Princess Noura Bint Abdulrahman University for Women Project Joint venture

Riyadh, Kingdom of Saudi Arabia El Seif/CCC

part / package: package 3 - Utillity area references: time: date:
department: ENGINEERING 1:58 PM 1/16/2018
calcs by: Aleksandar Jankovic sr.str.eng

Valve chambers EF-BT-2-WVC-01 Φ=… 150 mm

1 .1 Input data:
Span between supports ……..……………………………………… 1.3 m
Steel grade of the pipe as per ASTM A36………………………… 245 N/mm2
The thickness of the steel pipe…………………………………….. 6.3 mm
The pipe diameter……………………………………...…………….. 157.4 mm
The thickness of the insulation………..…………………………… 0 mm
The thickness of the HDPE jacket………..…………………………… 0 mm
The self density of PU insulation…………………………………….. 180 kg/m3
The self density of HDPE jacket…………………………………….. 960 kg/m3
The weight of valve…………….. 87 No 4 …. 348 kg
The weight of fitings/accessories…………………………………. 50 kg
The density of the fluid………………………………………………. 1000 kg/m3
The design criteria as per…….. AISC ASD , safety factor.. 2
The self weight of the steel………………………………………. 7860 kg/m3
The thickness of the concrete wall………………………………… 350 mm
The concrete brand (strength)……………………………………… 35 MPa
The weights of pipe branches:
D= 80 mm,with length of 3 w= 28.09164 g= 84.27492 kg
D= 0 mm,with length of 0 w= 0 g= 0 kg
D= 0 mm,with length of 0 w= 0 g= 0 kg
total= 84.27492 kg
The weights of the fluid from branches:
D= 80 mm,with length of 3 ………………….g= 15.072 kg
D= 0 mm,with length of 0 ………………….g= 0 kg
D= 0 mm,with length of 0 ………………….g= 0 kg
total= 15.072 kg
The weights of the valves from branches:
D= 80 mm,with weight of.. 50 No 4 g= 200 kg
D= 0 mm,with weight of.. 0 No 0 g= 0 kg
D= 0 mm,with weight of.. 0 No 0 g= 0 kg
total= 200
1 .2 Section properties of the pipe:
d= 157.4 mm-inside diameter of pipe
d1= 170 mm-outside diameter of pipe Wx=Wy= 99445.054 mm3
d2= 170 mm-outside diameter of insulation Aa= 3238.3134 mm2
d3= 170 mm-outside diameter of HDPE Wo= 198890.11 mm3

1 . 3 The loads:
Concentrate force…G=Gvalve+Gfitings=……………………………… 398 kg
Uniform load……g=ginsulation+gpipe+ghdpe+gfluid+gbranches=… 275.16819 kg/m

Max. Shear=…. 3.7785932 kN

Max. Moment= 1.8747928 kNm
Building / area: Valve chambers rev: VALVE CHAMBERS Sheet:
issued for: APPROVAL 0 pipe supports 0 3 2

Princess Noura Bint Abdulrahman University for Women Project Joint venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
part / package: package 3 - Utillity area references: time: date:
department: ENGINEERING 1:58 PM 1/16/2018
calcs by: Aleksandar Jankovic sr.str.eng

Shear capacity of the pipe:

Pscap=0.6*Aa*Py/Ω=…………. 238.01603 > 3.778593 kN-maximum shear…………… safe
Moment capacity of the pipe
Mbcap=Wxx*Py/Ω=…………… 12.182019 > 1.874793 kNm-maximum moment……… safe
total stress ratio:
R=((Mb/Mbcap)^2+(Ps/Psacp)^2)=……………. 0.154715 < 1 safe

1 .4 Bearing capacity of the pipe sleeve embedded in the concrete wall:

La=r*3.14*120/360=…………………………………………………… 82.372667 mm
Sleeve area for bearing load, Aasl=La*Twall=………..………….. 28830.433 mm2
Bearing stress Pbs=Psmax/Aasl=………………………………. 0.1310627 N/mm2
Pbs=…………………………….. 0.1310627 < 35 ,fc(N/mm2)…………………….. safe

stress distribution in the sleeve

1 .5 The stress check of the steel beam support beneath the pipe
adopted beam: C 100x50x10 with following properties:
height……..H= 100 mm
width………B= 50 mm
flange thk…Tf= 8 mm
web thk…..Tw= 5 mm
Total force acting on the upper beam flange …………………..F= 3.7785932 kN
The steel clamp as per approved drawings, B= 50 L2= 320 mm
Assuming 45 degree stress dissapation, the lengts are: L1= 345 mm
L3= 345 mm
L4= 345 mm

the stres check in the point 1-upper beam flange:

bending moment Mb=F*B/4=… 0.0944648 kNm,shear force Ps= 3.7785932 kN
section property at point 1: Aa=Tf*L1=…………. 2760 mm2
Wx= (L1*Tf^2)/6=…. 3680 mm3
Shear capacity of the pipe:
Pscap=0.6*Aa*Py/Ω=…………. 202.86 > 3.778593 kN………….maximum shear safe
Moment capacity of the pipe
Mbcap=Wxx*Py/Ω=…………… 0.4508 > 0.094465 kNm………..bending moment safe
total stress ratio:
R=((Mb/Mbcap)^2+(Ps/Psacp)^2)=……………. 0.210376 < 1 safe
Building / area: Valve chambers rev: VALVE CHAMBERS Sheet:
issued for: APPROVAL 0 pipe supports 0 3 3

Princess Noura Bint Abdulrahman University for Women Project Joint venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
part / package: package 3 - Utillity area references: time: date:
department: ENGINEERING 1:58 PM 1/16/2018
calcs by: Aleksandar Jankovic sr.str.eng

the stres check in the points 2,3,4-beam web:

bending moment Mb=F*B/4=… 0.0944648 kNm,comp force Ps= 3.7785932 kN
section property at point 1: Aa=Tw*L2=…………. 1725 mm2
Wx= (L1*Tw^2)/6=…. 1437.5 mm3
Shear capacity of the pipe:
Pscap=0.6*Aa*Py/Ω=…………. 126.7875 > 3.778593 kN………….maximum shear safe
Moment capacity of the pipe
Mbcap=Wxx*Py/Ω=…………… 0.1760938 > 0.094465 kNm………..bending moment safe
total stress ratio:
R=((Mb/Mbcap)^2+(Ps/Psacp)^2)=……………. 0.537273 < 1 safe

Adopted beam section as shown on following figure:

stiffener plate 5 mm thk

stiffener weld adopted of 5 mm all around

adopted beam length of ……………………………………………. 395 mm

Structural comment:
In case that designed beam is not available, the C channel with the same height,
width, web thk and flange thk can be used since the stress distribution is the same.

1 .6 The check of compressive strength of the concrete bellow the beam

compressive area beneath the beam...……………………...Aac= 19750 mm2
compression stress on concrete Pscc=F/Aac= 0.191321 < 35 N/mm2 safe

1 .7 The check of compressive strength of the infill material (grout) bellow the beam
compressive area beneath the beam...……………………...Aac= 19750 mm2
compression stress on grout….. Pscc=F/Aac= 0.191321 < 98 N/mm2 safe

1 .8 The check of connection bolts between steel clamp/beam

Since there is no pull out and shear force (the dead load only) there is no need for bolt
calculations and the bolts are adopted as 2 bolts M12 GR 4.8

1 .8 The check of anchor bolts between steel clamp/beam

Since there is no pull out and shear force (the dead load only) there is no need for anchor
bolts calculations and the bolts are dopted as hooked anchor bolts M 14 steel grade ASTM
A 36 with minimum embedded length of 100 mm.

1 .8 The dimensions of the concrete plinth

width B=Bbeam+2*50=………. 150 mm
length L=Lbeam+2*50=………. 495 mm
height H= to be confirmed as per MEP requirements (piping lay out).
The concrete pedestals to be checked by concrete engineer prior to loads and dimensions
mentioned in this transmittal.The plinths details (rebars) will follow this transmittal.
Building / area: Valve chambers rev: VALVE CHAMBERS Sheet:
issued for: APPROVAL 0 pipe supports 0 3 4