Prepared By :

Prepared By : Mazadul Hasan sheshir

ID:2010000400008
13th Batch (Session: 2009 - 2013)
Department : Wet Processing Technology
Email: mazadulhasan@yahoo.com ( Facebook)
Blog: www.textilelab.blogspot.com

Southeast University
Department Of Textile Engineering
IJA 251,252 Tejgaon Dhaka Bangladesh
 it

The slitting machine is used in processing fabrics in the open line in the

fishing section. The slitting machine consists of a blade and a sensor

attached to the blade which indicates the needle line during slit opening

the fabric for processing. In the slitting machine the fabric is passed

through the twister over the basket containing exhaust fan for circular

dropping of the fabric and the blade for cutting the needle line of the

fabric and then from the padder and immersion roller through to the

turning and delivery roller. Finally the open width fabric is delivered.
 Function o the achine:

• Slitting the fabric to turn tubular fabric to open width fabric.

• Softening the fabric by applying softeners.

• Reducing the content water in the fabric.

• Squeezing the fabric for proper chemical penetration.

 e
a1n a achine:
• J-Box.
• Twister.
• Centering Roller.
• Basket with Exhaust Fan.
• Knife.
• Padder/ Immersion roller.
• Turning Roi Ier.
• Tension Roller.
• Sensors.
• Free Roller
Detwister
Cutter unit with automatic needle path detector
• Open the fabric from the rope form.

• Reduce the water content

• To slit the fabric from tube form

• Apply overfeed to give some compaction.

• Width-wise stretch the fabric.

• Plait the fabric

enhance quafity performance

Working Flow Chart :- Basket (M/C)
JJ
J. Box (Padder)
JJ
Retested
JJ
Slittering Revice (Shape &Knife)
JJ
Spindle R/r
JJ
Cantering R/r
JJ
Spindle R/r
JJ
Squeezer
JJ
Take-up-roller
JJ
Pleiter
JJ
Delivery Basket
Schematic Diagram of Slitting achine
~ Centering Roller
Delh•ery Roller

T wister tsaSket

Sensor

J-Box

Tension Roller
Figure: Schematic diagram of Rope Opening, Slitting & Dewatering Machine
 •
Cutting tube with Blade and
Needle mark detector
- -

' . ·-
•
 Over feed and Padder pressure of
Slating Machine:

Single 60m/min- 2.5%- 1.5bar(Chemical}- 3bar(Chemical}-

Jersey 80m/min 3% 2 bar(Normal) 4 bar(Normal}

l X l Rib 30m/min- 2.5%- 1.25bar(Chemical}- 2.5bar(Chemical}-

40m/min 3% 3 bar(Normal} 3 bar(Normal}

2 X 2 Rib 20m/min- 2.5%- 1.25bar(Chemical}- 2.5bar(Chemical}-

30m/min 3% 3 bar(Normal} 3 bar(Normal}

Loop 20m/min- 2.5%- 1.5bar(Chemical}- 3bar(Chemical}-

Back 30m/min 3% 2 bar(Normal} 4 bar(Normal}

Bianco Rope Opening, Slitting & Dewatering Machine
 Function of main parts
•J-Box: Squeeze the fabric to reduce the water contains. Water reducing

percentage depends on J-Box pressure.

•Detwister: By the detwister rope formed fabric become untwists form. (due

to action of sensor)

•Hand Wheel: It is manual and used for guiding the rotary blade.

•Turn Wheel: It controls the fabric rotation

• Rotary Blade: To cut the fabric through break wales line.

•Ring: To help cutting.

•Guide Roller: To guide the fabric to plaiting

• Plaiter: To plait the fabric.

•Sensor: Sense for cutting through break wales lin,e.c

enhance quafity performance

 Basic peration rinciple:
The bianco tensionless tubular fabric slitting and opening lines are used after
the wash process or the dyeing station.

1. The fabric, placed in a basket in rope form.

2. It is made to pass through the squeezing unit where most of the
impregnation liquid is extracted.
3. Then it enters the detwister, which eliminates the tension of the rope
and is prepared for the slitting and spreading processes.

4. The container is placed on a platform whose rotation, synchronized with

the action of the detwister, untwists the rope preceding the entrance to
the detwister.

5. The latter is placed at the top of the structure, for optimal distance from
the automatic slitter, so as to enhance the effectiveness of rope
detwisting and spreading.
6. Then the untwist form fabric is transferred to the basket by means of
motorized belts and then it moves on towards the slitter without
stresses that would can be widened upto a diameter of 80 cm.

7. The cutting line can be controlled by means of basket rotation.

8. From conveyor belt fabric is passed through dogal centering roller {It
constitutes a

9. compacata fabric centering system, with faster centering action and

enhanced efficacy compared to traditional centering devices.}

10. The open with fabric is passed through squeezing system to extract
the greatest possi-ble quantity of impregnation liquid from the fabric,
by squeezing it between two rub-ber coated rollers. {It structure is
highly compact and sturdy, and it can be made either of iron or of
stainless steel}.

11. After squeezing the fabric it go to the plaiter-it

.........,
enhance quafity performance
Cutting Line Check: Operator checks fabric cutting line. Rotary blade cut
fabric through wales line or not.

Bow and Slant Check: Operator checks bow and slant at delivery side.

Faults Check: As mentioned earlier.

enhance quafity performance

Machine specification:
Brand name: CORINO MACCHI NE
Type/model no:
Company: Italy
Year: 2005
No of motor: 08
 Corino
Function of the Machine:

1. Used to remove excess water after pretreatment and dyeing

2. To slit the tube fabric by the knife for opening of the fabric and ready

for stentering

3. Delivered fabric is crease free state

4. Before squeezing balloon is formed with the help of compressed air

passing by a nozzle or air sprayer

5. It can control the diameter of fabric and GSM and shrinkage by over

feeding mechanism

6. To impart soft finish to the fabric by using required softener.

 Corino
De-tv.1ster

Plaiter

Rubber coated
padder
~ +
Dancing
~fini
'l.... ro:ter
padder
Camera ........
"·ooden padder

Delivery

Dancing roller

Fabric path of Slitting, De-watering & De-twisting m/c

 Corino

Production:

Capacity: 10 tones/shift
Actual production: 7 tones/shift.

Utility:

1.Water
2.Electricity
3.Compressed air or Processed air (to form the tube fabric into
ballon with a view to remove crease)
 Corino
Main parts of the machine:

• Squeeze roller (to remove water)

• Stretcher (to control width)

• Over feeding wheels (to control GSM)

• De-twisting device (To delivery the fabric roll in untwisted form)

• Folding device (to delivery the fabric in folded form)

• Squeezing roller

• Padder for softener

 Corino
Controlling points or Control system:
•Overfeed control

•Pressure

•Speed control

•Width control

Power consumption:
Voltage: 400V

Frequency: SOHz

Maximum power: 24kwatt

Manpower Required:
Worker: 02
 Corino
Feed roller pressure:

Bar PSI Kg Lbs

1 14.5 90 200

2 29 205 450

3 43.5 315 700

...
4 58 425 940

5 72.5 540 1200

6 87 650 1440
 Corino
Work instruction:

Fabric Type Pad pressure Speed Over Feed

S/J 2.5-3 40-50 40
PK 3 40-50 40
lxl Rib 3 -3.5 50-60 25
2x2 Rib 3-3.5 60 40
• -
P/1 3-3.5
Mar S/J 2 40 40
2.5 40 40
Mer lxl Rib 2.5-3 50 25
• -
Mer 2x2 Rib 2.5-3 60 40
'- Mer P/1
,, -2.5
- .
•• .
Corino
Corino slitting machine Maintanance

•Check turntable tire pump & spring pressure.

•Grease the turntable.

•Check de twister speed reducer, transmission belts pneumatic brake.

•Check oiler oil level of the fabric expander.

•Check movable reel plaiter driving system.

Corino
 MONTHLY MAINTENANCE CHECK LIST
( Corino slitting machine)

• Grease the squeeze for the rope fabric part.

• Grease the dewatering bearings

• Grease the bearings of water slitting device & driving screw for basket

•
opening.

• Grease the bearings of open width squeezer.

• Change gear oil once a year.

Corino
Cutting tube with Blade and
Needle mark detector
-

Slitting of a tubular Knitted

Fabrics
I Spreader -spiral roller I
 ,

• •

•
•
TUBE SLITTING MACHINE (TK-WET / DRY)

•
•

•
•

•
overall dlmen5lons depending on the configuration
material stainless steel or iron
platform diameter 1700 mm (2000mm on request)
roller width from 2000 mm to 3600 mm
fabric width from 1800 mm to 3400 mm
standard basket max diameter 0 800 mm (0 1000 or 0 l 200mm on request)
max mechonJcot s.peed 80 m/min
compressed air pressure 6 bar
power suppl y volfog@ standard 400 V - 50 Hz (other ratings on request)
motorisation inverter
sensor bianco TGLSK3 vision system
Installed power blanco A-TGL Capovolta 5Kw
Installed power blonco A eTGL 20 Kw only slitter
operator panel blanco A-TGL Schneider touch-screen
PLC blanco A-TGL Schneider
 a
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BS 2100 1980

SIMPLE SLITTER WITH CUT ON FOLD

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UPSIDE-DOWN SLITTER
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SLITTER WITH TRIANGLE

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