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UENR6000

August 2014
Harness And Wire Electrical Schematic Symbols
Symbols
J-C1
ECM
T

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol
J-C6
Symbols and Definitions
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
J-C7 through it.
RESISTOR
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

J-C4 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
PRIMARY RADIO “J” HARNESS No circle indicates that the wire cannot be disconnected from the component.
452-1004
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

“J” HARNESS J-C5 Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
C-C1
NOTE: PRIMARY RADIO CONNECTS TO C-C1
J-C2
SECONDARY RADIO
Product Link contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
J-C3
WHEN “J” HARNESS IS NOT USED.

C-C2
PLE601, PLE631 and PLE641 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

C-C3
PL631 and PL641 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
SERVICE INTERFACE Electrical System Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
“C” HARNESS can open or close a valve or move a piece of metal that can do work.

452-0543 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
“C” HARNESS activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
C-J1 2
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

PRODUCT LINK / MACHINE

NOTE: PRIMARY RADIO CONNECTS TO C-C1 J-C1


WHEN “J” HARNESS IS NOT USED. J-C6 ECM
MODBUS

(Dimensions: 39 inches x 28 inches)


C-C4
J-C5
C-C5 “J” HARNESS
RADIO DIASABLE 460-5250
SWITCH JUMPER C-C1

UENR6000
J-C3
“J” HARNESS
C-C2

C-J1 C-C3
SERVICE INTERFACE

“C” HARNESS
“C” HARNESS
460-5251

30 Page,
J-C2
SECONDARY RADIO

J-C4
PRIMARY RADIO

PRODUCT LINK / ENGINE


8 7 6 5 4 3 2 1

F F

NOTE: PRIMARY RADIO CONNECTS TO C-C1


WHEN J HARNESS IS NOT USED.
101-J12 RD-18-XLPE SEE LOC D-2
ECM A5N2
417-4722 125-J39 OR-18-XLPE ECM A5N2 SECONDARY RADIO PRIMARY RADIO
J-C1 SECONDARY RADIO 417-4722 J-C2 E-C2
125-J20 OR-18-XLPE J-C2 J-C1 XXX-XXXX XXX-XXXX
1471445 442-7199 1552253 1552253
125-J21 OR-18-XLPE 1552253 1471445
ETHERNET 1 TXD (+) 1 1500-J1 YL-18-XLPE 125-J21 OR-18-XLPE 1 BTRY (+) 125-J21 RD-18 1 BTRY (+) 125-E1 RD-18 1 BTRY (+)
ETHERNET 1 RXD (+) 2 1502-J8 WH-18-XLPE 200-J22 BK-18-XLPE 200-J23 BK-18-XLPE 2 BTRY (-) ETHERNET 1 TXD (+) 1 1500-J1 J-CBL1 YL 3770290 200-J23 BK-18 2 BTRY (-) 200-E2 BK-18 2 BTRY (-)
ETHERNET 1 SHIELD 3 200-J15 BK-18-XLPE 200-J23 BK-18-XLPE 308-J49 YL-18-XLPE 3 KEYSWITCH ON ETHERNET 1 RXD (+) 2 1502-J8 J-CBL1 WH 3770290 308-J49 YL-18 3 KEYSWITCH ON 308-E3 YL-18 3 KEYSWITCH ON
RS485 TXB (+) 4 F907-J2 PU-18-XLPE FROM MODBUS 200-J41 BK-18-XLPE 4 BACKUP BTRY ETHERNET 1 SHIELD 3 1504-J2 J-CBL1 SH 3770290 4 BACKUP BTRY 4 BACKUP BTRY
RS485 TXA (-) 5 F812-J7 OR-18-XLPE ATTACHMENT 1505-J6 YL-18-XLPE 5 ETHERNET TXD (+) 4 1505-J6 J-CBL2 YL 3770290 5 ETHERNET TXD (+) 1500-E5 E-CBL1 YL 3770290 5 ETHERNET TXD (+)
RS485 SHIELD 6 R879-J33 GY-18-XLPE HARNESSES 308-J29 YL-18-XLPE 1506-J38 OR-18-XLPE 6 ETHERNET TXD (-) 5 1506-J38 J-CBL2 OR 3770290 6 ETHERNET TXD (-) 1501-E6 E-CBL1 OR 3770290 6 ETHERNET TXD (-)
CDL BOOST ENABLE 7 308-J5 YL-18-XLPE 308-J48 YL-18-XLPE 1507-J11 WH-18-XLPE 7 ETHERNET RXD (+) 6 1507-J11 J-CBL2 WH 3770290 7 ETHERNET RXD (+) 1502-E7 E-CBL1 WH 3770290 7 ETHERNET RXD (+)
CDL (+) 8 893-J18 GN-18-XLPE 308-J49 YL-18-XLPE 1508-J14 BU-18-XLPE 8 ETHERNET RXD (-) 7 1508-J14 J-CBL2 BU 3770290 8 ETHERNET RXD (-) 1503-E8 E-CBL1 BU 3770290 8 ETHERNET RXD (-)
CDL (-) 9 892-J17 BR-18-XLPE N973-J24 BR-18-XLPE 9 WAKE UP CDL (+) 8 893-J18 GN-18 N970-J24 YL-18 9 WAKE UP N970-E9 YL-18 9 WAKE UP
ETHERNET 2 TXD (+) 10 1505-J6 YL-18-XLPE 403-J28 GN-18-XLPE 10 ETHERNET SHIELD CDL (-) 9 892-J17 BR-18 10 ETHERNET SHIELD 1504-E10 E-CBL1 SH 3770290 10 ETHERNET SHIELD
ETHERNET 2 RXD (+) 11 1507-J11 WH-18-XLPE 892-J17 BR-18-XLPE NOTE: PRIMARY RADIO CONNECTS TO C-C1 11 CAN (+) ETHERNET 2 TXD (+) 10 1505-J6 J-CBL2 YL 3770290 125-J39 RD-18 1509-J7 J-CBL2 SH 3770290 J-J2 11 CAN (+) 11 CAN (+)
ETHERNET 2 SHIELD 12 893-J18 GN-18-XLPE WHEN J HARNESS IS NOT USED. 12 CAN (-) ETHERNET 2 RXD (+) 11 1507-J11 J-CBL2 WH 3770290 125-J12 RD-18 125-J20 RD-18 12 CAN (-) 12 CAN (-)
RS232 PORT 1 TXD 13 SEE LOC D-6 ETHERNET 2 SHIELD 12 1509-J7 J-CBL2 SH 3770290 125-J21 RD-18
J-CBL5 PRIMARY RADIO
ETHERNET 1 RXD (-) 14 1503-J4 BU-18-XLPE 201-J10 J-CBL5 SH 3792338 J-C4 E-C1 E-C2 13
440-2105
ETHERNET 1 TXD (-) 15 1501-J9 OR-18-XLPE F711-J16 J-CBL5 YL 3792338 1552253 1907612 1552253 1 ETHERNET 1 RXD (-) 14 1503-J4 J-CBL1 BU 3770290 200-J22 BK-18 1 1
USB HOST SHIELD 16 F712-J19 J-CBL5 GN 3792338 125-J20 OR-18-XLPE 1 125-E50 OR-18-XLPE 125-E50 OR-18-XLPE 1 BTRY (+) 2 ETHERNET 1 TXD (-) 15 1501-J9 J-CBL1 OR 3770290 200-J15 BK-18 200-J23 BK-18 2 2
FROM MODBUS 16 200-J41 BK-18 3 3
RS485 RXB (+) 17 F806-J27 BU-18-XLPE 200-J41 BK-18-XLPE 2 200-E51 BK-18-XLPE 200-E51 BK-18-XLPE 2 BTRY (-) 3
RS485 RXA (-) 18 F813-J32 YL-18-XLPE ATTACHMENT N973-J13 BR-18-XLPE N973-J24 BR-18-XLPE 308-J48 YL-18-XLPE 3 308-E53 YL-18-XLPE 308-E53 YL-18-XLPE 3 KEYSWITCH ON 4 17 4 4
STG MANUAL RESET 19 HARNESSES N973-J25 BR-18-XLPE 4 4 BACKUP BTRY 5 18 308-J29 YL-18 5 5
ETHERNET 2 RXD (-) 20 1508-J14 BU-18-XLPE 1500-J1 YL-18-XLPE 5 1500-E54 YL-18-XLPE 1500-E54 YL-18-XLPE 5 ETHERNET TXD (+) 6 19 308-J5 YL-18 308-J48 YL-18 6 6
ETHERNET 2 TXD (-) 21 1506-J38 OR-18-XLPE 1500-J1 YL-18-XLPE 1501-J9 OR-18-XLPE 6 1501-E55 OR-18-XLPE 1501-E55 OR-18-XLPE 6 ETHERNET TXD (-) 7 ETHERNET 2 RXD (-) 20 1508-J14 J-CBL2 BU 3770290 308-J49 YL-18 7 7
RS232 PORT 1 RXD 22 1501-J9 OR-18-XLPE 1502-J8 WH-18-XLPE 7 1502-E56 WH-18-XLPE 1502-E56 WH-18-XLPE 7 ETHERNET RXD (+) 8 ETHERNET 2 TXD (-) 21 1506-J38 J-CBL2 OR 3770290 8 8
WAKEUP 23 N973-J13 BR-18-XLPE 1502-J8 WH-18-XLPE 1503-J4 BU-18-XLPE 8 1503-E57 BU-18-XLPE 1503-E57 BU-18-XLPE 8 ETHERNET RXD (-) 22 308-J55 YL-18
USB HOST (+)5 VDC 24 1503-J4 BU-18-XLPE N973-J25 BR-18-XLPE 9 N970-E58 YL-18-XLPE N970-E58 YL-18-XLPE 9 WAKE UP WAKEUP 23 N970-J13 YL-18
USB HOST D(-) 25 10 10 ETHERNET SHIELD 24
25 403-J28 GN-18 J-C4 E-C1
USB HOST D(+) 26 11 11 CAN (+)
26 892-J17 BR-18 1552253 1907612
RS232 PORT 2 TX 27 1505-J6 YL-18-XLPE 12 12 CAN (-)
NC 28 1506-J38 OR-18-XLPE 27 893-J18 GN-18 125-J20 RD-18 1 125-E1 RD-18
NC 29 1507-J11 WH-18-XLPE 28 F711-J16 YL-18 200-J41 BK-18 2 200-E2 BK-18
E RS232 PORT 1 DCD
RS232 PORT 1 GND
30
31
1508-J14 BU-18-XLPE 1
2
29
30
F712-J19 GN-18 308-J48 YL-18 3
4
308-E3 YL-18
E
USB HOST GND 32 3 31 N970-J24 YL-18 1500-J1 J-CBL1 YL 3770290 5 1500-E5 E-CBL1 YL 3770290
CAN 1 (+) 33 1510-J51 YL-18-XLPE 4 32 N970-J13 YL-18 N970-J25 YL-18 1501-J9 J-CBL1 OR 3770290 6 1501-E6 E-CBL1 OR 3770290
CAN 2 (+) 34 F711-J16 J-CBL5 YL 3792338 1511-J52 OR-18-XLPE 101-C1 RD-18-XLPE 5 33 1502-J8 J-CBL1 WH 3770290 7 1502-E7 E-CBL1 WH 3770290
RS232 PORT 2 RX 35 1512-J53 WH-18-XLPE 101-C4 RD-18-XLPE RADIO DISABLE SWITCH 6 CAN (+) 34 F711-J16 YL-18 J-CBL1 1503-J4 J-CBL1 BU 3770290 8 1503-E8 E-CBL1 BU 3770290
36 1513-J54 BU-18-XLPE 101-C9 RD-18-XLPE 3534515 7 35 1500-J1 J-CBL1 YL 3770290 N970-J25 YL-18 9 N970-E9 YL-18
37 8 36 1501-J9 J-CBL1 OR 3770290 10 1504-E10 E-CBL1 SH 3770290
38 37 1502-J8 J-CBL1 WH 3770290 1504-J2 J-CBL1 SH 3770290 J-J1 11
C-C5 C-C4 1 38 1503-J4 J-CBL1 BU 3770290 12
39 1515-J3 YL-18-XLPE 2
BK-18 A
CAN 1 SHIELD 40 1516-J26 OR-18-XLPE 3E3370 1552267 WH-18 C 39 1504-J2 J-CBL1 SH 3770290
3 PRIMARY RADIO B 40
CAN 1 (-) 41 1517-J31 WH-18-XLPE A RD-18 B 440-2104 J-CBL2
CAN 2 SHIELD 42 201-J10 J-CBL5 SH 3792338 1518-J30 BU-18-XLPE 101-C15 RD-18-XLPE B 41 1505-J6 J-CBL2 YL 3770290 RESISTOR1
1 BTRY (+) 42 1506-J38 J-CBL2 OR 3770290 J-C7 459-6946
RS232 PORT 2 GND 43 C
2 BTRY (-) 43 1507-J11 J-CBL2 WH 3770290 1552269
44
45 RADIO DISABLE SWITCH 3 KEYSWITCH ON 44 1508-J14 J-CBL2 BU 3770290 308-J29 YL-18 1 BK-18
46 4 BACKUP BTRY 45 1509-J7 J-CBL2 SH 3770290 308-J55 YL-18 2 BK-18
47 5 ETHERNET TXD (+) 46 J-CBL3
NOTE: PRIMARY RADIO CONNECTS TO C-C1
ETHERNET 3 TXD (+) 48 1510-J51 YL-18-XLPE WHEN J HARNESS IS NOT USED. 101-C1 RD-18-XLPE 6 ETHERNET TXD (-) 47 1510-J51 J-CBL3 YL 3770290
ETHERNET 3 RXD (+) 49 1512-J53 WH-18-XLPE SEE LOC D-6 200-C2 BK-18-XLPE 7 ETHERNET RXD (+) ETHERNET 3 TXD (+) 48 1510-J51 J-CBL3 YL 3770290 1511-J52 J-CBL3 OR 3770290
CAN 2 (-) 50 F712-J19 J-CBL5 GN 3792338 J-C5 C-C1 201-C16 C-CBL1 SH 3792338 8 ETHERNET RXD (-) ETHERNET 3 RXD (+) 49 1512-J53 J-CBL3 WH 3770290 1512-J53 J-CBL3 WH 3770290
51 1907612 1552253 308-C3 YL-18-XLPE 9 WAKE UP CAN (-) 50 F712-J19 GN-18 1513-J54 J-CBL3 BU 3770290
52 125-J39 OR-18-XLPE 1 125-C17 OR-18-XLPE 403-C12 GN-18-XLPE C-J1 10 ETHERNET SHIELD 51 1514-J50 J-CBL3 SH 3770290
52 J-CBL4
BTRY (+) 53 101-J12 RD-18-XLPE 200-J22 BK-18-XLPE 2 200-C2 BK-18-XLPE 892-C14 BR-18-XLPE 11 CAN (+)
R-TERM 54 403-J28 GN-18-XLPE 308-J29 YL-18-XLPE 3 308-C3 YL-18-XLPE 893-C13 GN-18-XLPE 12 CAN (-) BTRY (+) 53 125-J12 RD-18 1515-J3 J-CBL4 YL 3770290
ETHERNET 4 TXD (+) 55 1515-J3 YL-18-XLPE 4 F711-C10 C-CBL1 YL 3792338 R-TERM 54 403-J28 GN-18 1516-J26 J-CBL4 OR 3770290
ETHERNET 4 RXD (+) 56 1517-J31 WH-18-XLPE 1517-J31 WH-18-XLPE 5 1517-C5 WH-18-XLPE F712-C11 C-CBL1 GN 3792338 ETHERNET 4 TXD (+) 55 1515-J3 J-CBL4 YL 3770290 1517-J31 J-CBL4 WH 3770290
ETHERNET 4 SHIELD 57 1518-J30 BU-18-XLPE 6 1518-C6 BU-18-XLPE 1 ETHERNET 4 RXD (+) 56 1517-J31 J-CBL4 WH 3770290 1518-J30 J-CBL4 BU 3770290
ETHERNET 3 RXD (-) 58 1513-J54 BU-18-XLPE 1515-J3 YL-18-XLPE 7 1515-C7 YL-18-XLPE 2 ETHERNET 4 SHIELD 57 1519-J27 J-CBL4 SH 3770290 1519-J27 J-CBL4 SH 3770290
ETHERNET 3 TXD (-) 59 1511-J52 OR-18-XLPE 1516-J26 OR-18-XLPE 8 1516-C8 OR-18-XLPE 3 ETHERNET 3 RXD (-) 58 1513-J54 J-CBL3 BU 3770290
ETHERNET 3 SHIELD 60 9 4 ETHERNET 3 TXD (-) 59 1511-J52 J-CBL3 OR 3770290
C-CBL1 NOTE: PRIMARY RADIO CONNECTs TO C-C1
61 201-J10 J-CBL5 SH 3792338 10 201-C16 C-CBL1 SH 3792338 5 ETHERNET 3 SHIELD 60 1514-J50 J-CBL3 SH 3770290 WHEN J HARNESS IS NOT USED.
C-C3 61 J-C5 C-C1
RS232 PORT 3 TXD 62 F711-J16 J-CBL5 YL 3792338 11 F711-C10 C-CBL1 YL 3792338 6
1907612 1552253
SEE LOC F-1
RS232 PORT 3 RXD 63 F712-J19 J-CBL5 GN 3792338 12 F712-C11 C-CBL1 GN 3792338 3259568 7 62
RS232 PORT 3 GND 64 A 8 63 125-J39 RD-18 1 1 125-C1 RD-18 125-C1 RD-18
NC 65 B 64 200-J22 BK-18 2 2 200-C2 BK-18 200-C2 BK-18
66 C 65 308-J55 YL-18 3 3 308-C3 YL-18 308-C3 YL-18
BTRY (-) 67 200-J15 BK-18-XLPE D 66 4 4 403-C12 GN-18 C-J1
ETHERNET 4 RXD (-) 68 1518-J30 BU-18-XLPE E INTERNAL ANTENNAE BTRY (-) 67 200-J15 BK-18 1517-J31 J-CBL4 WH 3770290 5 5 1517-C5 WH-18 892-C14 BR-18
ETHERNET 4 TXD (-) 69 1516-J26 OR-18-XLPE J-C3 C-C2 1515-C7 YL-18-XLPE F ETHERNET 4 RXD (-) 68 1518-J30 J-CBL4 BU 3770290 1518-J30 J-CBL4 BU 3770290 6 6 1518-C6 BU-18 893-C13 GN-18
KEYSWITCH ON 70 308-J5 YL-18-XLPE 3E3388 1552264 1516-C8 OR-18-XLPE G SERVICE INTERFACE ETHERNET 4 TXD (-) 69 1516-J26 J-CBL4 OR 3770290 1515-J3 J-CBL4 YL 3770290 7 7 1515-C7 YL-18 F711-C10 YL-18
1 1517-C5 WH-18-XLPE H KEYSWITCH ON 70 308-J5 YL-18 1516-J26 J-CBL4 OR 3770290 8 8 1516-C8 OR-18 F712-C11 GN-18
9 9
2 1518-C6 BU-18-XLPE J
101-J12 RD-18-XLPE 3 101-C4 RD-18-XLPE 1519-J27 J-CBL4 SH 3770290 10 10
F711-J16 YL-18 11 11 F711-C10 YL-18 C-C3
4
D RS485 (4 WIRE) K-C1
1552267
RESISTOR A
134-2540
403-J28 GN-18-XLPE
893-J18 GN-18-XLPE
5
6
403-C12 GN-18-XLPE
893-C13 GN-18-XLPE
101-C4 RD-18-XLPE F712-J19 GN-18 12 12 F712-C11 GN-18 3259568
A
D
B
F907-K004 PU-18-XLPE A 892-J17 BR-18-XLPE 7 892-C14 BR-18-XLPE
J-C3 C-C2 C
F812-K008 OR-18-XLPE B 8
3E5179 1552252
C K-C3 RESISTOR C D
1552267 134-2540 Other pins may be wired with same signals as C-C1, however, pin 1 1 1 E
should never be wired in. This prevents a radio from receiving power 2 2 1515-C7 YL-18 F
F907-K003 PU-18-XLPE A
when wired to this connector to avoid misconnecting. 3 3 1516-C8 OR-18 G
F812-K010 OR-18-XLPE B
C K-C5 RETROFIT ONLY 403-J28 GN-18 4 4 403-C12 GN-18 1517-C5 WH-18 H
TO RS485 BREAKOUT
2572719 J-C6 5 5 1518-C6 BU-18 J
F907-K001 PU-18-XLPE F907-K002 PU-18-XLPE F907-K005 PU-18-XLPE R879-K021 GY-18-XLPE 1 1552273 893-J18 GN-18 6 6 893-C13 GN-18
7 7
2 1510-J51 YL-18-XLPE 1
8 8
TO J-C1 F812-K006 OR-18-XLPE F812-K007 OR-18-XLPE F812-K009 OR-18-XLPE 3 1511-J52 OR-18-XLPE 2
F806-K014 BU-18-XLPE 4 3 ETHERNET MODBUS 892-J17 BR-18 9 9 892-C14 BR-18
LOC F-8 10 10
F806-K011 BU-18-XLPE F806-K012 BU-18-XLPE F806-K014 BU-18-XLPE F813-K018 YL-18-XLPE 5 4 INTERFACE
11 11
6 1513-J54 BU-18-XLPE 5
12 12
F813-K016 YL-18-XLPE F813-K017 YL-18-XLPE F813-K018 YL-18-XLPE 7 1512-J53 WH-18-XLPE 6
F907-K005 PU-18-XLPE 8
J-C6
R879-K021 GY-18-XLPE F812-K009 OR-18-XLPE 9
1552253
K-C4 RESISTOR D 1
1552267 134-2540 2
3
F806-K015 BU-18-XLPE A
4
F813-K019 YL-18-XLPE B G-C2
C 4595769 1510-J51 J-CBL3 YL 3770290 5
G-CBL2
101-G1 G-CBL2 RD 4620610 1 1511-J52 J-CBL3 OR 3770290 6
K-C2 RESISTOR B 200-G2 G-CBL2 BK/WH 4620610 2 1512-J53 J-CBL3 WH 3770290 7
1552267 134-2540 308-G3 G-CBL2 BK 4620610 3 1513-J54 J-CBL3 BU 3770290 8
9
F806-K013 BU-18-XLPE A 403-G4 G-CBL2 BU 4620610 4
F813-K020 YL-18-XLPE B 5 1514-J50 J-CBL3 SH 3770290 J-J3 10
(Dimensions: 39 inches x 28 inches)

C G-C3 6 11
1552253 7 12
TO PL421 INTERFACE CONNECTOR
1 101-G1 G-CBL2 RD 4620610 R896-G13 G-CBL2 GN 4620610 8
RS485 (2 WIRE) 2 200-G2 G-CBL2 BK/WH 4620610 R895-G12 G-CBL2 YL 4620610 9
3 308-G3 G-CBL2 BK 4620610 R892-G14 G-CBL2 GY 4620610 10
Other pins may be wired with same signals as C-C1, however, pin 1
M-C3 4 R976-G15 G-CBL2 BR 4620610 11 should never be wired in. This prevents a radio from receiving power
F907-M003 PU-18-XLPE F907-M004 PU-18-XLPE 2572719 TO RADIO 5 1517-G8 WH-18-XLPE R970-G16 G-CBL2 WH 4620610 12 when wired to this connector to avoid misconnecting.
1 6 1518-G9 BU-18-XLPE R893-G17 G-CBL2 OR 4620610 13
M-C1 RESISTOR E M-C2 RESISTOR G AT LOC J-C5
F907-M002 PU-18-XLPE 2 7 1515-G10 YL-18-XLPE R898-G18 G-CBL2 BR/WH 4620610 14
TO RS485 BREAKOUT F812-M008 OR-18-XLPE 1552267 134-2540 1552267 134-2540 3 8 1516-G11 OR-18-XLPE
F806-M007 BU-18-XLPE F907-M006 PU-18-XLPE A F907-M005 PU-18-XLPE A 4 9 G-CBL1 G-C4
TO J-C1 3259568
F813-M009 YL-18-XLPE F812-M010 OR-18-XLPE B F812-M012 OR-18-XLPE B 5 10 201-G5 G-CBL1 SH 3792338
LOC F-8 R897-M001 GY-18-XLPE C C 6 11 F711-G6 G-CBL1 YL 3792338 G-J1 A
UENR6000

7 12 F712-G7 G-CBL1 GN 3792338 B

C F812-M011 OR-18-XLPE F812-M013 OR-18-XLPE


8
9 G-C1
C
D
C
1552264 E SERVICE INTERFACE
1 1515-G10 YL-18-XLPE F RETROFIT ONLY
TO RADIO 2 1516-G11 OR-18-XLPE G
3 R892-G14 G-CBL2 GY 4620610 1517-G8 WH-18-XLPE H
AT LOC J-C6 4 1518-G9 BU-18-XLPE J
5 403-G4 G-CBL2 BU 4620610
6 R893-G17 G-CBL2 OR 4620610
7 R895-G12 G-CBL2 YL 4620610
RS232 8
IDENT PART NO CHG SHEET LOC DESCRIPTION
P-C1
2572719 R896-G13 HARNESS AS.
1 R898-G18 C 452-0543 02 01 D-2 PRO HARNESS
RS232 RXD K893-P1 PK-18-XLPE 2 G-J2 E 452-0491 01 01 E-2 EXTENSION HARNESS
RS232 TXD K892-P2 OR-18-XLPE 3 R970-G16 J 452-1004 02 01 F-4 ELITE UPGRADE HARNESS
4
RS232 GND/SHIELD K894-P3 GN-18-XLPE 5 R976-G15
6
7
8
9
MACHINE PRODUCT LINK
MODBUS ATTACHMENTS
30 Page,

THIS DIAGRAM IS FOR THE PRODUCT LINK KITS SYMBOL DESCRIPTION


B 463-1176, 463-1177, 463-1178, 463-1179, 463-1180
463-1181 CIRCUIT CONNECTED
B
CIRCUIT NOT CONNECTED
MULTI-CONDUCTOR CABLE NAME DEFINITION:
IDENT PART NO CHG SHEET LOC DESCRIPTION WIRE NAME DEFINITION:
ELECTRICAL CONNECTION TO
XXXX-XX# XX-CBL# XX XXXXXXX MACHINE STRUCTURE
HARNESS AS. XXXX-XX# XX-XX-UL
C 460-5251 00 01 E-6 PRO HARNESS CABLE PART NUMBER INTERNAL ELECTRICAL CONNECTION
WIRE GAUGE TO SURFACE OF COMPONENT
E 423-7017 03 01 E-6 EXTENSION HARNESS - 1M
E 423-7018 03 01 E-6 EXTENSION HARNESS - 3M CONDUCTOR COLOR
WIRE COLOR CONNECTOR
E 423-7019 03 01 E-6 EXTENSION HARNESS - 5M
E 423-7020 03 01 E-6 EXTENSION HARNESS - 10M CABLE NUMBER
WIRE NUMBER H#
G 460-5248 00 01 C-6 RETROFIT PL421 HARNESS CIRCUIT GROUPING DESIGNATION
HARNESS IDENT
J 460-5250 00 01 F-8 ELITE UPGRADE HARNESS HARNESS IDENT
K 459-5768 00 01 D-7 RS485 (4 WIRE) WIRE NUMBER
ATCH WIRE, CABLE, COMPONENT
M 459-5767 00 01 C-7 RS485 (2 WIRE) CIRCUIT IDENT
P 459-5762 00 01 C-7 RS232 HARNESS IDENT SPLICE

CIRCUIT IDENT BLADE, SPADE, RING OR SCREW


TERMINAL

ENGINE PRODUCT LINK ABBREV COLOR


RD RED
WH WHITE
OR ORANGE
WIRE GROUP COLOR DESCRIPTIONS YL YELLOW
GROUND CIRCUIT
PK PINK
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF BK BLACK
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON GY GRAY
CAT DATA LINK
PU PURPLE
CAN DATA LINK
BR BROWN
OTHER COLOR DESCRIPTIONS GN GREEN
HIGHWAYS BU BLUE
A A

THIS SCHEMATIC IS FOR PRODUCT LINK PLE60, PLE631, PLE641, PL631 and PL641 ELECTRICAL SYSTEM
MEDIA NUMBER: UENR6000
SCHEMATIC PART NUMBER: (Machine PL) 460-5252, CHANGE: 00, VERSION: -
SCHEMATIC PART NUMBER: (Engine PL) 452-0489, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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