CONSIDERING THE STIFFENING EFFECT
=MIN [ (Lt/1.5*SQRT(Db*t)),(1.0)] k 0.625
FACTOR Kg (Fatigue strenghtreduction factor ) Kg 1
Factor q / 2w C1 0.450
Factor q / (2.2 x SQRT(Dm* tP )) C2 0.432
FACTOR Cp FROM FIG. 26-4 Cp 0.69
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FACTOR Cf FROM FIG. 26-5 Cf 1.64

FACTOR Cd FROM FIG. 26-6 Cd 1.64

TOTAL INTERNAL PRESSURE FORCE

= P * Dm * q H kg mm 12813
Ratio of the interal pressure force resited by the bellows to the
internal pressure force resisted by the reinforcement
=(A*Eb)/(Ar*Er) R1 0.935

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Internal Pressure Capacity

(1) Circumferential membrane stress in belows tangent,

P*((Db+nt)2*Lt*Eb*k) S1 psi 15444
(2*nt*(Db+nt)*Lt*Eb+tc*Dc*Lc*Ec*k
FOUND OK
(2) Collar. The circumferential membane stress
P*Dc2*Lt*Ec*k) S1' psi 16008
2*(nt*(Db+nt)*Lt*Eb+tc*Dc*Lc*Ec*k
FOUND OK
Bellows Convolutions
(a) Circumferential membrane stress Due to pressure
=(H/2*A)*(R1/(R1+1)) S2 psi 16862
FOUND OK
(b) The meridional membrane stress Due to pressure
= 0.85*((w-Cr*q)/(2*n*tp))*P S3 psi 2988

(c) The meridional membrane and bending stress Due to Pressure

=(0.85/2*n)*((w-Cr*q)/tp)2*P S4 psi 32163
S3+S4 <=Kf*S FOUND OK
Reinforcing Ring Member.
(a) Circumferential membrane stress Due to pressure
=(H/2*Ar)*(1/(R1+1)) S'2 psi 16862
FOUND OK
Instability due to Internal Pressure
Axial Stiffness
=(p/2*(1-vb2))*(n/N)*Eb*Dm*(tp/(w-Cr*q))3*(1/Cf)Kb kg/mm2 32174

( A ) Column Instability

=0.3*((p*Kb)/(N*q)) Psc psi 4492

FOUND OK
( B ) In-plane Instability
REINFORCED BELLOWS ARE NOT PRONE TO IN -PLANE INSTABILITY

Fatigue Evaluation

( A ) Meridional Membrane stress

= Dq*(1/2)*((Eb*tp2*)/((w-Cr*q)3*Cf)) S5 psi 3781

( B ) Meridional Bending stress

= Dq*(5/3)*((Eb*tp)/((w-Cr*q)2*Cd)) S6 psi 196803

Total Stress Range Due to Cyclic Displacement

=0.7[S3+S4]+[S5+S6] St psi 223098

Fatigue Equation

=Kg*(Eo/Eb)*St 228756.57
Factor Ko (when St is expressed in psi) Ko 6600000
Factor So (when St is expressed in psi) So 48500

ALLAWABLE NUMBER OF CYCLES

=[(Ko/((Kg*(Eo/Eb)*St)-So) Nalw 1341

Nalw>Nspe
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PROVIDED EXPANSION JOINTS MEET REQUIRMENT OF MANDATORY APPENDIT-26

OF ASME SEC. VIII DIV.1 ED. 2004

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