Volvo

6 D Error codes – 1 Engine
1 Engine
mm mm mm mm
Error codes engine alternative

page
–
Volvo
Descrip- Limitation Action Con- Diag- Function
tion nec- nostic group
tion menu
and
Code Volvo com-
code ponent
91/3 23 DTC Throttle Engine goes Check that the control's D794/ - 1.1.2 Throttle
2.7 pedal con- to idle. connection is installed cor- Red:3 pedal
nected to If the throttle rectly.
the en- pedal is re- Check that the cables to
gine's con- leased and the sensor are not dam-
trol unit, then pressed aged.
cable down again,
short- Check the sensor. Check
the engine that the 23-pin connector is
circuited can go to installed correctly.
to voltage Limp-home
or open by using the Check pin C and socket C in
circuit. idle switch. the 23-pin connector.
Check connection 3 in the
red connector on the en-
gine's control unit.
91/4 24 DTC Throttle Engine goes Check that the potentiome- - - 1.1.2 Throttle
2.7 pedal con- to idle. ter is installed correctly. pedal
nected to If the throttle Check that the cables to
the en- pedal is re- the potentiometer are not
gine's con- leased and damaged.
trol unit, then pressed
cable Check the potentiometer.
down again,
short- the engine
circuited can go to
to ground. Limp-home
by using the
idle switch.
97/1 175 Water in No limita- Drain water trap. - - 1.2.3 Fuel pre-
DTC 2.1 fuel tion. Clean metal filter in fuel filter
feed's hose connection on
the engine.
Check fuel filter and fuel
pre-filter.
UDRF01.04GB Maintenance manual DRF 400–450

D Error codes – 1 Engine 7

tion menu
and
Code Volvo com-
code ponent
97/3 176 Water in No limita- Drain water trap. - - 1.2.3 Fuel pre-
DTC - fuel or tion. Clean metal filter in feed filter
clogged line's hose connection on
fuel line the engine.
(low fuel
Check fuel filter and fuel
pressure).
pre-filter.
100/1 180 Low en- Engine is Check the oil level. - ENGINE, 1.8 Lubrica-
DTC 6.6 gine oil shut off. Check that filters are not menu 6 tion system
pressure. clogged.
Check the system pressure
valves and the safety valve
in the lubrication system.
Check the sensor function.
100/3 181 Sensor oil No limita- Check cabling between D794/ ENGINE, 1.8.3 Sensor
DTC 3.1 pressure tion. control unit and compo- Black:14 menu 6 oil pressure
cable nent.
short- Check that sensor is in-
circuited stalled correctly.
to voltage.
100/4 182 Sensor oil No limita- Check cabling between D794/ ENGINE, 1.8.3 Sensor
DTC 3.1 pressure, tion. control unit and compo- Black:14 menu 6 oil pressure
open cir- nent.
cuit or Check that sensor is in-
short- stalled correctly.
circuited
to ground. Check connection 14 in the
black connector on the en-
102/0 57 DTC High boost No limita- Check turbocharger. - ENGINE, 1.6 Air inlet
- pressure. tion. Check sensor boost pres- menu 6 and exhaust
sure. system
Check fuel quality and unit

injectors.
102/1 58 DTC Low boost Reduced en- Check air filter. - ENGINE, 1.6 Air inlet
- pressure. gine power. Check turbocharger menu 6 and exhaust
system
Check sensor boost pres-
sure.
Check fuel feed pressure.
Maintenance manual DRF 400–450 UDRF01.04GB


tion menu
and
Code Volvo com-
code ponent
102/3 67 DTC Sensor Engine Check cabling between D794/ ENGINE, 1.6.5 Sensor
3.4 boost smokes control unit and compo- Black:3 menu 7 boost pressure
pressure, more than nent.
cable normal Check sensor boost pres-
short- when accel- sure.
circuited erating/load-
to voltage. ed.
102/4 68 DTC Sensor Engine Check that sensor boost D794/ ENGINE, 1.6.5 Sensor
3.4 boost smokes pressure is installed cor- Black:3 menu 7 boost pressure
pressure, more than rectly and connected.
cable normal Check cabling between
short- when accel- control unit and compo-
circuited erating/load- nent.
to ground ed.
or open Check sensor boost pres-
sure.
circuit.
105/0 31 DTC High cool- Engine is Check coolant level. - ENGINE, 1.7 Cooling
6.1 ant tem- shut off. Check that radiator is menu 7 system
perature. clean.
Check that there's no air in
coolant system.
Check the cap on the ex-
pansion tank.
Check sensor coolant tem-
perature.
Check thermostat.
105/3 25 DTC Sensor No limita- Check that sensor charge- D794/ ENGINE, 1.6.6 Sensor
3.2 charge-air tion. air temperature is installed Black:2 menu 7 charge-air
tempera- correctly and connected. temperature
ture, cable Check cabling between
short- control unit and compo-
circuited nent.
to voltage
or open Check sensor charge-air
circuit. temperature.


tion menu
and
Code Volvo com-
code ponent
105/4 26 DTC Sensor No limita- Check cabling between D794/ ENGINE, 1.6.6 Sensor
3.3 charge-air tion. control unit and compo- Black:2 menu 7 charge-air
tempera- nent. temperature
ture, cable Check that sensor charge-
short- air temperature is installed
circuited correctly and connected.
to ground
or open Check sensor charge-air
circuit. temperature.
110/0 31 DTC High cool- Engine is Check coolant level. - ENGINE, 1.7 Cooling
6.1 ant tem- shut off. Check that radiator is menu 7 system
perature. clean.
Check if there's air in cool-
ant system.
Check the cap on the ex-
pansion tank.
perature.
Check thermostat.
110/3 27 DTC Sensor Preheating Check that sensor coolant D794/ ENGINE, 1.7.9 Sensor
3.3 coolant activated temperature is installed Black:25 menu 7 coolant tem-
tempera- even when correctly and connected. perature
ture, cable engine is Check cabling between
short- warm. control unit and compo-
circuited nent.
to voltage
or open Check sensor coolant tem-
circuit. perature.
110/4 28 DTC Sensor Preheating Check cabling between D794/ ENGINE, 1.7.9 Sensor
3.3 coolant activated control unit and compo- Black:25 menu 7 coolant tem-
tempera- even when nent. perature
ture, cable engine is Check that sensor coolant
short- warm. temperature is connected
circuited correctly.
to ground.
perature.
111/1 191 Low cool- Engine is Check the coolant level, top - - 1.7 Cooling
DTC 2.2 ant level. shut off. up if needed. system
Check sensor coolant level.


tion menu
and
Code Volvo com-
code ponent
1485/ 43 DTC Main relay, Instrument Check that cables to relay - - 11.5.3 Power
3 5.1 cable panel loses aren't damaged. supply
short- voltage Check relay's function.
circuited when igni-
to voltage. tion key is
turned to
start posi-
tion. Engine
doesn't
start.
175/0 183 High en- Reduced en- Check the oil level. - ENGINE, 1.8 Lubrica-
DTC 5.8 gine oil gine power. Check oil temperature. menu 7 tion system
tempera-
ture. Check lubrication system's
thermostat.
Check sensor oil tempera-
ture.
175/3 184 Sensor oil None. Check cabling between D794/ ENGINE, 1.8.7 Sensor
DTC 3.7 tempera- control unit and compo- Black:1 menu 7 oil tempera-
ture, cable nent. ture
short- Check that sensor oil tem-
circuited perature is connected cor-
to voltage rectly.
or open
circuit. Check connection 1 in the
175/4 185 Sensor oil None. Check cabling between D794/ ENGINE, 1.8.7 Sensor
DTC 3.7 tempera- control unit and compo- Black:1 menu 7 oil tempera-
ture, cable nent. ture
short- Check that sensor oil tem-
circuited perature is connected cor-
to ground. rectly.


tion menu
and
Code Volvo com-
code ponent
620/3 63 DTC Voltage Several error Check connection 5 in the D794/ - 1.6.5 Sensor
-- feed to codes for de- black connector on the en- Black:5 boost pressure
sensor, ca- fective sen- gine's control unit. 1.6.6 Sensor
ble short- sor. charge-air
circuited temperature
to voltage.
1.7.9 Sensor
coolant tem-
perature
1.8.3 Sensor
oil pressure
1.8.7 Sensor
oil tempera-
ture
620/4 64 DTC Voltage Several error Check connection 4 in the D794/ - 1.6.5 Sensor
-- feed to codes for de- black connector on the en- Black:4 boost pressure
sensor, ca- fective sen- gine's control unit. 1.6.6 Sensor
ble short- sor. charge-air
circuited temperature
to ground.
1.7.9 Sensor
coolant tem-
perature
1.8.3 Sensor
oil pressure
1.8.7 Sensor
oil tempera-
ture
626/3 76 DTC Preheat- Preheating Check cabling between D794/ ENGINE, 1.10.1 Pre-
5.4 ing relay, cannot be control unit and compo- Red:36 menu 5 heating
cable activated. nent.
short- Check relay's function.
circuited
to voltage.
5.4 ing relay, constantly control unit and compo- Red:36 menu 5 heating
cable activated. nent.
short- Check relay's function.
circuited
to ground.


tion menu
and
Code Volvo com-
code ponent
5.4 ing relay cannot be control unit and compo- Red:36 menu 5 heating
open cir- activated. nent.
cuit on ca- Check relay's function.
ble or
defective
compo-
nent. gine's control unit.
628/ 255 Memory Engine does Change control unit engine - - 11.5.3.10 Con-
12 DTC 9.9 error in not start (D794) trol unit engine
control (varies).
unit engine
(D794).
628/2 256 Electric Reduced en- Troubleshoot engine with - - -

DTC 9.9 malfunc- gine power. supplier's troubleshooting
tion en- tools
gine.
629/ 186 Memory Engine Change control unit engine - - 11.5.3.10 Con-
11 DTC 9.9 error in doesn't (D794) trol unit engine
control start.
unit engine
(D794).
control start.
unit engine
(D794).
control start.
unit engine
(D794).
629/2 187 Memory Engine Change control unit engine - - 11.5.3.10 Con-
DTC 9.9 error in doesn't (D794) trol unit engine
control start.
unit engine
(D794).
629/8 186 Memory Engine Change control unit engine - - 11.5.3.10 Con-
DTC 9.9 error in doesn't (D794) trol unit engine
control start.
unit engine
(D794).


tion menu
and
Code Volvo com-
code ponent
630/ - DTC - Electric Reduced en- Troubleshoot engine with - - -

12 malfunc- gine power. supplier's troubleshooting
tion en- tools
gine.
630/2 - DTC - Electric Reduced en- Troubleshoot engine with - - -

malfunc- gine power. supplier's troubleshooting
tion en- tools
gine.
636/3 102 Tachome- Engine takes Check that sensor installed D794/ - 1.9.3 Sensor
DTC 2.5 ter sensor, longer time correctly and connected. Black:7, camshaft rpm
camshaft. to start than Check cabling between D794/
No signal. normal. En- control unit and compo- Black:18
gine runs nent.
normal
Check the sensor. Check
when start-
connection in 7 and 18 in
ed.
the black connector on the
engine's control unit.
636/8 103 Sensor en- Engine takes Check that sensor is in- D794/ - 1.9.3 Sensor
DTC 2.5 gine rpm, longer time stalled correctly and con- Black:7, camshaft rpm
camshaft. to start than nected. D794/
Abnormal normal. En- Check cabling between Black:18
frequency. gine runs control unit and compo-
normal nent.
when start-
ed. Check the sensor.
637/2 101 Sensor en- Engine is ex- Check that sensor is in- D794/ - 1.9.2. Sensor
DTC 2.4 gine rpm, tremely diffi- stalled correctly and con- Black:30, engine rpm
flywheel. cult to start nected. D794/
Irregular and runs Check cabling between Black:31
signal. rough, if it control unit and compo-
runs. nent.
Check the sensor.
Check contact pressure in
sockets 30 and 31 in the


tion menu
and
Code Volvo com-
code ponent
637/3 18 DTC Sensor en- Engine is ex- Check that sensor is in- D794/ - 1.9.2. Sensor
2.4 gine rpm, tremely diffi- stalled correctly and con- Black:30, engine rpm
Abnormal and runs Check cabling between Black:31
frequency. rough, if it control unit and compo-
runs. nent.
Check the sensor.
637/8 18 DTC Sensor en- Engine is ex- Check that sensor is in- D794/ - 1.9.2. Sensor
2.4 gine rpm, tremely diffi- stalled correctly and con- Black:30, engine rpm
Abnormal and runs Check cabling between Black:31
frequency. rough, if it control unit and compo-
runs. nent.
Check the sensor.
639/ 38 DTC Communi- Engine off: Check that the 8-pin con- D794/ CAN/ 1.6.3 CAN-bus
11 6.5 cation er- engine can- nector isn't damaged. Red:1, POWER, drivetrain
ror with not be start- Check that cables between Red:2 menu 2
Control ed. CIU and engine's control
unit engine Engine on: unit aren't damaged.
(D794), engine goes Check that connection 11
configura- to idle and
tion error. and 12 in CIU-connector
can only be are intact.
stopped with
Check connection 1 and 2
emergency
in the red connector on the
stop.
639/ 38 DTC Communi- Engine off: Check that the 8-pin con- D794/ CAN/ 1.6.3 CAN-bus
12 6.5 cation er- engine can- nector isn't damaged. Red:1, POWER, drivetrain
unit engine Engine on: unit aren't damaged. Check
(D794), engine goes that connection 11 and 12
configura- to idle and in CIU-connector are intact.
tion error. can only be Check connection 1 and 2
stopped with in the red connector on the
emergency engine's control unit.
stop.


tion menu
and
Code Volvo com-
code ponent
639/2 106 Communi- Engine off: Check that the 8-pin con- D794/ CAN/ 1.6.3 CAN-bus
DTC 6.5 cation er- engine can- nector isn't damaged. Red:1, POWER, drivetrain
ror with not be start- Check that the 8-pin cable Red:2 menu 2
Control ed. Engine between machine and en-
unit engine on: engine gine's control unit isn't
(D794). goes to idle damaged.
and can only
be stopped Check connection 11 and
with emer- 12 in CIU-connection aren't
gency stop. damaged.
in the red connector on the
639/9 106 Communi- Engine off: Check that the 8-pin con- D794/ CAN/ 1.6.3 CAN-bus
DTC 6.5 cation er- engine can- nector isn't damaged. Red:1, POWER, drivetrain
unit engine Engine on: unit aren't damaged.
(D794). engine goes Check that connection 11
to idle and and 12 in CIU-connector
can only be are intact.
stopped with
emergency
stop. in the red connector on the
651/ 113 Electric Engine runs Check cabling between D794/ - 1.2.8 Injectors
11 DTC 7.1 malfunc- on 5 cylin- control unit and compo- Black:11,
tion, injec- ders, sounds nent. Black:12
tor rough and Check unit injector con-
cylinder 1. has reduced nected correctly.
power.
651/2 110 Electric Engine runs Check cabling between D794/ - 1.2.8 Injectors
DTC 7.1 malfunc- on 5 cylin- control unit and compo- Black:11,
power.
power.


tion menu
and
Code Volvo com-
code ponent
power.
651/5 115 Electric Engine runs Check connection 11 in the D794/ - 1.2.8 Injectors
DTC 7.1 malfunc- on 5 cylin- black connector in the en- Black:11,
tion, injec- ders, sounds gine's control unit. Black:12
tor rough and Check cabling between
cylinder 1. has reduced control unit and compo-
power. nent.
Check unit injector con-
nected correctly.
651/7 114 Defective Rough run- Check fuel feed pressure. D794/ - 1.2.8 Injectors
DTC 7.1 compres- ning at low Check valve's clearance. Black:11, 1.5 Engine me-
sion or unit rpms and Black:12 chanical parts
Check that unit injector and
injector on low load.
cable harness aren't dam-
cylinder 1.
aged.
Perform compression test
and check cylinder 1.
power.
power.
power.


tion menu
and
Code Volvo com-
code ponent
power.
power. nent.
nected correctly.
cylinder 2.
aged.
power.
power.
power.


tion menu
and
Code Volvo com-
code ponent
power.
power. nent.
nected correctly.
cylinder 3.
aged.
power.
power.
power.


tion menu
and
Code Volvo com-
code ponent
power.
power. nent.
nected correctly.
cylinder 4.
aged.
power.
power.
power.


tion menu
and
Code Volvo com-
code ponent
power.
power. nent.
nected correctly.
655/7 154 Defective Engine runs Check that cables to unit D794/ - 1.2.8 Injectors
DTC 7.5 compres- on 5 cylin- injectors aren't damaged. Black:35, 1.5 Engine me-
sion or unit ders, sounds Check that connections to Black:24 chanical parts
injector on rough and unit injectors aren't dam-
cylinder 5. has reduced aged.
power.
power.
power.
tion, injec- ders, sounds nent. Check unit injector Black:24
tor rough and connected correctly.
cylinder 6. has reduced
power.


tion menu
and
Code Volvo com-
code ponent
power.
power. nent.
nected correctly.
cylinder 6.
aged.
677/3 41 DTC Start relay Engine Check cabling between - - 1.11.1 Starter
4.6 on starter doesn't control unit and compo- motor
motor, ca- start. nent.
ble short- Check relay.
circuited
to voltage.
677/4 42 DTC Start relay Starter mo- Check cabling between - - 1.11.1 Starter
4.6 on starter tor is activat- control unit and compo- motor
motor, ca- ed, but no nent.
ble short- start is per- Check relay.
circuited formed
to ground. when igni-
tion is turned
on or off
when engine
is running.


tion menu
and
Code Volvo com-
code ponent
677/5 107 Starter Engine Check that cable to starter R31 - 1.11.1 Starter
DTC 4.6 motor re- doesn't motor (yellow/black) is con- motor
lay, open start. nected correctly.
circuit on Check that cable to starter
cable or motor (yellow/black) isn't
defective damaged.
compo-
nent. Check that relay on starter
motor is intact.

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6 D Error codes – 1 Engine

Error codes engine alternative

UDRF01.04GB Maintenance manual DRF 400–450

Descrip- Limitation Action Con- Diag- Function

Check fuel quality and unit

Maintenance manual DRF 400–450 UDRF01.04GB

Descrip- Limitation Action Con- Diag- Function

UDRF01.04GB Maintenance manual DRF 400–450

Descrip- Limitation Action Con- Diag- Function

Maintenance manual DRF 400–450 UDRF01.04GB

Descrip- Limitation Action Con- Diag- Function

UDRF01.04GB Maintenance manual DRF 400–450

Descrip- Limitation Action Con- Diag- Function

Maintenance manual DRF 400–450 UDRF01.04GB

Descrip- Limitation Action Con- Diag- Function

628/2 256 Electric Reduced en- Troubleshoot engine with - - -

UDRF01.04GB Maintenance manual DRF 400–450

Descrip- Limitation Action Con- Diag- Function

630/ - DTC - Electric Reduced en- Troubleshoot engine with - - -

630/2 - DTC - Electric Reduced en- Troubleshoot engine with - - -

Maintenance manual DRF 400–450 UDRF01.04GB

Descrip- Limitation Action Con- Diag- Function

UDRF01.04GB Maintenance manual DRF 400–450

Descrip- Limitation Action Con- Diag- Function

Maintenance manual DRF 400–450 UDRF01.04GB

Descrip- Limitation Action Con- Diag- Function

UDRF01.04GB Maintenance manual DRF 400–450

Descrip- Limitation Action Con- Diag- Function

Maintenance manual DRF 400–450 UDRF01.04GB

Descrip- Limitation Action Con- Diag- Function

UDRF01.04GB Maintenance manual DRF 400–450

Descrip- Limitation Action Con- Diag- Function

Maintenance manual DRF 400–450 UDRF01.04GB

Descrip- Limitation Action Con- Diag- Function

UDRF01.04GB Maintenance manual DRF 400–450

Descrip- Limitation Action Con- Diag- Function

Maintenance manual DRF 400–450 UDRF01.04GB

Descrip- Limitation Action Con- Diag- Function

UDRF01.04GB Maintenance manual DRF 400–450

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