Documente Academic
Documente Profesional
Documente Cultură
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a... l...i.ill SAUDI VITRIFIED CLAY PIPE CO.
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Quality Policy
Introduction
Manufacturing Process
Products
Handling dJgll.oJI
Pipe Laying
Trench Bedding
Testing ol J~1.11
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BVCP
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SAUDI VITRIFIED CLAY PIPE CO.
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Quality Policy
Quality Policy
~-
.ii,!JI6. g II '.1.! !Uill c?W~ d,!-34'1211111 ci!:!.J .t.ll ib~l diDI,!.w I
J+.o oil CJI! I h"i o l.'''''"' ~ug C4JLc c'4.cg_jg 6.:l~ ciJ.JbJlJI ~U1JI j.J..OQjg ~Wj •
.a 0! h oJI ro !6 i llg 0 IJlnlg..o.J lg
• Maintain a leading position in the Middle East for manufacture and supply
of clay products.
~ ~,i,lUJIY4<1JIIabJUI.I~.-'I~~~ ------------------
~ 8AUDI VITRIFIED CLAY PIPE CO.
Quality Policy
Since 1998, SVCP has established and applied a quality system for production
and sales of vitrified clay pipes, fittings and pipe joints according to:
----------------- ~ :tUaJ~I-IJJala4:1c•••••IIW.~I
~ UIIDI VI'1WFII!D CI.AY PI PI! CO.
Quality Policy
SVCP products are certified for compliance by: :(J..o ~Lb..o Ol~l.a\.W uJ..c Ci.J..IOL.::l ~J~I OL:;ili.o
Clay has been used since thousand of years (J .! i u Lill.IT i.l...o J~l (Jl...w.J}JI LDJ...C
Ill
due to its resistance against all kinds of aJ..ogLAiJJ i.).b..ig a o.!! h II 1..)--1> ~IQ.o...JI .J-i>IQ....ll
weathering and erosion. fU-.!ilr ~r J IJ..J. 11 QjJ-D dJ..J--SU..JI J-olg....c ~
.do,p•..QJ I o 1J l..C..:l.J I (J...C db.J..SZ.o.ll J~ l.a.o
Vitrified Clay pipes are used for house,
town and industrial sewage systems as well dbl.!:l J.Jti v-.D c'iJ.Jb...Q..IIl.,..14.!U'i.ll I""! I o o'i 1111 ~g
as for storm water disposal. The reason for LilJ.-..C ~ ~g ,doJ.~I Jg.nsUI v-.D o~l ciQ..ii
using only clay pipes for these systems is Ci.Jj4o,PJ I oll.cLQ.ilJ ~Jb...Q.Jil.,..14.!U'ill d.ogULo lJ-c
their strength and resistance against chemi- 0~ v-.D ~b-~.lwl (0.1). <4.9.!! h ll J..oiQ-2Jig
cals which are usually present in sewage and ~~lg (J~Ig ~lillclJ ~I LilJ.....Ll.ll
drainage water. .JQ.+.JJJJI o4-o LilJ-n ctJ~g
no technical standards for clay pipe produc- oUl..nlg....o.JI ,J.ilQ_j (Ol£ (J....o ro.-CJ.JL! Uh..ci~}J
tion during those times. .l!.II.:Uf d...,!.l..i1.J I
~ SAUDIVITRIFIEDCLAYPIPECO.
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Introduction ii O"' 0 0
I Saudi Vitrified Clay Pipe Company a...J~I u.uUiJI ~Wll a.~.. - 'I ~I 1~1 'I
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Saudi Vitrified Clay Pipe Co. (SVCP) was l,J.J.!UlJI ?ll.J}J d,pg..suilll ~)....l.WI L:J.JwJ.Jl:i
formed in 1977 as a joint venture company with ro 1qvv 1 ..Li) Jl"qv roLe ~ (dJ;biUI) ct.,ubiLJI
55% Saudi, 30% German and 15% Belgian v.JloJTg zoo 9.::1g..sLJJJ J~ LJllf~ a h n.-, o ~,J..J.tD
participation with annual capacity of 24,000 .L.. Q.J..JJJ
. •·"' V.L-1 n:, ... d!.:::lllil
.. . • d..OL.b.J. ZIO ~ .. •. . .g Z I"·
tons. In 1983 the capacity was increased to d!.:::::illi'll
.. . i" d..olhJI o.::~I.J. .. (
.. J rru ro lqfll") ...rl) IE·( ro l.c 1.,1-09
.
45,000 tons per annum, and in 2003 the ( ro r.. l") ....dl lEn: role ~g .~gl.w (J..b Eo, ... u-11
biggest ever expansion increased the annual
I..)J..::I l:i • dsz..wgJ"d.!l.o.c
.J-LL'-1 1..'t.) v-o
" ~~~toll~ I
.. ,L,.r" "~
J+-1 LJ..oJ ..
capacity to 100,000 tons and Saudi shares I~ g..iw (J..b 1...... uJI c'4.=:;llli}JI d..o LhJI Ll.2.DJ<;) Clip I
became 91%.
. zq IJ1oJ. 9.::~Q.5WJ..JI J lo.JI L)JJl; C-+nlg
In the year 2007 (SVCP) turned to a public
uJI (dJ;bil.ll) o..J~ ( ro r..v) ...rl)IEr Arolsl.JI ~g
company, listed in Saudi stock market & started
building its 2"d factory with initial capacity of ~Q.l!J v-6 ~ cl\ ",f LJ..!;Iplg d..o L.c ~lw..o ~J.,ill
70,000 tons, which started production in Lm._v i ~ o .c l4! ~,J..ili.J I o f.::l..!g •9,.::!Q.5Wl.ll (rulllillJ I
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SAUDIVITRIFIEDCLAYPIPECO.
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a..,.LUJI SAUDI VITRIFIED CLAY PIPE CO.
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Manufacturing Process
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~ SAUDI VITRIFIED CLAY PIPE CO.
Manufacturing Process 6.! i n ·; n~IJ-o
Two different types of clays are blended in P,b.o U.o crJ ") j II I oll JLa..l..a.JI U.o lJ lcQ,j .b..b..!
suitable proportions developed by continuous experi- oi.JJJIJ~I ~ ~ J~l roJ I.,JJ.IJ.l.! ~J,ili.JI
ments and trials to obtain a constant quality of ~g..::uJ.Lo cl\.!.j..o..ll l.i.dU wl...a.,j ro.J oJo'i"' oll l,JJ~Ig
production.
( ~J..b ~ gf L,JQ.bg a,ubb '-:J...!.!ur ) cilJbD o.:!~
"Schamotte" (Grog), is clay which has been
previously fired and pulverized, is added to this
vJ! JjUi v-IJig d.!C}l.h.o.JI cl.hhJI (Jcp:i.J .eLc.ll o.bl..r::l_.Hg
mixture in a certain percentage. Olwl..do.Jl! Ol4-oQJg l,..lJ..!Ui vJJidiiJ~Ijl'il ~~I
-~C}l.h.o.ll
To have the plasticity necessary for shaping the ?J~Ig ~b..JI (J....o l,.J..!.....!Uill ~j.j ru-JJ.
pipes and fittings, water is added, subsequently the aoli"> 0 a1o 11h .:!I~ u.o uQ.!l.o €-:!j..o !..)oil 1"' '" cO!
required shapes are formed in presses. The pipes are
J,.1..o \.,J,I....!UiLJ ~Q.l.JI L,t:ll~l ~ v-IJ 9..:!~ Lo....o
then dipped wet in the glaze. This glaze, applied
~J..O v.JUg (~1 .. o~ll,JYJilll dJg.Jl.w, c.,.WJ.)I ~)
both outside and inside, increases the specific
physical qualities of the clay material (flow smooth-
. . wr ~~ ~~t ... Lc.JI u.o L,t:lh 111 ctJ~ ~I o-'o?,n
ness, chemical resistance etc.) . -J.!J6.!:illl c4Lo.c
At the next production step, the water neces- l.PJ..2ll ~ Ci...r:lb (JI)-.61 v.iJ I.§,J.!l..ll ~ ctJ~ ~
sary for shaping, will be extracted in drying ~g1o d?P (0 ((.. 'GJJ Jnj DJip 0-.?J.:~ uJJl.4!Ulll
chambers. Firing will be the next step, which is
performed in tunnel or shuttle kilns with tempera-
rul..!l CisuJI v-11 Lu.o9..! Lw. egiJIJ cb..oJ '4?..!J~ OJC}Ll.!
. ld.JlilllA.og ~.,.W,.!UiJI JL.h.Of L,LJJ..l!l
tures rising to 1200°C for a duration of approxi-
mately 2 - 4 days.
A completely new material is thus formed by vitrifica- 01~ c'i........!J~ l,..lJ..!Uf u-lc ~ L.!LJ~ ~g
tion, consisting of a high degree of glass and other o.i.dlg ~j..oJI Jbitll (.10 l.JPTI O.:!.J.? d!cC).i CJUl..olg..o
ceramic materials. The new material - vitrified day -
Ci.ogl.tiog c':i..!ll.o..l~ 0,4o.o L,t:ll¢ UhJ O.:l.J..:!...?-11 O.:~Lc.ll
has exceptional properties in respect of chemical
JLo vlJul (J..o..t:l,j Lo..o (\JLJ,Jig d,P~I CJ.U.dslill
resistance, mechanical strength, impermeability and
hardness. All these guarantee a very long life of
. o.:!g~ W:: o.:!....Q..Il,J.-,!..!UiJI o.l......dl
vitrified clay pipes.
~ a.,l.l..ill._1.41~ac·-'•~ --------------------------
~ SAUDI Yn111PII!D CLAY PIPI! CO.
Manufacturing Process
The total production process is fully auto- Cl.Wl OJ9-.Q-! t'-.! I n 1 II J-,!:ll~ ~ (tLLJQ
mated and equipped with the most up- to- ~IJ.o,JI a.:::w9 ~I ~J.b o~f \0-i>Q
date technology. The production cycle, which IE - 1 0.0 ~ IJ-lll <l'W)JI 0J9~ JIC}-b ~~I
takes approximately 6 -14 days, is constantly cL,uiJ-olWI 0o n 1 ~IJ-<)JI o~c;, ro9-.l
controlled in order to maintain the highest •d.!Q I h oJI OLOJalq.oJit) w '"'<l'LlJ)JI
possible level in quality.
This makes vitrified clay pipes and fittings the ~l4Ja()l9 ~J.o,JI d,ul..:lA.ll l,J..,J.!UiJI OlD I~
best solution for all modern sewage and ~Jl..:;l..o.JI Ol ~ 1 1f• <:L..o~ J,..l...oiJI J~l.ll y.......dl
drainage network. .U)j..O.)I9
------------------------ ~ ~1-I.;JlalJ.;J~·.....·a.~l
~ UUDI Vl"nniFIED CLAY PIPE CO.
Sequence of Production
•
Drying Dip Glazing Firing at 121 o·
r---
010 01110 CJIO
t
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==
/: Vv, ~~
~ 'I.J:::I. t-1. H r ~
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l! ~ v
fJ
d(
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wV'M
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1\--·i--+-i-- __.: ·-
Transport to Site Packaging and Storage Quality Control
'
Manufacturing Process c .! i n ·; II ~IJ-o
Schamotte is clay which has been fired and CJ~ uJJ C1bb (OJ.! ~I ~LwJI Jb.AJIC)
regrounded. Schamotte is added to the batch as LWUill·-
• - • I.J'-LLo . . n.,.,.. •" a;,""szll·-
'"'·_____... - •
1
- rw• .d.n.tib
V-'}\..0L.O.J -
an opening material and during firing it imparts ~jlJI O.:l~· lo11.9~1 C4!o.c ~LUI rnjilll a41JJ
the requisite stability. The glaze consists of a rn9,1l.o.J"lll 0~9 0-.4.bJI9 Jlsib.ll 0.0 0~
combination of loam, clay feldspar/ lime, ~ vJ,>9 JJJI~IC) C4oQ.Jq.:l.JIC) •l)ll.b.JI" ~19
dolomite, quartz and sometimes metallic oxides
for color. These raw materials are grounded to a
"'j
.:li9-Q.ll 0~9 ·091111 dl! JJI d.4sz.o ~~~ (JLplJI
·t cih.wl~ a..o...ub CJ~
1.,.01J.D V-' ~ cw
.• . -·'!···-""·; .. C)ln
fineness in a drum mill and mixed with water to ~b I diJW~ ~I ~LoJI ~J U)~C) ~~
form a suspension (glaze slip). .d.IQ.,I.W.ll
------------------------ ~ ~I-LIJialll4:a.t•......IW.~I
~ &MIDI VI'TRF_., ClAY PI PI! CO.
Manufacturing Process (:. .! i n ·; II ~IJ-o
The plastic clay batch thus formed is compacted dbJJilJ,I.bJI ~ \!J.o.lg J,PJh:J d,aJ.oJ: rn.D9
in auger machines and relieved of air entrain- 0.0 l,Pblll ro.J.! roJ ~~ d,WC}J olll dhwl9-1
ments in a vacuum chamber. First the socket and
db_.u.dC)-! Ql.&JJUJI d.Oj.C ~ '-:J9"'noll 1:l~l
then the pipe barrel are extruded in one step
through an annular joint gap on the die of the J~ .c, ,t, 1~ 6 ~o I "'0~ ~g UJJ-P_JI ~lll
press. Subsequently the spigot end and the ru.J .o~19 <L2.i>.l ~9-4-ilJJ ~ ruJ iJ9f uul.J-ll
socket are turned and a symbol denoting the •"' ;:. 119 ~
~ -?W\i"11C':!J
~ · U9 ~
c. : ...... - 11fU.-.W I cu.l...c
- ~ "·: •
~
manufacturer, date of production, nominal
JjiUI OU.J-C uJ_c ~UlJJ &!!~ ~ ~~I
diameter, safe crushing strength is stamped in
the freshly extruded pipes are placed on rail cars ~LwJI oWoo II ~9 <lcW:l o~T c'U:uJJI9-1
by suction devices. The whole at this manufactur- .lC:uJ
- - Lo9-J9
.. T
ing process is fully automated.
During the subsequent firing in modern tunnel .cl.Llf lolo-J 0 0 li? o O.llo v-J.c J~l f'tU-.l9
kilns at temperatures rising to 1200°C. (duration
J..ci ci.ob (JIJ,i>T ~ d.LoiC)lo.JI ~IJ,blll c'41o-c
of firing aprox. 3 days)1 a completely new material
is formed by sintering. This material is made up of l91J-i!llll o~) C491o ~P Jr.. t>JlldLiJIJ.!l ~P
glass, quartz and mullites. During drying and . ( ~l.!ll" Lu.JJil
firing the clay particles lose approx. 10% of their
initial volume after shaping. However, the highly
developed techniques for preparation and produc-
tion keep the arising dimensional tolerances to an
acceptable minimum.
~ U.UDIYnU'IIDCLAYPIPI!C0.
~
a.,~---I.WI.._....w.~ - - - - - - - - - - - - - - - - - - - - - - - - - -
Manufacturing Process 6 .! i n ·; II ~IJ-o
This new material - vitrified day - has ~j.o.JI J~l ~~ o~~~o~Lo.JI o~9
exceptional properties in respect of chemi- d.ogl.d.o.JI ~u u..o Ciplillwl alst.oiC).O 1.4.1 ~19
cal resistance, mechanical strength, imper- .~19 (4~LWllJI9 ~~ll4iQ.D9 Cip4e.PJI
meability and hardness. Being made of the ~J41c~ ~jJJI6~lo uJ,c Oliu:li().OJI o!ub ~9
same base materials, this also appplies to . ~IQ.o.ll uu.Q.i ().o Os> i no
the glaze.
SVCP and fittings comply in all ways Q.!~~l ci,a.wl.IAJI Oliu:li9-QJI CJIII b i oJ (tlJW:l
with the stringent requirements relating uJ;> a oJo "i oJI SASO GSO EN 295-1 :2008
to dimensional tolerances stipulated in EN 295 c'4!9J9lll alst.oi(}.O.II9 ~L'st.!ll~ a91JUJI
SASO GSO EN 295-1 :2008 and EN 295.
uJUt.JI JQ.bi.JI Ob d,jj.QJI a1~19 dcUnJI Ul
Highly developed manufacturing and
preparation techniques have made it possi- ~ ~I <l.fJbAJI ~Ulu CJl.lC)lw.o.JI L).kf ~l
ble to upgrade an already proven product, v.1c ~9~Ul9 o~i 2 o o4:W.o a~l ~lJI \,)1.>
the consistency of which is guaranteed by ~ o.Joi w o11 ci2.!lio.JI v.Jl ~9-2:! ~gl.w.o.JI d.J~
continuous supervision and quality control. • o~~~~l9 I..DI~)JI al,i.l.o.c
----------------------- ~ ~1-LIIIa~:l(••'"""llw.,ail
~ e.MJDI 'VI"niP~ CI.AY PI PI! CO.
SVCP a.,lall ~LJUI abJU a.:a~l ~,:JI
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SAUDI VITRIFIED CLAY PIPE CO.
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Properties of Vitrified Clay
~,La.ill ~LiUI ab.iU ~:a~l i6~1
SAUDI VITRIFIED CLAY PIPE CO.
Properties of Vitrified Clay
Chemical Resistance
SVCP and Fittings are immune to attack by
all alkalis or acids contained in waste water,
ground water and in the earth.
Physical Properties
The most important properties which might
be required for calculating purposes are listed
in the following table:
Specific weight kNfm3 22 ~g_.l.JI (Jjq_JI
Wall Roughness ..
Q.!=' h Ill
II Q.JC)III:\
.. . ... . II
The degree of roughness has a decisive u~J....O I..)Lc fJL! ~ J,.JQ.j Qj~l d...op
influence on the hydraulic behaviour. Ci.sw.Jlg OlJl...lbl .ci.J..O! (W :W CUJ.b d..JiJ JjlQ..W..II
Natural roughness k values varied between: ~•iJ JI~ ~~ .. ClJ_J ~I L.WU!JI
. .. . .• I,. .l'tlhlJI
V'-'-'- 1.:1
k = 0.02 mm in the case of straight pipeline (J..o ~lg .JjiQ..lll..ll 1...)-lc Uhl.i~ J-o~
and k = 0.1 5 mm in the case of a pipeline with ~) ro....1.o .,.r 0-.!-! Lo cc:~IJ.1.! ~J~~ ui 0-JLllil
a close succession of branches. Qlb ~) (0...4) .,lOg (do.! o '" 1 oll.b~l ci.Jb
Pipes with internal glazing shall be deemed .(oJQL!;U..o..ll C4.D l5tloJ I o ~_Jjlll I o 1.) b Q..b..=:l
to meet these requirements. o I jl hi oil o.:ui'l ~ J_!:l b.JI (J..o ~j..o.J ll.-1-:!-!UlJI
.d.Jg dl Ill!
Abrasion Resistance ( ~J.SWI) h 11"• ~ II d.oq~
The abrasion resistance of pipe depends on
the strength of the pipe material, the smooth- oU<P-o og..O ~ h,j,~lll,JcWlJI cicg~ ~
ness of its internal surface and the wall thick- ~).iliJI o..b.ci ~g I ~I~ I (\.b.w.JI ~g.£ig l,JcWlJI
ness. Special attention is paid to these d.Job.Jl d..!Usl.JI Ci.....!J~ll,..l,!..!UiJl ~lli)J ci.,!.lq..2..llLJl
factors in the manufacture of Saudi Vitrified .~l.l.L:l c411..c dog~ uLo..OJ LJ..4LoLsUI w~
Clay Pipes which ensures a very high resis- (Jj...D EN 2 9 5 o LA..t::::llg..o..J l l.,J.JlJ...!lQ ro Lc ~g
tance to abrasion. According to EN 295, vetri- .h I j, ~ II d.o QUi.oll C4J l.c W5U dJ.J bilJ I l,.l.!.!UlJ I
fied clay pipes and fittings are resistant to
abrasion.
~ a...auJI-IJIIabJUioi•...,.llw.tAII _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ liAUDI vrTRIFIED CLAY PIPE CO.
Properties of Vitrified Clay
Deviation mm/
Nominal Size
meter of pipe length
ON< 150 5
150 ~ON< 200 4.5
200 ~ON ~300 4
ON> 300 3
Other required properties as per EN 295- 1 specification EN 295 - 1 oltu:llg.o.Jil.,l..l!J.!l oltu:llg.o.JI o l!lblo ~4
------------------------- ~
~ a.,,I.Uli.....,IJIIIWI i.,A.....I W.,all
8AUDIVITRIFII!DCLAYI'IPI!CO.
a..,l.all ~l.JUI al:uU &;to:~~ I ~..til
SAUDI VITRIFIED CLAY PIPE CO.
Ql ='.i
•
i o II
Products
~ a.,.LI..iii....,L.11alzlU:a.-.-IIW..,all _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
IIIII==IIIII&UDI VITRIPII!D CLAY PIPI! CO.
Products
SVCP Co. produces the following different ~lli~ ii:!.lq.suWI d.!l,J.Jii.JI ~llil G\oU~ ~
systems ofV.C. Pipes and fittings and acces-
:d.LIUJI
.. a• ..,·;
. i oil ciJ..J~I u.uUiJI
....
sories:
2 - Standard pipes (DN200 to 1200mm) (roJ-o If .. uJ! roJ-o r .. )..b..D) C4Jn1J2_11 ~U1JI - r
Internally and externally glazed · 1 ..._1~1
V"-' . ~.
U-o . . )..0 Lm.Jll.u:::l .. Cl.J..Jl.!:Ul L.U.JUf
.. <).JQ .- .
vitrified clay pipes and fittings for use in (J.:l..OJI ul.!J.-.0.] o~ ~ roi~.UJ ·~J~Iq
town and industrial drainage in 2m long a 2 h <W Jlo r Jlg..b4 oJ..O<)..l.o. ~Un.JI ~)...Q.l.Jiq
(DN 200 55 available in 1.75 & 2 m (bqj..o I Jlo ( q I,VO J~ J..OQlo ro-L:l (.. j....b..O )
(
long), with joint (K) in accordance with rol...b..i ~ ~L..b..1.o (K) E9J Ci.J.J....o dl...c9-!
jointing system (Q. .(Q ~qJqlll CJll....og.JI
(page 35 to 52) (or ~JI"o a'"'6 n 11 (J..o)
3 -lhe original accessory range (oiJig 111111 ~~I) (4.1.n1JI o~lill.o.JI ~~- r'
The complete range of accessories o.:u:: Llll..oJ I f. h 0 I I Clio~l d....cQo ? oll J,o...ilii
and tools required for the use of vitrified ~ ~JbJlJil.,.L..,!.!UllJ ~l.:l..?.l.wl rojll.JI Olq.:llJiq
clay products in all sewer construction appli- .I.Dj...O.JI o~ f4o.?
cations. (ll u-JJ Ol" a '"'an 11 (J..o)
( page 53 to 66)
------------------------~ a..,I1&II.,..,.IJII.Wia..•.-Jiw.,aJI
~ SAUDI VITRIFIED CLAY PIPE CO.
Products
All clay pipes and fittings are supplied ...J...n ~ I.~....:H4--t::l<)Jq Ci..!Jbsi.JI ~UlJI ~qj.....J
with built-in flexible joints. These joints will ~ I til o 2! l,..4..!UlJ I b..Jj.J doo n o d.JJ....o
provide a completely tight sealing and are f..£J l.J,!J.Jl!;l.1J J,...nlA.o.ll o~ o l.A.nq Oo L,.., o oJ~
specifically designed to comply to the same 0-o (JlcQ.i dll....dlq 'I til Ill 6 i \.,J....,!.!UlJI Wlj...o
requirements as pipes and fittings. The (L) (n..Jll..J ~q .(K) J n 6 oq (L) J n 6 o :J..n~l
joints system as well as the (K) system are Ol.!;lp d....b~ roqUUq I Olll..o 9 j mlll d...O~
guaranteed to comply to all requirements ~.m..Jq.or-n lJ...4.! 1...o o L.!Q...l5i.Jiq L.Olo.=l!J 1 ~JJ
with regard to chemical resistance On the pH .C4-JL£ d.Jl..l..oq ci.Jq.J....o.! .i+.-ol..Jq .J--:! q....b j....o.£:
range 2 to 12), ageing, flexibility and physical
strength.
KJoint L Joint
~ SAUDIVITRIFIEDCLAYPIPECO.
~
a,u~I-LJUiai:UI li•.-11 w..,ill - ------------------------
Products cd :>
•
·; i oil
"L.. joint (One element joint) to '.' "' ""' ( o~IQ iLo h o g~) l" J n 6 o
11
Pipes with joint "L" according to jointing d......J...nny.........I[ ro l..h...J 11 l" u I n 6 ~ Lll.JUi
....
system "F" II F" d..Jj....o..J I
IXl
"C
Ave.
Weight
kg/M
-------------------------
~ SALIDIVITRIFIEDCLAYPIPECO.
~
~t.l.l..ill .,..,.LJUiab.ll ILi•.-11 w.tA~I
Products
Bends 15° and 30° with "L" joint, "L" J n6~~J..) or. q 0 10 fl~i
Jointing system "F" "F" d..J )..o..J 1d.l..ng.J 1ro L.b..J
If! I
I
If!
; . 30"
(~ f3
ON
Ave.
Weight
~ a.jlllli-LiUiat:uUa.~.......l~~~ ------------------------
~ SAUDI VITRIFIED CLAY PIPE CO.
Products
ON
ON .. L2 ~
Ave.
Nominal Joint Jointing Strength Weight
Size Type System Class
ON
- --------------------------- ~
~
a.,,lllli.....,LiUial.:l.iUa.•••••llii6.,t.ll
SAUDI VITRIFIED CLAY PIPE CD.
Products
X
ro
E
ro
z0 0 ~
~ a.,l.i..i.ll-liUiawUa.•..,...lla6,.ill _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Products CJI?"iioll
DN2
1
z
Ave.
Nominal size
-
Products .
CJI :=)i i oil
~ IIAUDIVITRIFIEDCLAYPIPECO.
~
~IUII-IJUia!:£11 a._..Jia..,all - - - - - - - - - - - - - - - - - - - - - - - - --
Products a• ?"i i oil
Ave.
Weight
Kg/M
36.5
250 c 200 252 +j-6 296 +j-6 49
300 K c 160 55 200 302 +/-7 351 +/-7 371.5 460 62
400 K c 120 64 200 402 +/-8 460 +/-8 483.5 580 100
500 K c 120 65 200 496 +j-9 581 +j-9 605 730 143
600 K c 95 65 200 603 +f-12 687 +f-12 720 860 183
700 K c L 60 200 704 15 790 +/-15 826.5 970 240
800 K c L 60 200 805 +/ -17 895 +/ -17 932 1090 295
Note: Standard length of pipe L1 [-1 % + 3%)
------------------------- ~ a,.,L1a!I-IJIIabJI:&.I•.-IIw.~l
~ SAUDI VITRIFIED CLAY PIPE CO.
Products
Bends 15° and 30° with "K" joint, rol.b_j "K" Ci...l..n~ ~J~ of· q o1o flpl
Jointing system "C" class (55) (l,J)' 6 in "C" d..JJ.,o.JI d...l..ng.JI
ON
ON
Ave.
Weight
360 420
~ SAUDIVITRIFIEDCLAYPIPECO.
~
a..,l..i..ill-l..iUiab..iU a........n016_,:.11
-------------------------
Products a• :>"i
. i o11
(Olfu "K" d.l.n~~J.:l q• 9 °£0 flpi
0
Bends 450 and 900 with "K" joint,
Jointing system "C' class (55) (~) l 0 In ucr dJ,J.o.JI <lJL:\QJI
ON ON
Bends Ave.
Nominal Joint Jointing Strength Weight
Size Type System Class
DN L Kg/Pc
f 200 K c 160 430 420 20
250 K c 160 480 450 41
I 300 K c 160 490 515 56 I
400 K c 120 580 650 86
I 500 K c 120 710 775 150 I
------------------------ ~ ~1-LIIal&lla.tat•••llw.,all
~ &I&IDI YniUPIID CLAY Pl. . CCL
Products
Junctions 45° with "K" joint, "K" d....ln~ Ci.:;:lJ~ o E0 d..U lo L.J lo l..w..D
Jointing system "C" class (55) (L,J) , 6 i n "C" d.J ,J..o...J I d.....l.t::::u~J I ro L...h.j
1il
E
m
z0 0
~
Average
Dimension
weight per
~
~
a.,l.i..i.ll....wliUiai:L.iU a.•,....lla..e.,.ill
SAUDIVITRIFIEDCLAYPIPECO. - - - - - - - - - - - - - - - - - - - - - - - - - -
Products
Junctions 90° with "K" joint, "K" d.ln~ ~J~ oq • d. o.jl.O CJ Lo l..w..D
Jointing system "C" class (55) (L,J) l 6 i n "C" CUJ.,o.JI d..lng..JI rol.h.j
DN2
02
L1
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ a.,IJ..ill-uUiawua.~....-lla..,t.~l
~ SAUDI VITRIFIED CLAY PIPE CO.
Products . i oil
Ql:::>i
Pipes with joint "K" to jointing system "C" I-11 d.l..ng.JI ro l.b_j "K" dl...n 9-l ULJUi
"C" Qj )-4JJ . .. .
High load series Extra strenght class (ES)- l.1u1 =' <D d> ; n - jllo....o fg. .h..,.J...J....!Uf
GSO EN295 -1 :2008 GSO EN295 - 1:2008
ID
'C
L1
~ a.ILI.iii-LIIIaJ:uUa.-.-JI'Wo,.all _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ 8AUDI VITRIFIED CLAY PIPE CO.
amr.issa@sandoz.com
Products ot :>.i
. i oil
Bends 45° and 9oo with ..K.. joint, 11
K" d.LoQ.l ~J.) 0 q, 9 °EO d.JjLo Ololw..O
Jointing system "C' class (ES) (~ LlU..n 11C'' CUj-0-JI CL.Lo~l fl)Lhi
Bends
Nominal
Size
ON
450 440
Junctions 45° with "K" joint, "K" dl...n~ ~J~ o E0 dJj lo o lo l..ill...D
Jointing system "C" class (ES) CO liLln "C" <Li.J..c01 CL!..ng.JI roLh.i
ill
E
Ill
z
0
~
0
L1
I
DN 1
mm
200
200
200
DN 2
mm
100
150
200
DN 1 I DN 2 DN 1 I DN 2
240134
240140
2401240
KIL
KIL
KjK
DN 11 DN 2
CIF
CIF
CIC
L1
mm
500
500
610
- z
370
370
435
a[max]
mm
235
250
340
e
mm
165
125
125
piece
kg
28
37
51
I
I
I
250 150 240140 Kjl CIF 500 400 250 125 52
I 250 200 2401240 KjK c1c 700 495 340 185 56 I
300 150 240140 Kjl CIF 500 425 260 125 72
I 300 200 2401240 KjK CIC 750 555 340 200 78 I
350 150 200140 KIL CIF 500 460 250 125 84
I 350 200 2001240 KjK c1c BOO 580 340 250 92 I
400 150 200140 Kjl CIF 1000 610 260 500 105
I 400 200 2001240 KjK c1c 1000 660 340 400 130 I
450 150 160140 KIL CIF 1000 660 260 500 178
I
450 200 1601240 KjK CIC 1000 695 340 400 183 I
NOTE: Bigger diameters can be produced on request
-------------------------
~ SAUDIVITRIFIEDCLAYPIPECO.
~
a.1 Wllw.~LiU1al:LiUi.t••-n-.,t.~l
Products
Junctions 90° with "K" joint, II K" d.l..n ~ d..:;l J~0 q- d.o,j l..O 0 Lo Lill...O
Jointing system "C" class (ES) (i ) I 6 i n C" d.J J.,o..J I d...l..t::::l gJ I ro l...h.i
II
~j
DN2
02
I
L1
~ &.~,IJ..ill-t.;UI,.Ll.;U&.~~•·•·•IIa..,t.~l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Products
Drop Connections
They are needed when connection between .b.JJ uJ! ~b.JI .lie CJ.\l.j...aQll I o~ J1o J.osz_..J
lines of different elevations is required. Drop a 6 n "' 0 (ol..cL..JL..JJI) ol...,!<:fi '" o ol.). b~
connections can be constructed either by J Lo..sz..illJ~ U:J1bUi..ID)J I<J.4,aC)J J.o.c fU].). ,I d\ n 54--.l
using a regular 45° M or 90° (T) junction in dJi.b..JL! Q..b.Jj f.JJ ~p q. (T) qi ~J.:l EO M fj........O
connection with an (M-seaQ or by using a J4.c9ll LPb M fj..D Jlostiwl qf (M) ~IJ,JI
tumbling bay junction as shown below. .oU.:lf ~L! CLlQ.o g..dl ~ bl.A.w)JI
: 0 •.•
0 • ~ • '//r-_ r>
0
0 0 .
o .
~
• " ... q_Q~' c\h..wl ~ Jol.Awl iU.J....o-'jJ'J
< ..
~I ~,3
\:. 9-.oJ
.
- ------------------------ ~ a,.,tuJI-llllab-iUa..~.-IIJ£..~1
~ 8AUDI VITRIFIED CLAY PIPE CO.
Products a• ...,·;
. i oil
~ a,u~I-IJUiai:&JI~t...-Jiw..all _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Products a• ?"i i oil
Flexible joint (GE) is bricked or concreted dDJ..,C Jl~ (J..o.....il (GE) d.i)..O..JI d!..J..oQlll IJ--4j
into conventional manholes. Short connecting oo hn Loi, ~9-!l.b..JI qi ~Lw~l u•~ .(iP"ill
pieces of pipe with socket (GZ) at the inlet and (JIJho.!6 (GA) ?~I d.st.h..O &J (GZ) ~.:l..o-11
without socket (GA) at the outlet absorb the d...D ,J....C a oh i o .lll:: b.::ill ~ jll.J I <Uqj....o.J I
differential settlement or tilting movements C:i.!lJ..:lli.!i a~Ql.JI o.i.dll.P"io ·i 111 ~ .ui~ .!.i P...lll
of manhole and pipeline. v.1J hQ..!..dl oq~ dJ b ~ ctJ~q ,b..::llJ ct.lcb.o
.ui1.(i6 'iII d.i>j...C L,Jq....w..l.o
I I I I I I
I I I I
The SVCP system of flexible manhole connections allows for possible reciprocal movement and
displacement of pipelines and structures in the three ways illustrated.
_________________________ ~ ~~.t~Ll.iii-IJIIaLI.IIa..••-llw...,.ill
~ SAUDI VITRIFIED CLAY PIPE CO.
Products at..,·;
. ion
Flexible joints 8r connectors for diJ.o,JI OllJ..a~lg <i.o~l ~I
manholes, Standard strenght , (Jg.AjLoJI} u'•.nQ.lJI \.0~
class (55) (l,J \ 6 in) 9~l.c fqj
~Uo ~ ~ <'4Jlc W9J.o '-.)lc J~llt:IJ-2.1
In order to maintain a high flexibility of the
line at the manhole areas, connectors inlet C-.b-0 Jo sz"i wi ! (olJC}-<L.ilo.JI) ui•
l; Pi II lh.J-C
(GZ), outlet (GA) and two flexible joints (GE) cr~l ~9 (GZ) JQ-4.Jlo-JI~~ ~ cL::l~
are used. . (GE) Ol4.1::lQDil).o (J~lo b n f...o (GA)
• Available in nominal sizes DN 1 SO mm to .tulo 1\.. vJ! tulo IO• l).o Jl.b..04 oJi>C).i.o -
800 mm. <lli:l<;)JI ~lb.J (L) J no ~ J,Dc;)Lo rnLo IO· J,.b.6 -
• DN 1 SO mm available with joint (L) jointing
.(F) (1jJ.o-11
system (F).
• DN 200 mm to 800 mm available with joint (K)~Ji>Qlo tu1o fl .. vJltulo r.. o.o-
(K) jointing system (C). .(C) Qj).0.11 ci.Lt::lQJ I (0 l.ai
· Its highly recomended that maximum ~ JQ.b ~~ ~.J.Ill ot d.LJt.c d:;lJ~u.:o9.1-
lenght for (GZ) & (GA) not exceed 1000 mm. .tulo 1·.. OJ: (GA) 9f (GZ)
~ ~1-LIJ.aWIJ.ta.-llw.,all _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ IUIIDI V111111P_., CLAY PI,. CO.
Products
Flexible joints & connectors for L6 j..2J d..Jj..OJ I olJ.J,nQ]..Jiq d..n b.JI ~I
manholes, Extra strenght class (ES) ( i ul..in) jllo..o c~ .(Jg..a\.ilo.JI) ui•.OO.l.JI
In order to maintain a high flexibility of the .llc b..::ill C4J l.c d.iqJ..O ~ Jg..D.:l.) I l.PJ..2.l
line at the manhole areas, connectors inlet &.h-0 J.osWill! (ollq..m.iloJI) uilJ:iiilll l.OJ£ 1.9-.blio
(GZ), outlet (GA) and two flexible joints (GE) (GA) cr~l.llcq (GZ) Jq..m.ilo.ll J_:l~ .llc dnl.::l
are used. .(G E) Oll+.nQlll (J..o (J+.lsl h 6 ~
~~~~==========-~
GZ
-
GA
-
-------------
~14--1~- 750
---- ~750-----=
Flexible joint for Flexible joint for Flexible joint for
inlet end GZ installation GE outlet end GA
mm mm mm ~
170
------------------------~ a._.IUIIYML.;UI•l1lla.>o..,.ll~,.all
~ IIAIIDI YI11UFIED CLAY PIPE CD.
Products
Taper Pipes- Enlarger with ( J!; o) dl...nq- ~J' "i oil ~U1JI
Jointing systems "F" and "C" "(" q "F" Qj )-U..J11 d..lnn~11 ro Lhl.J.
1 ......
z
0
a.....LUJI"""LiUial:&.iUa..t:..-JI~~I
SAUDIVITRIFIEDCLAYPIPECO. - - - - - - - - - - - - - - - - - - - - - - - - - - -
-
Products
L1
L1
I~
z
0
250 32
NOTE: Reducers are produced in 55 Type
-------------------------- ~
~ SAUDIVITRIFIEDCLAYPIPECO.
a.,lllll....wl.iUiawU a.•.-••11016,.:.11
Products
GULLIES
Square Tops
Item
P Outlet
Road Gullies
Item
Trapless
Manhole Interceptors
Item
~ SAUDIVITRIFIEDCLAYPIPECO.
~
a..l.i.iii-.LiUial:i.iUa.a.,...ll~.,.t.JI - - - - - - - - - - - - - - - - - - - - - - - - - - -
Products
connection with the "8" ring. A drilling machine I ~j.JI .b..:l..JI ~ 9.:Jg..o..c ~ "8" fg.l.JI (J..o
should be used for drilling the hole in the main ~I d.JT d.b..wiQ.! d..!-wli.o d..::ll.D J-o-e .:!..2..! l:U~g
pipe. All branch pieces come in standard .~j.Jil,JQ.+illl ~
strength.
/"B"Ring
-------------------------- ~ i.tJWJI.....,I..iUial:uUi.t•.-lla=.,t.ll
~ SAUDI VITRIFIED CLAY PIPE CO.
Products
All saddle fittings come in standard strength ' 6 i n II 0-o (J~ ~j.lll.JI Oll,!....oQl.JI N,.o...!;l
(Class 55) only. . bA.O 9~l.c (L,J)
k k
Available Combination
700-1000
~ o..1WJI-I.;II.t:L;Uo...o....... l"""',.lll _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ aAUDI vrTRIFIED CLAY PIPE CO.
Products
Fixing Hook for End plugs <iJ.Jb.QJI L.Jh "'Ill"'.! (l'i llobf
-Available in ON 150 and 200 roJ-o r--, 1o- lJLI~ o.J.DQl.o-
------------------------- ~
~ SAUDIVITRIFIEDCLAYPIPECO.
a.,l.i..iJiy,wl.iUiawU a.•.-••Jia6,.:.ll
Products
Adapter
When a connection between (55) Pipe and l)lJ fJ 9 Jb.6 l.,J g.+j f (J..o d.sili..D (J..c oJ4.c J q..:::l.o..J I
(E5) Pipe is required, a short 5o/5p piece 6-c> (55) fQ.i (J..o vg.+jf Lw. J.J.nql!J ro) ...,.i "'.! J.:!.)q
"adaptor" is used. The socket end is of (E5) J.:!.i.Jiq (E5) i.o.Jb (J~ l)lJf)JI.(E5) fQ.i (J..o ~~ vg.+jf
type and the spigot end is (55) type. . (55)i.o.Jb(J~
250x250 30 28
Lubricant
-Available in container of 1 kg. .~ I CJIQ-.+2..! J-69-lo -
- Recommended to use 5VCP Lubricant only. .b..Q..ol_Pb..JI ~J]..JI ~ roi~L! \..).1)9J. -
I
Products
t
h
--------------------------- ~
~ SAUDIVITRIFIEDCLAYPIPECO.
a.,liali-LiUial.:l..iUa.~..,...Jii6,.t.ll
Products
~ a..,l.i.ili-.LiUial.:i.iUa..a••·•lla..,.t.JI _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ -
~ SAUDI VITRIFIED CLAY PIPE CO.
Products
3-2 Connection of Vitrified clay pipes ~u~ ~J' ~on ~ui.l1 ~J r-r
to pipes of different materials \S~j ~IQ.o 0-o
According to the site requirements, a l.,-4.! UiJ I .b..!J li ~i tS.b Q.o..ll 1..)-D J.o_.szJ I l,.ll.b.1,!
connection between clay pipes and other ~.:l...:l
.. qi l:.lii.wll.J
.. . ) d.J.. Jb.i> J..:!..C. ... Li> ~ d.J.. JbA.J I
. L.J..lJUi
materials such as (PVC or cast iron), can some- qi j..b..QJI v.iJ .c:lq...llJ ' on .:,·; ::l.D ~lq (lmJ,!i: qi
times be required. Due to the differences in • Uo
. 0.)..llJ . Qj cli> l.i.J d.o.wJ I
I u.o
1.,]-DQ .. QJ.. L.l.SUl..J
. l...cU.u:::l . I
possible. ln this case, the use of adapter lo n)"j h 1111 Q.lQ l:!J.i.J Tn.! n
1 L.o..mi> A"
pieces such as the U-ring or A-ring is advised. .~.)..llJq do"'..., 0 Q.4.oQJ l..)l.c Jg..n.::l.ll ~
11
U" Ring (Adapter)
llull
ao 1"')
....
The U-ring is used to connect vitrified clay L,.J Q.l..i i J,!.i.! 9 JbA.J I L,.J Q.l..ilJ I lJlJ iJ .b..!J.J J_o.sUwJ
pipe sockets to the spigot end of cast iron or · JL..b....DL. oJ.......D·1 g...J..o
U-o , ,.., ~~~
.. .~q .. qi cl...ill.ulLl.JI
.. .
PVC pipes. Available in nominal sizes . (O.l.o (.. - (O.l.o 1..
1 00 to 200mm.
'""""""""""
-------- f-
v.c
l
"""
""
"
""
vr. ""
"
1
-------------------------- ~
~ a.,l.i.iii.,....LiUial:l.iUa.•t•••lla..,..toll
SAUDIVITRIFIEDCLAYPIPECO.
-
Products
3-3 Connecting vitrified clay pipe to 6.4 ~J1.:.,011 ~UiJI V.Oq r-r
other pipe materials ••
Q Q• •••I :>
•Q l • I .! !u'"1
Adapter couplings : Available in 2 types
For connection of vitrified clay pipe with l,.l,!..!Ul J.!~ ~ 9J~Il,.JQ+ilJI J.!~ .b.J.J,J ro) .;,·; 111'i
uPVC pipe, spigot-spigot with different UJJ.. I.Jil ~. L6.1b:i ~I
.. g (d..U..wlJ.J)
.. cl.J..J b.D .J..-4.C.
outside diameters. ·l,h!Jb.J I j..b..d.JI
Available in sizes ON 1 DO to ON 300mm. . roJ.o r .. - roJ.o 1.. lJ.o Jlh.D ~ J..CQl.o
Type 1 lf~l
Type2 (f~l
Rubber Ring Bush
Custom made as per required 00 of non j..b..dJ I l,.J..l.U..!:l Jlh..ClJI No.:;lJ l,.J.l.b.JI l.,)l.c ~
V.C. pipe. ·9Jb.il ~ll,.JQ.!.ilu l,h!Jb.JI
~ a.,.lUIIYHL;Uial1..1a,....,..lla.s..,tdl _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Products
Used as a sealing ring when the existing J.o.c .:Uc d....2..i Lo a a 1 "') "' ro , ""·; " .-;
l,J .J....lll].lJ
"B"~
V"B"Ring
------------------------- ~
~
a.,l..i..i.ll....wl.iUial:i..iUa.•..,...lli.6.,all
SAUDI VITRIFIED CLAY PIPE CO.
Products a• ?"i i oil
~ a.,l.i.i.II.,.,.,.I.JUiai:L.iUa.ta••·••lla.~l _________________________ -
~ SAUDI VITRIFIED CLAY PIPE CO.
I I oil
U.. I : "...
Products .
3-5 Branching from an existing ":? II I.!,J .b..6 y.l.c EJ.D J.o.c 0 . . . r'
sewer V+D (J.o ~i 0
If there is no junction available in the dele 9Jl;l..o ~ ~ (0 Lill..O 9i J..Oiq.J.J. ro.J l.l!
existing sewer for additional house connec- olJ..!.cglll I.)::JIJ...dl UilJ cl...2.!JJ1J ii..ol..Cl ~l.h! c'i....o,p..O
:uJ.l~.C onll~ .... cw;;_q
tions, a branching is formed as below: .. .. c g,.,.., . .. ).J (O..lJ. .. }-LV-'
1. By using the drilling machine a hole is .l,JJU.JI i:Ul J~L! ~J,JI b!i.JI ~ ~ J,.o.2J. -I
made in the main sewer pipe. .l,JJU.JI ~ b B CUlb..J I cS-i:l~ -- r
2. Insert the B-ring into the drilled hole. .rn-=:uWI u>!..a,! -I"
3. Apply lubricant. B d.JibJ I Cbl6 oyil C4cJ,iUI c'i 2 h oII J.J..l ~.).,! -E
4. The spigot of the branch piece is inserted
: ~ klolr:::IJ..o ~ ~ d..Wg ~~ ~
into B-ring by which we get a tight junction:
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ a...l.i..ill-l.;llawla..•....,..•a..tA~I
~ UUDI VrTRIFIED CLAY PIPE CO.
Products
By - Pass Design
Poly- Lift line/Inflation Hose
Products
Mechanical Stoppers
Available in sizes from (J..o Jl.h..O ~ 6 j..Oqlo
4" (1 OOmm) to 48" (1200mm). . (O..l.o If.. ~I (O..l.o 1..
Rubber Tubing
-------------------------- ~
~
a,11 lllll"'*"t.;Uial:i..iUit.o.-JI;,;,.,s,,JJI
SAUDI VITRIFIED CLAY PIPE CO.
Products a• =>"i
•
i oil
~ UUIIIIVftiiiPI-CLAYPIP.CO.
~
~·......,..,~~w...all - - - - - - - - - - - - - - - - - - - - - - -
Products CJI ?"i i oil
Produced as (112) or (3/4) Perforated l.' .,,.., l.'.! ojj (£/jU) qi (r /1) ~
Pipes as per EN 295-5 standard EN 295-5 oUl.nlg..o.JI
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
LP
- - - - - - - - - - - - - - - - - - - - - - - -- ~ a..,.l.l..iiiWILJUial.:l.lla.,•.-Jia...all
~ SAUDI VITRIFIED CLAY PIPE CD.
a.,LUJI ~IJUI abJU i:4.:a~l a6..,afl
SAUDI VITRIFIED CLAY PIPE CO.
•
Ql o nlq 0 II
Specifications
a.,li.ill w.~IJUI•bJU a.:a~l 36..t&JI
SAUDI VITRIFIED CLAY PIPE CO.
.
Specifications o nlq oil
V.C. Pipes and fittings are produced accord- llh.l\l..ngg ~j.o.JI c'i.....!Jbi:UI l,J.....!..!Ulll tu.nJ
ing to GSO EN 295 -1 :2008 standards fully o~C).o.ll 0..!?.! b II OUl..olg.o.Jil.' w '"'
complying with International standards c4,.o..Jl2.J I ol.Q.Qig.o.J I 01 ! Ih ·; o f...o ~l..b1J vJJ IQ
EN 95 & ASTM C 700. GSO EN 295 -1 :2008 ii....!--!CJJQlll J,.1..o o on :, oil
these standards are for V.C socket I spigot
.EN 95 & ASTM C 700 ~J..-.olllg
pipes used for sewerage and drainage water
~Jb.WI l,J.....!..!Ulll-! ol.i.L..t:Jig.o..JI o.i.......d!. lP 'b 'iq
system running under atmospheric pressure
gravity. o~ v.-iJ (t)' :,·; 111 i v--lJI J..!.:Uiq l.Jl.lfJ,JI ol~
. . . w•t.J Q.!lj oUo.JI
d.J.J~b..JI - ~. )....Q.J.. Q ·~- ..... ..., 11\...0 ·...,'I )-LoJJ
.9C)...?.II h o n II .lie
High standards of quality are achieved C4J Lc ol.i.L..t:Jig..o ol~ ~uf ~ JCJ n'"' 11 rt>-1.!
through the use of modern clay preparation l...dlJ.!""? 'ig o..l.,!..!;l 1'4Jgi .:liQ..o (t)l~l ~
plant and control of firing in shuttle kilns. C41-Qlll ~j...b...JI o~f ~ l.m..D pg In) 1.! '> 1i,-ig
Quality control is rigorously applied in the .r: ; ""- 11~. Ci.J..c,..
~ .. ~; 11d.WI . J..o (t)...ill..D.. 1..).-.1::. IJ..:!g , d..l.J.:l..?..JI
..
interests of consistent high performance
~.:li ~ l!U~g ol.Q.Qig.o.JI vJ.ci v1c JQ.Ll!l..ll
standards. Measurement checks are made on
.~UiJI ~ vJ.c OIJ4blllq olill~l
every pipe.
Dimensions ~I SL...liJI
Pipes and fittings are manufactured to ~ (J..o L.m:ill...nQQ d..,ub.WI l,.l,!-!UlJI t'J.a.j
tolerances specified in the standards as well ~Jb...Jig vJ-.? b..JI
(JIJ.,b.AJig u.o-Wll I JQ....b.ll
as the deviation from straightness of the ~ l.Jl.IT,J.JI l9.o£ d..o.wg l.Je;)....!_jlll Jl.l..O d.o.Jl.Jq
barrel of the pipe. u-ci.J....:! loS ol.Q.Qiq....o..ll-! u h ooJI cl.o.uLJI .:lQ~
. .. . I(t) l..w..?. f ~ UllllJ I\..5.:1..0 ~. l!U~
.LllJUiJ
~ SAUDIYITRIFIEDCLAYPIPECO.
~
~IUII-IJUia!:£11 a..,...Jia..,all - - - - - - - - - - - - - - - - - - - - - - - --
Specifications al o nlq o n
Crushing Strenght
All pipes are produced to withstand at (Jp_j (Jl <i:!JbiLJI ~Lilli ~Wl ~ u-cl~
least the crushing forces listed in the table ~ lP9-0io.JI rrui~c!l'ill \SQ.O J.o,!:U uJ.c opLO
for different International standards in kN/m. ~ CDJ,.iliJJ cu~ ul9 ,J_6lJJ uJ.c olSu:lJQ.o.J~
Higher crushing strengths are guaranteed by .allb.JI ~ vJ>uJ.cl ~ oCJ.O
the company.
96
------------------------ ~ UI,IDI
~'"'1-LIJ.wJ~.....,IIw.~l
Vl"nnii'II!D ClAY Pll'l! CO. -=-
Specifications ...::..• 0 nlq o II
Pipes and fittings must withstand the l:JJ..UU ~~ ~~9 (t)~ (J.o ~h.u J~lJII~ ~~
relevant watertightness or impermeability ~ ~l.j.6 .l::lSu::l ~ .:lo.J~Ql4srJ ~ ~..J<Wll~
tests of the different standards mentioned (J.o ~().OJ: (t) OflJiiJl) 0 0 l'i? oil dJ.o,J WI o l.tu:li<J.o.ll
(Sm head of water) and in all cases allowable ~!.sUI <4w.i O!D Jl~lll ~ u--69 (.:lo.JI
loss ~ 0.07 UM 2 x 15min. . d.b.:!ib IO J~ r (01jlJ •••v (J.c ~jj lJ ~ c90 w oll
Chemical Resistance
Clay pipes and fittings are not attacked by LdLJlL.o99 ciJ..Jb_QJI LLlJU\11 . ... J"Lio..J
substances contained in waste water or ol,&.o u-.iJ 6~Q.:;l<J.o.ll ci 61'1"> oll ~IQ.oll l4lo9~
ground water or soils and resist developed ciQ-JT ,;,9uu ~ .<l.ulJiqf ~~~ o4.oli9T U)J-0.11
gases and all chemicals found in sewage u>J-C.)I o~ ~b Clp~l ~IQ-ollg jlSUI
(acid and alkaiQ. This fact applies to the body ~ v--ic ~LO.!lll 0~ ~9 .~1
of the pipe and the glaze. Clay pipes and
OJ.DI~ ~9 ~J.oll d.S4b.JI ~ ~ ~..Jc;Will
fittings will satisfy the chemical tests of the
c'l.Jj~l CJIJ~lLJ ~ d.!JbJUI ~UlJI
different international standards in the range
ldlj~l (J.o ~ lJ ~19 <4oll2JI al.ilJQI9-oJI ~
of PH 2 - 12 at 7ooc.
(If-r) (J.o ~.i4JI ~ 0~~19 V!l~iU cl.O~ ~
.Ci..!Qlo V· <>JIJ.!l~J~~PH
-=-
~ ~~-LIJI~:I.t•......IW.~I _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
UI.IDI Vl'naF-., ClAY PI PI! CO.
Specifications a1 6 nlq o II
Joint Characteristics
2. Angular Deflection ..
\5QijJI u;1~~~ .r
The tightness of the joint must be main- <L.l.llsii ro.:u:: U.0 ~tw J~)JII~ ~~
tained when pipes are angularly deflected c!JtjJI .l..ic d.l~9 £LoJJ J..oUi.o.JI
t)61Jb.il ql
"A\ ~~w 9rJ..! }.!:\
·1n u.c
· UJ.!CW
· 111 ~t(u>l~·.1)
0
100to200 80
250to500 30
600to800 20
DN>800 10
------------------------ ~ a.,~I-I.IJ.wla.•,..•lla.~l
~ a.uDI vrniiFIED ClAY PIPE CO.
Specifications CJI 6 nlq o II
3. Shear Strength
Tightness must be maintained when CLJ~LO..i
.. rn.:u! u.o
. ~llll J.
~lJI I.Lct.~.S
-~
the joint is subjected to shear force of qf ~ ~U!JI ~~ u;lj.2j Jb u.i> ~Lo.!J Olli::lC)JI
the specified load as per the previously U.o Jb 9Wc:1 J9~1 ~cwln ~ ¢1 l.,.Qll OQ.D
mentioned standards, In any case shear U.o rn.ollJ.icW ( o ().c d.oql.R.oJI o~ J.AJ lJ Jl~lll
strength ~ 25 N/mm nominal size. . l;JQ.-!.illl ~}II j..bji.ll
~ autuii-LilaWia.•.....lwt,.l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
lllll!'::::ill U&IDI 'VITIIUPIID CLAY Pl. . C:O.
.
Specifications Ql o nlq 0 II
The compression pressure is of decisive J..of W.5lJ K J_nQ.ll olAbJ .blSuJ..jlJI ~q uto 01
importance for the "Steckmuffe" K joint. In L,Jj..Wll.J d.2..ilo ctl..cq ~ ~ u-1::1 <4o-dl1ll tJ 4
order to achieve a permanent tightly sealing --I ...
\J'-LL-
Ci..D.bb.o.JI fU-l.:!
.. U. T.\?JQ~
.:: '.A I[ lJ..O
• CUj."'1b-
I..... ~
I .I., .t.'
joint, it is essential that the initial sealing v-Jlc 1..5Qlw..o ~ ~l.:ll.!lJI L,JJ.,Wlll .b..Su:l ~qLQ.o
pressure is continuously maintained at a ,lo,jb
sufficiently high level.
For this requirement, the following factors d.old...JI J,...olg..2JI ~ ct.a...o~l (t)...l...! I~ ~f (J..o
are made use of: :t':l,!...JWI
- Drop in relaxation and an increase in creep o.ll.!j.Jiq l::Jll~q.JI .cb...JJJ lJ,..£: U.,...WWI bQ....!....d,JI-
deformation. ..l~)J I (J..c U.,...WUJ I o(}..Jiilll ~
- The relaxation in stress approaches a limit ll['n.l.,'~.ll..m:lll['
..,b.jJ~ u~ ~. . . u.c "C>-W W[.cb.JJ~11[-
6
-------------------------- ~
~ SALIDIVITRIFIEDCLAYPIPECO.
~~.t~l.l..iii.....,LJUI ab.ll li•.-11 w..aJI
a..,JLUJI y.wl.iUI al:L.iU a..:.~ I~~~
SAUDI VITRIFIED CLAY PIPE CO.
i:i...Jqt i o II
Handling
~ a..Li.iJI ~lJUial.l.iU a.:a~l i6,.All
~ SAUDI VITRIFIED CLAY PIPE CO.
Handling d..Jql i oil
weight and shape. They are usually delivered d.Lm.w C-+-DJ l~q .~ulL.J <'l..m.!L....ili....o ro~
in wooden box containers or arranged into .~g..ill_J I o Lsz..D lj.......JI d..b..wlef.l CUq Uo.ll
pallets or bundles.
Pipe Control
.c nn- II ~. LJ.lJU1JI
~Y-U-' . .. . hI. n q d.J..ol
. J...o
On delivery at site, the pipes and fittings , 6-0Q..-o..ll ~! 0.\4.,t::lQl.Jiq l.,.l.:!..!Ulll JQ...t::lq .ll...c
should be checked for any damage incurred ::l..iJ l,JQJ..C 9l (J..o l..mq.l..6 (J..o ~'Ll.J In) V) '"\ 61.1 ?.! 6
during transport simply by wiping them out a h.! "I, ~.J..h.! J_Ql.JI C41o-c ..,wl ,. II"''"' u~
at the socket and spigot ends with a suitable
,.., 1.riJ-! dJ lJ 6PQ..!..! fill.Q..J I L61 j...bI u1J J..! dJ~q <'iJ, L2.l.J
white powder (e.g. talcum powder). Even the
.~lq ~q.)..ili.J I \.9~1 (\.!..al6
finest cracks become visible when this quick
method of testing, which can easily be
carried out on site is used.
By Crane
~ SAUDIVITRIFIEDCLAYPIPECO.-
~
a.,.,l..i.i.II-.LJUial:i..iUa..t•t•·•lla6~1 - - - - - - - - - - - - - - - - - - - - - - - - - -
Handling d.Jql i oil
Any site machinery can be used for ... tlJJ .'.;?.::.j ro 1~1 .......
6 j.DQ.Lo _, l.c-~
u--o-u.! ro
l ..... t ..
Right ~ Wrong ~
X
Lowering into the Trench ~' i ~II ~b J).j.illlq JJ.o :').iII d.! I oc
The pipes should be lowered in the trench <4-wll.o ~J..b-! ~.::l.b..JI J_:::lb l,.l4.!UlJI J..!j.Ii l)-CIJ,!
in a proper manner o.e. with ropes or . d.J..wll.o
u...o . d.bJ.llJ• f ro l~l..J,gf Jl..c::l..JI
. d.bml~
protected straps) by means of suitable lifting ""l ~~I L.J.i.:::lj
u. Q..!.J'ill li>l')-L-J • . _c-'
(. . " I ·WI gl u
'-Y u~ . ~I
tackle. .~.::l.b..lll.,..U I~
Slin g
~
Right
X
L_
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------------------------ ~ a.uLaJiy,wL11o~l:.t;la,.~.-JI~I
~ IIJWDI VITRIFIED CLAY PIPE CO.
Handling ci.Jql i oil
"""~
y
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~ a,.,lUJI-llll.tuUa..~....... la£.~1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
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al~•• :l o"i
Pipe Laying
··~J Lall ~ LiUI al:L.;U-&t.-- .11 ~,....
.,._.... ~·•I
SAUDI VITRIFIED CLAY PIPE CO.
-
Pipe Laying
1. Handling d..Jqll.o.JI.I
Care should be taken in lowering the pipe
into the trench to prevent damaging the joint
material or disturbing trench condition. Never
allow the pipe to be dragged along the
ground or even at the trench bottom.
l.l .! ~j...l.JI.(
2. Pipe Joining
Manufacturer's recommendations are fl!JI ~ l,..tJ...MiJI JJ..nQJ C41o.c ~ c.:l.l-ll J+O
advised to be followed before joining: :dJ]lJI oblillJ}JI
a ) Lubricate both join surfaces socket and CU4h! l,JQ.!.illl o[J.Lm.i .lie d..ij..O.JI J.nlJl.o.JI (J..dl.:l ( f
spigot (surfaces should be clean and free from l~ J.nlJl.o.JI u4hD l2..! dJ.)q LPb.JI ~I (J..o
dust). .l..m.!lc cUi.J l.c J4i: qf ~ l..wq f d.! f .:lq.!;lq fO.:l..C (J..o ~WI q
Use SVCP lubricant only. ..b.Q.D U-ll)...t::lQ..o..ll ~I rol~lu..c l.kl
B A
Lubricant
c ) Line up the socket and spigot and shave l,JQ.!.illl JJ.) (J~ ~ h.6..JI uJ..c l,JQ.!.illl f._n (?
the pipes together with a steady pressure,
dl.! u6 Q..2.! l,J Q.!.ilJ I f,.il.:ll1 p lJ ll,JQ.!.ill ll)l.JfJ(J..o l,J j..QJ L!
(for small diameters this can be done by hand c A .:l..ll ro I~ I u. b.olll..J) lJl.lf)-'
Jl..h..Olu 9q.:uJI .. L......, 0
11 1.llc
•
~ ii.t,l.i.ili-.UUI.,l:IJUii.t•....,lli16.,t.ll _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Pipe Laying
c D
-
... . . . . . . .
'~ -~.~
-------------------------
~
~
a.,l.i..i.ll-liUiai:L.iU a.•..,..JI i6,.ill
SAUDIVITRIFIEDCLAYPIPECO.
Pipe Laying
Q!:ij cL!J~I c'i....!~La.w JJiJ ~ ot l,J..!;l,l l,JQ--..1.11 ~r roL.ol ~~ d.....J!JJ..O f-.--.LJ ~1 ~ ~.:l.i.::::LJI I,.C.J-,..J:: ~ kl..bl.!l
~.:l U-o ~bg. ~ 1.. (J...J:: ~Q..+Jlll .0~1 ,J..o....c ~ a...+.PJ.l ru-J ol. l,JQ.~.i1n uJ.cl
.lie d.DI..:lg ~ .=~
.l.:l....,l.:;l <Wlj.li.ll uJ_c C4iJLCJ J~f ~ l.Ji!.J..C l§.:l..i!:l
l,.L,I.IU\JI
Imported bedding should be at least 4 inches Spread bedding material in front of last pipe Keep the trench width narrow, especially at
thick- thicker for larger pipe. laid. Smooth it out. the top of the pipe. A wide trench means
Make sure the bedding is packed down. more load on the pipeline.
Keep water out of the trench so bedding can Dig bell or coupling holes before pipe is laid. Use grade rod, laser or grade machine to
be placed and graded accurately. Pipe joints Just scoop out bedding with a shovel. check garde of bedding. This means less pipe
can be made easier too. handling when the pipe is laid.
lJllfJ cl.ilo!l.J ~ cbz.b.D rol~ll,J..!;l,l I.,.I.,!.!:IJ.] cl....!J,.o...5 ~I ~:.ilG.!J,5ti ~I it+.i>~l ol!.oJI ~ c4Lo.c 1.)-iJ J.,ol.J!JI
~!Wlll f..D.:l..J cU12ll rol~l .lll:: l,JcWlll ~:.~11...t:lQJI Q.DIJ:l.j (J..o ~b ,cl.iJ.o,JI ~:.~11...t:lg.JI ~ olj.o.JI ~Q.W..i.o uJ.c Q.C.Db.oJ,J
l,JQ..!..Jill ~J..l 0--o ~tJ . ~JlJI .. wr . l.d4-&:JQ.J J.I,D d.JJ.o,JI . ~I dJ!JJ-J) I.,JQJ.LLJ..o
l,JQ..J.U.lo.ll ~9 doJii'Jwo OJ~
. l,J g..l.b.o.J I
If a bar is used to shove the pipe home, use a Follow manufacturer's instructions fur Pump out the water or use well points sunk
block of wood to cushion the belL Make sure installation of flexible compression joints. below the depth of the trench bottom.
the pipe is laid straight and to grade. Make sure joints are clean before installing
them.
~ a...l.i.ill-l.;ll.t:L;Ua..••••••ll"""'rlll _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFII!D CLAY PIPI! CO.
Pipe Laying
O.l.l,a...JoQl.JI c'l.DL..!:o ~ (J....o ~tJ ~Q.+....JiJI JQ..:l 1\..JiJjJLJI ~~ ru--.D cWJj..li.ll (J..o ~ l!l.o.:~/lPJ ulc lP~I
&J~.J,JI~UiJI ~u-lcf.,...b..Jillg d..i4h ~ l!l.o.:.flPJ N L.JU4h ~ .UlJI.J,JI CL!:l1 UJ4.1ql,JC)...!..JlJI (tUlJ J: i! ~
.O.:LJ!;>OJ~l.dl...!O hJ ='olld.Jjl..Jil!l.o.:. h...!=t.o V-o~ uQ..:l d..illJ..Ii.ll .=~~go~ vJ>U:lJ (0....':.:! 1.,.1Q.I-illl ~ I~
.I.,.IQ-I.ilJI . QU,l.ill.JLiJ ulc b..Db..Jg
Make sure fittings, stubs and risers are wen If too much bedding is thrown on top of the Tamp a layer of bedding material under the
supported. Tamp soil around and under pipe, it won't get under the pipe even with pipe haunches, not under the bell. This gives
haunches of the pipe and fittings. tamping. Don't let this happen! the pipe added support and keeps it in line.
•
0Jl:;=JI l'bii ql J~ ~ ll .=~ICJ.Q.! ~Q.:l...l I.,.JcWlll ~ ulc lPJ..!ll iti).O....JI oll....t:JQ..JI ~b...::ll....ll.lj (J..o ~b
h=:lltl~ ll ub l.!l.:ll!::!..li\..Pb hOJUul4 e-hlli i.!lqil ftUlJ I"· 1.!1-o-C ub (JLD.l..JI JIJ....Oill ~ l,illillJ ~I Ul~ li.c
. Jl¢1 ~iJ l,lP.Ulll <'4-loc ~ u.JI l,lP.UlJI h=:l ~l..o!:U l,JtWlJI . ~I U!Ji! .llc hQ.!...4..JI \)....£ ct:;UWI
. lo)ll.4i.ll (Jl....i>.l..JI
Do not let the rocks or lumps get into the Hand cover the pipe with about 12 inches (30 Use short stubs with flexible compression
trench. They can damage the pipe and ruin em) of backfill over the top of the pie. This joints at manhole walls. They will take care of
the alignment protects the pipe during final backliiUng. manhole settlement.
·-
l!l.o.l..JI olll ~l.l.!llJLIJ .:llr: oWJlll ~ OJ~ u-J~I ro.:~.J,JI .:~19--0 6-D.:l.........! ruD
l.,J..J.!lf'lll h=:l uJ.c J¢ lSI lS-"L.iU.J ~~ .:~lq.......o...JI ... rol..h.lJI u.Jl:J ~ li..dl -~J..l..l
. ~~I hSl..tJ ~ .l,J.P.lflll ~ &l
Heavy compaction equipment should be Place final backliU into the trench at an angle.
used with caution. Pipe can be damaged if This keeps impact on the installed pipe to a
impact is not carefully controUed. minimum.
-------------------------------- ~ a._.IUIIYMuUial1lla.>o~l~~l
~ IIJWDI VITRIFIED CLAY PIPE CO.
Pipe Laying ' . .. .•UiJI al~~
1 1 ..
U. Q.+l'lJI J"~ I·~
1--Uo:!
Adjust Cutting of the pipe
Chain cutter can be used at the site to cut t'--b-Ji..Jf. h OJiiill!• lu•roh6 i u•I(J "'Ol
pipes up to 450mm in diameter. Smaller l,.l,!..!UlJI ~ LP.oJ.q. ro.lo EO· j..b..O ~ l,.l4.!UlJI
diameters O.e. 1 00 and 1 SOmm) can be cut (rtU-o IO· q ro...1.o 1.. j........b..O) OJ .! 9 n II dJ.J~I
by using cutting ring. . f...h-.dJI ~ roh-" -i u•LJ
2- Tight the chain around the pipe and buckle T~ ~illg l,JQ+ilJI Jg.!::~ ~I 0 I II![ Ill h.Jjl -(
it up with arm of the cutter and fold back Ol !!Jiw(J..o~ ~ ~~(J_jlg~dJJflj.l~
the surplus chain (as shown). . c-rig.o Q-Jb ~ (.:UijJI JQ-bJI) ~I
0 •
·-
~ a...~I....,LIIIabJUa...o.-Jiw.~l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Pipe Laying . al.:u~
, .1..11UiJI ..
a) Initial backfilling
Initial backfilling means backfilling around 1r EUiJJI ~q L,J...J.!Uill JQ....=l ro~JJI LJ.-c oJL+c
the pipe carefully placed up to 12" (300mm) ~Wl..! tS.-OQ..!Q l,JQ..!..ilJI c..hilll.§q..O (~ 1''..) ullJl
I
above the pipe so as not to disturb the final ~UUwlq Jl~l ~ wSlJ 9f L.lgl::l ~ lPPQ
alignment and to protect the pipe from J~111 U-o l,..L,!..!UiJI dJ,Lo..=:lg b.!:l..JI ~ l,..L,!..!UiJI
damage during the final backfilling. Hand ~Wig yq.:l,! l!l..o.:l..ll C4J.oc ro.1J uf l.,.J..!;l..!Q ro •i• ril"i nq
damped should only be applied at this stage. .l,JQ..!..ilJI Q.::lJ Ol.Cij..b 9f ~g..oq (0~ LJ..o
Bedding material should be sliced under the
hunches to fill in the voids in this area.
-------------------------
~ IIAUD!VITRIFIEDCLAYPIPECO.
~
~~.ttLUJI-IJIIaLI.II :&.1••-llw...,all
Pipe Laying l
. .. .•UiJI ,:,.II~~
I I
..
Laying of Vitrified Clay Pipes dJ..Jb.QJI LJJ.JUlJI
. .. . L.l.D
. .. )J.. d..Q;.. )-L--Jo
1- I
1. Clean spigot and inside of socket from 1. Clean spigot and inside of socket from
dirt and dust dirt and dust
vlc9 UllfJ.ll uiJ~ vJc lP~I ~I {:J!l. (' J n AoJivJclP~Iron ,,, u~.r
.l,Jcw"lll J.!~ .blho .J.,j~l ~9 UllfJ.ll ~~~~Lb.o.J
2. Apply lubricant to moulding inside and 2. Apply lubricant to lip ring and spigot end.
on spigot end
-UJJf.J-.ll J.,:lb iLo~ '-.JQ+Jlll <lJLil.l c;._6.ll.l" -UJJl.J-Jl J.,:lb. iLo~ l,-19-+iill ~~ lU).ll.l"
3. Push spigot fully home into socket. 3. Push spigot fully home into the socket.
ql d.Uc lolJ.ooi w·; o~l ro~lU9 .l),p.,YI d.b..wl~u.uf;JI ~b J.:!~l f..D~ o~l ro~lU d..!.will!
.(O.!Oi w o ~ ~ ~l.J1.JI (\.b.w ~ d.iqlo.JI Olo~l (Jcpj (Ji U.CIJ.:l (Ji ~ .d.,PYQJ~ OJ~ u.uiJ
For small diameter pipes, use a crowbar to push spigot inside the socket. For large diameter
use a crowbar or bucket of an excavator. AU top marks should be aligned.
Trench Bedding
- to provide uniform support under the pipe to ~...JQ.4.JiJI ~ ~ dobllo ~~ <lJl4b l).j.ob -
ensure uniform pressure distribution in the ~ -. Jb.ll J~ill c'b.W . .. ~I ~~J9Jc.·. - u. Lo.nJ
bedding zone. . cl.WJJtl (ij) b i o ~don 'i i o ~~
~ ~1-uii..U.~a.~ - - - - - - - - - - - - - - - - - - - - - - - -
~ IIALRII VITIUPI- CLAY PIP. CO.
Trench Bedding
Class D
Bedding Factor 1 .1
150
Trimmed
trench bottom
2. Flat granular layer (Class F and N) ( F, N Eq.j CWJJ.,D) ~q·; mol! ii.! !.! ! ...,II ii o! b II- r
1.1 ~ l...o....JJ..a. a.! ! .! !? II .) IQ.o.ll (J..o cl...Si...!.b (J....o (J~g
Consist of a layer of granular material at least
1OOmm deep. When single size gravel is used, U-o d.WJ.D Q.o~l bJg I.,JQ.!.illl CJ..::lJ rnlo 1.. (J.c J..Qj
the bedding is Class F (1.9) and when (F) cQ.i a.....iliJ.D \..).O..WJ Wil..i.!.D .)_!llg ~ 9!l b...Jj
compacted graded granular material is used, ,~ ~ .hJj.JI o~ (U.!;l.!l (JgS.,jg ( 1,q) = l..dJ..ol.sz.og
the bedding is Class N (1.1) . It is recommended 10 ' J..hj) l,.IQ.!.if I rnlo I' .hJ jJ I (O.!;l.:l rnlo 1.. J..hj) l,.IQ.!.ilu
option of pipes up to 300 DN. For Class N the ~grnlo (.. J..h.DV~lugrnlo IE gil· .hJj.JI~rnlo
nominal size of graded aggregate to be used is rnlo (, gf rnlo 1£ gf rnlo I· .hJj.JI (U.!;l.!l (JgS.,j rnlo t"..
14mm to Smm. For Class F, the nominal single
IE .hJj.JI (O.!;l.:l rnlo o" l...)l.:::lg rnlo 1"0 • )..b.D I.,JQ.!.illJq
size to be used for 1 OOmm diameter pipes is
rn1o 1£ .hJj.JI ~ rn1o 1.. J..b.D v~llig rn1o r. gi rn1o
1Omm, for 150mm diameter 1Omm or 14mm,
.)IQ.o (J..o dilij.i> Q.o~l l!lJ Lofg rnlo £, gf rnlo (, gf
for 200 and 300mm diameter 1Omm, 14mm or
20mm, for 350mm to 500mm diameter 14mm (N) c~ dilij.D Lmj4 lilj..2iil ~cP.:l..o d!;l.p.lo ~
or 20mm and for 600mm diameter and larger, rn...1..o IE uJJ o (J..o 04.1-PJ I £U.+:=l ~pl,!g ( 1,1 ) = l..dJ..o l.sz.oq
14mm, 20mm or 40mm.
ClassN Class F
Bedding Factor 1 .1 Bedding Factor 1.9
150 150
--------------------------
~ SAUDIVITRIFIEDCLAYPIPECO.
~
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Trench Bedding
ClassB
Bedding Factor 2.5
Machina-<:ut trench
bottom.
Generally suitable for all soil conditions.
ClassS
Bedding Factor 2.5
Granular surround.
Generally suitable for all soil.
~ a.,WII-UUIIIL1a,~.....la..s..,lll -
~ SAUDI VITRIFIED CLAY PIPE CD.
-------------------------
Trench Bedding
a) When the highest possible supporting d.oglAo...JI ol!;lp ulr:i ulr: J~l ~~ u~ bJ ( i
strength is required (e.g. pipes installed under a ~ ~J..-.b LJ....::l.j l,J..!-!UiJI .iO dJL.::l ~L{P)
heavily trafficked road way. .(d.,!JgJ-0.11 ~~I
D
Concrete 28 day
Vitrified clay pipe cube strenght to be
at least 20 MN/ma
D
Graded or all in aggregate
or compacted sand or Single-size granular
suitable as-dug material material
------------------------------ ~
~
a.,.LI.iii-IJUial:£lla...-Jia..,all
SAUDI VITRIFIED CLAY PIPE CO.
- 30 -
mb
• :N! -
. ~· -
• 22 -
- 20 -
- 18 ..
- 1 -
~ SAUDIVITRIFIEDCLAYPIPECO.
~
a.,Luu ~I.JII•wla.~~~ ~t-ill _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
Testing aiJ' ,-;
. :)lJI
"'
' '
' '
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' Q)
' '
' ' -~ LDad soil between sockets
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'-
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Q.
C\J ·a. 0
..
Cl
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ii!! c ID
.tl
...
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E
I!J
The air test is an alternative to the water test. Pipes ~ ll.!~ .,lg..dUI rol~l Clb.JJJIQ..! J4l!l)ll ,W..sz,!
can be considered as faulty only in the event of failure Q.dl ..,LoJI Clb..wl~ J~}JI u! .... LoJI Clb..wl~ J~}JI
under the water test. L,JQ.!.illl oq.iJ L,JQ.!.C ~Q.!;l9 0c ~ 9~1 ~g..JI ygl.wlJI
' J~}JI J,.W..o .llc
2- Thoroughly check all plugs and equipment. dJ b oq.iJ J4J,.::l}JI oj...dl..:;lfg L.J bl.:w.~ &.o.:;l (Jf (J..o ~l.i -(
The average drain plug is quite often not airtight JW!::l .c ; - ; lJ u l..c:llJI
. I'\I[ O.:wJ ~ 0
.. ' O.ll::l
.. lJl..SL!~ QjfL.J...L::I
0 0
.. .
and rubber tubing used in connections must be in Oll..,!..nQ1JI ~ (Jg.Si uf ~ dJ~g .,lg..dUI y.J..W,j
good condition and not perished.
.6~ dJb ~ ~l4Jig Cl.!.bl.b..o.ll
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ a.t.l.l..iiiWILJUiaLI.IIa..•.-Jiw..aJI
~ SAUDI VITRIFIED CLAY PIPE CO.
Testing CJIJ'•"i =">lll • .0:
4- Pump or blow in air until a pressure of slightly in h o n II J.....c....J. (Jf ~! I..,.L..J.....!UlJI J,.!:lb ..,IC).dUI.h.....SL.ill -E
excess of 4in. (1 OOmm) water gauge is indicated ..,l..o b..SL.Q ullJl E ( ro...o lu ) (J....o J4l.iL! vlcf
on the manometer connected to the system.
jl.m!;l..! J.-.a1o .:ll.:u::: dh.wiQ.! o... IJ..WI .i..:::lf ~q
.hO rill
5- Pumping or blowing warms the air so a minute or
two should be allowed for this to cool to the pipe
temperature. ~lll.!lO ~J,.J 1.,..1..:;).,! d..J.iJ 1iob ~ ..,lg..d.JI ~ -0
.I.,Jq.Wlll OJIJ,..::l d....!;lp 1...)....11.).J....t! (Ji
6- If necessary, then reduce the pressure to 4in.
{1 OOmm) water gauge.
d..J~ (J~ l~!(ro...o l.. )lJiU! E~!..,IQ.dUI.h....2..ri(J....oJ_li)- l
.{,!jq)-.ri
7- During a further period of 5 minutes the air
pressure should not fall below 3in (75mm) water b..2.ri uW! I" ( ro...o VO) (J..c ~ llf 1.,..1..:;).,! ..,IC).dUI b..2.ri -V
gauge. .~lib~ l.diJ.:Ulq Jl!blll o.J]..O ~ ... Lo
Air Pump
c---100
~75 j
o- f- 1- - 0
~~
'1
~
•~
~
y_75 f-
100 f- ~
I
- ~ I
Test Stopper Vitrified Clay Pipe Test Stopper
I LJ.Tube Gauge
~ J,u~I-LIIIaU..Ia.,....,.Jiw.~l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.