Inspection Checklist For Process Unit Platformer Reactor Vessel

Report No.: Date prepared:

Equip. Tag. & Service: Location/Area:
Date Inspected: Reason for Inspection:
Refinery Inspector: Snr. Supv. (R&M)
Equipment data:
DESCRIPTION SHELL TUBE DESCRIPTION SHELL TUBE
Material Design Pressure (psig)
Thickness (in)

Material: mm Cladding / Lining

Size/ Thick:
in
Design PSIG °F in
Design Temp.: C.A:
Pressure: Kg/ cm² °C mm
A=Acceptable, U=Un-acceptable, NA=Not Applicable, NI=Not Inspected
NO. ITEM A U NA NI COMMENTS
1.0 Inlet Elbow
Check inlet elbow for excessive scaling,
1.1
Mechanical damage
1.2 Check both flanges and gasket faces

2.0 Top Head and Manway Nozzles

Internal Erosion/Cracking/Corrosion
2.1 (scales, pits, buildup)
Describe location, appearance and depth.
2.2 Excessive scale presence. Describe
2.3 Weld condition/corrosion
2.4 Condition of man way gasket face
2.5 UT measurement- Top head and Man-way
Inspect the internal deflection plates,
Scallop keeper bars (for bending),
2.6
breaking, missing or loose bolts and weld
defects.
Check the condition of attachment and
2.7 welds (Includes Lift lugs, pipe supports
etc.) for cracks
2.8 Check the condition of insulation

3.0 Shell
Check the shell wall for corrosion, pits,
3.1 channeling, cracking, bulge and
mechanical damage
3.2 UT measurements-shell and attachments
 DP or WFMPI test the seam, nozzle and
3.3
attachment welds for cracks

4.0 Bottom Head

Inspect the bottom head for pitting
4.1
gouging and cracking
Inspect the packing condition of the
4.2 center pipe with the bottom head for
tightness
UT measurement- Bottom head and
4.3
Nozzles

5.0 Internal Assembly

6.0 External
MPI test all seam, nozzle and attachment
6.1
welds for cracking
Check the external insulation is in good
6.2
condition

Check all bolts used for closure are in

7.0 good condition (Sample one bolt for
tensile test)

8.0 Check all gaskets are renewed in kind

9.0 Foundation/Supports
9.1 Check condition of skirt and fire proofing
Check condition of foundation and
9.2
support bolts

Notes:
 Inspection Checklist For Process Unit Heat Exchanger
Report No.: Date prepared:
Equip. Tag. & Service: Location/Area:
Date Inspected: Reason for
Inspection:
Refinery Inspector: Snr. Supv. (R&M)

Equipment data:
Material: mm Cladding / Lining
Size/ Thick:
in

Design PSIG °F in
Design Temp.: C.A:
Pressure: Kg/ cm² °C mm
A=Acceptable, U=Un-acceptable, NA=Not Applicable, NI=Not Inspected
NO. ITEM A U NA NI COMMENTS
1.0 Inlet Elbow
Check inlet elbow for excessive
1.1
scaling, Mechanical damage
1.2 Check both flanges and gasket faces

2.0 Top Head and Manway Nozzles

Internal Erosion/Cracking/Corrosion
(scales, pits, buildup)
2.1
Describe location, appearance and
depth.
2.2 Excessive scale presence. Describe
2.3 Weld condition/corrosion
2.4 Condition of man way gasket face
UT measurement- Top head and
2.5
Man-way
Inspect the internal deflection plates,
Scallop keeper bars (for bending),
2.6
breaking, missing or loose bolts and
weld defects.
Check the condition of attachment
2.7 and welds (Includes Lift lugs, pipe
supports etc.) for cracks
2.8 Check the condition of insulation

3.0 Shell
Check the shell wall for corrosion,
3.1 pits, channeling, cracking, bulge and
mechanical damage
 UT measurements-shell and
3.2
attachments
DP or WFMPI test the seam, nozzle
3.3
and attachment welds for cracks

4.0 Bottom Head

Inspect the bottom head for pitting
4.1
gouging and cracking
Inspect the packing condition of the
4.2 center pipe with the bottom head for
tightness
UT measurement- Bottom head and
4.3
Nozzles

5.0 Internal Assembly

6.0 External
MPI test all seam, nozzle and
6.1
attachment welds for cracking
Check the external insulation is in
6.2
good condition

Check all bolts used for closure are in

7.0 good condition (Sample one bolt for
tensile test)

8.0 Check all gaskets are renewed in kind

9.0 Foundation/Supports
Check condition of skirt and fire
9.1
proofing
Check condition of foundation and
9.2
support bolts

Notes: