Operating Manual

for authorized technicians only

THISION L ECO

www.elco.net 9B.51.19.00 / 02.16

1
Table of contents

Table of contents ..................................................................... 2

Safety regulations General regulations...................................... 3

Intended use ............................................... 3
Standards and regulations........................... 3
Construction Product description / Functional
description - THISION L ECO..................... 4-6

Technical data Technical data / ERP data............................ 7
Dimensions................................................... 8

Delivery scope Standard version / Accessories ................... 9

Cascade / Cascade accessories.................. 10-11

Installation Boiler transport............................................. 13

Disassembly of panelling.............................. 13
Installation.................................................... 14
Cascade Cascade wall mounted in line...................... 15
Cascade free-standing in line....................... 16
Cascade free-standing back-to-back........... 17
Connecting the boiler................................... 18
Cascade accessories................................... 19
Connecting 1 or 2 boilers............................. 20
Dimensions headers, low loss headers
and bends..................................................... 21
Heating water quality.................................... 22-23
Expansion vessel......................................... 23
Gas line........................................................ 24
Condensate connection............................... 25
Hot water supply (DHW)............................... 26
Air- / flue gas ducts....................................... 27-32
Electrical connection.................................... 33-35
External controls on/off - OpenTherm.......... 36
External connections 0-10 Volt..................... 37
Wiring diagram ............................................ 28-39

Operation Description of display and keyboard............ 40-41

Main functions of control panel.................... 41

Commissioning Start up ........................................................ 42

Display read-out / Boiler addresses............. 43
Basic operations / Selecting programs......... 44
Setting the max. flow temp. on/off control.... 45
Filling the heating system............................. 46
Menu structure end user / technician........... 47-48
Clock program / heating line........................ 49

Parameters End user / technician.................................... 50-54
Activate factory settings............................... 55

Commissioning Inspection and maintenance........................ 56

Emmission check......................................... 57
O2 / CO2 check............................................. 58-60

Maintenance Repair works................................................ 61

Decommissioning ........................................ 61
Inspection interval ....................................... 61
Maintenance interval.................................... 61
Maintenance details..................................... 61-64
Counter running hours................................. 65
Inspection overview ..................................... 66
Maintenance overview ................................. 67

Errors
..................................................................... 68

Sensor parameters ..................................................................... 69

System water additives ..................................................................... 70

Conformity declaration ..................................................................... 71 Version:

from sv 4.2
02-2016
2
Safety regulations
General regulations
Intended use
Standards and regulations
General regulations
This document contains important
information with regard to safety and
reliability of the installation, its com-
missioning and the operation of the
THISION L ECO boiler. All described
activities must be carried out exclusive-
ly by authorized technicians.
Only OEM parts of the boiler manufac-
turer may be used; in contrary cases,
our warranty and guarantee provisions
are excluded.
Intended use
The THISION L ECO is a condensing
and modulating gas boiler, which is
suspended from walls and is delivered
with a pre-mix burner. The maximum
target temperature of the boiler is 85°C.
Standards and regulations
All applicable standards (both
European and national) must be
observed during the installation and
operation of the THISION L ECO boiler,
including:
- Local building regulations, with
regard to the installation of heating
facilities and waste gas exhaust
systems;
- Regulations about a connection to
the electrical utility network (mains);
- Regulations of the local gas utility;
- Standards and regulations
concerning safety facilities for
heating systems;
- Additional local laws/regulations,
which are applicable to the
installation and operation of heating
systems.
- See the chapter “Commissioning”,
for those regulations applicable
to heating water and warm water
quality.
The THISION L ECO boiler is
CE-certified and conforms to the
following European directives and
standards:
- 92 / 42 / EEC (Efficiency of hot
water heating systems)
- 2009 / 142 / EEC (Gas consuming
facilities)
- 2006 / 95 / EEC (Safety of electrical
operating resources)
- 2004 / 108 / EEC (EMC
compatibility)
- EN 483 (Requirements for gas-fired
systems up to 70 kW)
- EN 15420 (Requirements for gas-
fired systems – type C boiler 70 kW
– 1000 kW)
- EN 15417 (Special requirements for
condensing gas-fired boilers 70 kW
– 1000 kW)
- EN 50165
Electrical equipment for non-electric
appliances, intended for household
use and similar purposes - safety
requirements
- EN 15502-1 (Requirements for
gas-fired systems – Part 1: General
requirements and tests)
- EN 55014-1 (2000) EMC –
Requirements for household
appliances, electrical tools and
similar equipment – Part 1:
Emissions
- EN 55014-2 (1997) EMC –
Requirements for household
appliances, electrical tools and
similar equipment – Part 2: Safety -
product family standard
- EN 61000-3-2 (2000)
Electromagnetic compatibility
(EMC) - Part 3-2: Framework
conditions - framework conditions
for current fluctuations (current
drain 16 A per phase)
- EN 61000-3-3 (2001)
Electromagnetic compatibility
(EMC) - Part 3-3: Framework
conditions for voltage fluctuations,
voltage loss and flicker in public
low-voltage networks, for equipment
with a nominal 16 A current per
phase, which are not subject to any
special connection regulations.
- EN 60335-1 (2002) Household
and similar electrical equipment
- Safety - Part 1: General
requirements
- EN 60335-2-102 (2006) Household
and similar electrical equipment
- Safety - Part 1: Special
requirements for gas, oil and solid
fuel-fired equipment with electrical
connections
In addition to this, the following
national standards must be
observed:
RU:
- ??
HU:
- ??
CZ:
- ??
PL:
- ??
TR:
- ??
RO:
- ??
UK:
- Gas Safety Installation & Use
Regulations
- BS 5440-1:2008
- BS 5440-2:2009
- BS 6798:2014
The facility may only be operated by
authorized persons, who have been
trained with regard to the functions
and the use of the system. Inexpert
use can damage the equipment or
the connected system.
The equipment may not be used
by children, by persons with a
hindrance of bodily, mental or
sensory capacities, or which
insufficient experience and know-
how, unless they are supervised
or have received corresponding
instructions.
It must be ensured that children
cannot play with the equipment.
If changes are made to the boiler
construction the boiler no longer
complies with the CE requirements.
3
Product description

THISION L ECO

20 19

7
4
T1 6
T1a 3

5
P1
1 21
T2

4 7

6
3

5
2

10 14

11
22

18
17

15 16
8 12 13
G C A R

4
Product description
THISION L ECO
Legend:
1 heat exchanger 1 (All types OSS4)
2 heat exchanger 2 (L ECO100:
OSS2, L ECO120: OSS4)
3 ignition unit
4 fan unit
5 silencer
6 gas valve
7 automatic air vent
8 main switch 230V
9 boiler control unit
10 control unit MMI
11 connection terminal
12 connection terminal cascade bus
communication
13 siphon
14 circulation pump
15 gas isolation valve (in optional
boiler connections set)
16 service valves flow/return (in
optional boiler connections set)
17 fill and drain valve (in optional
boiler connections set)
18 safety valve (in optional boiler
connections set)
19 flue connection (concentric)
20 air supply (for parallel flue
connection)
21 collective flue pipe
22 information plate
T1 flow sensor
T1a secondary flow sensor (only
OSS4)
T2 return sensor
P1 water pressure sensor
G gas pipe
A flow pipe CH
R return pipe CH
C condensate drain pipe
Product description Delivery scope
The THISION L ECO is a condensing The boiler, which has been assembled
and modulating gas boiler with one or at the factory and is ready to use,
two pre-mix burners, which is attached is delivered in cardboard packaging.
to a wall. It is characterized by the The following is contained in the
following features: delivery scope of the THISION L ECO:
- A large modulation range that - Modulating high efficiency gas-fired
guarantees a long burner service boiler, 8,8 to 120kW
life, while minimizing standby - High efficiency pump(s)
losses, start-up emissions and - Boiler/Cascade controller
material wear-and-tear.
- Flue gas temperature below 80°C Accessories:
- Flue gas temperature fuse - Boiler connection fittings
- Also suitable for room sealed - Headers for 2 and 3 boilers
conditions - Low loss headers up to 960kW
- Control panel with all operational - Insulation packs
elements - Boiler frames for free standing units
- Microprocessor, with multi-
functional display For detailed information see pages
- Automated ignition, with repetition 11-12.
and ionization monitoring
- Water pressure monitoring
- Energy-saving pump
- Stainless steel heat exchanger with
smooth tube condenser
- Very maintenance-friendly
- Ready for weather-compensated
control (accessory)
- Cascadecontroller up to 8 boilers
- External controls (accessory) by on/
off, OpenTherm or 0-10V
- Modern metal panelling, stove-
enamelled
Functional description
The control unit modifies the heating
performance to the current heating
requirements, by changing the
default values of the fan rotating
speed. In this regard, the boiler flow
temperature is continually measured
via a sensor. In case of a deviation of
the actual temperature from the target
temperature, the control unit reacts
immediately and adjusts the RPM
of the fan, and with that the boiler
performance via the gas armature. A
deviation can be due to:
- A changed default value of the
boiler temperature, via the SITT
heating control unit
- A change on the outdoor
temperature
- Request for warm water
- Changed heating curve
By means of the integration of the
individual components in a system,
and within the control range of the
equipment, it is ensured that the boiler
performance always corresponds to the
actual heating requirements.
5
Product description

THISION L ECO hydraulic circuit diagram

15 14

7 Burner A
6
4
8
5
3

T1
T1a 1
T2
P1

7 Burner B
6
4 8
5
3

T1
T1a 2
T2
P1

10 9 9
+ 

OK

R -

11 11

G C A R

Legend:
1 heat exchanger 1 (All types OSS4) 6 fan T1a secondary flow sensor (only
= burner A 7 flue non-return valve OSS4)
2 heat exchanger 2 (L ECO100: 8 automatic air vent T2 return sensor
OSS2, L ECO120: OSS4) = burner 9 circulation pump P1 water pressure sensor
B 10 control unit MMI G gas pipe
3 ignition unit 11 burner control unit A flow pipe CH
4 ceramic burner R return pipe CH
5 gas valve T1 flow sensor C condensate drain pipe
6
Product description

Technical data
ErP data

Type THISION L ECO 70 100 120

Permit CE0063CM3648
Category II2ELL3B/P
Heat exchanger type OSS4 OSS4 OSS4
OSS2 OSS4
Output G20 Full load 80/60°C kW 60,1 95,0 120,0
40/30°C kW 65,0 102,3 129,3
Low load 80/60°C kW 8,8 14,8 17,6
40/30°C kW 9,9 16,6 19,6
G31 Full load 80/60°C kW 60,1 95,0 120,0
40/30°C kW 65,0 102,3 129,3
Low load 80/60°C kW 30,2 46,8 62,5
40/30°C kW 34,0 52,4 69,7
Input G20 Full load kW 61,8 97,3 123,0
Low load kW 9,0 15,2 18,0
G31 Full load kW 61,8 97,3 123,0
Low load kW 31,0 48,0 64,0
Boiler efficiency Full load 80/60°C % 97,3 97,6 97,6
Low load 40/30°C % 109,8 109,2 108,9

Gas type Natural gas or Propane gas

CO2 natural gas min./max. Vol. % 8,8 / 9,2
CO2 propane gas min./max. Vol. % 10,5
O2 natural gas min./max. Vol. % 4,6 / 5,4
NOx class 5 5 5
Max. flue gas temperature 80/60°C 76 73 77
Mass flow of flue gas max. g/s 28,2 43,4 56,2
Overpressure at boiler output max. Pa 175 195 195
Water volume in heating circuit l 7 12 15
Weight kg 54 72 76
Gas flow pressure - standard mbar 20
Gas flow-pressure min./max. mbar 17 / 25
Operating pressure of heating unit min./max. bar 0,7 / 4
Voltage/frequency min./max. Volt/Hz 230 / 50
Max. power consumption W 161 250 322
Power consumption part load W 44 86 88
Power consumption stand by W 2,5 3,7 3,7
Width / depth / height mm 660 / 460 / 1065
External thread of gas connection R 1 1/4" 1 1/4" 1 1/4"
Flow/return external thread R 1 1/2" 1 1/2" 1 1/2"
Flue gas connection PPS Diameter DN 100 100 100
Outdoor air connection Internal Ø mm 100 100 100
Condensate connection PVC External Ø mm 26 26 26

Type THISION L ECO 70 100 120

ErP data according to 2010/30/EU
Seasonal room-heating energy efficiency class A
Nominal heat output Pn (kW) 60 92 120
Annual energy consumption QHE (GJ) 20 30 39
Seasonal room-heating energy efficiency class ηs (%) 94 94 94
Noise output level, inside LWA (dB) 51 52 53

7
Product description

Dimensions of THISION L ECO

D
E

G
F

Ceiling

Individual flue:
min. 400mm
Collective flue:
dependant on
the selected
flue system.
Please contact
the supplier

A1
A

P
g c v r N
H
J
K
L
M

C
Q
R
B

Type THISION L ECO 70 100 120 Boiler connections

A Boiler height mm 1066 1066 1066 Type THISION L ECO 70 100 120
A! Boiler height with flue connection mm 1151 1151 1151 Flue gas nozzle concentric mm 100 100 100
B Boiler width mm 660 660 660 Air supply connector concentric mm 150 150 150
C Boiler depth mm 460 460 460 Parallel connection mm 2x 100 2x 100 2x 100
D Flue gas nozzle mm 465 465 465 g Gas connection 1 1/4" 1 1/4" 1 1/4"
E Air intake parallel mm 315 315 315 c Condensate connection mm 26 26 26
F Flue gas nozzle mm 345 345 345 v Boiler flow connection 1 1/2" 1 1/2" 1 1/2"
G Air intake parallel mm 165 165 165 r Boiler return connection 1 1/2" 1 1/2" 1 1/2"
H Feedthrough power supply cable 230V mm 105 105 105
J Gas connection mm 180 180 180
K Condensate connection mm 275 275 275
L Boiler flow connection mm 370 370 370
M Boiler return connection mm 510 510 510
N Length siphon mm 237 237 237
P Pipe lenght of g, v, c and r mm 30 30 30
Q Boiler connections g, v, c and r mm 50 50 50
R Feedthrough power supply cable 230V mm 100 100 100

8
Delivery scope

Standard version
Accessories and Cascade
Standard version
The delivery scope of a boiler consists
of the following components:

Components Packaging type

Completely assembled and tested boiler 1 In cardboard box
Mounting rail 1 In boiler packaging
Operating manual THISION L ECO technician 1
Operating manual THISION L ECO operator 1
In document bag in boiler packaging
Replacement part list 1
ERP label (only THISION L ECO 70) 1

Accessories Cascade
The following accessories can be In principle any combination is
ordered: possible. Based on the requested
capacity, you can choose either the
- Flue gas pipes most efficient or the most compact
- Cascade hydraulics (see following solution yourself.
pages)
- Boiler frames (see following pages) The capacity of the hydraulic pipes, gas
- 3-way valve set line and low loss header are adjusted
- Outdoor sensor to the selected overall demand.
- T10 flow sensor
When installing a single L ECO
Listed accessory parts have been a boiler or cascaded L ECO boilers,
specially constructed or selected for you should always use a low loss
the THISION L ECO boiler, which header adjusted to the set demand.
means they are very easy to install ELCO supplies 2 low loss header
(plug and play). You can compose your versions, which are suitable for a
own system solution, by selecting the maximum demand of either 452 kW
accessory combination that fits your or 960kW (80/60°C) respectively.
needs. For details and prices, please
contact ELCO.

9
Product description

THISION L ECO Cascade

1 2

13
3
11
12

8 3 4 5 6 7 10 9

Legend: Cascade possibilities

1 Air supply (for parallel flue The ELCO THISION L ECO cascade
connection) can be mounted in 3 ways:
2 Flue/Air supply (concentric)
1430
660 460

3 Cascade manager - Wall-mounted in line

Accessories: All boilers alongside one another on
3 Gas isolation valve the wall
1070

4 Service valves flow and return (Example 2 boilers wall-mounted in

1715

5 Non-return valve line)

6 Flow/return header
7 Gas line
8 Low loss header
9 Safety valve 4 bar - Free-standing in line.
10 Fill and drain valve All boilers hanging alongside one
11 Automatic air vent low loss header 660
1430 540
460 another on a free-standing frame
12 Pocket for temperature sensor T10 (Example 2 boilers free-standing in
13 Frame line)

1070

1715

- Free-standing back-to-back.
All boilers hanging back-to-back on
660
1430

460
1000
a free-standing frame
(Example 4 back-to-back)
1070

1715

10
Product description

THISION L ECO Cascade accessories

1 8 15

2 9 16

3 10 17

4 11 18

5 12 19

6 13 20

7 14 21

11
Product description

THISION L ECO Cascade accessories

22 Type THISION L ECO Part no. 70 100 120
1 Wall mounting rail for 2 boilers AX00710U x x x
Wall mounting rail for 3 boilers AX00720U x x x
2 L- post AX00010U x x x
3 I-post AX00020U x x x
4 Boiler frame AX00030U x x x
5 Header flow/return DN65 + gas DN50 2/4 AX00040U x x x
Header flow/return DN100 + gas DN65 2/4 AX00060U x x x
23 6 Header flow/return DN65 + gas DN50 3/6 AX00050U x x x
Header flow/return DN100 + gas DN65 3/6 AX00070U x x x
7 Low velocity header ≤ 452 kW DN65 AX00120U x x x
Low velocity header ≤ 960 kW DN100 AX00130U x x x
8 Low velocity header ≤ 200 kW 1 or 2 boilers AX00470U x x x
9 90° bend set flow/return DN65 AX00300U x x x
90° bend set flow/return DN100 AX00310U x x x
10 Blind flanche DN65 F/R 2x AX00320U x x x
Blind flanche DN100 F/R 2x AX00330U x x x
24 11 Blind flanche gas DN50 1x AX00340U x x x
Blind flanche gas DN65 1x AX00350U x x x
12 Weld flanche set DN65 F/R 2x + gas DN50 1x AX00680U x x x
Weld flanche set DN100 F/R 2x + gas DN65 1x AX00690U x x x
13 Boiler connection set line AX00360U x x x
14 Boiler connection set back to back AX00370U x x x
15 DHW connection set incl. 3 way valve AX00380U x x x
16 Connection set solo AX00480U x x x
25 17 Connection set solo incl. 3 way valve AX00750U x x x
18 3 way valve AX00740U x x x
19 Insolation set header DN100 (modulair) set of 2 AX00400U x x x
20 Insolation set low velocity header ≤ 960 kW AX00420U x x x
21 Insolation set 90° bend set F/R DN65 AX00440U x x x
22 Insolation set boiler connection set line AX00450U x x x
23 Air filter AX00540U x x x
Cartridge air filter AX00770U x x x
26 24 Bus communication cable AX00600U x x x
Bus communication extension cable AX00760U x x x
25 Outside sensor (T4) ARZ0055U x x x
26 Temperature sensor low velocity header (T10) AX00630U x x x

12
Installation
Boiler transport
1 2
Lifting and carrying precautions:
- Lift only a manageable weight, or
ask for help.
- When lifting the boiler, bend the
knees, and keep the back straight
and feet apart.
- Do not lift and twist at the same
time.
4 6
- Lift and carry the boiler close to the
body.
- Wear protective clothing and gloves
to protect from any sharp edges.
Boiler transport
The THISION L ECO is a fully equipped
compact heating system, which has
been pre-set and tested at the factory.
The dimensions of the packaging are:
- 70, 100, 120:
1200 x 800 x 670 mm (WxHxD)
This makes it possible to transport all
models in one piece through a normal
door. The boiler can be picked up
sideways or from the front with a forklift
truck for transport.
The THISION L ECO can be
transported with a crane. However,
it must be ensured that the boiler is
5a
5b
attached in its packaging to a pallet.
Loading belts should be attached to the
pallet.
Unpacking instructions are printed on
the cardboard box. Please follow the
proposed steps.
Disassembly of panelling
The panelling has been packed
separately from the boiler in the
packaging. The panelling of the
boiler should be set aside, before the
assembly and until the boiler is taken
into operation, so as to avoid damage.
3 4
4x
Panelling should be attached and
secured with the supplied screw,
after assembly of the boiler, or after
maintenance works.
13
Installation

Installation
Connections
The installation location of the CH-
boiler(s) has to be, and remain, frost-
free.
It is NOT necessary to have a purpose
50mm

50mm provided air vent providing a twin pipe

or concentric room sealed flue system
is used in the room or internal space in
which the boiler is installed. Neither is it
necessary to ventilate the compartment
in which the boiler is installed, due to
the extremely low surface temperature
of the boiler casing during operation.
1000mm

The floor has to be flat and level and

have sufficient deadweight capacity for
the complete (filled) installation.

The ELCO L ECO cascade can be

mounted in 3 ways:
- Wall-mounted in line
All boilers alongside one another on
5 the wall. Refer to page 15.
- Free-standing in line
All boilers hanging alongside one
another on a free-standing frame.
Refer to page 16.
- Free-standing back-to-back.
All boilers hanging back-to-back
on a free-standing frame. Refer to
page 17.

General guidelines:
Pay attention to the minimum
distance required between the
boilers, walls and ceiling for
installing and removing the housing
(refer to fig. 5.a.) for commissioning
4 3 1 2
and servicing and installing the flue
system (refer to chapter 7).
1 Boiler flow connection
2 Boiler return connection If you have opted to build the
3 Condensate drain hydraulic part yourself, then ELCO
4 Gas recommends using a boiler connection
5 Air supply / flue gas set AX00360U (Connection set L ECO
as single boiler) for each boiler. In that
case, the connection measurements
are:
- Flow and return line:
ø35mm compression fitting
- Gas line:
ø28mm compression fitting

14
Installation

Cascade wall mounted in line

A . Position the pipe work header D. Place the gas line in its intended
A against the wall. When using recess. When using several pipe
several pipe work headers: couple work headers: couple the gas lines
the pipe work headers and supplied using the supplied DN50/DN65
gaskets, M12 (DN65) or M16 gaskets, M12 bolts, spring washers
(DN100) bolts, spring washers and and nuts.
nuts. Align the pipe work header(s)
horizontally using the adjustable E. Fasten the gas line with the 2
B feet. special close tolerance bolts
M6x8x16 on each flange of the
B. Determine the position of the pipe work header(s).
suspension brackets based on
figure B1. The boilers can be fitted Continue with page 18.
on the wall using the supplied
suspension brackets and mounting
material (minimum of 3 screws for
each boiler). The wall has to be
flat and strong enough to carry the
weight of all boilers including their
water contents.

C. Hang the boilers on the suspension

C brackets.
Lift the boiler only by the special
grips on the bottom panel (1)
and support the boiler by its rear
panel (2).
2 2

B1

1
1

15
Installation

Cascade free-standing in line

A Position the pipe work header in
A the required location. When using
several pipe work headers: couple
the pipe work headers using the
supplied gaskets, M12 (DN65) or
M16 (DN100) bolts, spring washers
and nuts. Align the pipe work
B header(s) horizontally using the
adjustable feet.
B. Place the gas line in its intended
recess. When using several pipe
work headers: couple the gas lines
using the supplied DN50/DN65
gaskets, M12 bolts, spring washers
C and nuts.
OK
Fasten the gas line with the 2
special close tolerance bolts
M6x8x16 on each flange of the
pipe work header(s).
C. Fit the I-columns on the flange plate
using 2x bolts M8x40x70mm.
Attention: Use the correct holes
in the column!
When using a left flange plate:
use the right-hand holes in the
D column.
When using a right-hand flange
plate: use the left-hand holes in
the column.
D. Fit a mounting frame on the
I-column using 3-x bolt M8x50mm.
Attention: mounting rail at the
top.
E. Fit a mounting frame on the other
I-column using 3-x bolt M8x50mm.
If boilers also have to be fitted on
the other side of the I-column, then
the next mounting frame also has to
be fitted straight on it.
Fit the remaining I-column(s)
between the mounting frames using
3x M8x50mm.
F. Hang the boilers on the mounting
rail.
Lift the boiler only by the special
grips on the bottom panel (1)
and support the boiler by its rear
panel (2).
Continue with page 18.

2 2

1
1

16
Installation

Cascade free-standing back-to-back

A. Position the pipe work header in
A the required location. When using
several pipe work headers: couple
the pipe work headers with the
supplied gaskets, M12 (DN65) or
M16 (DN100) bolts, spring washers
and nuts. Align the pipe work
B header(s) horizontally using the
adjustable feet.
B. Place the gas line in its intended
recess. When using several pipe
work headers: Couple the gas lines
using the supplied DN50/DN65
gaskets, M12 bolts, spring washers
C and nuts.
OK
Fasten the gas line with the 2
special close tolerance bolts
M6x8x16 on each flange of the
pipe work header(s).
C. Fit the L-columns on the flange
plate using 2 x bolts M8x40x70mm.
Attention: Use the correct holes
in the column!
When using a left flange plate:
use the right-hand holes in the
D column.
When using a right-hand flange
plate: use the left-hand holes in
the column.
D. Fit a mounting frame on the
L-column using 3x bolt M8x50mm.
Attention: mounting rail at the
top.
E. Fit a mounting frame on the other
L-column using 3-x bolt M8x50mm.
If boilers also have to be fitted on
the other side of the L-column then
the next mounting frame also has to
be fitted straight on it.
Fit the remaining L-column(s)
between the mounting frames using
3x M8x50mm.
F. Hang the boilers on the front and
rear of the frame on the mounting
rail.
Lift the boiler only by the special
grips on the bottom panel (1)
and support the boiler by its rear
panel (2).
Continue with page 18.

2 2

1
1

17
Installation
Connecting the boiler
A. Remove the remaining packaging
A part from the bottom of the boiler.
Note: this packaging part is
provided with boiler parts which
are needed for mounting the
boiler.
B. Cap the connections that are not
used on the pipe work headers:
B Flow and return:ø35mm blind
compression fitting (2 items/boiler)
Gas: 1 ¼” blind cap with gasket Gas: 28mm pipe piece with 1¼” flat
(1 item/boiler)
For connections, use the supplied
gaskets. Check all connections for
leakage and gas-tightness.
C. Connecting the isolation valves to
the boiler:
Flow: 1½” flat coupling x 35mm
compression isolation valve with
red handle
Return:1½” flat coupling x 35mm
compression fitting cross union with
fill/drain valve and isolation valve
with blue handle
The boiler is supplied with a 3 and 4
bar safety valve.
ELCO UK recommend fitting the 4
bar safety valve due to the control
settings shutting the boiler off at 3.8
bar.
Gas: 1¼” x 28mm gas isolation
valve
Polluted test water may be
C released when removing the
plastic caps on the boiler flow
and return.
18
For connections, use the
supplied gaskets. Check all
connections for leakage and gas-
tightness.
D. Connect the valves to the pipe work
headers:
Flow: 35mm pipe pieces with 35mm
compression fittings (elbow and
socket)
Return: 35mm pipe pieces with
35mm compression fittings (elbow
and socket)
and 28mm compression fitting
Back-to-back installation:
Flow: 35mm pipe pieces with 35mm
compression fittings (bend and
socket)
Return: 35mm pipe pieces with
35mm compression fittings (bend
and socket)
Gas: 28mm pipe piece with 1¼” flat
and 28mm compression fitting
For connections, use the
supplied gaskets. Check all
connections for leakage and gas-
tightness.
E. Fill the siphon with tap water and
fit the siphon cup underneath the
boiler.
The siphon cup is supplied
separately and can be found behind
the housing.
Installation

Cascade accessories
The pipe work headers are available
in 2 dimensions, i.e. DN65 and DN100
and are connected to one another
by the flange couplings and gaskets,
M12 or M16x55 bolts, spring washers
and nuts. The low loss header and
the complete installation can then be
connected to it.
Blanking flanges
Low loss header The ends of the pipe work headers
There are 3 low loss headers available: have to be fitted with blanking flanges.
The blanking flanges come standard
AX00470U with a fully configured delivery,
Low loss header for 1 or 2 L ECO including bolts, spring washers and
boilers to max. 200kW supplied gaskets.
with automatic air vent, drain valve
and pocket for temperature sensor AX00320U
T10 Boiler connections are 4x 1 ½”, Blanking flange set DN65 flow/return 2
installation connections are 2x 2”. The items
low loss header MUST be connected AX00330U
between the boiler[s] and the system Blanking flange set DN100 flow/return
pumps. 2 items

AX00120U
Low loss headers DN65 to 452kW
AX00130U
Low loss headers DN100 to 960kW

The low loss headers comes standard

with adjustable feet, automatic air vent,
drain valve, pocket for temperature
sensor T10, M12 or M16x55 bolts,
spring washers and nuts. The low loss
header can be positioned on either the
left or right hand side of the pipe work
headers. Welded-on flanges
Upon request, welded-on flanges are
AX00630U available to connect CH-pipe lines
Flow temperature sensor T10 to the secondary side of the low loss
header and to connect the gas line.
Every system with 1 or more L ECO-
boilers must be provided with a flow AX00680U
temperature sensor T10 and must Welded-on flange set DN65 flow/return
be connected on the master boiler 2 items + DN50 gas 1 item
(address 01) to terminal 3, position 5 AX00690U
and 6. The flow sensor must be placed Welded-on flange set DN100 flow/
in the pocket of the low loss header. return 2 items + DN65 gas 1 item

Set of bends Required components that are not

The low loss header can be positioned supplied by ELCO:
at a 90° angle. A set of bends may be - The installation pump;
used for that purpose. - The condensate discharge system
- The installation water filter;
AX00300U - Air and dirt separator;
Bends set DN65 flow/return - Gas filter;
AX00310U - Hot water supply;
Bends set DN100 flow/return - Regulation valve;
- Flue system;
- Expansion vessel(s).

19
Installation

Cascade accessories
Connecting 1 or 2 boiler boilers
1x L ECO boiler, wall hung 2x L ECO boilers, wall hung,
max. 200kW

3/8” 1/2”

26 34
2” (2x)

56

1x L ECO boiler, free-standing 2x L ECO boilers, free-standing,

max. 200kW
529
352

440
660
1 1/2” (4x)

48

1/2”

Wall hung Free standing

Number of THISION L ECO boilers 1 2 1 2
Necessary articles
AX00010U L-shape frame for back to back alignment 2 2
AX00020U I-shape frame for line alignment 1
AX00030U Boiler frame 1 2
AX00470U Low loss header for 1 or 2 boilers (max. 200 kW) 1 1 1 1
AX00480U Boiler connection set for single boiler 1 2 1 2
AX00600U Bus communication cable 1 1
AX00630U Common flow sensor 10kOhm T3/T10 1 1 1 1
Supply of connection pipes, fittings and brackets by third party.

20
Installation

Cascade accessories
Dimensions headers, low loss headers and bends
Dimensions low loss header DN65 until 452kW Dimensions main header

G1/2”
DN65 / DN100
441
73 140 228
G3/8”

100

ø42

DN65

455
350

240
G1”
680

130
330

DN65

20
195
220

460
DN65
L 2/4 places = 1398mm (DN65/DN100)
L 3/6 places = 2098mm (DN65/DN100)
DN65
175

110
30

Dimensions low loss header DN100 until 960kW Dimensions bend DN65 and DN100
G1/2”
709
DN65: 133
DN100: 197
80 250 349

G3/8”

DN100
DN65
DN100

G1”
910

560

DN100
220

DN100

DN100
175

30

110

21
Installation

Water and hydraulic system

Heating water quality
Fill the installation with drinking
water.
In most cases, a central heating
installation can be filled with water
according to the nationally valid
regulations, whereby a treatment of the
water is not necessary.
To avoid problems, the quality of
the filling water must conform to the
requirements in Table 1.
If the filling water should not conform
to these requirements, then it is
recommended to treat the water
correspondingly (see VDI2035).
Warranty claims become invalid if the
system has not been flushed during
installation, or if the filling water
quality does not conform to the ELCO
requirements (see Table 1).
If anything should not be clear, or
in case of deviations, always take
up contact with ELCO first. The
warranties lapse, if any changes are
made without an advance agreement/
release by ELCO.
Installation:
- The use of groundwater,
demineralized water and distilled
water, is not permitted (an
explanation of these terms can be
found on the next page).
- If the drinking water quality lies
within the limits of the values in
Table 1, then one can proceed with
the installation of the system and
the flushing of the equipment.
- Residues of corrosion products
(magnetite), assembly materials,
cutting oil and other undesirable
products, must be removed during
the flushing operation.
- Another possibility for removing
dirt is the use of a filter. The filter
type must conform to the system-
specific requirements and the
type of contamination. ELCO
recommends the use of a filter. In
such a case, one should make sure
to take the entire piping system into
consideration.
- The central heating installation must
be de-aerated properly, before it is
taken into operation. Please review
the Chapter “Commissioning” in this
regard.
- If a regular topping up of water is
required (> 5% per year), then there
is a problem with the system that
must be remediated by a certified
technician. Regular topping up
with fresh water and oxygen adds
lime to the system, which leads to
deposits.
- If an anti-frost agent or other
additives are used, then it must be
regularly checked that the filling
water quality conforms to the
manufacturer requirements.
- Inhibitors may only be used after
consultation with ELCO.
- The use of such agents must be
protocolled.
Floor heating
When a floor heating system is
connected that uses plastic pipes, it
must be ensured that it conforms to the
standard DIN 4726-4729. If the system
does not fulfil the standard, then a
system separation must be foreseen.
If the regulations with regard to
plastic piping are not observed, then
warranty claims become null and
void (see the warranty conditions).

Parameters Value
Water type Drinking water
Softened water
pH 6.0-8.5
Conductivity (at 20°C in µS/cm) Max. 2500
Iron (ppm) Max. 0.2
Hardness (°dH / °fH)
Installation volume/performance 1-12
<20 l/kW
Installation volume/performance 1-7
>=20 l/kW
Oxygen Oxygen diffusion is not permitted during operations.
Max. 5% of the system volumes may be topped up annually.
Corrosion inhibitors See the Chapter "System water additives (inhibitors)"
pH raising or lowering agents See the Chapter "System water additives"
Anti-frost additives See the Chapter "System water additives"
Other chemical additives See the Chapter "System water additives"
Solid substances Not permitted
Residues in the heating water, which are not a component of not permitted
the drinking water are
Table 1
22
Installation

Water and hydraulic system

DHW quality
Water quality for DHW facilities Definition of water types

- When the amount of chloride is Drinking water

above the required specifications
mentioned above in table 2, in case
of the use of a combi boiler will void
the warranty for DHW parts of the
boiler.
- Tap water, in conformity with the
European
Drinking Water Directive: 98/83/EC,
dated 3 November 1998.
Softened water
- Water, from which calcium and
magnesium ions have been
partially removed.
Demineralized water
- Water, from which almost all salts
have been removed (very low
conductivity).
Distilled water
- Water, in which no more salts are
present

Parameters Value
Water type Drinking water
pH 7.0-9.5
Conductivity (at 20°C in µS/cm) Max 2500
Chloride (ppm) Max 150
Iron (ppm) Max. 0.2
Hardness (°dH / °fH) 1-12
Number of bacteria colonies at 22°C (number/ml) according Max. 100
to EN ISO 6222
Table 2

Expansion vessel
Expansion vessel Expansion DHW cylinder circuit
The CH-installation has to be fitted with When applying a DHW cylinder
an expansion vessel. The expansion connected directly to the boiler (ELCO
vessel used has to comply with the cylinder connection with use of 3-way
water contents of the installation. valve) the circuit between the three-
way valve and the separation of the
It is not necessary to install an DHW cylinder should be provided of an
expansion vessel to each boiler. One expansion tank. See also page 26.
single, central installed expansion
vessel is sufficient. When using a
single expansion vessel the handles of
the valves on the flow and return pipes
below the boiler have to be removed
whilst open.

A boiler expansion vessel can be

connected on the cross union inside
the return pipe to each boiler, if
required. The connection is fitted with a
3/4” outer thread blanking cap.

23
Installation

Gas line
The gas line leading to the installation
has to be calculated to the maximum
capacity to determine the diameter of
the supply pipe.

The gas line has to be placed on the

allocated openings of the flange plates
of the pipe work headers flow/return
and secured on all flange plates by the
special M6x8x16 close tolerance bolts.

Pressure loss for a newly installed

natural gas line may be 1.7 mbar max.
In the case of an extension, this may
be 2.5 mbar max. This value is to be
measured in between the operational
gas meter and the CH-boilers.

For correct functioning of the boilers, it

is necessary that the gas dynamic inlet
pressure must be at least 19 mbars.

With regard to new lines in

particular, ensure that the gas
line does not contain any residual
pollution.

When the boiler has to be converted

from natural gas to LPG, ELCO
provides special kits for this
purpose. Special instructions are
supplied with the kit.

Following maintenance tasks always

check all gas carrying components
for leakages by using of leakage
detection fluid (LDF).

24
Installation
Condensate connection
HAZARD:
Danger of death due to
poisoning! If the siphon is not
filled with water, or if any connections
are open, then escaping waste gas can
pose a hazard of death for people.
Condensate connection
For every m3 of natural gas that is
burned, between 0.7 and 1.0 litres of
water can accumulate, due to a very
high energy utilization. Condensate,
which accumulates in the boiler, in
the waste gas pipe or in the chimney,
must be drained to the public sewage
system.
In this regard, country-specific
regulations must be taken into account.
A neutralization of the condensate may
be required. It must be possible for
the condensate to visibly drain into a
funnel-siphon (2) at the installation site.
A fixed connection to the public sewer
system is not permitted.
For condensate drainage, only
corrosion-resistant and certified 3
materials may be used. The drainage
must be carried out in a frost-free
space. The drainage pipe should have
a slope, so as to avoid a backwash of
the condensate.
Filling of the siphon
Before the boiler is taken into
operation, the equipment siphon (1)
must be filled with water, so as to 1
prevent an emission of waste gas from
the condensate connection. Filling
is carried out most easily by pouring
approximately 0.5 litres of water into
the waste gas pipe (3); otherwise
screw off the siphon to fill it.
The condensate drain should be
cleaned during maintenance and
inspection works, however at least 2
once each year, whereby the siphon
and the waste gas connections are
also check for leakproofness and the
equipment siphon is filled with water.
All ELCO wall hung gas fired
condensing boilers contain a siphonic
condensate trap to collect and release
condensate.
The amount of condensate formed is
determined by the type of boilers and
the water temperature produced by the
boiler.
Condensate pipework.
Press the supplied plastic ribbon
tube onto the condensate drain at the
bottom of the boiler. Connect the tube
to the main condensate drain (minimum
diameter= 40mm) by means of an open
connection to avoid sewage gasses
coming into the boiler.
Fit a pipe work header for the
condensate drain behind the hydraulic
system. For that purpose, the flange
plates have holes allowing the
installation of a PVC drain of ø40mm
max. Use this drain to connect the
individual condensate drains of each
boiler.
The siphon of a flue gas system can
also be connected, if required, by
means of an open connection.
25
Installation

Hot water supply

Cylinder flow connection 1 1/2" internal thread The hot water supply control can be
Cylinder return connection 1" external thread
connected to the ELCO THISION L
ECO. For connection and settings refer
to the Boiler Control chapter.

Expansion DHW cylinder circuit

AX00750U
Boiler connection set with 3-way valve Solo boiler
Cylinder flow connection 1 1/2" internal thread
Cylinder return connection 1" external thread
When connecting a DHW cylinder
to the boiler before the low velocity
header an ELCO three way valve is
recommended.
The circuit between the three way
valve [A] and the separation device [B]
between the boiler and cylinder should
be provided with an expansion vessel
[C].

Boiler type THISION L ECO 70 100 120

Pump head for DHW (kPa) 25 20 20

AX00380U
Boiler connection set with 3-way valve for L ECO in cascade
in combination with DN65 and DN100 headers

A. Three way valve

B. Separation device
C. Expansion vessel

Boiler connection set with

3-way valve A

26
Installation

Connections
Air- / flue gas ducts for individual boilers
All boiler models have an ø100/150
concentric flue connection.
Flue gas connection
We recommend the use of ELCO’s
comprehensive range of flue gas
components.
For further information, please see the
installation instructions:
- ELCO wall terminals
- ELCO roof terminals
- ELCO flue pipe components, both
individual pipes and concentric
tubes.
Regulations about the construction
and installation of flue gas systems are
different from country to country.
It must be ensured that all national
regulations with regard to chimney
systems are observed.
It is not necessary to install a separate
condensate drain for the flue gas
system, since the condensate will be
flushed out via the boiler and into the
siphon. Please observe the following
recommendations:
- Only use corrosion-resistant
material
- The diameter must be calculated
and selected according to the
national regulations.
- The length of the flue gas system
must be kept as short as possible
(and must not exceed the
maximum permitted length, see the
documentation for planners)
- Horizontal flue gas tubes must have
an inclination of at least 3° back
towards the boiler.
Air supply connection
If required, a separate room sealed
air supply tube may be connected
via the inclusion of the optional air
supply connector fitting. The diameter
must be calculated in conformity with
national regulations and in combination
with the flue gas gas system. The
overall resistance of the air supply
and flue gas tubes may not exceed
the maximum supply pressure of the
Fan at any time. (Also see the Chapter
“Technical data”)
Notes
The tables below give guidance on
the maximum lengths of air and flue
gas tubes that may be connected. If
a room sealed installation is being
made utilising separate air and flue gas
tubes, the lengths of both tubes must
be added together and not exceed the
relevant value given in the tables.
In all cases, the concentric flue/air
connection on the top of the boiler
case is 80/125. When using 110/150
flue components, an allowance for
the necessary 80/125 to 110/150
adaptor fitting has been included in
the flue lengths indicated in the tables.
The maximum length of any external
section of flue pipe must not exceed
5m.
The radius of any bend used in the flue
gas system must not exceed 87.5°.

Dimensioning (reference value)

Maximum length in metres of D110 Ø tubes (open or parallel tubes room sealed
installation)
D 110 mm
Changes of direction 0 2 3 4
70 63 59 57 55
100 35 31 29 27
120 12 8 6 4

Maximum length in metres for concentric room sealed installations D 110/150

D 110/150 mm
Changes of direction 0 2 3 4
70 25 22 20 18
100 15 12 10 8
120 8 5 3 1

Required minimum (flue enclosure) shaft cross-section

Diameter flue duct Square shafts Round shafts
110 mm 140 x 140 mm 160 mm

27
Installation
Connections
Air- / flue gas ducts for individual boilers
Parallel boiler connection
The boiler comes as standard with a
parallel connection for the flue gas
outlet and air supply system.
The air supply opening (1) has a
diameter of ø100mm.
The air supply channel can be
connected to it, or, if it involves an
“open device” (Drainage category B),
an air filter must be fitted.
1 3 2
The air supply (3) of the concentric part
is closed by a lid ø150mm.
The flue gas outlet connection (2) has
a diameter of ø100mm.
1430 Concentric boiler connection
Carry out the following tasks to convert
the boiler to a concentric connection.
660
- Remove the lid ø150 (3) from
the air supply connection of the
concentric connection component
(2).
- Fit the lid ø100 on the air supply
opening (1) and secure it with
1 3 2 the screw (all parts are delivered
separately in the foam wrapping
underneath the boiler)
The air supply opening has a diameter
of ø150mm.
The flue gas outlet connection has a
1430 diameter of ø100mm.
The flue gas outlet-/air supply system
660 is then connected to the concentric
connection component.
28
The THISION L ECO-boilers can be
used both in an “open” and in “closed”
system.
Open system
The required combustion air is taken
from the immediate environment
(boiler room). For this purpose, please
comply with the applicable boiler room
ventilation regulations.
When using boiler category B23 and
B33 as an ‘open boiler’, the protection
degree of the boiler will be IPX0D
instead of IPX4D.
An air filter must be fitted on the air
intake of the boiler (available as an
accessory with art.nr. AX00540U).
Closed system
The required combustion air is sucked
460
in from the outside through a channel.
This improves installation possibilities
within a building. In general, outside air
is cleaner than air from the boiler room.
When the boiler is operational,
it produces a white plume of
condensation. This condensation
plume is harmless but may cause
some inconvenience, particularly
in the case of wall terminal. As a
result, roof terminals are preferred.
In a closed installation, roof
1070
terminals should be at the same
height preventing flue gas from
being sucked in by the other boiler 460
(recirculation). Outlets in recesses
and near erected walls may also
bring about flue gas recirculation.
Recirculation has to be prevented at
all times.
1070
Installation

Connections
Air- / flue gas ducts - installation variants for individual boilers
Ambient combustion air, ø80 PP
B23 Flue gas duct into the chimney, aspiration of air from the surroundings.
End section of the waste gas duct above the roof.

B33 Flue gas duct into the chimney, aspiration of air from the surroundings.
End section of the waste gas duct above the roof.

Combustion air taken from the surroundings, ø 80/125 PP/sheet steel white
C13 Flue gas duct and suction air over the outer wall, in the same pressure
C13x range.

C33 The waste gas and suction air ducts via the chimney must operate in the
C33x same pressure range. Vertical end section of the waste gas duct.

C43 Suction air and waste gas duct via the chimney system, which is
C43x integrated in the building.

C53 Section the air and waste gas exhaust to the outside, in areas with
C53x different pressures.
Vertical end section of the waste gas duct.

C63* Specially developed equipment, for connection to certified air-/waste gas

C63x systems that operate separately from one another.

* Not permitted in Belgium

C83 Air suction on the outside of the building, waste gas duct via the chimney.
C83x

C93 Air and waste gas piping to the waste gas chimney, via installation in the
C93x roof and in a humidity-resistant waste gas chimney.
Min. annular gap for waste gas piping:
Ø80 = 45mm
Ø100 = 50mm
Ø110 = 40mm

29
Installation

Connections
Air- / flue gas ducts - installation variants for multiple boilers
Opting for a collective flue gas outlet is
determined by:
- The position of the boilers with
regard to their outlet area
- Sufficient space above the boilers
- Large number of boilers
You may opt for:
- Collective flue gas outlet under-
pressure
- Collective flue gas outlet over-
pressure
In the case of collective venting
of flue gases, the flue gas-venting
outlet always has to end up in the
open area (outlet area 1).
ELCO can supply a collective flue gas
outlet system for the ELCO THISION
L ECO. Refer to the following chapters
with regard to the various possibilities
and maximum pipe lengths that can be
used.

In many situations, flue gases cannot

be vented individually because the
installation is indoors. For such
situations, we recommend collective
venting by means of under-pressure or
over-pressure using a flue gas outlet
system. The air supply may also be
supplied collectively, but if the boiler
room is suitable for that purpose it may
also be obtained from this area (`open
device` Boiler category B).

Boiler category: B
Outlet area 1
(free outlet area)

Boiler category: C
Permitted only when the air
intake and the flue gas
outlet are in the same
pressure area
0,2 x 2xB

30
Installation

Connections
Collective flue gas outlet under-pressure
Diameter and venting lengths of the Dimensions cascade flue THISION L ECO
flue gas outlet/air supply: Open system, overpressure, parallel
- Open system, with under-pressure Output (P) kW at 80/60°C Type L ECO d = minimum diameter Ø in mm
(calculated with thermal draft) 70 100 120 h=2-5 h = 6 - 10 h = 11 - 15 h = 16 - 20
under atmospheric circumstances. 152 1 1 100 100 110 110
180 1 1 120 120 130 130
NOTE! 212 1 1 120 130 130 150
1. IPX0D at flue category B23 and B33 240 2 120 130 150 150
272 1 1 1 150 150 180 180
300 1 2 150 180 180 180
332 1 2 180 180 180 180
360 3 180 180 180 180
392 1 1 2 180 180 180 200
424 2 2 200 200 200 220
d
452 1 3 200 220 220 220
480 4 200 220 220 220
512 1 1 3 200 220 220 220
544 2 3 220 230 230 230
h
572 1 4 230 230 250 250
600 5 230 230 250 250
632 1 1 4 230 230 250 250
d
660 1 5 250 250 250 250
692 1 5 260 260 260 260
720 6 280 280 280 280
752 1 1 5 280 280 280 280
784 2 5 280 280 280 280
812 1 6 280 280 280 280
840 7 280 280 280 280
872 1 1 6 280 280 280 280
900 1 7 280 280 280 300
932 1 7 300 300 300 300
960 8 300 300 300 300

Diameter and venting lengths of the Dimensions cascade flue THISION L ECO
flue gas outlet/air supply: Closed system, underpressure, parallel
- Closed system, with under-pressure Output (P) kW at 80/60°C Type L ECO d = minimum diameter Ø in mm
(calculated with thermal draft) 70 100 120 h=2-5 h=5-9 h = 9 - 13 h = 13 - 17
under atmospheric circumstances. 152 1 1 240 220 220 220
180 1 1 240 220 220 220
212 1 1 240 220 220 220
240 2 240 220 220 220
272 1 1 1 330 300 290 270
300 1 2 330 300 290 270
332 1 2 330 300 290 270
360 3 330 300 290 270
392 1 1 2 390 370 350 330
424 2 2 390 370 350 330
d
452 1 3 390 370 350 330
480 4 390 370 350 330
=d
512 1 1 3 460 410 390 380
=d 544 2 3 460 410 390 380
h 572 1 4 460 410 390 380
600 5 460 410 390 380
632 1 1 4 500 460 440 420
d 660 1 5 500 460 440 420
d 692 1 5 500 460 440 420
720 6 500 460 440 420
752 1 1 5 550 500 470 460
d
784 2 5 550 500 470 460
812 1 6 550 500 470 460
840 7 550 500 470 460
872 1 1 6 600 540 510 490
900 1 7 600 540 510 490
932 1 7 600 540 510 490
960 8 600 540 510 490

31
Installation

Connections
Collective flue gas outlet over-pressure
An installation with a collective Dimensions cascade flue THISION L ECO
flue gas outlet over-pressure in Open system, underpressure
combination with individually Output (P) kW at 80/60°C Type L ECO d = minimum diameter Ø in mm
controlled boilers (e.g. 0-10 V 70 100 120 h=2-5 h=5-9 h = 9 - 13 h = 13 - 17
control), where no bus cable 152 1 1 210 200 190 190
AX00600U is connected, is NOT 180 1 1 210 200 190 190
allowed. 212 1 1 210 200 190 190
240 2 210 200 190 190

Diameter and venting lengths of the 272 1 1 1 300 270 260 250
300 1 2 300 270 260 250
flue gas outlet/air supply:
332 1 2 300 270 260 250
- Open system with over-pressure.
360 3 300 270 260 250
392 1 1 2 360 330 310 300
NOTE!
424 2 2 360 330 310 300
1. IPX0D at flue category B23 and B33
452 1 3 360 330 310 300
2. Only with bus cable AX00600U
480 4 360 330 310 300
connected!
3. Adjust parameter 102 to 2 512 1 1 3 440 380 360 340
544 2 3 440 380 360 340
572 1 4 440 380 360 340
600 5 440 380 360 340
632 1 1 4 470 420 400 380
660 1 5 470 420 400 380
d 692 1 5 470 420 400 380
720 6 470 420 400 380
752 1 1 5 550 470 430 410
784 2 5 550 470 430 410
h 812 1 6 550 470 430 410
840 7 550 470 430 410
872 1 1 6 600 510 470 440
d 900 1 7 600 510 470 440
932 1 7 600 510 470 440
960 8 600 510 470 440

Diameter and venting lengths of the

flue gas outlet/air supply:
- Closed system with over-
pressure.

Please contact ELCO.

=d

=d

32
Installation
Electrical connection
Electrical connection
Electrical connections must be
carried out by an authorized electrical
technician, and in conformity with
valid national and local standards and
regulations.
An insulated mains switch must be
used for the power supply, with at least
3 mm contact openings. It must be
mounted inside of the boiler room. The
mains switch is used for switching off
the power supply during maintenance
works.
All cables are passed through the cable
gland at the bottom of the boiler, and
are led to the electronics panel at the
front of the boiler.
The electric diagram must be observed
during all electrical connection works
(see the following pages).
A 230V -50Hz mains electrical supply
is required fused externally at 5A.
A deviation on the grid of 230V
(+10% or -15%) and 50Hz
The following additional regulations
also apply:
- The boiler’s wiring is not allowed to
be changed;
- All connections have to be made to
the terminal block.
Installation of outdoor sensor
If an outdoor sensor is connected
to the boiler, then the sensor must
be positioned in conformity with the
adjacent drawing.
If an outdoor sensor is NOT connected
parameter T-day is the maximum flow
temperature. Go to Timeprog. options/
timeprog. CH/T-day (see page 49).
33
Installation

Electrical connection
The boiler has 4 socket blocks for all
electrical connections.

1. High voltage supply (230V)

2. Voltage free switches (230V relays)
3. Low voltage sensors
4. Communication bus for cascaded
THISION L ECO boilers

Front view Side view

8X.44.08.00 / 05.11

On/Off

230V~ 230V Error T4 Open- General

AC out signal LPG Out Therm purpose
N N N N N N On/Off
230V~ 230V
AC out Heat T3 T10 0-10Volt LWCO
L L L L L demand DHW
L signal
230V~ AC 230V out 230V Pump P3 230V Pump / 3-WV. 230V DHW pump
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14

8X.44.09.00 / 05.11
Bus

1 2 3 4

8X.44.08.00 / 05.11
On/Off

230V~ 230V Error T4 Open- General

AC out signal LPG Out Therm purpose
N N N N N N On/Off
230V~ 230V
AC out Heat T3 T10 0-10Volt LWCO
L L L L L demand DHW
L signal
230V~ AC 230V out 230V Pump P3 230V Pump / 3-WV. 230V DHW pump
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PG glands for cable duct already

assembled in the factory. For a few
connections, some PG glands are
supplied separately.

The maximum cable diameter for the

terminals is 2.5mm2.

Connect the cable by pushing down the

control on the terminal strip using a flat
screwdriver.
34
 Installation

Electrical connection
1. High voltage supply: 16 Connections
Position Connection Application Max.

8X.44.08.00 / 05.11
On/Off
PG
230V~
AC
230V
out
Error
signal LPG
T4
Out
Open-
Therm
General
purpose
V/A
N N N N N N On/Off
230V~ 230V
1,demand
2, 3 Live Neutral Earth Power for
LWCO boiler. Power cable not
13,5 230V
AC out Heat T3 T10 0-10Volt
L L L L L DHW

230V~ AC 230V out 230V Pump P3

L
230V Pump / 3-WV. 230V DHW pump
signal
supplied
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14

4, 5, 6 Live Neutral Earth Output 13,5

7, 8, 9 Live Neutral Earth System pump P3 13,5
10 Live Three-way valve CH (closed)

8X.44.09.00 / 05.11
Bus

11 Live Three-way valve (open) or DHW

pump P2 13,5 230V
12 Neutral Three-way valve or DHW pump P2 4A
13 Earth Three-way valve or DHW pump P2
14 Live DHW load pump P4
15 Neutral DHW load pump P4 13,5
16 Earth DHW load pump P4

2. High voltage switches: 6 Connections

Position Connection Application Max.
PG
8X.44.08.00 / 05.11

On/Off

Error T4 Open- General V/A

signal LPG Out Therm purpose
N N N N On/Off
230V
Heat T3 1, 2
T10 0-10Volt 1 LWCO 2 Relay output fault signal 13,5
L
L
L L demand
signal
DHW
5A
230V Pump P3 230V Pump / 3-WV. 230V DHW pump

230V
6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14

3, 4 3 4 Relay output heat demand 13,5

5A
Relay output external heat source / 2nd 230V
5, 6 5 6 13,5
propane gas valve 5A

8X.44.09.00 / 05.11
Bus

3. Low voltage sensors: 14 Connections

Position Connection Application Tulles
8X.44.08.00 / 05.11

1, 2 1 2 Hot water sensor T3 IP67

On/Off

T4 Open- General
LPG Out Therm purpose
On/Off
3, 4 3 4 Outdoor sensor T4 (advice) IP67
Heat T3 T10 0-10Volt LWCO
demand DHW 5, 6 5 6 Common flow sensor T10** (must be
signal
IP67
3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14
connected)
7, 8 7 8 On-Off contact** / Open Therm contact (auto
IP67
detect)
9, 10 9 10 0 -10 Volt input (temperature or load) IP67
8X.44.09.00 / 05.11

Bus
11, 12 11 12 Blocking contact (bridge mounted) IP67
13, 14 13 14 Low water pressure switch off contact NO
IP67
(function not active)

** If an outdoor sensor is NOT connected T-day is the maximum flow

temperature. Go to Timeprog. options/timeprog. CH/T-day (see page 49)

4. Bus communication: 2-pole connector

Position Connection Application Tulles

Bus communication cable IP67

The AX00600U bus communication cable mutually connects the cascaded boilers
by 4-pole connectors on the side of the connection terminals (2 boilers: 1 cable, 3
boilers: 2 cables etc.) and is fitted with 2 IP67 tulles. A maximum of 8 boilers can
be connected by this cable.

35
 Installation

Electrical connection
External controls on/off - OpenTherm
NOTE: For control option 1 and 2 counts
- T10 common flow sensor
(supplied) must be connected
- T4 outside sensor (optional) is
adviced to be connected.
The ELCO THISION L ECO provides
many possibilities to operate the boilers
from external controls.
Only 1 type of control can be
connected. Connections of the external
control must be done in the master
boiler (address 01) on terminal 3 and
appropriate connections.
Below you will find a description of the
possibilities and parameter adjustments
to take account of.
On/Off
1. On-Off contact
T4 Open- GeneralAn On-Off contact is a volt-free switch
Out Therm purposeto create a heat demand with closed
contact.
that the boiler controls its own output
(modulating) to achieve the desired
temperature. When this is achieved the
boiler modulates back to maintain the
desired temperature and prevents over
shoot.
If an OpenTherm controller of
another brand than ELCO is used,
it must be ensured that for certain
error messages the heat demand
is not omitted. This can result in
complete loss of heat production.
OpenTherm error messages
The coding of the transmitted
Error Messages on a OpenTherm
controller is displayed as follows:
(E) EB (E = Error Code = B and boiler
number)
example: Error Code Ex02SC02 on
boiler 6 will appear as (0) 26

T3 T10 0-10Volt TheLWCO

On-Off control must be connected
DHW to terminal 3, position 7 and 8. This is
also the connection for an OpenTherm-
control, but it is self-detecting. No
2 3 4 5 6 7 8 9 10 11 12 specific
13 adjustments are necessary.
14
See page 45 to adjust the flow
temperature.

2. OpenTherm-control
An OpenTherm-control is a digital
On/Off controller which is communicating with
the boiler according the OpenTherm-
T4 Open- Generalprotocol. The controller calculates
Out Therm purpose
continuously the desired flow water
temperature and sends this to the
boiler(s).
T3 T10 0-10Volt LWCO
DHW
The OpenTherm-control must be
connected to terminal 3, position 7 and
8. This is also the connection for an
2 3 4 5 6 7 8 9 10 11 12 13 14
On-Off contact, but it is self-detecting. .
After connecting an OpenTherm-control
P230 will be visible (Setting level,
Param. Chapter, Cascade Param.)
where the maximum set point CH can
be adjusted.

36
 Installation

Electrical connection
External controls 0-10 Volt
3. 0-10 Volt-control
At a heat demand of the 0-10 Volt
On/Off
controller a signal is sent out and varies
T4 General from 0-10 Volt. This signal is translated
Open-
Out Therm purpose by the ELCO THISION L ECO to a set
value (desired flow water temperature
or load) which is send via the ELCO
T10 0-10Volt LWCOdata bus to the boiler(s). Depending
on the Voltage the set value becomes
higher or lower.

4 5 6 7 8 9 10 11 12 13 14 The 0-10 Volt-controller must be

connected to terminal 3, position 9 and
10.
The choice for temperature or load
control can be done by a parameter
setting:
- Go to Setting level and Param.
Chapter,
- Go to Cascade Param.
- Select P101.
1: When P101 is adjusted to 1 the
load control is set. On that moment
P205 until P210 in chapter Cascade
Param. is released and can be
adjusted according to specific
requests.
2: When P101 is adjusted to 2 the
temperature control is set. On that
moment P215 until P220 in chapter
Cascade Param. is released and
can be adjusted according to
specific requests.
See page 50 for the adjustment
possibilities.

ADVICE: Choose temperature

control for a more balanced boiler
control

Behaviour of connected external

controls
- When using an OpenTherm or
0-10Volt control and a clock
program is selected, the clock
program of the THISION L ECO will
be ignored.
- When an on/off control is connected
and the thermostat is switched on
manually before the pre-set switch-
on time, the clock program will be
ignored and will run on the set day
temperature. When switching off
manually the clock program will be
followed.

37
Installation

Electrical connection
Wiring diagram

A7
A4

A5

A6

A8 B7 B4
T1

B5

A9 P1
B6

A10
T2

B9 P1
A11
T1a
B10 T2

B11
B8
T1a (OSS4)

A22 A23 B22 B23

24

A2 B2
11 1 11 1
X7 X12 X7 X12
X8 X9 X11 X8 X9 X11
1
1
X6
X1 2 X1 23
3
X6
20 10 6,3A T 20 10 6,3A T
6,3A T 6,3A T
10 1
A 10 1
B
X5 1 X5 1
30 30
18 9
18 9
X2 X2

8 X4 1 12 X3 1
9
8 X4 1 12 X3 1
9

25

B3

1
A21 A20

A3

16
14
1 6 1
1

C1 C2 C3 26

38
Installation

Electrical connection
Wiring diagram
Connections
Item Art.nr. Description
Main components
1 Control unit with screen
Burner A
A2 Control unit
A3 Circulation pump
A4 Fan
A5 Ignition unit on gas block
A6 Ignition electrode
A7 Ignition cables
A8 Flow sensor T1
A9 Water pressure sensor P1
A10 Return sensor T2
A11 Flow sensor T1a
Burner B
B2 Control unit
B3 Circulation pump
B4 Fan
B5 Ignition unit on gas block
B6 Ignition electrode
B7 Ignition cables
B8 Flow sensor T1
B9 Water pressure sensor P1
B10 Return sensor T2
B11 Flow sensor T1a (only OSS4)

Item Art.nr. Description Conn. Conn. Cont. Item Art.nr. Description Conn. Conn. Cont.
S4825800 Cable loom XL complete A22 Cable loom LV burner X6
A20 Cable loom Conn. C1 A
1 T1 1
conn.terminal
2 T2 1
230V+VF
3 T1a 1
1 Main switch L
5 P1 1
2 Main switch N
6 P1 3
3 Earth
7 Fan pwm 4
4 X1-A en X1-B, X4, 2
3, 1, L' 8 Fan pwm
Main switch 9 X6 19
5 X1-A en X1-B, 11 T1 2
2, N'
Main switch 12 T2 2
6 Earth "leeg" 13 T1a 2
C1 3, 9 15 P1 2
7 X4 2 17 Fan pwm 5
8 Main switch N' 18 Fan pwm 1
9 C1 6, 13 19 X6 9
10 X3 8 X11
11 X3 6 3 Pump pwm 1
12 X3 7 7 Pump pwm 2
13 C1 9, 16 X12 Ionisation
14 X3 2
15 X3 1 B22 Cable loom LV burner See A22
16 C1 13 B
X1-A en X1-B,
1 A23 Cable loom 230V X2
Earth
Conn. C2 burner A
1 Fan 230V 3
1 X4 3
Fan 230V 2 Earth
2 X4 4
2 Fan 230V 1
3 X4 5
4 X4 6
3 Ignition and
5 X4 7 1
Gasvalve
6 X4 8 4 Ignition and
4
Gasvalve
A21 Cable loom Conn. C3 Ignition and
conn.terminal LV 2 Earth
Gasvalve
1 X5 1
2 C3 4 Pump 230V 3 Earth
3 X5 2 5 Pump 230V 2
4 C3 2, 6 6 Pump 230V 1
5 X5 5
6 C3 4, 8 7 Ignition and
3
7 X5 12 Gasvalve
8 C3 6, 10 8 Ignition and
6
9 X5 16 Gasvalve
10 C3 8, 12
11 X5 11 B23 Cable loom 230V See A23
12 C3 10, 14 burner B
13 X5 14
12 24 Cable loom bus Burner X8-A X8-B
14 C3
X5 15 A-B
1 X9 1
X5
2 X9 2
1 C3 1
3 X9 3
2 C3 3
4 X9 4
5 C3 5
8 Bus1 1 25 S4802100 Flat cable MMI
9 Bus1 2
11 C3 11 26 AX00600U Communication bus
12 C3 7 cable XL
14 C3 13
15 C3 14
16 C3 9
17 Bus1 3
18 Bus1 4

39
Operation

Description of display
Open the flap by pushing right next of
the flap on the round button to reach
the display and keybord.
The boiler has a pilot-control. This
control takes care of most of the
manual settings but also provides
numerous settings to adjust the control
exactly to the installation and user
requirements.

Display
The LCD screen is backlit. The light
is activated by pushing one of the
9 10 11 12 13 buttons.

There are 3 light colours available. The

1 5 various colours indicate the following:
Blue Basic level
Green Setting level
2 6 Red Problem display (flashing)

3 7 Having pressed a button, the screen

light stays on for 2 minutes (blue
4 8 screen) or 20 minutes (green screen).

Boiler symbols are not visible in

case of a single boiler or when
Screen explanation
no bus communication cable is
connected (Error code M024sc08).
1. CH-program active

2. DHW-program active

3. Clock program active

4. Pump continuously active or pumps

active during frost protection

5. Boiler off at outside temperature

> T-day (when day temperature is
active) or
> T-night (when night temperature
is active)

6. System pump on

7. Burner on. Starts flashing during

heat demand, continuous when
burner is on

8. Chimney sweep function (100%

power for emission measurement)

9. Boiler address:
1 = Cascade Master
2.8 = Cascade Slaves
ABCD
EFGH 10. Identification burner inside boiler

11. Night temperature active

12. Day temperature active

13. 2 text lines with 8 characters each.

The operational status, messages and
possible errors are displayed here.
40
 Operation

Description of display and keyboard

Operational status
- Standby Standby. Boiler is ready for operation.

Standby
- Vent.Phase Ventilation stage
- Ignition phase Ignition stage
- Burner lit CH Burner active for heating
- Burner lit DHW Burner active for hot water
- CH T > Tset Burner off on account of too high flow temperature CH
- Overrun CH Overrun time pump over CH
- Overrun DHW Overrun time pump over DHW
- Service Boiler needs maintenance. Contact installer
- Frost Burner active for frost protection

Value increase / change


Emission measurement Back / correction
+
Backward Forward
OK

Reset* R - Confirm selection

Value decrease / change

The keyboard consists of a logical

button allocation for menu control,
confirmation, and correction and
emission measurement.

* Reset only functions in case of an

Error or Message. If reset is rapidly
pressed over a short period of time,
the device will block completely.
Only loss of power (unplug) will
restart the device completely.
Recommendation: First identify the
fault by finding the fault code in the
fault-code list in the problem-shooting
chapter and solve the problem.

The main switch is located on the right

hand side of the keyboard. This switch
controls the 230V power supply (L and
N).
8X.44.08.00 / 05.11

On/Off

T4 Open- General
LPG Out Therm purpose
On/Off

Heat T3 T10 0-10Volt LWCO

demand DHW
signal

2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14
8X.44.09.00 / 05.11

Bus

41
Commissioning

Start-up
Turn the electrical supply on (heating After confirmation by OK and after the
system does not have to be filled); automatic de-aeration programm has

-- NC --
ended, you will see the standard read-
During start-up, a blue screen is out “Good” showing the date and the
displayed: time after the de-aerating program.
Power Up NC
Power Up Standard read-out:
(= start-up screen)

Please wait
(under certain circumstances)
Good
we 10:17
Address
Then you see:
Address
01 Good indicates that the boiler operates
01 (= allocation of boiler address) normally (burner on or off)
wo 10:17 indicates the actual day and
In the case of a cascade installation: - time.
+ - Select the correct address
OK - Press OK Following a restart (after loss of power):
- Select for the first boiler 01 Following a brief loss of power, the
- (=Master), for the next 02, 03 etc control will start-up as described above,
(=Slave) but all settings are retained.
The address can be changed by In the case of a loss of power lasting
pushing the + button (increase value) more than 2 hours the time and date
and the – button (decrease value). has to be set again. All other settings
Once the + or – buttons has been are retained.
pushed, the value starts flashing.
If the water pressure is below 1.0 bar,
In the case of a single boiler: the screen will show: FILL. Please refer
- Confirm address 01 by OK to the chapter Filling CH-system.

The display shows:

Time Set

Set time
00:00
(= setting actual time)
Setting time and day is only required
00:00 on the Master-boiler. The Slave-boiler
will take the time and day settings
automatically.

+ - First set the hours using + and -.

- Press the “right arrow” button to
OK
move to the minutes.
- - Set the minutes using + and -.
- Confirm by OK

The display shows:

DD-MM-YY

DD-MM-YY 01-01-00
(= setting actual date)

01-01-00 - Change the settings using the +

and – button.
- Jump from DD to MM and YY using
the arrow button.

42
Commissioning

Display read-out
Boiler addresses
The standard read-out offers 3
information screens.
Switching to different screen scan be
found using the + or - button
1
1. “Good”- read-out
Good with actual day and time (see

Good
above)

we 10:17
2
2. Operational status
Refer to chapter 9.1 for explanation
of texts
Standby

3
3. Technical read-out
Actual water flow temperature. (T1

20.0 °C in °C) and water pressure (P in bar).

1.65 bar For L ECO boilers in cascade

For L ECO boilers in cascade, the bus
communication cables between the
boilers must be connected (see section
electrical connections).
The master-boiler (address 01) should
be set to how many boilers are actually
connected.

From the standard display with

illuminated display:
1. Press 2 seconds the arrow buttons
simultaneously;

Param 2. Use the right arrow button until:

Param Mode;

Mode 3. Press the OK button;

Cascade param. is shown;

4. Press the OK button again;

Cascade 5. Push the right arrow button until

P114;
paramtr 6. Press the OK button;

7. Press the + button until the total

number of boilers in cascade:
P114 8. Press the OK button;

1 9. Press the return button until

standard read-out
43
Commissioning

Basic operations
Selecting programs
Switching on the Heating, DHW and
Pump program
By switching on the functions ( ,
and/or ) the boiler is turned on.

Proceed as follows:
From the standard display with
illuminated display:
1. Press the right arrow button:
Basic The display shows: Basic settings;

Settings
2. Press the OK button;

3. Press the right arrow button:

The display shows: CH prog off;

CH prog
4. Press the + button:
The display shows: CH prog on;

off 5. Press the OK button;

6. Repeat the procedure from point 3.

In this way the functions DHW and
Pump can be switched on.
CH prog 7. Press the return button to go back

on
to the standard display.

Depending which programs are

switched on the corresponding symbols
will be shown:

CH

DHW

Pump

44
Commissioning

Basic operations
Setting the maximum flow temperature with On/Off-control
P101 = 0

Basic
Setting the maximum flow water
temperature with connected outdoor
sensor T4.
Settings (starting with illuminated display):

1. Press the right arrow button:

The display shows: Basic Settings;

CH temp
2. Press the OK button;

3. Press the right arrow button until

85 °C CH temp:
The display shows: CH temp 85°C;

4. Press the + or - button to adjust the

desired flow temperature and press
the OK button.

Timeprog Setting the maximum flow water

temperature without outdoor sensor

options T4.
(starting with illuminated display):

1. Press the right arrow button until

Timeprog-options;

Timeprog 2. Press the OK button;

CH 3. Press the right arrow button until

Timeprog CH;

4. Press the OK button;

Day 5. Press the right arrow button until

Day Temp;

Temp 6. Press the OK button;

The display shows: T_day

7. Press the + or - button to adjust the

T_day desired flow temperature and press

the OK button.

85 °C

45
Commissioning

Filling the heating system

When all boilers have been electrically
commissioned as described above,
then the heating system can be filled.
Each boiler is fitted with a filling and
drain valve. The filling hose from the
water tap is then connected to it.
Fill the heating system only
with drinking water. Refer to the
Water Quality chapter for quality
requirements of the filling water.

Water pressure
Screen display
+
Good Operation Technical Description Action
OK Read-out status read-out
- FILL FILL xx.x°C Water pressure is 0 bar,
Top up water
dd 00:00 Bx12sc03 P0,0 boiler off
Water pressure above
FILL FILL xx.x°C 0.7 bar. The boiler is off. Top up water until

FILL dd 00:00 Bx12sc03 P>0,7 The automatic venting

program starts
approx. 1,7 bar

Automatic venting
Block. Vent xx.x°C program, afterwards Top up water until
dd 00:00 Prog. P>1,2 (approx. 13 min.) boiler is approx. 1,7 bar
on standby
Water pressure is good.
Good xx.x°C
(variable) Boiler standby or in None
dd 00:00 P>1,0 <4,0
normal operation
Block. xx.x°C Water pressure too high, Drain water until
dd 00:00 P>4,0 boiler off due to blocking approx. 1,7 bar
Water pressure is good.
Good xx.x°C
(variable) Boiler operates normally None
dd 00:00 P<3,7
again
Message/ FILL Water pressure too low.
xx.x°C Top up water until
Block. Message Boiler is limited to 50%
P<1 >0,7 approx. 1,7 bar
dd 00:00 Mx24sc14 load

Venting program
When, on filling the system, the water
pressure rises above 0.7 bar, the
venting program will start automatically.
The program lasts approx. 13 minutes
and in doing so, turns the pump on
and off and, if fitted, the three-way
valve every 80 seconds to remove the
remaining air from the boiler. All venting
points still have to be vented when
filling the installation. The boiler will be
on standby after the venting program.
Interrupting the venting program (not
recommended) is only possible from
the setting level by pressing OK during
the venting program.
For boiler checks please refer to the
chapter Checks prior to commissioning.
For any checks or setting changes,
refer to the Basic Settings chapter.

The automatic venting program only

vents the boiler and not the rest of

Block.
the installation.

Read-out 1 (Good status) displays

we 10:17 Block. with actual day and time on the
screen.

Read-out 2 (operational status)

displays Vent Prog on the screen.

Vent [From Good press the – button 1x:

Vent Prog is now displayed]

Prog.
46
Commissioning

Menu structure at Basic level

Menu structure

There are 2 setting levels

1. Basic level (manager/user):
Blue screen
2. Setting level (Installer):
Green screen

With the illumination switched off,

first press on one of the buttons to
switch the illumination on and then
continue with the setting. Having
pressed the last button, the blue
illumination will switch off after 2
min.

Menu structure at Basic level

Good

Operational status Basic setting Timeprog. options Param Mode Info

Tech. Read-out

CH prog Set Date and time Boiler param Cascade

DHW prog Timeprog. CH Other

Pump prg. Timepr. DHW

Timepr. CH

Timep. DHW

CH temp

DHW temp

Units
Remark: Depending which
Language
parameter settings are set, some
options will not be displayed.
Restore Defaults

With the arrow buttons you can go Refer to the Parameters chapter for all
through the different chapters. parameters and related settings.

Press OK to select or to confirm a

change.

With the + and - button you can

increase or decrease a selected
value.

Back to previous screen or standard

read out: Press this ‘return-button’.

47
Commissioning

Menu structure at Setting level

Menu structure at Setting level

With the illumination switched off,

first press on one of the buttons to
switch the illumination on and then
continue with the setting. Having
pressed the last button, the green
illumination will switch off after 2
min.

From the standard read-out, keep

Good
both arrow buttons pushed down
Operational status simultaneously for 2 sec. The screen
Tech. Read-out color will change from blue to green.

2 sec.
Good
Operational status Basic setting Timeprog. options Param Mode Service Mode Error Info

Tech. Read-out

CH prog Set Date and Cascade param Throttle Error Burner A Cascade
time

DHW prog Timeprog. CH Boiler param Airflush Boiler

Error 01
Pump prg Timeprog. DHW Burner A Param Pump speed Error 02 Burners

....
Timepr. CH Burner B Param 3-way valve Other
Error 10
Timep. DHW Pump P2

CH temp Pump P3

DHW temp Pump P4 Error Burner B

Units LPG

Language Fault

Restore Defaults Heat demand

Boiler address
Remark: Depending which
Reset Counters parameter settings are set, some
options will not be displayed.

Refer to the Parameters chapter for all

parameters and related settings.

48
Commissioning

Clock program
Heating line
Clock program (from standard Pre-set clock programs
switched off in Basic settings) CH pre-set 1 CH pre-set 2 DHW pre-set 1*
Switch
Day point Time Setting Time Setting Time Setting
The switch times in the pre-set clock 4 switch points per day, adjustable per 30 min.
programs are detailed in the table on 1 7:00 day 8:00 day 3:00 on
the right. Each clock program can be 2 18:00 night 12:00 night
adjusted to each individual situation. mo
3 17:00 day
Conditions are: 4 19:00 night
- Maximum 4 switch points per day; 1 7:00 day 8:00 day
- Settings for day and night are 2 18:00 night 12:00 night
determined by the settings: Time pr. tu
3 17:00 day
options/Time prog. CH/Day Temp. 4 19:00 night
and Night temp.; 1 7:00 day 8:00 day
- The setting OFF switches the 2 18:00 night 12:00 night
heating off during the whole set we
3 17:00 day
period. The frost protection is 4 19:00 night
active; 1 7:00 day 8:00 day
- Setting - - - turns the switch point 2 18:00 night 12:00 night
OFF; th
3 17:00 day
- Switch times can be set in steps of 4 22:00 night
30 minutes. 1 7:00 day 8:00 day
2 18:00 night 12:00 night
Advice: fr
3 17:00 day
Keep in mind when setting the 4 19:00 night
switching periods for domestic hot 1 8:00 day
water that it is sufficiently long to 2 12:00 night
ensure that hot water is always sa
3 17:00 day
available during actual use. In most 4 19:00 night
cases, the pre-set program 1 of the 1
clock program suffices. 2
su
3
Behavior of connected external 4 3:00 on
controls
- When using an OpenTherm or * The clock program for domestic
0-10Volt control and a clock
hot water is set on continuous
program is selected, the clock
program of the L ECO will be
demand to prevent there being no
ignored. hot water available at starting up.
- When an on/off control is connected The program can be adjusted to
and the thermostat is switched on each individual situation.
manually before the pre-setted
switch-on time, the clock program
will be ignored and will run on Heating line (K-factor)
the set day temperature. When
switching off manually the clock
program will be followed. 2

1.5
Flow temperature in °C

0.5

0.2

Outdoor temperature in °C

49
Parameters end users (blue screen)

Basic display “dark”

- Press on one of the buttons to switch the illumination on (blue screen). Overview of commissioning
- Press the + or - button to go to the “Operational status” read-out parameters
- Press arrow button to the right to go to the required menu (arrow to the low The parameter lines with a grey
goes back) background only become visible at the
- Press OK to select the required menu technician level.
- Press the arrow button to the right to go to the required parameter (arrow to the The complete parameter list becomes
low goes back) visible at the technician level.
- Use the + and - button to change the value
- Press OK to confirm the new value
- Use the retrun button to go back to menu or standard read-out.
Having pressed the last button, the blue illumination will switch off after 2 min.

Basic settings Basic settings

PARA factory setting Description Range
CH prog off CH-program on/off
DHW prog off DHW-program on/off
Pump prg off Pump program (frost protection) on/off
Timerpr CH off Clock program CH on/off
Timerp DHW off Clock program DHW on/off
"Adjusted maximum flow temperature in °C
CH temp 85 10-90
(only active with connected outdoor sensor & P101=0)"
DHW temp 65 Adjusted maximum DHW temperature in °C (only visible when P100>0 and T3 is connected) 10-80
Units SI Selection possibility units SI=Europe, Imp(erial)= USA SI/Imp
GB, NL, I, D, F,
Language GB Language selection
PL, TR, RUS, UA
Restore defaults Reset of the factory settings (dependant of selected level)
Timeprog options Clock program options
PARA factory setting Description Range
Set date and time
Set Time 00:00 Actual time setting in hours and minutes
Set Date DD-MM-YY Actual date setting day-month-year
Daylight saving Europe Zone for daylight saving Off-Eur-USA
12/24hrs 0-24h 12-hour (AM/PM) or 24-hour display AM/PM-24h.
Date format DD-MM-YY Reproduction of date display (DD-MM-YY, MM-DD-YY, YY-MM-DD)
Time prog CH (only visible when NOT OpenTherm or 0-10V)
Day temperature according heating line in °C "10-30
Day temp T-day 20
(if outdoor sensor is NOT connected: max flow temp.) (10-90)"
Night temp T-night 15 Night temperature according heating line (Eco) in °C 10-30
Select Preset Preset 1 Choice for the preselected time programm CH 1 or 2
See table time programs CH
mo1 off It is possible to select 4 switch moments (steps of 30 min.) per day.
Adjust Timeprog
03:00 Choice: day temperature, night temperature, off, - - -
Copy function to next day: after switch moment 4.
Store Preset Store of the adjusted time program for CH
Timepr DHW (only visible when NOT OpenTherm)
Select Preset Preset 1 Choice for the preselected time programm DHW 1 or 2
See table time programs DHW
mo1 off It is possible to select 4 switch moments (steps of 30 min.) per day.
Adjust Timeprog
03:00 Choice: on, off, - - -
Copy function to next day: after switch moment 4.
Store Preset Store of the adjusted time program for DW
Param Mode Parameter chapter
PARA factory setting Description Range

Boiler param Boiler parameters

P132 1 Pump continuously 1-2
1:Unit pump P1
2 Unit pump P1 and installation pump P3
Info Information
Cascade Information of cascade system
T3 xx.x°C DHW temperature T3 in external cylinder in °C (if connected and P100 is selected for DHW)
T4 xx.x°C Outdoor temperature T4 in °C (if connected)
T10 xx.x°C Temperature T10 sensor in low velocity header in °C
Boiler Information of the boiler
T3 xx.x°C DHW temperature T3 in external cylinder in °C (if connected and P100 is selected for DHW)
Others
Stand-by xx h Number of hours stand by
Burn. On xx h Number of running hours with burner on
Service xx h Number of running hours to go for maintenance interval
Ignition xx Number of times ignition
Faults xx Number of times in error

50
Parameters technician (green screen)

Basic display “dark”

- Press on one of the buttons to switch the illumination on (blue screen). Overview of commissioning
- Press both arrow buttons for 2 seconds (green screen) parameters
- Press the + or - button to go to the “Operational status” read-out The parameter lines with a grey
- Press arrow button to the right to go to the required menu (arrow to the low background only become visible at the
goes back) technician level.
- Press OK to select the required menu The complete parameter list becomes
- Press the arrow button to the right to go to the required parameter (arrow to the visible at the technician level.
low goes back)
- Use the + and - button to change the value
- Press OK to confirm the new value
- Use the retrun button to go back to menu or standard read-out.
Having pressed the last button, the blue illumination will switch off after 2 min.
Basic settings Basic settings
PARA factory setting Description Range
CH prog off CH-program on/off
DHW prog off DHW-program on/off
Pump prg off Pump program (frost protection) on/off
Timerpr CH off Clock program CH on/off
Timerp DHW off Clock program DHW on/off
"Adjusted maximum flow temperature in °C
CH temp 85 10-90
(only active with connected outdoor sensor & P101=0)"
DHW temp 65 Adjusted maximum DHW temperature in °C (only visible when P100>0 and T3 is connected) 10-80
Units SI Selection possibility units SI=Europe, Imp(erial)= USA SI/Imp
GB, NL, I, D, F,
Language GB Language selection
PL, TR, RUS, UA
Restore defaults Reset of the factory settings (dependant of selected level)
Timeprog options Clock program options
PARA factory setting Description Range
Set date and time
Set Time 00:00 Actual time setting in hours and minutes
Set Date DD-MM-YY Actual date setting day-month-year
Daylight saving Europe Zone for daylight saving Off-Eur-USA
12/24hrs 0-24h 12-hour (AM/PM) or 24-hour display AM/PM-24h.
Date format DD-MM-YY Reproduction of date display (DD-MM-YY, MM-DD-YY, YY-MM-DD)
Time prog CH (only visible when NOT OpenTherm or 0-10V)
Day temperature according heating line in °C "10-30
Day temp T-day 20
(if outdoor sensor is NOT connected: max flow temp.) (10-90)"
Night temp T-night 15 Night temperature according heating line (Eco) in °C 10-30
Select Preset Preset 1 Choice for the preselected time programm CH 1 or 2
See table time programs CH
mo1 off It is possible to select 4 switch moments (steps of 30 min.) per day.
Adjust Timeprog
03:00 Choice: day temperature, night temperature, off, - - -
Copy function to next day: after switch moment 4.
Store Preset Store of the adjusted time program for CH
Timepr DHW (only visible when NOT OpenTherm)
Select Preset Preset 1 Choice for the preselected time programm DHW 1 or 2
See table time programs DHW
mo1 off It is possible to select 4 switch moments (steps of 30 min.) per day.
Adjust Timeprog
03:00 Choice: on, off, - - -
Copy function to next day: after switch moment 4.
Store Preset Store of the adjusted time program for DW

51
Parameters technician (green screen)

Param Mode Parameter chapter

PARA factory setting Description Range

Cascade param. Cascade parameters

P100 0 Domestic hot water facility 0-8
0: no DHW
1: Solo boiler with 3-way valve
NOTE:
2: n.a.
Option 6 and 8 not for Low
3: Solo boiler with cylinder loading pump P4 and 3-way valve Temerature systems, unless
4: n.a. separately controlled
5: After low loss header: DHW after LLH with cylinder pump P2 and P3=off
6: After low loss header: DHW after LLH with cylinder pump P2 and P3=on at heat demand CH
7: After low loss header: DHW loading system after LLH with cylinder loading pump P2, P4 and P3=off
8: After low loss header: DHW loading system after LLH with cylinder loading pump P2, P4 and P3=on at heat demand CH
P101 0 Heating 0-3
0: 0÷10V not active ADVICE for using 0-10V:
1: 0÷10V= load control (see further P205 until 210) Choose option 2 for a balanced
behaviour of boiler control.
2: 0÷10V= temperature control (see further P215 until 220)
3: Showroom position
P104 0 Outside sensor T4 0-1
0: autodetect
1: connected
P105 0 Common flow sensor T10 0-1
0: autodetect
1: connected
P106 20 Min. Setpoint T10 0-60
P107 0 Min.Setpoint function T10 0-2
0: off
1: minimum value setpoint at heat demand CH
2: continuously minimum value setpoint
P109 0 Correction outside sensor -5 - 5
P111 20 CH-set gradient-reference 0-60
P112 1,0 CH-set gradient in °C/10sec in steps of 0,1°C 0-10
P114 1 Number of boilers in cascade (To be set manually!) 1-8
P121 1 Relay function Propane/External heating source 0-1
0: Only propane
1: On/Off external heating source
P125 1 DHW priority 0-1
0:No
1: Yes
P157 0 OpenTherm error bit selection 0-2
0: Only errors
1: Errors and blockings
2: Errors, blockings and messages
P158 0 Error relay selection 0-2
0: Only errors
1: Errors and blockings
2: Errors, blockings and messages
P170 95 Switch on moment relay external heating source 0-100%
When demand is higher then adjusted value the external heating source will be switched on
P171 90 Switch off moment relay external heating source 0-100%
When demand is lower then adjusted value the external heating source will be switched off
P203 2 Overrun time secondary pump P3 in minutes 0-60
At P101 = 1 (Load control):
P205 2 0-10V, load voltage to have minimum heat demand (P208 power) (If P101=1) 0-10
P206 9,5 0-10V, load voltage to have maximum heat demand (P207 power) (If P101=1) 0-10
P207 100% 0-10V, load maximum power (dynamic range) (If P101=1) 0-100
P208 0% 0-10V, load maximum power (dynamic range; 0% is minimum power) (If P101=1) 0-100
P209 1 0-10V, load heat demand when input voltage> (If P101=1) 0-5
P210 0,5 0-10V, load no heat demand when input voltage< (If P101=1) 0-5
At P101 = 2 (Temperature control):
P215 2 0-10V, load voltage to have minimum heat demand (If P101=2) 0-10
P216 9,5 0-10V, load voltage to have maximum heat demand (If P101=2) 0-10
P217 1 0-10V, load heat demand when input voltage> (If P101=2) 0-5
P218 0,5 0-10V, load no heat demand when input voltage< (If P101=2) 0-5
P219 30 0-10V, temperature setpoint at minimum input voltage (If P101=2) 10-90
P220 85 0-10V, temperature setpoint at maximum input voltage (If P101=2) 10-90

52
Parameters technician (green screen)

Param Mode Parameter chapter

PARA factory setting Description Range

P252 2 Slope heating line (K-factor) 0,1 - 9,9

P256 2 Hysteresis Summer/Winter in °C (if T4 was detected) 0-10
P266 2 Switch on delay at heat demand in minutes 0-10
P267 168 Boiler sequence for boilers in cascade in hours 1-255
P283 1 Frost protection 0-1
0: T10 and P3 not active
1: T10 and P3 active
P284 0 Switch on temperature frost protection in °C -40 - 20

Boiler param Boiler parameters

P100 0 Domestic hot water facility (visible when boiler address is 2 - 8) 0-4
0: no DHW
1: Solo boiler with 3-way valve
2: n.a.
3: Solo boiler with cylinder loading pump P4 and 3-way valve
4: n.a.
P102 0 Cascade flue gas system 0-3
0: Flue gas system individual or collective under pressure
1: N.a.
2: Flue gas system collective over pressure
3 N.a.
P108 0 Kind of gas 0-1
0: natural gas
1: propane gas. P121=0: External LPG valve opens at heat demand.
2: propane gas. P121=0: External LPG valve opens at burner start.
P122 0 DHW temperature sensor T3 0-1
0: autodetect
1: connected
P123 30 Switching time 3-way valve in seconds 0-255
P125 1 DHW priority 0-1
0: No
1: Yes
P132 1 Pump continuously 1-2
1:Unit pump P1
2 Unit pump P1 and installation pump P3
P154 100% Maximum load CH 0-100
P155 100% Maximum load DHW 0-100
P160 100% Maximum pump capacity (only with modulating circulation pump) 30-100
P179 1 Overrun time cylinder pump P2/P4 in minutes (if P100 > 1) 0-60
P181 5 Minimum cool down DHW temperature in °C (if P100 > 0) 0-15
P182 1 Load adjustment due to temperature fall DHW in °C/10sec. (if P100 > 0) 0-10
P183 65 DHW Anti legionella temperature (if P100<>0 and P122=1) in °C 10-80
P184 7 DHW Anti legionella service timer (if P100<>0 and P122=1) in days 1-30
P185 03:00 DHW Anti legionella time of day (if P100<>0 and P122=1) 0:00-23:50
P190 80 Flow temperature T10 at DHW in °C (using cylinder thermostat) (if P100 > 0) 10-90
P801 0% Local altitude compensation and flue length 0-15%

BurnerA parameter Burner A parameters

When the boiler has 2 heat exchangers Burner B will follow with the same parameters
OSS4: 65%
P953 Minimum pwm-level pump (only with modulating pump). 43-100%
OSS2: 80%

Service chapter Service chapters

Choose burner AB, A or B after selecting one of the functions using arrow buttons. Exchanger symbol will show: AB, A or B AB-A-B
Manually burner control.
Throttle 0 0-100
Press OK, then + and - button to increase/decrease the value (0=off, 1%=low load untill 100%=full load)
Manually fan control
Airflush 0 0-100
Press OK, then + and - button to increase/decrease the value
Pumpspeed. 43 Minimum pump speed (only with modulating circulation pump) 43-100%
3-way valve / P2 CH Manually control of the 3-way valve for DHW. Only for boilers with DHW via 3-way valve CH-DHW
Pump P3 off Manually control of the system pump P3. (Only when pump is off). When 'On' pump symbol will be displayed on-off
Pump P4 off Manually control of the DHW pump P4 on-off
LPG off Manually control of LPG valve (Volt-free) on-off
Fault off Manually control of fault relay for external error signal (Volt-free) on-off
Heat demand off Manually control of heat demand relay for external display heat demand (Volt-free) on-off
Boiler on-off off Manually control of external heating source. On-off contact for control external heating source (not visible in case of LPG) on-off
Boiler address Adjusting/changing boiler address 01-08
Reset Counters Reset of counters after maintenance interval
Info Information

53
Parameters technician (green screen)

Param Mode Parameter chapter

PARA factory setting Description Range

Error Errors A-B

The last 10 errors with data will be stored.
Error burner A
Choose burner A or B using arrow buttons. Exchanger symbol will show: A or B
Select other error number (02-10) with arrow buttons
Error 01
Every error contains the following info (Press + button for forward, - button for backward)
Code Exxscxx
Date
Time
Operational status
T1 flow temperature
T2 return temperature

+
T1a secondary flow temperature -
P1 water pressure
P2 cylinder pump
P3 system pump
P4 cylinder load pump
Damper on/off (no function)
Fan on/off
Gas valve open/closed
Ignition on/off

Info Information
Cascade Information of cascade system
T3 xx.x°C DHW temperature T3 in external cylinder in °C (if connected and P100 is selected for DHW)
T4 xx.x°C Outdoor temperature T4 in °C (if connected)
T10 xx.x°C Temperature T10 sensor in low velocity header in °C
OT sp x.x°C OpenTherm setpoint room temperature in °C (visible when OT is selected)
Req Load xx% Requested load of the cascade system in %
Req Temp xx.x°C Actual requested flow temperature according gradient line of the cascade system in °C
Req Temp xx.x°C End value of the requested flow temperature of the cascade system in °C
Error off Status relay external error signal on-off
0-10V xx.xV Tension on 0-10V contact (visible whenP101=1 or 2)
P3 off Status system pump P3 on-off
P2 off Status DHW pump P2 (visible when P100=5-8) on-off
P4 off Status cylinder loading pump P4 on-off
Heatdmnd. off Heat demand yes/no on-off
LPG / Extra B off Status relay external heating source on-off

Boiler Information of the boiler

T1-ave xx.x°C Actual average flow temperature of the boiler in °C
T2-ave xx.x°C Actual average return temperature of the boiler in °C
T3 xx.x°C DHW temperature T3 in external cylinder in °C (if connected and P100 is selected for DHW)
Req Load xx% Requested load of the boiler in %
Req Temp xx.x°C Requester flow temperature of the boiler in °C
3WV closed Status 3-way valve open-closed
P2 off Status DHW pump P2 (visible when P100=1-4) on-off
P4 off Status cylinder loading pump P4 on-off

Others
Stand-by xx h Number of hours stand by
Burn. On xx h Number of running hours with burner on
Service xx h Number of running hours to go for maintenance interval
Ignition xx Number of times ignition
Faults xx Number of times in error
Safety 02017005
Regul. 01018003
MMI 03018003
OEM par. 00018xxx xxx: 020 = THISION L ECO 70, 080 = THISION L ECO 100, 140 = THISION L ECO 120

54
Parameters

Activate factory settings

Do the following to reactivate factory
settings (any changed settings, except
from P108 and P121, will be lost):

Activating the factory settings from

user level only:

Restore
From the standard blue screen display:
1. Select using the right arrow button:
Basic settings;
Defaults 2. Press the OK button;
3. Press the right arrow button until:
Restore Defaults
4. Press OK
Screen displays: Restore OK

Confirm 5. Press OK again

Screen displays: Restore Defaults

Restore
This has now restored the factory
settings.

Activating the factory settings from

installer level:
From the standard blue screen display:
1. Press down the arrow buttons
simultaneously for 2 seconds;
2. Continue with the same instructions
from point 1 to 5 described above.

The procedure can take about 20

seconds and shows a blank screen
followed by the text Please Wait.

55
Commissioning

Inspection and maintenance

Boiler maintenance is only to be Checks prior to commissioning
carried out by qualified staff with Changing settings such as burner
calibrated equipment. pressure and setting the amount of
air is not necessary. Only in the case
When replacing spare parts only of failures or replacement of the gas
original ELCO Service parts are to unit, venturi and/or ventilator, does one
be used. For this purpose, please have to check and adjust the O2 / CO2
refer to the Service parts list to find percentage accordingly.
article numbers and exploded views.
Please contact ELCO. Following maintenance tasks
always check all gas-conducting
Maintenance intervals components on leakages by use of
Maintenance has to be carried out leakage detection fluid (LDF).
after 16,000 operational hours max. or
every 4 years, whatever comes first.
Depending on the intensive use of
the device, maintenance intervals will
have to be decreased accordingly. For
other situations, maintenance intervals
may also have to be decreased. In
such cases, please contact ELCO for
additional advice.

Inspection and maintenance tasks

have to be carried out in accordance
with the maintenance instructions at
all times. Some tasks are described in
these maintenance instructions. For
complete inspection and maintenance
instructions, see pages 61 - 65.

When carrying out maintenance

on the boiler, the gas tap has to be
closed and secured against opening.

The housing has to be removed in

order to carry out maintenance jobs
on the boiler. The housing has been
secured by 4 quick-lock nuts. First,
remove the screws from the quick-
locks, open the quick-locks, lift up the
housing from below and move it away
to the front.

56
Commissioning
Emission check
Legend:
A On/Off switch F C D B A
B Back button (ESC)
C Plus button (value increase/change)
D Confirmation button (OK)
E Arrow button right (forward)
F Chimney sweep function button
G Arrow button left (backward)
H Reset button
I Minus button (value decrease/
change)
R -
L Display
L H G C E
In order to be able to check on the
boiler’s emission during its years
of operation, it is recommended
to measure the maximum air
displacement of the boiler on
commissioning. This value may be
different for each boiler type.
This measuring is only worthwhile if the
a value is known on commissioning.
The following tasks have to be carried
out to enable measuring this value:
- Press down the arrow buttons
simultaneously for 2 seconds.
The screen turns green;
- Press the right arrow button until
Legend: you see Service chapter.;
- Press OK;
a Gas pressure - Press the right arrow button until
Airflush is displayed;
- Press OK;
The screen displays Airflush off;
Only for L ECO 110 and L ECO 140:
- Press the right arrow button to
select burner A.
The exchanger symbol displays the
selected burner (AB, A or B)
- Open the top test nipple
- Connect the hose of the digital
pressure meter to the top test
nipple of the gas valve.
+ 
OK
Measuring is only allowed using the
top test nipple (refer to arrow).
- Press on the + button until the
maximum value (100%).
The ventilator will start running up
to its max. revolutions per minute
RPM (burner stays on)
- Measure the under-pressure and
record the value.
During the next boiler check, the
under-pressure value may have
decreased by 20% max. compared
to the value on commissioning. If
this value has decreased less than
20% the boiler does not require any
maintenance.
- Press the – button until off is
displayed (keep pushed down)
This ends the procedure for burner A.
Only for L ECO 110 and L ECO 140:
- Press the return button 1x
- Press the right arrow button to
select burner B.
The exchanger symbol displays the
selected burner (AB, A or B)
Repeat the procedure for burner B.
- Press the return button to return to
the original read-out.
57
Commissioning

Flue gas volume and adjustment

Full load
Legend:
A On/Off switch F C D B A
B Back button (ESC)
C Plus button (value increase/change)
D Confirmation button (OK)
E Arrow button right (forward)
F Chimney sweep function button
G Arrow button left (backward) + 
H Reset button
I Minus button (value decrease/ OK
change)
R -
L Display

L H G C E

- Press down the arrow buttons After this check has been done, once
simultaneously for 2 seconds. more test the O2/CO2 value at low
The screen turns green; load (see page 60). If there are any
a - Press the right arrow button until deviations in the result, then these
you see Service chapter.; must be corrected (see the next page).
- Press OK;
The screen displays Throttle;
Legend - Press OK;
The screen displays Throttle off;
a Measuring point of the flue gas
probe. Only for L ECO 110 and L ECO 140:
- Press the right arrow button to
select burner A.
The exchanger symbol displays the
selected burner (AB, A or B)
- Calibrate the O2/CO2 meter ;
- Position the lance of the O2/CO2
meter into the flue outlet test point;
- Press on the + button until the
maximum value (in kW) has been
reached;
The boiler will be burning at the
rated full load (value on display in
%)
- Leave measuring O2/CO2 to the
measuring equipment.
Check whether the O2/CO2 values
that are listed below correspond to
the measured value.

O2 / CO2 check
Full load Natural gas E (G20), LL (G25) Propane (G31)
Nominal 4,7% Nominal 5,1%
O2
Minimum 3,6%, maximum 5,5% Minimum 4,1%, maximum 5,8%
Nominal 9,0% Nominal 10,3%
CO2
Minimum 8,6%, maximum 9,6% Minimum 9,9%, maximum 11,0%
Values are valid with closed cover/air box.

58
Commissioning

Flue gas volume and adjustment

Adjustment on the gas valve (not for Belgium)
Legend:
A On/Off switch F C D B A
B Back button (ESC)
C Plus button (value increase/change)
D Confirmation button (OK)
E Arrow button right (forward)
F Chimney sweep function button
G Arrow button left (backward) + 
H Reset button
I Minus button (value decrease/ OK
change)
R -
L Display

L H G C E

Adjustment on the gas valve After this setting has been made, once
more test the O2/CO2 value at full load
Adjust the gas valve only in case the and low load.
a measured values lies out of range of
the values mentioned in the table on
previous page.

- Open de boiler as described on

page 62;
- The O2/CO2 values are set by using
an Allen key (4 mm), or a large flat
head screwdriver, on the screw “B”.
Please observe the following
rotating direction:
- Clockwise means less O2/ more
CO2
- Counterclockwise means more O2/
less CO2

Legend

a Measuring point of the waste

gas probe
b Set screw for O2/CO2

Adjustment of the gas valve in case the measured values lies out of range of the values on full load
Full load Natural gas E (G20), LL (G25) Propane (G31)
O2 4,7% 5,1%
CO2 9,0% 10,3%
Values are valid with closed cover/air box.

59
Commissioning

Flue gas volume and adjustment

Low load
Legend:
A On/Off switch F C D B A
B Back button (ESC)
C Plus button (value increase/change)
D Confirmation button (OK)
E Arrow button right (forward)
F Chimney sweep function button
G Arrow button left (backward) + 
H Reset button
I Minus button (value decrease/ OK
change)
R -
L Display

L H G C E

Setting the low load
- Press on the - button until the
value1 has been reached.
The boiler will be burning at low
a load (value on display in %).
- Use the measuring tool to carry out
a O2/CO2 control measurement.
The detected values must lie in the
Legend measuring range shown below.
a Measuring point of the flue gas The O2 value at low load must lie
probe. higher than the O2 value at full load.
The measuring procedure must be
carried out, until a constant measuring
result is achieved. Please take up
contact with ELCO, if the values should
lie outside of the applicable tolerances.
Only for L ECO 110 and L ECO 140:
- Press the return button 1x
- Press the right arrow button to
select burner B.
The exchanger symbol displays the
selected burner (AB, A or B)
Repeat the procedure for burner
B. Start the procedure for burner B
from page 58.
- Press the return button to return to
the original read-out.

End of measuring:
- Press the – button until off is
displayed (keep pushed down).

This ends the procedure for burner A.

Low load Natural gas E (G20), LL (G25) Propane (G31)

Minimal 0,5% higher than measured on full load Minimal 0,2% higher than measured on full load
O2
Maximum 7,5% Maximum 7,3%
Minimal 0,3% lower than measured on full load Minimal 0,1% lower than measured on full load
CO2
Minimum 7,5% Minimum 8,9%
Values are valid with closed cover/air box.

60
 Maintenance

Decommissioning and maintenance works

Inspection and maintenance interval
Maintenance works If frost, during the period when the Inspection interval
- Switch the boiler to stand-by boiler is out of operation, is likely, An inspection must be carried out
operating mode; then you are advised to remove the after every 4,000 boiler operating
- Use the ON/OFF switch (A) to turn power from the boiler and drain the hours, however at least once every
the boiler off; boiler(s) and installation. In this year.
case: close the gas valve.
An inspection consists of a visual
Maintenance check, of the general condition of the
Please observe the following safety boiler and the installation.
instructions:
The objectives of an inspection is an
All works on the boiler and assessment of the condition of the
the heating facility (assembly, equipment, and an evaluation as to
maintenance, repairs) may only when maintenance works are required.
be carried out by authorized A visual inspection can lead to a
technicians, by using suitable maintenance procedure.
tools and calibrated measuring No tools are required during an
instruments. The exchange of inspection (except for tools for
- Interrupt the power supply to the components requires original ELCO removing the panelling). If necessary,
boiler, by operating the mains circuit replacement parts. the corresponding individual
breaker in the boiler room. maintenance steps must be carried out,
8X.44.08.00 / 05.11

On/Off

On/Off
LPG - Interrupt the gas supply to the
T4
Out
Open-
Therm
General
purpose The main stopcock for gas must be which are listed as of page 56.
Heat boiler.T3 T10 0-10Volt LWCO
closed and secured against reopening.
Maintenance interval
demand DHW
signal
During emptying of the boiler, it is
3 4 5 6
possible that a part of the heating
1 2 3 4 5 6 7 8 9 10 11 12 13 14
The panelling must first be removed, An inspection of the burner must
water stays behind. Make sure that any to be able to carry out maintenance be carried out after every 8,000
remaining heating water cannot freeze, on the boiler. The panelling is secured operating hours, however at least
in case of a frost hazard. by a screw behind the door. After once every 2 years.
8X.44.09.00 / 05.11

Bus

loosening the screw, the panelling

Decommissioning can be removed by shortly lifting and Maintenance consists of control and
In some cases it might be necessary pulling it forward. cleaning, or a possible exchange
to put the complete boiler out of of components of the equipment
operation. The boiler is put out of All equipment is preset at the factory. or installation, which are subject to
operation by switching off the three An O2 / CO2 control measurement contamination and wear and tear.
must be carried out during
functions ( , and/or ).
commissioning. The objective of maintenance is to
ensure a long-term functional security
Proceed as follows:
No change should be made on the and a cost-effective operation of
From the standard blue screen display:
zero-point setting. The zero-point the equipment. Through a reduction
1. Press the right arrow button:
setting must only be checked after of emissions that are due to the
Screen displays: Basic setting;
a malfunction, or after an exchange production of heat, primary energy
2. Press OK;
of the gas valve, the venturi or the requirements and a burdening of the
Screen displays: CH prog on;
ventilator motor. environment can be substantially
3. Press the - button:
reduced.
Screen displays: CH prog off;
The zero-point setting does not
4. Press OK;
serve for setting up the combustion- A visual inspection must always
5. Repeat procedure from point 3
technical characteristic values. precede the carrying out of
onward.
These are made exclusively through maintenance works. In this regard, also
This switches off the functions DHW
the O2 / CO2 setting. see the inspection interval above.
prog and Pump prog respectively.
6. Press the return button to return to
All gas pipes and screws must be All gas pipes and screws must
the standard display.
tested for leakproofness, using be tested for leakproofness, after

a leak-detecting spray, whenever maintenance or repair works have
ELCO recommends leaving the power
maintenance or repair works have been carried out on the boiler.
switch switched on to ensure that the
been carried out on the boiler.
boiler pump(s) and three-way valve (if
Both the gas connection and the
fitted) are automatically activated to
In this regard, please observe all of pressure on the connection must be
prevent them from sticking. The frost
the individual maintenance steps checked.
protection remains active. Leave gas
documented on page 56 ff., as well
supply open.
as the overview of inspection and
maintenance procedures provided on
page 60 to 61.
61
Maintenance

Maintenance details
Removal of panelling
The panelling must first be removed,
to be able to carry out maintenance on
the boiler.
- Unscrew the 4 screws of quick-
locks A, B, C and D
- Open the 4 quick-locks A, B, C and
D and remove the housing (= air
box) from the front.
The panelling of the equipment consists
of metal and plastic parts, which can be
cleaned with a mild (non-aggressive)
cleaning agent.
When carrying out maintenance works,
only original ELCO replacement parts
may be used.
Ventilator unit and burner cassette
- Remove the plug connections of the
gas valve (1) and ventilator (2);
- Unscrew the coupling (3) of the gas
unit;
- Replace the gas valve gasket with a
new one;
- Unscrew the front cross-slotted
screw (4) of the air suction damper
(5);
- Loosen the left (9) and right (10)
clamp bar a quarter of a turn with
the hex key and pull it out in a
forward direction. In doing so, pay
attention to the turning direction
(red check cams);

CAUTION:
G Always interrupt the power supply,
before carrying out maintenance or
repair works on the boiler.

- Dismantle the internal flue gas pipe

as follows:
- Unplug the flue gas sensor if fitted;
E - Press the 2 clips of the siphon
adapter (F) and push that part of the
flue gas vent pipe (E) down. Leave
the siphon adapter (F) hanging on
the bottom plate
- Slide the slider (G) in the upper part
of the flue gas pipe upward.
- Pull the flue gas pipe (E) forward
(both exchangers simultaneously).
F

10

1
9
OPEN 3

4 5
5
8
CLOSED
7 12

62
Maintenance

Maintenance details
- Pull the complete ventilator unit
and heat exchanger’s gas valve
15 forward;
- Remove the burner cassette (18)
from the ventilator unit;
16 - Check the burner cassette for
wear and tear, pollution and any
breakages. Clean the burner
17 cassette with a soft brush and
vacuum cleaner. In the case of
18 breakages, always replace the
complete burner cassette (18);
- Replace the gasket (17) between
the burner (18) and upper casing
(15) ;
- Replace the gasket (16) between
the upper casing (15) and
exchanger:
Checking the non return valve in the
upper casing, venturi and fan
- Loosen the 2 screws out of the
upper casing with a cross head
screwdriver to release the gas air
dividing plate. Take out the gas air
dividing plate
The following operations must be
performed carefully in relation to the
vulnerability of the non return valve.
If the cover/air box is heavily polluted
with dust, it is likely that the fan impeller
is also polluted. To clean the fan, it has
to be removed from the upper tray and
the venturi. Clean the impeller with
a soft brush and a vacuum cleaner.
Replace the gasket and take care that
the new gasket is installed properly
when reassembling the fan parts.
Reassembly takes place in reverse
order.
Heat exchanger
- Check the heat exchanger for
pollution. Clean it, if necessary, with
a soft brush and vacuum cleaner.
Prevent any dirt from dropping
down.
Rinsing the exchanger with water
from the top is not allowed.
Assembly is done in reverse order.
Ensure during assembly that the
clamping bars are properly positioned.
They have to be in a vertical position.

- After removing the gas air dividing

plate the non return valve becomes
visible. Check that the non return
valve entire circumference closes
/ seals completely. The valve
should be able to move freely from
fully open to fully closed. Replace
the non return valve if the valve
does not seal properly. Follow the
instructions supplied with the new
part.
- Check the venturi and gas air
dividing plate for pollution and
clean them with a soft brush in
combination with a vacuum cleaner,
if necessary.

63
Maintenance
Maintenance details
Flame
0.00 uA
Condensate container
Take precautions to prevent
condensate falling on electronics
and other boiler parts during
dismantling to avoid damage of
these parts.
- Remove the short clamping bars (7
and 8) by loosening them a quarter
of a turn with the hex key. In doing
so, pay attention to the turning
direction (red check cams).
OPEN
4 5
CLOSED
64
Ignition electrode
Replace the ignition electrode when
necessary, but certainly every 4 years.
This can be checked by reading out
the ionization current. The minimum
ionization current has be greater than
2,0 µA at full capacity.
To read out the ionization current follow
the instructions:
From the standard blue screen display:
1. Press down the arrow buttons
simultaneously for 2 seconds;
2. Continue with point 3.
From the setting level with a green
screen:
3. Select using the right arrow button:
Info;
4. Press the OK button;
5. Press the right arrow button until:
Burners
- Pull the clamping bars forward
and away from underneath the
condensate container.
- Carefully push the condensate
container (12) down and remove it
from the front;
- Replace the condensate container
gasket by a new one.
- Clean the polluted condensate
container with water and a hard
brush.
- Check the condensate container for
any leakages.
1
9
3
5
7 12
6. Press the OK button;
7. Press the right arrow button until:
Flame.
The ionization current is shown
here in µA. With the + and - button
the value of burner A and B can
be shown (heat exchanger symbol
turns from A to B).
If the sight glass is damaged, the
complete ignition electrode has to be
replaced.
Replace as follows:
- Remove the plug connections of
ignition electrode;
- Push the clips on either side of the
electrode to the outside and remove
the electrode;
- Remove and replace the gasket;
Assembly is done in reverse order.
Assembly is done in reverse order.
Ensure proper all around sealing of the
gasket when installing the condensate
container.
Ensure during assembly that
the clamping bars are properly
positioned. They have to be in a
vertical position.
During maintenance always replace
the gaskets of dismantled parts.
10
8
Maintenance
Maintenance details
Counter running hours
G gloves and safety glasses.
I pollution.
H free O-ring grease to facilitate easy
Counter running hours
From factory a fixed number of running
hours is set for service interval. The
number of running hours cannot be
changed. After expiring of the number
of running hours the message “Service”
(when read-out is on “Good”) or
Mx24sc11 (when read-out is on boiler
status) is displayed on the screen.
Service
Mode
Reset
Counters
Confirm
Reset
Siphon Take the device back into operation
and conduct a flue gas analysis (refer
Place a collector (i.e. a bucket) to chapter Check O2/CO2).
under the siphon to collect the dirty
and aggressive condensate water.
Wear protective clothing like latex
- Dismantle the siphon by unscrewing
the siphon cup (H).
Check the siphon cup (H), siphon
adapter (G) and siphon pipe (I) for
- Clean these parts by rinsing them
with water.
- Re-grease the O-rings with acid-
assembly.
- If the siphon shows any leakage,
the whole siphon has to be
replaced:
There is no message when the boiler is The counter is reset to the same
set to the operational status read-out. number of hours as set from factory.
During the messages “Service”and The message “SERVICE” or
“Mx24sc11” the boiler remains fully “Mx24sc11” is no longer displayed.
operational.
If the maintenance activities, as
described hereinbefore, have been
carried out, the counter has to be reset.
To reset the counter, the following
procedure has to be followed (starting
from a blue screen):
- Press down the arrow buttons
simultaneously for 2 seconds.
The screen turns green;
- Press the right arrow button until
you see Service chapter.;
- Press OK;
- Press the right arrow button until
you see Reset Counters;
- Press OK;
The screen displays Confirm Reset;
- Press OK to confirm the reset
function;
The screen displays Confirm Reset;
65
 Maintenance

Inspection overview

r
r
a yea
rs. o
00 h

one
nce
Pos. Nr.: Inspection check list - THISION L ECO

ity d
y 4.0
ast o
Activ
Ever
a t le
Remarks
Switch off power supply to the boiler and close the gas valve! √
1 Air box/Boiler cover
1.0.1 Remove boiler cover √
1.0.2 Check boiler cover/air box sealing on wear √
1.0.3 Necessary cleaning √
2 Gas pipes
2.0.1 Check all gas pipes on leaks √
2.0.2 Check all gas fittings on leaks √
2.0.3 Check all gas pipes and parts on corrosion and damage √
2.0.4 Check static and dynamic gas pressure √
3 Pressure parts
3.0.1 Check fill and drain valve on its function √
3.0.2 Check system pressure (Plausibility check) √
3.0.3 Check pre-pressure of expansion vessel and adjust if necessary √
4 Checking parts on damage, corrosion, function and leaks:
4.0.1 Gas valve / Venturi √
402
4.0.2 Automatic de-aerator √
4.0.3 Hydraulic connections √
4.0.4 Siphon and condensate drain √
4.0.5 Ignition and ionisation block √
4.0.6 OSS heat exchanger √
4.0.7 Condensate tray √
5 Boiler/Burner in operation without air box/boiler cover:
5.0.1 Check flame √
5.0.2 If flame is not stable - check adjustments and burner √
5.0.3 Commissioning O²/CO² and Ionisation current √
6 Additional checks:
6.0.1 Check all parts under over-pressure √
6.0.2 Check combustion air intake √
6.0.3 Check gas flow (Plausibility check) √
6.0.4 Check O²/CO² √
6.0.5
√
In case of multiple units - All activities should be carried out on all units!
6.0.6 Reassemble boiler cover √
7 Boiler/Burner in operation with air box/boiler cover:
7.0.1 Check function central heating √
7.0.2 Check function DHW √
7.0.3 Check desired temperature and actual flow temperature (Plausibility
√
check)
7.0.4 Write down running hours from MMI and reset counter √

Änderungen vorbehalten. Stand: 18.04.2013

66
 Maintenance

Maintenance overview

year
or
four
hrs.
Pos. Nr.: Maintenance check list - THISION L ECO

very
one
.000

i ty d
ast e
y 16

Activ
Ever
a t le
Remarks
Switch off power supply to the boiler and close the gas valve! √
1 Air box/Boiler cover
1.0.1 Check cover on impurence and damage √
1.0.2 Necessary cleaning √
1.0.3 Check the sealing and replace if necessary √
2 Fan unit / Burner cassette
2.0.1 Check and clean fan unit √
2.0.2 Check and clean top part heat exchanger √
2.0.3 Check non return valve and replace if necessary √
2.0.4 Check and clean burner cassette √
2.0.5 Check and clean venturi √
2.0.6 Check gas valve on corrosion and damage √
2.0.7 Replace all gaskets from gas system which are disassembled √
3 OSS heat exchanger
3.0.1 Check heat exchanger on corrosion and damage √
3.0.2 Check heat exchanger on impurence and clean √
3.0.3 Replace gasket between heat exchanger and burner cassette √
3.0.4 Replace gasket between heat exchanger and top part √
Top-flushing the exchanger with water is not allowed!
4 Insolation pipe plate
4.0.1 Check insolation plates on pipe plates and replace if worn √
5 Checking parts on damage, corrosion, function and leaks and replace if
necessary:
5.0.1 Safety valve √
5.0.2 Ignition and ionisation block √
5.0.3 Replace gasket ignition and ionisation block √
5.0.4 Automatic de-aerator √
5.0.5 Hydraulic connections √
6 Siphon/Condensate drain
6.0.1 Clean siphon and condensate drain √
6.0.2 Check siphon and condensate drain on leaks √
6.0.3 Replace gaskets of siphon and condensate drain √
7 Condensate tray
7.0.1 Check condensate tray on corrosion and damage √
7.0.2 Clean condensate tray √
7.0.3 Replace gasket condensate tray √
8 Circulation pump
8.0.1 Check circulation pump functions √
8.0.2 Check pump on external damage and check noise √
8.0.3 Check pump on leaks √
9 Additional activities:
9.0.1
√
In case of multiple units - All activities should be carried out on all units!
9.0.2 After complete maintenance follow inspection check list √
9.0.3 Open gas valve, switch on power supply √
9.0.4 Check function central heating √
9.0.5 Check function DHW √
67
Änderungen vorbehalten. Stand: 18.04.2013
Errors (red screen)
On the display, errors found are shown
in the form of a message or blocking
on a blue screen or an error on a red
screen.
- Blocking Bx01sc01 Fan does not run on correct speed (Reset necessary).
This is a temporary error that will
sort itself out, or it will block the
boiler after several attempts (error)
(Except: Bx01sc01 = reset)
Block.
B000sc00
- Error Ex01sc01* Fan does not run on correct speed. Fan defective.
Error implies a blocking of the boiler
and can only be solved by a reset
and/or intervention of a service
engineer.
Error
E000sc00
- Message M024sc01 DHW sensor T3 open (when P122=1)
Implies a message such as low
water pressure, but the device will
remain operational.
Point of attention requiring short-
term intervention.
Message
M000sc00
The code consists of a Main Code and
a Subcode
Main code Blocking =B
Main code Error =E
Main code Message =M
Followed by a character 0 = boiler
1 = burner A
2 = burner B
Subcode always starts with sc
68
Fan defective.
Bx03sc01* Flow sensor T1 open
Bx03sc02* Flow temperature T1 too high
Bx03sc03* Flow sensor T1a open
Bx03sc04* Flow temperature T1a too high
Bx05sc01* Return sensor T2 open
Bx05sc02* Return temperature T2 higher than flow temperature
Bx08sc01* General purpose contact open
Bx12sc01*
Bx12sc02*
Water pressure sensor open
Water pressure sensor closed
Bx12sc03* Water pressure lower than 0.7bar. Top up
Bx12sc04* Water pressure too high. Decrease pressure
Bx12sc05* No pressure increase on pump start
Bx13sc01* DT between T1 and T2 too high
Bx15sc01* Communication error between controls
Ex02sc01* No flame after 4 start attempts
Ex02sc02* Insufficient ionisation
Ex04sc01* Flow temperature T1 too high
Ex04sc02* Flow sensor T1 closed
Ex04sc03* Flow temperature T1a too high
Ex04sc04* Flow sensor T1a closed
Ex06sc01* Return temperature T2 higher than flow temperature
Ex06sc02* Return sensor T2 closed
Ex18sc01*
Ex14sc01*
Flame detected when burner should not be operating
DT not fast enough
Ex14sc02* DT between T1 and T2 > 35°C
M024sc02 DHW sensor T3 closed (when P122=1)
M024sc03 Outside sensor T4 open
M024sc04 Outside sensor T4 closed
M024sc05 Common flow sensor T10 open
M024sc06 Common flow sensor T10 closed
M024sc08 Bus communication:
Possibly no bus communication cable connected
Mx24sc09
Temperature increase (Gradient) not fast enough
after burner start
Mx24sc10
Mx24sc11
DT between T1 and T2 > 35°C when gas valve opened
Service required
* When this code is shown with an M instead of a B or E then a reset with the reset
button is possible.
OpenTherm error messages
The coding of the transmitted Error Messages on a OpenTherm controller is
displayed as follows:
(E) EB (E = Error Code = B and boiler number)
example: Error Code Ex02SC02 on boiler 6 will appear as (0) 26
Maintenance

Sensor resistance
Sensor resistance Heating flow sensor Outdoor temperature sensor
In the adjacent table contains a list of Heating return sensor
values for all boiler sensors, and for the DHW sensor
optional sensors that are contained in Flue gas sensor
the accessory kits. NTC10k (25°C) NTC1k (25°C)
These tables show average values,
Temperature [°C] Resistance [Ohm] Temperature [°C] Resistance [Ohm]
since all sensors are subject to
fluctuations. -10 55.047 -10 4.574
0 32.555 -9 4.358
When measuring resistance values, he 10 19.873 -8 4.152
boiler should always be switched off.
Carry out measurements near to the 12 18.069 -7 3.958
sensor, so as to avoid deviations from 14 16.447 -6 3.774
the values. 16 14.988 -5 3.600
18 13.674 -4 3.435
20 12.488 -3 3.279
22 11.417 -2 3.131
24 10.449 -1 2.990
26 9.573 0 2.857
28 8.779 1 2.730
30 8.059 2 2.610
32 7.406 3 2.496
34 6.811 4 2.387
36 6.271 5 2.284
38 5.779 6 2.186
40 5.330 7 2.093
42 4.921 8 2.004
44 4.547 9 1.920
46 4.205 10 1.840
48 3.892 11 1.763
50 3.605 12 1.690
52 3.343 13 1.621
54 3.102 14 1.555
56 2.880 15 1.492
58 2.677 16 1.433
60 2.490 17 1.375
62 2.318 18 1.320
64 2.159 19 1.268
66 2.013 20 1.218
68 1.878 21 1.170
70 1.753 22 1.125
72 1.638 23 1.081
74 1.531 24 1.040
76 1.433 25 1.000
78 1.341 26 962
80 1.256 27 926
82 1.178 28 892
84 1.105 29 858
86 1.037 30 827
88 974 35 687
90 915 40 575

69
System water additives

The system water additives, which are
listed in the table, have been released
by the manufacturer and take into
consideration the indicated dosage
quantities.
In case of a wrong use, and if the
maximum concentration quantities are
exceeded, then the guarantee for all
components that come in contact with
heating water are null and void.

Additive type Supplier and specifications Max. concentration Application

Corrosion inhibitors Sentinel X100 Corrosion resistant 1-2 l/100 litres CH water content Aqueous solution of organic and
protection agent of CH systems inorganic agents preventing corro-
Kiwa certified sion and scale forming
Fernox F1 Protector Corrosion 500 ml can or 265 ml Express / Preventing corrosion and scale
resistant protection agent of CH 100 litres CH water content forming
systems
Kiwa certified KIWA-ATA K62581,
Belgaqua certified Cat III
Anti-freeze Kalsbeek 50% w/w Anti-freeze
Monopropyleneglycol / propane-1,2-
diol
+ inhibitors
AKWA-Colpro KIWA-ATA Nr. 2104/1
Tyfocor L 50% w/w Anti-freeze
Monopropyleneglycol / propane-1,2-
diol
+ inhibitors
Sentinel X500 20-50% w/w Anti-freeze
Monopropyleneglycol + inhibitors
Kiwa certified
Fernox Alphi 11 25-50% w/w Anti-freeze in combination with F1
Monopropyleneglycol + inhibitors Protector
Kiwa certified KIWA-ATA K62581,
Belgaqua certified Cat III
System cleaners Sentinel X300 1 litre / 100 litres For new CH installations Removes
Solution of phosphate, organic he- oils/grease and flow control agents
terocyclic compounds, polymers and
organic bases
Kiwa certified
Sentinel X400 1-2 litres / 100 litres For cleaning existing CH-installati-
Solution of synthetic organic poly- ons Removes sediments.
mers
Sentinel X800 Jetflo 1-2 litres / 100 litres For cleaning new and existing
Aqueous emulsion of dispersants, CH-installations Removes iron and
moistening agents and inhibitors lime-related sediments.

Fernox F3 Cleaner 500 ml / 100 litres For cleaning new and existing
Liquid pH neutral universal cleaner CH-installations Removes sludge,
for pre-commissioning new systems limescale and other debris.

Fernox F5 Cleaner, Express 295 / 100 litres For cleaning new and existing
pH neutral universal cleaner con- CH-installations Removes sludge,
centrate for pre-commissioning new limescale and other debris.
systems

70
Declaration of conformity

71
Service:

72 www.elco.net