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Compiled By
Devang Patel
PRESTRESSED CONCRETE
Pre-tensioning
Pre-tensioning is the application, before casting, of a
tensile force to high tensile steel tendons around
which the concrete is to be cast. When the placed concrete has developed sufficient
compressive strength a compressive force is imparted to it by releasing the tendons,
so that the concrete member is in a permanent state of prestress.
Post-tensioning
Post-tensioning is the application of a compressive force to the concrete at some
point in time after casting. When the concrete has gained strength a state of prestress
is induced by tensioning steel tendons passed through ducts cast into the concrete,
and locking the stressed tendons with mechanical anchors. The tendons are then
normally grouted in place.
The concept of prestressing existed before the applications in concrete. Two examples of
prestressing before the development of prestressed concrete are provided.
Metal bands
Spokes
Mild steel rods are stretched and concrete is poured around them. After hardening of
concrete, the tension in the rods is released. The rods will try to regain their original
length, but this is prevented by the surrounding concrete to which the steel is bonded.
Thus, the concrete is now effectively in a state of pre-compression. It is capable
of counteracting tensile stress, such as arising from the load shown in the following
sketch.
But, the early attempts of prestressing were not completely successful. It was observed
that the effect of prestress reduced with time. The load resisting capacities of the
members were limited. Under sustained loads, the members were found to fail. This was
due to the following reason.
Concrete shrinks with time. Moreover under sustained load, the strain in concrete
increases with increase in time. This is known as creep strain. The reduction in length
due to creep and shrinkage is also applicable to the embedded steel, resulting in
significant loss in the tensile strain.
In the early applications, the strength of the mild steel and the strain during prestressing
were less. The residual strain and hence, the residual prestress was only about 10% of
the initial value. The following sketches explain the phenomena.
The residual strain in steel = original tensile strain in steel – compressive strains
corresponding to short-term and long-term losses.
compiled by : Devang Patel 5
PRESTRESSED CONCRETE
The total loss in strain due to elastic shortening, creep and shrinkage was also close to
0.0007. Thus, the residual strain was negligible.
The solution to increase the residual strain and the effective prestress are as follows.
• Adopt high strength steel with much higher original strain. This leads to the
scope of high prestressing force.
• Adopt high strength concrete to withstand the high prestressing force.
General Advantages
The use of prestressed concrete offers distinct advantages over ordinary reinforced
concrete. These advantages can be briefly listed as follows:
Prestressing minimises the effect of cracks in concrete elements by holding the
concrete in compression.
Prestressing allows reduced beam depths to be achieved for equivalent design
strengths.
Prestressed concrete is resilient and will recover from the effects of a greater degree
of overload than any other structural material.
If the member is subject to overload, cracks, which may develop, will close up on
removal of the overload.
Prestressing enables both entire structural elements and structures to be formed from
a number of precast units, e.g. Segmented and Modular Construction.
Lighter elements permit the use of longer spanning members with a high strength to
weight characteristic.
The ability to control deflections in prestressed beams and slabs permits longer spans
to be achieved.
Prestressing permits a more efficient usage of steel and enables the economic use of
high tensile steels and high strength concrete.
Better utilization of section hence effective saving in material
Lighter &slender member due to high strength of concrete and steel
Crack free structure
Economic for long spans
Very suitable for precast construction hence reduces construction time
spaces)
Typical values of span-to-depth ratios in slabs are given below.
Non-prestressed slab 28:1
Prestressed slab 45:1
it is used as part of the design for service loadings. In ordinary reinforced concrete, steel
bars are introduced to overcome this low tensile strength. They resist tensile forces and
limit the width of cracks that will develop under design loadings. Reinforced concrete is
thus designed assuming the concrete to be cracked and unable to carry any tensile force.
Prestressing gives crack-free construction by placing the concrete in compression before
the application of service loads.
7.0 Materials
Steel
Early in the development of prestressing it was found that because of its low limit of
elasticity ordinary reinforcing steel could not provide sufficient elongation to counter
concrete shortening due to creep and shrinkage. It is necessary to use the high tensile
steels which were developed to produce a large elongation when tensioned. This
ensures that there is sufficient elongation reserve to maintain the desired pre-
compression. The relationship between the amount of load, or stress, in a material
and the stretch, or strain, which the material undergoes while it is being loaded is
depicted by a stress-strain curve. At any given stress there is a corresponding strain.
Strain is defined as the elongation of a member divided by the length of the member.
The stress-strain properties of some grades of steel commonly encountered in
A conversion factor may be used to convert either stress to strain or strain to stress.
This conversion factor is called the “Modulus of Elasticity E”.
Structural grade steels which are commonly used for rolled structural sections and
reinforcing bars, show a deviation from this linear relationship at a much lower stress
than high strength prestressing steel. High strength steels cannot be used for
reinforced concrete as the width of cracks under loading would be unacceptably
large. These high strength steels achieve their strength largely through the use of
special compositions in conjunction with cold working. Smaller diameter wires gain
strength by being cold drawn through a number of dies. The high strength of alloy
bars is derived by the use of special alloys and some working.
Strands Two, three or seven wires are wound to form a prestressing strand.
Bars A tendon can be made up of a single steel bar. The diameter of a bar
is much larger than that of a wire.
IS : 6006
UTS
IS : 6006
Concrete
To accommodate the degree of compression imposed by the tensioning tendons and to
minimize prestress losses, a high strength concrete with low shrinkage properties is
required. Units employing high strength concrete are most successfully cast under
controlled factory conditions.
• PSC: Permanent stresses are created prior to full DL and LL application to reduce net
tensile stresses.
• RCC:
– Cracking and deflection are typically irrecoverable after reaching these limit states.
• PSC:
– Service deflections are small (camber reduces δ and full section is stiffer).
– Stiffness
• PSC: Stiffness can be flexible or rigid by controlling amount of prestress for a given
strength.
• ** PSC acts like RCC when applied moment exceeds flexural tensile strength.
– Shear
– Serviceability
• RCC: Heavy
• PSC:
– Lighter weight
– Economy
• PSC: Less material, but higher cost materials used. Tend to save on other parts of
structure because PSC is lighter.
11.0 Conclusions
Prestressed concrete design and construction is precise. The high stresses imposed
by prestressing really do occur. The following points should be carefully considered:
1. To adequately protect against losses of prestress and to use the materials
economically requires that the initial stresses at prestressing be at the
allowable upper limits of the material. This imposes high stresses, which the
member is unlikely to experience again during its working life.
2. Because the construction system is designed to utilise the optimum stress
capability of both the concrete and steel, it is necessary to ensure that these
materials meet the design requirements. This requires control and
responsibility from everyone involved in prestressed concrete work - from the
designer right through to the workmen on the site.
We have seen that considerable design and strength economies are achieved by the
eccentric application of the prestressing force. However, if the design eccentricities are
varied only slightly, variation from design stresses could be such as to affect the
performance of a shallow unit under full working load. The responsibility associated with
prestressing work then is that the design and construction should only be undertaken by
engineers or manufacturers who are experienced in this field.
SUMMARY
Prestressing involves inducing compressive stresses in the zone which will tend
to become tensile under external loads.
This compressive stress neutralizes the tensile stress so that no resultant tension
exists, (or only very small values, within the tensile strength of the concrete).
Cracking is therefore eliminated under working load and all of the concrete may
be assumed effective in carrying load.
Therefore lighter sections may be used to carry a given bending moment, and
prestressed concrete may be used over much longer spans than reinforced
concrete.
The prestressing force has to be produced by high tensile steel, and it is
necessary to use high quality concrete to resist the higher compressive stresses
that are developed.
8. Steel yields.
External Loading
Force = F
F/A + My/I
+ =
Stress in concrete section when the prestressing force is applied eccentrically with respect to c.g. of
the section
External Loading
N A
Force = F
N A + + =
e
F/A
Fey/I My/I F/A +Fey/I - My/I
Cross Section Due to Prestress F Due to Prestress F & Due to External Resultant Stress
(Axial Effect) Eccentricity e Moment M
(Moment Effect)
Service Stage
Full Prestress Loss has Occurred
DL + SIDL + LL + Secondary Effects
LENGTH EFFECT :
Friction even though the cable is straight
In practice, the sheathing can not be perfectly
straight, this un intentional deviation is called “
WOBBLE EFFECT” of duct
It depends upon the length and stress of the cable.
CURVATURE EFFECTS :
Friction between cable and surrounding material
due to curved profile of the cable
It depends upon the co-eff. of friction between
materials and cable.
Px = P0 e − ( µα + Kx )
P = prestressing force at the jacking end
0
x (L − x )
4 ym
y=
L2
ym = displacement of the CGS at the centre of the beam from the ends
dy 4 y m
= (L − 2 x )
dx L2
An expression of α(x) can be derived from the change in slope of the profile. The slope of the
profile is given as follows.
L
At x = 0, the slope dy/dx = 4ym/L
x
α(L) = 8ym/L ym
α(L)
y
The wedges, employed to grip the strands, slip over a small distance before the strands
are firmly housed between the wedges.
The amount of slippage depends on the type wedge and stress in the strands.
4
or shaded area = A x Es = 6 x 1.95 x 10 = 117000 kg.mm
The stress drop after slip is obtained such that
Shaded area = 117000 Kg.mm = 117 kg.mm per m length
P1
σPO(x)
P3
The Prestress is transferred to the concrete, the members shortens and prestressed
steel shortens with it ; hence there is loss of prestress in steel.
If more than one tendon, and tendons are stressed in succession, the prestress is
applied to concrete gradually. The shortening of concrete increases as each tendon is
tightened against it. The loss in tendon occurs.
The tendon that is first tensioned would suffer the max. amount of loss due to elastic
shortening.
The tendon that is last tensioned will not suffer any loss due to elastic shortening.
Es F0 F
Loss of prestress in steel = ∆ f c = Es δ = =m 0 Ac = C/s area of member
Ac Ec Ac
When bending of member due to own weight and due to eccentricity of prestress force:
P P.eC . y M girder . y
fc =
+ −
A I I
P = Prestress Force e = eccentricity of prestress w.r.t. NA of member
The stress in concrete due to prestress and external loading is computed. ( F1)
IRC:18 gives the value of the Creep Strain per 10 MPa as per the maturity of concrete
at the time of stressing ( C )
IS:1343 gives the value of the Creep Coefficient ( ultimate creep strain/elastic strain
at the age of loading). The loss is obtained as follows:
The loss of prestress due to shrinkage is the product of the effective shrinkage,
and the modulus of elasticity of the prestressing steel.
IRC:18 gives the value of the strain due to residual Shrinkage as per the age concrete
at the time of stressing
IS:1343 gives the value of the Shrinkage strain for pre-tensioning and post-tensioning
IRC:18 recommends the relaxation loss on the basis of 1000 hour value.
The long term loss at @ 0.5 x 106 hours shall be taken as the 3 times the 1000 hours
values of relaxation loss. These values are given in IRC for various initial stresses.
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