44BC Line 1 7SD522 PDF

JAL International SITE INSPECTION AND TEST RECORD
Description 7SD522 LINE DIFF.RELAY

Sheet No: 0f
&DISTANCE PROTECTION.
Customer SEC-ERB Customer Ref:
Site 115/34.5KV JUBAIL(44BC)S/S Contract No :
1. GENERAL DATA AND INFORMATION.

Panel No. 6L1B Designation 87L1-1/21-1/67N-1
Make SIEMENS Model No 7SD5221-5DB29-7HM7-2A
Serial No BF0710070 Aux.volts 125 VDC
No of BO contacts BO31 No of BIContacts BI24
2. MECHANICAL CHECKS AND VISUAL INSPECTION.

ITEM DESCRIPTION REMARKS
1. Inspect for any physical damage or defects.  Yes  N/A
2. Verify connections as per approved drawing.  Yes  N/A
3. Check tightness of all connections.  Yes  N/A
4. Test switch / plug checked for correct function.  Yes  N/A
3. ELECTRICAL TESTS
FUNCTION TEST
ITEM DESCRIPTION REMARKS
1. Case Earthing checked  Yes  N/A
2. Indication checked  Yes  N/A
3. Trip/Output contacts checked  Yes  N/A
4. Binary input checked  Yes  N/A
4. METERING CHECK.
4.1 CURRENT INPUT CHECK:
Injected Displayed Displayed Primary
Phase CT Ratio Applied
Amps(A) secondary value(A) value (A)
RN 1.00 800/1A 1.00 799
YN 1.00 800/1A 1.00 798
BN 1.00 800/1A 1.00 799
RN 0.50 800/1A 0.50 399
YN 0.50 800/1A 0.50 399
BN 0.50 800/1A 0.50 399
Tested By JAL INT’L Test Witnessed By SEC

Name: SENTHIL KUMAR.A Name: Mr. MOEED
Sign: Sign:
Date: Date:
Sheet No: 0f
4.2 VOLTAGE INPUT CHECK:

Injected Displayed Displayed Primary
Phase PT Ratio Applied
Voltage(V) secondary value(V) value (KV)
RN 66.40 115KV/115V 66.35 66.00
YN 66.40 115KV/115V 66.33 66.00
BN 66.40 115KV/115V 66.35 66.00
RN 33.20 115KV/115V 33.17 33.00
YN 33.20 115KV/115V 33.16 33.00
BN 33.20 115KV/115V 33.17 33.00
RY 115 115KV/115V 114.89 115.00
YB 115 115KV/115V 114.90 115.00
BR 115 115KV/115V 115.00 115.00
DISPLAYED
INPUT INJECTED VALUE EXPECTED VALUE
VALUE
RYB Frequency 3 ph nominal voltage 60HZ 60 .0HZ
& Current with 0
RYB P degree Phase shift. 159 MW 159.0 MW
RYB Q 0 MVAR 0.00 MVAR

Voltage = 66.4 P-N
RYB S Current = 1A 159 MVA 159 MVA
RYB PF 1.00 1.00
Calculated :
P = √3 VI Cos Ф
Q = √3 VI Sin Ф
S = √3 VI
INPUT & OUTPUT FUNCTIONAL CHECK:

Sign: Sign:
Date: Date:
Sheet No: 0f
BINARY CONTACTS REMARKS BINARY CONACTS

REMARKS LED REMARKS
INPUT OUTPUT
BI 1 K17-K18 OK BO 1 K5-K6 OK 1 OK
BI 2 J1-J2 OK BO 2 K5-K7 OK 2 OK
BI 8 J11-J12 OK BO 8 R1-R5 OK 8 OK
BI 9 P17-P18 OK BO 9 R2-R5 OK 9 OK
BI 10 N1-N2 OK BO 10 R3-R5 OK 10 OK
BI 14 N7-N8 OK BO 14 R9-R10 OK 14 OK
BI 15 N9-N10 OK BO 15 R11-R12 OK
BI 16 N11-N12 OK BO 16 P3-P4 OK
BI 17 H17-H18 OK BO 17 P6-P5 OK
BI 18 G1-G2 OK BO 18 P7-P5 OK
BI 21 G6-G5 OK BO 21 P11-P12 OK
BI 22 G7-G8 OK BO 22 P13-P14 OK
BI 23 G9-G10 OK BO 23 P15-P16 OK
BI 24 G11-G12 OK BO24 H3-H4 OK
BO 25 H6-H5 OK
BO 26 H7-H5 OK
BO 27 H8-H5 OK
BO 28 H9-H10 OK
BO 29 H11-H12 OK
BO 30 H13-H14 OK
BO 31 H15-H16 OK
5. DIFFERENTIAL PROTECTION.

Sign: Sign:
Date: Date:
Sheet No: 0f
Operating unit: 87L1: I diff> Remarks: Pick up tolerance 5% of set value or 10mA
Phase Setting current(A) Pick up value (A) Drop off value(A) Remarks
R 0.3 0.317 0.164 OK
Y 0.3 0.317 0.162 OK
B 0.3 0.317 0.164 OK
RY 0.3 0.317 0.164 OK
YB 0.3 0.316 0.162 OK
BR 0.3 0.316 0.162 OK
RYB 0.3 0.317 0.162 OK
5.1 Time measurement.

SETTING CURRENT:2.50 x Is :2.50 x 0.3 =0.750 A
Setting Measured time at
Phase Tolerance
current(Is) 2.5xIs(m.sec)
RN 0.3 28.4 Typical :29.0mse
YN 0.3 28.1
BN 0.3 28.7
RY 0.3 28.6
YB 0.3 28.0
BR 0.3 28.7
5.2 MEASUREMENTS FOR DIFF & BIAS CURRENT WITH LOCAL RELAY.
Measurements are made in % of Idiff.L1 set.

Sign: Sign:
Date: Date:
Sheet No: 0f
I diff L1 set: 0.3
Inj.
Phase Local end measurement in % of I diff set. Remote end measurement in % of I diff se
amps
I I I I I
Idiff. I diff. I diff. I rest. I rest. I rest. 3I0I Idiff 3I0I
diff diff rest rest rest
L1 L2 L3 L1 L2 L3 diff .L2 diff
.L1 .L3 . L1 . L2 . L3
1.0 99.6 0.00 0.00 31.9 31.4 31.4 99.5 99.5 0.00 0.00 31.6 31.3 31.4 99.5
A
1.0 0.00 99.6 0.00 31.3 32.1 31.6 99.6 0.00 99.5 0.00 31.4 32.4 31.4 99.4
B
1.0 0.00 0.00 99.7 31.3 31.6 31.6 99.6 0.00 0.00 99.6 31.3 31.4 32.4 99.7
C
1.0 99.7 99.6 99.6 32.1 32.1 31.9 0.00 99.3 99.5 99.6 32.1 32.5 32.4 0.00
ABC
Note :I diff = Vector sum of local +remote amps.

Bias =magnitude of I diff L1 set + errors in measurements.
5.3 RESTRAIN CHARECTERISTIC MEASUREMENT.
I Diff set: 1A
I bias: I diff set (Diff Characteristic Angle 45 deg.)
Local end Remote injected I Diff I Restrain
Phase
injected amps(A) amps(A) Measured(%) measured(%)
A 1 1.333 33.2 33.6
B 1 1.333 33.3 33.6
C 1 1.332 33.0 33.3
5.4 87 L2 second stage diff. I Diff.: >>
Set Amps: 1.0 A Injected amps : 2.5 x In=2.5 A

Sign: Sign:
Date: Date:
Sheet No: 0f
Phase PU Amps Trip time (ms) Tolerance

R 0.986 13.5 Pick up 5% or 10 mA.
Y 0.987 13.4
B 0.985 13.7
6. DISTANCE PRORECTION:
ZONE AND TIME SETTINGS: RELAY CHARACTERISTICS (Quadrilateral)
Parameter Z1 Z1B Z2 Z3 Z4 Z5
Direction Forward Forward Forward Forward Reverse Non-directional
R 1.00 1.50 2.00 3.00 4.0 5.00
X 1.00 1.50 2.00 3.00 4.0 5.00
Re 1.00 1.50 2.00 3.00 4.0 5.00
Time (sec) 0.00 0.00 0.60 0.80 1.0 1.50
Set XE/XL: 1.0 RE/RL:1.0
R-resistive reaches for phase to phase Fault.

Re-resistive reach for phase to earth fault.
X-reactive reaches for phase to phase & phase to earth fault.
6.1 IMPEDENCE REACH TEST:
Sl.No. Description Checked

Sign: Sign:
Date: Date:
Sheet No: 0f
1 Print out from freja attached OK
6.2 OPERATING TIME TEST:
Sl.No. Description Checked

1 Print out from freja attached OK
7. POWER SWING DETECTION:
1. Operation checked : OK
2. Blocking time measured using oscilographic recorder : 83 ms
8. DISTURBANCE RECORDER:
Checked event recording through DIGSI software: OK
9. FAULT LOCATER:
X=0.15 ohm/Km Distance: 10.0 KM Tolerance 2.5%
Applied X Expected Measured distance(KM)

Distance
value distance AN BN CN AB BC CA ABC
25
0.375 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.5
50
0.750 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
75
1.125 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5
100
1.500 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
10.TELE PROTECTION SCHEME FOR DISTANCE PROTECTION:

Sign: Sign:
Date: Date:
Sheet No: 0f
Permissive under reach scheme: (PUTT)
Set Z1=80% Z1B Z1B=100%
Check CS with Z1.
Trip Logic ZIB x CR: OK
Trip Time With Out CR: 624 ms
Trip Time with CR: 21.6 ms
Permissive over reach scheme: POTT
Set: Z2=Z1B
Check Cs With Z2: OK
Trip Time With Out CR : 623.4 ms
Trip Time with CR: 21.9 ms
Blocking scheme:
Z3 reverse
CS with reverse zone: OK
Trip Time with CR : 635ms Trip Time with out CR : 35.5 ms
11. RESIDUAL EARTH FAULT PROTECTION (DEF):
Angular measurement: Tolerance: ±2°

Sign: Sign:
Date: Date:
Sheet No: 0f
MEASURED MEASURED
DIRECTION SET VALUE
TRIPPING BLOCKING
α =338
FORWARED β=122 337.7 - 121.1 121.3-337.8
α= 338
REVERSE β= 122 121.1 - 338.1 338 -121.1
Sensitivity check:
Characteristics: DEF forward
Measured Io (amp) Measured Vo (Volts)
Set value Io (Amp) Set value Vo (Volts)
Pick up Drop off Pick up Drop off
0.5 0.504 0.474 2 2.01 1.86
1.0 1.006 0.946 5 5.01 4.66
TIME MEASUREMENT: set Io = 1.5 x Is= 1.5 A
Sl.no Set time (sec) Actual time(sec)

1
1 1.03
2
2 2.02
12. TELE PROTECTION SCHEME FOR DEF PROTECTION:
Directional comparison:

Sign: Sign:
Date: Date:
Sheet No: 0f
Send logic : forward fault. : OK Trip time with CR : 26.9ms
Trip logic: forward fault +CR: OK Trip time without CR: 1.02 Sec.
Week in feed: Trip and Echo Set V 25. Measured volts: OK
Blocking
Send logic: reverse Fault: OK Trip time with CR l: 1.02 Sec
Trip logic: Forward fault +NO CR: OK Trip time without CR: 26.1 ms
13. AUTOMATIC SWITCH ON TO FAULT FUNCTION:
Distance + CB close command.
Zone used for non directional Acceleration: non directional.
External activation of SOTF function: Z5+ CB close command.
Operating time : 39.4 ms
14. FUSE FAILURE SUPERVISION (ZERO SEQUENCE) FUNCTION:
Phase Set 3U0>(Volts) Pick up Volts Set 3I0>(Amps) Pick up(Amps)

A 36.35 0.101
B 30 36.39 0.1 0.101

C
36.40 0.101
Blocking of tripping zone in case of fuse fails in any phase: OK

15.1. BACK UP OVER CURRENT PROTECTION I>:
Operate value(Amps) Set time delay Op.time at 1.5 x

Phase Set value I>
PICK UP DROP OFF (Sec) Is (sec)

Sign: Sign:
Date: Date:
Sheet No: 0f
AN 1 0.999 0.933 3.0 3.03

BN 1 1.000 0.934 3.0 3.03
CN 1 0.998 0.928 3.0 3.03
BACK UP OVER CURRENT PROTECTION I>>:
Operate value(Amps) Set time delay Op.time at 1.5 x

Phase Set value I>
PICK UP DROP OFF (Sec) Is (sec)
AN 1.0 1.000 0.934 5.0 5.03
BN 1.0 1.002 0.934 5.0 5.03
CN 1.0 1.000 0.933 5.0 5.03
BACK UP OVER CURRENT PROTECTION I Inverse:
Normal Inverse
Pickup value: Expected 10% set value above
Operate value(Amps) Set time Op.time at 3 x Is (sec)
Phase Set value I> delay Actual Expected
PICK UP DROP OFF
(Sec) time time
AN 1 1.100 1.027 0.50 3.15 3.18
BN 1 1.101 1.028 0.50 3.15 3.18
CN 1 1.100 1.026 0.50 3.15 3.18
Very Inverse
PICK UP DROP OFF
(Sec) time time
AN 1 1.100 1.029 0.50 3.37 3.375
BN 1 1.100 1.028 0.50 3.37 3.375
CN 1 1.103 1.026 0.50 3.37 3.375
Extremely Inverse
PICK UP DROP OFF
(Sec) time time

Sign: Sign:
Date: Date:
Sheet No: 0f
AN 1 1.100 1.027 0.50 5.0 5.0

BN 1 1.100 1.027 0.50 5.0 5.0
CN 1 1.100 1.026 0.50 5.0 5.0
Long time Inverse

PICK UP DROP OFF
(Sec) time time
AN 1 1.102 1.027 0.50 30.03 30.0
BN 1 1.100 1.025 0.50 30.02 30.0
CN 1 1.100 1.026 0.50 30.00 30.0
16. TEST EQUIPMENT USED:

1. Freja 300 relay test unit
2. FluKe-187 Multitester.
3. TOSHIBA laptop with DIGSI software.
4. DELL laptop with DIGSI SOFTWARE

Sign: Sign:
Date: Date:

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JAL International SITE INSPECTION AND TEST RECORD

Description 7SD522 LINE DIFF.RELAY

Customer SEC-ERB Customer Ref:

Site 115/34.5KV JUBAIL(44BC)S/S Contract No :

1. GENERAL DATA AND INFORMATION.

2. MECHANICAL CHECKS AND VISUAL INSPECTION.

Tested By JAL INT’L Test Witnessed By SEC

Customer SEC-ERB Customer Ref:

Site 115/34.5KV JUBAIL(44BC)S/S Contract No :

4.2 VOLTAGE INPUT CHECK:

RYB Q 0 MVAR 0.00 MVAR

RYB PF 1.00 1.00

INPUT & OUTPUT FUNCTIONAL CHECK:

Customer SEC-ERB Customer Ref:

Site 115/34.5KV JUBAIL(44BC)S/S Contract No :

BINARY CONTACTS REMARKS BINARY CONACTS

Tested By JAL INT’L Test Witnessed By SEC

Customer SEC-ERB Customer Ref:

Site 115/34.5KV JUBAIL(44BC)S/S Contract No :

5.1 Time measurement.

Tested By JAL INT’L Test Witnessed By SEC

Customer SEC-ERB Customer Ref:

Site 115/34.5KV JUBAIL(44BC)S/S Contract No :

I diff L1 set: 0.3

Note :I diff = Vector sum of local +remote amps.

5.3 RESTRAIN CHARECTERISTIC MEASUREMENT.

5.4 87 L2 second stage diff. I Diff.: >>

Set Amps: 1.0 A Injected amps : 2.5 x In=2.5 A

Tested By JAL INT’L Test Witnessed By SEC

Customer SEC-ERB Customer Ref:

Site 115/34.5KV JUBAIL(44BC)S/S Contract No :

Phase PU Amps Trip time (ms) Tolerance

ZONE AND TIME SETTINGS: RELAY CHARACTERISTICS (Quadrilateral)

Set XE/XL: 1.0 RE/RL:1.0

R-resistive reaches for phase to phase Fault.

6.1 IMPEDENCE REACH TEST:

Sl.No. Description Checked

Tested By JAL INT’L Test Witnessed By SEC

Customer SEC-ERB Customer Ref:

Site 115/34.5KV JUBAIL(44BC)S/S Contract No :

1 Print out from freja attached OK

6.2 OPERATING TIME TEST:

Sl.No. Description Checked

7. POWER SWING DETECTION:

2. Blocking time measured using oscilographic recorder : 83 ms

Checked event recording through DIGSI software: OK

X=0.15 ohm/Km Distance: 10.0 KM Tolerance 2.5%

Applied X Expected Measured distance(KM)

10.TELE PROTECTION SCHEME FOR DISTANCE PROTECTION:

Tested By JAL INT’L Test Witnessed By SEC

Customer SEC-ERB Customer Ref:

Site 115/34.5KV JUBAIL(44BC)S/S Contract No :

Permissive under reach scheme: (PUTT)

Set Z1=80% Z1B Z1B=100%

Check CS with Z1.

Trip Logic ZIB x CR: OK

Trip Time With Out CR: 624 ms

Trip Time with CR: 21.6 ms

Permissive over reach scheme: POTT

Check Cs With Z2: OK

Trip Time With Out CR : 623.4 ms

Trip Time with CR: 21.9 ms

CS with reverse zone: OK