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Sections:
1. Fundamentals of Automated Production Lines
2. Applications of Automated Production Lines
3. Analysis of Transfer Lines
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 1/28
Automated Production Lines
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 2/28
Where to Use
Automated Production Lines
High product demand
Requires large production quantities
Stable product design
Difficult to change the sequence and content of
processing operations once the line is built
Long product life
At least several years
Multiple operations required on product
Different operations are assigned to different
workstations in the line
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 3/28
Benefits of
Automated Production Lines
Low direct labor content
Low product cost
High production rates
Production lead time and work-in-process are minimized
Factory floor space is minimized
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 4/28
Automated Production Line
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 5/28
Automated Production Line
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 6/28
System Configurations
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Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 7/28
Segmented In-Line Configurations
L-shaped layout
U-shaped layout
Rectangular configuration
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Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 8/28
Two Machining Transfer Lines
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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
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Rotary Indexing Machine
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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 10/28
Workpart Transfer Mechanisms
Side view of chain or steel belt-driven conveyor (over and under type) for
linear transfer using work carriers
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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
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Walking Beam Transfer System
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Geneva Mechanism with Six Slots
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Cam Mechanism to Drive
Dial Indexing Table
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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 15/28
Storage Buffers in Production Lines
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Storage Buffer
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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 17/28
Control Functions in an
Automated Production Line
Sequence control
To coordinate the sequence of actions of the transfer
system and workstations
Safety monitoring
To avoid hazardous operation for workers and
equipment
Quality control
To detect and possibly reject defective work units
produced on the line
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 18/28
Applications of
Automated Production Lines
Transfer lines for machining
Synchronous or asynchronous workpart transport
Transport with or without pallet fixtures, depending on
part geometry
Various monitoring and control features available
Rotary transfer machines for machining
Variations include center column machine and trunnion
machine
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 19/28
System Design Considerations
(a) Horizontal feed drive unit, (b) angular feed drive unit, and (c) vertical
column feed drive unit
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Standard Milling Head
Milling head unit that attaches to one of the feed drive units in the previous slide
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Rotary Transfer Machine (Plan View)
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Center Column Machine (Plan View )
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Analysis of Transfer Lines
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What the Equations Tell Us –
Lines with Storage Buffers
If E0 and E are nearly equal
Then little advantage is gained by adding a storage
buffer
If E is much greater than E0
Then adding a storage buffer may improve line
performance significantly
Storage buffers should be located so that production
rates of the stages are about equal
During operation, if any buffers are always empty or
always full, then the buffer is serving little purpose
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover. 27/28
What the Equations Tell Us -
Lines with Storage Buffers
The maximum possible efficiency is achieved by:
Setting the number of stages = number of stations
Using large buffer capacities
The “law of diminishing returns” operates in multi-stage
automated lines:
As the number of storage buffers is increased, line
efficiency improves at an ever-decreasing rate
As storage buffer capacity is increased, line efficiency
improves at an ever-decreasing rate
©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
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