Excavadora 311B & 312B & 312B L Mantenimieno

SAFETY.CAT.
COM
311B, 312B, and 312B L

EXCAVATORS
Maintenance Intervals
Excerpted from Operation & Maintenance Manual (SEBU6974-01-01)
© 2007 Caterpillar
All Rights Reserved
124
Maintenance Section
Maintenance Interval Schedule
i00951799 Every 10 Service Hours or Daily for Machines

Used in Severe Applications
Blade Linkage - Lubricate ................................... 128
SMCS Code: 7000 Boom, Stick and Bucket Linkage - Lubricate ...... 129
Note: All safety information, warnings, and Every 50 Service Hours or Weekly
instructions must be read and understood before
you perform any operation or any maintenance Blade Linkage - Lubricate ................................... 128
procedure. Boom, Stick and Bucket Linkage - Lubricate ...... 129
Quick Coupler - Lubricate ................................... 163
Before each consecutive interval is performed, all
of the maintenance requirements from the previous Initial 100 Service Hours
interval must also be performed.
Engine Oil and Filter - Change ........................... 142
When Required Fuel System Filter - Replace .............................. 145
Fuel System Priming Pump - Operate ................ 146
Air Conditioner/Cab Heater Filter - Inspect/
Replace ............................................................. 127 Every 100 Service Hours of Continuous
Battery - Recycle ................................................ 127 Hammer Use
Battery, Battery Cable or Battery Disconnect Switch -
Replace ............................................................. 127 Hydraulic System Oil Filter - Replace ................. 155
Boom Base Pins - Lubricate ............................... 128
Bucket Linkage - Inspect/Adjust .......................... 130 Initial 250 Service Hours
Bucket Tips - Inspect/Replace ............................ 131
Cab Air Filter - Clean/Replace ............................ 133 Engine Valve Lash - Check ................................. 144
Circuit Breakers - Reset ...................................... 133 Final Drive Oil - Change ..................................... 144
Engine Air Filter Primary Element - Hydraulic System Oil Filter - Replace ................. 155
Clean/Replace .................................................. 139 Hydraulic System Oil Return Filter - Replace ..... 157
Engine Air Filter Secondary Element - Replace .. 140 Swing Drive Oil - Change ................................... 166
Fuses - Replace .................................................. 149
Fuses - Replace .................................................. 150 Every 250 Service Hours or Monthly
Oil Filter - Inspect ................................................ 162
Air Conditioner - Test .......................................... 126
Radiator Core - Clean ......................................... 163 Condenser (Refrigerant) - Clean ........................ 134
Refrigerant Receiver-Dryer - Replace ................ 164
Cooling System Hoses - Inspect ......................... 137
Refueling Pump Strainer - Clean ........................ 165
Engine Oil and Filter - Change ........................... 142
Track Adjustment - Adjust ................................... 169 Swing Bearing - Lubricate .................................. 166
Windows - Clean ................................................. 174
Swing Drive Oil Level - Check ............................. 167
Window Wiper - Inspect/Replace ........................ 175
V-Belts - Inspect/Adjust/Replace ........................ 171
Every 10 Service Hours or Daily for First 100 Every 250 Service Hours of Partial Hammer
Hours Use (50% of Service Hours)
Blade Linkage - Lubricate ................................... 128
Hydraulic System Oil Filter - Replace ................. 155
Boom, Stick and Bucket Linkage - Lubricate ...... 129
Every 250 Service Hours of Continuous
Every 10 Service Hours or Daily
Hammer Use
Cooling System Level - Check ............................ 137
Hydraulic System Oil Return Filter - Replace ..... 157
Engine Oil Level - Check .................................... 141
Fuel System Water Separator - Drain ................. 147
Fuel Tank Water and Sediment - Drain ............... 148 Every 500 Service Hours or 3 Months
Hydraulic System Oil Level - Check .................... 156 Engine Crankcase Breather - Clean ................... 141
Indicators and Gauges - Test .............................. 162 Fuel System Filter - Replace .............................. 145
Seat Belt - Inspect .............................................. 165 Fuel System Priming Pump - Operate ................ 146
Track Adjustment - Inspect .................................. 170 Fuel System Priming Pump Strainer - Clean ...... 147
Travel Alarm - Test .............................................. 170 Fuel Tank Cap and Strainer - Clean ................... 148
Undercarriage - Check ........................................ 171 Hydraulic System Oil Filter - Replace ................. 155
Walk-Around Inspection ...................................... 173
125
Maintenance Section
Every 500 Service Hours of Partial Hammer

Use (50% of Service Hours)
Every 600 Service Hours of Continuous

Hammer Use
Hydraulic System Oil - Change ........................... 151
Every 1000 Service Hours or 6 Months

Battery - Clean .................................................... 127
Battery Hold-Down - Tighten .............................. 127
Engine Valve Lash - Check ................................. 144
Swing Drive Oil - Change ................................... 166
Water Pump Bearing - Lubricate ........................ 174
Every 1000 Service Hours of Partial Hammer

Use (50% of Service Hours)
Every 2000 Service Hours or 1 Year

Final Drive Oil - Change ..................................... 144
Refrigerant Receiver-Dryer - Replace ................ 164
Swing Gear - Lubricate ....................................... 168
Every 3000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add .. 136
Every 6000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change ........... 134
Every 3 Years
Seat Belt - Replace ............................................. 165
126
Maintenance Section
Air Conditioner - Test
i01040227
Air Conditioner - Test

(If Equipped)
SMCS Code: 7320-081
Inhaling air conditioner refrigerant gas through a

lit cigarette or other smoking method or inhaling
fumes released from a flame contacting air con-
ditioner refrigerant gas can cause bodily harm or
death. Do not smoke when servicing air condition-
ers or wherever refrigerant gas may be present.
NOTICE
When adding or replacing refrigerant, use only refrig-
erant recommended by Caterpillar. System damage
can result. g00537123
Illustration 243
3. Look at the receiver-dryer sight glass and note

the amount of refrigerant.
• In sight glass (A), only a few bubbles

are present. This indicates that there is a
satisfactory amount of refrigerant.
• In sight glass (B), many bubbles are present.

This indicates that there is a lack of refrigerant.
• In sight glass (C), small amounts of vapor are

present. This indicates that there is almost no
refrigerant.
g00537105
Illustration 241
If the condition in sight glass (B) or in sight glass
1. Start the engine and turn the engine speed dial (C) is noticed, consult your authorized Caterpillar
to the MEDIUM SPEED position. dealer for recharging.
Operation of the air conditioner without correct

amounts of refrigerant could cause failure of the
compressor.
The air conditioner should be kept ready for

operation year-round. Operate the air conditioner
for a few minutes during the week in order to
rotate the compressor. This prevents the leakage
of refrigerant. The leakage is caused by a dry
seal on the compressor.
4. Close the access door.
g00102191
Illustration 242
2. Open the access door on the left side of the

machine.
127
Maintenance Section
Air Conditioner/Cab Heater Filter - Inspect/Replace
i00062183 i00934864
Air Conditioner/Cab Heater Battery - Clean

Filter - Inspect/Replace SMCS Code: 1401-070
SMCS Code: 7309-040; 7309-510
Clean the battery surface with a clean cloth. Keep
the terminals clean and keep the terminals coated
NOTICE with petroleum jelly. Install the post cover after you
An air filter element plugged with dust will result in de- coat the terminal post with petroleum jelly.
creased performance and service life to the air condi-
tioner or cab heater (if equipped).
i00059329
To prevent decreased performance, clean the air filter
element, as required.
Battery - Recycle
SMCS Code: 1401-561
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following

locations:
• A battery supplier
• An authorized battery collection facility
• Recycling facility
i00934872
Battery Hold-Down - Tighten

SMCS Code: 7257
Tighten the hold-downs for the battery in order to

prevent the batteries from moving during machine
g00103068 operation.
Illustration 244
The air conditioner filter is on the lower left side of

i00124321
the cab.
1. To remove the element, slide the element straight

Battery, Battery Cable or
up. Battery Disconnect Switch -
2. Refer to Operation and Maintenance Manual,
Replace
“General Hazard Information” before using SMCS Code: 1401-510; 1402-510; 1402-510
pressure air to clean the air filter element.
1. Turn the engine start switch key to the OFF
3. Clean the filter element with a maximum of position. Turn all of the switches to the OFF
200 kPa (30 psi) pressure air. position.
4. After you clean the filter element, inspect the 2. Turn the battery disconnect switch to the OFF
filter element. If the filter element is damaged or position. Remove the disconnect switch key.
badly contaminated, use a new filter element.
Make sure that the filter element is dry. 3. Disconnect the battery cable at the battery
disconnect switch. The battery disconnect switch
is connected to the machine frame.
Note: Do not allow the disconnected battery cable

to contact the battery disconnect switch.
128
Maintenance Section
Blade Linkage - Lubricate
4. Disconnect the negative battery cable at 2. Apply lubricant through fittings (3) and (4). These
the battery that is connected to the battery fittings are located on the head end of the blade
disconnect switch. If the machine has four 12 cylinder.
volt batteries, disconnect the negative battery
cables of two of the batteries. 3. Apply lubricant through fittings (5) and (6). These
fittings are on the bar that supports the blade.
5. Make any necessary repairs or replace the
battery.
i01040451
6. Reconnect the negative battery cable at

the battery that is connected to the battery
Boom Base Pins - Lubricate
disconnect switch. SMCS Code: 6501-086
7. Reconnect the battery cable at the battery When the boom pin is replaced, lubricate the new
disconnect switch. boom pin.
8. Install the disconnect switch key and turn the
battery disconnect switch to the ON position.
i00969707
Blade Linkage - Lubricate

SMCS Code: 6060-086-KL
Service a new machine after Every 10 Service

Hours only within the initial 100 service hours.
After the initial 100 service hours of operation,

service the boom, the stick, the bucket, and the
g00102767
blade linkage after Every 50 Service Hours. Illustration 246
Note: If the machine is operated under severe 1. Park the machine on a level surface and lower
conditions that might cause abrasive material to the bucket to the ground.
enter the cylinder bearings or if the hydraulic
hammer is used, service the boom, the stick,
the bucket, and the blade linkage after Every 10
Service Hours.
Wipe all fittings before you apply lubricant.
g00537172
Illustration 247
Typical example
(1) Vent plug
(2) Fitting
Note: Vent plug (1) and fitting (2) are on the base
g00103855
Illustration 245 of the boom.
1. Apply lubricant through fittings (1) and (2). These 2. Remove vent plug (1).
fittings are on the blade cylinder rod.
3. Apply lubricant through fitting (2) until lubricant
comes out of the plug hole.
129
Maintenance Section
Boom, Stick and Bucket Linkage - Lubricate
4. Install vent plug (1).
i00964808
Boom, Stick and Bucket

Linkage - Lubricate
SMCS Code: 6501-086; 6502-086; 6513-086
Note: Caterpillar recommends the use of 5P-0960

Molybdenum Grease for lubricating the boom,
stick and bucket linkage. Refer to Operation and
Maintenance Manual, SEBU6250, “Lubricating
Grease” for more information on molybdenum g00103847
grease. Illustration 249
1. Apply lubricant through the fitting at the base

of each boom cylinder.
g00103956
Illustration 248
Service a new machine after Every 10 Service g00491565

Hours only within the initial 100 service hours. Illustration 250
After the initial 100 service hours of operation, 2. The fittings are at the base of the boom. The
service the boom, the stick, and the bucket linkage fittings can be serviced from the platform on
after Every 50 Service Hours. the storage box. To lubricate the lower boom
bearings, apply lubricant through fittings (1) and
Note: If the machine is operated under severe (2). To lubricate the boom cylinder rod, apply
conditions that might cause abrasive material to lubricant through fittings (3) and (4). To lubricate
enter the cylinder bearings or if the hydraulic the stick cylinder head, apply lubricant through
hammer is used, service the boom, the stick, and fitting (5).
the bucket linkage after Every 10 Service Hours.
Note: To ensure proper lubrication of the lower
Wipe all fittings before you apply lubricant. boom bearings and of the boom cylinder rod end
bearings, lubricant should be applied through
fittings (1), (2), (3), and (4). Apply lubricant first
when the boom is raised and any attachment is
suspended. Then apply lubricant when the boom is
lowered and the attachment is rested on the ground
with a slight downward pressure.
130
Maintenance Section
Bucket Linkage - Inspect/Adjust
6. Apply lubricant through fitting (13) on the stick

cylinder rod. Apply lubricant through fitting (14).
Fitting (14) is at the connection point of the boom
and the stick. Apply lubricant through fitting (15)
on the bucket cylinder head end.
i00142555
Bucket Linkage -
Inspect/Adjust
SMCS Code: 6513-025; 6513-040
g00103850
Illustration 251
3. Apply lubricant through fittings (6), (7), and (8). When performing this adjustment, put the hy-
These fittings are located on the link. draulic activation control lever in the LOCKED
position and stop the engine.
4. Apply lubricant through fittings (9), (10), and
(11). These fittings are located on the bucket.
NOTICE
Improperly adjusted bucket clearance could cause
galling on the contact surfaces of the bucket and stick,
resulting in excessive noise and/or damaged O-ring
seals.
g00103854
Illustration 252
5. Apply lubricant through fitting (12). Fitting (12) is

at the connection point of the boom and the stick.
g00101687
Illustration 254
(1) No gap. (2) Stick boss. (3) Bucket clearance. (4) Shims. (5)
Pin. (6) Plate. (7) Bolts. (8) Washers. (9) Location. (10) Flange.
(11) Bucket boss.
The clearance of the bucket linkage on this machine

can be adjusted by shimming. If the gap between
the bucket and the stick becomes excessive, adjust
bucket clearance (3) to 0.5 to 1 mm (.02 to .04 inch).
Two shims of different thickness are used at location

(9). The thicknesses of the shims are 0.5 mm
(0.02 inch ) and 1.0 mm (0.04 inch).
g00103853
Illustration 253
131
Maintenance Section
Bucket Tips - Inspect/Replace
i01117817

SMCS Code: 6805-040; 6805-510
Personal injury or death can result from bucket

falling.
Block the bucket before changing bucket tips or

side cutters.
g00102146
Illustration 255
Area for linkage adjustment
Bucket Tips
1. Position the machine on a level surface and

lower the bucket to the ground.
2. Slowly operate the swing control lever until stick

boss (2) and the bucket boss (11) are in full face
contact at no gap (1). This will help to determine
the total clearance of the connection point of the
stick and of the bucket.
3. Place the hydraulic activation control lever in the

LOCKED position and stop the engine.
4. Measure bucket clearance (3), which is the

existing total clearance. Illustration 256
g00101352
(1) Usable
5. Determine the number of shims that need to be (2) Replace this bucket tip.
removed from shims (4) by using the following (3) Overworn
calculation:
Check the bucket tips for wear. If the bucket tip has
Subtract 0.5 mm (0.02 inch ) or 1.0 mm a hole, replace the bucket tip.
(0.04 inch) from bucket clearance (3).
1. Remove the pin from the bucket tip. The pin can
6. Remove the appropriate number of shims at be removed by one of the following methods.
location (9) in order to meet the above thickness.
Make sure that you use a minimum of three • Use a hammer and a punch from the retainer
0.5 mm (.02 inch) shims. To remove the shims, side of the bucket to drive out the pin.
remove bolts (7), washers (8), and plate (6).
• Use a Pin-Master. Follow Step 1.a through Step
7. After the correct number of shims has been 1.c for the procedure.
removed and pin (5) is aligned with the pin
hole, install plate (6), washers (8), and bolts (7).
Tighten bolts (7) to a torque of 460 ± 60 N·m
(340 ± 44 lb ft).
8. After installation, make sure that bucket

clearance (3) is still correct.
132
Maintenance Section
g00590670 g00101359
Illustration 257 Illustration 259
(4) Back of Pin-Master
(5) Extractor 4. Install the new bucket tip onto the adapter.
a. Place the Pin-Master on the bucket tooth. Note: The bucket tip can be rotated by 180
degrees in order to allow greater penetration or less
b. Align extractor (5) with the pin. penetration.
c. Strike the Pin-Master at the back of the tool 5. Drive the pin through the bucket tip. The pin
(4) and remove the pin. can be installed by using one of the following
methods:
• From the other side of the retainer, drive the

pin through the bucket tip, the adapter, and
the retainer.
• Use a Pin-Master. Follow Step 5.a through Step

5.e for the procedure.
g00590819
Illustration 258
(6) Retainer
(7) Retaining washer
(8) Adapter
2. Clean the adapter and the pin.
3. Fit retainer (6) into retaining washer (7). Install

this assembly into the groove that is in the side Illustration 260
g00590666
of adapter (8). (4) Back of Pin-Master
(9) Pin setter
(10) Pin holder
a. Insert the pin through the bucket tooth.
b. Place the Pin-Master over the bucket tooth

and locate the pin in the hole of holder (10).
c. Strike the tool with a hammer at the back of

the tool (4) in order to start the pin.
133
Maintenance Section
Cab Air Filter - Clean/Replace
d. Slide pin holder (10) away from the pin and 1. Loosen two bolts (1) and remove filter cover (2)
rotate the tool slightly in order to align pin and air filter (3).
setter (9) with the pin.
2. Clean the air filter with a maximum of 200 kPa
e. Strike the end of the tool until the pin is fully (30 psi) pressure air.
inserted.
3. After you clean the air filter, inspect the air filter. If
6. After you drive the pin, make sure that the the air filter is damaged or badly contaminated,
retainer fits snugly into the pin groove. use a new air filter.
4. Install the air filter and the filter cover.

Side Cutters
Note: Make sure that the arrow on top of the air filter
is facing forward.
i00090104
Circuit Breakers - Reset

SMCS Code: 1420-529
g00114738
Illustration 261
1. Remove the mounting bolts and the side cutters.
2. Clean the mounting surfaces.
Note: Some side cutters may be rotated for

additional wear.
g00101394
3. Install the new side cutters or the rotated side Illustration 263
cutters. The circuit breakers are inside the access door on the front left
of the machine.
i00061455 Alternator Circuit (1) – This circuit breaker

Cab Air Filter - Clean/Replace is designed to protect the alternator. If
the batteries are installed with reversed
SMCS Code: 7342-070; 7342-510 polarity, the circuit breaker would prevent the
alternator from damaging the rectifier.
Main Circuit (2) – This circuit breaker is

designed to protect the wires between the
batteries and the fuses. If the wires are
shorted to the machine’s body, this circuit breaker
would minimize the damage to the wires.
Both circuit breakers have a capacity of 60 Amp.
Circuit Breaker Reset – Push in the button in order

to reset the circuit breaker. If the electrical system is
working properly, the button will remain depressed.
If the button does not remain depressed, check the
g00102781 appropriate electrical circuit. Repair the electrical
Illustration 262
circuit, if necessary.
The cab air filter is behind the cab.
134
Maintenance Section
Condenser (Refrigerant) - Clean
i01041005 i01049181
Condenser (Refrigerant) - Cooling System Coolant (ELC)

Clean - Change
SMCS Code: 1805-070 SMCS Code: 1350-044
NOTICE NOTICE
If excessively dirty, clean condenser with a brush. To Do not change the coolant until you read and under-
prevent damage or bending of the fins, do not use a stand the material found in the Operation and Mainte-
stiff brush. nance Manual, “Cooling System Specifications” sec-
tion. Failure to do so could result in damage to the
Repair the fins if found defective. cooling systems components.
NOTICE
Mixing ELC with other products reduces the effec-
tiveness of the coolant and shortens coolant life.
Use only Caterpillar products or commercial products
that have passed the Caterpillar EC-1 specifications
for pre-mixed or concentrate coolants. Use only
Caterpillar Extender with Caterpillar ELC. Failure to
follow these recommendations could result in the
damage to cooling systems components.
If ELC cooling system contamination occurs see the

topic ELC Cooling System Contamination of this op-
eration and maintenance manual.
g00102191
Illustration 264
If the coolant in the machine is changed to
1. Open the access door on the left side of the Extended Life Coolant from another type of
machine. coolant, see Operation and Maintenance Manual,
SEBU6250, “Extended Life Coolant Cooling System
Maintenance”.
g00537515
Illustration 265
Typical example
g00101813
Illustration 266
2. Inspect the condenser for debris. Clean the
condenser, if necessary. 1. Open the left access door.
3. Use clean water to wash off all dust and dirt

from the condenser.

135
Maintenance Section
Cooling System Coolant (ELC) - Change
5. Open the drain valve and allow the coolant to

drain into a suitable container. The drain valve is
under the radiator.
6. Flush the cooling system. Follow Step 6.a

through Step 6.h in order to properly flush the
cooling system.
a. Close the drain valve.
b. Fill the cooling system with clean water.
c. Install the pressure cap.
g00101796 d. Start the engine and run the engine until the
Illustration 267 engine reaches operating temperature.
2. Unlatch the engine hood and raise the engine e. Stop the engine and allow the engine to cool.
hood.
f. Loosen the pressure cap slowly in order to
relieve any pressure in the cooling system.
g. Open the drain valve that is underneath the

radiator and allow the coolant to drain into
a suitable container.
h. Flush the radiator with clean water until the

draining water is transparent.
7. Close the drain valve.
8. Add the Extended Life Coolant. Refer to the

following topics:
g00544510
Illustration 268
• Operation and Maintenance Manual,
3. Slowly loosen the pressure cap that is on the SEBU6250, “Cooling System Specifications”
radiator in order to release pressure from the
cooling system. • Operation and Maintenance Manual, “Refill
Capacities”
4. Remove the pressure cap.
9. Start the engine. Operate the engine without
the cooling system pressure cap until the water
temperature regulator opens and the coolant
level stabilizes.
10. Maintain the coolant level within 13 mm

(.5 inches) of the bottom of the filler pipe.
11. Inspect the gasket of the cooling system

pressure cap. If the gasket is damaged, replace
the pressure cap.
12. Install the cooling system pressure cap.
13. Stop the engine.

g00544378
Illustration 269
Note: Refer to Operation and Maintenance Manual,

“General Hazard Information” for information that
pertains to containing fluid spillage.
136
Maintenance Section
Cooling System Coolant Extender (ELC) - Add
NOTICE
Mixing Extended Life Coolant (ELC) with other prod-
ucts reduces the effectiveness of the coolant and
shortens coolant life. Use only Caterpillar products
or commercial products that have passed the Cater-
pillar EC-1 specification for premixed or concentrate
coolants. Use only Caterpillar Extender with Cater-
pillar ELC. Failure to follow these recommendations
could result in the damage to cooling systems com-
ponents.
If ELC cooling system contamination occurs refer to

Operation and Maintenance Manual, “ELC Cooling
g00545226 System Contamination”.
Illustration 270
(1) “FULL” This machine was factory filled with Extended Life
(2) “LOW”
Coolant.
14. Check the coolant reservoir. Maintain the coolant
level between “FULL” mark (1) and “LOW” mark
(2).
15. If additional coolant is necessary, remove the

reservoir cap and add the appropriate coolant
solution.
16. Install the reservoir cap.
17. Close the engine hood and latch the engine

hood. Close the left access door.
i01052243
g00101428
Illustration 271
Cooling System Coolant
Extender (ELC) - Add 1. Unlatch the engine hood and raise the engine
hood.
SMCS Code: 1352; 1353; 1395
When a Caterpillar Extended Life Coolant (ELC) is

used, an Extender must be added to the cooling
system. See Special Publication, SEBU6250,
“Cooling Recommendations” for all cooling system
requirements.
Use a 8T-5296 Coolant Conditioner Test Kit to

check the concentration of the coolant.
g00544510
Illustration 272
2. Loosen the cooling system pressure cap slowly

in order to relieve system pressure. Remove the
pressure cap.

“General Hazard Information” for information on
containing fluid spillage.
137
Maintenance Section
Cooling System Hoses - Inspect
3. It may be necessary to drain some coolant from Replace the Hoses

the radiator so that Caterpillar Extender can be
added to the cooling system.
Note: Always discard drained fluids according to

local regulations.
4. Add Extender to the cooling system. Refer to

the following topics for the proper amount of
Caterpillar Extender:
• Special Publication, SEBU6250, “Extended

Life Coolant (ELC)”
• Operation and Maintenance Manual, “Refill

Capacities”
g00103939
Illustration 274
5. Inspect the gasket of the cooling system
pressure cap. If the gasket is damaged, replace 1. Loosen the radiator cap slowly in order to relieve
the pressure cap. any pressure. Remove the radiator cap.
6. Install the cooling system pressure cap. Note: Refer to Operation and Maintenance Manual,
7. Close the engine hood and latch the engine Containing Fluid Spillage.
hood.
2. Drain the coolant from the cooling system to
a level that is below the hose that is being
i00073782
replaced.
Cooling System Hoses - Note: Drained fluids should always be disposed of
Inspect according to local regulations.
SMCS Code: 1380-040 3. Loosen the hose clamps and disconnect the
damaged hose. Replace the damaged hose with
a new hose.
4. Add coolant until the level is between the marks

on the coolant reservoir.
i01052571
Cooling System Level - Check

SMCS Code: 1350-535
g00103980
Illustration 273
1. Inspect all hoses for leaks due to cracking,

for softness next to the clamps, and for loose
clamps.
2. Replace hoses that are cracked or soft and

tighten any loose clamps.
g00101557
Illustration 275
1. Open the left access door.

138
Maintenance Section
Cooling System Level - Check

c. Add the appropriate coolant solution to the

cooling system. Refer to the following topics:
• Special Publication, SENR6250, “Cooling

System Specifications”
• Operation and Maintenance Manual, “Refill

Capacities”
d. Start the engine. Operate the engine without

g00545226 the cooling system pressure cap until the
Illustration 276 water temperature regulator opens and the
(A) “FULL” level coolant level stabilizes.
(B) “LOW” level
e. Maintain the coolant level within 13 mm
2. Check the coolant level of the coolant reservoir. (0.5 inch) of the bottom of the filler pipe.
Maintain the coolant level between the “FULL”
mark and the “LOW” mark. If the coolant reservoir
is empty, follow Steps 2.a through 2.i.
g00102170
Illustration 279
g00101561
f. Inspect the condition of the gasket on the
Illustration 277 pressure cap. If the gasket is damaged,
replace the pressure cap.
a. Unlatch the engine hood and raise the engine
hood. g. Install the cooling system pressure cap.
h. Stop the engine.
i. Close the engine hood and latch the engine

hood.

3. If additional coolant is necessary, remove the

reservoir cap and add the appropriate coolant
solution.
Illustration 278 g00544510 4. Install the reservoir cap.
b. Slowly loosen the cooling system pressure 5. Close the left access door.
cap in order to relieve system pressure.
Remove the pressure cap.
139
Maintenance Section
Engine Air Filter Primary Element - Clean/Replace
i00072886
Engine Air Filter Primary

Element - Clean/Replace
SMCS Code: 1054-070; 1054-510
NOTICE
Service the air cleaner only with the engine stopped.
Engine damage could result.
g00103799
Illustration 282
3. Remove the primary filter element from the air

cleaner housing.
4. Clean the air cleaner cover and the inside of the

air cleaner housing.
5. Inspect the O-ring seal on the air cleaner cover.

Replace the O-ring seal if the O-ring seal is worn
or damaged.
g00103765
Illustration 280
NOTICE
1. Open the access door on the left side of the Do not clean the filter elements by bumping or tapping
machine. them. Do not use filter elements with damaged pleats,
gaskets or seals. Engine damage can result.
Make sure the cleaned filter elements are completely

dry before installing into the filter housing. Water re-
maining in the elements can cause false indications of
contamination in Scheduled Oil Sampling test results.
6. Clean the primary filter. Inspect the primary filter.
Primary filter elements can be cleaned with

pressure air, pressure water or a detergent
washing. When pressure water is used the
maximum pressure should not exceed 280 kPa
(40 psi).
g00103798
Illustration 281
Refer to Operation and Maintenance, “General
2. Loosen the three cover latches and remove the Hazard Information” before you use pressure air
air cleaner cover. in order to clean the primary filter element.
140
Maintenance Section
Engine Air Filter Secondary Element - Replace
• Restricted Air Filter indicator on the monitor

panel still comes on.
• Exhaust smoke is still black after the installation

of a primary filter.
Note: The primary filter can be cleaned up to six

times. Replace the primary filter if the primary filter
has been in service for one year.
i00702568
Engine Air Filter Secondary

g00102884
Element - Replace
Illustration 283
SMCS Code: 1054-510
7. Direct air or direct water along the pleats inside
the primary filter element and outside the primary
NOTICE
filter element.
Always replace the secondary filter element. Never at-
tempt to reuse the secondary filter element by clean-
The primary filter element can be washed
ing the element.
in warm water and nonsudsing household
detergent. Rinse inside the pleats and outside
When the primary filter element is replaced, the sec-
the pleats. Allow the primary filter element to air
ondary filter element should be replaced.
dry fully.
The secondary filter element should also be replaced
8. Inspect the primary filter element after cleaning.
if the restricted Air Filter indicator comes on after the
Do not use a primary filter element with damaged
installation of a clean primary filter element or if the
pleats, damaged gaskets or damaged seals.
exhaust smoke is still black.
9. Encase the clean primary filter element and store
the clean primary filter element in a clean, dry
place.
10. Install the clean primary filter .
11. Install the air cleaner cover and close the

latches securely.
g00101721
Illustration 285
1. Open the access door on the front left side of

the machine.
2. See Operation and Maintenance Manual, “Engine

Air Filter Primary Element - Clean/Replace”.
Remove the air cleaner cover from the air cleaner
Illustration 284
g00103800 housing. Remove the primary filter element from
the air cleaner housing.
Note: Install the air cleaner cover properly. The
arrow must point upward.
12. Change the filter if any of the following conditions

occurs:
141
Maintenance Section
Engine Crankcase Breather - Clean

Containing Fluid Spillage.
3. Wash breather (3) in clean, nonflammable

solvent.
4. Inspect O-ring seal (4). If the seal is damaged,

install a new seal.
5. Install O-ring seal (4) and breather (3).
6. Slide the hose on the breather. Tighten the hose

clamp.
g00101451
Illustration 286 7. Close the engine hood and latch the engine
hood.
3. Remove the secondary filter element.
4. Cover the air inlet opening. Clean the inside of i01078401

the air cleaner housing.
Engine Oil Level - Check
5. Remove the cover from the air inlet opening.
SMCS Code: 1000-535
6. Install the new secondary filter element.
NOTICE
7. Install the primary filter element. Do not overfill the crankcase. Engine damage can re-
sult.
8. Install the air cleaner cover and close the latches
securely. Note: This machine is equipped with a function for
checking fluid levels. However, if the machine is
9. Close the access door. on an incline or the engine has been stopped only
for a short time, the engine oil does not return to
i00073875 the crankcase. The fluid level cannot be properly
checked. Park the machine on level ground and
Engine Crankcase Breather - check the oil level after the engine has been
stopped for at least 30 minutes.
Clean
Check the oil level while the engine is stopped. Do
SMCS Code: 1317-070-DJ not check the oil level while the engine is running.
g00104004
Illustration 287 g00103944
Illustration 288
1. Loosen hose clamp (1) and disconnect outlet
hose (2) from breather (3). 1. Unlatch the engine hood and raise the engine
hood.
2. Remove breather (3) and O-ring seal (4).
142
Maintenance Section
Engine Oil and Filter - Change
g00104106 g00104108
2. Remove the dipstick. Wipe the oil off the dipstick Note: Refer to Operation and Maintenance Manual,
and reinsert the dipstick. “General Hazard Information” for information on
4. Remove the oil filler plug in order to add oil,

if necessary. See Operation and Maintenance
Manual, “Refill Capacities”, and Operation and
Maintenance Manual, “Lubricant Viscosities” for
more information.
Note: If the oil is deteriorated or badly contaminated,

change the oil regardless of the maintenance
interval.
5. Clean the oil filler plug. Install the oil filler plug.
6. Close the engine hood. Latch the engine hood.

g00104116
Illustration 290
3. Remove the dipstick and check the dipstick. The i01078409

oil level should be between the “H” mark and
the “L” mark.
SMCS Code: 1318-510
NOTICE
Operating your engine when the oil level is above the Note: If the sulfur content in the fuel is greater than
“H” mark could cause the crankshaft to dip into the oil. 1.5 percent by weight, use an oil that has a TBN of
This could lead to excessively high oil temperatures 30 and reduce the oil change interval by one-half.
which can reduce the lubricating characteristics of the
oil, lead to bearing damage, and could result in loss of Park the machine on a level surface and engage
engine power. the parking brake. Stop the engine.
Note: Drain the crankcase while the oil is warm. This

allows waste particles that are suspended in the oil
to drain. As the oil cools, the waste particles will
settle to the bottom of the crankcase. The particles
will not be removed by draining the oil and the
particles will recirculate in the engine lubrication
system with the new oil.
143
Maintenance Section
g00104135 g00103944
1. Remove the bolts that secure the access cover. 5. Unlatch the engine hood and raise the engine
Remove the crankcase access cover. hood.

g00104145
Illustration 295
6. Open drain valve (1) located on the bottom of oil

filter (2). Allow the remaining engine oil to drain
Illustration 293
g00104175 into a suitable container.
2. Open the crankcase drain valve. Allow the oil to 7. Close drain valve (1).
drain into a suitable container.
8. Remove the oil filter. Inspect the used oil filter.
Note: Discard any drained fluids according to local See Operation and Maintenance Manual, “Oil
regulations. Filter - Inspect” for further information. Discard
the used oil filter properly.
3. Close the drain valve.
Note: The oil filter is a cartridge type filter. The used
4. Install the crankcase access cover. oil filter cannot be reused.
9. Clean the filter housing base. Make sure that all

of the old filter gasket is removed.
144
Maintenance Section
Engine Valve Lash - Check
g00101634 g00104116
10. Apply a thin coat of engine oil to the gasket of 14. Wait for thirty minutes in order to allow the oil to
the new filter. drain back into the crankcase. Check the oil level
with dipstick (3). Maintain the oil between the
11. Install the new filter by hand. When the gasket “H” and “L” marks on the dipstick. If necessary,
contacts the filter base, turn the filter by add more oil.
270 degrees more. This will tighten the filter
sufficiently.
i00074962
Every new oil filter has rotation index marks that

are spaced at 90 degree increments. Use the
Engine Valve Lash - Check
rotation index marks as a guide for tightening SMCS Code: 1105-535
the oil filter.
In order to perform the complete procedure for the
valve lash adjustment, refer to the Service Manual.
i00076750
Final Drive Oil - Change

SMCS Code: 4050-044-FLV
311B
g00104177
Illustration 297
12. Remove oil filler plug (4). Fill the crankcase

with new oil. See Operation and Maintenance
Manual, “Refill Capacities” for the proper amount
of engine oil. Clean the oil filler plug and install
the oil filler plug.
NOTICE
Do not under fill or overfill engine crankcase with oil.
Either condition can cause engine damage. g00104302
Illustration 299
13. Run the engine at low idle for two minutes. 1. Position one final drive so that oil drain plug (1)
Check the engine for leaks. Stop the engine. is at the bottom.
145
Maintenance Section
Fuel System Filter - Replace
Note: Refer to Operation and Maintenance Manual, Note: Refer to Operation and Maintenance Manual,
“General Hazard Information” for information on “General Hazard Information” for information on
Containing Fluid Spillage. Containing Fluid Spillage.
2. Remove drain plug (1) and level plug (2), and 2. Remove drain plug (1) and level plug (2). Allow
fill plug (3). Allow the oil to drain into a suitable the oil to drain into a suitable container.
container.
3. Clean the plugs and inspect the O-ring seals. If
3. Clean the plugs and inspect the O-ring seals. If wear or damage is evident, replace the drain
wear or damage is evident, replace the drain plug, the level plug, and/or the O-ring seals.
plug, the level plug, and/or the O-ring seals.
4. Install drain plug (1).
4. Install drain plug (1).
5. Fill the final drive to the bottom of the opening on
5. Fill the final drive to the bottom of the opening on level plug (2). See Operation and Maintenance
level plug (2). See Operation and Maintenance Manual, “Lubricant Viscosities” and Operation
Manual, “Lubricant Viscosities” and Operation and Maintenance Manual, “Refill Capacities”.
and Maintenance Manual, “Refill Capacities”.
6. Install level plug (2).
6. Install level plug (2) and fill plug (3).
7. Perform Step 1 to Step 6 on the other final drive.
7. Perform Step 1 to Step 6 on the other final drive. Use a different container for the oil so that the oil
Use a different container for the oil so that the oil samples from the final drives will be separate.
samples from the final drives will be separate.
8. Completely remove the oil that has spilled onto
8. Completely remove the oil that has spilled onto surfaces.
surfaces.
9. Start the engine and allow the final drives to run
9. Start the engine and allow the final drives to run through several cycles.
through several cycles.
10. Stop the engine. Check the oil level.
10. Stop the engine. Check the oil level.
11. Check the drained oil for metal chips or for
11. Check the drained oil for metal chips or for particles. If there are any chips or particles,
particles. If there are any chips or particles, consult your Caterpillar dealer.
consult your Caterpillar dealer.
12. Properly dispose of the drained material. Obey
12. Properly dispose of the drained material. Obey local regulations for the disposal of the material.
local regulations for the disposal of the material.
i00965487
312B, 312B L
Fuel System Filter - Replace
SMCS Code: 1261-510
NOTICE
Turn the disconnect switch OFF or disconnect the bat-
tery when changing fuel filters.
Do not fill fuel filters with fuel before installing them.

Contaminated fuel will cause accelerated wear to fuel
systems parts.
g00104304
Illustration 300
1. Position one final drive so that oil drain plug (1)

is at the bottom.
146
Maintenance Section
Fuel System Priming Pump - Operate
g00103944 g00102044
1. Unlatch and raise the engine hood. 4. Coat the seal of the new filter with clean diesel
fuel.
“General Hazard Information” for information on 5. Install the new fuel filter by hand. When the seal
Containing Fluid Spillage. contacts the filter mounting base, tighten the
filter by an additional 3/4 turn.
6. Prime the fuel system. See Operation and

Maintenance Manual, “Fuel System Priming
Pump - Operate” for instructions.
7. Close and latch the engine hood.
i00076756
Fuel System Priming Pump -

Operate
SMCS Code: 1258
g00104301
Illustration 302
2. Slowly loosen and remove the filter element.
Note: This fuel filter is a cartridge type filter. This

type of filter cannot be reused.
Note: Always discard used filters according to local

regulations.
3. Clean the filter mounting base. Make sure that all

of the used seal is removed.
g00104305
Illustration 304

1. Loosen air vent (1) on the fuel filter.

147
Maintenance Section
Fuel System Priming Pump Strainer - Clean
2. Rotate priming pump plunger (2) in a 4. Install the screen into the bolt.
counterclockwise rotation. Rotate the plunger
until the plunger becomes unlocked. Operate the 5. Install bolt (1). Remove the plug from the fuel line
priming pump plunger. and reconnect the fuel line to the fuel transfer
pump.
3. Tighten air vent (1) when the fuel flow is free of
air bubbles.
i01113536
4. Loosen air vent (3) on the fuel injector pump. Fuel System Water Separator
5. Operate priming pump plunger (2). Allow the fuel - Drain
to flow until the fuel is free of air bubbles.
SMCS Code: 1263
6. Push the plunger inward and rotate the plunger
in a clockwise motion. This motion will lock the
plunger in place.
7. Tighten vent plug (3) on the fuel injection pump.
Note: Lock the priming pump plunger before vent

plug (3) is tightened. Pressure in the fuel system
could make locking the plunger in place difficult.
i00077504
Fuel System Priming Pump

Strainer - Clean Illustration 306 g00103984
SMCS Code: 1258 The water separator is located behind the right side access door.
Clean the strainer whenever a loss of engine power If the red ring in the bowl reaches the level line,
is still apparent after changing the fuel filter. drain the water separator. The drain valve is located
on the bottom of the water separator.
1. Turn the drain valve counterclockwise in order

to open.

2. Drain the water and drain the sediment into a

suitable container.
Note: Dispose of drained fluids according to local

regulations.
g00104346
Illustration 305 3. Close the drain valve.
Note: Refer to Operation and Maintenance Manual, 4. Close the access door.
1. Disconnect the fuel line at the fuel transfer pump.

Use a plug to stop the fuel leakage.
2. Remove bolt (1).
3. Remove screen (2) from bolt (1). Wash the

screen in a clean, nonflammable solvent.
148
Maintenance Section
Fuel Tank Cap and Strainer - Clean
i00075601 4. Install the fuel fill screen.

Fuel Tank Cap and Strainer - 5. Put a light coating of fuel oil on the cap gasket.
Clean 6. Install the fuel cap.
SMCS Code: 1273-070-STR
i01039024
Fuel Tank Water and Sediment

- Drain
SMCS Code: 1273-543
The fuel tank drain valve is located underneath the

fuel tank.
g00104237
Illustration 307
1. Remove the fuel cap and the fuel fill screen.
g00535969
Illustration 310

1. Open the drain valve by turning the valve

counterclockwise. Allow the water and the
Illustration 308 g00104238 sediment to drain into a suitable container.
2. Inspect the cap. Replace the cap if the cap is Note: Dispose of drained fluids according to local
damaged. regulations.
2. Close the drain valve by turning the valve

clockwise.
Fill the Fuel Tank

You can now add fuel to the fuel tank, if necessary.
Remove the fuel tank cap and pump fuel through
the opening.
Make sure that you lock the fuel tank cap after the
refueling is complete.
Certain machines are equipped with electric

g00104239
refueling pumps. For more information, see
Illustration 309 Operation and Maintenance Manual, “Refueling
Pump”.
3. Wash the fuel fill screen in a clean, nonflammable
solvent and dry the fuel fill screen.
149
Maintenance Section
Fuses - Replace
i00965576 To replace a fuse, use a puller that is stored in the

fuse panel. Four fuses of 10 Amperes are contained
Fuses - Replace in the fuse panel as spare fuses and two fuses of
15 Amperes are contained in the fuse panel as
SMCS Code: 1417-510 spare fuses.
S/N: 8GR1-460
The following list identifies the circuits that are
S/N: 8HR1-1100 protected by each fuse. The amperage for each
fuse is included with each circuit.
S/N: 8JR1-1007
S/N: 9GR1-412
S/N: 9HR1-2931
S/N: 9MR1-Up
S/N: 2LS1-197
S/N: 2MS1-200
S/N: 2NS1-155
S/N: 3ES1-210
S/N: 3FS1-255
g00491846
Illustration 312
g00101419
Illustration 311
The fuse panel is located on the left console. Open

the access cover for fuse access.
Fuses – Fuses protect the electrical

system from damage that is caused by
overloaded circuits. Change a fuse if the g00491847
Illustration 313
element separates. If the element of a new fuse
separates, check the circuit and/or repair the circuit.
Spare (1) – 10 Amp
NOTICE Auxiliary Circuit (2) – 10 Amp

Always replace fuses with the same type and capacity
fuse that was removed. Otherwise, electrical damage Auxiliary Circuit (3) – 10 Amp
could result.
Backup (4) – 10 Amp
NOTICE Converter (5) – 10 Amp
If it is necessary to replace fuses frequently, an elec-
trical problem may exist. Hydraulic Lock Limit Switch or Hydraulic Lock
Solenoid (6) – 10 Amp
Contact your Caterpillar dealer.
Engine Governor (7) – 10 Amp
150
Maintenance Section
Fuses - Replace
Engine Controller or Pump Controller (8) – 15 Amp i01108839
Spare (9) – 15 Amp Fuses - Replace

Horn (10) – 10 Amp SMCS Code: 1417-510
S/N: 8GR461-Up
Cab Dome Light (11) – 10 Amp
S/N: 8HR1101-Up
Starter Key Switch (12) – 15 Amp
S/N: 8JR1008-Up
Electric Refueling Pump (If Equipped) (13) – 15 Amp
S/N: 9GR413-Up
Seat Heater (If Equipped) (14) – 10 Amp S/N: 9HR2932-Up
Boom Light (15) – 10 Amp S/N: 2LS198-Up
AUTO Lubricator (If Equipped) (16) – 10 Amp S/N: 2MS201-Up
Spare (17) – 10 Amp S/N: 2NS156-Up

S/N: 3ES210-Up
Radio (If Equipped) or Switch Panel (18) – 10 Amp
S/N: 3FS255-Up
Heater and Air Conditioner (19) – 15 Amp
Cigar Lighter (20) – 10 Amp
Windshield Washer and Windshield Wiper (21) –

10 Amp
Lower Washer and Lower Wiper (22) – 10 Amp
Cab or Chassis Light (23) – 15 Amp
Power Window (24) – 15 Amp

g00293681
Spare (26) – 10 Amp Illustration 314
Spare (27) – 15 Amp The fuse panel is located on the left console. Open
the access cover for fuse access.
Fuses – Fuses protect the electrical

system from damage that is caused by
overloaded circuits. Change a fuse if the
element separates. If the element of a new fuse
separates, check the circuit and/or repair the circuit.
NOTICE
Always replace fuses with the same type and capacity
fuse that was removed. Otherwise, electrical damage
could result.
NOTICE
If it is necessary to replace fuses frequently, an elec-
trical problem may exist.
Contact your Caterpillar dealer.

151
Maintenance Section
Hydraulic System Oil - Change
To replace a fuse, use a puller that is stored in Engine Controller or Pump Controller (8) – 15 Amp
the fuse panel. One fuse of 10 Amperes, one fuse
of 15 Amperes, and one fuse of 30 Amperes are Spare (9) – 15 Amp
contained in the fuse panel as spare fuses.
Horn (10) – 10 Amp
The following list identifies the circuits that are
protected by each fuse. The amperage for each Cab Dome Light (11) – 10 Amp
fuse is included with each circuit.
Starter Keyswitch (12) – 10 Amp
Electric Refueling Pump (If Equipped) (13) – 15 Amp
Seat Heater (If Equipped) (14) – 10 Amp
Boom Light (15) – 10 Amp
AUTO Lubricator (If Equipped) (16) – 10 Amp
Radio (If Equipped) or Switch Panel (18) – 10 Amp
Heater and Air Conditioner (19) – 15 Amp
Cigar Lighter (20) – 10 Amp
Windshield Washer and Windshield Wiper (21) –

10 Amp
Illustration 315
g00584888 Lower Washer and Lower Wiper (22) – 10 Amp
Cab and Chassis Lamp (23) – 15 Amp
Power Window (24) – 15 Amp
i00674077

g00584909
Illustration 316 SMCS Code: 5056-044
Fan (1) – 20 Amp
Auxiliary Circuit (2) – 10 Amp
Auxiliary Circuit (3) – 10 Amp
Backup (4) – 10 Amp
Converter (5) – 10 Amp
Hydraulic Lock Limit Switch or Hydraulic Lock

Solenoid (6) – 10 Amp
Engine Governor (7) – 10 Amp

g00291073
Illustration 317
152
Maintenance Section
1. Park the machine on level ground. Lower the

bucket to the ground so that the stick is vertical.
g00293723
Illustration 320
5. The oil drain valve is located under the hydraulic

tank.
6. Remove the hydraulic tank access cover that is

located under the upper structure. This will allow
access to the drain valve.
g00102825
Illustration 318
(1) Bolts. (2) Washers. (3) Cover.
2. Remove bolts (1), washers (2) and the cover (3)

from the top of the hydraulic tank.
g00104295
Illustration 321

g00104289 7. Remove the oil drain valve plug.
Illustration 319
3. Clean the area thoroughly in order to keep dirt out

of the screen cover. Clean the area thoroughly in
order to keep dirt out of the fill/vent plug.
4. Relieve the internal pressure from the hydraulic

tank by loosening the fill/vent plug. After the
pressure is relieved, remove the fill/vent plug.
g00293719
Illustration 322
153
Maintenance Section
8. Install a Swivel Hose with clear plastic tubing in Note: Used filters and used fluids should always
order to open the drain valve. Drain the oil into a be disposed of according to established local
suitable container. regulations.
9. Remove the Swivel Hose in order to close the Note: Do not allow spring (7) to fall into the tank.
drain valve.
15. Remove spring (7) and screen (8).
10. Inspect the O-ring. Replace the O-ring if wear
or damage is evident. Note: Refer to Operation and Maintenance, “General
Hazard Information” for information on containing
11. Clean the drain plug. Install the drain plug. fluid spillage.
16. Wash the screen in a clean nonflammable

solvent. Allow the screen to dry. Inspect the
screen. Replace the screen, if the screen is
damaged.
g00293654
Illustration 323
12. Open the access door that is located on the

right side of the machine.
g00101492
13. Clean the pump. Clean the hydraulic lines. Illustration 325
Clean the hydraulic tank. (9) O-ring seal. (10) O-ring seal.
17. Inspect O-ring seals (9) and (10). Replace the

O-ring seals if wear or damage is evident.
18. Install a new screen and spring (7). Then install

cover (6), washers (5), and bolts (4).
Note: Make sure that the O-ring seals and the spring
are properly positioned during installation.
19. Fill the hydraulic system oil tank. Refer to

Operation and Maintenance Manual, “Refill
Capacities”.
20. Inspect the O-ring on the filler plug for damage.

Replace the O-ring, if necessary. Clean the filler
plug. Install the filler plug.
g00101490
Illustration 324
(4) Bolt. (5) Washer. (6) Cover. (7) Spring. (8) Screen.
14. Remove bolts (4), washers (5), and cover (6).

154
Maintenance Section
24. When the hydraulic oil has been replaced,

the air must be removed from the hydraulic oil
system. Use the following procedure to remove
the air from the hydraulic oil system.
a. While the engine is stopped, remove hose

(11), connector (12), and O-ring (13) from the
top of the pump. Add oil to the opening of
the fill port.
b. Check O-ring (13) and replace the O-ring if

the O-ring is damaged.
c. Start the engine and operate the engine at

g00104296 low idle until oil flows out of the fill port.
Illustration 326
d. Install hose (11), connector (12) and O-ring
21. Remove the pressure cap. (13) correctly.
26. Start the engine. Operate the engine at idling

speed for five minutes.
g00101462
Illustration 327
22. Inspect the pressure cap. Clean the pressure

cap. Replace the pressure cap if damage is
evident.
g00291073
Illustration 329
23. Install the pressure cap.
27. Operate the control levers in order to circulate
the hydraulic oil. Lower the bucket to the ground
so that the stick is vertical to the ground. Stop
the engine.
g00293721
Illustration 328
Note: Make no attempt to start the engine until the

pump has been filled with hydraulic oil. Serious
damage to the hydraulic components can result. Illustration 330
g00104300
(A) High Temperature Range. (B) Low Temperature Range.

155
Maintenance Section
Hydraulic System Oil Filter - Replace
28. Maintain the oil level between the marks on

the sight gauge in the appropriate temperature
range.
i00674653
Hydraulic System Oil Filter -

Replace
SMCS Code: 5068-510
Replace the Pilot Filter

g00101502
Illustration 333
5. Coat the seal of a new pilot filter with clean

hydraulic oil. Install the new pilot filter in the filter
base. Tighten the pilot filter hand tight.
Replace the Case Drain Filter
g00293654
Illustration 331
1. Open the access door on the right side of the

machine.
g00293654
Illustration 334

machine.
g00104204
Illustration 332
2. Clean the area in order to keep dirt out of the

filter base.
3. Remove the used pilot filter element from the

filter base.
Note: This element is a cartridge type filter. The

element cannot be reused.
g00104211
Note: Used filters should always be disposed of Illustration 335
according to local regulations.
2. Clean the area in order to keep dirt out of the
4. Clean the filter base. filter base.
156
Maintenance Section
Hydraulic System Oil Level - Check
3. Remove the used case drain filter from the filter

base.
Note: This element is a cartridge type filter. The

element cannot be reused.
Note: Used filters should always be disposed of

4. Clean the filter base.
g00104214
Illustration 338
11. Maintain the oil level in the low temperature

range for a cold machine. Maintain the oil level
in the high temperature range for a machine that
is at a normal operating temperature.
g00101502
Illustration 336
5. Coat the seal of a new case drain filter with clean

hydraulic oil. Install the new case drain filter in
the filter base. Tighten the case drain filter hand
tight.
7. Drive the machine slowly for 10 minutes to 15

minutes. Move each cylinder evenly through
several cycles.
g00103996
Illustration 339
12. Slowly loosen the filler plug in order to relieve

any pressure. Remove the filler plug in order to
add oil, if necessary.
13. Clean the filler plug. Install the filler plug.
i00674772
Hydraulic System Oil Level -

g00291073
Check
Illustration 337
SMCS Code: 5050-535
8. Return the machine to the position that is shown
above. Check the machine for oil leaks. NOTICE
Never remove the fill/vent plug from the hydraulic tank
9. Stop the engine. if the oil is hot.
10. Open the access door on the right side of the Air can enter the system and cause pump damage.
machine in order to access the sight gauge.
157
Maintenance Section
Hydraulic System Oil Return Filter - Replace
3. For a cold machine, maintain the hydraulic oil

level in the low temperature range. For a machine
that is at normal operating temperature, maintain
the hydraulic oil level in the high temperature
range.
g00293908
Illustration 340
The hydraulic oil tank is on the right side of the machine.
1. Park the machine on level ground. Lower the

bucket to the ground with the stick in a vertical
position, as shown.
g00103996
Illustration 343

5. Slowly loosen the filler plug in order to relieve

any pressure. Add oil, if necessary.
6. Check the O-ring seal of the filler plug. Replace

the O-ring seal if the O-ring seal is damaged.
7. Clean the filler plug and install the filler plug.

g00293654
Illustration 341
i00674798

machine.
Hydraulic System Oil Return
Filter - Replace
SMCS Code: 5068-510-RJ
Remove the Filter Cartridge

The return filter is a cartridge type filter. The return
filter reduces the amount of foreign material that
enters the hydraulic system when the filter element
is replaced.
g00103994
Illustration 342
158
Maintenance Section
g00102209 g00102211
(1) Bolts. (2) Washers. (3) Cover. (4) Plug. (5) Filter cartridge.
Note: If the indicator for a Restricted Hydraulic
Return Filter comes on, push the reset switch at 2. Remove bolts (1), washers (2), and cover (3).
the filter case. Run the machine on level ground
for approximately 10 minutes. If the indicator still Note: Refer to Operation and Maintenance Manual,
comes on, inspect the filter and replace the filter, if “General Hazard Information” for information on
necessary. Containing Fluid Spillage.
3. Remove plug (4) in order to release the pressure

in filter cartridge (5).
g00104227
Illustration 345
1. Loosen the filler plug in order to relieve the

hydraulic tank pressure. Tighten the filler plug Illustration 347
g00102212
after the hydraulic tank pressure is relieved. (5) Filter cartridge. (6) Filter case. (A) Guide.
Note: The return filter is located behind the filler 4. Pull up the handle at the top of filter cartridge
plug. (5) until the filter cartridge contacts guide (A)
on filter case (6).
159
Maintenance Section
Remove the Filter Element
g00102214
Illustration 348
g00104507
Illustration 350
5. Turn the filter cartridge counterclockwise by 1/2 (4) Plug. (8) Plate. (18) O-ring.
turn in order to align the projection of the filter
cartridge with the notch of the filter case. Pull 1. Make sure that plug (4) is removed. Make sure
out the filter cartridge. that all of O-ring (18) is removed from plate (8).
g00102219 g00104508
(7) O-ring. (8) Plate. (9) Spiral retaining ring.
6. Inspect the cover and O-ring (7). If either part is 2. Use a flat screwdriver in order to remove spiral
damaged, replace the part. retaining ring (9).
7. Inspect the filter cartridge for debris and for
damage. If necessary, replace the filter cartridge.
g00104510
Illustration 352
(8) Plate. (10) Shell. (11) O-ring. (12) Filter element.
160
Maintenance Section
3. Hold the filter cartridge with one hand. Grasp 6. Spray oil into the clearance between shell (10)
the grip of plate (8) with your other hand. Lift and slide plate (13).
plate (8) in order to separate plate (8) from the
filter cartridge.
4. Remove O-ring (11) from plate (8).
5. Lift filter element (12) from shell (10).
6. Pour the remaining oil into a suitable container.
Clean Shell of Filter Cartridge
g00104512
Illustration 354
(8) Plate. (10) Shell. (16) Boss. (17) Notch.
7. Turn over shell (10). Apply grease to the two

O-rings on new element (12). Install element (12)
into shell (10).
8. Move boss (16) in alignment with notch (17).

Install plate (8) into shell (10).
Illustration 353 g00104511 9. Install spiral retaining ring (9) into the groove in
shell (10).
(13) Slide plate. (14) Blotter Pads. (15) Screws. (19) Port.
10. Apply grease to new O-ring (18). Install O-ring

1. Turn shell (10) upside-down. (18) on plug (4).
2. Remove screws (15).
11. Install plug (4) into plate (8).
3. Remove Blotter Pads (14) from slide plate (13).
Install the Filter Cartridge
4. Wash the following parts in a clean nonflammable
solvent: plug (4), plate (8), spiral retaining ring
(9), shell (10), and Blotter Pads (14). Dry the
parts.
Install the Filter Element

Note: Use the parts found in 137-3635 Service
Kit when installing the filter element and the filter
cartridge.
1. Spray oil to the inside of shell (10) in order to

prevent rust.
2. Apply grease to a new O-ring (11). g00102220

Illustration 355
3. Plate (8) will contact the inside of shell (10). (B) Port. (C) Slide plate.
Apply grease to this point.
1. Check that ports (B) at the bottom of the filter
4. Apply grease to O-rings inside ports (19) at the case are closed.
bottom of shell (10).
5. Install new Blotter Pads (14). Tighten the screws

to a torque of 0.4 N·m (3.5 lb in).
161
Maintenance Section
Note: If the ports are open, rotate slide plate (C)

counterclockwise to the stopper in order to fully
close the ports. When the ports are fully closed, any
remaining oil in the filter case should be completely
removed.
g00102225
Illustration 358
(1) Bolts.
4. Install the filter cartridge into the filter case. Turn

the filter cartridge clockwise by 1/2 turn and
g00102221
Illustration 356 push down the filter cartridge when the filter
(E) Slide plate. (D) Port. cartridge contacts guide (A).
2. Check that ports (D) of the filter cartridge are 5. Install plug (4), cover (3), washers (2), and bolts
fully closed. (1). Tighten bolts (1) to a torque of 29 ± 5 N·m
(22 ± 4 lb ft).
Note: The filter cartridge cannot be installed unless
the ports are fully closed. If the ports are open,
rotate slide plate (E) counterclockwise to the
stopper in order to fully close the ports.
g00104319
Illustration 359
6. To turn off the indicator for a Restricted Hydraulic

Return Filter, push the reset switch on the filter
g00102222 case while the engine start switch is in the ON
Illustration 357
(F) O-rings. position.
3. Check that O-rings (F) have been installed and

that oil has been applied to O-rings (F).
162
Maintenance Section
Indicators and Gauges - Test
i00107754 i00052234
Indicators and Gauges - Test Oil Filter - Inspect

SMCS Code: 7450-081; 7490-081 SMCS Code: 1308-507; 5068-507
Inspect A Used Filter for Debris
g00106777
Illustration 360
1. Look for broken lenses on the gauges, broken g00100013

Illustration 361
indicator lights, broken switches, and other
broken components in the cab. The element is shown with debris.
2. Start the engine. Use a 4C-5084 Filter Cutter to cut the filter element
open. Spread apart the pleats and inspect the
3. Look for inoperative gauges. element for metal and for other debris. An excessive
amount of debris in the filter element can indicate
4. Turn on all machine lights. Check for proper a possible failure.
operation.
If metals are found in the filter element, a magnet
5. Move the machine forward. Release the travel can be used to differentiate between ferrous metals
levers and the travel pedals. The machine should and nonferrous metals.
stop.
Ferrous metals can indicate wear on steel parts and
6. Stop the engine. on cast iron parts.
7. Make any repairs that are required before Nonferrous metals can indicate wear on the
operating the machine. aluminum parts of the engine such as main
bearings, rod bearings, or turbocharger bearings.
Small amounts of debris may be found in the filter

element. This could be caused by friction and by
normal wear. Consult your Caterpillar dealer in
order to arrange for further analysis if an excessive
amount of debris is found.
Using an oil filter element that is not recommended

by Caterpillar can result in severe engine damage
to engine bearings, to the crankshaft, and to other
parts. This can result in larger particles in unfiltered
oil. The particles could enter the lubricating system
and the particles could cause damage.
163
Maintenance Section
Quick Coupler - Lubricate
i01088246 i00074413
Quick Coupler - Lubricate Radiator Core - Clean

(If Equipped) SMCS Code: 1353-070
SMCS Code: 6129-086
g00104121
Illustration 364
1. Loosen the wing nuts (1) on the front of the

g00569393
radiator. Remove the screen (2)from the radiator.
Illustration 362
1. Apply lubricant through fittings (1), (2) and (3).
g00104124
Illustration 365
g00569394
2. Check the radiator fins for debris.
Illustration 363
3. Remove dust and debris from the radiator fins
2. Apply lubricant through fittings (4), (5) and (6). and from the screen of the radiator.
3. Apply lubricant through fittings (7), (8) and (9). Compressed air is preferred, but high pressure
water or steam can be used to remove dust and
general debris from a radiator. Clean the radiator
according to the condition of the radiator.
See Special Publication, SEBD0518, “Know Your

Cooling System” for more detailed information
about cleaning radiator fins.
4. Install the screen for the radiator and the wing

nuts.
164
Maintenance Section
Refrigerant Receiver-Dryer - Replace
i00936762
NOTICE
Refrigerant Receiver-Dryer - If the refrigerant system has been open to the outside
Replace air (without being plugged) for more than 30 minutes,
the receiver-dryer must be replaced. Moisture will en-
SMCS Code: 7322-510 ter an open refrigerant system and cause corrosion
which will lead to component failure.
1. Open the access door on the left side of the

Personal injury can result from contact with refrig- machine.
erant.
2. Recover the refrigerant. Refer to Testing and
Contact with refrigerant can cause frost bite. Keep Adjusting, RENR1041, “Refrigerant Recovery” for
face and hands away to help prevent injury. the proper procedure.
Protective goggles must always be worn when re- 3. Evacuate the system. Refer to Testing and
frigerant lines are opened, even if the gauges in- Adjusting, RENR1041, “Refrigerant System -
dicate the system is empty of refrigerant. Evacuate” for the proper procedure.
Always use precaution when a fitting is removed.

Slowly loosen the fitting. If the system is still under
pressure, release it slowly in a well ventilated area.
Personal injury or death can result from inhaling

refrigerant through a lit cigarette.
Inhaling air conditioner refrigerant gas through a

lit cigarette or other smoking method or inhaling
fumes released from a flame contacting air con-
ditioner refrigerant gas, can cause bodily harm or
death.
Do not smoke when servicing air conditioners or

wherever refrigerant gas may be present.
Use a certified recovery and recycling cart to prop-

erly remove the refrigerant from the air condition-
ing system.
g00477020
Illustration 367
This is an example of a receiver-dryer that does not have quick
couplers.
4. Remove the receiver-dryer. Refer to Disassembly

and Assembly, “Remove and Install Air
Conditioner Dryer” for the proper procedure.
5. Install a new receiver-dryer. Refer to Disassembly

and Assembly, “Remove and Install Air
Conditioner Dryer” for the proper procedure.
6. Charge the system with new R-134a refrigerant.

g00393008
Refer to Testing and Adjusting, RENR1041,
Illustration 366 “Refrigerant System - Charge” for the proper
procedure.
7. Check the entire air conditioning system for

leaks.
Note: Use a 4C-2964 Electronic Leak Detector to

check for leaks.
165
Maintenance Section
Refueling Pump Strainer - Clean
8. Close the access door. i00112638
Seat Belt - Inspect

i00969587
SMCS Code: 7327-040
Refueling Pump Strainer -
Clean
(If Equipped)
SMCS Code: 1295-070-STR
g00101563
Illustration 369
When this machine was shipped from Caterpillar,

Inc., this machine was equipped with a seat
belt and with a seat belt installation. At the time
of installation, the seat belt and the seat belt
installation met “SAE J386 JUN85” for an industrial
machine and “SAE J386 JUN93”. Consult your
Caterpillar dealer for all replacement parts.
Regardless of appearance, replace the seat belt

after every three years of use. A date label for
Illustration 368 g00103988 determining the age of the seat belt is attached to
each seat belt.
1. Open the storage box on the front of the
machine. Remove suction hose (1). Always check the condition of the seat belt and
the condition of the seat belt mounting hardware
2. Loosen clamp (2) and disconnect strainer (3) before you operate the machine. If damage or wear
from hose (1). is found, replace either the seat belt or the seat belt
mounting hardware before operating the machine.
3. Clean strainer (3) with a nonflammable solution.
Allow the strainer to dry. i00731002
4. Mount strainer (3) on hose (1) and secure the Seat Belt - Replace
strainer with clamp (3).
SMCS Code: 7327-510
NOTICE
To prevent hose damage, do not coil the hose in a tight
radius.
5. Store suction hose (1) on bar (4). Bar (4) is

located in the storage box. Use strip (5) to hold
the end of the hose in place.
6. Close the storage box.
g00037721
Illustration 370
166
Maintenance Section
Swing Bearing - Lubricate
Regardless of the appearance, replace the seat belt i00674881

once during every three year interval.
Swing Drive Oil - Change
i00674872 SMCS Code: 5459-044
Swing Bearing - Lubricate
SMCS Code: 7063-086
Wipe the fittings before you lubricate the swing

bearings.
g00293723
Illustration 373
The oil drain plug is under the center of the upper

structure.
g00293917
Illustration 371
The swing bearings are under the base of the boom.
g00104281
Illustration 374

g00104035
Illustration 372 1. Remove drain plug (1). Allow the oil to drain into
a suitable container.
Apply lubricant through the fittings until the lubricant
overflows the bearing seals. 2. Use a clean, nonflammable solvent to clean oil
drain plug (1). Apply pipe sealant to the plug.
3. Install oil drain plug (1).

167
Maintenance Section
Swing Drive Oil Level - Check
i00674956
Swing Drive Oil Level - Check

SMCS Code: 5459-535-FLV
g00104282
Illustration 375
4. Remove dipstick (2).
5. Add the specified quantity of oil through the g00293919

dipstick tube. See Operation and Maintenance Illustration 377
Manual, “Refill Capacities”.
The dipstick for the swing drive oil is on the swing
drive at the rear base of the boom.
g00104248
Illustration 376
g00104025
Illustration 378
6. Make sure that the oil level is maintained
between the marks on dipstick (2).
1. Remove the dipstick.
7. Check the oil that has been drained for metal
chips or metal particles. Consult your Caterpillar
dealer if any metal chips or metal particles are
found.
8. Drained materials should always be disposed of

g00104027
Illustration 379

168
Maintenance Section
Swing Gear - Lubricate
2. Check the dipstick. Maintain the oil level between

the marks on the dipstick. Add oil through the
dipstick tube, if necessary.
3. Insert the dipstick.
i01078417
Swing Gear - Lubricate

SMCS Code: 7063-086
NOTICE
Improper lubrication can cause damage to machine
components. g00104045
Illustration 381
To avoid damage, make sure that the proper amount 1. Remove bolts (1) and washers (2). Remove
of grease is applied to the swing drive. cover (3) and gasket (4).
When the amount of grease in the compartment be-

comes too large, the agitation loss becomes large,
thereby accelerating grease deterioration.
Grease deterioration can cause damage to the pinion

gear of the swing drive and swing internal gear.
Not enough grease will result in poor gear lubrication.
g00101652
Illustration 382
2. Inspect gasket (4). Replace the gasket if damage

is evident.
3. Check the level of the grease. The grease should

be evenly distributed on the floor of the pan.
Add grease, as needed. Remove grease, as

Illustration 380
g00104044 needed. Too much grease will result in the
deterioration of the grease that is caused by
Remove the inspection cover that is located near excessive movement of the grease. Too little
the boom base. Inspect the grease. grease will result in poor lubrication of the swing
gear.
4. Check for contamination and for discolored

grease.
169
Maintenance Section
Track Adjustment - Adjust
Measuring Track Tension
g00101644
Illustration 383
g00101752
Illustration 384
5. Raise the boom and turn the upper structure by
1/4 turn. Lower the bucket to the ground. 1. Place a straight edge on the tracks. The straight
edge should be long enough to reach from the
6. Repeat Step 5 at every 1/4 turn in four places. idler to the carrier roller.
Add grease, as needed.
2. Measure the maximum amount of sag in the
7. Install gasket (4), cover (3), washers (2) and track. The sag is measured from the highest
bolts (1). point of the track grouser to the bottom of the
edge. A track that is properly adjusted will have
i00059427 a slack of 40 to 55 mm (1 5/8 to 2 1/8 inch ).
Track Adjustment - Adjust Tightening the Track

SMCS Code: 4170-025
Personal injury or death can result from grease

under pressure.
Grease coming out of the relief valve under pres-

sure can penetrate the body causing injury or
death.
Do not watch the relief valve to see if grease is es-

caping. Watch the track or track adjustment cylin-
der to see if the track is being loosened.
g00101754
Illustration 385
Loosen the relief valve one turn only. The track adjuster is located on the track frame.
If track does not loosen, close the relief valve and Wipe the fitting before you add grease.
contact your Caterpillar dealer.
NOTICE
Keeping the track properly adjusted will increase the
service life of the track and drive components.
Note: The track tension must be set according to

the current operating conditions. Keep the track as
slack as possible if the soil is heavy.
170
Maintenance Section
Track Adjustment - Inspect
1. Loosen relief valve (2) carefully until the track

begins to loosen. One turn should be the
maximum.
2. Tighten relief valve (2) to 34 N·m (25 lb ft) when

the desired track tension is reached.
3. Operate the machine back and forth in order to

equalize the pressure.
4. Check the amount of sag. Adjust the track, as

needed.
If the correct adjustment cannot be achieved,

g00101757 consult your Caterpillar dealer.
Illustration 386
1. Add grease through valve fitting (1) until the i00059457

correct track tension is reached.
Track Adjustment - Inspect
2. Operate the machine back and forth in order to
equalize the pressure. SMCS Code: 4170-040
3. Check the amount of sag. Adjust the track, as

needed.
Loosening the Track
g00101790
Illustration 389
Check the track adjustment. Check the track for

wear and for excessive dirt buildup.
If the track appears to be too tight or too loose,

g00101754
Illustration 387 see Operation and Maintenance Manual, “Track
The track adjuster is located on the track frame. Adjustment - Adjust”.
i01077733
Travel Alarm - Test

(If Equipped)
SMCS Code: 7429-081
You must move the machine in order to test the

travel alarm.
1. Start the engine. Move the hydraulic activation

control lever to the UNLOCKED position.
Illustration 388 g00101759 2. Raise the implements in order to avoid any

obstacles. Make sure that there is adequate
overhead clearance.
171
Maintenance Section
Undercarriage - Check
i00059532
Undercarriage - Check
SMCS Code: 4150-535
g00560313
Illustration 390
3. Use the travel levers or the travel pedals to move

the machine forward. The travel alarm should
sound. g00101898
Illustration 392
4. Release the travel levers and the travel pedals in
order to stop the machine. 1. Check the carrier rollers, the track rollers, and
the idler wheels for possible leakage.
5. Use the travel levers and the travel pedals to
move the machine backward. The travel alarm 2. Check the surface of the track, the carrier rollers,
should sound. the track rollers, the idler wheels, the track
shoes, and the drive sprockets. Look for signs of
wear and loose mounting bolts.
3. Listen for any abnormal noises while you are

moving slowly in an open area.
4. If abnormal wear exists or abnormal noises or

leaks are found, consult your Caterpillar dealer.
i00947839
V-Belts - Inspect/Adjust/
Replace
g00101993
Illustration 391 SMCS Code: 1357-025; 1357-040; 1357-510;
1359-025; 1359-040; 1359-510; 1361-025;
6. Push the alarm cancel switch. The travel alarm 1361-040; 1361-510; 1405-025; 1405-040;
should shut off. 1405-510; 7320-025; 7320-040; 7320-510
7. Stop the machine. Lower the implements. Move

the hydraulic activation control lever to the
LOCKED position. Stop the engine.
g00104276
Illustration 393
172
Maintenance Section
V-Belts - Inspect/Adjust/Replace
Your engine can be equipped with a water pump 8. If a new belt is installed, run the engine at rated
belt, with a fan drive belt, and with accessory drive speed for thirty minutes. Check the bolt torque.
belts. Your engine can also be equipped with an Readjust the belt, if necessary.
alternator belt. For maximum engine performance
and maximum utilization of your engine, inspect
the belts for wear and for cracking. Check the belt
Air Conditioner Belt
tension. Adjust the belt tension in order to minimize
The air conditioner is equipped only on certain
belt slippage. Belt slippage will decrease the belt
machines.
life. Belt slippage will also cause poor performance
of the alternator and of any driven equipment.
NOTICE
If new belts are installed, recheck the belt The V-belt must be tensioned correctly. Failure to ten-
adjustment after 30 minutes of operation. If two belts sion the belt properly could cause damage to the belt
or more are required for an application, replace the and/or to the air conditioner compressor.
belts in belt sets. If only one belt of a matched set
is replaced, the new belt will carry more load. This
is due to the fact that the older belts are stretched.
The additional load on the new belt could cause the
new belt to break.
Water Pump Belt, Fan Belt, and

Alternator Belt
1. Unlatch the engine hood and open the engine
hood.
2. Apply approximately 98 N (22 lb) of force midway

between the pulleys.
g00104278
Illustration 395
3. Measure the deflection of the belt. The belt
should deflect 10 to 12 mm (0.4 to 0.5 inch). 1. Apply approximately 98 N (22 lb) force midway
between the pulleys.
2. Measure the deflection of the belt. The belt

should deflect 12 to 14 mm (0.5 to 0.6 inch).
3. If the deflection is not correct, loosen nut (4).

Turn adjusting bolt (5) in order to adjust the belt
tension.
4. When the adjustment is correct, tighten nut (4) to

a torque of 38 ± 7 N·m (28 ± 5 lb ft).
5. Check the deflection again.
g00104277
6. Close the engine hood and latch the engine
Illustration 394 hood.
4. To adjust the belt, loosen the mounting bolt (1)
and the bracket bolt (2).
5. Move the alternator (3) in order to achieve the

correct adjustment.
6. If necessary, use a pry bar in the square hole in

the mounting bracket.
7. Tighten bolt (1) and bolt (2) to a torque of

145 ± 15 N·m (110 ± 11 lb ft).
173
Maintenance Section
Walk-Around Inspection
i00675062
Walk-Around Inspection
SMCS Code: 7000
NOTICE
Accumulated grease and oil on a machine is a fire
hazard.
Remove debris with steam cleaning or high pressure

water, at the specified interval in the Maintenance In-
terval Schedule or each time any significant quantity
of oil is spilled on the machine.
g00293957
Illustration 397
Note: Watch closely for leaks. If you observe a leak,
find the source of the leak and correct the leak. If Inspect the hydraulic system for leaks. Inspect the
you suspect a leak or you observe a leak, check tank, the cylinder rod seals, the hoses, the tubes,
the fluid levels more frequently. the plugs, the connections, and the fittings. Correct
any leaks in the hydraulic system.
Inspect the final drives for leaks. Make any

necessary repairs. Check the oil level if leakage is
noticed.
Inspect the swing drive for leaks. Make any

necessary repairs.
Make sure that all covers and guards are securely

attached. Inspect the covers and the guards for
damage.
g00293955
Illustration 396
Inspect the hydraulic cylinders for damage or for

excessive wear. Inspect the linkage, the blade
(if equipped), and the bucket for damage or for
excessive wear. Make any necessary repairs.
Inspect the lights for broken bulbs and for broken

lenses. Replace any broken bulbs and any broken
lenses.
Inspect the engine compartment for any trash

buildup. Remove any trash buildup from the engine g00101987
Illustration 398
compartment.
Inspect the steps, the walkways, and the handholds.
Inspect the cooling system for any leaks, for faulty Clean the steps, the walkways, and the handholds.
hoses and for any trash buildup. Correct any leaks. Make any necessary repairs.
Remove any trash from the radiator.
Inspect the Falling Object Protective Structure
Inspect all of the belts for the engine attachments. for damage. If repair is necessary, consult your
Replace any belts that are worn, frayed, or broken. Caterpillar dealer. Tighten any loose bolts.
Inspect the operator compartment for trash buildup.

Check for trash buildup under the floorplate. Keep
these areas clean.
174
Maintenance Section
Water Pump Bearing - Lubricate
Adjust the rearview mirrors for the best operator i01077829

vision.
Windows - Clean
i00075991 SMCS Code: 7310-070; 7340-070
Water Pump Bearing - Use commercially available window cleaning
Lubricate solutions in order to clean the windows. Clean the
outside of the windows from the ground, unless
SMCS Code: 1361-086-BD handholds are available.
g00566124
Illustration 401
Typical example
g00103944
Illustration 399
Use a pole with a squeegee in order to reach the
1. Unlatch the engine hood and raise the engine high areas of the window.
hood.
Cleaning Methods
Aircraft Windshield Cleaner
Apply the cleaner with a soft cloth. Rub the window
with moderate pressure until all the dirt is removed.
Allow the cleaner to dry. Wipe off the cleaner with
a clean soft cloth.
Soap and Water

Use a clean sponge or a soft cloth. Wash the
windows with a mild soap or with a mild detergent.
Also use plenty of lukewarm water. Rinse the
g00104280
Illustration 400 windows thoroughly. Dry the windows with a moist
chamois or with a moist cellulose sponge.
2. Apply lubricant through fitting (1). This fitting is
located on the water pump. Stubborn Dirt and Grease
3. Close the engine hood and latch the engine Wash the windows with a good grade of naphtha, of
hood. isopropyl alcohol, or of Butyl Cellosolve. Then, wash
the windows with soap and with water.
175
Maintenance Section
Window Wiper - Inspect/Replace
i01108122
Window Wiper -
Inspect/Replace
SMCS Code: 7305-040; 7305-510
Inspect the condition of the wiper blades. Replace

the wiper blades if the wiper blades are worn or
damaged. If the wiper blades streak the window,
replace the wiper blades .
176
Reference Information Section
Reference Materials
Reference Information Special Publication, PECP6026, “One Safe Source”

(English language for use in NACD for 1997 through
Section 1998)
Special Publication, PECP6027, “One Safe Source”

(English language for use in COSA for 1997 through
Reference Materials 1998)
Special Publication, PECP6028, “One Safe

i00998234
Source”(English language for use in non NACD and
Caterpillar Reference Material non COSA for 1998 through 1999)
SMCS Code: 1000; 7000 Special Publication, SEBD0640, “Oil and Your
Engine”
Special Publication, PEHP8038, “Product Data
Sheet for Caterpillar Diesel Engine Oils (DEO)”, Special Publication, SEBD0717, “Diesel Fuels and
CH-4 engine oils (North America, Australia) Your Engine”
Special Publication, PEHP7041, “Product Data Operation and Maintenance Manual, SEBU5898,
Sheet for Caterpillar Diesel Engine Oils (DEO)” “Cold Weather Recommendations”
CG-4 engine oils (International markets)
Special Publication, TEJB1015, “Understanding the
Special Publication, LEDQ7315, “CG-4 Oil The S·O·S Report”
Preferred Oil for Caterpillar Engines”
Special Publication, PEHP6001, “How to Take a
Special Publication, PEHP6047, “Product Data Good Oil Sample”
Sheet for Caterpillar Biodegradable Hydraulic Oil
(HEES)” Special Publication, PEHP4036, “Product Data
Sheet for Caterpillar ELC”
Sheet for Caterpillar Gear Oil (GO)” Special Publication, PEHP5033, “S·O·S Coolant
Analysis”
Sheet for Caterpillar Hydraulic Oil (HYDO)” Special Publication, SEBD0518, “Know Your Cooling
System”
Sheet for Caterpillar Multipurpose Tractor Oil (MTO)” Special Publication, SEBD0970, “Coolant and Your
Engine”
Sheet for Caterpillar Transmission/Drive Train Oil Special Publication, PEEP5027, “Label - ELC
(TDTO)” Radiator Label”
Special Publication, PEHP8035, “Product Data i00059671

Sheet for TDTO Transmission Multi-Season (TMS)”
Additional Reference Material
Special Publication, NEHP5621, “How To Select The
Right Grease For Any Job” SMCS Code: 1000; 7000
Special Publication, PEHP0003, “Product Data ASTM D2896, “TBN Measurements” This can
Sheet for Multipurpose Lithium Complex Grease normally be obtained from your local technological
(MPG)” society, from your local library, or from your local
college.
Sheet for Multipurpose Lithium Complex Grease SAE J313, “Diesel Fuels” This can be found in
with Molybdenum (MPGM)” the SAE handbook. Also, this publication can be
obtained from your local technological society, from
Special Publication, PEHP0017, “Product Data your local library, or from your local college.
Sheet for Special Purpose Grease (SPG) Bearing
Lubricant” SAE J754, “Nomenclature” This can normally be
found in the SAE handbook.

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SAFETY.CAT.

311B, 312B, and 312B L

Excerpted from Operation & Maintenance Manual (SEBU6974-01-01)

i00951799 Every 10 Service Hours or Daily for Machines

Every 500 Service Hours of Partial Hammer

Every 600 Service Hours of Continuous

Every 1000 Service Hours or 6 Months

Every 1000 Service Hours of Partial Hammer

Every 2000 Service Hours or 1 Year

Every 3000 Service Hours or 3 Years

Every 6000 Service Hours or 6 Years

Air Conditioner - Test

Inhaling air conditioner refrigerant gas through a

3. Look at the receiver-dryer sight glass and note

• In sight glass (A), only a few bubbles

• In sight glass (B), many bubbles are present.

• In sight glass (C), small amounts of vapor are

Operation of the air conditioner without correct

The air conditioner should be kept ready for

4. Close the access door.

2. Open the access door on the left side of the

Air Conditioner/Cab Heater Battery - Clean

Always recycle a battery. Never discard a battery.

Always return used batteries to one of the following

Battery Hold-Down - Tighten

Tighten the hold-downs for the battery in order to

The air conditioner filter is on the lower left side of

1. To remove the element, slide the element straight

Note: Do not allow the disconnected battery cable

6. Reconnect the negative battery cable at

Blade Linkage - Lubricate

Service a new machine after Every 10 Service

After the initial 100 service hours of operation,

Wipe all fittings before you apply lubricant.

4. Install vent plug (1).

Boom, Stick and Bucket

Note: Caterpillar recommends the use of 5P-0960

1. Apply lubricant through the fitting at the base

Service a new machine after Every 10 Service g00491565

6. Apply lubricant through fitting (13) on the stick

5. Apply lubricant through fitting (12). Fitting (12) is

The clearance of the bucket linkage on this machine

Two shims of different thickness are used at location

Bucket Tips - Inspect/Replace

Personal injury or death can result from bucket

Block the bucket before changing bucket tips or

1. Position the machine on a level surface and

2. Slowly operate the swing control lever until stick

3. Place the hydraulic activation control lever in the

4. Measure bucket clearance (3), which is the

8. After installation, make sure that bucket

• From the other side of the retainer, drive the

• Use a Pin-Master. Follow Step 5.a through Step

2. Clean the adapter and the pin.

3. Fit retainer (6) into retaining washer (7). Install

a. Insert the pin through the bucket tooth.

b. Place the Pin-Master over the bucket tooth

c. Strike the tool with a hammer at the back of

4. Install the air filter and the filter cover.

Circuit Breakers - Reset

1. Remove the mounting bolts and the side cutters.

2. Clean the mounting surfaces.

Note: Some side cutters may be rotated for

i00061455 Alternator Circuit (1) – This circuit breaker

Excavadora 311B & 312B & 312B L Mantenimieno

Excavadora 311B & 312B & 312B L Mantenimieno