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A B S T R A C T Ri:SUMi
describe the material’s bchaviour, ivith regard to variations iscd drying procedure for all specimens. Furthermore, as
in composition and curin,(7 conditions, in a rational and Lvatcr absorption and capillary suction depend on porosi?,
meaning&~1 \vdv. any non-uniformities in the latter could lead to different
The \\-ork ‘described in this paper originates from a sorptivities in samples obtained from \vhat is supposed to
major project fimded by the European Commission under be the same material. It is, therefore, essential that materials
the Copcrnicu\ programme. The research programme, under test be consistent and homogcncous. In practice the
\vhich is no\\- in its tinal stage. examined the potential of point of origin, and frequently the very early readings, are
recycling \vartc‘ brick as ‘1 partial pozzolan replacement of omitted \\-hen determining the slope of the graph. This is
OK in concrete and mortar [9, 101. The paper introduces because there is an increase in the mass of the specimen
an automxcd testins system fix the niedsurement of sorp- caused by the filling of the open surface pores on the
tixin- in mortar and concrete. The test is validated by car- inflolv fi~ce and the sides of the specimen when it is rub-
rying out sorptivit\- nicdsurcmcnts on mortar samples in merged. In order to reduce these effects to a minimum, it
n-hich the OK is partially replaced by ground brick is essential that the specimen be submerged in water to no
obtained from Brit‘ain, Demnxk, Lithuania and Poland. more than 2-J mm [ Ill.
The scnsitiI-it\- of the testing system \vas veritied by detcct-
ing the difference in behaviours of mortars with different
compositions and curing times. 3. TEST APPARATUS
t
Test S ecimen
i mortar cubes. Four specimens were retrieved from each
- _ - - A - - - -
core and the remaining outer portions were discarded. The
/I
Aluminium mortar discs were dried to constant weights in a tempera-
Holder ture controlled drying cabinet containing silica gel. The
temperature in the cabinet was kept constant at 40°C and
Fig. 1 - Test Apparatus. the silica gel was renewed every 2. days. The time required
569
Materials and Structures/Mat&iaux
Constructions, Vol. 31, October 1998
et r Table 1 - General data for the brick materials
Mix Designations Zountty of Origir Description Raw Materials ~FiringTemperature
to achieve constant weight varied 3 10,820 and 830 Britain Red, Fletton Lower Oxford clay 1025°C
between 22 and 26 days. It was found facing brick
that, irrespective of the initial moisture DlO, D20 and D30 Denmark Yellow, 60% yellow ’ 1050°C for 6 h
content of the specimens, approxi- vacuum Iuming clay, 20%
mately 80% of the weight loss occurred extruded red burning clay ~
within 5 days. and 20% sand
The total drying times of the vari- LlO, L20 and L30 Red extruded UK merge clay 975 - 1025°C’
ous specimens varied with the compo- “mester
sition of the mortar and curing history. petring” with
perforations
The temperate regime of drying
adopted in the present study was pre- PlO, P20 and P30 Poland Red Clay, sand, 980 - 1045°C
basalt. bass PFA
ferred to the standard oven drying at
I
570
Sabir, Wild, O’Farrell
4.5
4.0 7 days
3 3.5
28 days
z 3.0
cu^ 2.5 90 days
E 2.0
Fig.2 - Effect of curing
2 1.5 time on cumulative
water absorption for
.,’ 1.0 ground brick mortar
0.5 (B30).
0.0
0 1 2 3 4 5 6 7 8 9
P, (min0.5)
J
2.0
material to ball milling to the required par- 1.8 rL?siis
ticle size. The final material had a specific 1.6
surface in the range 320-350 m*/kg, see q.4
[lo]. which is approximately the same as
1.2
that of OPC.
1.0
From each mixture, four 100 mm
cubes were prepared for each curing time. 0.8
The cubes were cured in water at 20°C at 0.6
each of the curing times of 7, 28 and 90 0.4
days. Three cubes were used for compres- 0.2
sion strength tests and the fourth was used 0.0
to produce a cylindrical core from which
2.0
four discs were cut for the sorptivity and 1
1.8 + Control,
absorption measurements. q B20
t.6
,.D20
?0 1.4 -- ~x L20
6. RESULTS AND DISCUSSION ;; 1.2 -- 'XP20
s 0.6 -~
Typical plots of cumulative water
absorption against the square root of time .-F 0.4
571
Materials and Structures/MatCriaux et Table 4 - Sorptivities in g/mm2/minl/2 x 10m4 for control
Constructions, Vol. 31, October 1998 and ground brick mortars
Curing time (days)
the sorptivitics for the various mixtures tested, it was ( Mixture
decided to base the calculations on the first 16 minutes I 7 28 90
of elapsed test time. For all the samples tested, this dura-
k---------‘--
Control 3.58 3.58 3.58
tion of time produced linear relationships which gave r-0 ’ _______~
4.51 4 . 2 9 ____-__-
4.22
correlation coefficients greater than 0.996. Typical plots 820 4.71 4.32 4.08
of cumulative absorption over the first 16 minutes for B30 6.21 4.58 3.48
mortars with varying OK replacement levels by ground DlOT 4.97 4.5 7 3.84
brick cured at 90 days arc shown in Fig. 3. The mean D20 5.67 5.11 4.10
slopes of such plots for all the mixtures investigated D30 1 5.85 5.32 4.85
I
(three samples each) at different curing times are sho~vn LlO , 3.81 3.42 3.21
in Table 4. L20 4.56 , 3.96 3.80
I
L30 ~ 4.84 ~ 4.54 4.33
Fig. 4 shows the change in the man of the measured
sorptivity mith curing time. Analysis of variance \VJS car- r~r’ 4.47T 4.22 3.99
ried out on the results for the sorptivity obtained from the 4.73 3.91 3.69
P30 5.38 4.95 3.45
individual tests. The analysis was performed on series of l--p-l
results grouped according to brick source together with
the control mortar at each of the curing times of7, 28 and tivity after 90 days of curing is not intlucnced by I’-n-pe
90 days. It was found that, with the exception of one ground brick.
result, the differences between the means of the sorptivities It can generally be seen from Fig. 1 that the control
for the mortars, with varying amounts of ground brick, mortar exhibits greater resistance to \vater absorption b!
were significant at the 0.01 level at all curing times. The capillary suction than the mortars containing gound brick.
exception was in the case of the PlO-P30 series for which the sorptivities of which increase mith increasing le\-cl of
the difference between the means of the sorptivities mea- OPC replacement by ground brick. Ho\vc\-cr. with
sured at 90 days was only just significant at the 0.09 level. increasing curing time the sorpti\;itics of ground brick nlor-
On examination of Fig. 4(d), one may attribute this to the tars decrease, and at 90 days and for certain replacement
unexpected sharp drop in sorptivity for the 1’30 mortar levels some mortars exhibit sorptivities belo\\- that of the
observed at 90 days. A closer examination of the results for control mortar. The above behaviour contirms pm-ious
the 1’30 mortar at all curing times, however, revealed that reports by the authors [ 121 of the pozzolanic cf&ct of
the coefficients of variation behveen the individual mea- ground brick which produces pore refintment at estcnded
sumnents, including those obtained at 90 days, \vere all curing times, but is not manifest at the early ages \vhen the
within 3’%1, and this behaviour could not be attributed to ground brick imparts increased porosity to the mortar.
possible expcrimcntal errors. As the level of significance in It is generally accepted [ 13, l-l] that \vatcr absorption of
this case is high (> 0.05), we may conclude that the sorp- concrete is reduced as the duration of moist curing
4
9
2
O 3
-Control A COntr0l
CT 2 1
d +BlO *LlO /
‘+BZO *L20
.-
E ’ + B30 - L30
(4 (c) /
2
J
E O
g 7 7
ui 6
.E’
.& 6
0
E 4 \
2 3
-Control A Control
2 2
*DlO *PI0
1 - D20 , *P20
/
+ D30 (b) + P30 (d)
J
0
I 10 100 1 10 100
572
Sabir, Wild, O’Farrell
Table 5 - Total water absorption after 24 h immersion Table 6 - Compressive strength for control I
in water expressed as a percentage of initial mass and ground brick mortars (MPa) I
Curing time (days)
Mixture
7 28
Control 7 . 2 1 7 . 0 3 6%
.
L20
L30 88 .. 26 31 87..4956 87J5g
.05 ~
increases. Furthermore, Parrot [ 131 has observed that the 6.2 Total water absorption
influence ofmoist curing time on the rate of wxer absorp-
tion of OPC concrete is very small beyond 3 days. The disc specimens used for the sorptivity tests were
Ho\\-ever, if the OPC in the concrete is partially replaced reconditioned, by oven drying for 24 h at 105”C, for USC in
by pozzolans (i.c. 30’%1 PFA or XI’%) GGBS) absorption the water absorption tests. The specimens were immersed
rates are initially much greater and continue to fall signifi- in water at 20 f 2°C for a period of 24 h and the total mass
cantl!- nith increased specimen curing time up to at least of water absorbed was determined. Four samples were used
2X dxs. The current observations follow similar trends to for each measurement and the results are given in Table 5.
thosc’observed by Parrot [13]. It is suggested that the Analysis of variance carried out on the absorption results
observed reductions in sorptivity with increased curing on the same basis as that used for the sorptivity mcasure-
time (up to 90 days) of the ground brick mortars (which ments, showed that the differences between the means of
arc conditioned in an identical manner to the control) is each set of four results were always significant at the 0.01
indicxil-e of pozzolanic activit). Lvhich occurs much more level. Fig. 5 shows the variation in the total absorption
slo\\-1~ than does cement hydration and has therefore a with curing time. It is seen that, irrespective of curing time
muc11 greater effect at estended ages. and source of brick, the mortars showed increased absorp-
-Control - controi
-a-B10 +LlO
- a20 --b LZO
- 830 - L30
(4
-Control +Control
-SD10 *PI0
+ DZO aP20
+D30 +P30
~~~~- %
(b) 6 1 (d)
10
573
Materials and Structures/Mat&iaux et Constructions, Vol. 31, October 1998
tion with increasing level of OPC replacement by ground alters the structure of the pores and the interconnected
brick. It is also seen that, as with the sorptivity results, the capillary pores at all ages and in a similar manner. Finally, it
total absorption generally decreases with increasing curing has been shown that ground brick reduces the compressive
time. The similar behaviours of total absorption and sorp- strength, with greater reductions for the higher levels of
tivity indicate that ground brick alters the matrix structure OPC replacements. With time, however, this deleterious
with respect to both total porosity and interconnected cap- effect diminishes, and after 90 days of moist curing some
illary pores in similar ways at all ages. compressive strengths are greater and some sorptivities are
lower than those of the control, particularly those n-ith
1O’ti) replacement of OPC with ground brick.
6.3 Compressive strength
7. CONCLUSIONS PI Hall, C. and KJIII Min Ttc. T.. ‘Water movement m porous
building materials - VII: The torptivity of mortars’. Biri/r!irl$
Ewirvrrrricrrt (21) (1986) 113-1 18.
The paper introduced a novel test rig and testing 161 Hall, C. and Yau, M. H. K.. ‘Water movement in porous bmld-
methodology for the measurement of sorptivity of mor- ing materials - IX: The \vatcr absorption and torpti\-ic ofcon-
tar and concrete. The arrangements have been shown to crews’. Ibid. (22) (1 Y87) 77-82.
yield reproducible values of sorptivity obtained from dif- [71 Hall, C., ‘Water torptnity of mortars and concrete: a re\-iew‘.
.\fu,quirre $C0rfir& Rw~ln-/l 41 (l-17) (1089) 5 1-h I
ferent samples prepared from the same mixture. The
PI Kelham, S., ‘A \vater absorption test for concrete’. Ibrd. 40 (l-l31
tests have shown that at short curing periods, ground (1988) 106-110.
brick increases the sorptivity of mortar relative to that of PI Wild, S., Khatib. J. and Sabir, B.B., ‘The potential of tired brick
the control. The greater the replacement level of OPC clay as a partial cement replacement material’. In Proc. Int.
Congress Concrete in the Sen-ice of Mankind. Concrete for
by ground brick, the greater the sorptivity. However, the
Environment Enhancement and ProtectIon. Theme 6- K.aste
sorptivity of ground brick mortar decreases with curing Materials and Alternative Products. Ed. 1~. K. Dhir and I. D.
time and for certain replacement levels some mortars Dyer (E aud FN Spon. Dundee, 1996) 6X3-696.
exhibited sorptivities below that of the control. The [IO] Wild, S., Gailus, A.. Hmtcn, H., Pederton, L. and Sz\~abo\&.J..
above observations serve to demonstrate that the test has ‘Pozzolanic properties of a variety of European clay brick<‘.
Blrildiry Rew1rc11 Ir!/kwnriorr 25 (3) (1997) 17(1-l 75.
a high degree of sensitivity and enables the changes in
[l l] Neville, A. M.. ’ Properties of Concrctc’. 4th edn (Lon.gnan.
capillary porosity to be detected. England, 1993).
From the material behaviour point of view, the increase [ 121 Wild, S., Khatib, J. dnd O’Fdrrell, M.. ‘Sulphate resistance of
in sorptivity at the early ages is attributed, in part, to the mortar containing ground brick clay calcmed at di&rrnt trmper-
residual porosity in the ground brick. At this stage very lit- aturrs’. Cwwrt & Cwc-rcrr RwnrL-It 27 (5) (1 YY7) 697-709.
[ 131 Parrott, L. J., ‘Water absorption in cover concrete’. .\htcr. Srnrir.
tle, if any, pozzolanic activity has taken place. Similar
25 (119) (1 YY2) 284-292.
effects, due to ground brick, were also obtained on the [l-k] Mary, C. F. and Ferraris, C. F., ‘Cap&v transport m morwrs
measured absorption. This suggests that ground brick and concrete’, Ccwtvr arid Gwrete Raeorch 27 (5) (1997) 747-761 I.
574