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Mounting Instructions
General Information
General notes from examining the structural conditions, of the building, the metal ceiling and clad-
implementing the building code regula- ding, and can take the necessary precau-
This assembly handbook refers to all LOOP ® tions and observing the information given tions for correct, safe static mounting.
special ceilings manufactured by durlum. in the building permit prior to starting as-
sembly. They have priority, but could not If parts from different manufacturers are
durlum is a leading German manufacturer be included here. used to assemble the ceiling, the relevant
of metal ceilings and cladding elements, mounting company must provide the cer-
mainly made of galvanised sheet steel, It is advisable always to draw up assembly tificates required by EN 13964:2007 and
aluminium and expanded metal. diagrams/drawings, to establish the loca- must obtain suitable certificates of con-
tion where assembly is to begin and to es- formity itself.
tablish the required suspension points for
the relevant ceiling system prior to starting Liability for proper selection of the products
assembly. and system conformity can only be as-
sumed for the systems delivered by durlum.
CERTIFICATE
The Certification Body
of TÜV SÜD Management Service GmbH Structural preconditions To prevent the parts from becoming dirty,
certifies that
gloves must be worn during assembly.
Metal ceilings may usually be installed as If the ceiling products are supplied with
durlum GmbH
soon as the building is swept clean, but a protective foil, they must be protected
An der Wiese 5 at least when all wet work in the interior against UV irradiation [sunlight], also, the
79650 Schopfheim
Germany has been completed and the building has foil must be removed no later than 4 weeks
has established and applies a
Quality and Environmental Management System been closed. after delivery of the goods, the storage
for the following scope of application:
Storage
Certificate Registration No. 12 100/104/340 25601 TMS
When using wall mounting points, such as
brackets or wall anchors, the load-carrying
Product Compliance Management
Munich, 2014-06-17 capacity of the wall in question must be durlum metal ceilings are usually delivered
checked. on pallets. It is advisable to leave the metal
panels on the pallets as long as possible. If
If ceiling elements rest on brackets, pos- the pallets have to be opened, the durlum
The relevant products are described in the sible wall movements must be taken into metal panel should always be positioned
marketing and sales documents. They are account. on the long side, it can then be placed
both acoustically effective, and can also carefully against the wall, do not store flat.
be used as design elements only. Only dowels for which a general building
supervisory approval is available may be Storage must be carried out such that
Specifically, these products are: used, and their minimum extraction force damage is excluded.
• Acoustic ceilings must be greater than 100 kg. The dowels
• Chilled ceilings must be mounted as specified by the rele- The assembly of the ceiling panels must
• Character products vant dowel manufacturer. We recommend not start until all dust-producing work has
performing regular tensile stress tests, to been completed [swept clean].
All durlum systems are systems of modular verify that dowels have been set correctly.
design. This applies not only to the sub- durlum products are certified according
structure but also the ceiling parts that are durlum metal ceilings are dimensioned to ISO 9001 for development, production,
suspended, locked into place or placed such that they carry their own weight of sales and also for service. Nonetheless, it
on the substructure. the system construction plus a surface is recommended as a matter of principle
load amounting to 40 N/m². Higher loads to inspect the delivered metal ceilings im-
durlum metal ceilings comply with stand- must be taken into account or suspended mediately and to report complaints imme-
ard EN 13964:2007 and are CE certified. separately in the construction, and the diately [as a rule immediately after delivery
durlum lighting complies with EN 60598-1. measures must be adapted to the situa- or within 3 days]. Visible damages are to
For special systems marketed by us and for tion at hand. Usually, built-in components be recorded on the consignment note.
which no general approvals are available, and loads must be suspended separately. Standards and regulations
there are suitable static certificates avail-
able, and suitable designs compliant with For ceiling systems that do not allow any The relevant regulations applicable at the
EN 13964 have been constructed. If neces- tolerance compensation within a module, installation site must be determined by
sary, individual approvals are required. suitable material expansions must be tak- the assembly company in question. The
en into account. ceilings marketed by durlum comply with
EN 13964. This standard also regulates the
Guidelines Building expansion joints and tolerances classification of fire protection. The durlum
customary in building construction must luminaires comply with EN 60598-1.
These installation instructions have been be taken into account accordingly.
structured in accordance with the require-
ment of EN 13964:2007 and describe a durlum metal ceilings are, as a matter of Standards and regulations
proper assembly. principle, to be assembled by professional
dry construction companies who are ca- The relevant regulations applicable at the
The description does not exempt the user pable of assessing the overall conditions installation site must be determined by
2 © durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 04.08.2014
General Information
© durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 04.08.2014 3
LOOP ® TYPE 2 Mounting instructions
1
Plattenlänge | Panel length | Longueur de la plaque: 1004,25
Modullänge | Module length | Longueur du module: 966
U 1040 C41-LOOP
U 1043 A
U 1041
Plattenbreite | Panel width | Largeur de la plaque: 1124,23
Modulbreite | Module width | Largeur du module: 1115,44
LOOP ® -Element
Ø 60
80,5
139,43
C41-LOOP
C41-LVB
LOOP-Adapter
LOOP ® -Element
2
4 © durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 04.08.2014
Mounting instructions LOOP ® TYPE 2
Please note 15. U 1041 connector of the L-shaped pri- 2. A connecting adapter is necessary
mary carrier is connected to the joint when fitting PUNTEO® -J80 LED down-
• Use only officially approved dowels. of the L-shaped primary carrier using a lights, which is glued to the back of the
• The fastening base must be suitable in self-securing M6 screw connection. Ar- element. Attention: luminaires cannot
terms of statics. It must be able to reli- range the longitudinal connections of be mounted in the area of the second-
Adapter
ably absorb the forces introduced into the profiles in an offset manner. ary profiles.
the building. 16. When adjusting the height, observe the 3. Mount ballast/driver in ceiling cavity,
permissible height tolerances accord- possibly on U 1040.
Assembly sub-construction ing to EN 13964, readjust if necessary. 4. Perform electrical connection of the
17. The primary profiles must be connect- driver. Attention: only by certified elec-
Assembly wall connection ed to the wall at one point at least with trician!
The general distance for mounting the pe- the wall bracket U 1042 to preclude 5. Remove the paper on the adhesive tape
rimeter trim is max. 500 mm. This general any shift in the axial direction. of the LOOP® adapters PUN J080-013-Z001.
© durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 04.08.2014 5
LOOP ® TYPE 2 Mounting instructions
Then position and mount the adapter 3. Put ceiling panel down and store pro-
on the back of the LOOP ® element. tected against damage.
Press the adapter down firmly.
Adapter
Rändel-
schraube
Rändel-
schraube
6 © durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 04.08.2014
Mounting instructions LOOP ® TYPE 2
© durlum GmbH | www.durlum.com | Subject to changes of dimensions and design. Errors excepted. All rights reserved. | Issued: 04.08.2014 7
CEILING LIGHTING AMBIENCE
PLAFOND LUMIERE AMBIANCE
T +49 (0) 76 22 | 39 05-0
F +49 (0) 76 22 | 39 05-42
E info@durlum.com
I www.durlum.com