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International Journal of Hydrogen Energy 32 (2007) 5076 – 5087

www.elsevier.com/locate/ijhydene

Comparisons of hydrogen and gasoline combustion knock


in a spark ignition engine
S. Szwaja a,b,∗ , K.R. Bhandary a , J.D. Naber a
a Michigan Technological University Houghton, 815 R.L. Smith building, MI 49931, USA
b Czestochowa University of Technology, ul. Dabrowskiego 69, 42-200 Czestochowa, Poland

Received 22 April 2007; received in revised form 13 July 2007; accepted 14 July 2007
Available online 19 September 2007

Abstract
Combustion knock is one of the primary constraints limiting the performance of spark-ignition hydrogen fuelled internal combustion engines
(H2-ICE) as it limits the torque output and efficiency, particularly as the equivalence ratio nears stoichiometric operation. Understanding the
characteristic of combustion knock in a H2-ICE will provide better techniques for its detection, prevention and control while enabling operation
at conditions of improved efficiency.
Engine studies examining combustion knock characteristics were conducted with hydrogen and gasoline fuels in a port-injected, spark-
ignited, single cylinder cooperative fuel research (CFR) engine. Characterization of the signals at varying levels of combustion knock from
cylinder pressure and a block mounted piezoelectric accelerometer were conducted including frequency, signal intensity, and statistical attributes.
Further, through the comparisons with gasoline combustion knock, it was found that knock detection techniques used for gasoline engines,
can be applied to a H2-ICE with appropriate modifications. This work provides insight for further development in real time knock detection.
This would help in improving reliability of hydrogen engines while allowing the engine to be operated closer to combustion knock limits to
increase engine performance and reducing possibility of engine damage due to knock.
䉷 2007 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.

Keywords: Hydrogen fuelled engine; Combustion knock; Internal combustion engine

1. Introduction diesel, and ethanol. These advantages include potential of near


zero emissions of the regulated emissions of CO, NOx , and HC
A number of factors are behind the impetus to investigate while simultaneously eliminating CO2 emissions, and greatly
alternative energy sources for transportation and stationary en- improved cold start capability. Hydrogen’s combustion proper-
ergy production. These include the growing concern of avail- ties enable the development of an engine that would meet all
able worldwide resources of crude oil and fossil fuels, the current and future emissions standards at a price comparable
fast expanding consumption of crude oil by developing indus- to current engines with less costly aftertreatment devices.
trial countries as well as the increase in demand within United
States, and the associated increase of atmospheric CO2 levels 2. Overview
and its effect on global warming. With both economical and en-
vironmental concerns, the search for alternate fuels has gained Hydrogen’s low ignition energy, high flame speed, and low
widespread interest. energy density per unit volume presents IC engines with a num-
Hydrogen’s unique properties as a fuel in IC engines give ber of challenges including well controlled combustion timing,
it a significant advantage over other fuels including gasoline, rate of energy release, and power density. Meanwhile, hydro-
gen’s broad flammability range and high auto-ignition temper-
∗ Corresponding author. Michigan Technological University Houghton, 815 ature provide a great deal of flexibility to implement spark-
R.L. Smith building, MI 49931, USA. Fax: +48 343250555. ignited combustion systems using high compression ratios (CR)
E-mail address: sszwaja@mtu.edu (S. Szwaja). and a wide range of equivalence ratios for lean combustion and
0360-3199/$ - see front matter 䉷 2007 International Association for Hydrogen Energy. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijhydene.2007.07.063
S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087 5077

Nomenclature
ABDC, BBDC after/before bottom dead center FFT fast fourier transform
AI accelerometer intensity HC hydrocarbons
ATDC, BTDC after/before top dead center H2-ICE hydrogen fuelled internal combustion engine
CAD crank angle degrees IC internal combustion
CFR cooperative fuel research engine MAF mass air flow
CO carbon monoxide MAP manifold air pressure
COD coefficient of determination NOx nitric oxides
CoMD coefficient of multiple determination pdf probability density function
CR compression ratio PI pressure intensity
CO2 carbon dioxide PON pump octane number
EGR exhaust gas recirculation PP peak pressure
EVC, IVC exhaust/intake valve closure SI spark ignited
EVO, IVO exhaust/intake valve open UEGO universal exhaust gas oxygen (sensor)

emission control [1–3]. It is reported [4,5] that hydrogen The pressure waves that result from combustion knock oc-
as engine fuel has great potential for improving engine cur at frequencies that are acoustic vibration modes [10] of the
thermal efficiency due to its rapid combustion, which ap- chamber geometry. The amplitude of the oscillations associ-
proaches the ideal constant-volume heat release combustion ated with each resonant mode immediately after the occurrence
process. of knock depends on the initial boundary conditions. The fre-
There are several works under development utilizing hydro- quencies of the oscillations depend on the size and shape of the
gen for vehicle technologies carried out by automotive manu- chamber, location of the auto-ignition, the resonant mode and
facturers. For example, BMW Group has applied hydrogen to the mean speed of sound. The vibration modes can be both cir-
their passenger vehicle V12 6 L engine with a power of 155 kW cumferential and radial, and the frequencies are in the range of
and torque of 340 Nm. Hydrogen is stored in liquid state in 6–25 kHz for automotive sized engines. The mode frequencies
an insolated tank of volume 170 L, which allows driving range can be predicted analytically for simple disk shaped combus-
of nearly 300 km [6]. The highly sophisticated engine control tion chambers while numerical methods can be used for more
system including variable valve timing makes it possible to complex shapes [11]. Further, Scholl et al. [12] indicate the in-
work the engine under heavy load without combustion knock fluence of combustion temperature, equivalence ratio, and lev-
or pre-ignition. Furthermore, Ford Motor Company has also in- els of exhaust gas recirculation leading to shifts in the resonat-
troduced their H2RV technology concept car. The H2RV tech- ing frequencies of combustion knock. Because of the non-linear
nology combines the hydrogen fuelled, supercharged IC en- influence of these parameters and others on the initial com-
gine with a Ford patented modular hybrid transmission system bustion rate, 0–10% mass fraction burned, and auto-ignition in
(MHTS). The system obtains 110 kW from the H2-ICE hydro- the unburned gas, both the modes amplitude and overall knock
gen engine and an additional 25 kW based on the MHTS elec- intensity appear stochastic on a cycle-to-cycle basis when the
tric drive. Driving range is 200 km and fuel economy is 72 km engine is operating at a steady state condition [13].
per 1 kg of hydrogen [7–9]. There are several research theses concerned with hydrogen
combustion in IC engines. Combustion knock free operation us-
2.1. Combustion knock ing stoichiometric mixtures at CR to 11:1 is reported by Berck-
muller [14]. Tang et al. [1] used lean mixtures at CR of 12.5:1
Combustion knock results from the spontaneous ignition of and 14.5:1 as did Smith et al. [15] without occurrence of knock.
a portion of the end gas mixture in the combustion chamber However Karim et al. [16] in experimental and theoretical work
ahead of the propagating flame. When this abnormal combus- indicate wide knocking regions even at CRs as low as 6. It can
tion occurs, there is a rapid release of the chemical energy in the be concluded that the operational regions of combustion knock
remaining unburned mixture, causing high local pressures and depends on a number of engine operation parameters includ-
generating propagating pressure waves in amplitude of several ing intake air temperature and intake pressure and will vary for
bars across the combustion chamber. These pressure waves are different engine design and configuration. The investigation on
transmitted through the engine structure and to the air result- hydrogen combustion under higher pressures up to 1 MPa was
ing in the combustion ping heard by observers in close prox- conducted by Bradley et al. [17]. In [18] by Naber et al., there
imity to the engine. The large amplitude pressure waves of the were also presented results of hydrogen auto-ignition and com-
hot combusted gases in the cylinder are the primary reason for bustion under high pressure at diesel engine conditions.
mechanical engine failure through increased thermal and me- Combustion knock characterization is most often accom-
chanical stress. plished in the laboratory by measurement of in-cylinder
5078 S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087

Fig. 1. Diagram of the CFR engine test bed.

pressure [10–13,19,20,23]. In-cylinder pressure transducers are Statistical analysis requires characterization of many com-
specially designed to withstand the dynamic pressures, high bustion events and provides methods to typify the distribution
temperatures, and heat fluxes as a result of the combusting of the knock level with changes operation parameters to in-
gases in the cylinder. If implemented correctly they can have clude ignition timing, equivalence ratio and compression ratio.
frequency responses to 50 kHz and above. These transducers Statistical analysis can also be used to develop correlations be-
however are too costly for series manufactured engines. For tween the measurements from in-cylinder pressure transducers
these cases most often a piezoelectric accelerometer is mounted and accelerometers.
on the engine [19]. One or two sensors are used depending
upon the engine type and cylinder count with each sensor 3. Experimental setup
able to detect knock from multiple cylinders using digital sig-
nal processing [13]. In this method, indication of combustion The engine used for this research is a single cylinder
knock is determined by evaluating a frequency band of the CFR (cooperative fuels research) engine manufactured by the
accelerometer signal during a specified period of the engine Waukesha Motor Company. The engine was chosen for its
cycle. For both the in-cylinder pressure and accelerometer sig- versatility and robustness of construction which is important
nals, frequency analysis can be used to determine the modes. because of the intended study of combustion knock. A special-
Additional analysis details can be performed to determine sig- ized attribute of this engine is the ability to vary the compres-
nal amplitude, engine timing location of peak pressure, and sion ratio without disassembling the engine. Characteristics
location of knocking region in the combustion chamber. of the test bed and engine are shown in Fig. 1 and listed in
S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087 5079

Table 1 • spark timing was varying from 5◦ before top-dead-center


CFR engine characteristics (BTDC) to 12◦ after top-dead-center (ATDC),
Compression ratio 4.5–17.5 • compression ratio of CR = 12 : 1.
Bore (cm) 8.26 • engine speed 900 rpm.
Stroke (cm) 11.43
Connecting rod length (cm) 25.4
Displacement (cm3 ) 611 4.1. Hydrogen and gasoline combustion knock
IVO 10◦ ATDC
IVC 34◦ ABDC Fig. 2 shows a single cycle of the in-cylinder pressure trace
EVO 40◦ BBDC for combustion knock events for a test under hydrogen com-
EVC 15◦ ATDC
bustion (a) and gasoline (b). The top traces show the absolute
pressure and the bottom traces show the cylinder pressure with
a high-pass filter of 4 kHz applied. Comparing hydrogen and
Table 1, respectively. Numerous modifications to the engine gasoline knock for these two individual events, they are seen to
were made to meet the requirements in these studies. This be of similar peak amplitudes (Figs. 2c and d); in addition the
included changing the compression ratio of the engine by mod- duration and decay of both oscillations are also similar. Spark
ifying the piston. The modified piston increased the range of timing for these both traces was at TDC (0◦ ATDC).
compression ratio, that could be studied from 4–10 to 4.5–17.5.
A new intake manifold was designed and fabricated to ac- 4.2. Quantifying metrics for combustion knock intensity
commodate separate hydrogen and gasoline port fuel injectors,
electronic throttle, thermocouples, and other sensors. The in- To quantify the intensity of combustion knock for different
take manifold consists of four sections—the intake runner, flex- tests, knock metrics were used. Three different knock metrics
ible tube between the intake runner and plenum, the plenum (PI, AI, and PP) are defined here and are used throughout the
and tube connecting to the mass air flow (MAF) sensor, and discussions [13]. The pressure and accelerometer intensities (PI,
air filter. All parts were made of 316 SS steel. The plenum has AI) are the integrated values of the rectified band pass filtered
25 times the displaced volume and is installed to damp pres- signals within a specified portion (2 − 1 ) of the engine cycle
sure oscillation in the intake. The plenum also houses a band and are determined as follows
heater for heating the intake air, a universal exhaust gas oxygen  N
(UEGO) sensor for determining EGR percentage and a pres- 1 t2 =t (2 ) 1 
PI(N ) = |pf (t)| dt = |pf (i)|, (1)
sure relief valve to prevent large pressure build up in the event t2 − t 1 t1 =t (1 ) N
i=1
of pre-ignition or backfire.
 N
Engine control and monitoring was performed using a target- 1 t2 =t (2 ) 1 
based rapid-prototyping system [21] with the electronic sensors AI(N ) = |af (t)| dt = |af (i)|, (2)
t2 − t 1 t1 =t (1 ) N
and actuators installed on the engine. Sensors monitored flow i=1
rate, pressure, and temperature of the working fluid at various
where pf and af are the band pass filtered (4–15 kHz) pressure
regions of the engine along with engine position determined
and accelerometer signals, respectively. PI and AI are computed
from a sensor on the crankshaft. Sensors included MAF, mani-
for every combustion cycle N. These knock intensity metrics
fold pressure (MAP), UEGO, and crank position sensor. Elec-
are effectively the average rectified amplitude of the filtered sig-
tronic actuators included a digital ignition coil, throttle, EGR
nals during the crank period 1 –2 . For consistency, the length
valve, and port fuel injectors for both liquid (gasoline) and
of the window was fixed to 35◦ . The three knock metrics PI,
gaseous (hydrogen) fuels.
AI and PP (PP is peak pressure of the fluctuation component
Data from the in-cylinder pressure and engine mounted
of the in-cylinder pressure) for a test are grouped together rep-
piezoelectric accelerometer along with an engine position
resenting each combustion event. In the following discussions,
sensor were acquired with a National Instruments BN-2111
the cylinder pressure knock intensity PI is used as the reference
analog to digital converter. Data for 300 engine cycles at
metric to which the others are compared.
100 kSamples/second-channel.
For a quantitative comparison between the knock indicators,
the data pairs (PI, AI) and (PI, PP) are fit using a linear equa-
4. Results and discussion tion through a least squares analysis, and the coefficient of de-
termination (COD) is computed. A COD (R 2 ) of 1 indicates an
The tests were conducted under combustion parameters as exact correlation and a value of 0 indicates no correlation. The
follows: top two plots in Figs. 3a and b show the correlation between
the PI and PP for hydrogen and gasoline tests. Each point in
• fuels applied: industrial compressed hydrogen and gasoline these figures represents a combustion event and data pair (PI,
with a 87 pump octane number (PON), PP). The COD value for hydrogen is 0.93 and for gasoline is
• equivalence ratio () of 1 for the in-cylinder mixture, 0.98. These values of COD demonstrate that PP is highly cor-
• energy in the single fuel dose delivered to the cylinder Efuel = related to PI. This has also been observed for a larger study in
750 J, gasoline fuelled multi-cylinder engines [13].
5080 S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087

5000 5000

4000 4000

Pressure (kPa)
Pressure (kPa)

3000 3000

2000 2000

1000 1000
0 10 20 30 0 10 20 30
CA (deg ATDC) CA (deg ATDC)

300 300

200 200

100 100
Pressure (kPa)

Pressure (kPa)

0 0

-100 -100

-200 -200

-300 -300
0 10 20 30 0 10 20 30
CA (deg ATDC) CA (deg ATDC)

Fig. 2. Absolute (top) and high-passed filtered with 4 kHz cut-off frequency (bottom) cylinder pressure traces of combustion knock for hydrogen and gasoline
combustion. (a and c) Hydrogen, (b and d) Gasoline.

The lower two plots in Figs. 3c and d show the correlation metrics are linearly correlated for PI in the range from 0 to
between AI and PI for hydrogen and gasoline, respectively. 50 kPa. The CODs in this range for the PP and AI are 0.992 and
From Ref. [13], a COD greater than 0.6 is used to designate 0.959, respectively. This indicates that with the appropriate sig-
that the correlation between AI and PI is sufficiently robust nal conditioning to remove signal noise in the AI metric, it can
to accurately enable closed loop control of combustion knock be used as a control signal for combustion knock for hydrogen
using only accelerometers. In this case the COD between AI combustion.
and PI for both hydrogen and gasoline combustion are slightly
above the 0.6 criteria at 0.62 and 0.64, respectively.
Although the (AI, PI) correlation for individual combustion 4.3. Comparison of hydrogen and gasoline combustion knock
events is at the satisfied level, the mean values of both the (AI, based upon frequency analysis
PI) and (PP, PI) pairs are significantly better correlated as the
knock level changes. In Fig. 4 the mean values, computed from The frequency components of the pressure waves resulting
300 consecutive combustion events, of the data pairs (AI, PI) from combustion knock are important to understand to en-
and (PP, PI) for hydrogen combustion with changes in the en- able accurate characterization and to quantify the combustion
gine operating condition including the ignition angle are shown. knock level. The frequencies were determined by first applying
As this Fig. 4 shows, the mean values of the combustion knock a 4 kHz high pass filter to remove the DC and low frequency
S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087 5081

500 500
COD = 0.93 COD = 0.98
400 400

300 300
PP (kPa)

PP (kPa)
200 200

100 100

0 0
0 20 40 60 0 20 40 60
PI (kPa) PI (kPa)

8000 8000
COD = 0.62
COD = 0.64
6000 6000
AI (m/s2)

AI (m/s2)

4000 4000

2000 2000

0 0
0 20 40 60 0 20 40 60
PI (kPa) PI (kPa)

Fig. 3. Correlation between data pairs (PP, PI) (top) and (AI, PI) (bottom) based on individual combustion event basis, 300 engine cycles with fixed ignition
timing (0bTDC—hydrogen, 2bTDC—gasoline). (a and c) Hydrogen and (b and d) Gasoline.

8000 1000 A cosine tapered window with a 0.5 ratio of taper to constant
AI AI vs PI: COD = 0.959
AI - Accelerometer Intensity (m/s2)

section was used. The taper at the start and end of the window
PP
ensures that the end points have zero amplitude and derivative,
PP - Peak Pressure (kPa)

Linear (PP) 800


6000 Linear (AI) ensuring minimum leakage in the FFT [22]. The window for
FFT transform was centered on the combustion knock event
600
PP vs PI: COD = 0.992
by the location of PP. The FFT transform window starts 4.2 ms
4000 before PP and ends 5 ms after this (corresponding to 23 and 27
400 CAD at 900 rpm, respectively).
The pressure and accelerometer FFT amplitudes for hydro-
2000
200 gen knock are shown in Figs. 5a and c, respectively. Varia-
tion in the amplitudes of combustion knock exists for each
0 0 combustion test; to classify these events, each is grouped into
0 10 20 30 40 50 60 three ranges of percentile levels of knock: 0–5%, 5–95%, and
PI - Pressure Intensity (kPa) 95–100% based on the knock intensity (PI). Then the FFT’s
for that classification are averaged and plotted. Hence, 0–5%
Fig. 4. Correlation between mean AI and mean PI for hydrogen combustion represents the average value of 5% of 300 combustion events
at spark timing varying at the range from 4◦ BTDC to 12◦ ATDC. of a test with the lowest knock intensity (PI) and 95–100% is
the average value of the combustion events representing the top
components which are the result of the cyclic compression and 5% of the PI for the test.
normal combustion, then windowing and computing the fast In Fig. 5a the peak amplitude of the FFT for the pressure
Fourier transform (FFT) for each combustion event in a test. signal is seen to occur at 6.4 kHz corresponding to the (1, 0)
5082 S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087

35 35
mean mean
30 0-5% 30 0-5%
5-95% 5-95%
95-100% 95-100%
25 25
FFT amplitude (kPa)

FFT amplitude (kPa)


20 20

15 15

10 10

5 5

0 0
0 5 10 15 20 25 0 5 10 15 20 25
Frequency (kHz) Frequency (kHz)

5 5
mean mean
0-5% 0-5%
4 5-95% 4 5-95%
95-100% 95-100%
FFT amplitude

FFT amplitude

3 3

2 2

1 1

0 0
0 5 10 15 20 25 0 5 10 15 20 25
Frequency (kHz) Frequency (kHz)

Fig. 5. FFTs of in-cylinder pressure and accelerometer signals computed from 300 combustion events for hydrogen and gasoline. (a) FFT Pressure (hydrogen);
(b) FFT Pressure (gasoline); (c) FFT accelerometer (hydrogen); (d) FFT accelerometer (gasoline).

first circumferential mode. Smaller peaks are seen at 10 kHz Table 2


corresponding to (2, 0) mode and 12.6–13.2 kHz corresponding Combustion mode frequencies observed for hydrogen and gasoline combustion
knock
to first radial mode (0, 1). The FFT amplitude increases with
knock intensity (increase in knock percentile), however, the In cylinder pressure Accelerometer
location of the peaks remain at the same frequencies. Moder (1,0) (kHz) Mode (2,0) (kHz) Mode (1,0) (kHz)
Figs. 5b and d show the FFT’s for the gasoline test. The in-
cylinder pressure transducer picks up the first (1, 0) and second Hydrogen 6.4 10 5.7
Gasoline 5.7 9.2 5.7
circumferential vibration mode (2, 0) with peaks at 5.7 and
9.2 kHz. The accelerometer signal picks up 4 distinct modes
corresponding (1, 0), (2, 0), (0, 1), and (2, 1) with peaks at frequency can be attributed to differences in combustion tem-
5.7, 9.2, 11.4, and 18.5 kHz, respectively. Table 2 lists the most peratures and gas compositions, which influences the speed of
significant modes of observed in the amplitude spectrum for sound (c). Differences between the FFT peaks mainly comes
both the in-cylinder pressure and engine vibration. from different mean gas temperature and different crank posi-
As can be seen in the FFT’s and Table 2, the frequency of the tion for maximum knock peak pressure during combustion of
peaks in the FFT for hydrogen and gasoline differ. This shift in these fuels.
S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087 5083

Fig. 6. Return maps for PI for hydrogen and gasoline combustion during light (top) and heavy (bottom) combustion knock. (a and c) Hydrogen, (b and d)
Gasoline.

4.4. Statistic analysis and characterization for hydrogen and The log-normal distribution model used by Naber et al. [13],
gasoline combustion to fit the distribution characteristics of gasoline knock, is used
to fit hydrogen and gasoline combustion knock distributions
In this section, the distributions of knock intensity metrics here. Fig. 8 shows the probability density functions (pdf) of PI
over 300 combustion events occurring within a steady state test for the both hydrogen (Figs. 8a and b) and gasoline (Figs. 8c
is examined. and d) tests under light and heavy knock. The data is shown as
bars and the log-normal and normal distribution fits are shown
4.4.1. Return maps of knock metrics by the solid and dashed line, respectively. In these plots the
A return map is a function examined as f [x(i +1)]=f [x(i)] x-axis represents the value of the knock metric, PI in kPa and
and is useful for graphical representation of several stochas- the y-axis is the probability that a combustion event will pro-
tic and pseudo-stochastic based quantities. It provides infor- duce a knock metric in the interval in the x-axis. Comparing
mation about the character of their distribution. A circularly the data distribution with the log-normal model, it is seen that
shaped map suggests that Gaussian rules for distribution may the peak, standard deviation and skewness is well character-
be applied; however, non-circular symmetry leads to conclu- ized for light knock. The quality of the fit can be determined
sion about skewness of the data set. In Fig. 6 the PI return maps using coefficient of multiple determination (CoMD) which is
for both hydrogen and gasoline combustion are presented. For computed similar to COD (R 2 ) used for the linear model [13].
heavy knock both of the PI distributions can be estimated by Both have the same interpretation, which is the proportion of
using Gaussian rules (Fig. 6b). However, combustion knock oc- variance in the data that is accounted for by the model (linear,
curring at the lower levels cannot be considered as pure Gaus- log-normal, or normal). For both the cases 1 indicates that the
sian due to an apparent relatively high skewness. It is reported model fits the data perfectly and a decrease in CoMD indicates
for hydrogen combustion as well as for gasoline combustion that the quality of the model fit is poorer. It is seen that the
(Fig. 6). The same can observed for distributions of the engine data for light combustion knock are not normally distributed
body vibration metrics AI, which are presented in the Fig. 7. and the distributions have a longer tail (or positive skew). High
Combustion knock for these events was generated under spark correlation for knock metrics distribution, 0.96 and 0.95 for PI
timings as follows: 2◦ before TDC for gasoline and 4◦ before for combustion of hydrogen and gasoline, respectively, shows
TDC for hydrogen combustion. that the log-normal distribution model provides a good fit to
5084 S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087

Fig. 7. Return maps for AI for hydrogen and gasoline combustion during light (top) and heavy (bottom) combustion knock. (a and c) Hydrogen, (b and d)
Gasoline.

light combustion knock under these test conditions. On the con- 5. Discussion and summary
trary, the normal distribution model is more applicable under
heavy combustion knock indicated by the CoMD’s listed in the Combustion knock is the result of chemical kinetic and com-
Table 3. bustion processes in SI IC engines and is influenced by pa-
In Fig. 9 the mean PI against spark timing is presented both rameters including the engine compression ratio, the type of
for hydrogen and gasoline combustion. fuel, ignition timing, and the fuel–air–dilution mixture. Here,
In Fig. 10 the skewness of the PI distribution analysis of hydrogen combustion under knocking conditions is
presented and compared to gasoline. In order to obtain heavy
 combustion knock, a stoichiometric air-to-fuel ratio and a com-
(PIi − mean(PI))3
Skewness =  i , (3) pression ratio of 12:1 were used. The level of combustion knock
[ i (PIi − mean(PI))2 ]3/2 was adjusted by changing the ignition timing as controlled by
the spark. It is worth noting that circumstances for gasoline
is calculated from the set of tests where the ignition timing was and hydrogen combustion knock differ from each other. These
adjusted to change the combustion knock level as in Fig. 9. differences include:
The skewness is then plotted versus the mean pressure intensity
PI. For gasoline, the skewness decreases as the mean PI knock • Hydrogen stoichiometric combustion has a significantly
intensity increases, as it was shown in the Fig. 10. Thus, we higher flame speed as compared to gasoline.
obtain more symmetric diagram of its statistical distribution. • Hydrogen has greater flammability limits with respect to both
Such a rule cannot be directly applied for skewness of the stoichiometry and dilution.
hydrogen PI distribution (Fig. 10). For instance, the R 2 value • Hydrogen has lower ignition energy.
for linear regression curve for hydrogen data equals nearly 0.51 • Hydrogen has a higher autoignition temperature.
and is below a satisfactory level. However, negative correlation • Probable differences in the level of homogeneity of the
between pressure intensity PI and the skewness can be noticed combustible mixtures—hydrogen has high diffusivity and
for hydrogen combustion. is injected as a gas so it leads to a greater homogeneity
S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087 5085

x 10-4 x 10-4

Hydrogen
Light Knock Gasoline
Light Knock

2 2
Experimental Experimental
pdf

pdf
LogNormal LogNormal
Normal Normal
1 1

0 0
0 5 10 15 20 25 0 5 10 15 20 25
PI (kPa) PI (kPa)

x 10-5 x 10-5
3 3

Hydrogen
Heavy Knock Gasoline
Heavy Knock

2 2
Experimental Experimental
pdf
pdf

LogNormal LogNormal
Normal Normal
1 1

0 0
0 50 100 150 0 50 100 150
PI (kPa) PI (kPa)

Fig. 8. PDFs and log-normal fits to the distributions of PI for hydrogen and gasoline under light (top) and heavy (bottom) combustion knock. (a and c)
Hydrogen, (b and d) Gasoline.

Table 3
CoMD for log normal distribution and normal distribution models of com- 100
bustion knock for gasoline and hydrogen
CR =12
PI - Pressure Intensity (kPa)

CoMD 80
PI - Hydrogen
Log-normal distribution Normal distribution
PI - Gasoline 87ON
60
Hydrogen
Light knock 0.96 0.82
Heavy knock 0.86 0.96 40
Gasoline
Light knock 0.95 0.80
20
Heavy knock 0.85 0.89

0
-6 -3 0 3 6 9 12 15
of the hydrogen–air mixture compared to a liquid injected
Spark Timing (dATDC)
gasoline–air mixture.
• As a result of these, hydrogen stoichiometric combustion in Fig. 9. Mean PI for hydrogen and gasoline combustion knock dependence
IC engines has significantly reduced combustion duration on ignition (spark) timing.
5086 S. Szwaja et al. / International Journal of Hydrogen Energy 32 (2007) 5076 – 5087

2.5 • A sufficient linear correlation between the reference PI in-


tensity metric and AI was observed for hydrogen. This is
For gasoline: R2 = 0.9082 Gasoline
2.0 Hydrogen important if accelerometer-based knock detection methods
For hydrogen: R2 = 0.5078
Linear (Gasoline) commonly used in gasoline production engines are to be im-
Linear (Hydrogen)
1.5 plemented for hydrogen engines.
• The knock intensity metric distributions for both fuels show
Skewness

1.0
good fit to the log-normal model for light to moderate knock.
Hence, based on statistical analysis, it is reasonable to say
that hydrogen knock can be treated similar to gasoline knock
0.5
for practical engine applications. As a result, gasoline knock
detection and potential engine control techniques can be ex-
0.0
0 20 40 60 80 100
tended for use with hydrogen without significant changes.
Pressure Intensity mean PI (kPa)
• The combustion knock level probability distributions for both
-0.5 hydrogen and gasoline changed as the knock level increased.
Fig. 10. Absolute skewness of probability distribution of the pressure intensity
The skewness of the distribution reduced as the overall knock
P1 (300 cycles) against the mean pressure intensity PI for hydrogen and level increased.
gasoline combustion knock. • At very high levels of combustion knock for both hydro-
gen and gasoline, the probability distributions developed into
nearly Gaussian distribution.
and reduced combustion variation resulting in less time at • Changes required from gasoline combustion knock detection
high temperatures for the end gas where the autoignition for and control would results primarily from hydrogen’s sensitiv-
combustion knock occurs. ity to engine operating conditions including the engines com-
• The temperature of the in-cylinder gasoline–air charge is pression ratio, stoichiometry, dilution levels, ignition timing
lower than that for hydrogen–air because of the cooling re- and the differences in operating conditions for a hydrogen
sulting from the gasoline fuel vaporization. engine to obtain optimal performance.

In this work, the cumulative effects of these on combustion Acknowledgments


knock for hydrogen are compared to gasoline by determi-
nation of the frequency, level, and statistical characteristics We would like to acknowledge the support of Michigan Tech-
of the resulting pressure waves that occur in the combustion nological University’s Mechanical Engineering–Engineering
cylinder as a result of the rapid release of energy resulting Mechanics Department and the Research Office for support of
from the autoignition in the end gas of the unburned fuel–air this work.
mixture. The methods applied here use time-based sampling
of the in-cylinder pressure and an engine mounted piezoelec- References
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