Ariel ER - 10.4.3.Fm Installation List Data and Start Up Check List

The contents of this document are proprietary and confidential.
They are the

ENGINEERING REFERENCE property of Ariel Corporation and may not be disclosed, reproduced, or used for
manufacture in part or in whole without written permission from Ariel Corporation.
Warranty Notification - Installation List Data and Start

Up Check List for RG:RGM Rotary Compressors
The following forms are designed to ensure a successful start-up of Ariel rotary compressors. Ariel
warranty coverage requires these completed forms sent to:
Administrative Assistant - Sales, Ariel Corporation
35 Blackjack Road • Mount Vernon, Ohio 43050 USA
Phone: 740-397-0311 • FAX: 740-397-3856
Warranty Notification - Installation List Data

Date:__________________ Name: __________________________________________________
Unassigned Resale Direct Sale Lease-Purchase Rental/Lease Unit
Compressor
Model:_________________ Serial #:______________________________ Gear Ratio:_____________________
Lubricant Make and Grade:______________________________ Oil Pump Model:______________________
Control Actuation: Hydraulic Handwheel
Distributor/Fabricator
Company:__________________________________ Name:_________________________________
Address:__________________________________________________________________________
City:_______________________ State:_____ Zip:_______________ Country:____________________
Fabricator Unit Number:________________________________ Package Startup Date:_____________
Application
Air/Nitrogen CNG/GNC FPSO Gathering Fuel Gas Booster
Refrigeration Pipeline PRC Injection Storage/Withdrawal Miscellaneous
Elevation:_____________________________
H2S%:_____________ CO2%:_____________ Specific Gravity:_____________
REV DESCRIPTION REV EC DATE REV EC DATE
Changed to new ER format. Checklist items edited

2 into instructions rather than questions and organized 2 016520 11-5-10
similar to reciprocating checklist. 1 016745 9-13-10
0 013951 10-12-09
PAGE 1 OF 8 REV 2 ER-10.4.3

The contents of this document are proprietary and confidential. They are the
Compressor Serial #:________________ Compressor Model #: RG-___________
Unit Location
Customer Name:_____________________________________________________________________
Project/Lease Name: __________________________________________________________________

Closest Town:__________________ State:_____ Country:__________________Offshore: Yes No
Directions to Location or GPS:______________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
Customer Contact Person:__________________________________ Contact Phone:____________________
Contact Email:_________________________________________________OK to contact: Yes No
Driver
Driver Manufacturer:_______________________________________ Driver Model:___________________
Driver Type:_____________________ Applied RPM:______________ Name Plate HP (kW):______________
Coupling Manufacturer:___________________________________ Coupling Model:___________________
Documentation and Accessories

Check all items included in the shipment:
Technical Manual Yes No Recommended Spares List Yes No
Start-Up Spare Parts Yes No Unit Start and Stop Procedures Yes No
Toolbox w/Ariel Tools Yes No Toolbox with Hydraulic Tools Yes No (Optional)
Unit Parts List Yes No Toolbox with SAE Hand Tools Yes No (Optional)

START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING

Description Date Checked Date Verified
1. Check and verify compressor design limitations such as
maximum suction and discharge pressures, maximum and Commissioning Agent:
__________________ Distributor:___________
minimum speed and discharge temperature.
2. Check and verify the availability of correct start-up spares,
hand tools, special tools, compressor parts list and draw- Commissioning Agent:
__________________ Distributor:___________
ings, and technical manuals at installation.
3. Review Packager design operating conditions
Pressure, psig (barg):
Suction ________ Discharge________
Temperature, °F (°C): Commissioning Agent:
Distributor:___________
Suction ________ Discharge________ __________________
Max. RPM __________ Min. RPM __________

Type of Gas_____________________ SG___________
If start-up conditions differ, check with Packager or Ariel.
4. Soft Foot Check [max. allowable 0.002” (0.05 mm)]: Shim
compressor feet supports to prevent machine twisting or Commissioning Agent:
bending (rear compressor feet only with optional bell- __________________
house mount).
5. Re-torque compressor anchor and/or bell-housing flange Commissioning Agent:
bolts. __________________
Commissioning Agent:
6. Verify driver rotation matches compressor rotation arrow. __________________ Distributor:___________
7. Verify coupling installation to ER-41.1 (see Ariel Rotary Commissioning Agent:

Packager Standards). __________________
8. Re-check coupling bolt torques. __________________ Distributor:___________
9. Field check compressor to driver alignment. See Ariel ER- Commissioning Agent:
58.05 for compressor thermal growth values. __________________
10. Check and verify compressor to driver alignment (installed

on site, cold). Record dial indicator readings in inches
(mm) at the 3, 6, 9 and 12 o’clock positions or attach align-
ment tool print-out (not applicable to bell-house mounting).
__________________ Distributor:___________
Face Rim
Max. allowable face misalignment 0.005 in. (0.13 mm) TIR.

Max. allowable radial misalignment 0.003 in. (0.08 mm) TIR.
11. Verify all preservation oil is drained from compressor. __________________ Distributor:___________

START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING

12. Pressurize and leak test oil and gas systems. __________________ Distributor:___________
13. Verify compressor oil system is filled with oil to the proper Commissioning Agent:
level without over filling. __________________
14. Verify compressor oil supply isolation valve is open. __________________ Distributor:___________
NOTE: Clearly label unit with the compressor oil make/grade currently in use.
15. Verify properly rated element installation in the compres- Commissioning Agent:
sor oil filter canisters. __________________
16. Verify properly rated element installation in the gas inlet Commissioning Agent:
separator, strainers, and gas/oil separator. __________________
17. Verify oil filter elements and all oil piping is primed with oil. Commissioning Agent:
__________________ Distributor:___________
18. Is there an oil cooler? Recommended min. compressor Commissioning Agent:

inlet oil temperature - 150°F (66°C); max. - 170°F (77°C). __________________
19. Verify compressor variable Vi moved to the maximum Vi Commissioning Agent:

position. (Vi range 2.5 to 5.0). __________________
20. Verify compressor capacity control plate moved to mini- Commissioning Agent:
mum load position to reduce compressor start-up torque. __________________
START-UP CHECK LIST - PROCESS PIPING VENTS AND DRAINS

1. Verify piping and supports do not bend or stress the com- Commissioning Agent:
pressor. __________________
2. Verify safety relief valves installation and functionality to Commissioning Agent:
protect compressor gas and oil piping. __________________
3. Verify mechanical seal leakage tubing installed, Commissioning Agent:
unplugged, and visible for leakage inspection. __________________
4. Verify separator scavenge line connection to the gearbox Commissioning Agent:
and fully open scavenge control valve. __________________
5. Verify gas suction lines are thoroughly clean to prevent Commissioning Agent:
dirt, slag, or other debris entry into the compressor. __________________
6. Verify strainer screen installation upstream of compressor Commissioning Agent:
suction. __________________

START-UP CHECK LIST - INSTRUMENTATION

1. Verify compressor oil system low level shutdown opera- Commissioning Agent:
tion. __________________
2. Verify low lube oil supply differential pressure shutdown

installation with correct tubing to the bearing oil supply and Commissioning Agent:
__________________ Distributor:___________
scavenged oil gallery.
3. Verify low oil differential pressure shutdown set per Ariel Commissioning Agent:
recommendations & functionality during falling pressure. __________________
4. For cold start-up applications, verify rotor injection oil tem- Commissioning Agent:
perature control (trim) valve setting is appropriate. __________________
5. Verify oil temperature control valve is piped for a “mixing” Commissioning Agent:
condition. __________________
6. Verify operation of vibration shutdown mounted on the Commissioning Agent:

compressor or drive train. __________________
7. Verify a suction pressure control is upstream of the com-

pressor. See Ariel performance prediction program to ver- Commissioning Agent:
__________________ Distributor:___________
ify acceptable P1, P2 combination.
8. Verify functionality and proper setting of suction and dis- Commissioning Agent:
charge pressure shutdowns. __________________
9. Verify gas high discharge temperature shutdown installa-

tion, functionality, and set at 10% above anticipated tem- __________________ Distributor:___________
perature, max. 248°F (120°C).
10. Verify a back-pressure control valve is set to maintain 50 Commissioning Agent:
psi (3.4 bar) above suction pressure. __________________
FINAL PRE-START CHECK LIST

1. Operate pre-lube system. Record pre-lube pressure. Commissioning Agent:
______________________ __________________
2. For engine driven units, disable the ignition and roll the
engine with the starter to check and verify the compressor Commissioning Agent:
rolls freely. Check and verify oil pressure increases notice- __________________
ably while rolling on the starter.
3. For electric motors, bar the compressor over manually to Commissioning Agent:
check and verify it rolls freely. __________________
4. For machines compressing a combustible gas, purge the

entire system including the piping, by-pass, recycle line, __________________ Distributor:___________
and compressor housings of all air.
5. Review start-up instructions for all other package compo- Commissioning Agent:
nents. __________________
6. Complete the required review of the Start-Up and Operat- Commissioning Agent:
ing Instructions for the unit with the unit operator. __________________

INITIAL POST START-UP CHECK LIST

1. Verify bearing oil pressure came up immediately after Commissioning Agent:
achieving idle speed. __________________
2. Verify discharge pressure rose within 1 to 3 minutes to Commissioning Agent:

facilitate oil scavenging and lube flow. __________________
3. Verify immediate and maintained differential pressure

required in the separator, above suction, until normal oper- Commissioning Agent:
__________________ Distributor:___________
ating pressures are reached.
4. Verify oil filter, bearing and oil system, and hydraulic valve Commissioning Agent:
stack pressure gauge functionality. __________________
5. Verify bearing/seal lube oil filter differential pressures less

than 35 psid (2.4 bard) at operating temperature, unless __________________ Distributor:___________
otherwise specified.
6. Verify rotor injection lube oil filter differential pressure less
than 11 psid (0.75 bard) at operating temperature, unless __________________ Distributor:___________
otherwise specified.
7. Check any strange noises or shaking in the compressor or Commissioning Agent:
piping. __________________
8. Verify system oil level is within acceptable limits. __________________ Distributor:___________
9. Verify bearing oil differential pressure is above minimum Commissioning Agent:

specified. __________________
10. Verify the mechanical seal weep hole leaks. Commissioning Agent:
Drops/minute_____ (typically 3 to 5) __________________
11. Check for any other oil leaks. Location:_______________ __________________ Distributor:___________
12. Verify scrubber dump and high level shutdown operation. __________________ Distributor:___________
13. Verify scrubber dumps remove all liquids from the gas with- Commissioning Agent:
out obvious carryover. __________________
14. Check for solid contaminants in the suction piping. __________________ Distributor:___________
15. Verify overspeed shutdown is set. __________________ Distributor:___________
16. Verify mechanical seal properly seals gas and oil at the Commissioning Agent:
shaft. __________________
17. Test all Package safety functions to ensure unit shutdown Commissioning Agent:
upon malfunction. __________________
18. After compressor and driver warm-up, set Vi and capacity Commissioning Agent:
control set to load available driver horsepower. __________________
19. After compressor reaches normal operating conditions, set

separator scavenge control to show mostly gas flow at the Commissioning Agent:
__________________ Distributor:___________
sight glass.

24-HOUR POST START-UP CHECK LIST

1. Verify oil filter and separator differential pressures are less Commissioning Agent: Distributor:___________
than maximum allowable. __________________
2. Upon shutdown, verify compressor reverse rotation is less Commissioning Agent:

than 2 seconds to ensure check valve operation. __________________
3. Verify recording of initial compressor operating data. __________________ Distributor:___________
4. Complete Ariel’s “Compressor Warranty Notification and

Installation List Data”, copy this completed “Start-up
Checklist” and mail both to Ariel Corporation, 35 Blackjack Commissioning Agent:
Road, Mount Vernon, OH 43050, USA, Attention: Adminis- __________________
trative Assistant - Sales or fax to Ariel at 740-397-3856,
Attention: Administrative Assistant - Sales.

Daily Log Sheet

Company:__________________________________ Name:_________________________________
Model: RG-______________ Serial #:______________________________ Gear Ratio:_____________________
Lubricant Make and Grade:______________________________ Oil Pump Model:______________________
Date/Time
Operator
Ambient/Barometric Pressure
Driver Load, HP (kW)
Driver Speed, RPM
Compressor Speed, RPM
Gas flow Rate MMSCFD (m3/sn)
Variable Vi Position (Vi or # of turns)
Capacity Control Position (% or # of turns)
Suction Pressure, psig (barg)
Suction Temperature, °F (°C)
Discharge Pressure, psig (barg)
Discharge Temperature, °F (°C)
Compr. Bearing Oil Supply Temp., °F (°C)
Bearing Oil Differential Pressure, psid (bard)
Bearing Oil Filter Differential, psid (bard)
Rotor Injection Oil Filter Differential, psid (bard)
Hydraulic Oil Supply Pressure, psig (barg)
Separator Coalescing Filter Differential, psid (bard)
Compressor Oil Supply Pressure, psig (barg)
Coalescing Scavenged Oil Line Valve Adjusted and
Flow Observed
Mechanical Seal Weep Rate, drops/min.
System Oil Level
Compressor Oil added, gal (L)
Remarks:

Ariel ER - 10.4.3.Fm Installation List Data and Start Up Check List

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The contents of this document are proprietary and confidential.

They are the

Warranty Notification - Installation List Data and Start

Warranty Notification - Installation List Data

Lubricant Make and Grade:______________________________ Oil Pump Model:______________________

Control Actuation: Hydraulic Handwheel

City:_______________________ State:_____ Zip:_______________ Country:____________________

Fabricator Unit Number:________________________________ Package Startup Date:_____________

Air/Nitrogen CNG/GNC FPSO Gathering Fuel Gas Booster

Refrigeration Pipeline PRC Injection Storage/Withdrawal Miscellaneous

H2S%:_____________ CO2%:_____________ Specific Gravity:_____________

REV DESCRIPTION REV EC DATE REV EC DATE

Changed to new ER format. Checklist items edited

PAGE 1 OF 8 REV 2 ER-10.4.3

Compressor Serial #:________________ Compressor Model #: RG-___________

Project/Lease Name: __________________________________________________________________

Directions to Location or GPS:______________________________________________________________

Contact Email:_________________________________________________OK to contact: Yes No

Driver Type:_____________________ Applied RPM:______________ Name Plate HP (kW):______________

Coupling Manufacturer:___________________________________ Coupling Model:___________________

Documentation and Accessories

PAGE 2 OF 8 REV 2 ER-10.4.3

Compressor Serial #:________________ Compressor Model #: RG-___________

START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING

Max. RPM __________ Min. RPM __________

7. Verify coupling installation to ER-41.1 (see Ariel Rotary Commissioning Agent:

10. Check and verify compressor to driver alignment (installed

Max. allowable face misalignment 0.005 in. (0.13 mm) TIR.

PAGE 3 OF 8 REV 2 ER-10.4.3

Compressor Serial #:________________ Compressor Model #: RG-___________

START-UP CHECK LIST - ITEMS TO CHECK IN THE FIELD AT COMMISSIONING

18. Is there an oil cooler? Recommended min. compressor Commissioning Agent:

19. Verify compressor variable Vi moved to the maximum Vi Commissioning Agent:

START-UP CHECK LIST - PROCESS PIPING VENTS AND DRAINS

PAGE 4 OF 8 REV 2 ER-10.4.3

Compressor Serial #:________________ Compressor Model #: RG-___________

START-UP CHECK LIST - INSTRUMENTATION

2. Verify low lube oil supply differential pressure shutdown

6. Verify operation of vibration shutdown mounted on the Commissioning Agent:

7. Verify a suction pressure control is upstream of the com-

9. Verify gas high discharge temperature shutdown installa-

FINAL PRE-START CHECK LIST

4. For machines compressing a combustible gas, purge the

PAGE 5 OF 8 REV 2 ER-10.4.3

Compressor Serial #:________________ Compressor Model #: RG-___________

INITIAL POST START-UP CHECK LIST

2. Verify discharge pressure rose within 1 to 3 minutes to Commissioning Agent:

3. Verify immediate and maintained differential pressure

5. Verify bearing/seal lube oil filter differential pressures less

9. Verify bearing oil differential pressure is above minimum Commissioning Agent:

19. After compressor reaches normal operating conditions, set

PAGE 6 OF 8 REV 2 ER-10.4.3

Compressor Serial #:________________ Compressor Model #: RG-___________

24-HOUR POST START-UP CHECK LIST

2. Upon shutdown, verify compressor reverse rotation is less Commissioning Agent:

4. Complete Ariel’s “Compressor Warranty Notification and

PAGE 7 OF 8 REV 2 ER-10.4.3

Daily Log Sheet

Model: RG-______________ Serial #:______________________________ Gear Ratio:_____________________

Lubricant Make and Grade:______________________________ Oil Pump Model:______________________

PAGE 8 OF 8 REV 2 ER-10.4.3

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Lubricant Make and Grade:________ Oil Pump Model:

City:_____________________ State:_ Zip:_ Country:________

Fabricator Unit Number:____________________ Package Startup Date:_

H2S%:_______ CO2%:_ Specific Gravity:_______

Compressor Serial #:______ Compressor Model #: RG-_

Driver Type:_____ Applied RPM: Name Plate HP (kW):

Coupling Manufacturer:_________________ Coupling Model:_

Compressor Serial #:______ Compressor Model #: RG-_

Max. RPM Min. RPM

Compressor Serial #:______ Compressor Model #: RG-_

Compressor Serial #:______ Compressor Model #: RG-_

Compressor Serial #:______ Compressor Model #: RG-_

Compressor Serial #:______ Compressor Model #: RG-_

Model: RG- Serial #: Gear Ratio:_____

Lubricant Make and Grade:________ Oil Pump Model: