.

JET
EQUIPMENT & TOOLS

OPERATOR'S MANUAL
JG-75/-150/-300 Grip Puller

JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 253-351-6000

A WMH - Walter Meier Holding Company Auburn, WA 98071-1349 Fax 253-939-8001

No. M-186575 6/97

 Important Information

1-YEAR JET offers a one-year limited

LIMITED WARRANTY warranty on this product

REPLACEMENT PARTS

Replacement parts for this tool are available directly form JET Equipment & Tools.
To place an order, call 1-800-274-6848. Please have the following information ready:
1. Visa, MasterCard, or Discover Card number
2. Expiration date
3. Part number listed within this manual
4. Shipping address other than a Post Office box.

REPLACEMENT PART WARRANTY

JET Equipment & Tools makes every effort to assure that parts meet high quality and durability
standards and warrants to the original retail consumer/purchaser of our parts that each such
part(s) to be free from defects in materials and workmanship for a period of thirty (30) days from
the date of purchase.

PROOF OF PURCHASE

Please retain your dated sales receipt as proof of purchase to validate the warranty period.

LIMITED TOOL AND EQUIPMENT WARRANTY

JET makes every effort to assure that its products meet high quality and durability standards and warrants
to the original retail consumer/purchaser of our products that each product be free from defects in materials
and workmanship as follows: 1 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not
apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations
outside our facilities or to a lack of maintenance. JET LIMITS ALL IMPLIED WARRANTIES TO THE
PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE
EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO
EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERY OR FOR INCIDENTAL,
CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
YOU. To take advantage of this warranty, the product or part must be returned for examination, postage
prepaid, to an authorized service station designated by our Auburn office. Proof of purchase date and an
explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, JET
will either repair or replace the product or refund the purchase price, if we cannot readily and quickly
provide a repair or replacement, if you are willing to accept such refund. JET will return repaired product or
replacement at JETs expense, but if it is determined there is no defect, or that the defect resulted from
causes not within the scope of JET's warranty, then the user must bear the cost of storing and returning the
product. This warranty gives you specific legal rights, and you have other rights. which vary, from state to
state.

JET Equipment & Tools. P.O. Box 1349, Auburn, WA 98071-1349 . (253) 351-6000
JET MODEL JG-75, 150 & 300 GRIP PULLERS
Your JG Series puller is shipped in a corrugated cardboard box. Check your shipment for the
following items:

1. Main Body
2. Handle
3. Spanner
4. Wire Rope (Packed separately) A TTACH the hook of the

~
puller to a suitable
PRECAUTION anchorage point by
means of a sling.
1. Apply oil to the puller: Operate the
reversing lever continuously while
spreading oil over the internal parts of the

~
puller. At this time, use special care to oil TO RELEASE the unit,
the clips and links well. If the puller gets pull the release lever 2
improperly oiled, the clips fail to clutch Into the notched
the wire rope, slipping over it, so the wire position. Incline lever 3
rope moves neither forward or backward. away from the hook.
We recommend wear resisting oil such
as; Shell Tonna T68 or the equivalent. After releasing the

~
puller, INSERT the
OPERATION tapered end of the rope
Into the rope entry 1 and
1. After completing the oil application, pull push It through until It
the release lever (2) securely in the emerges at 5.
direction of the arrow to set it onto the
5
notched position. PULL the wire rope

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through by hand to take
2. Before thrusting the rope into the rope up the slack, and ensure
inlet, push the operating lever (3) away that the exit 5 Is not
from the hook. Thrust the end of the obstructed.
dedicated wire rope, the end is welded to
provide easy entrance into the main body, 5 TO ENGAGE the
in the rope inlet (1) and send the rope machine on the rope, 11ft

~
onward until its end comes out the rope the release lever 2 from
outlet (5). Then pull the rope firmly by the notched position and
hand until it becomes tight. allow It to spring back to
Its natural position.
3. Pull the release lever (2) allowing it to
leave the notched position with the rope PLACE the telescopic

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kept tight. handle onto either 3 or 4
depending upon whether
4. To send the wire rope forward/upward, forward or reverse
set the handle (H) on the operating lever action Is required. The
(3) and move it back and forth. This will puller Is now ready for
move the rope forward. 3 use.

6
5. To send the rope backward/downward, 1 Rope entry
4
set the handle (H) on the reversing lever 2 2 Rope release handle
(4) and move it back and forth. This will 3 Operating lever
retreat the rope. 4 Reversing lever
5 Rope exit
NOTE: After putting the handle (H) on the 6 Carrying handle
operating lever (3), turn the handle by an angle (containing two sets of
of 90 degrees. This will secure the handle to 5
spare shear pins)
the lever.

1
 --- ------ --- ---

IMPORTANT 6. Place the load wire correctly in the middle

of the hook.
1. Ifthe wire rope fails to advance:
7. DO NOT use the JG-75, JG-150 or the
Ifthe wire rope does not go forwardat all JG-300 beyond its rated capacity.
Indirect drawing, oilthe puller at once; or
disassemble and clean it up to clear it of 8. DO NOT use the wire rope in contact with
dust, dirt, or other foreign matters. After any sharp edge(s). This will greatly
re-assembly, oilthe puller before using. reduce its strength.
2. If wire rope fails to go forward during 9. Lay the rope out correctly without
operation: twisting. Twisting the wire rope reduces
its strength.
Ifthe rope fails to go forward by normal
handle operation, the problem is either
that some load Is exercised on the
backward lever, the release lever is not
set in position, or the clips of the clutches
are incorrectly oiled.
Wrong
3. Cleaning the wire rope:
Sand or the like, ifit clings to the wire
rope, accelerates abrasion ofthe rope
and the clips of each clutch. Therefore, it
is necessary to clean the wire rope as
often as possible. Anotherway to prevent
such wear is to apply oilto the wire rope
as many times as possible.
4. Correct handling of the wire rope:
10. When handling the safety lever, take the
Use care to prevent the wire rope from procedures shown below.
kinking. Ifthe rope Is left shaped likea
basket or kinked many turns at a single 11. When taking the wire rope out of the main
point, its strength drops enormously, body, set the release lever onto the catch
possibly resulting in its failure. (A), then pull the rope at the "IN"side.
5. When to replace the wire rope: 12. Precautions to be taken after
operation:
a. When the thickness of the rope becomes
less than half of the original value due to a. After use, remove the wire rope from the
abrasion. No clips of the clutches can main body and take the release lever off
then grip the rope at all. the catch (A). Ifthe lever is kept on the
catch for a long time, its spring becomes
b. When the rope exhibits basket like stretched.
shapes, kinks, or any abnormal
deformation. b. Wipe off sand and water from the main
body and wire rope, then spread oil on
c. When the rope is given an exceptionally both.
heavy shock during operation; the rope is
then extremely fatigued even ifthe load is c. If subject to rain and dew, or placed in a
within the puller capacity. humid area or around acidic chemicals,
the puller will rust earlier.
d. When the whole rope Is napped due to
many small cuts. d. Store the puller properly to secure safety
for future use.
e. When the eye section (thimble) of the wire
rope turns elliptical.
f. When the clamp is greatly flawed or
deformed.

2
13. Major checking points:
A. Make sure the puller and wire rope is
sufficientlyoiled.
B. Make sure the wire rope is free from any
abnormalityor obstruction.
c. Make sure sand, dirt, dust, etc. are not in
the puller.
D. Make sure the hooks are not deformed.
E. Make sure the main body is not disfigured.

Incase you encounter any trouble, contact

your nearest JET Authorized Repair Station
without hesitation.

CONSTRUCTION OF GRIP PULLER

(Model JG-150 Shown)

REVERSE LEVER

CLUTCH LEVER

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I HAND GRIP
FORWARD LEVER

\'
WIRE ROPE

HOOK

CLUTCHES

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PART NO. DESCRIPTION PART NO. DESCRIPTION

JG75-101 HIGH HOOK JG75-405 BEARING METAL
JG75-102 SAFETY CLIP W/103-104-107 JG75-409 GRIP NUT
JG75-104 SPRING JG75-501 FORWARD LEVER
JG75-105 SPRING JG75-502 BACKWARD LEVER
JG75-106 PIN JG75-503 BACK ROD A
JG75-201 CP FRONT CLUTCH ASSY W/202 JG75-504 BACK ROD B
JG75-203CP REAR CLUTCH ASSY W/204 JG75-505 NEUTRAL LEVER ASSY (505-508)
.. JG75-205 LINK PIN L JG75-507 NEUTRAL LEVER PIN
JG75-206 LINK PIN S JG75-508 SPRING S
JG75-208 STAY PIN JG75-509 PIN W/E RING
JG75-209 CONNECTOR JG75-510 BACK ROD PIN
JG75-210 HIGH CLUTCH JG75-511 SPRING WIRE A
JG75-211 LOW CLUTCH JG75-514 SPRING BAR
JG75-212 LINK L JG75-515 SPRING L
JG75-214 GUIDE JG75-516 PLATE PIN
JG75-213 LINK S JG75-517 SPRING PIN
JG75-301 SHORT ROD A JG75-519 HANDLE A W/520 HANDLE B
JG75-302 SHORT ROD B JG75-521 HANDLE RUBBER
JG 75-303 CRANK JG75-522 HANDLE SPRING
JG75-304 LONG ROD JG75-523 HANDLE RING
JG75-305 LONG ROD PIN JG75-524 HANDLE STOP PIN
JG75-306 CRANK PIN JG75-525 SHEAR PIN
JG75-401 CASE A JG75-526 WASHER
JG75-402 CASE B JG75-527 BOLT
JG75-403 WIRE GUIDE JG75-601 LOW HOOK
JG 75-404 CRANK BEARING JG 75-800 WIRE ROPE (SEE 186576)
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PART NO. DESCRIPTION PART NO. DESCRIPTION

JG 150-407 BOLT W/NUT WASHER

JG 150-101 HIGH HOOK ASSEMBLY JG 150-408 BOLT
JG150-102 SAFETY CLIP ASSEMBLY JG150-409 BOLT WINUT & WASHER
JG 150-1 03 OSCILLATOR JG150-501 FORWARD LEVER
JG 150-1 04 SPRING JG 150-502 BACK LEVER
JG150-105 OSCILLATOR PIN JG 150-503 BACK ROD A
JG150-106 PIN JG 150-504 BACK ROD B
m JG 150-1 07 OSCILLATOR PIN JG 150-505 NEUTRAL LEVER
JG150-110 CAST NUT JG150-505CP
JG150-201CP FRONT CLUTCH ASSEMBLY NEUTRAL LEVER ASSY505-508)
JG 150-506 NEUTRAL LEVER PLAT
JG 150-203CP REAR CLUTCH ASSEMBLY JG150-507 NEUTRAL LEVER PIN
JG 150-205 PIN JG 150-508 SPRING
JG 150-206 PIN JG 150-509 PIN
JG150-207 COLLAR JG150-510 PIN
JG 150-208 STAY PIN JG150-511 SPRING GUIDE
JG 150-209 CONNECTOR JG150-512 GUIDE
JG150-210 HIGH CLUTCH JG150-514 SPRING BAR
JG150-211 LOW CLUTCH JG150-515 SPRING L
JG150-212 LlNKL
JG150-213 LINKS JG150-516 PLATE
JG150-517 PIN
JG150-214 GUIDE JG 150-518 WASHER
JG150-216 WASHER JG150-519 HANDLE ASSEMBLY W/520-524
JG 150-30 1 SHORT ROD A
SHORT ROD B JG150-521 HANDLE RUBBER
JG 150-302 JG 150-522 HANDLE SPRING
JG 150-303 CRANK JG 150-523 HANDLE RING
JG 150-304 LONG ROD JG 150-524
JG 150-305 LONG ROD PIN HANDLE STOP PIN
JG 150-525 SHEAR PIN
JG 150-306 CRANK PIN JG150-601 LOW HOOK
JG 150-401 CASE A JG 150-602 SAFETY CLIP
JG 150-402 CASE B JG 150-603 OSCILLATOR
JG 150-403 WIRE GUIDE JG 150-604
JG 150-404 BEARING W/405 BRUSH SPRING
JG 150-605 SPRING
JG 150-405 BEARING METAL JG 150-606 CLIP PIN
JG 150-406 GRIP JG 150-607 OSCILLATOR PIN
JG150-407 BOLT W/NUT & WASHER JG 150-800 WIRE ROPE (SEE 186516)
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