BMK 1100 2 en

Training Documentation
LTM 1100/2
Outline of components with identification (BMK)
TECHNICAL DATA:
• max. lifting capacity at 2,5m radius: 100 t
• max. height under hook w. biparted jib: 72 m
• max. radius with biparted jib: 64 m
• length of telescopic boom: 11,5 - 52 m
• counterweight variants: (11,5t, 15t, 26t, 35t) max. 35 t
COMPONENTS:
• Driving engine on carrier:
Liebherr: D 9408 TI-E, A5, P= 400 kW / 544 h.p.
at 2100 1/min, LH-ECU 4 (EUROIII)
• Automated power shift gear: ZF: 16 AS 2602
• Crane drive on superstructure:
Liebherr: D 924 TI-E 149 kW / 202 h.p. LH-ECU 1
• New LSB data bus technique (LSB master switches)
02 / 2002
Kundendienst-Schulung LWE (VMS) D:\1100_2\Deckblatt_1100_2.p65

Training-Documentation
LTM 1100/2
BMK-Components
CARRIER UW-13
Kundendienst-Schulung LWE (VMS) D:\1100_2\Trennblätter_1100_2.p65
LTM 1100/2 - Carrier UW-13
BMK - Outline of components
Contents 1 Contents 2
Contents: BMK
BMK-Table (-A1 to -E6) .................................................................................................................................... 3

BMK-Table (-E7 to -F107) ................................................................................................................................. 4
BMK-Table (-G1 to -R26) .................................................................................................................................. 5
BMK-Table (-R44 to -X81) ................................................................................................................................ 6
BMK-Table (-X102 to -Y31b) ............................................................................................................................. 7
BMK-Table (-Y32a to -Y872) ............................................................................................................................. 8
Carrier: ............................................................................................................................... 9
Front view, lighting and mirrors ......................................................................................................................... 9
Rear view, lighting ............................................................................................................................................10
Outrigger control panels, side marking lights left ............................................................................................. 11
Outrigger control panels, side marking lights right ...........................................................................................12
Drivers cab: .................................................................................................................... 13

Doors and windows .........................................................................................................................................13
Windscreen washer, heater .............................................................................................................................14
Control elements .............................................................................................................................................15
Batteries .........................................................................................................................................................16
Centre console - components and modules .....................................................................................................17
Centre console - fuses ....................................................................................................................................18
Centre console - relays ...................................................................................................................................19
Centre console - relays ...................................................................................................................................20
Pneumatic system:.......................................................................................................... 21
Air drier, compressor .......................................................................................................................................21
Pressure sensors drivers cab .........................................................................................................................22
Bulkhead plate ................................................................................................................................................23
Parking brake superstructure, inversion UW / OW ...........................................................................................24
Pneumatic valves ............................................................................................................................................25
Diesel engine D 9408 TI-E A5 .......................................................................................... 26

Starter, generator, needle-type displacement sensor, compressor-air conditioner .............................................26
Speed sensors ................................................................................................................................................27
Flame glow plugs, sensors ..............................................................................................................................28
Sensors ..........................................................................................................................................................29
EDC actuator, sensors ....................................................................................................................................30
Fuel supply, fuel preheating .............................................................................................................................31
Cooling system ...............................................................................................................................................32
Automated power shift gear ZF 16 AS 2602 with intarder: ........................................... 33

Clutch and gear box actuator ..........................................................................................................................33
Intarder ............................................................................................................................................................34
Hydraullic pumps: ........................................................................................................... 35

Emergency steering pump, ventilator drive .......................................................................................................35
Steering circuit I, steering circuit II, suspension ...............................................................................................36
Inversion outrigger system / steering circuit II; circulation suspension .............................................................37
Kundendienst-Schulung LWE (VMS) 30/09/02 ED - UW 1 - D:\1100-2\BMK-Bauteile UW_1100_2.p65

Contents 1 Contents 2
Power train: ..................................................................................................................... 38

Transfer case VG 3800 ....................................................................................................................................38
Wheel speed sensors, ASR (drive 10 x 6) .......................................................................................................39
Wheel speed sensors, ASR (drive 10 x 8) .......................................................................................................40
Longit. and transv. differential locks .................................................................................................................41
Longit. and transv. differ. locks .........................................................................................................................42
Eddy current brake TELMA .............................................................................................................................43
Steering: ........................................................................................................................... 44
Steering gear, lack control ...............................................................................................................................44
Rear-axle steering, rear-axle lock ....................................................................................................................45
Steering from the superstructure ......................................................................................................................46
Suspension: .................................................................................................................... 47
Axle equalization .............................................................................................................................................47
Level sensors ..................................................................................................................................................48
Suspension left ...............................................................................................................................................49
Suspension right .............................................................................................................................................50
Axle 3, lifting / lowering ...................................................................................................................................51
Outrigger and supporting ram valves, left .........................................................................................................52
Outrigger and supporting ram valves, front right ...............................................................................................53
Outrigger and supporting ram valves, rear right ................................................................................................54
Pressure sensors of supporting rams ..............................................................................................................55
Optional equipment: ....................................................................................................... 56

Rotary slip ring unit, inclination sensor ............................................................................................................56
Auxiliary heater ...............................................................................................................................................57
External supply 230V ......................................................................................................................................58
Battery charger ..............................................................................................................................................59
Index_Carrier ..............................................................................................60

LTM 1100/2 - Carrier UW - 13
BMK-Table (-A1 to -E6)
BMK: Designation: Page
-A ............... Sub-assemblies, partial sub-assemblies
-A1 ............. ECU gear box actuator .............................................................................................................. 33
-A2 ............. Intarder EST 42 ......................................................................................................................... 17
-A4 ............. Clutch actuator with 4 solenoid control valves and displacement sensors .................................. 33
-A7 ............. Inductif sensor output speed ...................................................................................................... 33
-A8 ............. Display unit ............................................................................................................................... 15
-A9 ............. Keyboard unit ............................................................................................................................ 15
-A10 ........... E / A module 1, ZE 0, LSB 1 address 2 ..................................................................................... 17
-A17 ........... LH engine ECU 4 ....................................................................................................................... 17
-A26-X49 .... Interval relay front wiper ............................................................................................................. 20
-A29 ........... Relay box Telma ........................................................................................................................ 43
-A31 ........... Flame start device ..................................................................................................................... 16
-A32 ........... Wheel speed ECU ..................................................................................................................... 17
-A33 ........... Timing relay interior lighting ....................................................................................................... 20
-A50 ........... Control unit SG 1577 for static heater ........................................................................................ 57
-A51 ........... Heater Thermo 90 S .................................................................................................................. 57
-A57 ........... Fuel preheating .......................................................................................................................... 29
-A62 ........... Distribution box external supply 230V ........................................................................................ 58
-A73 ........... Outrigger control panel, R .......................................................................................................... 12
-A74 ........... Outrigger control panel, L .......................................................................................................... 11
-A75 ........... EDC actuator ............................................................................................................................ 30
-A90 ........... Diode module ............................................................................................................................ 20
-A91 ........... Diode-OR element module ......................................................................................................... 20
-A94 ........... Diode-OR element module ......................................................................................................... 20
-B ............... Converters, electric / non-electric

-B2 ............. Sensor oil pressure ................................................................................................................... 30
-B5 ............. Pressure sensor supply service brake brake circuit 1 ................................................................ 22
-B6 ............. Pressure sensor supply service brake brake circuit 2 ................................................................ 22
-B7 ............. Presure sensor supply parking brake ......................................................................................... 23
-B8 ............. Pressure sensor service brake brake circuit 1 ........................................................................... 22
-B9 ............. Pressure sensor service brake brake circuit 2 ........................................................................... 23
-B10 ........... Sensor accelerator pedal position ........................................................................................ 15, 22
-B11 ........... Pressure sensor 4, supporting force sensor 4-20 mA (optional) ................................................. 55
-B15 ........... Temperature sensor cooling water intarder ................................................................................. 34
-B19 ........... Inclination sensor ...................................................................................................................... 56
-B21 ........... (without fig.) length sensor ZE 0, LSB 1 address 21 (optional) ................................................... 54
-B35 ........... Inductif speed sensor 1 (engine speed) ...................................................................................... 27
-B36 ........... Induktif speed sensor 2 (OT sensor) .......................................................................................... 27
-B37 ........... Sensor charge pressure ............................................................................................................ 28
-B38 ........... Negative pressure sensor, air filter ............................................................................................. 28
-B46 ........... Needle-type displacement sensor .............................................................................................. 26
-E ............... Lighting devices

-E1 ............. Blinker, R,R ............................................................................................................................... 10
-E2 ............. Blinker, R,L ............................................................................................................................... 10
-E3 ............. Stop light L ................................................................................................................................ 10
-E4 ............. Stop light R ............................................................................................................................... 10
-E5 ............. Parking light, F,L ......................................................................................................................... 9
-E6 ............. Rear light, L ............................................................................................................................... 10

BMK-Table (-E7 to -F107)
-E7 ............. Registration-plate light R,R (optional) ......................................................................................... 10
-E9 ............. Parking light, F,R ......................................................................................................................... 9
-E10 ........... Tail light, R ................................................................................................................................ 10
-E11 ........... Registration plate light, R,L ....................................................................................................... 10
-E13 ........... Backing light, L ......................................................................................................................... 10
-E14 ........... Blinker, F,L .................................................................................................................................. 9
-E15 ........... High beam, F,L ............................................................................................................................ 9
-E16 ........... Low beam, F,L ............................................................................................................................. 9
-E17 ........... Low beam, F,R ............................................................................................................................ 9
-E18 ........... High beam, F,R ........................................................................................................................... 9
-E19 ........... Blinker, F,R ................................................................................................................................. 9
-E20 ........... Side marking light, L.............................................................................................................. 9, 11
-E21 ........... Side marking light, R ............................................................................................................. 9, 12
-E24 ........... Fog tail lamp, L ......................................................................................................................... 10
-E25 ........... Backing light, R ......................................................................................................................... 10
-E27 ........... Warning beacon, F,L ................................................................................................................... 9
-E28 ........... Warning beacon, F,R ................................................................................................................... 9
-E29 ........... Contour light, R,R ...................................................................................................................... 10
-E30 ........... Contour light, R,L ...................................................................................................................... 10
-E31 ........... Contour light, F,L ......................................................................................................................... 9
-E32 ........... Contour light, F,R ........................................................................................................................ 9
-E33 ........... Fog tail lamp, R ......................................................................................................................... 10
-E36 ........... Interior light, L ........................................................................................................................... 13
-E37 ........... Interior light, centre .................................................................................................................... 13
-E38 ........... Interior light, R ........................................................................................................................... 13
-E39 ........... Cigarette lighter 24V .................................................................................................................. 15
-E40 ........... Mirror heating 40W ...................................................................................................................... 9
-E41 ........... Mirror heating 40W ...................................................................................................................... 9
-E43 ........... Side marking light, L.................................................................................................................. 11
-E44 ........... Side marking light, R ................................................................................................................. 12
-E51 ........... Blinker, L ..................................................................................................................................... 9
-E52 ........... Blinker, R .................................................................................................................................... 9
-E91 ........... Tail light, L ................................................................................................................................. 10
-E92 ........... Tail light, R ................................................................................................................................ 10
-E150 ......... Track keeping light, R,R ............................................................................................................ 10
-E151 ......... Track keeping light, R,L ............................................................................................................. 10
-F ............... Fuses
-F1 - F60 .... Fuses ........................................................................................................................................ 18
-F79 ........... Fuse battery box 50A ................................................................................................................ 16
-F80 ........... Fuse battery box 80A ................................................................................................................ 16
-F87 ........... Overvoltage protector ................................................................................................................. 16
-F101 ......... Residual-current device ............................................................................................................. 58
-F102 ......... Autom. circuit breaker 16A, heating engine oil ........................................................................... 58
-F103 ......... Autom. circuit breaker 16A, heating engine cooling water .......................................................... 58
-F104 ......... Autom. circuit breaker 16A, heating engine cooling water .......................................................... 58
-F105 ......... Autom. circuit breaker 16A, heating hydraulic oil ....................................................................... 58
-F106 ......... Autom. circuit breaker 16A, battery charger (optional) ............................................................... 58
-F107 ......... Autom. circuit breaker 16A, socket ventilator drivers cab .......................................................... 58

BMK-Table (-G1 to -R26)
-G .............. Generators
-G1 ............. Battery ...................................................................................................................................... 16
-G2 ............. Battery ...................................................................................................................................... 16
-G3 ............. Generator .................................................................................................................................. 26
-G4 ............. Pulser for tachygraph ................................................................................................................ 38
-G6 ............. 24 V DC battery charger ............................................................................................................ 59
-H ............... Optic and acoustic signalling devices

-H101 ........ Horn .......................................................................................................................................... 57
-H102 ........ Horn .......................................................................................................................................... 57
-H105 ......... Backing warning signal .............................................................................................................. 10
-K ............... Relays, contactors

-K50 ........... Timing relay air flap ................................................................................................................... 19
-K51 ........... Relay operates K50 at option air flap ......................................................................................... 19
-K64 ........... Relay fuel preheating 130A / 20A .............................................................................................. 19
-L ............... Inductivities
-L1 ............. Wheel speed sensor wheel B, axle 2 right ........................................................................... 39, 40
-L2 ............. Wheel speed sensor wheel A, axle 2 left ............................................................................. 39, 40
-L3 ............. Wheel speed sensor wheel D, axle 5 right ........................................................................... 39, 40
-L4 ............. Wheel speed sensor wheel C, axle 5 left ............................................................................. 39, 40
-L5 ............. Eddy current brake Telma .......................................................................................................... 43
-M .............. Electric motors

-M1 ............ Starter 9 KW ............................................................................................................................. 26
-M2 ............ Motor wind-screen wiper ............................................................................................................ 14
-M4 ............ Drive ventilator heat exchanger .................................................................................................. 14
-M10 .......... Motor wind-screen washer ......................................................................................................... 14
-M11 ........... Motor window lifter left ............................................................................................................... 13
-M12 .......... Motor window lifter right ............................................................................................................. 13
-M19 .......... Actuator circulating air / fresh air ............................................................................................... 14
-M20 .......... Actuator air for foot space / wind-screen .................................................................................... 14
-M21 .......... Actuator water circulation engine / drivers cab (anti-clockwise rotation) .................................... 14
-M22 .......... E-motor, drive steering from superstructure ................................................................................ 46
-M23 .......... Drive mirror adjustment vert. ........................................................................................................ 9
-M24 .......... Drive mirror adjustment horiz. ...................................................................................................... 9
-M25 .......... Drive mirror adjustment vert. ........................................................................................................ 9
-M26 .......... Drive mirror adjustment horiz. ...................................................................................................... 9
-N ............... Slipring transmitters

-N1 ............. Slipring unit ............................................................................................................................... 56
-P ............... Measuring instruments, test devices

-P11 ........... Tachygraph ................................................................................................................................ 15
-P14 ........... Working hour meter ................................................................................................................... 15
-R ............... Resistances
-R6 ............. Sensor reservoir contents .......................................................................................................... 31
-R9 ............. Flame glow plug ........................................................................................................................ 28
-R10 ........... Flame glow plug right ................................................................................................................ 28
-R11 ........... Sensor charge temperature ....................................................................................................... 28
-R14 ........... Sensor coolant temperature ....................................................................................................... 29
-R18 ........... Sensor oil temperature .............................................................................................................. 29
-R22 ........... Resistance 500 ohm 3W, current source LSB ........................................................................... 20
-R25 ........... Resistance 0,47 ohm 100W, series resistance for electr. steering motor OW ............................ 46
-R26 ........... Resistance 500 ohm 3W, suspension ........................................................................................ 20

BMK-Table (-R44 to -X81)
-R44 ........... Temperature sensor at battery positive pole ............................................................................... 59
-R53-60 ...... Resistances 1K, simulation wheel speed valves ........................................................................ 20
-R61 ........... Resistance 1K 4W, simulation differential brake valve ................................................................ 20
S ................ Switches, push-buttons, limit switches

-S17 ........... Ignition switch ........................................................................................................................... 15
-S19 ........... Mirror adjustment ...................................................................................................................... 15
-S65 ........... Window lifter for left window ....................................................................................................... 13
-S66 ........... Window lifter for right window ..................................................................................................... 13
-S69 ........... Window lifter for right window ..................................................................................................... 13
-S82 ........... Switch intarder ON / OFF .......................................................................................................... 18
-S103 ......... Steering column switch, L ......................................................................................................... 15
-S104 ......... Selector UW / OW mode ........................................................................................................... 15
-S105 ......... Steering column switch, R, speed controller .............................................................................. 15
-S106 ......... Battery main switch ................................................................................................................... 16
-S114 ......... Manometric switch 5,6 A, static brake ...................................................................................... 23
-S116 ......... Manometric switch 0,5 E at P > 0,5 bar = 1 = stop light ON (NO contact) ................................. 23
-S118 ......... Flow indicator lack steering pump steering circuit 1 ................................................................... 44
-S119 ......... Flow indicator, lack auxiliary steering pump steering circuit 2 .................................................... 44
-S122 ......... Contact switch longitudinal differ. lock transfer case ON ...................................................... 35, 41
-S123 ......... Contact switch axle 2 activated, ON = 1 .................................................................................... 41
-S124 ......... Contact switch longitudinal differ. lock axle 4, ON = 1 ............................................................... 42
-S131 ......... Check-back signal, rear-axle "released" (Y21 = 1) ..................................................................... 45
-S134 ......... Door contact switch, left ............................................................................................................ 13
-S135 ......... Door contact switch, right .......................................................................................................... 13
-S137 ......... Push-button switch 5,6 A, suspension ...................................................................................... 23
-S142 ......... Proximity switch, check-back signal suspension axle 1 left ....................................................... 48
-S144 ......... Proximity switch, check-back signal suspension axle 1 right .................................................... 48
-S146 ......... Proximity switch, check-back signal suspension axle 5 left ....................................................... 48
-S148 ......... Proximity switch, check-back signal suspension axle 5 right .................................................... 48
-S151 ......... Check-back signal, rear-axle "locked" (Y21 = 0) ........................................................................ 45
-S161 ......... Contact switch, transv. differ. lock axle 1 ON = 1 ....................................................................... 42
-S167 ......... Axle equalization, axles 3 - 5 left ............................................................................................... 49
-S168 ......... Axle equalization, axles 3 - 5 right ............................................................................................. 50
-S202* ........ Battery charger inversion UW / OW ..................................................................................... 15, 59
-S204* ........ Dolly mode
-S313 ......... Level switch, lack of cooling wateer ........................................................................................... 32
-S354 ......... Manometr. switch 5,5 E suspension at P > 5,5 bar = 1 = ACTIVATED (NO contact) ................. 23
-S367 ......... Proximity switch, counterweight control ZE0, LSB1 address 12 ................................................ 12
-S386 ......... Manometric switch, axle 3 not lifted .......................................................................................... 51
-U ............... Modulators / converters

-U50 ........... Voltage converter 24V / 12V 3A radio ........................................................................................ 17
-U51 ........... Voltage converter 24V / 12V 24A at option radio, socket 12V .................................................... 17
-X ............... Terminals, connectors, sockets

-X44 ........... Connector carrier electrics ......................................................................................................... 33
-X45 ........... Connector gear box electrics ..................................................................................................... 33
-X47 ........... Connector gear box diagnostics ................................................................................................ 19
-X48 ........... Connector intarder diagnostics .................................................................................................. 19
-X49 ........... Interval relay front wiper ............................................................................................................. 20
-X75 ........... Inductive sensor output speed ................................................................................................... 33
-X81 ........... Socket 24V ............................................................................................................................... 15

BMK-Table (-X102 to -Y31b)
-X102 .......... Negative pressure sensor, air filter ............................................................................................. 28
-X165 .......... Motor window lifter left ............................................................................................................... 13
-X166 .......... Motor window lifter right ............................................................................................................. 13
-X170 .......... Fuel preheating .......................................................................................................................... 29
-X205 .......... Socket 12V (option) ................................................................................................................... 15
-X209 .......... Connector programming E / A modules ..................................................................................... 19
-X217 .......... Actuator water circulation, engine / drivers cab, counter clock-wise rotation ............................. 14
-X246 .......... Socket supply 230V .................................................................................................................. 58
-X277 .......... Inductive speed sensor 1 (engine speed) ................................................................................... 27
-X278 .......... Inductive speed sensor 2 (OT sensor) ........................................................................................ 27
-X279 .......... Sensor charge temperature ....................................................................................................... 28
-X280 .......... Sensor charge pressure ............................................................................................................ 28
-X281 .......... Sensor oil pressure ................................................................................................................... 30
-X283 .......... Sensor coolant temperature ....................................................................................................... 29
-X284 .......... Multi-pin connector to EDC actuator (injection pump) ................................................................ 28
-X287 .......... Connector cable to intarder ECU ............................................................................................... 34
-X292 .......... Connector engine diagnostics .................................................................................................... 19
-X295 .......... Sensor oil temperature .............................................................................................................. 29
-X339 .......... Needle-type displacement sensor .............................................................................................. 26
-Y ............... Electric operated, mechanical devices

-Y2a ........... 2-way valve, inversion to OW mode ............................................................................................ 24
-Y2b ........... 2-way valve, inversion UW mode ................................................................................................ 24
-Y4 ............. Air drier heater ........................................................................................................................... 21
-Y5 ............. Longitudinal differ. transfer case for drive 10x8, activation axle 2 ................................................ 25
-Y6 ............. Longit. differ. axle 4 and transv. differ. axles 4 + 5 ...................................................................... 25
-Y7 ............. For drive 10x6: transv. differ. axle 1, for drive 10x8, transv. differ. axles 1 and 2 .......................... 25
-Y8 ............. Proportional valve ventilator drive ................................................................................................ 32
-Y9a ........... Suspension 1 = locked .............................................................................................................. 47
-Y9b ........... Suspension 1 = locked .............................................................................................................. 47
-Y10 ........... Filling front left ........................................................................................................................... 49
-Y11 ........... Evacuating front left ................................................................................................................... 49
-Y12 ........... Filling front right ......................................................................................................................... 50
-Y13 ........... Evacuating front right ................................................................................................................. 50
-Y14 ........... Lowering axle 3 (evacuating ring area) ....................................................................................... 51
-Y15 ........... Lowering axle 3 (evacuating ring area) ....................................................................................... 51
-Y16 ........... Filling front left ........................................................................................................................... 49
-Y17 ........... Evacuating front left ................................................................................................................... 49
-Y18 ........... Filling rear right .......................................................................................................................... 50
-Y19 ........... Evacuating rear right .................................................................................................................. 50
-Y21 ........... Rear axle release, 1 = released ................................................................................................. 25
-Y22a ......... Wheel lock left at rear-axle steering ON (speed limited) ............................................................ 45
-Y22b ......... Wheel lock right at rear-axle steering ON ((speed limited) ......................................................... 45
-Y24 ........... Directional control valve / steering circuit 2 ................................................................................ 37
-Y26a ......... Outrigger rear right EXTENDING ................................................................................................ 52
-Y26b ......... Outrigger rear right REATRACTING ............................................................................................ 52
-Y27a ......... Outrigger front right EXTENDING ............................................................................................... 52
-Y27b ......... Outrigger front right RETRACTING ............................................................................................. 52
-Y28a ......... Outrigger rear left EXTENDING .................................................................................................. 54
-Y28b ......... Outrigger rear left RETRACTING ................................................................................................ 54
-Y29a ......... Outrigger front left EXTENDING ................................................................................................. 53
-Y29b ......... Outrigger front left RETRACTING ............................................................................................... 53
-Y30a ......... Supporting ram front left DOWN ................................................................................................ 53
-Y30b ......... Supporting ram front left UP ....................................................................................................... 53
-Y31a ......... Supporting ram left DOWN ........................................................................................................ 54
-Y31b ......... Supporting ram rear left UP ....................................................................................................... 54

BMK-Table (-Y32a to -Y872)
-Y32a ......... Supporting ram front righgt DOWN ............................................................................................ 52
-Y32b ......... Supporting ram front right UP .................................................................................................... 52
-Y33a ......... Supporting rear right DOWN ...................................................................................................... 52
-Y33b ......... Supporting rear right UP ............................................................................................................ 52
-Y34 ........... Fuel dosing pump additional heater 40 ohm at 20° C ........................................................... 31, 57
-Y35 ........... Engine brake, 1 = ON, 0 = OFF ................................................................................................ 25
-Y37 ........... Accumulator charging valve ....................................................................................................... 34
-Y38 ........... Proportional valve intarder activation .......................................................................................... 34
-Y48 ........... Solenoid valve fuel release flame starting device ........................................................................ 28
-Y50 ........... Inversion valve, cab / preheating engine ..................................................................................... 57
-Y65 ........... Brake force reduction *option ..................................................................................................... 25
-Y66 ........... Brake force reduction *option ..................................................................................................... 25
-Y69a ......... Axle equalization, 1 = without equalization axles 1-2/3/4-5 ........................................................ 47
-Y69b ......... Axle equalization, 1 = with equalization axles 1-3/4-5 ................................................................ 47
-Y70 ........... Circulation suspension .............................................................................................................. 37
-Y72 ........... Steering inversion, 1 = rear axle steering ON (speed limited) ..................................................... 45
-Y88 ........... Axle 3, lifting (filling ring area) .................................................................................................... 51
-Y89 ........... Axle 3, lifting (evacuating piston area) ........................................................................................ 51
-Y90 ........... Axle 3, lifting (filling ring area) .................................................................................................... 51
-Y91 ........... Axle 3, lifting (evacuating piston area) ........................................................................................ 51
-Y107 ......... Circulation valve ......................................................................................................................... 53
-Y148 ......... Parking brake OW, 1 = open, 0 = closed ................................................................................... 24
-Y872 ......... Clutch compressor air-conditioning (optional) ............................................................................. 26

Carrier:
Front view, lighting and mirrors
-E28
warning beacon, -E27
front/right warning beacon,
front/left
-E32 -E31
contour light contour light
front/right front/left
-M25 -M23
mirror adjustm. mirror adjustm.
vert. vert.
-M26 -M24
mirror adjustm. mirror adjustm.
horiz. horiz.
-E41 -E40
mirror heating mirror heating
40W 40W
-E20
-E17 -E18 -E15 -E16 -E14 side marking
-E19 low high high low beam, blinker,
blinker, FR light L
beam, FR beam,FR beam, FL FL FL
-E52 -E21 -E9 -E5 -E51

blinker, R side marking parking light, parking light blinker, L
light R FR FL

Carrier:
Rear view,
lighting
-E11
registration
plate light, RL -E7
registration
plate light, RR
option
-E151 -E91 -H105 -E92 -E150

track keeping tail light, L warning signal tail light, R track keeping
light, RL backing light, RR
-E30 -E2 -E6 -E13 -E25 -E10 -E1 -E29

contour blinker, tail backing backing tail blinker, contour
light, RL light, L lamp, L lamp, R light, R RR light,
RL RR
-E3 -E24 -E33 -E4

stop light, L fog tail fog tail stop light, R
light, L light, R

Carrier:
Outrigger control panels, side marking lights left
-E20 -E43 -E57 -E76 -E78

side marking side marking side marking side marking side marking
light, L light, L light, L light, L light, L
-A74 -A13
outrigger E/A module 4
control panel, L ZE 0, LSB 1
address 5

Carrier:
Outrigger control panels, side marking lights right
BN BK BU
-S367*
proximity switch,
counterweight
control
ZE0, LSB 1
1 4 3 address 12
24V LSB 0V
=Z40+F4 LSB
-S367 "12"
-E79 -E77 -E58 -E44 -E21

side marking side marking side marking side marking side marking
light, R light, R light, R light, R light, R
-A73 -A12
outrigger control E/A module 3
panel, R ZE 0, LSB 1
address 4

Drivers cab:
Doors and windows
-S65 -S66
window lifter for window lifter for right
left window window
-E37
interior light
centre -E38
interior light R
-E36
interior light L
-S134
door contact switch
left
-M11
-X165
motor window lifter,
left
-S135
door contact switch,
right
-S69
window lifter for right
window
-M12
-X166
motor window lifter
right

Drivers cab:
Windscreen washer, heater
-M2
motor windscreen
wiper
-M21
-X217
actuator water circulation -M4
engine / drivers cab drive ventilator
anticlockwise rotation heat exchanger
-G6
24 V DC
batteriy
charger
-M10
motor
screen washer
-M19 -M20
actuator actuator air
circulating / fresh air for foor space / screen

Drivers cab:
Control elements
-S104
selector
-P14 UW-OW
-X205 working mode
socket 12V hour
(option) meter
-X81
socket
24V
-E39 -S19 -S17

cigarette mirror ignition
lighter adjustment switch
24V
-S202* -S204*
battery dolly mode
charger,
inversion UW /
OW
-P11 -A8
tachygraph display unit
-S105
steering
column
switch, R
cruise controller
-S103 -A9
steering keyboard
column
switch, L
-B10
accelerator
position sensor

Drivers cab:
Batteries
-A31
flame
starting
device -S106
ON < 20° C battery
main
switch
-F 80
fuse
battery box
80A
-F 79
fuse
battery box
50A
-G1 -G2
battery battery
-F 87
overvoltage
protection

Drivers cab:
Centre console - components and modules
-A2
intarder
EST 42
-A32
wheel speed
ECU
-A17
LH engine ECU 4
-U50
voltage converter
24V / 12V 3A
radio
-U51
-A14 -A11 -A10 voltage converter
24V / 12V 24A at
E / A module 5 E / A module 2 E / A module 1 option radio transm.,
ZE 0, LSB 1 ZE 0, LSB 1 ZE 0, LSB 1 socket 12V
address 6 address 3 address 2

Drivers cab:
Centre console - fuses
axle load,
axles 1 and 2
right
-F55 - F60
-F49 - F54
axle load,
-F43 - F48 axles 4 and 5
right (at axle
equalization
axles 3 to 5)
-F37 - F42
(-F31 - F36)
-F25 - F30 axle load,

axles 4 and 5
left (at axle
equalization
-F19 - F24 axles 3 to 5)
-F13 - F18
axle load,
-S82 axles 1 and 2
switch -F7 - F12 left
intarder
ON / OFF
-F1 - F6

Drivers cab:
Centre console - relays
-X47
connector
gear box
diagnostic
-X48
connector
intarder
diagnostic
-X209
connector
programming
E / A modules
-X292
connector
engine
diagnostic
-R25
resistance
-K50 air flap engine 0,47 ohm 100W
series resistance
-K51 operating K50 at option air flap for steering motor
-K64 fuel preheating 130A / 20A from
superstructure
-K50
-K64
-K51

Drivers cab:
Centre console - relays
-A90
diode
module -R22
resistance
500 ohm 3W
power source LSB
-R53-60
resistances 1K -R26
(simulation wheel resistance
speed valves) 500 ohm 3W
suspension
-R61
resistance
1K 4W
(simulation
differential
brake valve)
-A91
diode-OR element module,
voltage supply
E / A modules 3 and 4 of
superstructure or carrier
-A33
timing relay
interior
lighting
-A26
-X49
interval relay
front wiper -A94
diode-OR element module,
voltage supply
LSB 1 and counterweight control
from superstructure or carrier
PIN BASE
WIRING POST SIDE

Pneumatic system:
Air drier, compressor
-Y4
air drier
heating
compressor
pneumatic system

Pneumatic system:
Pressure sensors drivers cab
steering
wheel
adjustment
-B10 -B8
sensor pressure sensor
accelerator pedal service brake
position brake circuit 1 shuttle valve
-B5
pressure sensor
supply
service brake
brake circuit 1
-B6
pressure sensor
supply
service brake
brake circuit 2

Pneumatic system:
Bulkhead plate
-B9
pressure sensor
service brake
brake circuit 2
-S116
-S354 manom.switch 0,5 E
manom.switch 5,5 E at P > 0,5 bar = 1
suspension = stop light ON
at P > 5,5 bar = 1 (make contact)
= ACTIVATED
(make contact)
-B7
pressure sensor
-S137 supply parking
manom.switch 5,6 A brake
suspension
at P < 5,6 bar = 1 -S114
= BLOCKed manom.switch 5,6 A
(break contact) parking brake
at P < 5,6 bar = 1
= park. brake applied
(brake contact)

Pneumatic system:
Parking brake superstructure,
inversion UW / OW
-Y2a
2-way valve,
inversion to
OW mode
-Y2b -Y148
2-way valve, parking brake OW,
inversion to 1 = OPEN,
UW mode 0 = CLOSED

Pneumatic system:
Pneumatic valves
-Y65
brake force reduction
*option
-Y66
brake force reduction
*option
-Y35 -Y6 -Y5

engine brake longit. differ. axle 4 and longit. differential
1 = ON transv. differ. axles 4 + 5 transfer case,
0 = OFF at drive 10x8:
activation axle 2
-Y7 -Y21
rear-axle release
at drive 10x6: transv. differ. axle 1 1 = released
at drive 10x8: transv. differ. axles 1 and 2

Diesel engine D 9408 TI-E A5

Starter, generator, needle-type displacement sensor, compressor-air conditioner
-M1
starter cylinder head 1
9 KW
-Y872
clutch
compressor
air conditioner
(option) -B46
-X339
needle-type
displacement
sensor
-G3
generator


Speed sensors
-B36 -X278 -B35 -X277

inductive inductive
speed sensor 2 speed sensor 1
(OT - sensor) (engine speed)

Flame glow plugs, sensors
-B38
-R9 -X102
flame glow negative pressure sensor,
plug left air filter
0 to -0,08bar / 4,5V to 0,5V
-R10
flame glow
plug right
-Y48 -B37 -R11 -X284

solenoid valve -X280 -X279 plug-in connection
fuel release sensors sensors to EDC actuator
flame start device charge charge (injection pump)
pressure temperature


Sensors
fuel fuel
-X170 coarse filter fine filter
-A57
fuel
preheating
-R14
-X283
sensors
coolant
temperature
-R18
-X295
sensors
oil temperature

EDC actuator, sensors
-A75
EDC
actuator
-B2
-X281
sensor
oil pressure
-A75 EDC actuator
actuating magnet measuring coil reference coil pre-stroke actuator

control displ. sensor


Fuel supply, fuel preheating
-R6
sensor reservoir contents
-Y34
fuel dosing pump
additional heater
40 ohm at 20° C
fuel reservoir
capacity
approx. 480 litres


Cooling system
-S313
level switch cooling water
coolant shortage compensating
reservoir
charge cooler
coolant cooler
hydraulic motor
ventilator drive
-Y8
proportional valve
ventilator drive
hydraulic pump
ventilator drive
var. displ. pump
A10VO 45

Automated power shift gear ZF 16 AS 2602 with intarder:

Clutch and gear box actuator
-A1
ECU gear box actuator with electronic
gear control and displacement sensor
sytem, temperature sensor, air pressure
sensor, and speed sensor ( gear box
input).
-X44
connector
-X45 carrier electrics
connector
gear box electrics
-A7
-X75
inductive sensor
drive speed
-A4 -A4Y14 -A4Y16

clutch actuator quick quick
with 4 solenoid control closing opening
valves and displacement
pneumatic connection sensor system
-A4Y15 -A4Y17
slow lslow
closing opening

Automated power shift gear ZF
16 AS 2602 with intarder:
Intarder
-Y37
accumulator charging
valve
-Y38
proportional valve
intarder activation
-X287 -B15
connector, connecting temperature sensor
cable ECU intarder cooling water-intarder

Hydraullic pumps:
Emergency steering pump, ventilator
drive
emergency hydraulic steering pump,

gear pump SNP 3/44 SSC 07
-S122
contact switch
longit. differ. lock
transfer case
ON = 1
hydraulic pump-ventilator drive

variable displ. pump -A10VO 45

Hydraulic pumps:
Steering circuit I, steering circuit II, suspension
hydraulic pump-steering circuit 2 and outrigger system

gear pump PE 33,5 DSC 47
hydraulic pump-steering circuit 1

gear pump PE 33,5 DSC 47
hydraulic pump-suspension
gear pump HY / ZFS 11/11 R 231

Hydraulic pumps:
Inversion outrigger system / steering
circuit II; circulation suspension
-Y70
circulation
suspension
-Y24
dir. control valve
outrigger system /
steering circuit 2

top view
Power train:
Transfer case VG 3800
Drive 10 x 6 (standard): Axles 1, 4 and 5 driven

Drive 10 x 8 (option): Axles 1, 2, 4 and 5 driven,
Axle 2 activatable for off-road travel
power train
-G4
pulser for tachygraph
drive
connection
from oil cooler
emergency
steering pump connection to
oil cooler
output output
front axle rear axle

Power train:
Wheel speed sensors, ASR (drive 10 x 6)
-L3
wheel speed
-L1 sensor wheel D
wheel speed axle 5 right
sensor wheel B
axle 2 right
-L2
wheel speed
sensor wheel A
axle 2 left
-L4
wheel speed
sensor wheel C
axle 5 left

Power train:
Wheel speed sensors, ASR (drive 10 x 8)
-L3
wheel speed
sensor wheel D
axle 5 right
-L1
wheel speed
sensor wheel B
axle 2 right
-L2
wheel speed
sensor wheel A
axle 2 left
-L4
wheel speed
sensor wheel C
axle 5 left

Power train:
Longit. and transv. differential locks
contact switch for

longit. and transv.
differ. locks
-S164
contact switch
transv. differ. lock axle 5 right
axle 5 front view
ON = 1
-S163
contact switch
transv. differ. lock
axle 4
ON = 1
axle 4 right
front view
-S122
contact switch
axle 3 right longit. differ. lock
front view transfer case
ON = 1
-S123
contact switch
axle 2 activated
ON = 1
(only at option
drive 10 x 8) axle 2 right
rear view

Power train:
Longit. and transv. differ. locks
contact switch for

longit. and transv.
differ. locks
-S124
contact switch
longit. differ. lock
axle 4 left axle 4
front view ON = 1
-S162
contact switch
axle 2
axle 2 left ON = 1
rear view (only at option
drive 10 x 8)
-S161
contact switch
axle 1 left axle 1
rear view ON = 1

Power train:
Eddy current brake TELMA
ENGINE BRAKE EDDY CURRENT BRAKE

TELMA FOCAL 250
STEP CURRENT
SWITCH POSITION
-L5
eddy current
brake TELMA
-A29
relay box
TELMA

Steering:
Steering gear, lack control
-S118
flow indicator
lack, steering pump
steering circuit 1
-S119
flow indictor
lack, auxiliary pump
steering circuit 2
flow indicator
flow
direction
ZF semi-integral steering gear
RIGHT

Steering:
Rear-axle steering, rear-axle lock
-S131
acknowledement
rear-axle release
released (Y21 = 1)
-S151
acknowledgement
rear-axle release
locked (Y21 = 0)
-Y72
steering inversion
1 = rear axle steering ON
(speed limited)
-Y22a -Y22b
wheel lock left wheel lock right
at rear-axle steering ON at rear-axle steering ON
(speed limited) (speed limited)

Steering:
Steering from the superstructure
-R25
resistance
0,47 ohm 100W
series resistant for
el. steering motor
from the superstructure
-M22
el. motor,
drive steering from the
superstructure
(motor nominal current = 2,7A,
motor no-load current = 0,36A)

Suspension:
Axle equalization
axle 3 left
-Y69a -Y69b
axle equalization axle equalization
1 = without equalization 1 = with equalization
axles 1 - 2 / 3 / 4 - 5 axles 1 - 3 / 4 - 5
axle 4 right axle 3 right
-Y9a -Y9b
suspension suspension
1 = locked 1 = activated

Suspension:
Level sensors
proximity switch
adjustment on axles 1 and 5 to pos. 3

(adjustments are independent from the
tyre size)
-S148 -S144
proximity switch, proximity switch,
acknowledgement acknowledgement
axle 5 right axle 1 right
-S142 -S146
proximity switch, proximity switch,
acknowledgement acknowledgement
axle 1 left axle 5 left

Suspension:
Suspension left
axle locking valve axle locking valve

axles 1 and 2 left axles 4 and 5 left
-S167
axle equalization
axles 3 - 5 left
-Y10 -Y11 -Y16 -Y17

filling evacuating filling evacuating
front left front left rear left rear left

Suspension:
Suspension right
axle locking valve axle locking valve

axles 4 and 5 right axles 1 and 2 right
-Y12 -Y13
filling evacuating
front right front right
-S168
axle equalization
axles 3 - 5 right
-Y18 -Y19
filling evacuating
rear right rear right

Suspension:
Axle 3, lifting / lowering
-Y88 -Y89
axle 3 lifting axle 3 lifting
(filling ring area) (evacuating piston area)
15F39L2 /46.6
-X11 2
/121.1
=F+F4
P >120 bar
-S386
2 3
=P3+P32 =P3+P32
-X632 18 -X632 16
E.DE1.0 E.DE1.1
/29.3 /29.3
E/A-MODUL 3 E/A-MODUL 3
AXLE333
AXLE
ACHSE AXLE
ACHSE3 3
NOT LIFTET
NICHT OBEN LIFTED
OBEN
-Y14
-S386 axle 3 evacuating
manometr. switch (evacuating ring
axle 3 area)
not lifted
-Y15
axle 3 evacuating
(evacuating ring area)
-Y91 -Y90
axle 3 lifting axle 3 lifting
(evacuating piston area) (evacuating ring area)

Outrigger and supporting ram
valves, left
-Y26b -Y33b
outrigger supportig ram
rear right rear right
RETRACT UP
-Y27b -Y32b
outrigger supporting ram
front right front right
RETRACT RETRACT
-Y27a -Y32a -Y26a -Y33a

outrigger supporting ram outrigger supporting ram
front right front right rear right rear right
EXTTEND DOWN EXTEND DOWN


valves, front right
Pressure Valves
Outrigger EXTEND
Outrigger RETRACT
Supporting ram UP
Supporting ram DOWN
-Y29b
-Y108 -Y109 outrigger
circulation circulation front right
valve Valve RETRACT
-Y30b
supporting ram
front left
UP
-Y30a
supporting ram
front left
-Y107 -Y29a DOWN
circulation outrigger
Valve front left
EXTEND

valves, rear right
-Y28b -Y31b
rear left rear eft
RETRACT UP
-B21
(without fig.)
length sensor
ZE 0, LSB 1 address 21
(option)
-Y28a -Y31a
rear left rear left
EXTEND DOWN

Optional equipment:
Pressure sensors
of supporting rams
-B12 -B14
pressure sensor 3, pressure sensor 2,
supporting force sensor supporting force sensor
4 - 20 mA front left 3 2 4 - 20 mA front right
(option) -B12
-B14
(option)
4 1
-B11 -B11
-B13
-B13
pressure sensor 4, pressure sensor 1,
supporting force sensor supporting force sensor
4 - 20 mA rear left 4 - 20 mA rear right
(option) (option)
XM3:14 /93.5 20L /50.6
-XM3 14 -X23 1 -X13 1 2 15

/119.4 /121.3 /121.3
=Z11+F4
-X63 3 2 1
=P3+P32 =Z11+F4
-X632 15 -X1038 3 2 1
E.E3.1
/29.3
E/A-MODUL 3
4-20mA
pressure sensor =Z11+F4
DRUCKAUFNEHMER
rear right RECHTS -B13
HINTEN
p=bar
pressure sensor11
DRUCKAUFNEHMER
rear RECHTS
HINTEN right

Optional equipment:
Rotary slip ring unit, inclination sensor
engine and gear box

bore
transfer case
bore
-N1
slip ring unit
-B19
=F+F4
inclination -X65 6 1 4 3 7
sensor
inlination sensor
X/Y - Neigungsaufnehmer
3 2
Neigungswinkel þ5³
+Y Y
=Z11+F4 -X +X X
-B19
-Y 4 1
6 gn
+24 V DC
3 ws
Ausgang X 4...20mA X=0³ ==> I=12MA
4 ge
Ausgang Y 4...20mA Y=0³ ==> I=12MA
1 br
0V
7 rs

Otional equipment:
Auxiliary heater
-A50
control unit
SG 1577 for
static heater
-A51
heater
Thermo 90 S
-H101 -H102
horn horn
-Y34
fuel dosing pump
additional heater
40 ohm at 20° C
-Y50
inversion valve,
cab / preheating
engine,
Diesel engine running
0 = open
engine stopped
1 = CLOSED

Optional equipment:
External supply 230V
-X246
socket
supply 230V
-A62
distributing box
external supply
230V
-F107
automat. circuit
breaker 16A,
-F101 -F102 -F104 -F106 socket ventilator
residual automat. automat. circuit automat. circuit drivers cab
current circuit breaker breaker 16A, breaker 16A,
device 16A, heating engine battery charger
heating cooling water (option)
engine oil
-F103 -F105
automat. circuit automat. circuit
breaker 16A, breaker 16A,
heating engine heating
cooling water hydraulic oil

Optional equipment:
Battery charger 0 °C = 670 Ohm
-R44 10 °C = 600 Ohm
temperature sensor at 20 °C = 511 Ohm
battery positive pole 30 °C = 415 Ohm
-G6
24 V DC
battery
charger
-S202*
battery charger,
inversion UW / OW

Index_Carrier
A E 5...9 F79...16 P S367...12 Y22A...45

E 6...10 F80...16 S386...51 Y22B...45
A 1...33 E 7...10 F87...16 P14...15 Y24...37
A 2...17 E 9...9 F101...58 U Y26A...52
R
A 4...33 E10...10 F102...58 U50...17 Y26B...52
A 7...33 E11...10 F103...58 R 6...31 U51...17 Y27A...52
A 9...15 E13...10 F104...58 R 9...28 Y27B...52
A10...17 E14...9 F105...58 R10...28 X Y28A...54
A11...17 E15...9 F106...58 R11...28 Y28B...54
X 44...33
A12...12 E16...9 F107...58 R14...29 Y29A...53
X 45...33
A13...11 E17...9 R18...29 Y29B...53
G X 47...19
A14...17 E18...9 R22...20 Y30A...53
X 48...19
A17...17 E19...9 G1...16 R25...46 Y30B...53
X 49...20
A26...20 E20...9, 11 G2...16 R26...20 Y31A...54
X 75...33
A29...43 E21...9, 12 G3...26 R44...59 Y31B...54
X 81...15
A31...16 E24...10 G4...38 R53-60...20 Y32A...52
X102...28
A32...17 E25...10 G6...59 R61...20 Y32B...52
X165...13
A33...20 E27...9 Y33A...52
H S X166...13
A50...57 E28...9 X170...29 Y33B...52
A51...57 E29...10 H101...57 S 17...15 X205...15 Y34...31, 57
A57...29 E30...10 H102...57 S 19...15 X209...19 Y35...25
A62...58 E31...9 H105...10 S 65...13 X217...14 Y37...34
A73...12 E32...9 S 66...13 X246...58 Y38...34
A74...11 E33...10 K S 69...13 X277...27 Y48...28
A75...30 E36...13 S 82...18 X278...27 Y50...57
K50...19
A90...20 E37...13 S103...15 X279...28 Y65...25
K51...19
A91...20 E38...13 S104...15 X280...28 Y66...25
K64...19
A94...20 E39...15 S105...15 X281...30 Y69a...47
E40...9 L S106...16 X283...29 Y69b...47
B E41...9 S114...23 Y70...37
L1...39, 40 X284...28
B 2...30 E43...11 S116...23 X287...34 Y72...45
L2...39, 40 S118...44
B 5...22 E44...12 X292...19 Y88...51
L3...39, 40 S119...44
B 6...22 E51...9 X295...29 Y89...51
L4...39, 40 S122...35, 41
B 7...23 E52...9 X339...26 Y90...51
L5...43 S123...41
B 8...22 E57...11 Y91...51
B 9...23 E58...12 M S124...42 Y Y107...53
B10...15, 22 E76...11 S131...45 Y108...53
M 1...26 Y 2a...24
B11...55 E77...12 S134...13 Y109...53
M 2...14 Y 2b...24
B12...55 E78...11 S135...13 Y148...24
M 4...14 Y 4...21
B13...55 E79...12 S137...23 Y872...26
M10...14 Y 5...25
B14...55 E150...10 S142...48
M11...13 Y 6...25
B15...34 S144...48
F M12...13 Y 7...25
B19...56 S146...48
M19...14 Y 8...32
B21...54 F 1 - F6...18 S148...48
M20...14 Y 9a...47
B35...27 F 7 - F12...18 S151...45
M21...14 Y 9b...47
B36...27 F13 - F18...18 S161...42
M22...46 Y10...49
B37...28 F19 - F24...18 S162...42
M23...9 Y11...49
B38...28 F25 - F30...18 S163...41
M24...9 Y12...50
B46...26 F31 - F36)...18 S164...41
M25...9 Y13...50
F37 - F42...18 S167...49
E M26...9 Y14...51
F43 - F48...18 S168...50
Y15...51
E 1...10 F49 - F54...18 N S202*...59
Y16...49
E 2...10 F55 - F60...18 S204*...15
Y17...49
N1...56 S313...32
E 3...10 Y18...50
E 4...10 S354...23
Y19...50
Y21...25

Training-Documentation
LTM 1100/2
BMK-Components
Superstructure
OW-11
Kundendienst-Schulung LWE (VMS) D:\1100_2\Trennblätter_1100_2.p65
Kundendienst-Schulung LWE (VMS) 18/02/02• ED D:\1100-2\BMK-Bauteile OW_1100_2.p65
Table of contents:
BMK - Table (-A1 to -H95) ............................................................................... 3 Hydraulic equipment superstructure:

BMK - Table (-H101 to -R12) .......................................................................... 4 Outline hydraulic pumps ............................................................................... 25
BMK - Table (-R13 to -S915) ........................................................................... 5 Main control block ......................................................................................... 26
BMK - Table (-S918 to -Y27) ........................................................................... 6 Main control block pressure steps ................................................................ 27
BMK - Table (-Y28 to -ZE2) ............................................................................. 7 Valve block hoist gear 2 ................................................................................ 28
Winch 1, winch 2 .......................................................................................... 29
Instruments cabin: Luffing gear ................................................................................................... 30
Liccon monitor, pedal ...................................................................................... 9 Slewing gear ................................................................................................. 31
Master switches ............................................................................................ 10 Slewing gear ................................................................................................. 32
Roof console ................................................................................................. 11 Secondary consumers .................................................................................. 33
Superstructure interlock, boom direction ...................................................... 34
Crane cabin: Ballasting ...................................................................................................... 35
Wiper, radio system ...................................................................................... 12
Heater, add. heater ....................................................................................... 13 Compressed-air system superstructure:
Additional heater ........................................................................................... 14 Compressor, desiccator, footboard valves .................................................... 36
Control cabinet: Superstructure in general:

Control ON, fuses, voltage converter ............................................................ 15 Centralized lubricating system ...................................................................... 37
Relays .......................................................................................................... 16 Oil cooler-hydraulic oil, reservoir sensor-fuel ................................................ 38
Relays, diode board ...................................................................................... 17 Lighting superstructure ................................................................................. 39
X-emergency connector-resistances for ....................................................... 18
EMERGENCY MODE without LICCON system ............................................ 18 Telescopic boom:
Participants on CAN and LSB ....................................................................... 19 Cable drums, angle and length sensors ....................................................... 40
Boom head ................................................................................................... 41
Electric equipment superstructure: Biparted swing-away jib ................................................................................ 42
Battery box ................................................................................................... 20 Tele interlocking ............................................................................................ 43
Gripper interlocking ...................................................................................... 44
Diesel engine D 924 TI - E 149 KW:
Components ................................................................................................. 21 Special equipment:
Sensors... ..................................................................................................... 22 Radio control ................................................................................................ 45
Temperature, pressure, speed sensors ........................................................ 23 Dolly ............................................................................................................. 46
Cooling system ............................................................................................. 24
Index_OW .................................................................................................... 47
LTM 1100/2 - Superstructure • BMK - Outline of components - OW 1 -


BMK - Table (-A1 to -H95)
A ........ Sub-assemblies, partial sub-assemblies E ........ Lighting devices

A1 ...... Control unit SG 1577 ........................................................................ 14 E1 ...... Lighting, boom head left ................................................................... 39
A2 ...... Heater Thermo 90S water circulation pump ..................................... 14 E2 ...... Lighting boom head right .................................................................. 39
A11 .... Filter heating fuel preheating approx. 300W ..................................... 22 E6 ...... Contour light 5W ............................................................................... 39
A14 .... Diode and resistance bracket, .............................................................. E7 ...... Contour light 5W ............................................................................... 39
........... Generation of the excitation voltage on Lima D+ .............................. 17 E8 ...... Working projecter roof front 70W (option) ......................................... 39
A20 .... Flame starting device ........................................................................ 11 E11 .... Warning beam 70W .......................................................................... 39
A50 ... Diode and varistor board .................................................................. 17 E12 .... Warning beam 70W .......................................................................... 39
A417 .. Additional feeding for LSB ................................................................ 41 E17 .... Working projector, base section 150W ............................................. 39
E18 .... Working projector, base section 150W ............................................. 39
B ........ Converters, non-electric / electric E60 .... Working projector ............................................................................. 39
B2 ...... Pressure sensor, piston area luffing ram .......................................... 30 E96 .... Working projector cab 70W .............................................................. 39
B4 ...... Angle sensor, tele basic body ZE1, LSB 2 address 29 ..................... 40 ECU1 . Engine ECU ..................................................................................... 19
B6 ...... Angle sensor, tele boom head ZE2, LSB 3 address ......................... 41 EP0 ... Input board, ZE0, LSB1 .................................................................... 19
B7 ...... Length sensor, tele boom ZE1, LSB 2 address 30 ............................ 40 EP1 ... Input board, ZE1, LSB2 .................................................................... 19
B11 .... Pressure sensor P (pump X) ............................................................ 26 EP3 ... Input board, ZE2, LSB3 E / A-module 6 ............................................ 19
B12 .... Pressure sensor LS (pump XL) ........................................................ 26
B17 .... Slewing sensor 0-360°, slewing angle indication for ............................. F ........ Fuses
........... working area limitation ZE0, LSB 1 address 25 ................................ 34 F1 ...... to F6 ................................................................................................. 15
B19 .... Angle sensor, gas pedal position carrier 0° = 4 mA 25° = 20 mA ........ 9 F7 ...... to F12 ............................................................................................... 15
B25 .... Loudspeaker right ............................................................................. 12 F13 .... to F18 ............................................................................................... 15
B26 .... Manometric switch, brake slewing gear >35 bar ............................... 46 F19 .... to F24 ............................................................................................... 15
B26 .... Loudspeaker left ............................................................................... 12 F25 .... to F30 ............................................................................................... 15
B27 .... Manometric switch, lowering brake luffing >35 bar ........................... 46 F31 .... to F36 ............................................................................................... 15
B28 .... Manometric switch, hydraulic pump .................................................. 46 F37 .... to F42 ............................................................................................... 15
B29 .... Angle sensor, gas pedal pos. superstr, 0° = 4 mA 25° = 20 mA .......... 9 F60 .... Overvoltage protection ..................................................................... 20
B30 .... Converter, 0-25° / 200-700 mA footbrake at ......................................... F61 .... Fuse 50A, starter .............................................................................. 20
........... free-wheeling slewing gear footbrake carrier (pneumatic) .................. 9 F62 .... Fuse 50A, battery + .......................................................................... 20
B30 .... Converter, 0-25° / 200-700 mA footbrake slewing gear ........................
........... (optionally ”free-wheeling slewing gear”) ......................................... 32 G ....... Generators
B31 .... Speed sensor n / L (0-70V)............................................................... 22 G1 ..... Generator ......................................................................................... 21
B31 .... Speed sensor n / L (0-70V)............................................................... 23 G2 ..... Battery 12V ...................................................................................... 20
B32 .... (without fig.) speed sensor 2 n / L (0-70V) ........................................ 23 G3 ..... Battery 12V ...................................................................................... 20
B34 .... Charge pressure 0-5bar/0-5V ........................................................... 23
B35 .... Coolant temperature ......................................................................... 24 H ........ Optic and acoustic signalization devices
B36 .... Charge temperature ......................................................................... 23 H80 .... Bell, warning upon cut-off of LMB overload ...................................... 38
B37 .... Coolant level..................................................................................... 24 H95 .... Radio ................................................................................................ 12
B38 .... Negative pressure air filter P / U ( 0 bar = 4,5V -0,08 bar = 0,5V ...... 23

BMK - Table (-H101 to -R12)
H101 .. Charge control indicator carrier .......................................................... 9 K56 .... Luffing down ..................................................................................... 17
H102 .. Preheating indicator superstructure .................................................... 9 K57 .... Slewing (MS-X <\<>> 0) ................................................................... 17
H105 .. Charge control indicator superstructure .............................................. 9 K58 .... Unlocking ram .................................................................................. 17
H106 .. Preheating indicator superstructure .................................................... 9 K59 .... Unlocking ram .................................................................................. 17
H599 .. Interval horn ballasting ..................................................................... 12 K60 .... Slewing gear free-wheeling .............................................................. 17
H613 .............................................................................................................. 11 K651 .. Interval relay, wipe-wash ................................................................... 11
H614 .............................................................................................................. 11 K652 .. Interval relay, wipe-wash ................................................................... 11
H627 .............................................................................................................. 11
H628 .............................................................................................................. 11 M ....... Electric motors
M1 ..... Starter .............................................................................................. 21
K ........ Relays, contactors M2 ..... Engine, oil cooler hydraulics ............................................................. 38
K1 ...... Control ON ....................................................................................... 15 M3 ..... Wiper motor front screen .................................................................. 12
K11 .... Winch 1 not unwound ....................................................................... 16 M4 ..... Wiper motor roof ............................................................................... 12
K12 .... Winch 2 not unwound ....................................................................... 16 M6 ..... Roof screen washer pump behind driver’s seat ................................ 12
K13 .... Auxiliary relay control ON without engine M7 ..... Front screen washer pump ............................................................... 12
K14 .... Auxiliary relay control ON without engine M9 ..... Circulation pump water ..................................................................... 13
K15 .... Engine running ( D+ ) M13 ... Electric motor, electric-operated hydraulic pump .............................. 46
K16 .... Water circulation additional heater (Y28) .......................................... 16 M23 ... Actuator, adjustment working projector base section ........................ 39
K17 .... Heating cab warm ............................................................................ 16
K18 .... Horn ................................................................................................. 16 N ........ Slipring transfer devices
K19 .... Fresh air blower (battery/ignition switch) .......................................... 16 N1 ...... Sliprings for LSB sensor tele – gripper interlocking, S908 and Y40 .. 40
K20 .... Unlocking tele ................................................................................... 16 N2 ...... Cable drum for high-voltage antenna, flash light ...................................
K21 .... Water circulation heater (Y28) .......................................................... 16 ........... Angle sensor B6, lighting boom head ............................................... 40
K22 .... Emergency mode with LICCON ....................................................... 16 N3 ...... Cable drum for working projector boom head ................................... 40
K23 .... Pump 1 (normal/emergency mode) .................................................. 16 NT ..... Power pack ...................................................................................... 19
K24 .... Oil cooler hydraulics -M2 ”ON” ......................................................... 16
K29 .... Engine carrier running ...................................................................... 16 P ........ Measuring instruments, test devices
K32 .... Working projector boom ................................................................... 16 P2 ...... Incremental sensor winch 1 .............................................................. 29
K33 .... Working projector (only for 2x150W) ................................................ 16 P3 ...... Incremental sensor winch 2 winch 1 winch 2 winch 2 winch 1 .......... 29
K34 .... Fuel preheating filter heating, 130A / 40A ......................................... 16 P654 .............................................................................................................. 11
K36 .... Air flap, option .................................................................................. 16 P655 .............................................................................................................. 11
K38 .... Gripper in position (at emergency mode!) ......................................... 16
K51 .... Release hoist gear 1 (MS-Y <\<>> 0) ............................................... 17 R ........ Resistances
K52 .... Release hoist gear 2 (MS-Y <\<>> 0) ............................................... 17 R4 ...... Reservoir sensor fuel ....................................................................... 38
K53 .... Luffing up.......................................................................................... 17 R9 ...... Flame glow plug ............................................................................... 22
K54 .... Telescoping (MS2-Y <\<>> 0) ........................................................... 17 R11 .... Series resistance 47 R, at EMERGENCY MODE hydraulic pump .... 18
K55 .... Preselection luffing / not telescoping ................................................ 17 R12 .... Series resistance 47 R, at EMERGENCY MODE hoist gear ............ 18

BMK - Table (-R13 to -S915)
R13 .... Series resistance 56 R, at EMERGENCY MODE telescop. + slew. .. 18 S420 .. Tilting of cab ..................................................................................... 10
R14 .... Series resistance 30 R, at EMERGENCY MODE luffing ................... 18 S422 .. Static brake slewing gear ................................................................. 10
S424 .. Luffing up at overload ....................................................................... 10
S ........ Switches, push-buttons, limit switches S426 .. Rear-axle steering L / 0 / R ............................................................... 10
S1 ...... Battery main switch .......................................................................... 20 S602 .. * Option ............................................................................................. 11
S26 .... Plunger-operated switch counterweight left ”bottom” ........................ 35 S604 .............................................................................................................. 11
S27 .... Plunger-operated switch counterweight right ”bottom” ...................... 35 S606 .............................................................................................................. 11
S28 .... Manometric switch > 200 bar counterweight left ”top” ....................... 35 S608 .............................................................................................................. 11
S29 .... Manometric switch > 200 bar counterweight right ”top” .................... 35 S610 .............................................................................................................. 11
S30 .... Contact switch superstructure interlocking pin bottom ...................... 34 S612 .............................................................................................................. 11
S31 .... Temperature switch, hydraulic oil ...................................................... 38 S618 .............................................................................................................. 11
S32 .... Contact switch superstructure interlocking pin top ............................ 34 S620 .............................................................................................................. 11
S34 .... Incremental sensor, signal for setting programs devices .................. 31 S622 .............................................................................................................. 11
S35 .... Iincremental sensor, signal for setting programs devices ................. 31 S626 .............................................................................................................. 11
S49 .... Manom.switch, monitoring of max. pressure in hoist gear 1 lowering 29 S632 .............................................................................................................. 11
S50 .... Manom. switch, monitoring of max. pressure in hoist gear 2 lowering28 S634 .............................................................................................................. 11
S69 .... Proximity switch grease distributor ................................................... 37 S636 .............................................................................................................. 11
S72 .... Folding swing-away jib ..................................................................... 42 S638 .............................................................................................................. 11
S73 .... Unfolding swing-away jib .................................................................. 42 S638 .............................................................................................................. 11
S81 .... Key-operated push-button emergency mode with LICCON .............. 16 S640 .............................................................................................................. 11
S82 .... Control ON without engine ............................................................... 16 S642 .............................................................................................................. 11
S83 .... Thermometric switch, water circulation behind additional heater ...... 14 S644 .............................................................................................................. 11
S84 .... EMERGENCY-OFF, cab ................................................................... 12 S646 .............................................................................................................. 11
S89 .... Step switch blower heat exchanger .................................................. 13 S648 .............................................................................................................. 11
S90 .... Heater switch mechan. adjustment circulating air / fresh air ............. 13 S650 .............................................................................................................. 11
S103 .. Ignition switch carrier .......................................................................... 9 S656 .............................................................................................................. 11
S104 .. Ignition switch superstructure ............................................................. 9 S660 .............................................................................................................. 11
S250 .. Receiver remote control ................................................................... 45 S901 .. Inductive sensor tele 1 ZE1, LSB 2 address 10 ................................ 43
S301 .. Master switch 1, right, luffing, telescoping ............................................ S902 .. Inductive sensor tele 2 ZE1, LSB 2 address 11 ................................ 43
........... Hoist gear 1 ZE2, LSB 3 address 9 .................................................. 10 S903 .. Inductive sensor tele 3 ZE1, LSB 2 address 12 ................................ 43
S320 .. Driving direction V / N / R ................................................................. 10 S904 .. Inductive sensor tele 4 ZE1, LSB 2 address 13 ................................ 43
S320 .. Terminal box working projector boom ............................................... 40 S905 .. Inductive sensor tele 5 ZE1, LSB 2 address 14 ................................ 43
S322 .. Preselection - luffing / not telescoping .............................................. 10 S908 .. Induct.sensor gripper position at emergency mode, no LSB sensor . 43
S324 .. Blinker L / 0 / R ................................................................................. 10 S912 .. Induct.sensor gripper pinned left ZE1, LSB address 18 .................... 44
S326 .. Front axle steering L / 0 / R .............................................................. 10 S913 .. Induct.sensor gripper pinned right ZE1, LSB 2 address 20 ............... 44
S401 .. Master switch 2, slewing left, hoist gear 2 ZE1, LSB 2 address 9 ..... 10 S914 .. Induct.sensor gripper released left ZE1, LSB 2 address 19 .............. 44
S413 .. Terminal box ..................................................................................... 40 S915 .. Induct.sensor gripper released right ZE1, LSB 2 address 21 ............ 44

BMK - Table (-S918 to -Y27)
S918 .. Induct.sensor tele pinned ZE1, LSB 2 address 16 ............................ 43 X298 .. Socket ventilator 230V cab ............................................................... 13
S919 .. Induct.sensor tele released ZE1, LSB 2 address 17 ......................... 43 X417 .. Terminal strip .................................................................................... 41
S930 .. 1. Hoist limit switch. lift top tele head ZE2, LSB 3 address 28 ......... 41 X519 .. Socket cab ....................................................................................... 12
S931 .. 2. hoist limit switch lift top tele / whip-line ZE2, LSB 3 address 24 .... 41 X621 ............................................................................................................. 26
S940 .. Lift top KS ZE2, LSB 3 address 27 ................................................... 42 X622 ............................................................................................................. 26
S945 .. Lift top DKS ZE2, LSB 3 address 26 ................................................ 42 XLSB . Nodal point for LSB sensor gripper ................................................... 44
XST1 . to heater ........................................................................................... 14
T ........ Converters XST2 . Sensor .............................................................................................. 14
T50 .... Voltage converter, 24V / 12V - 3A radio ............................................ 15 XST3 . Dosing pump Y139 ........................................................................... 14
X ........ Terminals, connectors, sockets Y ........ Electric-operated, mechanic devices

X45 ............................................................................................................... 15 Y1a .... Prop. valve, hoist gear 1 lifting .......................................................... 26
X49 .... Socket 24V ....................................................................................... 16 Y1b .... Prop.-valvel, hoist gear 1 lowering .................................................... 26
X50 .... Connector ......................................................................................... 18 Y3 ...... Brake winch 1, releasing .................................................................. 29
X51 .... Connector, EMERGENCY MODE hoist gear 1 ................................. 18 Y4a .... Prop. valve, luffing UP ...................................................................... 26
X52 .... Connector, EMERGENCY MODE hoist gear 2 ................................. 18 Y4a .... Prop. valve, luffing UP ...................................................................... 30
X53 .... Connector, EMERGENCY MODE luffing .......................................... 18 Y4b .... Prop. valve, luffing DOWN ................................................................ 26
X54 .... Connector, EMERGENCY MODE telescoping ................................. 18 Y4b .... Prop. valve, luffing DOWN ................................................................ 30
X55 .... Connector, EMERGENCY MODE slewing ........................................ 18 Y5 ...... Prop. valve, lowering brake luffing down .......................................... 30
X57 .... Connector, ........................................................................................ 18 Y6a .... Prop. valve, tele RETRACTING ....................................................... 26
X59 .... X-EMERGENCY ............................................................................... 18 Y6b .... Prop. valve, Tele EXTENDING ......................................................... 26
X205 ............................................................................................................. 38 Y10 .... Safety relief control lowering brake luffing down ............................... 30
X250 .. Plug-in connection ............................................................................ 45 Y11 .... Pressure step p4 .............................................................................. 27
X251 ............................................................................................................. 22 Y12 .... Pressure step p3 .............................................................................. 27
X251 ............................................................................................................. 23 Y17a .. Directional control valve, hoist gear 2 lifting ...................................... 28
X252 ............................................................................................................. 23 Y17b .. Directional control valve, hoist gear 2 lowering ................................. 28
X254 ............................................................................................................. 23 Y18 .... Brake winch 2, releasing .................................................................. 29
X255 ............................................................................................................. 24 Y19a .. Counterweight UP ............................................................................ 33
X256 ............................................................................................................. 23 Y19a .. Counterweight UP, see valve block secondary consumers ............... 35
X257 ............................................................................................................. 24 Y19b .. Counterweight DOWN ...................................................................... 33
X258 ............................................................................................................. 23 Y19b .. Counterweight DOWN ...................................................................... 35
X259 .. Oil temperature................................................................................. 22 Y20 .... Releasing brake ............................................................................... 31
X260 .. Connector -EDC (actuator injection pump) ....................................... 22 Y21 .... Prop. valve, footbrake slewing gear .................................................. 32
X268 .. Connector control unit ...................................................................... 37 Y22a .. Superstructure released ................................................................... 33
X269 .. Connector on S69 grease distributor ................................................ 37 Y22a .. Pinning superstructure ..................................................................... 34
X272 ............................................................................................................. 22 Y22b .. Releasing superstructure ................................................................. 34
Y22b .. Superstructure pinned ...................................................................... 33

BMK - Table (-Y28 to -ZE2)
Y26 .... Solenoid valve, fuel release for flame glow plug R9 .......................... 22
Y27 .... Prop. valve ventilator drive gear pump drive ventilator motor ........... 24
Y28 .... Water circulation, 0 = engine and cab, 1 = engine ............................ 14
Y31 .... Prop. valve, pump 1 ......................................................................... 25
Y32 .... Prop. valve, pump 2 ......................................................................... 25
Y38 .... Releasing ......................................................................................... 44
Y40 .... Inversion valve tele pinning / gripper pinning .................................... 43
Y49 .... Initial pressure ring area tele ram ..................................................... 27
Y59 .... Heating air drier, compressor, footboard ........................................... 36
Y66a .. Prop. solenoid valve, slewing right ................................................... 31
Y66b .. Prop. solenoid valve, slewing left ...................................................... 31
Y69 .... Centralized lubrication system .......................................................... 37
Y85a .. Unfolding swing-away jib .................................................................. 42
Y85a .. Unfolding swing-away jib .................................................................. 33
Y85b .. Folding swing-away jib ..................................................................... 33
Y85b .. Folding swing-away jib ..................................................................... 42
Y103a Tilting cab UP ................................................................................... 33
Y103b Tilting cab DOWN ............................................................................. 33
Y109 .. Inversion valve, slewing free-wheel / slewing gear free-wheeling ..... 32
Y137 .. Clutch compressor air-conditioning system ...................................... 21
Y139 .. Fuel dosing pump additional heater .................................................. 14
Y141 .. Extending footboard ......................................................................... 36
Y142 .. Retracting footboard, pressure reducer control cabinet ventilation ... 36
Z ........ Central units

ZE0 .... Central unit 0 .................................................................................... 19
ZE1 .... Central unit 1 .................................................................................... 19
ZE2 .... Central unit 2 .................................................................................... 19


Instruments cabin:
Liccon monitor, pedal
-H101
charge control
indicator
carrier
-H105 -H102
charge control preheating
indicator indicator
superstructure carrier
-H106 -S103 -S104

-B30 foot brake -B19 -B29 preheating ignition ignition
carrier angle sensor, indicator switch switch
converter, (pneumatic) angle sensor, carrier superstructure
0-25° / 200-700 mA gas pedal position gas pedal position superstructure
foot brake slewing gear carrier superstructure
(at customer’s request 0° = 4 mA 0° = 4 mA
„freewheeling slewing 25° = 20 mA 25° = 20 mA
gear“)

Instruments cabin:
Master switches
T: DEAD MAN
T S1: HAND GAS
S2: HIGH-SPEED
S3: HORN
-S301
-S401 S2 S1 master switch 1, right
master switch 2, left luffing, telescoping,
slewing, hoist gear 2 hoist gear 1
ZE1, LSB 2 address 9 ZE2, LSB 3 address 9
S3
-S422
static brake
slewing gear
-S322
preselection
luffing /
Not
telescoping
-S424 -S324
luffing up at blinker
overload L/0/R
-S420 -S326
tilting -S426 -S320
rear-axle steering front-axle steering driving sense
cab L/0/R
L/0/R V/N/R

Instruments cabin:
Roof console
* Option -H627 -H613
-S650 -S646 -S642 -S638 -S634 -S638 -S626 -S622 -S618 -H614
-P655 -S648 -S644 -S640 -S636 -S632 -H628 -S620
-S612 -S608 -S604 -S660 -S656 -P654 -K651 -K652

interval relay, Interval relay,
-S610 -S606 -S602 wipe-wash wipe-wash

Crane cabin:
Wiper, radio system
-M3
wiper motor
front screen
-S84
EMERGENCY-
OFF,
cabin
-B25
loudspeaker
right
-M4
wiper motor
roof
-B26
loudspeaker
-H599 left
interval horn
ballasting
behind
-X519 driver’s seat
socket
cabin
-H95
radio
-M7 -M6
front screen roof screen
washer pump washer pump

Crane cabin:
Heater, add. heater
-X298
socket
ventilator
230V
cabin
Mechan. -S89 -S90

adjustment -M9
step switch heater
circulation air/ blower switch circulation pump
fresh air heat exchanger water

Crane cabin: -S83

Additional heater thermostatic switch,
water circulation
-Y139
fuel
dosing pump
add. heater
-Y28
water circuit,
behind add. heater 0 = engine and cabin,
1 = engine
-XST3 -XST2 -XST1 circulation

dosing sensor to heater -A1 -A2
pump
pump control unit water heater
Y139 SG 1577 Thermo 90S

Control cabinet:
Control ON, fuses, voltage converter
-T50
voltage converter,
24V / 12V - 3A
radio
-K1
control ON
-F1 -F7 -F13 -F19 -F25 -F31 -F37

to to to to to to to
F6 F12 F18 F24 F30 F36 F42
-X45

Control cabinet:
Relays
-K29 . Engine carrier running -K11 . Winch 1 not unwound

-K32...Working projector boom -K12 . Winche 2 not unwound
-K33...Working projector boom (only with 2x150W) -K13 . Auxiliary relay control ON without engine
-K34...Diesel preheating -K14 . Auxiliary relay control ON without engine
-K36...Air flap option -K15 . Engine running ( D+ )
-K38...Gripper in position (at emergency mode!) -K16 . Water circuit additional heater (Y28)
-K17 . Heating warm
-K18 . Horn
-K19 . Fresh air blower (battery/ignition switch)
-K20 unlocking tele
-K21 . Water circuit heater (Y28)
-K22 . Emergency mode with LICCON
-K23 . Pump 1 (normal/emergency mode)
-K24 . Öil cooler hydraulic -M2 „ON“
-X49
socket 24V -K29 -K32 -K33 -K34 -K36 -K38
-S81 -S82 -K11 -K13 -K15 -K17 -K18 -K20 -K22 -K24
key-operated push- control ON
button emergency without engine -K12 -K14 -K16 -K19 -K21 -K23
mode with LICCON

Control cabinet:
Relays, diode board
-A50
diode and varistor
board
-K51
release hoist gear 1 (MS-Y <> 0)
-K52
release hoist gear 2 (MS-Y <> 0)
-K53
luffing up
-K54
telescoping (MS2-Y <> 0)
-K55
preselection luffing / Not telescoping
-A14
diode and -K56
resistance carrier, luffing down
generation of the
excitation voltage -K57
on LIMA D+ slewing (MS-X <> 0)
-K58
unlocking ram
-K59
unlocking ram
-K60
slewing gear freewheeling

Control cabinet:
X-emergency connector-resistances for -X51 -X52 -X53 -X54
connector, connector, connector, connector,
EMERGENCY MODE without LICCON system -X50
connector EMERGENCY EMERGENCY EMERGENCY EMERGENCY
MODE MODE MODE MODE
hoist gear 1 hoist gear 2 luffing telescoping
-R14
series resistance 30 R,
at EMERGENCY MODE
luffing
-R13
series resistance 56 R,
at EMERGENCY MODE -X57
telescoping and slewing -X55 -X59
connector, connector, X-
EMERGENCY MODE EMERGENCY
-R11 -R12 slewing
series resistance 47 R, series resistance 47 R,
at EMERG. MODE at EMEGENCY MODE
hydraulic pump hoist gear

Control cabinet: -EP0 -EP1 -EP3

Participants on CAN and LSB input board, input board, input board,
ZE0, LSB1 ZE1, LSB2 ZE2, LSB3
motor ECU
E / A module 6 LH-ECU1
-NT -ZE0 -ZE1 -ZE2

power central central central
pack NT unit ZE0 unit ZE1 unit ZE2
CAN
star point
star point
exhaust flap air flap
ventilator clutch
flame start syst.
exhaust flap
ventilator clutch
air flap
-A20
flame start system

Electric equipment superstructure:

Battery box
-G2
battery 12V
-G3
battery 12V
-F61
-S1 fuse 50A,
starter
battery main switch
charging set
sensor
main switch
battery box
mainswitch
battery
-F62 -F60
fuse 50A, overvoltage
battery + protection


Components
fuel initial filter

with water
separator and
preheating fuel
engine oil filter finefilter
-Y137
clutch
compressor
airconditioning
gear pump, system
ventilator drive
-G1
generator
-M1
starter

Diesel engine D 924 TI - E 149 KW: -R9

Sensors... flame glow
plug
-X272
-A11
filter heating fuel
preheating
300W
-Y26
solenoid value
fuel release
for flame glow plug R9
-X251
-B31 -X259 -X260
speed sensor -B39 connector EDC
n / L (0-70V) oil temperature (actuator - injection pump)


Temperature, pressure, speed sensors
-X258
-B38
negative
pressure air filter
-X256 P/U(
-B36 0 bar = 4,5V
charge -0,08 bar = 0,5V
temperature
-X254
-B34
charge
pressure
0-5bar/0-5V
-X251
-B31
speed sensor
n / L (0-70V)
-X252
-B32
(without figure)
speed sensor 2
n / L (0-70V)


Cooling system
gear pump
drive
ventilator
motor
-X257
-B37
coolant level
-X255
-B35
coolant
temperature
-Y27
proportional
valve
ventilator drive

Hydraulic equipment superstructure:

Outline hydraulic pumps
-Y31
proportional valve,
pump 1
pump 4 pump 3 pump 2 pump 1

gear pump gear pump var. displ. pump var. displ. pump
tele?, tele slewing gear, winch 1, luffing, winch 1, luffing,
interlocking secondary consumers telescoping telescoping , hoist
gear 2
-Y32
proportional valve,
pump 2


Main control block
-Y1a
-Y4a prop. valve, -Y6a
prop. valve, hoist gear 1 prop. valve,
luffing UP lifting tele IN
-X621
-B11
pressure
sensor P
(pump X)
-X622
-B12
pressure
sensor LS
(pump XL)
-Y4b -Y1b -Y6b

prop.valve, prop.valve, prop.valve,
luffing hoist gear 1 tele OUT
DOWN lowering

Hydraulic equipment:
Main control block pressure steps
-Y12
pressure step
p3
CONTROL LOGIC
OF PRESSURE STEPS
pressure step
-Y11
pressure step
p4
-Y49
initial pressure
ring area tele
ram


Valve block hoist gear 2
-S50
pressure switch,
control max.
pressure in hoist
gear 2 lowering
-Y17b -Y17a
directional valve, directional valve,
hoist gear 2 lowering hoist gear 2 lifting

Hydraulic equipment superstructure: winch 2 winch 1

Winch 1, winch 2
-P3
incremental
sensor winch 2
-P2
incremental
sensor winch 1
-Y3
brake winch 1
releasing winch 1 winch 2
-Y18
brake winch 2
releasing
-S49
pressure
switch, control
max. pressure
in hoist gear 1
lowering


Luffing gear
-Y4a
prop. valve,
luffing UP
-Y4b
prop. valve,
luffing DOWN
-Y5 -B2
prop. valve, pressure sensor,
lowering piston area luffing
brake luffing ram
down
-Y10
safety release
lowering brake control
luffing down


Slewing gear
-Y66b
Proportional
solenoid valve
slewing left
-Y66a
proportional
solenoid valve
axial piston
slewing right slewing gear
motor
-Y20
releasing
brake
-S34 -S35
incremental sensor, incremental sensor,
signal for setting signal for setting
programs of devices programs of
devices


Slewing gear
-Y21
prop. valve,
foot brake
-B30 slewing gear
converter,
0-25° / 200-700 mA
foot brake slewing gear
(at option „freewheeling
slewing gear“)
FOOT BRAKE
SLEWING GEAR
-Y109
reversing valve,
slewing freewheel
/ slewing gear
freewheeling
FOOT BRAKE


Secondary consumers
-Y85b -Y22b -Y19b -Y103b

folding superstructure ballast tilting cab DOWN
swing-away interlocked DOWN
jib
-Y85a -Y22a -Y19a -Y103a

unfolding superstructure ballast UP tilting cab UP
swing-away unlocked
jib


Superstructure interlock, boom direction
-Y22b
unlocking
superstructure
-Y22a
interlocking
superstructure -S32
contact switch
interlocking
superstructure
pin top
-S30
contact switch
interlocking
superstructure
pin bottom
-S4
contact
-B17
switch slewing sensor 0-360°,
± 5° boom direction
ZE0, LSB 1 address 25

Hydraulic equipment superstructure: -Y19b

-S27 ballast DOWN
Ballasting plunger-operated
switch see
ballast right valve block
„bottom“ secondary
consumers
-S26
plunger-operated
switch -Y19a
ballast left
„bottom“ ballast UP
-S29
pressure switch
> 200 bar
ballast right „top“
-S28
pressure switch
> 200 bar
ballast left „top“

Compressed-air system superstructure:

Compressor, desiccator, footboard valves
footboard
-Y59 -Y141 -Y142 pressure reducer

heater extending retracting control cabinet
compressor ventilation
desiccator footboard footboard

Superstructure in general:
Centralized lubricating system
-Y69
centralized
lubricating system
Electronics control S-EP4
cycles
off period pilotLED
-X269
connector on S69
-X268
connector
control unit
-S69
proximity switch grease distributor
grease distributor

Superstructure in general:
Oil cooler-hydraulic oil, reservoir sensor-fuel
-H80
bell,
warning after cut-off
LMB overload
-M2
motor,
oil cooler-hydraulic
system
reservoir sensor
-R4
reservoir
sensor
fuel
-X205
-S31
temper. switch,
hydraulic oil reservoir contents
superstructure

Supestructure in general: -E2

Lighting superstructure lighting
boom head right
-E1
lighting,
boom head left
-E60
working projector
-E17
working projector,
base section 150W
-E18 -M23
working projector, actuator,
base section 150W adjustment
working projector
base section
-E11 -E12
warning beam warning
70W beam 70W
-E8
working prjector
roof front 70W
(option)
-E6 -E7
contour contour
light light -E96
5W 5W working
projector
cab70W

Telescopic boom: -N2

Cable drums, angle and length sensors cable drum for
high-tension antenna,
flashlight,
angle sensor B6,
-S320 lighting boom head
terminal box
working -N3
projector cable drum for
boom working projector
boom head
-S413
terminal box
-N1
sliprings for
LSB sensor-tele-
gripper interlock, S908
and Y40
-B4
angle sensor -B7
tele basic section
ZE1, LSB 2 length sensor
address 29 telescopic boom
ZE1, LSB 2
address 30

Telescopic boom:
Boom head
-B6
angle sensor
tele boom head
ZE2, LSB 3
address 23
terminal box
boom head
-X417
terminal strip
-A417
additional feeding
for LSB
-S930
1st hoist limit switch
-S931 lift top
2nd hoist limit tele head right
switch ZE2, LSB 3
lift top address 28
tele / whip line
ZE2, LSB 3
address 24

Telescopic boom:
Biparted swing-away jib
-S945
lift top
DKS
-S940
-Y85b lift top
folding swing- KS
away jib ZE2, LSB 3 address 27
-S72
folding swing-
away jib
-S73 -Y85a
unfolding swing- unfolding swing-
away jib away jib

Telescopic boom:
Tele interlocking
-S918
inductive sensor
tele interlocked
-S919
inductive sensor
tele unlocked
-Y40
reversing valve
tele interlocking /
gripper
interlocking
-S904 -S901
inductive inductive sensor
sensor tele 1
tele 4 ZE1, LSB 2
adress 13
-S905 -S902
inductive inductive sensor
sensor tele 2
tele 5 ZE1, LSB 2
address 14
-S908 -S903
inductive sensor inductive sensor
gripper position tele 3
at emergency ZE1, LSB 2
mode address 12
no LSB sensor

Telescopic boom:
Gripper interlocking
-Y38
unlocking
-XMLSB2
nodel point for LSB-
sensor gripper
-S912 -S914 -S915 -S913

inductive sensor inductive sensor inductive sensor inductive sensor
gripper left interlocked gripper left unlocked gripper right unlocked gripper right interlocked
ZE1, LSB 2 ZE1, LSB 2 ZE1, LSB 2 ZE1, LSB 2
address 18 address 19 address 21 address 20

Special equipment:
Radio control
-S250
emitter,
radio control
Pilot lamp field
-S250 Function of
receiver pilot lamps:
radio control
ON
safety circuit 2 crane function initiated
-X250
plug-in connection
receiver,
radio control

Special equipment:
Dolly
-B26 -B27 -B28

pressure switch, pressure switch, pressure switch,
brake slewing gear lowering brake hydraulic pump
>35 bar luffing ON at P < 40 bar
>35 bar OFF at P > 55 bar
-M13
el. motor,
electric-operated
hydraulic pump

Index_OW
-A 1...14 -E12...39 -K1...15 -M 1...21 -S 50...28 -S660...11 -X250...45 -Y19a...33, 35
-A 2...14 -E15...39 -K11...16 -M 2...38 -S 69...37 -S640...11 -X251...22, 23 -Y19b...33, 35
-A11...22 -E17...39 -K12...16 -M 3...12 -S 72...42 -S642...11 -X252...23 -Y20...31
-A20...19 -E18...39 -K13...16 -M 4...12 -S 73...42 -S644...11 -X254...23 -Y21...32
-A50...17 -EP0...19 -K14...16 -M 6...12 -S 83...14 -S646...11 -X255...24 -Y22a...33, 34
-A417...41 -EP1...19 -K15...16 -M 7...12 -S 84...12 -S648...11 -X256...23 -Y22b...33, 34
-EP3...19 -K16...16 -M 9...13 -S 89...13 -S650...11 -X257...24 -Y26...22
-B 2...30 -K17...16 -M13...46 -S 90...13 -S656...11 -X258...23 -Y27...24
-B 4...40 -F 1 - F6...15 -K18...16 -M23...39 -S103...9 -S901...43 -X259...22 -Y28...14
-B 6...41 -F 7 - F12...15 -K19...16 -S104...9 -S902...43 -X260...22 -Y31...25
-B 7...40 -F13 - F18...15 -K20...16 -N1...40 -S250...45 -S903...43 -X268...37 -Y32...25
-B11...26 -F19 - F24...15 -K21...16 -N2...40 -S301...10 -S904...43 -X269...37 -Y38...44
-B12...26 -F25 - F30...15 -K22...16 -N3...40 -S320...10, 40 -S905...43 -X272...22 -Y40...43
-B17...34 -F31 - F36...15 -K23...16 -S322...10 -S908...43 -X298...13 -Y49...27
-B19...9 -F37 - F42...15 -K24...16 -P2...29 -S324...10 -S912...44 -X417...41 -Y59...36
-B25...12 -F60...20 -K29...16 -P3...29 -S326...10 -S913...44 -X519...12 -Y66a...31
-B26...12, 46 -F61...20 -K32...16 -P654...11 -S401...10 -S914...44 -X621...26 -Y66b...31
-B27...46 -F62...20 -K33...16 -P655...11 -S413...40 -S915...44 -X622...26 -Y69...37
-B28...46 -K34...16 -S417...41 -S918...43 -XMxxx...44 -Y85a...33, 42
-B29...9 -G1...21 -K36...16 -R 4...38 -S420...10 -S919...43 -XST1...14 -Y85b...33, 42
-B30...9, 32 -G2...20 -K38...16 -R 9...22 -S422...10 -S930...41 -XST2...14 -Y103a...33
-B31...22, 23 -G3...20 -K51...17 -R11...18 -S424...10 -S931...41 -XST3...14 -Y103b...33
-B32...23 -K52...17 -R12...18 -S426...10 -S940...42 -Y109...32
-B34...23 -H80...38 -K53...17 -R13...18 -S602...11 -S945...42 -Y 1a...26 -Y137...21
-B35...24 -H95...12 -K54...17 -R14...18 -S604...11 -Y 1b...26 -Y139...14
-B36...23 -H101...9 -K55...17 -S606...11 -T50...15 -Y 3...29 -Y141...36
-B37...24 -H102...9 -K56...17 -S 1...20 -S608...11 -Y 4a...26, 30 -Y142...36
-B38...23 -H105...9 -K57...17 -S 26...35 -S610...11 -X 45...15 -Y 4b...26, 30
-B39...22 -H106...9 -K58...17 -S 27...35 -S612...11 -X 50...18 -Y 5...30
-H599...12 -K59...17 -S 28...35 -S618...11 -X 51...18 -Y 6a...26
-E 1...39 -H613...11 -K60...17 -S 29...35 -S620...11 -X 52...18 -Y 6b...26
-E 2...39 -H614...11 -K651...11 -S 30...34 -S622...11 -X 53...18 -Y10...30
-E 6...39 -H627...11 -K652...11 -S 31...38 -S626...11 -X 54...18 -Y11...27
-E 7...39 -H628...11 -S 32...34 -S632...11 -X 55...18 -Y12...27
-E 8...39 -S 34...31 -S634...11 -X 57...18 -Y17a...28
-E??...39 -S 35...31 -S636...11 -X 59...18 -Y17b...28
-E11...39 -S 49...29 -S638...11 -X205...38 -Y18...29

BMK 1100 2 en

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Training Documentation

Kundendienst-Schulung LWE (VMS) D:\1100_2\Deckblatt_1100_2.p65

BMK-Table (-A1 to -E6) .................................................................................................................................... 3

Drivers cab: .................................................................................................................... 13

Diesel engine D 9408 TI-E A5 .......................................................................................... 26

Automated power shift gear ZF 16 AS 2602 with intarder: ........................................... 33

Hydraullic pumps: ........................................................................................................... 35

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Power train: ..................................................................................................................... 38

Optional equipment: ....................................................................................................... 56

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-B ............... Converters, electric / non-electric

-E ............... Lighting devices

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-H ............... Optic and acoustic signalling devices

-K ............... Relays, contactors

-M .............. Electric motors

-N ............... Slipring transmitters

-P ............... Measuring instruments, test devices

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S ................ Switches, push-buttons, limit switches

-U ............... Modulators / converters

-X ............... Terminals, connectors, sockets

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-Y ............... Electric operated, mechanical devices

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-E52 -E21 -E9 -E5 -E51

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-E151 -E91 -H105 -E92 -E150

-E30 -E2 -E6 -E13 -E25 -E10 -E1 -E29

-E3 -E24 -E33 -E4

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-E20 -E43 -E57 -E76 -E78

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-E79 -E77 -E58 -E44 -E21

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-E39 -S19 -S17

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-F25 - F30 axle load,

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-Y35 -Y6 -Y5

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Diesel engine D 9408 TI-E A5

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Diesel engine D 9408 TI-E A5

-B36 -X278 -B35 -X277

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-Y48 -B37 -R11 -X284

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Diesel engine D 9408 TI-E A5

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Drivers cab: .................................................................................................................... 13

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