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Journal of Operations Management 18 Ž2000.

123–138
www.elsevier.comrlocaterdsw

Manufacturing strategy in context: environment, competitive


strategy and manufacturing strategy
a,) b,1
Peter T. Ward , Rebecca Duray
a
Max M. Fisher College of Business, Ohio State UniÕersity, Columbus, OH 43210, USA
b
College of Business and Administration, UniÕersity of Colorado at Colorado Springs, Colorado Springs, CO 80933-7150, USA

Received 1 July 1997; accepted 1 March 1999

Abstract

Considering manufacturing strategy in its larger strategic context has been thematic in conceptual literature in operations
but relatively neglected in empirical studies, thus leaving predominant conceptual models of manufacturing strategy largely
untested. This research develops a conceptual model of manufacturing strategy from the literature and tests the model using
data from a sample of manufacturers in three industries in the United States. This research contributes to manufacturing
strategy literature in four ways. First, it supports empirically a model of manufacturing strategy that is predominant in the
conceptual literature. Second, it demonstrates that the strategic linkages in manufacturing businesses are clearer among good
performers than poor performers. Third, this research suggests that competitive strategy acts as a mediator between an
organization’s environment and its manufacturing strategy. Fourth, the findings suggest that the relationship between
competitive strategy and performance is mediated by manufacturing strategy. These last two findings have important
implications for approaching research in manufacturing strategy in the future. q 2000 Elsevier Science B.V. All rights
reserved.

Keywords: Operations strategy; Empirical research

1. Introduction cused on the internal consistency of manufacturing


strategy Že.g., priorities and programs. and assessing
Research in operations management has been the performance consequences of such consistency.
characterized in recent years by an increasing effort Surprisingly little empirical research has addressed
devoted to the study of manufacturing strategy using the alignment among manufacturing strategy, busi-
empirical methods. A review of the literature reveals ness-level competitive strategy, and the competitive
that much of this empirical research effort has fo- environment faced by the firm, although much of the
conceptual literature in manufacturing strategy has
)
Corresponding author. Tel.: q1-614-292-5294; E-mail:
focused on this issue of alignment ŽSwink and Way,
ward.1@osu.edu 1995.. Thus the predominant conceptual model of
1
Tel.: q1-719-262-3673; E-mail: rduray@mail.uccs.edu. manufacturing strategy that considers manufacturing

0272-6963r00r$ - see front matter q 2000 Elsevier Science B.V. All rights reserved.
PII: S 0 2 7 2 - 6 9 6 3 Ž 9 9 . 0 0 0 2 1 - 2
124 P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138

in the larger strategic context of the firm has re- split and to analyze performance effects, although we
mained largely unsubstantiated because it has not acknowledge the shortcomings inherent in such data.
been adequately tested.
We approach this relatively neglected area by
testing empirically an accepted conceptual model of 2. Manufacturing strategy model
manufacturing strategy in the context of a sample of
firms’ competitive strategies and environments. In A review of the literature in the area reveals that
essence, we address three issues. First, we ask the conceptual model presented in Fig. 1 is a repre-
whether data collected from a sample of manufactur- sentative view of manufacturing strategy in its con-
ers are consistent with the model supported by much text. The model suggests that environmental dy-
of the conceptual literature. We describe that concep- namism affects both competitive strategy and manu-
tual model in Section 2. Second, we address whether facturing strategy. Competitive strategy is cast in a
or not manufacturing strategy appears to matter in mediating relationship because it intervenes between
the larger context of the firm’s environment and environmental dynamism and manufacturing strategy
competitive strategy. In other words, we test whether ŽVenkatraman, 1989.. The model also implies that
there is a relationship between manufacturing strat- competitive strategy directly influences manufactur-
egy and business performance when the effects of ing strategy. Further, the model suggests that the
environment and business-level competitive strategy
are also considered. Third, we address the form of
the relationship between competitive environment
and manufacturing strategy. Specifically, we analyze
the extent to which competitive strategy mediates the
effects of environmental dynamism on manufactur-
ing strategy.
Environmental dynamism refers to the degree of
turbulence in products, technologies, and demand for
products in a market ŽMiller and Friesen, 1983; Dess
and Davis, 1984.. By competitive strategy we refer
to the broad dimensions that a business uses as a
basis of advantage, e.g., price vs. differentiation
ŽPorter, 1980.. Manufacturing strategy may be
thought of as the manufacturing-oriented dimensions
that win orders ŽHill, 1994.. Although the possible
mediating effects of competitive strategy on the rela-
tionship between environmental dynamism and man-
ufacturing strategy have not been tested previously,
the environment has long been identified as an im-
portant contingency in conceptual and empirical
studies of both competitive and manufacturing strat-
egy Že.g., Skinner, 1969; Hofer, 1975; Van Dier-
donck and Miller, 1980..
To address these issues, we employ data from a
sample 101 U.S. manufacturers across three indus-
tries to estimate a path model using covariance struc-
ture analysis. We contrast the behavior of high and
low performers by splitting the sample on the basis
of business performance. We utilize self-reported
performance measures to achieve the performance Fig. 1. Conceptual model of manufacturing strategy in its context.
P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138 125

relationship of environment, competitive strategy, performance. None of these studies address the ef-
and manufacturing strategy is linked to performance. fects of environment on strategy choice nor are the
The model also implies that direct links exist be- relationships considered simultaneously.
tween strategies and performance. The numbering of The linkages among environmental dynamism,
the arrows on Fig. 1 refers to hypotheses developed manufacturing strategy and performance are ex-
below. plored empirically by Swamidass and Newell Ž1987.
and Ward et al. Ž1995.. Both papers show that
2.1. Conceptual basis environmental dynamism is positively related to
manufacturing flexibility. The latter paper also finds
The model in Fig. 1 is familiar to students of positive links between environmental dynamism and
manufacturing strategy. The model’s origin can be quality and delivery capabilities among high per-
traced to the seminal paper of Skinner Ž1969. on formers. Both of these studies use path models to
manufacturing strategy that prescribed in detail the establish that environmental factors affect manufac-
links among environment, competitive strategy, and turing strategy and performance, but neither includes
manufacturing strategy to achieve good business per- competitive strategy in the model.
formance. In their reviews of the operations strategy In contrast with manufacturing strategy research,
literature, Anderson et al. Ž1989. and Leong et al. many empirical studies in competitive strategy have
Ž1990. find broad support for the conceptual model found relationships among environment, competitive
introduced by Skinner, although relatively little em- strategy, and performance. Keats and Hitt Ž1988. use
pirical evidence. A contemporary review reveals that a covariance structure model to describe the relation-
this finding still holds. For example, Hill Ž1994. ship among several environmental dimensions, com-
incorporates environment Žespecially markets., com- petitive strategy, and performance. Miller Ž1988.
petitive strategy and manufacturing strategy in his supports earlier conceptual work on the types of
conceptual model, but the model is not tested empiri- environmental and strategic configurations that lead
cally. A review of the literature also reveals no to good performance. Kim and Lim Ž1988. also
instance where the connections among environment, provide evidence for the model linking environment,
competitive and manufacturing strategy and perfor- competitive strategy, and performance. In general,
mance implications are considered simultaneously environmental dynamism is shown to be positively
using empirical evidence. linked with differentiation Žas opposed to cost-based.
Although no empirical study incorporates all the competitive strategies.
dimensions represented in Fig. 1, pieces of the con-
ceptual model have been tested. For example, the 2.2. Hypotheses
links among competitive strategy, manufacturing
strategy, and performance are addressed by Vickery Our literature review reveals that despite concep-
et al. Ž1993., who find covariance between competi- tual support for a model linking environment, com-
tive strategy and production competence with busi- petitive strategy, manufacturing strategy and perfor-
ness performance. Another example of empirical re- mance, simultaneous empirical consideration of all
search on the connection between competitive and of these aspects has been lacking. We address this
manufacturing strategies is the numerical taxonomy deficiency in the literature by considering first the
of manufacturing strategy types of Miller and Roth sequential relationships in Fig. 1; those paths directly
Ž1994., which are found to be related to competitive linking environmental dynamism with competitive
strategies, in some instances. In their study of firms strategy Žpath 1a., competitive strategy with manu-
in the textile industry, Williams et al. Ž1995. find a facturing strategy Žpath 1b., and manufacturing strat-
relationship between competitive strategy and manu- egy with performance Žpath 1c.. Simultaneously test-
facturing strategy and also between manufacturing ing the existence of these three paths implicitly tests
strategy and performance. Gupta and Lonial Ž1998. the essence of the conceptual model predominant in
use a path model to test linkages among business the operations strategy literature and addresses the
strategy, manufacturing strategy, and organizational question of whether the model is supported by the
126 P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138

data. We also test whether significant links exist studies show that more dynamic environments sup-
between environment and manufacturing strategy port competitive strategies that are based on differen-
Žpath 2. and between competitive strategy and per- tiation. We expect similar findings from our analysis.
formance Žpath 3.. In addition, we test whether
businesses that are high performers are more apt to Hypothesis 1a: Environmental dynamism influences
conform to the conceptual model than lower per- competitive strategy choice.
formers.
2.2.1.2. CompetitiÕe strategy and manufacturing
2.2.1. Fit of the conceptual model
strategy. Although Swink and Way Ž1995. point out
Because of the broad support in the literature, we
that they are relatively few in number, extant studies
expect that the model will fit for firms that exhibit
do provide empirical evidence of the existence of the
relatively high business performance. We distinguish
predicted linkage between competitive strategy and
between relatively high and low performers because
manufacturing strategy, i.e., that manufacturing strat-
the literature suggests that low performers are less
egy supports competitive strategy in high performing
likely to adhere to the model. For example, Skinner
Ž1969. argues that manufacturing’s task has to fit the businesses. For example, this relationship is borne
out by Vickery et al. Ž1993.. It is important to note
competitive strategy or failure is almost inevitable.
that a major tenet in the development of manufactur-
Similarly, Hill Ž1994. prescribes a strategic process
ing strategy has been that poor business performance
aimed at avoiding misalignments between marketing
results when manufacturing strategy is not linked
goals and manufacturing capabilities because such
with competitive strategy. We test the following
misalignments are frequently causes of poor business
hypothesis, expecting to identify a systematic rela-
performance. Therefore, we expect high performers
tionship between competitive strategy and manufac-
to adhere to the model and the behavior of low
turing strategy.
performers to fit the model poorly.
More specifically, we expect to find statistical Hypothesis 1b: Competitive strategy influences man-
support for a good fit for a path model directly ufacturing strategy.
linking environment, competitive strategy, manufac-
turing strategy among high performers. This model is
depicted in paths 1a, 1b and 1c of Fig. 1. The 2.2.1.3. Manufacturing strategy and performance.
absence of significant linkages or good model fit The existence of a relationship between manufactur-
among good performers would indicate that the data ing strategy and business performance has long been
do not support this conceptual model. supported by the manufacturing strategy literature.
For example, Swamidass and Newell Ž1987. showed
Hypothesis 1: High performers conform to the con- that performance was positively related to a particu-
ceptual model to a greater extent than low perform- lar manufacturing strategy, flexibility. A number of
ers. studies have shown that quality is linked with good
performance. For example, Ferdows and DeMeyer
Ž1990. and Noble Ž1995. have argued that effective
2.2.1.1. EnÕironmental dynamism and competitiÕe manufacturing strategies generally begin with quality
strategy. In addition to overall model fit, we test the as a base. Several studies describing world class
relationships suggested by each of the paths shown manufacturers suggest that the best competitors com-
in Fig. 1. In each instance, the literature provides pete on the basis of a variety of manufacturing
some evidence for the existence of a relationship. capabilities Že.g., Flynn et al., 1995b; Ward et al.,
For example, the literature is replete with empirical 1996; Collins et al., 1998.. We test the following
evidence that environment influences strategy. In hypothesis expecting a positive relationship between
Section 2, we note several such studies that report a emphasis on manufacturing capabilities and business
significant relationship between environmental dy- performance among high performance manufactur-
namism and competitive strategy. In general these ers.
P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138 127

Hypothesis 1c: Manufacturing strategy influences Hypothesis 3: Competitive strategy has a direct in-
business performance. fluence on business performance.

2.2.2. EnÕironment and manufacturing strategy


3. Data and methods
The literature also contains evidence of a direct
relationship between environmental factors, in partic- 3.1. Data
ular environmental dynamism, and manufacturing
strategy. We earlier cited Swamidass and Newell Data for the study are from a survey of U.S.
Ž1987. and Ward et al. Ž1995. as examples. In both manufacturing firms. The sample consists of busi-
instances, the researchers also linked business perfor- nesses whose primary product is in one of three
mance to the relationship, suggesting that the high sectors: fabricated metal products; electrical devices;
performing firms choose manufacturing strategies and electronic controls. The sample is restricted to
consistent with their environments. Because of this businesses reporting 150 or more employees at the
evidence, we also test for the existence of a direct location. Each firm in the sample was contacted by
relationship between environmental dynamism and telephone to identify the top manager resident at that
manufacturing strategy in the presence of competi- location Žfor example, general manager. and verify
tive strategy ŽFig. 1, path 2.. The absence of a address and line of business. Thus identified, general
significant coefficient for such a path would imply managers were called and asked to participate in the
that competitive strategy mediates the effects of en- study. Those who agreed to participate were asked to
vironmental dynamism on manufacturing strategy provide names and addresses for their: Ži. plant
with no significant independent effect. manager, Žii. marketing manager, and Žiii. manufac-
turing engineering manager. Distinct survey forms
Hypothesis 2: Environmental dynamism has a direct were then mailed to each of the four managers so
influence on manufacturing strategy. that two independent responses could be elicited for
each question from each responding firm These
methods yielded 101 usable responses, a response
2.2.3. CompetitiÕe strategy and performance rate of 37%.
The principle of equifinality suggests that a num- Analysis of the variables used in this research
ber of different, equally effective strategies can be indicates no significant pattern of responses by in-
used to achieve good performance ŽVan de Ven and dustry and, thus, no identifiable industry effects. A
Drazin, 1985; Doty et al., 1993.. Strategy implemen- check for non-respondent bias was carried out by
tation is the key link between competitive strategy comparing non-respondents with respondents in the
and success measured by business performance. A same industry on the basis of reported sales volume
number of authors have argued that functional strat- and number of employees. This check revealed no
egy, in general, or manufacturing strategy, in particu- pattern of differences between the two groups. In
lar, describes such implementation by providing a telephone interviews with refusing firms, non-re-
more detailed picture of how a competitive strategy spondents’ lack of time and reluctance to reveal
is pursued Že.g., Hatten et al., 1978; Miller, 1987.. confidential information were most commonly cited
We test the significance of the path from competitive as reasons for not participating.
strategy to performance to test the importance of the Each perceptual question is asked of two different
intervention of manufacturing strategy in defining managers at the same firm to allow a check on
that relationship between competitive strategy and whether each informant’s perception is shared by
performance ŽFig. 1, path 3.. The absence of signifi- others in the firm. Correlations between the two
cance for such a link would imply that manufactur- respondents for each of the scales are all significant
ing strategy mediates the relationship between com- at less than 0.01, indicating a high degree of inter-
petitive strategy and performance rather than having rater agreement and lending support to the validity of
an independent effect. the scales.
128 P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138

3.2. Operational definitions 3.2.3. Operations strategy and competitiÕe priorities


A common theme in operations strategy research
The constructs in the research are made opera- has been describing manufacturers’ choices of em-
tional using multi-item scales intended to capture the phasis among key capabilities or competitive priori-
underlying theoretical dimensions. For each con- ties. As noted above, the manufacturing strategy
struct, we describe briefly both the antecedents or literature suggest four competitive priorities: low
conceptual underpinnings and mechanics used in cost, quality, delivery, and flexibility ŽVan Dier-
measurement. The values for each scale are repre- donck and Miller, 1980; Hayes and Wheelwright,
sented as standardized scores. Specific scales are 1984; Wheelwright, 1984.. More recently, Youndt et
shown in Appendix A. al. Ž1996. used these dimensions to operationalize
3.2.1. EnÕironmental dynamism manufacturing strategy. It should be noted that other
The environmental dynamism items are adapted priorities could be included, notably innovation
from Miller and Friesen Ž1983.. Respondents are ŽHayes et al., 1988..
asked to indicate the rate of change, from slow to
rapid, at which products and services become obso- 3.2.3.1. Quality. Garvin Ž1987. points out that qual-
lete, the rate of innovation in productrservice and in ity is multidimensional and that each of its dimen-
process, and the rate of change in customers’ tastes sions can be used strategically to gain competitive
and preferences. High numeric scores indicate higher advantage. The quality scale that we use includes
rates of dynamism. items related to the important quality aspect of pro-
cess control and process management ŽFlynn et al.,
3.2.2. CompetitiÕe strategy 1994.. Specifically,the scale measures organizational
Porter Ž1980. developed the idea that all competi- emphasis on statistical process control, real time
tive strategies are variants of generic strategies in- process control systems, updating process equip-
volving a choice between differentiation and deliv- ment, and developing new processes for new and old
ered cost Žprice., with degree of focus, i.e., serving products.
niche or broad markets, providing a second competi-
tive dimension. Although many authors have since 3.2.3.2. Flexibility. The flexibility scale is intended
embellished or modified Porter’s generic strategies, to capture the importance of reducing costs associ-
they remain useful anchors for classifying strategies ated with changing products or mix. Specifically, the
Že.g., Miller, 1988.. Dess and Davis Ž1984. provide scale measures the relative emphasis placed on lead-
an instrument to make Porter’s generic strategic types time reductions, set-up time reductions, the ability to
operational which has been used frequently in strat- change priority of jobs on the shop floor, and the
egy research and is validated by Kotha and Vadla- ability to change machine assignments on the shop
mani Ž1995.. We adapt the instrument and findings floor ŽGerwin, 1993..
of Dess and Davis Ž1984. to measure the price and
differentiation aspects of competitive strategy. 3.2.3.3. DeliÕery. This measure includes emphasis
Specifically, for cost measures we consider the im- on customer service as indicated by either delivery
portance to the business unit of operating efficiency, reliability or delivery speed.
competitive pricing, procurement of raw materials,
minimizing outside financing, decreased number of 3.2.3.4. Low cost. The instrument captures the com-
product features, and reducing product costs. For petitive priority of low cost by measuring the empha-
differentiation, we use the importance to the business sis placed on reducing production costs, reducing
unit of new product development, brand identifica- inventory, increasing equipment utilization, and in-
tion, innovation in marketing techniques and meth- creasing capacity utilization.
ods, innovation in products and services, advertising,
reputation within the industry, and forecasting mar- 3.2.4. Performance
ket growth. For both cost and differentiation, higher Business performance is operationalized as a
numeric scores indicate greater emphasis. composite of two measures, market share and sales
P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138 129

Table 1
Correlation matrix for full sample ŽCronbach’s coefficient alphas on the diagonal.
Scale 1 2 3 4 5 6 7
EnÕironment
1. Environmental dynamism 0.86

CompetitiÕe strategy
2. Marketing differentiation 0.54UU 0.87
3. Price differentiation y0.09 y0.04 0.82

Manufacturing strategy
4. Low cost priority 0.08 0.24U 0.29UU 0.67
5. Quality priority 0.21U 0.20q 0.02 0.44UU 0.72
6. Delivery priority 0.10 0.30UU 0.13 0.34UU 0.18q 0.78
7. Flexibility priority 0.21U 0.31UU 0.06 0.46UU 0.43UU 0.30UU 0.73
U
Significant at - 0.05.
UU
Significant at - 0.01.
q
Significant at - 0.10.

growth, relating to the business unit’s perceived variable constructed on the basis of composite per-
position in relation to competitors. Hambrick Ž1984. ceptual performance, thus buttressing the perceptual
suggests dividing the sample into separate high and measures.
low performance sub-samples in this manner as a
practical analytical technique for strategy research. 3.3. Reliability
The scores for the performance measures of market
share and sales growth are combined and used to Inter-item analysis is used to check environment,
identify 51 high performers and 50 low performers. competitive strategy, and manufacturing strategy
The questions that measure these items use a Likert scales for internal consistency or reliability ŽNunn-
scale ranging from 1 to 7 ŽAppendix A.. The scores ally and Bernstein, 1994.. Specifically, Cronbach’s
for the performance measures of market share and coefficient alpha is calculated for each scale, as
sales growth are added to create a scale that ranges recommended by Flynn et al. Ž1990.. Cronbach’s
from a low of 2 to a high of 14. Based on this coefficient alphas, reported in the Table 1, are all
composite score, companies are separated into two acceptable for organizational research according to
groups: low performers having performance values the criteria established by Van de Ven and Ferry
of nine or less and high performers having perfor- Ž1978. Žpp. 78–81.. Table 1 also contains a correla-
mance values of 10 or more. tion matrix for the scales described above.
In addition to the perceptual performance mea-
sures discussed above, we also asked participating
firms for objective performance data on earnings 4. Path analytic methods
growth, although fewer than half of the firms in the
sample responded to this questions because the ob- Causal models have been used in both competi-
jective data are more sensitive for managers con- tive and manufacturing strategy to link environmen-
cerned about revealing confidential data. Using a tal constructs to strategy and performance. Swami-
method described by Vickery et al. Ž1993., the corre- dass and Newell Ž1987. showed environment as a
lation between perceptual and objective measures is precursor to choice of manufacturing strategy in their
used to help validate subjective measures. The objec- path model linking perceived environment, opera-
tive measure of earnings growth correlates strongly tions strategy process, operations strategy content,
Žsignificant at less than 0.001. with the categorical and firm performance. Ward et al. Ž1995. upheld the
130 P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138

contention that environment is causally linked to Table 2


operations strategy choice for high performing firms. Path coefficients and significance levels for the initial model
Gupta and Lonial Ž1998. use a path model to link Path Path coefficient t Value
business and manufacturing strategies. We use a path Environmental dynamism to
model to link environment, competitive strategy, Marketing differentiation 0.44 3.56U
manufacturing strategy and performance. Price y0.08 y0.56
Marketing differentiation to
Although the relationships among environment, Low cost 0.25 1.78q
competitive strategy and manufacturing strategy are Quality 0.67 4.16UU
often viewed as reciprocal, this study focuses on a Delivery 0.30 2.16q
single time period in which competitive strategy can Flexibility 0.30 2.13q
be seen as a predecessor of manufacturing strategy Price to
Low cost 0.24 1.59
and environment is a predecessor to both. These Quality y0.20 y1.13
causal relationships were captured by employing path Delivery y0.02 y0.13
models estimated using covariance structure model- Flexibility y0.04 y0.29
ing. We recognize the limitations of using a static To Performance
model for inferring precedence. Low cost y0.04 y0.25
Quality 0.30 1.60
Preliminary path models were first specified to Delivery 0.14 0.82
identify the significant relationships and estimate Flexibility y0.03 y0.13
path coefficients. Separate models were estimated for U
both high and low performance groups. Those co- Path coefficient significant at - 0.05.
UU
Path coefficient significant at - 0.01.
variance paths that were not significant at greater q
Path coefficient significant at - 0.10.
than 0.10 were eliminated to better estimate the
model and provide closer fit. Model fit statistics
were used to test Hypothesis 1, which requires as-
sessing model fit for high and low performers. Sig- Similarly, to test hypothesis 3, that competitive
nificance tests on coefficients for these same models strategy directly influences business performance
were used to evaluate hypotheses 1a through 1c, strategy, an additional model was estimated that
which concern the existence of relationships between provides a path from each competitive strategy both
environmental dynamism and competitive strategy, directly to performance and indirectly through manu-
between competitive strategy and manufacturing facturing strategy. Again, the significance of these
strategy, and between manufacturing strategy and path coefficients were used to test the existence of
performance, respectively. Covariance of error terms the causal linkages.
were specified for all manifest variables to account
for covariance among factors. Initial path coeffi-
cients achieved for the high performer sample are 5. Findings
shown in Table 2.
As described in the findings, below, good model Fig. 2 shows the significance of paths and path
fit was achieved for high performers but not for low coefficients that result from estimating the initial
performers. Therefore, only the high performance model and reducing the model to only paths signifi-
sample was retained for subsequent analysis required cant at 0.10 for high performers. Because no single
to test hypotheses 2 and 3. To test hypothesis 2, that measure of fit adequately describes covariance struc-
environmental dynamism directly influences manu- ture models ŽBollen and Long, 1993., Fig. 2 includes
facturing strategy, an additional model was estimated three model fit statistics; Root Mean Square Error of
that provides each manufacturing strategy Žcompeti- Approximation ŽRMSEA.; Bentler–Bonnet normed
tive priority. with both a direct link to environment fit index; and a non-normed fit index. RMSEA esti-
and an indirect link through competitive strategy. mates the model’s fit to the true population parame-
The significance of these path coefficients were used ters taking the number of parameters into considera-
to test the existence of the causal linkages. tion. Probabilities are calculated that the RMSEA
P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138 131

Fig. 2. High performer model.

produces a close fit, i.e., the population discrepancy Bentler–Bonnet normed fit index and the non-normed
value approaches zero with significance at 0.05, and fit index, which adjusts for degrees of freedom,
the probability of a perfect fit at 0.01. Both the reflect a comparison with fit indices achieved using a

Fig. 3. Direct environmental effects model.


132 P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138

restrictive, baseline model ŽBollen, 1989.. We spec- for the low performing model supports hypothesis 1,
ify a baseline model representing covariance among that the predominant manufacturing strategy model
the competitive strategy variables and between the fits high performers and not poor performers. Be-
competitive priorities but without paths. For both cause the low performer model fits poorly, subse-
Bentler–Bonnet and the non-normed fit indices, val- quent discussion is restricted to the high performance
ues close to 1 indicate good fit. subsample.
The initial model shows the probability of a per- The existence of significant paths from environ-
fect fit of 0.947 and a close fit at 0.969, a normed fit ment to differentiation and from competitive strategy
index of 0.892 and a non-normed index of 1.27. All variables to manufacturing strategy variables pro-
fit indices indicate a good fit of the model for high vides evidence of a causal relationship existing be-
performers. This indication of a good fit substanti- tween environment and competitive strategy and be-
ates the overall model of the relationship of environ- tween competitive strategy and manufacturing strat-
ment, competitive strategy and manufacturing strat- egy. Similarly, a significant path between one of the
egy for high performing firms. manufacturing strategy dimensions Žquality. and per-
The same model was specified for low performers formance also indicates the predicted relationship
with dramatically different results. The fit statistics between manufacturing strategy and performance.
do not indicate a good fit of the model when data These findings support hypothesis 1a, that environ-
from low performers is used. The low performer mental dynamism affects competitive strategy choice;
model shows the probability of a perfect fit of 0.169 hypothesis 1b, that competitive strategy influences
and a close fit at 0.275, a normed fit index of 0.673. the selection of an appropriate manufacturing strat-
and a non-normed index of 0.859. The indication of egy; and hypothesis 1c, that manufacturing strategy
a good fit for the high performer model and poor fit is related to performance.

Fig. 4. Direct competitive strategy effects model.


P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138 133

Hypothesis 1a requires that at least one significant 6. Discussion


path exists between environment and competitive
strategy. The path from environmental dynamism to
In essence, this research suggests four notable
differentiation is significant at the 0.05 level. Simi-
findings. First, long-standing conceptual arguments
larly, hypothesis 1b requires that at least one signifi-
linking environment, competitive strategy, manufac-
cant path exists between competitive strategy and
turing strategy, and performance are upheld empiri-
manufacturing strategy. The competitive strategy of
cally among high performance firms. Second, the
differentiation is positively linked to the quality and
model does not fit firms that report relatively poor
flexibility dimensions of manufacturing strategy at
business performance. Third, we find no direct link
the 0.05 significance level Žwith the other paths
between environmental dynamism and manufactur-
significant at 0.10.. Hypothesis 1c requires that a
ing strategy; rather we find that this relationship is
significant path exist between manufacturing strategy
mediated by competitive strategy. Fourth, the data do
and performance. The path from the manufacturing
not support a direct relationship between competitive
strategy dimension of quality to business perfor-
strategy and business performance. The data suggest
mance is significant at the 0.05 level.
that the relationship between competitive strategy
To test hypothesis 2, that a direct relationship
and performance is mediated by manufacturing strat-
exists between environmental dynamism and manu-
egy. We elaborate on each of these findings in turn.
facturing strategy, the initial high performer model
was re-estimated with the addition of paths from the
environment to manufacturing strategy constructs.
6.1. Empirical support for the conceptual model
Support for hypothesis 2 requires that at least one of
these new paths be significant. This model and re-
sults are summarized in Fig. 3. The tests of the causal model shown in Fig. 2
Fig. 3 shows that the four paths from environment confirm widely held beliefs about the role of manu-
to manufacturing competitive priorities are not sig- facturing strategy in context. Although this finding
nificant at 0.10. Thus, hypothesis 2, that environmen- only confirms what many scholars already hold to be
tal factors directly influence manufacturing strategy true, it is worth highlighting because such confirma-
among high performance manufactures, is NOT sup- tion has not been reported in the literature previ-
ported. Because these paths are not significant, there ously. Although a number of empirical studies have
is no compelling evidence of a direct relationship addressed pairs of constructs in the environment–
between environment and manufacturing strategy competitive strategy–manufacturing strategy nexus,
when competitive strategy is also considered. a review of the literature has not revealed an instance
Finally, hypothesis 3 requires a significant path where all three appear in a model simultaneously. In
between either of the competitive strategy variates addition, we address the performance implications
and business performance. Fig. 4 shows the high suggested by the model.
performer model respecified to include direct paths The data analysis also reveals information about
from each of the competitive strategy dimensions, the specific nature of the relationships that exist in
price and differentiation, to business performance. our sample of high performance manufacturing firms.
Because neither of these paths are significant at 0.10, Recall that we use two predominant competitive
the data do not provide evidence of a direct competi- strategy dimensions, differentiation and price. The-
tive strategy–business performance relationship. ory and empirical evidence in competitive strategy
In summary, the data support hypotheses 1, 1a, 1b suggests that differentiation strategies are more ef-
and 1c and thus the conceptual model of manufactur- fective in dynamic environments ŽMiller, 1986, 1988;
ing strategy that has been predominant in the litera- Bourgeois and Eisenhardt, 1988.. Our own findings
ture. However, the data do not support hypotheses 2 confirm this position, the path between environmen-
and 3. The implications of these findings are dis- tal dynamism and a differentiation strategy is signifi-
cussed below. cant and positive while the path between environ-
134 P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138

mental dynamism and a low price competitive strat- establish close linkages between competitive and
egy is not significant Žsee Fig. 2.. operations strategy without adopting bureaucratic
From the perspective of operations management, strictures that impede responsiveness.
the paths between each of the competitive strategies
and the manufacturing strategy dimensions are of 6.1.1. Poor fit for poor performers
great interest. A competitive strategy of differentia- A number of authors have suggested the conse-
tion is linked with each of the manufacturing strat- quences of not adhering to a manufacturing strategy
egy variables. The coefficient of the paths between model that ties business and manufacturing strategy:
differentiation and quality and between differentia- poor performance Že.g., Skinner, 1969; Hill, 1994..
tion and flexibility are each significant at less than Our findings of poor model fit for poor performers
0.05. Links between differentiation and the other two are consistent with the admonitions of these and
manufacturing strategy dimensions, low cost and other influential thinkers in our field. Our findings
delivery, are significant at 0.10. This finding sug- also suggest the practical advice for empirical re-
gests that successful differentiators pursue a portfolio searchers in our field, separate consideration of high
of manufacturing capabilities to make their offering and low performers. Hambrick Ž1984. specifically
distinctive in the marketplace. The fact that quality recommends splitting a sample based on perfor-
shows the strongest link with differentiation is con- mance to capture the different behaviors in strategy
sistent with the literature Že.g., Garvin, 1987; research using a configurational approach. Other ap-
Williams et al., 1995.. As expected, the model re- proaches suggest different means for achieving sepa-
flects a relationship between a low price competitive ration but the idea that poor performers behavior
strategy and a low cost manufacturing strategy, a may be fundamentally different from good perform-
finding suggested by conceptual literature Že.g., Ward ers is worthwhile.
et al., 1996. and common sense. The price–low cost
path is significant at 0.10. 6.2. EnÕironmental dynamism and manufacturing
The strong link between quality and business strategy
performance is also notable. This finding is consis-
tent with both the vast body of TQM research that At first glance, the finding of no direct relation-
suggests that a quality emphasis is primary. It is also ship between environmental dynamism and manufac-
consistent with a number of empirical studies that turing strategy appears at variance with the empirical
suggest a positive relationship between quality and findings reported by Van Dierdonck and Miller
various measures of business performance Že.g., Ž1980., Swamidass and Newell Ž1987. and Ward et
Buzzell and Gale, 1987; Flynn et al., 1995a; Williams al. Ž1995.. The apparent inconsistency is easily ex-
et al., 1995.. Findings reported by Narasimhan and plained, however, by the fact that none of the studies
Jayaram Ž1998. suggest programs that are an- noted above considered environment and competitive
tecedents to making progress in achieving competi- strategy simultaneously. Our findings indicate that
tive priorities, including quality. competitive strategy mediates the effects of environ-
The importance of the close coupling between mental dynamism on manufacturing strategy in high
competitive and manufacturing strategies among high performance firms.
performance manufacturers raises interesting ques- Testing for mediation is usually done in a path
tions about how such coupling can be accomplished analytic framework similar to the one used in this
Hill Ž1994. provides one methodology for achieving research. The significant paths between environmen-
such a coupling and also points out many potential tal dynamism and competitive strategy and between
pitfalls in the process. Adam and Swamidass Ž1989. competitive strategy and manufacturing strategy cast
and others point out that manufacturing strategy competitive strategy as a mediator ŽVenkatraman,
process research has been neglected relative to con- 1989.. The fact that there is not a direct path be-
tent research. The Žcontent research. findings re- tween environmental dynamism and manufacturing
ported here underline the importance of process re- strategy provides stronger evidence of mediation Ži.e.,
search for developing an understanding how firms evidence of complete mediation, Blalock, 1969;
P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138 135

Venkatraman, 1989.. The mediating effect of com- This implication is important because it suggests that
petitive strategy suggests that environmental dy- performance improvements resulting from competi-
namism has an important influence on manufacturing tive strategy initiatives are manifested in their imple-
strategy but that influence is articulated through and mentation via manufacturing capabilities, specifically
modified by competitive strategy. quality. By using more precise instruments to mea-
The research implication of competitive strategy sure competitive strategy, future research may dis-
mediating the effects of environment on manufactur- cern that other dimensions of manufacturing strategy
ing strategy is clear. A model of manufacturing also serve to define the performance effects of com-
strategy must include both environmental and com- petitive strategy.
petitive strategy variables to capture the context of The emerging paradigm of manufacturing strategy
manufacturing strategy accurately. Previous empiri- that appears in the literature suggests tight constella-
cal research in manufacturing strategy generally ex- tions of environmental factors and strategies which
cludes from consideration either environment or lead to superior capabilities and performance Že.g.,
competitive strategy. Our results suggest that over- Miller and Roth, 1994; Hayes and Pisano, 1996..
looking either environment or competitive strategy Our study supports this view of manufacturing strat-
may miscast the true relationships. Therefore, it is egy. In addition, we test and support a model of
important to assess manufacturing strategy in the manufacturing strategy that is predominant in the
context of both environment and competitive strat- conceptual literature for high performers but show
egy. In short, the data suggest that for high perfor- that this model does not fit for low performers. This
mance manufacturers, reactions to environmental research also shows that competitive strategy is a
conditions are effected through competitive strategy. mediator between environment and manufacturing
This only underscores the importance of a close strategy for high performing firms. Perhaps most
coupling of competitive and manufacturing strategies notably, the findings provide empirical evidence that
and, again, implies that learning how to make effec- manufacturing and competitive strategies are inextri-
tive links between competitive and manufacturing cably linked in high performance firms. This sug-
strategy is critical. gests that research into the processes that companies
use to achieve those links is of great importance for
6.3. CompetitiÕe strategy and performance moving forward our knowledge of manufacturing
strategy.
Our analysis suggests that the relationship be-
tween competitive strategy and business performance
is mediated by manufacturing strategy. More specifi- Acknowledgements
cally, the quality dimension of manufacturing strat-
egy appears to mediate the differentiation strategy– We thank the Ohio State University’s Center for
business performance connection. This finding im- Excellence in Manufacturing Management for finan-
plies that a differentiation strategy works when it is cial support. Errors remain the responsibility of the
supported by manufacturing capability, i.e., quality. authors.

Appendix A. Items used for developing scales

EnÕironmental dynamism
Indicate the rate of change for the following
Slow Rapid NrO
Ø The rate at which products and services become outdated 1 2 3 4 5 6 7 9
Ø The rate of innovation of new products or services 1 2 3 4 5 6 7 9
Ø The rate of innovation of new operating processes 1 2 3 4 5 6 7 9
Ø The tastes and preferences of customers in your industry 1 2 3 4 5 6 7 9
136 P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138

CompetitiÕe strategy
Rate the following competitive methods on how important they are in meeting your business strategy
No Very Absolutely NrO
importance important critical
Price
Ø Operating efficiency 1 2 3 4 5 6 7 9
Ø Competitive pricing 1 2 3 4 5 6 7 9
Ø Procurement of raw materials 1 2 3 4 5 6 7 9
Ø Reducing product costs 1 2 3 4 5 6 7 9
Ø Minimize outside financing 1 2 3 4 5 6 7 9
Ø Decreasing the number of 1 2 3 4 5 6 7 9
product features
Differentiation
Ø New product development 1 2 3 4 5 6 7 9
Ø Brand identification 1 2 3 4 5 6 7 9
Ø Innovation in marketing 1 2 3 4 5 6 7 9
techniques and methods
Ø Control of distribution channels 1 2 3 4 5 6 7 9
Ø Advertising 1 2 3 4 5 6 7 9
Manufacturing strategy
Indicate the degree of emphasis which your manufacturing plant places on the following activities
No Moderate Extreme NrO
emphasis emphasis emphasis
Flexibility
Ø Lead-time reduction 1 2 3 4 5 6 7 9
Ø Setup time reduction 1 2 3 4 5 6 7 9
Ø Ability to change priorities of 1 2 3 4 5 6 7 9
jobs on the shop floor
Ø Ability to change machine 1 2 3 4 5 6 7 9
assignments of jobs on
the shop floor
Quality
Ø Statistical process control 1 2 3 4 5 6 7 9
Ø Real-time process control systems 1 2 3 4 5 6 7 9
Ø Updating process equipment 1 2 3 4 5 6 7 9
Ø Developing new processes 1 2 3 4 5 6 7 9
for new products
Ø Developing new processes 1 2 3 4 5 6 7 9
for old products
Delivery
Ø Provide fast deliveries 1 2 3 4 5 6 7 9
Ø Meet delivery promises 1 2 3 4 5 6 7 9
Cost
Ø Reduce inventory 1 2 3 4 5 6 7 9
Ø Increase capacity utilization 1 2 3 4 5 6 7 9
Ø Increase equipment utilization 1 2 3 4 5 6 7 9
Ø Reduce production costs 1 2 3 4 5 6 7 9
P.T. Ward, R. Durayr Journal of Operations Management 18 (2000) 123–138 137

Performance
Compared to your competitors, indicate your position on the following dimensions
Significantly Significantly
Lower Equal Higher NrO
Ø Market share 1 2 3 4 5 6 7 9
Ø Sales growth 1 2 3 4 5 6 7 9

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