BASE PLATE AND ANCHOR BOLT DESIGN (ST JN. NO.

65, 69, 76)

Type of base plate - Fixed type
Category of base plate - BP1

Column Geometry
Size D W Tf Tw
ISMB350 350 140 14.2 8.1
L I
Base Plate Geometry
D= 350 mm d
W= 140 mm
a= 75 mm b
b= 75 mm II
c= 75 mm W B
d= 80 mm
B= 450 mm
L= 650 mm
Shear key= NO b
Pedestal size
B1= 950 mm Pedestal Width d
L1= 950 mm Pedestal Length
gt1= 10 mm Thick of gusset plt c a D a c
st1= 10 mm Thick of stiffner plt
P ● Mx
Material Properties M ● Mz
X'/3
Grade of Concrete = M25
Characteristic strength fck = 25 N/mm2
p
Grade of Structural Steel = Fe 250
Characteristic strength fy = 250 N/mm2
Per. stress in bend. compr. sbc = 185 N/mm2
T C
Tension and shear apacity of bolt
X'
Grade of anchor bolts = 4.60
Allowable tensile stress = 120 N/mm2
Allowable shear stress = 80 N/mm3
Dia of Bolts = 30 mm
No of Bolts = 6 Nos

Permissible tension capacity = 66.2 kN

Permissible shear capacity = 44.1 kN

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2
Node No.:----- 76
Load Case ----- 154
Fx= 0.00 kN Mx= 0 kN-m
Fy= P= 0.00 kN Mz= 0 kN-m
Fz= 0.00 kN
Mx= M= 0.00 kN-m
H= 0.00 kN Fx2+Fz2

a). Check for bearing pressure

A= L*B = 450*650 = 292500 Sq.mm A= 292500 sq.mm

B*L2 450 * 650 * 650 Z= 31687500 mm3
Z= = = 31687500 mm3
6 6
P M 0 * 1000 0 * 1000000
p = + = + = 0 + 0
A Z 292500 31687500

p1 = 0 N/sq.mm p2 = 0 N/sq.mm

pmax = 0 N/mm2 2

Allowable Bearing strength of Concrete as per Clause 34.4 IS 456 : 2000

= 0.25*fck*2 Or 0.25*fck* sqrt(A1/A2) Whichever is less A1 = 902500 mm2

A2= 292500 mm2
= 10.98 N/mm2 > 0 N/mm2 Hence O.K.

b). Calculation of neutral axis

Taking Moment about Tension Bolt C {(D+2a+c)- X'/3} = P(0.5D + a ) + M

C{(0.35+2x0.075+0.075)-X'/3} = 0x(0.5x0.35+0.075)+0 (D+2a+c) = 0.575

C{0.575-X'/3} = 0 Eq. - 1

Total Compression 'C' can be expressed as -

C = 1/2 * p * X' * B 1/2 * p * B = 0

= 1/2 * 0* 1000 * X' * 0.45 Eq.-2
= 0 X'

Substituting Value of C from Eq.-2 to Eq.-1 we get a quadratic Eq. In X'

0 X' 2- 0 X' +0 = 0

-b + b2-4ac (0) + (0) 2

- 4*0*0 a = 0.00
X' = =
2a 2*0 b = 0
Sqrt(b*b-4*a*c)= 0.00
Solving for X' we get - X' = #DIV/0! m OR X'= #DIV/0! m

Use X'= #DIV/0! m ###

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c). Compression by equation 2

C = 0 X'

= ### = #DIV/0! kN

d). Check for tension

T = C-P

= ### = #DIV/0! kN

#DIV/0!
Actual tension/bolt = = #DIV/0! kN ### 66.20 kN #DIV/0!
3
e). Check for shear

0.00
Actual Shear / bolt = = 0.00 kN < 44.10 kN Hence bolts are OK in shear
6
f). Check for combined tension and shear

Actual tension Actual Shear (Ref. cl. 8.9.4.5 of IS 800)

+ <= 1.4
Permissible tension cap Permissible Shear cap

#DIV/0! 0.00
+ = ### ### 1.4 #DIV/0!
66.20 44.10

x). Thickness of unstiffened base plate

Bearing Pressure at the end of plate = 0 N/mm2 = s1 F87

Bearing Pressure at the face of Column = p * [X' - (a+c)] / X' = ###

= #DIV/0! N/mm2 = s2

Cantilever Projection = a+c = 75 + 75 mm = 150 mm = L

L2 150 * 150
Maximum bending moment on plate = (2*s1 + s2) = #DIV/0!
6 6
(Reference - P - 456 of Design of Steel Structures By Dayaratnam)
M = #DIV/0! N-mm
D2 s2 = #DIV/0! N-mm
Maximum bending moment on plate =
4 X 10

6*M ###
Thickness of Plate required ' t ' = = = #DIV/0! mm
sbc 185

###

PROVIDE ### MM THK PLATE

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 Revise Base plate thickness by Gussets and Stiffners

g g

e f

e f

Type I Type II
A) For Base pressure
Type I :
e = 77.50 mm Maximum bearing pressure = 0 N/mm2
g = 150.00 mm
Ratio e/g = 0.52

coefficient for My = 0.0572 refering Moodys charts for coefficient pages attached in appendix- IV
for uniform pressure

Moment M= coefficient * bearing pressure * g2

= ###
= #DIV/0! Nmm / mm width

6*M ###
Thickness of Plate required ' t ' = = = #DIV/0! mm
sbc 185

Type II : (for maximum lengths)

f = 70.00 mm
g = 150.00 mm
Ratio f/g = 0.47 ~ 0.5

coefficient for My = 0.0572 refering Moodys charts for coefficient pages attached in appendix- IV
for uniform pressure

Moment M= coefficient * bearing pressure * g2

Moment M = ###

Moment = #DIV/0! Nmm /mm width

6*M ###
Thickness of Plate required ' t ' = = = #DIV/0! mm
sbc 185

Thickness of plate required for max bearing pressure= #DIV/0! mm

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Revise Base plate thickness by Gussets and Stiffners
a p1 c a p1 c

d f

p2 p2
b f

p1 p1
Type I Type II
B) For Bolt Tension
Type I : Max. Tension in Bolts p = #DIV/0! kN
a = 75 mm c= 75 mm
b = 75 mm d= 80 mm e = b+ d = 155 mm
Considering both projections cantilever
Let Total load p is transferred as p1 and p2 on the edges as shown thus, p = p1 + p2 ------- (Eq 3)
Let d1 and d2 be the deflections due to p1 and p2 --> d1 = d2 --------------------------------------- (Eq. 4)
From Eq. 4 From Eq. 3
2p1*e3/48EI = p2*a3/3EI p = p1 + p2
p1 = 8 p2*(a/e)3 = 8*p2*(75/155) #DIV/0! = 0.114 * 8p2 + p2
p1 = 0.114 * 8p2 p2 = #DIV/0! kN
p1 = #DIV/0! kN

Moment M1 = p1*b = #DIV/0! Nmm resisting width = 140 mm

Moment M2 = p2*a = #DIV/0! Nmm resisting width = 150 mm
6*M1 ###
Thickness of Plate required ' t1 ' = = = #DIV/0! mm
sbc*B1 185 * 140
6*M2 ###
Thickness of Plate required ' t2 ' = = = #DIV/0! mm
sbc*B2 185 * 150

Type II :
a = 75 mm
c = 75 mm f= 70 mm Maximum Tension in Bolts p = #DIV/0! kN
Considering both projections cantilever
Let Total load p is transferred as p1 and p2 on the edges as shown thus, p = p1 + 2 * p2 ------- (Eq. 5)
Let d1 and d2 be the deflections due to p1 and (2 * p2) -> d1 = d2 ---------------------------------------(Eq. 6)
From Eq. 5 From Eq. 6
p2a3/3EI = (2p1)(2f)3/48EI p = 2p1 + p2
p1 = p2*(a/f)3 = p2*(75/75)^3 #DIV/0! = 2x 1 * p2 + p2
p1 = 1 * p2 p2 = #DIV/0! kN
p1 = #DIV/0! kN
Moment M1 = p2*a = #DIV/0! Nmm resisting width = 140 mm
Moment M2 = p1*2f/4 = #DIV/0! Nmm resisting width = 140 mm
6*M1 ###
Thickness of Plate required ' t1 ' = = = #DIV/0! mm
sbc*B1 185 * 140
6*M2 ###
Thickness of Plate required ' t2 ' = = = #DIV/0! mm
sbc*B2 185 * 140
Required #DIV/0! mm or nearest higher thickness base plate.

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 DESIGN OF SHEAR KEY

Node No. : 2

Load case : 264

Design shear,Fz = 3.043 KN

Design shear,Fx = 26.624 KN

Providing UC152X152X23 as a shear key

Permissible bearing stress in concrete for M25 grade concrete = 10.98 MPa Refer IS:456 2000, clause

34.4, Permissible bearing stress = 0.25Fck*sqrt(A1/A2)

Equating design shear with the resistance available,

26624 = 152.2 x d x 8

d = 21.866 say 25 mm

CHECK FOR BENDING

Bending moment about xx axis, Mx = 3.043 x ( 25 + 25 ) -----25 mm is the thickness

2 of grout

= 7.61E+01 KN-mm

Bending moment about zz axis, Mz = 26.624 x ( 25 + 25 )

2

= 6.66E+02 KN-mm

Actual bending stress, sbx = 7.61E+04

5.26E+04

= 1.44733 MPa

Actual bending stress, sbz = 6.66E+05

1.64E+05

= 4.0575 MPa

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CHECK FOR COMBINED BENDING

fbx fbz
+ < 1
Fbx Fbz

Fbz = Permissible bending stress about major axis = 0.66fy = 181.5 MPa

Fbx = Permissible bending stress about minor axis = 0.66fy = 181.5 MPa

Therefore,

fbz fbx
+ = 0.03033 SAFE
Fbz Fbx

CHECK FOE WELDING

Total length of welding = 152.4 x 2 + 152.2 x 2 + ( 152.2 - 5.8 ) x 2

= 902 mm

Permissible stress in the weld = 110 MPa

Equating shear force equals to shear resistance available,

26797 = 0.707 x S x 902 x 110

S = 0.4 mm

Provide weld size = 8 mm

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 ESSAR ENGINEERING CENTRE CALCULATION NUMBER
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 Design of Gusset Plates :
ISMB350

155
450

140

#DIV/0! N/mm2
N/mm2
155

150

0.00
650 #DIV/0!

Load on Gusset Plate W = #DIV/0! = #DIV/0! N/mm

Moment due to upward pressure Mg = ### = #DIV/0! Nmm
Assume thickness of Gusset Plate t = 10 mm

To calculate depth of the Gusset d = Mg x 6

t x fy

= #DIV/0! mm

Provide Gusset Plate #DIV/0! mm High & 10 mm thk

Design of Stiffner Plates :
The load distribution on Stiffner is considered as combination Uniform and Traingular loads.
Total Udl on Stiffner Wu = ### = #DIV/0! N/mm
Total Triangular load WT = ### = #DIV/0! N/mm
Total moment Ms = ### = #DIV/0! Nmm
###
Assume thickness of Stiffner Plate t = 10 mm

To calculate depth of the Stiffner d = Ms x 6

t x fy

= #DIV/0! mm

Provide Stiffner Plates #DIV/0! mm High & 10 mm thk

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 Baseplate design : Output

Summary of Base Plate Design for Fixed type support :-

Width of base plate B = 450 mm Dia. of anchor bolts = 30 mm BOLTS OK
Length of base plate L = 650 mm
Base plate thickness tp = 6 mm No. of gusset plates required (parallel to flange) = 2 Nos.
Class of anchor bolt = 4.60 No. of rib plates required (perpendicular to flange) = 2 Nos.
No. of anchor bolts = 6 Nos. Thik of gusset plate tg = 10 mm
Shear key = Thickness of Rib plate tr = 10 mm
Depth of shear key = 0 mm Depth of Gusset plate dg = 100 mm
Weld size for shear key = mm Depth of stiffener plate ds = 100 mm

Node Load Bearing Check Thk Depth of Depth of Co-existant Tension Shear Intreaction Actual Actual Combined Check Check Shear Shear
No. case Pressure for of base Stiffener Gusset Resultant capacity capacity Ratio Tension Shear Check for Bolts for Bolts Key Key
N/mm2 Bearing Plate plate req. plate req. shear per bolt per bolt (Shear+T) Per bolt per bolt For bolts in in provided depth
press. required ds dg KN KN KN KN KN (Shear + Tension Shear required
mm mm mm Tension)
65 154 0.50 10.9784 4.04 48 56 11.33 129.70 86.50 -0.26 -36.6903 1.89 BOLTS OK BOLTS OK BOLT OK NO
65 254 0.46 10.9784 3.84 46 54 27.70 129.70 86.50 -0.20 -33.2633 4.62 BOLTS OK BOLTS OK BOLT OK NO
69 154 1.01 10.9784 5.71 68 80 8.17 129.70 86.50 -0.56 -74.0317 1.36 BOLTS OK BOLTS OK BOLT OK NO
69 254 0.82 10.9784 5.14 61 72 28.24 129.70 86.50 -0.41 -59.7233 4.71 BOLTS OK BOLTS OK BOLT OK NO
76 154 0.00 10.9784 0.00 0.00 BOLT OK NO

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