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DEPARTMENT: DSI
COURSE CODE: TOTALQM/ QUALMAN
CLASS DAYS AND CLASS TIME:
ROOM:
INSTRUCTOR:
COURSE DESCRIPTION:
This course introduces the students to the concept of Total Quality Management, an approach to
long–term success that can be achieved through customer satisfaction. In a TQM system, everyone
in the organization participates and quality management is integrated into all activities and
functions aimed at improving processes, products, services, and the culture of the organization. The
course aims to familiarize the students to TQM philosophies, frameworks, methodologies, tools,
and techniques commonly used in a system of continuous improvement. The overall objective is for
students to develop an understanding of TQM principles for effective real life applications in both
manufacturing and service sectors.
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LEARNING OUTCOME REQUIRED OUTPUT DUE DATE
LO 1: Understanding of TQM • Quizzes See Quizzes
evolution, quality gurus and • Assignments and other methods for Schedule
their teachings, quality individual assessment.
management concepts, tools,
techniques, methodologies,
and systems.
LO 2: Recognize the value of • Students will be organized into teams to TBA
active participation and work on case studies, group discussions,
teamwork as an integral short presentations, and other activities that
element in TQM and require collaborative effort. Their respective
collectively come up with performance will be measured using the
recommendations to practical established rubric for assessment.
operational and quality related
issues.
LO 3: Ability to analyze data • Problem Solving exercises Weeks 9 - 11
and apply appropriate quality
control methods to assess
process stability and/or
capability.
LO 4: Conduct a study that • Teams will undertake a Quality Improvement Weeks 12-13
will highlight real-world Plan (QIP), a study with emphasis on
quality issues or areas for generating ideas and solutions from a
improvement in an existing customer perspective. Applicable tools of
process, product, or service. quality management will be used for
This assesses the students’ analytical approach and formulation of plans.
ability to apply the theory and The Quality Function Deployment (House of
concepts learned from the Quality) may be used as a framework to
course in practical situations. match the voice of the customer with
technical response (producer), identify
targets, correlations, and competitive
benchmarks.
OTHER REQUIREMENTS:
Aside from the final output (QIP), the student will be assessed at other times during the term by the
following:
Class Participation/ Recitation
Final Departmental Examination
GRADING SYSTEM:
The student will be graded according to the following assessment:
Team Performance Individual Performance Overall
Term Final Class
Particulars Team Quizzes and Participation
Activities
Project
Assignments
Departmental Recitation Total
(QIP) Examination Attendance
% Weight 15% 15% 30% 30% 10% 100%
CLASS POLICIES:
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RUBRIC FOR ASSESSMENT
Key Question, Problem, or Issue --Clearly defines the issue or problem; --Defines the issue; identifies the core --Defines the issue, but poorly --Fails to clearly define the issue or
accurately identifies the core issues issues, but may not fully explore their (superficially, narrowly); may problem; does not recognize the core issues
--Appreciates depth and breadth of problem depth and breadth overlook some core issues --Fails to maintain a fair-minded approach
--Demonstrates fair-mindedness toward --Demonstrates fair-mindedness --Has trouble maintaining a fair- toward the problem
problem minded approach toward the problem
Point of View --Identifies and evaluates relevant significant --Identifies and evaluates relevant --May identify other points of view but --Ignores or superficially evaluates alternate
points of view points of view struggles with maintaining points of view
--Is empathetic, fair in examining all relevant --Is fair in examining those views fairmindedness; may focus on --Cannot separate own vested interests and
points of view irrelevant or insignificant points of feelings when evaluating other points of
view view
Information --Gathers sufficient, credible, relevant --Gathers sufficient, credible, and --Gathers some credible information, --Relies on insufficient, irrelevant, or
information: observations, statements, logic, relevant information but not enough; some information may unreliable information
data, facts, questions, graphs, themes, --Includes some information from be irrelevant --Fails to identify or hastily dismisses
assertions, descriptions, etc. opposing views --Omits significant information, strong, relevant counter-arguments
--Includes information that opposes as well as --Distinguishes between information including some strong counter- --Confuses information and inferences
supports the argued position and inferences drawn from it arguments drawn from that information
--Distinguishes between information and --Sometimes confuses information and
inferences drawn from that information the inferences drawn from it
Concepts --Identifies and accurately explains/uses the --Identifies and accurately explains and --Identifies some (not all) key --Misunderstands key concepts or ignores
relevant key concepts uses the key concepts, but not with the concepts, but use of concepts is relevant key concepts altogether
depth and precision of a “4” superficial and inaccurate at times
Assumptions --Accurately identifies assumptions (things --Identifies assumptions --Fails to identify assumptions, or fails --Fails to identify assumptions
taken for granted) --Makes valid assumptions to explain them, or the assumptions --Makes invalid assumptions
--Makes assumptions that are consistent, identified are irrelevant, not clearly
reasonable, valid stated, and/or invalid
Interpretations, Inferences --Follows where evidence and reason lead in --Follows where evidence and reason --Does follow some evidence to --Uses superficial, simplistic, or irrelevant
order to obtain defensible, thoughtful, logical lead to obtain justifiable, logical conclusions, but inferences are more reasons and unjustifiable claims
conclusions or solutions conclusions often than not unclear, illogical, --Makes illogical, inconsistent inferences
--Makes deep rather than superficial --Makes valid inferences, but not with inconsistent, and/or superficial --Exhibits closed-mindedness or hostility to
inferences the same depth and as a “4” reason; regardless of the evidence,
--Makes inferences that are consistent with maintains or defends views based on self-
one another interest
Implications, Consequences --Identifies the most significant implications --Identifies significant implications --Has trouble identifying significant --Ignores significant implications and
and consequences of the reasoning (whether and consequences and distinguishes implications and consequences; consequences of reasoning
positive and/or negative) probable from improbable identifies improbable implications
--Distinguishes probable from improbable implications, but not with the same
implications insight and precision as a “4”
Source: Foundation for Critical Thinking, www.criticalthinking.org
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LEARNING PLAN:
UNIT TOPIC WEEK/S LEARNING Learning Activities and
OUTCOME Resources
I. FOUNDATIONS OF QUALITY Weeks 1-2 LO1 Introduction to the course.
MANAGEMENT Historical perspective from
Craftmanship during Middle
A. History and Development Ages, Industrial Revolution, Post-
B. Concept/ Definition/ TQM Evolvement war developments in Japan, to the
C. Framework of Quality Management/ turn of the 20th century
Integrating Quality in the Value Chain / developments relating to quality.
Quality in Manufacturing and Service 5 Approaches/Perspectives in
Defining Quality (by David
D. Basic TQM Elements or Quality Garvin – Managing Quality)
Management Principles
Main: Ch. 1 (Evans/Lindsay)
Supplement:
Ch. 6 (Heizer/Render)
Ch. 9 (Stevenson/Sum)
II. QUALITY PHILOSOPHIES Week 2 LO1 Team Formation - may
A. Major gurus of quality management, LO2 supplement discussion on
importance of teams in TQM with
their contributions (Deming, Juran, Ch. 4 (Evans/Lindsay)
Crosby, Shewhart, Feigenbaum,
Ishikawa, Taguchi, Shingo) Discussion should highlight:
B. Other significant contributions by other Deming (14 points, PDCA,
experts (Ohno, Garvin, Akao, Kano, etc.) Theory of Profound Knowledge)
Juran (10 steps, Quality Trilogy,
Roadmap)
Crosby (14 steps, 4 Absolutes,
Zero Defects, Vaccine)
Shewhart (SPC)
Feigenbaum (TQC, Hidden Plant)
Ishikawa (Quality Circle, B7
tools)
Taguchi (QLF, Taguchi Method,
DOE)
Shingo (Poka Yoke, JIT)
Cost of Quality Models
QUIZ 3 Week 11
Field Work for Term Project Week 12 LO2, LO4 Research and Analysis
Term Project Submission, Presentation, Week 13 LO2, LO4 Research and Analysis
and Course Synthesis
Final Exam Week 14
MAIN REFERENCE:
Total Quality Management
By James R. Evans and William M. Lindsay
9th (Philippine) Edition – Reprint 2016, CENGAGE
OBE Aligned
or
Managing for Quality and Performance Excellence by James R. Evans and William M. Lindsay.
9th /10th (International) Edition, South-Western – 2014/2017
SUPPLEMENTAL REFERENCES:
Principles of Operations Management
By Jay Heizer and Barry Render
11th Edition, 2014 (Chapters 5, 6, 6S, 16)
or