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FOOD
Introduction
Manufacturing Tomato
The Process Sauces and Ketchups
The Problem
The Solution
The Advantages
The Process
The recipe, viscosity and solids content of sauces and ketchups vary widely according to
the end use. Typical process requirements are as follows:
The Problem
A number of problems can be encountered when using conventional agitators:
The vessel is charged with Agglomerates are broken The tomato paste is then
water and the Silverson down between the ends of added and dispersed in the
mixer is started.The the rotor blades and the same manner. Whole
powdered ingredients are stator wall. The product is peeled tomatoes can be
then added. The high forced out through the added to sauce mixes.
speed rotation of the stator and returned to the These are disintegrated by
Silverson Mixer creates a mix. Fresh materials are the Silverson mixer
powerful suction which simultaneously drawn into without prior chopping or
draws the liquid and the workhead, maintaining pulping being required.
powders into the the mixing cycle. The The insoluble particles are
workhead. The materials circulatory mixing pattern finely reduced and
are subjected to intense ensures that hydration of dispersed throughout the
shear within the workhead. the thickening agents is product. A homogeneous
rapidly completed. mixture is rapidly obtained.
The Advantages
• Dramatically reduced processing times
• Rapid dispersion of thickeners and stabilisers
• Improved yield of ingredients
• Smoother texture and improved product consistency
• Improved colour
• The product fed to the homogeniser is uniform and of a low particle size, allowing
faster processing through the homogeniser and fewer passes required
• Some sauces with low solids content may not require homogenisation
• Special “low shear” heads available for processing whole tomatoes to eliminate risk
of milling pips
• A Silverson mixer can be used as a “polishing step” after homogenisation to
improve texture, viscosity and sheen of ketchup
FOOD
The type of product, batch size and viscosity of the end product determine which mixer
from the Silverson product line is most suitable:
Agitator for
in-tank
uniformity High Shear In-Line Mixers
Silverson
In-Line
• Ideal for larger batches
Mixer
• Aeration free
• Easily retro fitted to existing plant
• Self pumping
• Can be used to discharge vessel
Tomato paste pumped into • Designed to be cleaned in place
line by positive
displacement pump. Varying • Multistage units available for greater degree of
the flow of paste allows
product texture to be Product
shear resulting in finer particle size and faster
controlled as desired pumped to
process
processing times
vessel
• Tomato paste dilution can be carried out on a
Water continuous basis as shown
Continuous dilution
Agitator
Flashblend
Pipeline return configured for in-tank
to minimise air entrainment uniformity
• Ideal for larger sauce batches
• Capable of rapidly incorporating starch, sugar, salt and
Powder
Feed
Hopper
spices
• Easily automated
• Minimised aeration
• Minimised cleaning requirements
• Minimum operator input required
Centrifugal Venturi In-Line
Pump Assembly Mixer • If whole tomatoes are used, these can be pumped
directly into the fluid stream