Ref: OEPL/JP/EX/2017-18/531

Date: 16tH SEPTEMBER, 2017

TO,
MR.MUHAMMAD SHAIKH
SAUDI ARABIA

MOBILE : +968-559153795

EMAIL : muhammad@professionalsvision.com

KIND ATTN : MR.MUHAMMAD SHAIKH

SUBJECT : THREE DRIVE MODEL ORFRGP008 FOR 1000 MM ROTO GRAVURE

PRINTING MACHINE FOR EIGHT COLOR PRINTING ON FILM

Dear Sir,
Welcome to OCEAN EXTRUSIONS PVT LTD.
We have pleasure to give herewith our lowest offer for the above plant.

MACHINE TYPE : ROTOGRAVURE PRINTING MACHINE

NO. OF PRINTING STATION : 08

MAX. WORKING WIDTH : 1000 MM

MATERIAL TO BE PRINT : PET 10 TO 40 MICRONS,

CPP/BOPP/OPP 15 TO 40 MICRONS,
PE FILM 25 TO 80 MICRONS,

MAX. LINE SPEED : UP TO 100 MTR. PER MIN.

(The actual production speed will be depending
on operating condition such as Type, Thickness
and quality of the material, quality of printing
cylinders and impressions rollers, Printing repeats,
Quality of Printing Ink and Solvents, Operating Skill
and atmosphere)

TOTAL POWER LOAD : 30.0 HP

SPACE REQUIRED : 42’ L * 8’ W * 7’ H (APPROX)

BASIC EX-WORKS AHMEDABAD PRICE : USD. 59270.00 $ ONLY

ALL TAXES EXTRA
  TECHNICAL SPECIFICATION OF PRINTING MACHINE

1.) MACHINE ROTOGRAVURE PRINTING MACHINE

2.) NUMBER OF STATIONS EIGHT
3.) MAXIMUM WEB WIDTH 1000 mm
4.) MINIMUM WEB WIDTH 300 mm
5.) MACHINE HEIGHT SEVEN FEET
6.) TOTAL WIDTH EIGHT FEET
7.) TOTAL LENGTH FOURTY TWO FEET
8.) PRINTING CYLINDER CIR. 400 - 1100 mm
9.) MAXIMUM PRINTING SPEED 110 Mtr. PER MINUTE
10.) MECHANICAL MACHINE SPEED 160 Mtrs. PER MINUTE
11.) REGISTRATION MANUALLY SCREW TYPE
12.) MAIN DRIVE ONE COMMON MOTOR 10 HP
13.) WINDING DRIVE SYNCHRONIZED TO MAIN MOTOR 5 HP
14.) UNWIND DRIVE SYNCHRONIZED TO MAIN MOTOR 5 HP
17.) IMPRESSION ROLL FUNCTION PNEUMATIC
18.) DOCTOR BLADE FUNCTION MECHANICAL
19.) DRYING ZONE DIESEL HOT AIR GENERATOR SYSTEM
20.) DRYING ZONE LIFTING MANUALLY
21.) TYPE OF WINDER CENTER
22.) WEB GUIDING ELECTRONIC EDGE GUIDE UNIT
23.) MACHINE COLOUR BLUE & WHITE

 ELECTRICAL CONNECTED LOAD

1.) MAIN DRIVE 10.0 H.P

2.) UNWINDER 5.0 H.P
3.) REWINDING 5.0 H.P
6.) EXHAUST 2.0 HP
7.) HOT AIR GENERATOR 10.0 HP
9.) WEB ALIGNER 0.5 H.P
TOTAL CONCTED LOAD 32.0 HP
  UNWINDING UNIT (1 NOS)

1.) UNWINDER TYPE CENTRE UNWINDER SHAFT TYPE.

2.) MAXIMUM OUTER REEL DIA 600 MM.

3) CORE INER DIA 3 INCH TO 6 INCH.

4.) UNWIND TENSION CONTROLLED AUTOMATICALLY THROUGH LOAD CELL BASED 7.5

HP DIGITAL DRIVE TENSION CONTROLLER. PRECISION TENSION ACCURACY OF + -

0.1 KGM

5.) 2 NOS MILD SOLID STEEL PLATES ALL SIDED SHAPED MOUNTED ON

LINEAR GUIDING SYSTEM.

6.) 5 HP MOTOR WITH ENCODER

7.) ELECTRONIC WEB ALIGNER UNIT WITH TROLLEY.

 ROTOGRAVURE PRINTING STATION (8 NOS)

1.) HEAVY VIBRATION FREE WALL 2 NOS 35 MM THIKNES WITH HEAVY FOUNDATION

BLOCK

2.) CYLINDER FIXING ASSEMBLEY

 HEAVY DUTY HARDEN GROUNDS ALL SIDE GRINDED 50 MM SHAFT PROVIDED FOR

CYLINDER FIXING

 SPECIALLY DESIGNED HOUSING TYPE CYLINDER FIXING ASSEMBLY TO AVOID

VIBRATION AND WEAR & TEAR.

 CYLINDER FIXING SHAFT MOUNTED ON BEARINGS BOTH THE SIDE.

 MAXIMUM CYLINDER CIR. 1000 MM.

 MANIMUM CYLINDER CIR. 400 MM.

 TWO NOS TAPER CONES TO SUPPORT AND TIGHTEN THE CYLINDER.

 SPANNER AND HAMMER LESS CYLINDER FIXING CHUCK NUTS.

 SIDE REGISTATION WILL BE MANUALLY.

3) REGISTRATION SETTING ASEMBLY

 LINEAR REGISTRATION SETTING UNIT WITH ITS ACCESSORIES

 SCREW ASSEMBLEY ON THE OPERATOR SIDE TO SET THE REGISTRATION

MOVING UP AND DOWN MANUALLY.

 ALLUMINIUM ROLLS LINKING BOTH THE SLIDDING BRACKET ASSEMBLEY.

 REGISTRATION ACCURACY 0.1 MM LONGITUDNAL & 0.15 MM TRANSIENT

4) IMPRESSION ROLLER ASSEMBLEY
 FULL WIDTH HOLLOW SYNTHETIC RUBBER ROLL SHORE HARDNESS 60

 NATURAL RUBBER O.D 150 MM

 HEAVY DUTY HARDEN GROUNDS ALL SIDE GRINDED 40MM SHAFT PROVIDED FOR

IMPRESION ROLLER FIXING

 SHAFT CONNECTED TO THE LINEAR SLIDDING BRACKET WITH THE BEARINGS

BOTH THE SIDE TO AVOID VIBRATION.

 RUBBER ROLL IMPRESSION WILL BE FUNCTIONED PNEUMATICALLY .

 ADEQUATE PRESSURE CAN BE APPLIED THROUGH THE PRESSURE INDICATOR

PLACED IN CONTROL PANEEL SITUATED ON EACH STATION

 ALL THE PNEUMATIC CYLINDERS WITH ITS ACCESORIES LIKE PRESURE GUAGE METER,

PRESSURE REGULATORS, HAND LEVER OPERATOR AND ALL FITINGS WILL BE OF

STANDARD COMPANY MAKE

5) DOCTOR BLADE FIXING ASSEMBLEY
 DOCTOR BLADE SUPPORTING ASEMBLEY ADJUSTABLE TO DIFFERENT ANGLES
 THIS ASEMBLEY IS FORCED ON THE PRINTING CYLINDER MANUALLY
 SPECIAL DESIGNED DOCTOR BLADE ASSEMBLEY DERIVED FROM THE GERMAN
TECHNOLOGY INSTITUTE WHICH CAN BE FORCED ON THE CYLINDER IN VARIOUS
ELEVATIONAL ANGLES. SCREWS FOR THE ADJUSTMENTS OF THE BLADE TO
WIPE ACESS INK FROM THE ENGRAVED CYLINDER
 BLADE MOUNTING PLATE IS PROVIDED WITH THE RULER SCALE MARKING FOR QUICK
REPLACEMEN OF BLADE.
 BLADE OSCILLATION MOVEMENT OF +/- 12 MM IS OFFERED
 SOFT SPRING PRESSURE CAN BE APPLIED THROUGH THE PRESSURE INDICATOR
PLACED IN CONTROL PANNEL SITUATED ON INDIVIDUAL STATION
 ALL THE PNEUMATIC CYLINDERS WITH ITS ACCESORIES LIKE PRESURE GUAGE METER,
PRESSURE REGULATORS, HAND LEVER OPERATOR
 STAINLESS STEEL INK TRAY WILL BE PROVIDED TO AVOID RUSTING FROM THE
HAZARDOUS CHEMICAL.
 FULL WIDTH SPLASH GUARD WILL BE PROVIDED TO AVOID INK SPLASHING AT FULL
SPEED OF THE MACHINE
 INK TRAY CAN BE MOVE UP & DOWN WITH THE HELP OF MECHANICAL GEAR BOX TO
ADJUST ACCORDING TO THE PRINTING CYLINDER CIRCUMFERENCE.
6) GEAR BOX UNIT

 GEAR BOXES MADE FORM STANDARD GEAR BOX

 LINKING SHAFT ATTACHED WITH THE GEAR BOXES.

 LUBRICATING OIL FILLED IN THE GEAR BOXES EXTENDED TO THE LIMIT.

 INCLUDING FEATURES OF ENGAGE & DISENGAGE

7) DRYING ASSEMBLEY

 INK DRYING BY MEANS OF HOT AIR BLOWN ONTO THE WEB THROUGH

NOZZLES FEATURING A CONSTANT WIDTH CONTINOUS SLOT .

 THE DRYING SYSTEM IS DESIGNED FOR DIESEL HOT AIR GENERATOR SYSTEM

 HEAT LOAD ( 30 - 120 DEGREES ) ADJUSTABLE TO THE REQUIREMENT

 DAMPERS AT EACH INDIVIDUAL STATIONS WILL BE PROVIDED TO CONTROL THE AIR

FLOW

 THE TEMPERATURE CAN BE SET BY TEMPERATURE CONTROLLER SITUATED ON THE

CONTROL PANEL OF MACHINE WITH THE TEMPERATURE CONTROLLING SENSORS

PLACED ON THE INLET DUCTING OF THE MACHINE

 ALL THE ROLLERS IN THE DRYING HOODS ARE FEEDED WITH THE HIGH

TEMPERATURE GREASE UPTO (350 DEGREE) TO MOVE FREELY.

 REWINDING UNIT
1.) SIMPLEX REWINDER TYPE :- CENTER
2.) MAXIMUM OUTER REEL DIA 600 MM.
3.) ONE 55 MM MECHANICAL SHAFT WITH ITS CHUCK NUT AND TAPER CONES.

4.) UNWIND TENSION CONTROLLED AUTOMATICALLY THROUGH LOAD CELL BASED 4

K.W DIGITAL DRIVE TENSION CONTROLLER. PRECISION TENSION ACCURACY OF + -
0.1 KGM
5.) SHAFT MOUNTED IN BEARINGS DESINGNED FOR LESS WEAR AND TEAR.
6.) QUICK LOCK PROVIDED TO ENGAGE THE SHAFT WITH THE SAFETY CHUCK
7.) 4 KW ENCODER INBUILT MOTOR WITH SERVO VENTILATION FAN INTEGRATED
 SAILENT FEATURES OF THE MACHINE

1.) PARENT REEL DIA 600 mm MAX..

2.) PRINTING CYLINDER CIRCUMFURANCE MIN. 400 mm - MAX . 1000 mm .
3.) LINEAR COMPENSATOR WITH BALL SCREW ASSEMBLY FOR REGISTRATION SETTING
ASSEMBLY.
4.) PNEUMATIC FUNCTIONS FOR IMPRESSION ROLLER, DOCTOR BLADES & DRYING
HOODS.
5.) ALL GUIDE ROLLER DYNAMICALLY BALANCED
6.) A MANUAL SYSTEM FOR SETTING REGISTRATION FOR LONG DISTANCE.
7.) ALL THE BEARINGS ARE IMPORTED JAPAN MADE (NACHI).
8.) HIGH VELOCITY AIR BLOWER FOR FAST DRYING.
9.) A STANDARD COMPANY MADE SPECIALLY DESIGNED GEAR BOXES WITH 0.1 MM
BACKLES IT KEEPS REGISTRATION STEADY.
10.) 35 mm THICK SOLID MILD STEEL WALLS.
11.) VIBRATION FREE RUNNING AT ANY SPEED.
12.) FOUNDATION BASE FRAME.

MATERIALS CAN BE PRINTED ON THE MACHINE

POLYESTER, B.O.P.P., LD/ HP, P.P, HM, PAPER, OLB PAPER, PVC, SHRINK PVC.

COMMERCIAL PRICE

QUOTATION FOR ORFRGP008 /1000MM ROTO GRAVURE PRINTING MACHINE AS PER ABOVE
CONFIGRUATION
BASIC EX-WORKS AHMEDABAD PRICE : USD 59270.00 $

ADDITIONAL AUTOMATIONS NOT IN SCOPE OF SUPPLY WITH BASIC MACHINE:-

 THREE DRIVE SYNCHRONIZED SYSTEM (EUROTHERM ) INCLUDED
Integrated 5 Drives, Controller for Un winding , Main Drive & Winding Drives Are
Synchronized Respectively With Each Other To Maintain The Adequate Tension of Web
path .
 STROBOCOPE SYSTEM OPTIONAL
Flash Light to ensure Registration for the print material is stable.
 HOT AIR GENERATOR SYSTEM INCLUDED
Alternative for Electrical Heaters, This system Ensures High Degree Temperature in Any
Conditions and Weather with Cost Effective Energy.
 AUTO WEB GUIDING INCLUDED
Ensures Alignment Of the Film In Unique And Stable Position
 AUTO WEB VIDEO SYSYTEM OPTIONAL
 AUTO REGISTRATION CONTROLLER OPTIONAL
This system comprised of six color auto registration system with its linear compensator
set for seven printing stations. Web video system comprise of digital camera and
monitor screen for viewing still picture of running web.
 NOT IN SCOPE OF SUPPLY WITH BASIC MACHINE
 Ducting from Hot Air Generator till drying hoods of the machine.
 Required Internal Wiring & Oil to be provided while the time of erection.
 All above prices are basic prices ex-works as mentioned.
 Packing, Forwarding, Transportation charges will be extra on above prices.
 All applicable taxes will be extra as applicable.

The price quoted is based on the Present cost of Production and the same shall to revision
upward in the event of escalation in the prices of production in which event the buyer shall
be liable to pay the price ruling at the time of deliver.
OTHER TERMS & CONDITIONS: As per attached herewith

FOR, OCEAN EXTRUSIONS PVT LTD

JITENDRA PATEL
+91-9725338831
TRUNAL KANSARA
+91-9714000687