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SVCP a..··• LUJI..1...1 ,L;UI al:LiU a.....

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a... l...i.ill SAUDI VITRIFIED CLAY PIPE CO.
•••

Quality Policy

Introduction

Manufacturing Process

Properties of Vitrified Clay ~j.._o.JI J I .:, 611LPI~

Products

Specifications CJ Ui.n IQ..o..J I

Handling dJgll.oJI

Pipe Laying

Trench Bedding

Testing ol J~1.11
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I
BVCP
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SAUDI VITRIFIED CLAY PIPE CO.
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•• ••
O.:lQ..;\JI Q IIIIJ Ill

Quality Policy
Quality Policy

~-
.ii,!JI6. g II '.1.! !Uill c?W~ d,!-34'1211111 ci!:!.J .t.ll ib~l diDI,!.w I
J+.o oil CJI! I h"i o l.'''''"' ~ug C4JLc c'4.cg_jg 6.:l~ ciJ.JbJlJI ~U1JI j.J..OQjg ~Wj •
.a 0! h oJI ro !6 i llg 0 IJlnlg..o.J lg

I Quality Policy of Saudi Vitrified Clay Pipe Co.


• Provide clay pipe products of outstanding quality consistent with
customer requirements applicable codes/standards.

• Implement and maintain the quality system of ISO 9001.

• Work towards continuous improvement in every functional area.

• Maintain a leading position in the Middle East for manufacture and supply
of clay products.

~ ~,i,lUJIY4<1JIIabJUI.I~.-'I~~~ ------------------­
~ 8AUDI VITRIFIED CLAY PIPE CO.
Quality Policy

ISO 9001 a,,oll.a.ll 0.:31~1 tou:..i: 0.:31~1 dwy.w I


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a • .J b.QJI) dJ..Jb.QJI uuUlJI
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EN ISO 9001: 2008


lJ.jlo.Jf- TUV (J..oo~·j2.0Cb.J-illdJ.JI66JI

I Quality Policy : ISO 9001

Since 1998, SVCP has established and applied a quality system for production
and sales of vitrified clay pipes, fittings and pipe joints according to:

EN ISO 9001: 2008


SVCP is TUV- Germany Certified Company

----------------- ~ :tUaJ~I-IJJala4:1c•••••IIW.~I
~ UIIDI VI'1WFII!D CI.AY PI PI! CO.
Quality Policy

Quality of SVCP products dJ.Jb.QJI Ol ?.i i o O.:lQ..?


SVCP stands for quality. Our quality Means d..ollllLJI ~ o~Q.+JI .o~Q.+J Wro jill d.J.J b.Q_JI
safety & reliability that you can trust. We do .l..m.+.Lc ~ l..o.L..c}J I 6
.! h 'j Ill 'j qJ..J I <i...J__og_j g....o_J Iq
all necessary researches, designs, prepara- d....6 ~ roLJJUL....! l.Jg....oj..ll..o Ci..-JJbJLJI ~ lJ..=lJ
tions, production and testing to ensure full ?llJ}JI,~Iq....o.JI J .! n" 'i ,w.g._bl_Jiq o~1ii JL..o-cf
compliance of our products to international WI ?'i i o d....D~ ~l..b.....o (JL...o..n..J OIJ~}Jiq
standards like GSO EN 295-1 :2008, EN J,...l...o cl..J.o_J LsL.J I o l....Q__n lq........o.._.J I o I ! I h 'i o1
295, ASTM C-700 ... etc.
GSO EN 295-1 :2008, EN 295, ASTM C-700
SVCP products are under stringent internal 6~Q..? c':4.D IJ...o ro l..b.l.J ~ d.J.J b.QJ I o l?J,l.o (J!
Quality control in addition to certification by 0 b lmill uJ_c lm.Jg..n..::l u-1! d.D Ln}J w~ ~ b
independent Quality Inspection programs . .dlO'i 111 ollo~Q..?..JI ~ ollJ_a) (J....o ~l..olc!

SVCP products are certified for compliance by: :(J..o ~Lb..o Ol~l.a\.W uJ..c Ci.J..IOL.::l ~J~I OL:;ili.o

• SASO : Quality Mark Program

o~~ lg L)J.J.JJ.l.Q.o.J Ig o l.Q..n lq..o..l.J <1J,~Q..2..W..J IQ4.mJ I


Saudi Standards, Metrology and Quality Org.

•MPA NRW- Germany

• FUGRO-SUHAIMI qJ.S4...D - yo I ..., I l l II •


•• ••
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Introduction
a.,WJI ~IJUI al:L.tl a.:a~l a6~1
SAUDI VITRIFIED CLAY PIPE CO.
..
Introduction O" 0 0

Clay has been used since thousand of years (J .! i u Lill.IT i.l...o J~l (Jl...w.J}JI LDJ...C
Ill

due to its resistance against all kinds of aJ..ogLAiJJ i.).b..ig a o.!! h II 1..)--1> ~IQ.o...JI .J-i>IQ....ll
weathering and erosion. fU-.!ilr ~r J IJ..J. 11 QjJ-D dJ..J--SU..JI J-olg....c ~
.do,p•..QJ I o 1J l..C..:l.J I (J...C db.J..SZ.o.ll J~ l.a.o
Vitrified Clay pipes are used for house,
town and industrial sewage systems as well dbl.!:l J.Jti v-.D c'iJ.Jb...Q..IIl.,..14.!U'i.ll I""! I o o'i 1111 ~g
as for storm water disposal. The reason for LilJ.-..C ~ ~g ,doJ.~I Jg.nsUI v-.D o~l ciQ..ii
using only clay pipes for these systems is Ci.Jj4o,PJ I oll.cLQ.ilJ ~Jb...Q.Jil.,..14.!U'ill d.ogULo lJ-c
their strength and resistance against chemi- 0~ v-.D ~b-~.lwl (0.1). <4.9.!! h ll J..oiQ-2Jig
cals which are usually present in sewage and ~~lg (J~Ig ~lillclJ ~I LilJ.....Ll.ll
drainage water. .JQ.+.JJJJI o4-o LilJ-n ctJ~g

The main reason for using vitrified clay


V,.D. d.J..Jb...QJI LWU'ill
. .. . (0 l~\1 r' q..w LuJ'ill J..ol2.11
pipes in sewage systems is its unlimited long
life. In certain cities around the world, there •l.,..14.!U'ill o~ ~cp.~.W I j..0..2..JI g.m IJJ ~I ol.!:I.+-W
are vitrified clay pipes installed over 150 0..0' ~·i 1111 roJL2..JII..)i:J a.! 111 J'iJ U.:l...O o.:l.C viLD
years ago still performing as efficiently as the
1- ....·; Jl"'
·u-u-x-' ).J llg (0 l.c IO· u.o . J-1---l . d.J.. Jb...QJI LllJU'i.ll
.~'-f...:uo . .. .
'ill ,..oil
J g (Ow,.o ..:uo .. .. l.m.L.1.c Qjl..!:l--'111 o~~l••nnio
day they were installed, although there were Y.'""'-' v----:

no technical standards for clay pipe produc- oUl..nlg....o.JI ,J.ilQ_j (Ol£ (J....o ro.-CJ.JL! Uh..ci~}J
tion during those times. .l!.II.:Uf d...,!.l..i1.J I

Jjl.w).JI ~USJ 6.:llo ru.:l..Di Jl..:::LQJI


Clay used for letter writing

LJ.:lJill- ulJP. ~ • o,r,;"' o ~,:iJI.::lD vcwi


o.w.
4.u.m 1E.. rruii.J.oC LJ...!..iw.ll Li>.l.li .llo Jl..:::LQJI (JlJW}JI Li>J.C
1400 years old pipe, discovered in Clay has been used since thousands of years
Jarash -Jordan

~ SAUDIVITRIFIEDCLAYPIPECO.
~
a.,laii.,....LiUI.WI~•.-Jiw-~1 - - - - - - - - - - - - - - - - - - - - - - - - - - -
Introduction ii O"' 0 0

I Saudi Vitrified Clay Pipe Company a...J~I u.uUiJI ~Wll a.~.. - 'I ~I 1~1 'I
····'=···~~ I II I
Saudi Vitrified Clay Pipe Co. (SVCP) was l,J.J.!UlJI ?ll.J}J d,pg..suilll ~)....l.WI L:J.JwJ.Jl:i
formed in 1977 as a joint venture company with ro 1qvv 1 ..Li) Jl"qv roLe ~ (dJ;biUI) ct.,ubiLJI
55% Saudi, 30% German and 15% Belgian v.JloJTg zoo 9.::1g..sLJJJ J~ LJllf~ a h n.-, o ~,J..J.tD
participation with annual capacity of 24,000 .L.. Q.J..JJJ
. •·"' V.L-1 n:, ... d!.:::lllil
.. . • d..OL.b.J. ZIO ~ .. •. . .g Z I"·
tons. In 1983 the capacity was increased to d!.:::::illi'll
.. . i" d..olhJI o.::~I.J. .. (
.. J rru ro lqfll") ...rl) IE·( ro l.c 1.,1-09
.
45,000 tons per annum, and in 2003 the ( ro r.. l") ....dl lEn: role ~g .~gl.w (J..b Eo, ... u-11
biggest ever expansion increased the annual
I..)J..::I l:i • dsz..wgJ"d.!l.o.c
.J-LL'-1 1..'t.) v-o
" ~~~toll~ I
.. ,L,.r" "~
J+-1 LJ..oJ ..
capacity to 100,000 tons and Saudi shares I~ g..iw (J..b 1...... uJI c'4.=:;llli}JI d..o LhJI Ll.2.DJ<;) Clip I

became 91%.
. zq IJ1oJ. 9.::~Q.5WJ..JI J lo.JI L)JJl; C-+nlg
In the year 2007 (SVCP) turned to a public
uJI (dJ;bil.ll) o..J~ ( ro r..v) ...rl)IEr Arolsl.JI ~g
company, listed in Saudi stock market & started
building its 2"d factory with initial capacity of ~Q.l!J v-6 ~ cl\ ",f LJ..!;Iplg d..o L.c ~lw..o ~J.,ill
70,000 tons, which started production in Lm._v i ~ o .c l4! ~,J..ili.J I o f.::l..!g •9,.::!Q.5Wl.ll (rulllillJ I

january 2009. This capacity increased again '· "' V., .. • CW


V.L-1 .. l.ilil
. d..o L.b.J. dJ . .. . I <? llill
..J bil.J I L.J.J.JUlJ • V,-l.L1J I
during 201 0 to 100,000 tons, bringing up the rulsl.JI Jll.:ll.!g..iw (J..b 1.. , ... uJI Wli.::~l).j (t>Jg ,l).g..iw
total (SVCP) production capacity to 200,000 c:. ;L.n.oJ c'l..L..=lWlJI
C"' .. . • 0.....0 l..bJ I C'-L+L-'
t. I ..; I ( ro (·I·) ..Li) IE I" I
tons with pipe range from DN 100 - 1200, were 1(.. uJI ~ 1.. (J..o ;Lh..Ol-! l).<)lJJJ (J..b ( ..,... ~,J..ili.JI
both factories are located in 2nd industrial area in y.D v:Jl).j.JI dlp...o ~ lJ..!-9 in oll ~ f&Jg ~
Riyadh City, Saudi Arabia. ,-';\•All .. )-L-1
~ )-->..1 l9-.! .. lndJ.iUJidJ.din.Jid6hioll
,r,.._~ .. ..

Raw Materials :'4Jqill ~lq.o.JI


Two main types of clay are used for the Jl n I n II (J..o (J l.!,....m Lilli (J l.cQ.,j ro ' ·'l'i 111.1
production of vitrified clay pipes, both are ..
(U.....J..,!<;) .. JbiLJI LJ.......J.JUlJI
,d...J . .. . -';\Llj\1
I:. i" (·~ I ,:., "'11)

quarried from company quarries. One is located c:. r. , ... ·; 11 g ~ ~


~ ~
•• toll J..O l..:l....o u..o · l.o....dL.:;ll · .. 1
. )....:ll...JlJ
to the West of Riyadh City and the other is "I di.J...::l....O u..o
· u'
· lJI c--.!
.J,..::l
1
c:. r. ' ~ - ; "• lJ:l • I.J..J..I . ;.,..x.J
""II·V'-'
· 1l.d).::l...!:lj
1

located to the South East of Riyadh City.


.. }.I11 di.J.. .::l....O U..O
, LP· 1.J, · 1.,1-0.... toll U" i ~ 11 ... II
.J-LL'-1 • ~ V'-'

------------------------- ~m=~~~
~ a.,1WII....wiJII.WI i.f•t••••ll a...;,~l
SAUDIVITRIFIEDCLAYPIPECO.
I
BVCII=I a.,Li.i.ll w.~LiUI.l:wU a..a,.:...all i6,.t.il
a..,.LUJI SAUDI VITRIFIED CLAY PIPE CO.
6 .! i t:1 ·; oII U ~IJ
Manufacturing Process
~ ~,wn ~l.iUI ~h.iU ~~~1 ~,.t.JI
~ SAUDI VITRIFIED CLAY PIPE CO.
Manufacturing Process 6.! i n ·; n~IJ-o

Two different types of clays are blended in P,b.o U.o crJ ") j II I oll JLa..l..a.JI U.o lJ lcQ,j .b..b..!
suitable proportions developed by continuous experi- oi.JJJIJ~I ~ ~ J~l roJ I.,JJ.IJ.l.! ~J,ili.JI
ments and trials to obtain a constant quality of ~g..::uJ.Lo cl\.!.j..o..ll l.i.dU wl...a.,j ro.J oJo'i"' oll l,JJ~Ig
production.
( ~J..b ~ gf L,JQ.bg a,ubb '-:J...!.!ur ) cilJbD o.:!~
"Schamotte" (Grog), is clay which has been
previously fired and pulverized, is added to this
vJ! JjUi v-IJig d.!C}l.h.o.JI cl.hhJI (Jcp:i.J .eLc.ll o.bl..r::l_.Hg
mixture in a certain percentage. Olwl..do.Jl! Ol4-oQJg l,..lJ..!Ui vJJidiiJ~Ijl'il ~~I
-~C}l.h.o.ll

To have the plasticity necessary for shaping the ?J~Ig ~b..JI (J....o l,.J..!.....!Uill ~j.j ru-JJ.
pipes and fittings, water is added, subsequently the aoli"> 0 a1o 11h .:!I~ u.o uQ.!l.o €-:!j..o !..)oil 1"' '" cO!
required shapes are formed in presses. The pipes are
J,.1..o \.,J,I....!UiLJ ~Q.l.JI L,t:ll~l ~ v-IJ 9..:!~ Lo....o
then dipped wet in the glaze. This glaze, applied
~J..O v.JUg (~1 .. o~ll,JYJilll dJg.Jl.w, c.,.WJ.)I ~)
both outside and inside, increases the specific
physical qualities of the clay material (flow smooth-
. . wr ~~ ~~t ... Lc.JI u.o L,t:lh 111 ctJ~ ~I o-'o?,n
ness, chemical resistance etc.) . -J.!J6.!:illl c4Lo.c

At the next production step, the water neces- l.PJ..2ll ~ Ci...r:lb (JI)-.61 v.iJ I.§,J.!l..ll ~ ctJ~ ~
sary for shaping, will be extracted in drying ~g1o d?P (0 ((.. 'GJJ Jnj DJip 0-.?J.:~ uJJl.4!Ulll
chambers. Firing will be the next step, which is
performed in tunnel or shuttle kilns with tempera-
rul..!l CisuJI v-11 Lu.o9..! Lw. egiJIJ cb..oJ '4?..!J~ OJC}Ll.!
. ld.JlilllA.og ~.,.W,.!UiJI JL.h.Of L,LJJ..l!l
tures rising to 1200°C for a duration of approxi-
mately 2 - 4 days.

A completely new material is thus formed by vitrifica- 01~ c'i........!J~ l,..lJ..!Uf u-lc ~ L.!LJ~ ~g
tion, consisting of a high degree of glass and other o.i.dlg ~j..oJI Jbitll (.10 l.JPTI O.:!.J.? d!cC).i CJUl..olg..o
ceramic materials. The new material - vitrified day -
Ci.ogl.tiog c':i..!ll.o..l~ 0,4o.o L,t:ll¢ UhJ O.:l.J..:!...?-11 O.:~Lc.ll
has exceptional properties in respect of chemical
JLo vlJul (J..o..t:l,j Lo..o (\JLJ,Jig d,P~I CJ.U.dslill
resistance, mechanical strength, impermeability and
hardness. All these guarantee a very long life of
. o.:!g~ W:: o.:!....Q..Il,J.-,!..!UiJI o.l......dl
vitrified clay pipes.

~ a.,l.l..ill._1.41~ac·-'•~ --------------------------­
~ SAUDI Yn111PII!D CLAY PIPI! CO.
Manufacturing Process

The total production process is fully auto- Cl.Wl OJ9-.Q-! t'-.! I n 1 II J-,!:ll~ ~ (tLLJQ
mated and equipped with the most up- to- ~IJ.o,JI a.:::w9 ~I ~J.b o~f \0-i>Q
date technology. The production cycle, which IE - 1 0.0 ~ IJ-lll <l'W)JI 0J9~ JIC}-b ~~I
takes approximately 6 -14 days, is constantly cL,uiJ-olWI 0o n 1 ~IJ-<)JI o~c;, ro9-.l
controlled in order to maintain the highest •d.!Q I h oJI OLOJalq.oJit) w '"'<l'LlJ)JI
possible level in quality.

As the glaze suspension is applied before


J.I,D ~UiJI uJ,c ~ ~Jlll e.JJ.o Of Q,l!l
firing and fuses indissolubly with the body W: 6J~ ~Q+iiJI ~ t_;.o ~q ~~I~
during firing, there is absolutely no possibility 9T ~9.1 l.l l.Dll.bl ctiJ.b .Jlb.il.ll 9f Oll9lll ~LD
!loa...... . .o?·-:·:11 v- llDJi.jl ~T 0 9~ d.JjU
~ I.,JJ: ~-.-,.... .. -j
.. ~
of "chipping" occurring due to external water
pressure or steam pressure. This is the essen- I~. Jb.! b..2J::l ql ~Jb ~Lo .b.St.C ~ '-:J<WiJI
tial difference between a glaze and any other Ol.dl.l ~ ¢.19 ~jlll ~ ~J.II ~J.Si,JI ~
kind of supplementary pipe coating. .dln6iooJ~~Uii.J

This makes vitrified clay pipes and fittings the ~l4Ja()l9 ~J.o,JI d,ul..:lA.ll l,J..,J.!UiJI OlD I~
best solution for all modern sewage and ~Jl..:;l..o.JI Ol ~ 1 1f• <:L..o~ J,..l...oiJI J~l.ll y.......dl
drainage network. .U)j..O.)I9

------------------------ ~ ~1-I.;JlalJ.;J~·.....·a.~l
~ UUDI Vl"nniFIED CLAY PIPE CO.
Sequence of Production

Excavation Transport to works


IEi
!i!_
~i
i!@
il
n~
- '
5[
!-
;~r
~'k
• - - Blending [Clay and charmotte) Preparation
' Homogenizing


Drying Dip Glazing Firing at 121 o·
r---
010 01110 CJIO
t
:'=i ~ ~ == r;; ~!, === 7 0{) ~ = ===
==
/: Vv, ~~
~ 'I.J:::I. t-1. H r ~
I - - - - I
l! ~ v
fJ
d(
"!
• -
wV'M
r---
1\--·i--+-i-- __.: ·-
Transport to Site Packaging and Storage Quality Control
'
Manufacturing Process c .! i n ·; II ~IJ-o

Manufacture of Vitrified Clay Material ~j...o...JI J' .;. 0 II .:li9-0 8.! i n ·;


Pipes and Fittings o!J.A.nC).lJig ~UlJI
Modern vitrified clay used for drainage and u:>J,l:l l):ll~iJ (t)l ..,., moJI9 ~.J.o.JI ~~I J~l
sewerage owes its exceptional characteristics Q.ajlo!l QJ ~I u:>J,nJIQ d,ji)C).:;\.11 olj.o.JI
not only to the high quality of the raw materi- o.:l"'
~ .... 11ab CW
.9llbl.....
~ 1~
1 . bAD·v-:!"'
""' d.dUllwlll
..
als but also above all, to its comprehensive Ci..6.Ulo
- -
• I .,.,., Ov1ini
C)JC) \9~ - ~
· la.Jf ,.,..._, CWL2.ll
.. ~9 -
automated manufacturing technology. .l.!lo dl.o~
SVCP pipes are produced from the raw
materials clay and schamotte1 and are glazed.

Clays are alluvial deposits from weathered


~U '-:J.WJLcn.,~ ~ oJ4J: Jl nln II o.:llo
stone and mainly consist of clay minerals and
JI n I n II U.:l.20 U.0 U~9 J¢-aJI (4)-2.J U-o
silica grains. The pipes are manufactured from
a blend of various sorts of clay. u.o I..J.I.!UiJI ~ rn-lJ.g o9 ~ • ~ , n a~9 11

.6:ll.3'1 oJI Jlolo.ll u:>lll:lf

Schamotte is clay which has been fired and CJ~ uJJ C1bb (OJ.! ~I ~LwJI Jb.AJIC)
regrounded. Schamotte is added to the batch as LWUill·-
• - • I.J'-LLo . . n.,.,.. •" a;,""szll·-
'"'·_____... - •
1
- rw• .d.n.tib
V-'}\..0L.O.J -
an opening material and during firing it imparts ~jlJI O.:l~· lo11.9~1 C4!o.c ~LUI rnjilll a41JJ
the requisite stability. The glaze consists of a rn9,1l.o.J"lll 0~9 0-.4.bJI9 Jlsib.ll 0.0 0~
combination of loam, clay feldspar/ lime, ~ vJ,>9 JJJI~IC) C4oQ.Jq.:l.JIC) •l)ll.b.JI" ~19
dolomite, quartz and sometimes metallic oxides
for color. These raw materials are grounded to a
"'j
.:li9-Q.ll 0~9 ·091111 dl! JJI d.4sz.o ~~~ (JLplJI
·t cih.wl~ a..o...ub CJ~
1.,.01J.D V-' ~ cw
.• . -·'!···-""·; .. C)ln
fineness in a drum mill and mixed with water to ~b I diJW~ ~I ~LoJI ~J U)~C) ~~
form a suspension (glaze slip). .d.IQ.,I.W.ll

There are various ways of preparing the clay.


•J~I JP6"' 'il Ci61i'"'o 1.9J..b o.:l-C dUct.
The wet preparation method involves deaning
the trenchmoist clays and mixing them together ~J,JI Jlolo.ll ~ ~9 <4bJJI d.SL.!Jhll
thoroughly after schamotte and water have been ~LoJIC) ~I \9-llwJI Jb.AJI db~J .:L'2.I f~ ~J.o9
added. Whereas in the case of the dry prepara- '616~j llC)l ru1:! J.! 0"'\jll dDl!;l.ll ~Jhll d.Jb \..)J)C)
tion method, the individual days are firstly dried, ,d)bb9 ld\Q=")IJIC) b,_Q.io aoJi'"'ol' Jlolo.ll EJQ.it
pulverised and then mixed with schamotte a Jl bll ~ tu,nJI ~LwJI Jb.AJI 0.0 ~
according to the mix formulae. Finally the amount d.!C)lb.o.JI ~I l.Ola.i \!LJ.l.:l..2-19 .b..bJI d..IJ.b-i
of water required for shaping is added. .~LoJIU.O

------------------------ ~ ~I-LIJialll4:a.t•......IW.~I
~ &MIDI VI'TRF_., ClAY PI PI! CO.
Manufacturing Process (:. .! i n ·; II ~IJ-o

The plastic clay batch thus formed is compacted dbJJilJ,I.bJI ~ \!J.o.lg J,PJh:J d,aJ.oJ: rn.D9
in auger machines and relieved of air entrain- 0.0 l,Pblll ro.J.! roJ ~~ d,WC}J olll dhwl9-1
ments in a vacuum chamber. First the socket and
db_.u.dC)-! Ql.&JJUJI d.Oj.C ~ '-:J9"'noll 1:l~l
then the pipe barrel are extruded in one step
through an annular joint gap on the die of the J~ .c, ,t, 1~ 6 ~o I "'0~ ~g UJJ-P_JI ~lll
press. Subsequently the spigot end and the ru.J .o~19 <L2.i>.l ~9-4-ilJJ ~ ruJ iJ9f uul.J-ll
socket are turned and a symbol denoting the •"' ;:. 119 ~
~ -?W\i"11C':!J
~ · U9 ~
c. : ...... - 11fU.-.W I cu.l...c
- ~ "·: •
~
manufacturer, date of production, nominal
JjiUI OU.J-C uJ_c ~UlJJ &!!~ ~ ~~I
diameter, safe crushing strength is stamped in
the freshly extruded pipes are placed on rail cars ~LwJI oWoo II ~9 <lcW:l o~T c'U:uJJI9-1
by suction devices. The whole at this manufactur- .lC:uJ
- - Lo9-J9
.. T
ing process is fully automated.

During the drying process in the drying


flU-.l (JI~lll ~b ' o ,1 o ?1 II 0 &~' oc .cU-3T9
chambers water necessary for shaping is cJ.! "' 1t' i 1J 0 11 ool ~JgJ...C-11 .cloJI (J.o 1.P b iII
extracted from the material. This causes the pipe cilbJI 0-o l,.IQ-!-.iUI ~ ,WiU v-J.c ~~ ~9
to change from a state of plasticity to a state of • C4!nJI dJb.ll uJl dJ.llJI
brittle solidity.

The glaze is applied to the raw clay pipe either


~.9 t.cwf dJ_Jb.QJI u.uUlJI."?
• -· .... ·- dJloc
~~j.J - .. -
fUJ-19
during the extrusion process or after drying by ~~g ci.ob.Jil,J..II9Jlll <Lb..wi~J l.c,,j,; II ii l!oc
dipping it into the glaze suspension. . ~J,o.JI O.lloJI (J.o ~Q.!:l.W.o v-b I & w ~

During the subsequent firing in modern tunnel .cl.Llf lolo-J 0 0 li? o O.llo v-J.c J~l f'tU-.l9
kilns at temperatures rising to 1200°C. (duration
J..ci ci.ob (JIJ,i>T ~ d.LoiC)lo.JI ~IJ,blll c'41o-c
of firing aprox. 3 days)1 a completely new material
is formed by sintering. This material is made up of l91J-i!llll o~) C491o ~P Jr.. t>JlldLiJIJ.!l ~P
glass, quartz and mullites. During drying and . ( ~l.!ll" Lu.JJil
firing the clay particles lose approx. 10% of their
initial volume after shaping. However, the highly
developed techniques for preparation and produc-
tion keep the arising dimensional tolerances to an
acceptable minimum.

~ U.UDIYnU'IIDCLAYPIPI!C0.
~
a.,~---I.WI.._....w.~ - - - - - - - - - - - - - - - - - - - - - - - - - -
Manufacturing Process 6 .! i n ·; II ~IJ-o

This new material - vitrified day - has ~j.o.JI J~l ~~ o~~~o~Lo.JI o~9
exceptional properties in respect of chemi- d.ogl.d.o.JI ~u u..o Ciplillwl alst.oiC).O 1.4.1 ~19
cal resistance, mechanical strength, imper- .~19 (4~LWllJI9 ~~ll4iQ.D9 Cip4e.PJI
meability and hardness. Being made of the ~J41c~ ~jJJI6~lo uJ,c Oliu:li().OJI o!ub ~9
same base materials, this also appplies to . ~IQ.o.ll uu.Q.i ().o Os> i no
the glaze.

As the glaze suspension is applied


before firing and fuses indissolubly with
the body during firing there is absolutely
no possibility of "chipping" occurring due to
external water pressure or steam pres-
sure. This is the essential difference
between a glaze and any other kind of
supplementary pipe coating.
I on
-~ • ~I
u.o . cL_J ~I allu::l,.-;
.. ~119 u.uUlJI
. -. u"I
I"-.~.. Ci..O..JI..b...o
.~9 . Jl 111
~ u.o . Jb ci.JI· . I ....
.. v-u- ..J ciJ ~I

SVCP and fittings comply in all ways Q.!~~l ci,a.wl.IAJI Oliu:li9-QJI CJIII b i oJ (tlJW:l
with the stringent requirements relating uJ;> a oJo "i oJI SASO GSO EN 295-1 :2008
to dimensional tolerances stipulated in EN 295 c'4!9J9lll alst.oi(}.O.II9 ~L'st.!ll~ a91JUJI
SASO GSO EN 295-1 :2008 and EN 295.
uJUt.JI JQ.bi.JI Ob d,jj.QJI a1~19 dcUnJI Ul
Highly developed manufacturing and
preparation techniques have made it possi- ~ ~I <l.fJbAJI ~Ulu CJl.lC)lw.o.JI L).kf ~l
ble to upgrade an already proven product, v.1c ~9~Ul9 o~i 2 o o4:W.o a~l ~lJI \,)1.>
the consistency of which is guaranteed by ~ o.Joi w o11 ci2.!lio.JI v.Jl ~9-2:! ~gl.w.o.JI d.J~
continuous supervision and quality control. • o~~~~l9 I..DI~)JI al,i.l.o.c

----------------------- ~ ~1-LIIIa~:l(••'"""llw.,ail
~ e.MJDI 'VI"niP~ CI.AY PI PI! CO.
SVCP a.,lall ~LJUI abJU a.:a~l ~,:JI
I a.,~l
!====
SAUDI VITRIFIED CLAY PIPE CO.
~j.o.JI J' 6 6 II UQI~
Properties of Vitrified Clay
~,La.ill ~LiUI ab.iU ~:a~l i6~1
SAUDI VITRIFIED CLAY PIPE CO.
Properties of Vitrified Clay

Chemical Resistance
SVCP and Fittings are immune to attack by
all alkalis or acids contained in waste water,
ground water and in the earth.

Physical Properties
The most important properties which might
be required for calculating purposes are listed
in the following table:
Specific weight kNfm3 22 ~g_.l.JI (Jjq_JI

Bending tensile strenght N/mm2 15-40 .:lb.......HJI ~ 6Q.i>


Crushing strenght N/mm 2 100-200 ro •i"ll ·;II OQ.-.b
Tensile strenght N/mm 2 10-20 .:u1J.JI oC)...i>
Mohr's hardness :::s] (J..diQ..o) d....lll.......o
Modulus of elasticity N/mm 2 :::~50,000 dJg)....O.JI J-ol..sL.o
Coefficient of thermal expansion 1/k :::ss.1 o-s 9Jij....::1.ll ~~I J-olsz...o
Thermal conductivity W/m.k :::1 1.2 9JIJ..=l.,JI J_..J.ng...l.JI

Wall Roughness ..
Q.!=' h Ill
II Q.JC)III:\
.. . ... . II
The degree of roughness has a decisive u~J....O I..)Lc fJL! ~ J,.JQ.j Qj~l d...op
influence on the hydraulic behaviour. Ci.sw.Jlg OlJl...lbl .ci.J..O! (W :W CUJ.b d..JiJ JjlQ..W..II
Natural roughness k values varied between: ~•iJ JI~ ~~ .. ClJ_J ~I L.WU!JI
. .. . .• I,. .l'tlhlJI
V'-'-'- 1.:1

k = 0.02 mm in the case of straight pipeline (J..o ~lg .JjiQ..lll..ll 1...)-lc Uhl.i~ J-o~
and k = 0.1 5 mm in the case of a pipeline with ~) ro....1.o .,.r 0-.!-! Lo cc:~IJ.1.! ~J~~ ui 0-JLllil
a close succession of branches. Qlb ~) (0...4) .,lOg (do.! o '" 1 oll.b~l ci.Jb
Pipes with internal glazing shall be deemed .(oJQL!;U..o..ll C4.D l5tloJ I o ~_Jjlll I o 1.) b Q..b..=:l
to meet these requirements. o I jl hi oil o.:ui'l ~ J_!:l b.JI (J..o ~j..o.J ll.-1-:!-!UlJI
.d.Jg dl Ill!
Abrasion Resistance ( ~J.SWI) h 11"• ~ II d.oq~
The abrasion resistance of pipe depends on
the strength of the pipe material, the smooth- oU<P-o og..O ~ h,j,~lll,JcWlJI cicg~ ~
ness of its internal surface and the wall thick- ~).iliJI o..b.ci ~g I ~I~ I (\.b.w.JI ~g.£ig l,JcWlJI
ness. Special attention is paid to these d.Job.Jl d..!Usl.JI Ci.....!J~ll,..l,!..!UiJl ~lli)J ci.,!.lq..2..llLJl
factors in the manufacture of Saudi Vitrified .~l.l.L:l c411..c dog~ uLo..OJ LJ..4LoLsUI w~
Clay Pipes which ensures a very high resis- (Jj...D EN 2 9 5 o LA..t::::llg..o..J l l.,J.JlJ...!lQ ro Lc ~g
tance to abrasion. According to EN 295, vetri- .h I j, ~ II d.o QUi.oll C4J l.c W5U dJ.J bilJ I l,.l.!.!UlJ I
fied clay pipes and fittings are resistant to
abrasion.

Ring Bending Tensile Strenght


Operating as gravity lines, pipelines are
exposed only to an insignificant internal
pressure, if at all nevertheless, they do have
to withstand loads arising from backfilling or
surcharge and traffic loads. This results in
bending moments in the pipe wall and is
known as "ring bending tensile strength". The
ring bending tensile strength can be calcu-
lated from the ultimate crushing load.

~ a...auJI-IJIIabJUioi•...,.llw.tAII _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ liAUDI vrTRIFIED CLAY PIPE CO.
Properties of Vitrified Clay

Impermeability to Water .d oU Ci....:!.3l...WWI


The impermeability to water is tested on I h o n roglil:i ~j.o..JI CiJ.JbA.JI l,.I...4.!UiJI
individual SVCP and fittings according to stan- h....2.....0 (0 0 fliLJJI) r rt>-Jl.I/(J.jqp 0 op...ilg ~b
dards. The permissible water addition during (J...c .:L.!.i-J.lli ~ .cl..oJI dill...Djg (.cloJI l)....o .:lQ...o....C
the test period of 1 5 minutes is 0.07 ltr/m2 • . J~lll cb........o U-o d.C.J...Jb 10 J.U..:::. rrotj..l.J .,.v
EN 295 calls for vitrified clay pipes and c':4-wl,!..Jl.JI olil..olg......o.JI ~ p~ Lo u-J! Q.ol...a}JL!
fittings to withstand an internal pressure of CiJ.JL...:l.WI ~U!JI u!-0 <l! eQo "' oll .b..O n 14
5 N/cm2 (Sm head of water). In addition to "' l..it.o
Clog u• l.o....C l..dJ~I,.!-! ~
• • J-U-'II d.Jy•
i -
.. ~ ".11 n

the pressure level called for by standard speci-


I (J...JC}J..J I· Jh a 0! ~b gf ~J~ .c~ h..SL.n
fication, SVCP are guaranteed to withstand
an internal and external pressure of 10 N/cm2
. (.cloJI()..o .:1g...o.c h o n fl.iUJI (OI•}'fO......W
(1 Om head of water).

Dimensional Accuracy ~I o-!lJI d........O~


Dimensions and unavoidable permissible eQo 111 oll do in oll .:11.5t.!iJII.)iJ Oljgl.::;illlg .:11.5t.!iJI
manufacturing tolerances are given in tables ~g, CJI? ii olll,J~ Jgl.:l.....:;l v.n d!:w::lg.o ~
in products section. Beyond this, the devia- d...oULlwl ~. u>lj....:l.J"lll U.!--'"' . I ;.. Jl Q..:l!JI ~
.. .
tion from straightness of the barrel of a pipe -Q.!::l....Q~
. ---·1"' ,;:,II. .
I~ lJ....C .:l....,!J.,! llf ~ l,JQ+...J ~ "ill
must not exceed the values stated in the :~WI Jg.:l.!;l.JII.)iJ
following table:

Deviation From Straightness Of Pipe Barrel

Deviation mm/
Nominal Size
meter of pipe length
ON< 150 5
150 ~ON< 200 4.5
200 ~ON ~300 4
ON> 300 3

Other required properties as per EN 295- 1 specification EN 295 - 1 oltu:llg.o.Jil.,l..l!J.!l oltu:llg.o.JI o l!lblo ~4

------------------------- ~
~ a.,,I.Uli.....,IJIIIWI i.,A.....I W.,all
8AUDIVITRIFII!DCLAYI'IPI!CO.
a..,l.all ~l.JUI al:uU &;to:~~ I ~..til
SAUDI VITRIFIED CLAY PIPE CO.
Ql ='.i

i o II
Products

~ i.tJI.all ~L;UI•l:L.;U i.t•~l a6,lJI


- SAUDI VITRIFIED CLAY PIPE CO.
Products a• :>i
. i oil
Marking Ol....o'' o II
The marking on the pipes is applied in d.l.!LD W: C'ui.!J.h.! ~Ulll vlc oloili?JI ~g roJJ
an indelible way showing the following: :C41UJI o~Qho.ll J..o.Wjg dJij}lJ
1 -Standard reference Jlo ®niC).O.J I (O.DJ - I
SASO/GSO/EN 295/2008 and EN 295. SASO/GSO/EN 295/2008 and EN 295
2 - Manufacturer mark e.g. (S.V.C.P) (S.V.C.P) ~lru.wl-r
3- Date of manufacture.
.~I~JU-1"
4 - Nominal size in mm.
.~~).hltll- E
5 - Safe crushing strength in kN/m.
6 - Jointing system i.e. (Q or (F) etc... . (ro I (J.jgpqjp) rn •i• d\'i II Ci.Qg~- 0
.(F) gi (Q d.iJ.,o..ll<il..cg.JI roi.D..i - l

~ a.,.LI..iii....,L.11alzlU:a.-.-IIW..,all _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
IIIII==IIIII&UDI VITRIPII!D CLAY PIPI! CO.
Products

SVCP Brand Concept d..,ul" 6 ll ~.J...,ili..JI Ol ?'i i o


All SVCP products are produced according 0- l.tu:ll'"''rU-1
- 11L,.UJ.J.!:l ~
c ; ...... ·; (d.J..J bJlJI) Ol.!;lli.o ~
0
c •- ~
to GSO EN 1 :2008 - 295 Standard, fully GSO EN 1:2008-295 OJ?.!'-"11
Complying with Eurpean EN 295 Standard EN 295 d.!-!qJqlJI ol.tu:liQ..ol.J OJi.!lb.c.Jiq

SVCP Co. produces the following different ~lli~ ii:!.lq.suWI d.!l,J.Jii.JI ~llil G\oU~ ~
systems ofV.C. Pipes and fittings and acces-
:d.LIUJI
.. a• ..,·;
. i oil ciJ..J~I u.uUiJI
....
sories:

1 - Small pipes (1 00 mm a 150mm) ( roJ-o 10 • uJJ roJ-o I• • j..b..D) ojJ...5'u:l..J I ~U1JI - I


Internally and externally glazed NJ ~J~Iq ~1~1 (J..o ~j..o dJ.J~ l,.LJ.!Ul
vitrified clay pipes & fittings for use in Jj Llo..ll ~ roh ? ·i mW a. 6 n.:, oil Wh:i.l.4-,QQJ
property and town drainage with joint (L) (L) uli.o d.i.J....o dl..aQ..! O.:l<)j..o .(J.:l..OJI I.DJ...C CJ~q
in accordance with jointing System (F). .(F) d.!-!qJqlJI 0.\J...t:::lg.JI roLni.l l9-!Lb..o
( page 30 to 34 page ) ( I"E ~1 I"· 0~6 n II (J..o)

2 - Standard pipes (DN200 to 1200mm) (roJ-o If .. uJ! roJ-o r .. )..b..D) C4Jn1J2_11 ~U1JI - r
Internally and externally glazed · 1 ..._1~1
V"-' . ~.
U-o . . )..0 Lm.Jll.u:::l .. Cl.J..Jl.!:Ul L.U.JUf
.. <).JQ .- .
vitrified clay pipes and fittings for use in (J.:l..OJI ul.!J.-.0.] o~ ~ roi~.UJ ·~J~Iq
town and industrial drainage in 2m long a 2 h <W Jlo r Jlg..b4 oJ..O<)..l.o. ~Un.JI ~)...Q.l.Jiq
(DN 200 55 available in 1.75 & 2 m (bqj..o I Jlo ( q I,VO J~ J..OQlo ro-L:l (.. j....b..O )
(

long), with joint (K) in accordance with rol...b..i ~ ~L..b..1.o (K) E9J Ci.J.J....o dl...c9-!
jointing system (Q. .(Q ~qJqlll CJll....og.JI
(page 35 to 52) (or ~JI"o a'"'6 n 11 (J..o)

3 -lhe original accessory range (oiJig 111111 ~~I) (4.1.n1JI o~lill.o.JI ~~- r'
The complete range of accessories o.:u:: Llll..oJ I f. h 0 I I Clio~l d....cQo ? oll J,o...ilii
and tools required for the use of vitrified ~ ~JbJlJil.,.L..,!.!UllJ ~l.:l..?.l.wl rojll.JI Olq.:llJiq
clay products in all sewer construction appli- .I.Dj...O.JI o~ f4o.?
cations. (ll u-JJ Ol" a '"'an 11 (J..o)
( page 53 to 66)

4 - Perforated Pipes (1 50 - 1 000) c'i.oPo-11 ~U1JI - E


( roJ-o 1.. · -10·)
Internally and externally glazed Cl.o.llo .~J~lq J-?1~1 U-o do..oj..o a..u~ l,.J.4.-!Ul
produced according to EN 295-5, perfo- ~~ EN 295-5 ClJ.....!QJqill CJLiL.ni<)..O.JI ~
rated up to 270ofor use in land drainage. o4-o-JI ~)-OJ o~ ~ rol.:l..?lill}U orv · u1-.=l
( page 67 to 68 ) C4.r:JJ1JI
(lJ\ u-Jl lV a'"' 6 n 11 (J..o)

------------------------~ a..,I1&II.,..,.IJII.Wia..•.-Jiw.,aJI
~ SAUDI VITRIFIED CLAY PIPE CO.
Products

Elastic jointing system on vitrified . . .ull.J u· J---U-111 .b..J.J--J11 ru L...b.J


Ll..LJ I - I

clay pipes a fittings l.m]\1.! ng_Jq~JI ::\611

All clay pipes and fittings are supplied ...J...n ~ I.~....:H4--t::l<)Jq Ci..!Jbsi.JI ~UlJI ~qj.....J
with built-in flexible joints. These joints will ~ I til o 2! l,..4..!UlJ I b..Jj.J doo n o d.JJ....o
provide a completely tight sealing and are f..£J l.J,!J.Jl!;l.1J J,...nlA.o.ll o~ o l.A.nq Oo L,.., o oJ~
specifically designed to comply to the same 0-o (JlcQ.i dll....dlq 'I til Ill 6 i \.,J....,!.!UlJI Wlj...o
requirements as pipes and fittings. The (L) (n..Jll..J ~q .(K) J n 6 oq (L) J n 6 o :J..n~l
joints system as well as the (K) system are Ol.!;lp d....b~ roqUUq I Olll..o 9 j mlll d...O~
guaranteed to comply to all requirements ~.m..Jq.or-n lJ...4.! 1...o o L.!Q...l5i.Jiq L.Olo.=l!J 1 ~JJ
with regard to chemical resistance On the pH .C4-JL£ d.Jl..l..oq ci.Jq.J....o.! .i+.-ol..Jq .J--:! q....b j....o.£:
range 2 to 12), ageing, flexibility and physical
strength.

KJoint L Joint

~ SAUDIVITRIFIEDCLAYPIPECO.
~
a,u~I-LJUiai:UI li•.-11 w..,ill - ------------------------
Products cd :>

·; i oil

"L.. joint (One element joint) to '.' "' ""' ( o~IQ iLo h o g~) l" J n 6 o
11

jointing system .. F' "F" cu).O.JI d.J..ngJI rollli


Pipes up to nominal diameter of 150 mm. ci.O.l!::u""" 1- IO•• '-;,.
• 1""-L.U ~~ .. d.J.. Jb.QJI LWU\JI
. -· ~9JJ
.•
are provided with a sealing element made of
t):lw:l.ci~\,Jg+.ilJJ UJJfJ ~b ~ d.iJ..o d.!.blh.o
caoutchouc elastomer, which is fltted into the
socket and fixed with a specially designed ~f..d)j t\-6~ J.!,oQlll rn:4q .t)6j..SLJII~ fU.-0..0-0
resin. The jointless spigot has just to be (J..o J.llD d.blCJ ~¢ill \,Jg+.iiJI UJJfJ ~b \,Jg+.iiJI
pushed into the socket after applying some .I!LI~tp~l ~I
of the special lubricant.
Products a• :>"i
. i oil
"K" joint (Two element joint) to (U. .! ..I 9
h 0.. Q.:l·) nKu \j-L-1-X-U
_, ...... n _
Jointing system "C" ncn d.JJ.,o.JI d.L::lg.JI (OLb..i '.1 I l l ?

Pipes with nominal diameter of 200 mm


and above are provided with sealing elements
made of polyurethane which are casted at the
spigot end and inside the socket. Both pieces
when pushed together after applying the
lubricant provide a completely tight joint.
Products

1. The small pipes program own II ~UlJI0-oUJ..!.I


Vitrified Clay Pipes and fittings with joint Jn 6 0! cbgj..o Lm:H.J.J...J::::u~Jg d.!J b.O l..,..l.I..!Ui
system (L) according to jointing system (F) (F) C4!gJglJI oll..ng.JI rolb.l.J ~L..b..o (L) lJlin

Internally and externally glazed vitrified clay 1.... b..JI


·v--> ·
U-o ~·
. . J...o Lm:ill..La .. d.J.. Jb..6 LillUf
.. g.Jg ....
pipes and fittings in nominal sizes ON 1 00 rcl.h.i (L) ~ f0..-4> 1o. g f0..-4> 1.. Jlh.D~ ~Jb..llg
and 150 with joint (L) jointing system (F). .(F) d..iJ..,o..JI dl.cg.JI

Since the spigot end has no sealing


element, pipes can be shortened economically i:4bl..b..o Cl.Al.:l Q.!.l£ LJJ..L,!..Il.,JQ.!.illl J.!~ t'l..!l.dU ui ~
to any length required, which is particularly -In
v~ y
.£1J Ldl••
I,.
~g
..._i} ·; ld\ n 0 ....... - 'L.LUUlJI Uru
v---'-U-:! - --
. I ;.
important in the case of house drainage, o_i...4,o......JI o~ J !"i sz "ig .d.,pl...al...OI OJ~ l.,Jg.l.b....o
house connections and connecting lines to . CW; ; - II Oll..La"
- J-1-U-' .. "HI d.J l.=:!. ~- d...ia b q ;;
'+'-' --u-l.di
street gullies since the need for frequent cuts
is a feature of these lines.

Pipes with joint "L" according to jointing d......J...nny.........I[ ro l..h...J 11 l" u I n 6 ~ Lll.JUi
....
system "F" II F" d..Jj....o..J I

IXl
"C

Ave.
Weight

kg/M

Note: Standard length of pipe L1 (-1% + 3%)

-------------------------
~ SALIDIVITRIFIEDCLAYPIPECO.
~
~t.l.l..ill .,..,.LJUiab.ll ILi•.-11 w.tA~I
Products

Bends 15° and 30° with "L" joint, "L" J n6~~J..) or. q 0 10 fl~i
Jointing system "F" "F" d..J )..o..J 1d.l..ng.J 1ro L.b..J

If! I
I
If!
; . 30"

(~ f3

ON

Ave.
Weight

Bends for different degree can be produce upon request

~ a.jlllli-LiUiat:uUa.~.......l~~~ ------------------------­
~ SAUDI VITRIFIED CLAY PIPE CO.
Products

Bends 450 and 90° with "L" joint, 11


L J n601~J~ oq, q 0 £0 fl~f
11

Jointing system "F" "F" d.J J.,o..J 1dl....t:::l gJ 1ro l..b.J

ON
ON .. L2 ~

Ave.
Nominal Joint Jointing Strength Weight
Size Type System Class
ON

Bends for different degree can be produce upon request

- --------------------------- ~
~
a.,,lllli.....,LiUial.:l.iUa.•••••llii6.,t.ll
SAUDI VITRIFIED CLAY PIPE CD.
Products

Junctions 45° with "L" joint,


Jointing system "F"

X
ro
E
ro

z0 0 ~

Nominal size Dimension

~ a.,l.i..i.ll-liUiawUa.•..,...lla6,.ill _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Products CJI?"iioll

Junctions 90° with "L" joint, "l" uIn 6 o!.bJ:f


. q. d..o,jLO Olol..w..O
Jointing system "F" "F" dJ,J...o..JI dl..nq.JI rol.b.J

DN2

1
z

Ave.
Nominal size

" ------------------------- ~SAUDI VITRIFIED CLAY PIPE CO.


~ ;~,t,l..i..iJI-.LiUial:i.iUa.t•..,...Jia..,JJI

-
Products .
CJI :=)i i oil

1. lhe standard pipe program ii .! '"~1'.' .! !UiJI c1\-oU~ .r


Vitrified Clay Pipes and fittings with "K" ro L.b_j L.m.Hlln
. Q..Jg
.. ClJ..J b..6 LllJUi
....
joint "K" to jointing system "C" "(" d.i,J..o.ll dJ.n Q..J I

1. Elastic sealing and compensating material (Pclyureltlane]


2. Rigid compensating material [Polyurethane]

Internally and externally glazed vitrified clay . d.:::l..!::::i


LJ..o . . .J...o. l..m..Jli...L..£1 .. d..J.. Jl..!:l..O LWUf
- Q..JQ . -.
pipes and fittings, with the following nominal :C4J u.JI Jl..b..O!J 1..! oJ.i>Ql..o ~ Jl..!:l..Jiq ~b..J I
sizes:
.~fl., vll~ r.. J.hii ~(l,.J JUn) d..,pl.c~ og.fn,.w.uf-
- Normal load series (55): ON 200 - ON 800mm.
- High load series (E5) : ON 200 - ON 1200mm. .~ 1r.. vJ! ~ r..j.hil ~ ( llitlJo) '4JL.c ~ ogin,.w.Ul-
(K) ~Q.-! cbqj....o L.m:il!...,!...Llq.Jg L,.4.!UlJI o.:ub
Vitrified clay pipes and fittings with prefabri- o~ u.iJ ro) -"'i !!l'i .(q d..iJ.,o.ll dl..r::lq..JI rolb..i l,.J..W..!:l
cated joint (K) to jointing system (q, are used ~~ oQll) - l,J- ~ o.J-DQlo ~q u~l \.DJ-O
for town drainage. l.:ubq .(C4JL£JI ~~ oQll) - i - <lli'Lllq (d,pl£11
~ 'r;.. Ll..::lJ dJ.).l..ali)l
. .. j.J- U) Q}-L-1 .. Ol.t:l..W..ij J..D. 9-:! J~111
..
They are available in series B (normal load)
.CicHbo
and in series A (high load). This option provides
economic construction under varying installa-
tion conditions. The pipe connections are
made using joint (K) made of hard polyure-
thane in the socket and a sealing element of
soft polyurethane at the spigot end.

If pipes and fittings are cut to a specific


.c;;. ... _q 1.)-D. lJ..,!..2.o
. ~ u. Q.+J'lll l.P-0
J"'""' - Jb 1.)-D.
1
~y..u...
length and therefore the sealing element at
the spigot end is lost, (P) rings should be used I l,JQ.!.,i!JI J..!~ u.l.c I.:J..I1o..J I (K) Ci.J.L:lq..JI .t:.i.=;l ) 0 6.! ''I 6
for replacing the spigot seal. l,..l Q.!.,i!J I JJ. ~ uJ..c o.4iq (P) CUli::lJ I ro) ""; w'iq
.(K) d.J...aq..JI U-o .).g.QiLo.JI..,~Il.PJ.g..sUI

~ IIAUDIVITRIFIEDCLAYPIPECO.
~
~IUII-IJUia!:£11 a._..Jia..,all - - - - - - - - - - - - - - - - - - - - - - - - --
Products a• ?"i i oil

Pipes with joint "If' jointing system "C" "C" Qj )-OJ


I
"J-1 1(0 l_hj "If' d.l..c ~ LllJUi
-II d.l..t::l'' 1
. ...
normal load series standard strenght d.J..nn~II"K" (0 lh_j lmJlJ..i.n •• d.J.. Jb.6 LWUi
.. Q..JQ . ...
class (55) - G50 EN295 -1 :2008 GSO EN295 -1 :2008 '·I Ill') (l,..l) ul..U::l"C" d.i,J..o.JI

Ave.
Weight

Kg/M
36.5
250 c 200 252 +j-6 296 +j-6 49
300 K c 160 55 200 302 +/-7 351 +/-7 371.5 460 62
400 K c 120 64 200 402 +/-8 460 +/-8 483.5 580 100
500 K c 120 65 200 496 +j-9 581 +j-9 605 730 143
600 K c 95 65 200 603 +f-12 687 +f-12 720 860 183
700 K c L 60 200 704 15 790 +/-15 826.5 970 240
800 K c L 60 200 805 +/ -17 895 +/ -17 932 1090 295
Note: Standard length of pipe L1 [-1 % + 3%)

------------------------- ~ a,.,L1a!I-IJIIabJI:&.I•.-IIw.~l
~ SAUDI VITRIFIED CLAY PIPE CO.
Products

Bends 15° and 30° with "K" joint, rol.b_j "K" Ci...l..n~ ~J~ of· q o1o flpl
Jointing system "C" class (55) (l,J)' 6 in "C" d..JJ.,o.JI d...l..ng.JI

ON
ON

Ave.
Weight

360 420

~ SAUDIVITRIFIEDCLAYPIPECO.
~
a..,l..i..ill-l..iUiab..iU a........n016_,:.11
-------------------------
Products a• :>"i
. i o11
(Olfu "K" d.l.n~~J.:l q• 9 °£0 flpi
0
Bends 450 and 900 with "K" joint,
Jointing system "C' class (55) (~) l 0 In ucr dJ,J.o.JI <lJL:\QJI

ON ON

Bends Ave.
Nominal Joint Jointing Strength Weight
Size Type System Class
DN L Kg/Pc
f 200 K c 160 430 420 20
250 K c 160 480 450 41
I 300 K c 160 490 515 56 I
400 K c 120 580 650 86
I 500 K c 120 710 775 150 I

------------------------ ~ ~1-LIIal&lla.tat•••llw.,all
~ &I&IDI YniUPIID CLAY Pl. . CCL
Products

Junctions 45° with "K" joint, "K" d....ln~ Ci.:;:lJ~ o E0 d..U lo L.J lo l..w..D
Jointing system "C" class (55) (L,J) , 6 i n "C" d.J ,J..o...J I d.....l.t::::u~J I ro L...h.j

1il
E
m

z0 0
~

Average
Dimension
weight per

NOTE: Bigger diameters can be produced on request

~
~
a.,l.i..i.ll....wliUiai:L.iU a.•,....lla..e.,.ill
SAUDIVITRIFIEDCLAYPIPECO. - - - - - - - - - - - - - - - - - - - - - - - - - -
Products

Junctions 90° with "K" joint, "K" d.ln~ ~J~ oq • d. o.jl.O CJ Lo l..w..D
Jointing system "C" class (55) (L,J) l 6 i n "C" CUJ.,o.JI d..lng..JI rol.h.j

DN2

02

___ j"~ l------


1

L1

Nominal Size class Joint Jointing Dimension Average


Type System weight per
piece
kg
31

NOTE: Bigger diameters can be produced on request

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ a.,IJ..ill-uUiawua.~....-lla..,t.~l
~ SAUDI VITRIFIED CLAY PIPE CO.
Products . i oil
Ql:::>i

Pipes with joint "K" to jointing system "C" I-11 d.l..ng.JI ro l.b_j "K" dl...n 9-l ULJUi
"C" Qj )-4JJ . .. .
High load series Extra strenght class (ES)- l.1u1 =' <D d> ; n - jllo....o fg. .h..,.J...J....!Uf
GSO EN295 -1 :2008 GSO EN295 - 1:2008

ID
'C

L1

Nominal Joint Jointing Strength Crushing Length Dimension Ave.


Size Type System Class Strength CM Weight
ON FN
(KN/M)

900 95 95 200 1096 1340 495


1000 K c 95 100 200 1203 1450 650
1200 K c 95 110 200 1425.5 1620 810
Note: Standard length of pipe L 1 (-1 % + 3%)

~ a.ILI.iii-LIIIaJ:uUa.-.-JI'Wo,.all _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ 8AUDI VITRIFIED CLAY PIPE CO.
amr.issa@sandoz.com
Products ot :>.i
. i oil
Bends 45° and 9oo with ..K.. joint, 11
K" d.LoQ.l ~J.) 0 q, 9 °EO d.JjLo Ololw..O
Jointing system "C' class (ES) (~ LlU..n 11C'' CUj-0-JI CL.Lo~l fl)Lhi

Bends
Nominal
Size
ON
450 440

600 K c 160 850 960 325


Products

Junctions 45° with "K" joint, "K" dl...n~ ~J~ o E0 dJj lo o lo l..ill...D
Jointing system "C" class (ES) CO liLln "C" <Li.J..c01 CL!..ng.JI roLh.i

ill
E
Ill

z
0
~
0

L1

Nominal Size Average


[mm] weight per

I
DN 1
mm
200
200
200
DN 2
mm
100
150
200
DN 1 I DN 2 DN 1 I DN 2

240134
240140
2401240
KIL
KIL
KjK
DN 11 DN 2

CIF
CIF
CIC
L1
mm
500
500
610
- z
370
370
435
a[max]
mm
235
250
340
e
mm
165
125
125
piece
kg
28
37
51
I
I

I
250 150 240140 Kjl CIF 500 400 250 125 52
I 250 200 2401240 KjK c1c 700 495 340 185 56 I
300 150 240140 Kjl CIF 500 425 260 125 72
I 300 200 2401240 KjK CIC 750 555 340 200 78 I
350 150 200140 KIL CIF 500 460 250 125 84
I 350 200 2001240 KjK c1c BOO 580 340 250 92 I
400 150 200140 Kjl CIF 1000 610 260 500 105
I 400 200 2001240 KjK c1c 1000 660 340 400 130 I
450 150 160140 KIL CIF 1000 660 260 500 178
I
450 200 1601240 KjK CIC 1000 695 340 400 183 I
NOTE: Bigger diameters can be produced on request

-------------------------
~ SAUDIVITRIFIEDCLAYPIPECO.
~
a.1 Wllw.~LiU1al:LiUi.t••-n-.,t.~l
Products

Junctions 90° with "K" joint, II K" d.l..n ~ d..:;l J~0 q- d.o,j l..O 0 Lo Lill...O
Jointing system "C" class (ES) (i ) I 6 i n C" d.J J.,o..J I d...l..t::::l gJ I ro l...h.i
II

~j
DN2
02

I
L1

Nominal Size Dimension Average


[mm] weight per
piece
kg
37
260 145 51
500 250 160 52
700 320 180 56

600 200 160/160 KjK c;c 1000 470 180 260


NOTE: Bigger diameters can be produced on request

~ &.~,IJ..ill-t.;UI,.Ll.;U&.~~•·•·•IIa..,t.~l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Products

Drop Connections
They are needed when connection between .b.JJ uJ! ~b.JI .lie CJ.\l.j...aQll I o~ J1o J.osz_..J
lines of different elevations is required. Drop a 6 n "' 0 (ol..cL..JL..JJI) ol...,!<:fi '" o ol.). b~
connections can be constructed either by J Lo..sz..illJ~ U:J1bUi..ID)J I<J.4,aC)J J.o.c fU].). ,I d\ n 54--.l
using a regular 45° M or 90° (T) junction in dJi.b..JL! Q..b.Jj f.JJ ~p q. (T) qi ~J.:l EO M fj........O
connection with an (M-seaQ or by using a J4.c9ll LPb M fj..D Jlostiwl qf (M) ~IJ,JI
tumbling bay junction as shown below. .oU.:lf ~L! CLlQ.o g..dl ~ bl.A.w)JI

Available in different sizes from ON 1 50 mm


fl .. uJl rn1-o IO· 0-o a 6 l'i='lo olill~ oJ..DQ..l..oq
to DN 800 mm in both classes 55 and ES.
.(I.,.J) uling ( l) \.JUn (P..cg.l.JI ~ (J..o ro-U>

: 0 •.•
0 • ~ • '//r-_ r>
0
0 0 .
o .

~i6hlD 9..:. g..o.c c5Ja,.dD


HORIZoNTAL SECTION VERTICAL SECTION
A-A

~
• " ... q_Q~' c\h..wl ~ Jol.Awl iU.J....o-'jJ'J
< ..
~I ~,3
\:. 9-.oJ
.

TYPICAL DROP MANHOLE DETAILS

TUMBLING BAY JUNCTION

- ------------------------ ~ a,.,tuJI-llllab-iUa..~.-IIJ£..~1
~ 8AUDI VITRIFIED CLAY PIPE CO.
Products a• ...,·;
. i oil

DIMENSION OF BACK DROP I y I JUNCTION. ( BDY)

Nominal Size Dimension Average


(mm] weight per
piece

NOTE: All dimension are in Millimeters


T Back Drops produced on request

~ a,u~I-IJUiai:&JI~t...-Jiw..all _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Products a• ?"i i oil

Formation of Flexible Manhole L6 J..t ~lio v-6 h ~ II d..igJ..o


Connections U".! I 0 "II
I
A ...

Flexible joint (GE) is bricked or concreted dDJ..,C Jl~ (J..o.....il (GE) d.i)..O..JI d!..J..oQlll IJ--4j
into conventional manholes. Short connecting oo hn Loi, ~9-!l.b..JI qi ~Lw~l u•~ .(iP"ill
pieces of pipe with socket (GZ) at the inlet and (JIJho.!6 (GA) ?~I d.st.h..O &J (GZ) ~.:l..o-11
without socket (GA) at the outlet absorb the d...D ,J....C a oh i o .lll:: b.::ill ~ jll.J I <Uqj....o.J I
differential settlement or tilting movements C:i.!lJ..:lli.!i a~Ql.JI o.i.dll.P"io ·i 111 ~ .ui~ .!.i P...lll
of manhole and pipeline. v.1J hQ..!..dl oq~ dJ b ~ ctJ~q ,b..::llJ ct.lcb.o
.ui1.(i6 'iII d.i>j...C L,Jq....w..l.o

I I I I I I
I I I I

I.,J...!..! Ulll b.::).-


....,....._ I"' i
_....g b..Sz....!::l
I ... b" 9 i.~....,....._\..1-U-A;!~
I-.-..·;.- I .... 1-"" ... t .. ;n·; 'I U)• nl d.iJ.O Oli.J..n
}-JLJ .. g.J....,.......~ "1
... -I .... 1-·; .t·- 11n Qj..J bitll" ro l.h.j u
.oll..d OloQ.Wj.JI v.J.> lJ.!.!.o Q.dl ~ lwoUa:i..olg

The SVCP system of flexible manhole connections allows for possible reciprocal movement and
displacement of pipelines and structures in the three ways illustrated.

_________________________ ~ ~~.t~Ll.iii-IJIIaLI.IIa..••-llw...,.ill
~ SAUDI VITRIFIED CLAY PIPE CO.
Products at..,·;
. ion
Flexible joints 8r connectors for diJ.o,JI OllJ..a~lg <i.o~l ~I
manholes, Standard strenght , (Jg.AjLoJI} u'•.nQ.lJI \.0~
class (55) (l,J \ 6 in) 9~l.c fqj
~Uo ~ ~ <'4Jlc W9J.o '-.)lc J~llt:IJ-2.1
In order to maintain a high flexibility of the
line at the manhole areas, connectors inlet C-.b-0 Jo sz"i wi ! (olJC}-<L.ilo.JI) ui•
l; Pi II lh.J-C
(GZ), outlet (GA) and two flexible joints (GE) cr~l ~9 (GZ) JQ-4.Jlo-JI~~ ~ cL::l~
are used. . (GE) Ol4.1::lQDil).o (J~lo b n f...o (GA)

• Available in nominal sizes DN 1 SO mm to .tulo 1\.. vJ! tulo IO• l).o Jl.b..04 oJi>C).i.o -
800 mm. <lli:l<;)JI ~lb.J (L) J no ~ J,Dc;)Lo rnLo IO· J,.b.6 -
• DN 1 SO mm available with joint (L) jointing
.(F) (1jJ.o-11
system (F).
• DN 200 mm to 800 mm available with joint (K)~Ji>Qlo tu1o fl .. vJltulo r.. o.o-
(K) jointing system (C). .(C) Qj).0.11 ci.Lt::lQJ I (0 l.ai
· Its highly recomended that maximum ~ JQ.b ~~ ~.J.Ill ot d.LJt.c d:;lJ~u.:o9.1-
lenght for (GZ) & (GA) not exceed 1000 mm. .tulo 1·.. OJ: (GA) 9f (GZ)

Flexible joint for Flexible joint for Flexible joint for


inlet end GZ installation GE outlet end GA

250 160 50 K c 750 750 250 41 35 18

400 120 64 K c 750 750 250 75 67 30

600 95 65 K c 750 750 250 143 128 97

NOTE: Other lenghts available on request

~ ~1-LIJ.aWIJ.ta.-llw.,all _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ IUIIDI V111111P_., CLAY PI,. CO.
Products

Flexible joints & connectors for L6 j..2J d..Jj..OJ I olJ.J,nQ]..Jiq d..n b.JI ~I
manholes, Extra strenght class (ES) ( i ul..in) jllo..o c~ .(Jg..a\.ilo.JI) ui•.OO.l.JI
In order to maintain a high flexibility of the .llc b..::ill C4J l.c d.iqJ..O ~ Jg..D.:l.) I l.PJ..2.l
line at the manhole areas, connectors inlet &.h-0 J.osWill! (ollq..m.iloJI) uilJ:iiilll l.OJ£ 1.9-.blio
(GZ), outlet (GA) and two flexible joints (GE) (GA) cr~l.llcq (GZ) Jq..m.ilo.ll J_:l~ .llc dnl.::l
are used. .(G E) Oll+.nQlll (J..o (J+.lsl h 6 ~

-Avaible in nominal size DN 200 mm to


1 200 mm. with joint (K) jointing system (Q
-Its highly recomended that maximum
lenght for (GZ) Be (GA) notexeed 1 000 mm.

~~~~==========-~
GZ
-
GA
-
-------------

~14--1~- 750
---- ~750-----=
Flexible joint for Flexible joint for Flexible joint for
inlet end GZ installation GE outlet end GA

Recomended Effective Length Average weight/piece

mm mm mm ~

200 240 60 K c 750 750 250 45 35 20


250 240 60 K c 750 750 250 61 50 24
300 240 72 K c 750 750 250 68 61 27

250 133 109 57


450 160 80 K c 750 750 250 153 126 60
500 160 80 K c 750 750 250 200

170

900 95 95 K c 750 750 250 420 370 240

NOTE: Other lenghts available on request

------------------------~ a._.IUIIYML.;UI•l1lla.>o..,.ll~,.all
~ IIAIIDI YI11UFIED CLAY PIPE CD.
Products

Taper Pipes- Enlarger with ( J!; o) dl...nq- ~J' "i oil ~U1JI
Jointing systems "F" and "C" "(" q "F" Qj )-U..J11 d..lnn~11 ro Lhl.J.
1 ......

z
0

Effective Length L1 Average


Nominal Size
-1%to+4% weight per
+j-1Dmm [min] piece

NOTE: Enlargers are produced in 55 Type

a.....LUJI"""LiUial:&.iUa..t:..-JI~~I
SAUDIVITRIFIEDCLAYPIPECO. - - - - - - - - - - - - - - - - - - - - - - - - - - -

-
Products

Taper Pipes - Reducer with ( J..-¢ no) <il.t::lq- ~J.:llo..JI ~U1JI


Jointing systems "F" and "C" "C" q "F" d..i,J....o.JI d...lnq.JI rol...b..i.l

L1
L1

I~

z
0

Effective Length L1 Average


-1%to +4% weight per
+j-10mm [min] piece
mm

250 32
NOTE: Reducers are produced in 55 Type

-------------------------- ~
~ SAUDIVITRIFIEDCLAYPIPECO.
a.,lllll....wl.iUiawU a.•.-••11016,.:.11
Products

Special Fittings d...cbJif.hOII

GULLIES
Square Tops
Item

P Outlet

Road Gullies
Item

Trapless

Manhole Interceptors
Item

With fall between Inlet and Outlet

~ SAUDIVITRIFIEDCLAYPIPECO.
~
a..l.i.iii-.LiUial:i.iUa.a.,...ll~.,.t.JI - - - - - - - - - - - - - - - - - - - - - - - - - - -
Products

Formation of Flexible Manhole d ~ .-j·, H.~ d....J_..cJ..-6 .bq h ="" ~J


Connections d .! II I .! ij...JI
In case neither branch line nor house connec- .)...,!.:L.o-] .b~ gi CJ lol.w..O J,i>IQJ ro~ d.Jb ~
tion allowance are provided into an existing Qj,!...D ! ~ j.JI 9Jl!;l..o.JI ~ d.J...og..o ~l..w..olJ
main sewer line, they can still be installed by c'4-c.J.,JLJig ~J.,lll.ll o.\L,!...nQlll rol~l LP.o.:!
means of saddle fitting or branch piece. Both l:U~g I '.'.!Oi'i II d.JT Jl..o..sU.illl (JI ! I h 'i
'j (J.....J..llJI
require drilling of hole into the main line by the . ~~~I hill ~. d..::ll.D ~
use of a drilling machine.

Branch Pieces : C4.cj..QJI cS h 611


The plain - ended branch piece is used in d..Lbl..b..o
.. ~. l..mlJ.,g).J
· .. ~. d..!.c •"' 11~I
.. ,PL.' cillJ
.

connection with the "8" ring. A drilling machine I ~j.JI .b..:l..JI ~ 9.:Jg..o..c ~ "8" fg.l.JI (J..o
should be used for drilling the hole in the main ~I d.JT d.b..wiQ.! d..!-wli.o d..::ll.D J-o-e .:!..2..! l:U~g
pipe. All branch pieces come in standard .~j.Jil,JQ.+illl ~
strength.

/"B"Ring

Nominal Internal diameter [mm) 150 200


Average weight (Kg/each) 3 5
Jointing system L K

B Ring (Drill Ring)

Available in sizes DN150 and DN200 SS.

-------------------------- ~ i.tJWJI.....,I..iUial:uUi.t•.-lla=.,t.ll
~ SAUDI VITRIFIED CLAY PIPE CO.
Products

Saddles 45° and 90o

Due to the different curvature of the collar,


the nominal internal diameter of the main
pipe should be stated when ordering saddles.

All saddle fittings come in standard strength ' 6 i n II 0-o (J~ ~j.lll.JI Oll,!....oQl.JI N,.o...!;l
(Class 55) only. . bA.O 9~l.c (L,J)

k k

Nominal Joint Jointing Strength Average


Size ON Type System class weight per

Available Combination

Saddle Fittings Nominal Diameter (mm)

700-1000

Available [Z] ;..6Qlo Not Available [gJ ;..6Qlo J.,!..t

~ o..1WJI-I.;II.t:L;Uo...o....... l"""',.lll _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ aAUDI vrTRIFIED CLAY PIPE CO.
Products

Clay stoppers (End plugs) d..JI


.. J II L.Jh "' II

Nominal Size Strength Jointing Average


ON Class System Weight Per Piece
mm Kg
100 34 F 1
I 150 40 F 3 I
200 160 F 5
I 200 160/240 c 5 I
250 160/240 c 9
I 300 160/200 c 14 I
350 160 c 19
I 400 120/200 c 20 I
450 160 c 34
I 500 120/160 c 40 I
600 160 c 60
NOTE: Clay stoppers are available up to ON 600 only

Fixing Hook for End plugs <iJ.Jb.QJI L.Jh "'Ill"'.! (l'i llobf
-Available in ON 150 and 200 roJ-o r--, 1o- lJLI~ o.J.DQl.o-

------------------------- ~
~ SAUDIVITRIFIEDCLAYPIPECO.
a.,l.i..iJiy,wl.iUiawU a.•.-••Jia6,.:.ll
Products

Adapter
When a connection between (55) Pipe and l)lJ fJ 9 Jb.6 l.,J g.+j f (J..o d.sili..D (J..c oJ4.c J q..:::l.o..J I
(E5) Pipe is required, a short 5o/5p piece 6-c> (55) fQ.i (J..o vg.+jf Lw. J.J.nql!J ro) ...,.i "'.! J.:!.)q
"adaptor" is used. The socket end is of (E5) J.:!.i.Jiq (E5) i.o.Jb (J~ l)lJf)JI.(E5) fQ.i (J..o ~~ vg.+jf
type and the spigot end is (55) type. . (55)i.o.Jb(J~

Nominal Internal diameter Weight per piece Effective length


Socket [ESVspigot [SS) [kg) [em)

250x250 30 28

Lubricant
-Available in container of 1 kg. .~ I CJIQ-.+2..! J-69-lo -
- Recommended to use 5VCP Lubricant only. .b..Q..ol_Pb..JI ~J]..JI ~ roi~L! \..).1)9J. -

I
Products

Semi-circular channels ( \.)6 n i cS-b-Q..o) UJ,pb' 6 n i L.Jigl.O

t
h

Nominal Size Chord lengths Average


H
ON Weight Per Piece
Internal b 1 external b 2 mm
mm Kg
II II 131
I I

200 202 242 121 14

400 402 460 242 45

500 503 581 290 65

NOTE: Produced in standard length of 1.00 m. other lengths/diameters available on request.


Also available with socket

--------------------------- ~
~ SAUDIVITRIFIEDCLAYPIPECO.
a.,liali-LiUial.:l..iUa.~..,...Jii6,.t.ll
Products

Adapter Jo "'J ") 0

1. Accessories "'oil f. h 611.1 6~1


3-1 Adjustment of standard pipe ~ ~llii.J ~u1J1 vlQ..bi ~~ 1-r
lenghts to practical site conditions bDIQ.o.J! ~ ii.! !ool! u)qj.J6.J!
All Vitrified Clay Pipes are manufactured in (J i lJ! dl..!u <'4.w [J.D J lq....b~ c't.,!J b.Jl.J ll,..L:!.!Ull I 6J.a]
standard lengths. However, site conditions JIQ....bi ~~ ~b.......JI L[J...:::li l.P)JLJ J.o.sUI li>qj....b
may require lengths which are deviating from l.,.l.....,!.lUlll o.i...m &.h--0 (J~}Jl+D l.i..J ,c':i on=- o
these standard lengths. To be able to adjust qi c':i I II I I II I qi <'l..Jli.::::l J L.o..sU...w Ll 6-i>g..o..J I ~
pipe lengths to the requirements on the site, -cS.b-O~lo
pipes can be cut by the use of cutting ring, J_n.Q..o uJ..c J~l ~ dJb.JI o.i.d'l l_)iJq
cutting chain or cutting machine. In this case
c':i o I .., II qi ( P c':i.Ab.J I ) J Lo.sU.w Ll OJ lAn l.)iJ Jj lo.o
the standard flexible joints, can be substi-
~J...b.! lm.Jiosz"i •11l ~ ~lq (M c':i......b....I)..JI)
tuted by mobile flexible joints, such as ( P -
ring ) and (M - seal) , which provide fast and
(J..o <'4.w l.ll.lll I J_.t::lU'LoJ I o lAn IQ.o uillti! d....sL.!J.llJ
.lrll JJ.t q Qj llo.ll q Qj q)..O.ll
equally reliable joint connection as the
standard joints.
''P'' ao
.... I_::')
"P" Ring
The P-ring is used as a spigot end seal for JJ.~ l_)iJ dJ.b L.b.o.JI JJ..:l.P Jo sz"j 11(j
~
cut-off pipes and fittings with "K" joint. The u-mq "K" J_n.Q..o ob L.m:il4.oQJq d.cq b o olll,..L:!.!Ulll
P-ring is available in sizes ON 200 to 600mm .j llo.oq 9_:) I.e fq..i ro-1o l" uJ! (.. (J..o Jl..b..O ~ 0j..Oiqlo
for pipes of Standard and Extra Strength.

"M" Seal (Collar Seal) "M" ~lj.JI d 61 ::')II


The collar seal is used to connect two spigot .C.- ('•
C"U , I ·~) ~Q...!..J
\.J-:+-.1-:! . ·j ~.. Lm.J b..Jj.J
. ) ='l"j 11(j
(O•..l....:..J.J.J.ll.J
ends when replacing a pipe with a junction or l,JQ.!..ii qj t't4oQl! l,JQ.!..ii Jl~l .llc lo n'\ 0 S?!
when replacing pipes. The collar seal is available .Ui.Jl.ll.l
.... Q.J..D J..Jrru
.. .. .b.::! ~. fO.J.l.w
. J...=l. lJ. .uQ..b..sz..o
in nominal sizes ON 100 to 1200 for pipes of ro-1o 1(.. u-.1! ro-1o 1.. Jl..b..O~ oj..Oiqlo c':i...b..liJ,JI c':i.Ab.ll
Standard and Extra Strength. The collar seal can c':i.Ab.J I o.i.d'l J lo.sU.w I ~ q . j llo.oq 9_:) I.e fq..i
be used with all pipes whose external diam- <'Liul.illl.o
. ... Jb..JilrllJl..b..Oi u. ~ ulJI
c'l...t.::! .. LillUlll
. ... b.Jj.l
eters fall within the tolerance range. .l..m..! cC)O 111 o11 _:)q~l (J...o..J6 a-uUUo qi

~ a..,l.i.ili-.LiUial.:i.iUa..a••·•lla..,.t.JI _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ -
~ SAUDI VITRIFIED CLAY PIPE CO.
Products

3-2 Connection of Vitrified clay pipes ~u~ ~J' ~on ~ui.l1 ~J r-r
to pipes of different materials \S~j ~IQ.o 0-o
According to the site requirements, a l.,-4.! UiJ I .b..!J li ~i tS.b Q.o..ll 1..)-D J.o_.szJ I l,.ll.b.1,!
connection between clay pipes and other ~.:l...:l
.. qi l:.lii.wll.J
.. . ) d.J.. Jb.i> J..:!..C. ... Li> ~ d.J.. JbA.J I
. L.J..lJUi
materials such as (PVC or cast iron), can some- qi j..b..QJI v.iJ .c:lq...llJ ' on .:,·; ::l.D ~lq (lmJ,!i: qi
times be required. Due to the differences in • Uo
. 0.)..llJ . Qj cli> l.i.J d.o.wJ I
I u.o
1.,]-DQ .. QJ.. L.l.SUl..J
. l...cU.u:::l . I

dimensions such as wall thickness and toler-


qi "U" JJ_.oQlll o Ui.b Jl.o.stlwl ~ tU b.JI o.i.m
ances, a direct connection will not be
.0, (J Uoo n 0
11

possible. ln this case, the use of adapter lo n)"j h 1111 Q.lQ l:!J.i.J Tn.! n
1 L.o..mi> A"
pieces such as the U-ring or A-ring is advised. .~.)..llJq do"'..., 0 Q.4.oQJ l..)l.c Jg..n.::l.ll ~

11
U" Ring (Adapter)
llull
ao 1"')
....

The U-ring is used to connect vitrified clay L,.J Q.l..i i J,!.i.! 9 JbA.J I L,.J Q.l..ilJ I lJlJ iJ .b..!J.J J_o.sUwJ
pipe sockets to the spigot end of cast iron or · JL..b....DL. oJ.......D·1 g...J..o
U-o , ,.., ~~~
.. .~q .. qi cl...ill.ulLl.JI
.. .
PVC pipes. Available in nominal sizes . (O.l.o (.. - (O.l.o 1..

1 00 to 200mm.

'""""""""""
-------- f-
v.c
l
"""

"A" Ring (Adapter)


l IIAII
a o I "')
.. ..
J
The A-ring is used to connect vitrified clay i iJ...! 9 Jb.QJ I L,.J Q.l..ilJ I J,!.) .b.JJ,J Jo 9 'j (j
L,.J Q.l..i l)lJ II

spigot ends to cast iron or PVC sockets. JL.b......DL. oJ.......DQ.L..o


· .. ·, ~q,.., ~~~ .. qi d...ll..wll...LJI
.. .
Available in nominal sizes 1 00 to 200mm. . (O.l.o ( .. - (O.l.o 1.. (J..o

""
"
""
vr. ""
"

1
-------------------------- ~
~ a.,l.i.iii.,....LiUial:l.iUa.•t•••lla..,..toll
SAUDIVITRIFIEDCLAYPIPECO.

-
Products

3-3 Connecting vitrified clay pipe to 6.4 ~J1.:.,011 ~UiJI V.Oq r-r
other pipe materials ••
Q Q• •••I :>
•Q l • I .! !u'"1
Adapter couplings : Available in 2 types
For connection of vitrified clay pipe with l,.l,!..!Ul J.!~ ~ 9J~Il,.JQ+ilJI J.!~ .b.J.J,J ro) .;,·; 111'i
uPVC pipe, spigot-spigot with different UJJ.. I.Jil ~. L6.1b:i ~I
.. g (d..U..wlJ.J)
.. cl.J..J b.D .J..-4.C.
outside diameters. ·l,h!Jb.J I j..b..d.JI
Available in sizes ON 1 DO to ON 300mm. . roJ.o r .. - roJ.o 1.. lJ.o Jlh.D ~ J..CQl.o

Type 1 lf~l

Type2 (f~l
Rubber Ring Bush

l.,J4.!Ui J.!i ~ 9J~Il,.JQ+ilJI J.!i b.J.J,J ro) .:,·; 11 .-i


To connect V.C. pipes to other pipe with
different outside diameter. l'i..,
.. 6 0 l,h!Jb ~ I.S~f

Custom made as per required 00 of non j..b..dJ I l,.J..l.U..!:l Jlh..ClJI No.:;lJ l,.J.l.b.JI l.,)l.c ~
V.C. pipe. ·9Jb.il ~ll,.JQ.!.ilu l,h!Jb.JI

Available from ON 200 - 600

~ a.,.lUIIYHL;Uial1..1a,....,..lla.s..,tdl _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Products

"B" Rings (Drill Ring) C4.c)..QJI6 h Oll.~d.nb "B" ~

Used as a sealing ring when the existing J.o.c .:Uc d....2..i Lo a a 1 "') "' ro , ""·; " .-;
l,J .J....lll].lJ

main pipe is drilled with hole to provide for a -\.)-U-L-


I - ,._ ' n I
LP .}-"-'
1 Lru.Ll.u t.ill..io L.llJ
. .. .uf b...:::~ y..D. <'t.:::ll.6
branch or house connection. Available in IO· JL..b..DL. 0J...D. Q.l..O
.. .L.llJUlJI
. .. . b...:::~-- .. J..l..O d.l.u::::l
I,. CW"
IJ-LL- .. gJ..
nominal sizes ON 1 50 and ON 200mm. .(O..l.o (,. q ro-1o

"B"~

V"B"Ring

------------------------- ~
~
a.,l..i..i.ll....wl.iUial:i..iUa.•..,...lli.6.,all
SAUDI VITRIFIED CLAY PIPE CO.
Products a• ?"i i oil

3-4 Cutting Tools uoJi,JI alii r-E


Cutting Ring c5 h o II Ci..Q.b
The simplest way to cut vitrified clay pipes 1.. JLb..D1J I o 1.) d.},J b.QJ I ~U1J I l):l.2J J..o_21.illJ
of nominal sizes ON 1 00 and ON 150mm . h.! "' !g 8-J.J...ill ~ ro.-J.o IO· g rn.1o
quickly and reliably.

Cutting Chain c5hOIIOI!!!I!!!


Used to cut vitrified clay pipes up to j..b..D d...,! l...2..l d.).J L~. . Q..JI ~u1J ll._P-.QJ Jo 2 ·i ".-i
ON 400 mm at site. . cS.i>Q..o..ll y..i:J <i.2.!J.llJ g Cl.J,l.o..c 6 JQ.n.! rn-Lo E..

Cutting Machine c5 h o II d.JT


For cutting larger diameters (exceeding ON jg~ ~I d.},JI..::LQJI ~U1JI fill._QJ rt>'.:, 'i ....i
400mm) neither cutting ring nor chain can be ~ .\.1 ~I jlb..D1JI ~g I rn-Lo E·. l..mjlb..Df
used. This machine is portable and consists of c':i l111l111 gf cS-.-.b.QJI ~ d........b.miQ...! I n) 2 h o
an electrically driven rotating cutting disk. ~g 4JL!~ Jq.:l.,! LPJ.b Lm..J d.JlJI o.i.mg 1 cS-.-.b.QJI
.~i u-11cS.bg..o (J..o J_QlJ I d.lmill

~ a.,l.i.i.II.,.,.,.I.JUiai:L.iUa.ta••·••lla.~l _________________________ -
~ SAUDI VITRIFIED CLAY PIPE CO.
I I oil
U.. I : "...
Products .
3-5 Branching from an existing ":? II I.!,J .b..6 y.l.c EJ.D J.o.c 0 . . . r'
sewer V+D (J.o ~i 0
If there is no junction available in the dele 9Jl;l..o ~ ~ (0 Lill..O 9i J..Oiq.J.J. ro.J l.l!
existing sewer for additional house connec- olJ..!.cglll I.)::JIJ...dl UilJ cl...2.!JJ1J ii..ol..Cl ~l.h! c'i....o,p..O
:uJ.l~.C onll~ .... cw;;_q
tions, a branching is formed as below: .. .. c g,.,.., . .. ).J (O..lJ. .. }-LV-'
1. By using the drilling machine a hole is .l,JJU.JI i:Ul J~L! ~J,JI b!i.JI ~ ~ J,.o.2J. -I
made in the main sewer pipe. .l,JJU.JI ~ b B CUlb..J I cS-i:l~ -- r
2. Insert the B-ring into the drilled hole. .rn-=:uWI u>!..a,! -I"
3. Apply lubricant. B d.JibJ I Cbl6 oyil C4cJ,iUI c'i 2 h oII J.J..l ~.).,! -E
4. The spigot of the branch piece is inserted
: ~ klolr:::IJ..o ~ ~ d..Wg ~~ ~
into B-ring by which we get a tight junction:

A- The branch piece should not project into


v-w.PJ.JII.,JQ.!.illl ~b j,J.+i llf ~ ,J.Si...JI c'i c 2 h 6- f
~ b.J I .3 r,... "' II
.. t..
,.. ;:.. ·; I d.Q...jl...b...o
u.u.,......... . U'f--1-' . ,.. L, ·; l.dW.. Lm.ig
the main sewer and must be adapted to '-L-LLLLI

the inner curvature of the main sewer. . ~J,JII.,JQ.!.illJ


B - Two types of drilling tools are available, Eo J4,o.J lo.Q).:l..::'li ,l,JJll.JI o Ig~i ().o (J lr::: C)...J l!Jllii) - 1.,J
one for 45° drilling and another for 90° (Po.! (Jlr:::q..i.ll g .d...!;lp q. ru.Jutlii.,JJill.J ¢111 g ~J~
Both tools can be supplied with electric .,I~L! J,...o5ii i:UT gi d..JjLJ~ dJT 1.,)-l.c 1o d\ !l 'l)J
motor or compressed air drive. • .bQ.-9 ri oll

Drilling Machine .. ...•.., II ;; .-1


'.'.!0 --· ""-'

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ a...l.i..ill-l.;llawla..•....,..•a..tA~I
~ UUDI VrTRIFIED CLAY PIPE CO.
Products

3-6 Testing Equipment

~WI J h o II CJI.) J~lJI uLJQJ4


Single-size Muni-Bull Plugs Available
roJ-o f., uJ I roJ-o o· (J..o Jl..b..D W6J.i>Qlo
in Sizes from SOmm to 300mm

Line Acceptance Test

6J.i>Qlo O.)l..9.i oil Jl..b.._i)lJI CJI.) Jl..+blJI uUQ.-JW


Large Multi-size Test Bull Plug Available in
Sizes from 1 SOmm to 2400mm roJ-o ( £.. uJ I roJ-o Io. (J..o JL...b....D ~

By - Pass Design
Poly- Lift line/Inflation Hose
Products

Mechanical Stoppers
Available in sizes from (J..o Jl.h..O ~ 6 j..Oqlo
4" (1 OOmm) to 48" (1200mm). . (O..l.o If.. ~I (O..l.o 1..

"U" Gauge .clg_a).JI h 9 nl "U" LJ.ULJ-Q..o


Used for Air pressure test .clg..m.JI h..2..il J~}J rt>' :)"i '".!
for clay pipe lines d,u b.Q..J IL,.l.J..!U1J I.bq..b..::J

Rubber Tubing

-------------------------- ~
~
a,11 lllll"'*"t.;Uial:i..iUit.o.-JI;,;,.,s,,JJI
SAUDI VITRIFIED CLAY PIPE CO.
Products a• =>"i

i oil

4. Perforated Pipes Programme ( d10"loll )d..oJ ~ell ~UlJI <l\.oU~.£


Vitrified clay drain pipes ii I o·j oil u)J on l I uUi
. . ...
(Locally perforated pipes)
Perforated vitrified clay pipes are used as ol,j.o.JI U>,J.n.l <4Aio.JJ <'i.lJ~I ~UlJJ Josflm'l
drains predominantly for house drainage and ~ ~j.b OJ: \!l.J.~9 (.d)~9 ctu.wlo.JI9 t\l.il~l
at refuse dumps. They catch the groundwater .Clol2Jl lb,J.n.ll o~ v.lllJ:Wii9 o4oJll!lli
and seepage and carry them to the collector.
Vitrified clay drain pipes are laid in a gravel bbl9 ~JlJI ~ ~ o.!ub U>,J.nJI ~UT ~Q:J
filter. . ....., ........... 11 I.:JIJJJUi.o u~u
..... """; . T ........ .,.,. ..... 'IJ
u.o~ ~ ~~-

A minimum grain size of 16mm is necessary


ulc..OJ \!LI~9 ~u111 o~ ~ o~~C}.OJJ ""-'9-dlll
due to the diameter of the holes in the perfo- ~1~1 ~~9 ~UlJJ ~b u-11 ol,j.o.JI~.p~,J.W:J d.!~
rated pipes. -~

~ UUIIIIVftiiiPI-CLAYPIP.CO.
~
~·......,..,~~w...all - - - - - - - - - - - - - - - - - - - - - - -
Products CJI ?"i i oil

Produced as (112) or (3/4) Perforated l.' .,,.., l.'.! ojj (£/jU) qi (r /1) ~
Pipes as per EN 295-5 standard EN 295-5 oUl.nlg..o.JI

Locally perforated pipe [LP)


Symmetrically perforated over up to 270° of its circumference

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

LP

NOTE: 7 radial holes for 112 perforated pipes


9 radial for 3/4 perforated pipes

L Number of hales per piece


Internal Extemal Diameter
diameter Diameter +j-2% of hale Radia Longitudinal
d1 [a]
d3 z1 z2
100 100+/-3 28

150 151 +j-5 186+/-4 1500 13 28

200 202+/-5 242+/-5 1500 13 32

250 250+/-6 296+/-6 2000 13 40


7 22 154 B
300 302+/-7 351+/-7 2000 13 48

400 402+/-8 460+/-8 2000 13 48

500 496+/-9 581+/-9 2000 13 60

600 603+/-12 721 +/-12 2000 13 96

700 704+/-15 831+/-15 2000 13 84

BOO 805+/ -17 941+/-17 2000 13 96

- - - - - - - - - - - - - - - - - - - - - - - -- ~ a..,.l.l..iiiWILJUial.:l.lla.,•.-Jia...all
~ SAUDI VITRIFIED CLAY PIPE CD.
a.,LUJI ~IJUI abJU i:4.:a~l a6..,afl
SAUDI VITRIFIED CLAY PIPE CO.

Ql o nlq 0 II
Specifications
a.,li.ill w.~IJUI•bJU a.:a~l 36..t&JI
SAUDI VITRIFIED CLAY PIPE CO.
.
Specifications o nlq oil

Standard ti 2 (i oil o Llli lJ_QJ I

V.C. Pipes and fittings are produced accord- llh.l\l..ngg ~j.o.JI c'i.....!Jbi:UI l,J.....!..!Ulll tu.nJ
ing to GSO EN 295 -1 :2008 standards fully o~C).o.ll 0..!?.! b II OUl..olg.o.Jil.' w '"'
complying with International standards c4,.o..Jl2.J I ol.Q.Qig.o.J I 01 ! Ih ·; o f...o ~l..b1J vJJ IQ
EN 95 & ASTM C 700. GSO EN 295 -1 :2008 ii....!--!CJJQlll J,.1..o o on :, oil
these standards are for V.C socket I spigot
.EN 95 & ASTM C 700 ~J..-.olllg
pipes used for sewerage and drainage water
~Jb.WI l,J.....!..!Ulll-! ol.i.L..t:Jig.o..JI o.i.......d!. lP 'b 'iq
system running under atmospheric pressure
gravity. o~ v.-iJ (t)' :,·; 111 i v--lJI J..!.:Uiq l.Jl.lfJ,JI ol~
. . . w•t.J Q.!lj oUo.JI
d.J.J~b..JI - ~. )....Q.J.. Q ·~- ..... ..., 11\...0 ·...,'I )-LoJJ

.9C)...?.II h o n II .lie

Raw Materials rob.JI ~IQ....o.JI


l)ll.Jl!;llo ~ (J....o <i,ub.WI ~Ulll ~
Vitrified clay pipes are produced from homo-
.:liQ....o.JI ~Q (J,iLb..JI) (t)l...?JI Jl n In II (J....o
geneous mixture of raw clay and other
suitable materials of clay which has been l,J.....!..!UllllJ.LA..-!9 \.9g,J..:l..o..Jil,.Jg....b.JI) J-1o d..DLLl.o.JI
already fired and grounded to the required L..U.L.L.::1
. I dl i-., h g l...dLO )...!::1 l9-!J.LI
.. -·; 11Q (d.J..J b....DJI
·...,..........
grain size. The internal and external surface ~1~1 ~I u-l.b-:!g, ~~I olill~l
of the barrel are coated with glaze. c'l.!.szJ!h <4-i~ .:liC).O..! l,.JcWlll ~ ~jb.Jig
..c l..w.l.o C4:;ll!;lj t'U4.b ldi..Dp ~ J,.!l..W:i

High standards of quality are achieved C4J Lc ol.i.L..t:Jig..o ol~ ~uf ~ JCJ n'"' 11 rt>-1.!
through the use of modern clay preparation l...dlJ.!""? 'ig o..l.,!..!;l 1'4Jgi .:liQ..o (t)l~l ~
plant and control of firing in shuttle kilns. C41-Qlll ~j...b...JI o~f ~ l.m..D pg In) 1.! '> 1i,-ig
Quality control is rigorously applied in the .r: ; ""- 11~. Ci.J..c,..
~ .. ~; 11d.WI . J..o (t)...ill..D.. 1..).-.1::. IJ..:!g , d..l.J.:l..?..JI
..
interests of consistent high performance
~.:li ~ l!U~g ol.Q.Qig.o.JI vJ.ci v1c JQ.Ll!l..ll
standards. Measurement checks are made on
.~UiJI ~ vJ.c OIJ4blllq olill~l
every pipe.

Dimensions ~I SL...liJI

Pipes and fittings are manufactured to ~ (J..o L.m:ill...nQQ d..,ub.WI l,.l,!-!UlJI t'J.a.j
tolerances specified in the standards as well ~Jb...Jig vJ-.? b..JI
(JIJ.,b.AJig u.o-Wll I JQ....b.ll
as the deviation from straightness of the ~ l.Jl.IT,J.JI l9.o£ d..o.wg l.Je;)....!_jlll Jl.l..O d.o.Jl.Jq
barrel of the pipe. u-ci.J....:! loS ol.Q.Qiq....o..ll-! u h ooJI cl.o.uLJI .:lQ~
. .. . I(t) l..w..?. f ~ UllllJ I\..5.:1..0 ~. l!U~
.LllJUiJ

~ SAUDIYITRIFIEDCLAYPIPECO.
~
~IUII-IJUia!:£11 a..,...Jia..,all - - - - - - - - - - - - - - - - - - - - - - - --
Specifications al o nlq o n
Crushing Strenght

All pipes are produced to withstand at (Jp_j (Jl <i:!JbiLJI ~Lilli ~Wl ~ u-cl~
least the crushing forces listed in the table ~ lP9-0io.JI rrui~c!l'ill \SQ.O J.o,!:U uJ.c opLO
for different International standards in kN/m. ~ CDJ,.iliJJ cu~ ul9 ,J_6lJJ uJ.c olSu:lJQ.o.J~
Higher crushing strengths are guaranteed by .allb.JI ~ vJ>uJ.cl ~ oCJ.O
the company.

Crushing Strenght in kN/m

96

1200 60 114 115


* SVCP values are minimum guaranteed crushing strenght

------------------------ ~ UI,IDI
~'"'1-LIJ.wJ~.....,IIw.~l
Vl"nnii'II!D ClAY Pll'l! CO. -=-
Specifications ...::..• 0 nlq o II

Water tightness and Impermeability .clo.JI ~~La. h~ LJ:ll n'i ol

Pipes and fittings must withstand the l:JJ..UU ~~ ~~9 (t)~ (J.o ~h.u J~lJII~ ~~
relevant watertightness or impermeability ~ ~l.j.6 .l::lSu::l ~ .:lo.J~Ql4srJ ~ ~..J<Wll~
tests of the different standards mentioned (J.o ~().OJ: (t) OflJiiJl) 0 0 l'i? oil dJ.o,J WI o l.tu:li<J.o.ll
(Sm head of water) and in all cases allowable ~!.sUI <4w.i O!D Jl~lll ~ u--69 (.:lo.JI
loss ~ 0.07 UM 2 x 15min. . d.b.:!ib IO J~ r (01jlJ •••v (J.c ~jj lJ ~ c90 w oll

Chemical Resistance

Clay pipes and fittings are not attacked by LdLJlL.o99 ciJ..Jb_QJI LLlJU\11 . ... J"Lio..J
substances contained in waste water or ol,&.o u-.iJ 6~Q.:;l<J.o.ll ci 61'1"> oll ~IQ.oll l4lo9~
ground water or soils and resist developed ciQ-JT ,;,9uu ~ .<l.ulJiqf ~~~ o4.oli9T U)J-0.11
gases and all chemicals found in sewage u>J-C.)I o~ ~b Clp~l ~IQ-ollg jlSUI
(acid and alkaiQ. This fact applies to the body ~ v--ic ~LO.!lll 0~ ~9 .~1
of the pipe and the glaze. Clay pipes and
OJ.DI~ ~9 ~J.oll d.S4b.JI ~ ~ ~..Jc;Will
fittings will satisfy the chemical tests of the
c'l.Jj~l CJIJ~lLJ ~ d.!JbJUI ~UlJI
different international standards in the range
ldlj~l (J.o ~ lJ ~19 <4oll2JI al.ilJQI9-oJI ~
of PH 2 - 12 at 7ooc.
(If-r) (J.o ~.i4JI ~ 0~~19 V!l~iU cl.O~ ~
.Ci..!Qlo V· <>JIJ.!l~J~~PH

-=-
~ ~~-LIJI~:I.t•......IW.~I _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
UI.IDI Vl'naF-., ClAY PI PI! CO.
Specifications a1 6 nlq o II

Joint Characteristics

1. Watertightness .cL.oJI <i..:!~IAi .I


Pipes and fitting joints must be lastingly dJ~t_g_j
- ro~ U-o
• ~tuJ J.
~lll I~ .....~
.c;.
impermeable to internal and external water N 1.4jllo9 ql ~UUI ~;.j ~ ~Lilli ~
pressures (Sm head of water) when subjected q) ~b .clo ,no nll4l:lJ-1ti9 ~llct.no!
to the interactions which may arise between .lQ.oJ: ro o) QJ-o.luul aliu:liQ-o.ll ~ ~J~
them and their surroundings.
.(.clo..llu.o

2. Angular Deflection ..
\5QijJI u;1~~~ .r
The tightness of the joint must be main- <L.l.llsii ro.:u:: U.0 ~tw J~)JII~ ~~
tained when pipes are angularly deflected c!JtjJI .l..ic d.l~9 £LoJJ J..oUi.o.JI
t)61Jb.il ql
"A\ ~~w 9rJ..! }.!:\
·1n u.c
· UJ.!CW
· 111 ~t(u>l~·.1)
0

relative to one another according to the table _.. - 00

below. . ~WI J9~l!CJ.14.o

Angular deflection of pipe joints


Angular deflection
mm/m of effective length

100to200 80
250to500 30
600to800 20
DN>800 10

------------------------ ~ a.,~I-I.IJ.wla.•,..•lla.~l
~ a.uDI vrniiFIED ClAY PIPE CO.
Specifications CJI 6 nlq o II

3. Shear Strength
Tightness must be maintained when CLJ~LO..i
.. rn.:u! u.o
. ~llll J.
~lJI I.Lct.~.S
-~
the joint is subjected to shear force of qf ~ ~U!JI ~~ u;lj.2j Jb u.i> ~Lo.!J Olli::lC)JI
the specified load as per the previously U.o Jb 9Wc:1 J9~1 ~cwln ~ ¢1 l.,.Qll OQ.D
mentioned standards, In any case shear U.o rn.ollJ.icW ( o ().c d.oql.R.oJI o~ J.AJ lJ Jl~lll
strength ~ 25 N/mm nominal size. . l;JQ.-!.illl ~}II j..bji.ll

4. Joint Chemical Resistance V..09-ll a~ Ci.oqUio - E


Joints are not influenced by chemicals and ii:PY.o.!" n~•Q.ol.J
remain tight in the PH range 2 - 12. d...l-blb-OJI b.u.JI oliib fJ..oiJ of ~
CL6~ d.lqhi.Jiq Op•>cnJI ~19-0iJ cl-o9Ulo-l
. ,,. . . ~.-... J-O.C 1.419 PH(Ir-().U-:!-1 Loa~·
.... -V:!~
J-!.O-U9 . . 11
•~
.cl+.Jlc d.it:Log CLiq~

5. Temperature Resistance OJij.:ill V..09-ll a~ Ci.oqUio- o


The efficiency of the joints is maintained at l4ie~ ~ i4blbo.JI J..oC}JI al..d.l.!:\ .b_Obj
temperature ranging between 1oo and 7ooc. lo ~I~ <iOI"l?oJI <)JI.J.~JI O~J~ ~ i4Jlst.ll
.~91-o~J.l (ov. _ol•)lJ.l.l

~ autuii-LilaWia.•.....lwt,.l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
lllll!'::::ill U&IDI 'VITIIUPIID CLAY Pl. . C:O.
.
Specifications Ql o nlq 0 II

6 - Resistance to ageing ~q 6 .! ··!· II d...oql..ii.Q - 1

The compression pressure is of decisive J..of W.5lJ K J_nQ.ll olAbJ .blSuJ..jlJI ~q uto 01
importance for the "Steckmuffe" K joint. In L,Jj..Wll.J d.2..ilo ctl..cq ~ ~ u-1::1 <4o-dl1ll tJ 4
order to achieve a permanent tightly sealing --I ...
\J'-LL-
Ci..D.bb.o.JI fU-l.:!
.. U. T.\?JQ~
.:: '.A I[ lJ..O
• CUj."'1b-
I..... ~
I .I., .t.'

joint, it is essential that the initial sealing v-Jlc 1..5Qlw..o ~ ~l.:ll.!lJI L,JJ.,Wlll .b..Su:l ~qLQ.o
pressure is continuously maintained at a ,lo,jb
sufficiently high level.
For this requirement, the following factors d.old...JI J,...olg..2JI ~ ct.a...o~l (t)...l...! I~ ~f (J..o
are made use of: :t':l,!...JWI
- Drop in relaxation and an increase in creep o.ll.!j.Jiq l::Jll~q.JI .cb...JJJ lJ,..£: U.,...WWI bQ....!....d,JI-
deformation. ..l~)J I (J..c U.,...WUJ I o(}..Jiilll ~
- The relaxation in stress approaches a limit ll['n.l.,'~.ll..m:lll['
..,b.jJ~ u~ ~. . . u.c "C>-W W[.cb.JJ~11[-
6

asymptotically so that finite relaxation is ..lq.l....:l..O ~LW.JI


maintained. Ll.l.=::l.J " • WI O"'
- Creep deformation also approaches a limit
O"'
~ .toll[ u~
·,., ..._, . . .ll.CL:::l'l[ ·
.~ U.C().J.JJ ~,t, 'II[-

asymptotically, resulting in finite deformation. ..lq.l...:l...O ~l4..i..JI


-The remaining relaxation and deformation are y.i> 'Y. o !i oil og...illlJ lq .cl..!:l..JJ}J I '4-mJ (Jg..Sj (Jf -
sufficient to maintain a fully effective seal. dl...cl..il d.l..nq ~ d..h..o~ d..J._.D ~ ol.l.nq.JI
.(OJb ~ L,J j..Wll.J d.sz..j loq

7 - Resistance to Root Penetration


"Steckmuffe" K joints are not susceptible to JQ~ (J....o l9IJ.,1...::l}U ti.l...!LD J,!...i: KJ,...cg..J Io l...dl..=. (Jj
root penetration. .J~ill

-------------------------- ~
~ SALIDIVITRIFIEDCLAYPIPECO.
~~.t~l.l..iii.....,LJUI ab.ll li•.-11 w..aJI
a..,JLUJI y.wl.iUI al:L.iU a..:.~ I~~~
SAUDI VITRIFIED CLAY PIPE CO.
i:i...Jqt i o II
Handling
~ a..Li.iJI ~lJUial.l.iU a.:a~l i6,.All
~ SAUDI VITRIFIED CLAY PIPE CO.
Handling d..Jql i oil

Handling d.......Jq! i oJI


To avoid any damages to clay pipes and l.,.l.:!..!UllJ ulLJ ql JI.J....J61 9,1 Jg.........o..:: '·' i?"i I
fittings at the stage of loading, unloading, (J..o o 61"j 6 oil l..m.biJ..o V,-D LmJll..nqq <'i....:!Jb.sLJI
transporting, storage and lowering into a l..dl.l.J. ... \..)J....::lg
.. J.lJ .. . i;..,. ·; II ,-~
(W.J--->-1-1 I A i II ,-~
I ljJl.J"'' I ,-~
I I-,...·; II)
trench, a special handling method should be (J..o d.nb CUq Ll.o \.9J...b c4JI L,J..?.J.i> \.9~1 J-6 b
adhered to. .ctJ~J-?1

Packing fU..----..). j '"' 'i II


Pipes are packed in bundles or pallets by ~ Olnl.o L)l.c <'iJ.JbJ2..Jil.,.l.:!..!UlJI ~
using a wooden base and spacers to make
lJlJ LoJ ro~ L)l.c ~LwJ ~ J-oiQJl.! d.i LsU.wll I.!
up separated layers of pipes, held together
ro j..=l ~ L)l.c (l.PJill ~ qDl.P-2-1 ~ Lm.OIJ...bl
by steel bands, ensuring that socket spigot
ends do not touch each other or the ground .<'iJ, ~llg..O d..o j..=l~ Lm..b L!J \.9-JQJ. q
surface. o Lw lStoJ l.6 <'iJ.J bJ2..J I 0.\4.,t::lgll.J C4.w-iJ 1..! lo I
Type of packaging of fittings depends on its I II..... .. ~ll.....r:::::l 1.,1--D. C'--L-'Q......J
6J+.+--J--1II q 0 ..II. dt "" ~ _c .A .. 6
~II
I I ... ""

weight and shape. They are usually delivered d.Lm.w C-+-DJ l~q .~ulL.J <'l..m.!L....ili....o ro~
in wooden box containers or arranged into .~g..ill_J I o Lsz..D lj.......JI d..b..wlef.l CUq Uo.ll
pallets or bundles.

Pipe Control
.c nn- II ~. LJ.lJU1JI
~Y-U-' . .. . hI. n q d.J..ol
. J...o
On delivery at site, the pipes and fittings , 6-0Q..-o..ll ~! 0.\4.,t::lQl.Jiq l.,.l.:!..!Ulll JQ...t::lq .ll...c
should be checked for any damage incurred ::l..iJ l,JQJ..C 9l (J..o l..mq.l..6 (J..o ~'Ll.J In) V) '"\ 61.1 ?.! 6
during transport simply by wiping them out a h.! "I, ~.J..h.! J_Ql.JI C41o-c ..,wl ,. II"''"' u~
at the socket and spigot ends with a suitable
,.., 1.riJ-! dJ lJ 6PQ..!..! fill.Q..J I L61 j...bI u1J J..! dJ~q <'iJ, L2.l.J
white powder (e.g. talcum powder). Even the
.~lq ~q.)..ili.J I \.9~1 (\.!..al6
finest cracks become visible when this quick
method of testing, which can easily be
carried out on site is used.

Loading and Unloading


-~I tj.llJ'" Iq~ LJ..o ') 'j II d ..d 0 c

Pallets are loaded/unloaded only by conve- L,.L.....!..!Ull I o Lb......!J J_..).j..Uq ~ \J--CIJ.--.J.


nient equipments o.e. a forklift) which does (Q,pq..ill.JI d.sz..61j.JI) <4-wlio.ll Jjlwq.JI roh-" 'i wl!
not allow any damages to pipes and fittings. C4l.o..c
. . I. LmJll.o q qI LJ.lJUllJ
u. . .. . ulD qI JI.1-D. I 9 I 1.,1-D. illJ
Dropping, lifting or lowering pipes with <'4Jl.::;l..6 O~J..:l..! 9,JbJ2..Jil,JQ..!..ilJI J,!j.lJ ql fJJJ ql ..,LQJ!
jerking movements or suddenly letting them .L.Slli.l.J l..c\.i:l J-2). o I_i..m.! d..!g..::::LO..o
to the ground will cause damages. In case of d..6.!.jl ...... - 1
.... L.......¥.-U-1
11 1~1 CUb
1Ol2....61 }-'(0
1
~. Lol
other lifting machines o.e. cranes) is used for c5--Cq u-ciJJ.O ~ lq J-..).j.illl olJ.l.o_.c roloJ}J
loading and unloading, wooden bars must be
l.,.l.:!..!Ulllq J,!j..Jl.JI J~ ~ OJ! 1!1-" J_olg_6
laid between the slings to ensure that no
. ( rn-wJ.JI b..:::::lll) JIJ...,.CI 9l Oq.:l....::l ro~ (Jio n
damages occur to the pipes (see below) .

By Crane

~ SAUDIVITRIFIEDCLAYPIPECO.-
~
a.,.,l..i.i.II-.LJUial:i..iUa..t•t•·•lla6~1 - - - - - - - - - - - - - - - - - - - - - - - - - -
Handling d.Jql i oil

Storage and Transportation at the Site

Any site machinery can be used for ... tlJJ .'.;?.::.j ro 1~1 .......
6 j.DQ.Lo _, l.c-~
u--o-u.! ro
l ..... t ..

offloading which does not permit damage to ul.lJ 9 f L..llJlJ.J


. . ll ~ I ' ; ;-; II C4l.o..c
.. .-u-.!J-1-L' .. ro Lo:ill c "'"' - ll..J•
• ~'1-U-1
pipes and fittings. (A forklift is the most I.,.J..W..if ~ d,Pg.lli.JI OlsuJij.JI u4 lcl.c l,J.J...!UllJ
efficient). .01~1

Dragging or rolling pipes is not allowed.


LPJlJ I uJ,c l,.l4.!UlJll,J.!:l.W gf d!;lJ..!:l.::l fO.::l..C b..::lli.J,
Packs or individual pipes should be set
down on a reasonable leveled surface and
- IUJ l..J.c;J C:W..CI
-Y"' • . L. ro LbJJllJ l..di...OJ..2.! dl~ u. lJ
ro l..u.L.:l
off the ground by a square timber to protect Uhl.h.JP, .,IQ.JlJ l,J.J...!Uill W~ fO.::l..C u-ciJ.Jg ~ ~
the 11 K" joint of spigot end from any damage. 1-
'U-';Jg 6J.llJ'+'J
1 '-
A • ill
lPJ lJll.Oill ~
.. . ""n~ gf
d.Jn~
~~lll.U-C Uil.J'J..C (..1:-d.J..
'-Y
. l·~'~ .
.. Q..llU..O lPJ \!:IQ.D
~~

d.!~ ~lbg ~ J..oiQ-0 rol~l! J.,WL!.oJI


.ol!LlQJI

Right ~ Wrong ~
X

Lowering into the Trench ~' i ~II ~b J).j.illlq JJ.o :').iII d.! I oc
The pipes should be lowered in the trench <4-wll.o ~J..b-! ~.::l.b..JI J_:::lb l,.l4.!UlJI J..!j.Ii l)-CIJ,!
in a proper manner o.e. with ropes or . d.J..wll.o
u...o . d.bJ.llJ• f ro l~l..J,gf Jl..c::l..JI
. d.bml~
protected straps) by means of suitable lifting ""l ~~I L.J.i.:::lj
u. Q..!.J'ill li>l')-L-J • . _c-'
(. . " I ·WI gl u
'-Y u~ . ~I
tackle. .~.::l.b..lll.,..U I~

Slin g
~

Right

X
L_

/' ---------'

------------------------ ~ a.uLaJiy,wL11o~l:.t;la,.~.-JI~I
~ IIJWDI VITRIFIED CLAY PIPE CO.
Handling ci.Jql i oil

Pipes (Weights, lengths and packaging)

"""~

y
_V

"""~

- v II II

z _ _ _ _ ______..

Pipe Weight/ Number of Lenght Per


Lenght Weight Q.uantity/ Pallet Pallet Dimens1on (em] Pallet Pallets Per Truck
ON Class Meter Kg/ Meter Meter Piece X y z Kg Truck
Meter
100 34 1.00 19 70 70 101 154 118 1342 18 1260
150 40 1.50 24 75 50 101 213 171 1816 13 975
-
200 160 1.75 36.5 56 32 113 230 196 2067 12 672
-
200 160 2.00 36.5 64 32 113 230 230 2395 10 ,_ 640
200 240 2.00 53 48 24 125 225 186 2569 10 480
- ,-
250 160 2.00 49 36 18 105 210 227 1791 10 ,_ 360
-
250 240 2.00 72 30 15 114 225 189 2189 10 ,_ 300
-
300 160 2.00 62 -
36 18 122 250 230 2265 10 ,_
360
300 240 2.00 94 30 15 218 233 131 2855 8 ,-
240
350 200 2.00 123 24 12 151 204 226 2952 7 - 168
400 120 2.00 100 16 8 107 214 227 1633 10 ,_ 160
400 200 2.00 150 16 8 114 229 229 2437 10 ,_ 160
450 160 2.00 178 12 6 136 196 230 2175 10 ,-
120
500 120 2.00 143 12 6 133 202 232 1755 10 ,_
120
500 160 2.00 228 12 6 140 196 230 2777 9 ,-
108
600 160 2.00 305 12 6 167 232 252 3702 5 ,_ 60
700 120 2.00 360 8 4 180 200 232 2914 5 ,_ 40
BOO 120 2.00 443 8 4 217 221 227 3581 5 ,_ 40
900 95 2.00 495 8 4 235 248 237 3999 5 ,_ 40
1000 95 2.00 650 8 2 260 292 234 2647 5 36
1200 95 2.00 810 2 1 165 170 213 1672 8 16

~ a,.,lUJI-llll.tuUa..~....... la£.~1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
' • •••UiJI
•• •
al~•• :l o"i
Pipe Laying
··~J Lall ~ LiUI al:L.;U-&t.-- .11 ~,....
.,._.... ~·•I
SAUDI VITRIFIED CLAY PIPE CO.

-
Pipe Laying

1. Handling d..Jqll.o.JI.I
Care should be taken in lowering the pipe
into the trench to prevent damaging the joint
material or disturbing trench condition. Never
allow the pipe to be dragged along the
ground or even at the trench bottom.

l.l .! ~j...l.JI.(
2. Pipe Joining
Manufacturer's recommendations are fl!JI ~ l,..tJ...MiJI JJ..nQJ C41o.c ~ c.:l.l-ll J+O
advised to be followed before joining: :dJ]lJI oblillJ}JI

a ) Lubricate both join surfaces socket and CU4h! l,JQ.!.illl o[J.Lm.i .lie d..ij..O.JI J.nlJl.o.JI (J..dl.:l ( f
spigot (surfaces should be clean and free from l~ J.nlJl.o.JI u4hD l2..! dJ.)q LPb.JI ~I (J..o
dust). .l..m.!lc cUi.J l.c J4i: qf ~ l..wq f d.! f .:lq.!;lq fO.:l..C (J..o ~WI q
Use SVCP lubricant only. ..b.Q.D U-ll)...t::lQ..o..ll ~I rol~lu..c l.kl

B A

Lubricant

b ) Prepare trench bedding in proper way ~ .. •


d..o.J.l.l.u d.Q.)..~~
..
I ""' I i -\II d.....ill~ r. •1 .:lb. . ...!: I ( u
··'
,.,..... 0 •

make sure its homogeneous, leveled and dry o•·-


Y.-U ~. 9-:! ll) d..ob. q dJ.. Q.l.lll..Oq
.. Qmj•y..LU ~·;.... uy.......>-1
· "L,.·;
(no water table). .(C46Chl

c ) Line up the socket and spigot and shave l,JQ.!.illl JJ.) (J~ ~ h.6..JI uJ..c l,JQ.!.illl f._n (?
the pipes together with a steady pressure,
dl.! u6 Q..2.! l,J Q.!.ilJ I f,.il.:ll1 p lJ ll,JQ.!.ill ll)l.JfJ(J..o l,J j..QJ L!
(for small diameters this can be done by hand c A .:l..ll ro I~ I u. b.olll..J) lJl.lf)-'
Jl..h..Olu 9q.:uJI .. L......, 0
11 1.llc

while for larger sizes, a bar may be used).


ro' -""i ".-i o oJ.:!...PJI Jl..h.Dlli <4.wlll! Lof .oJ.,!..2..nJI
Care should be taken not to damage the lip
J~lll (J..o lJl.lf)JI d..ob d.!~q (d...cb oj..m!;lf
of the socket by using a wooden block.
. .. l,JQ..!..J·iJI lJl.l fJ ~
l,.J..:!..n.Dq · ~•· · Lc C'-L-'q
LPJ c "" ~
Special device may be used for big diameters.
.f..il.:l..ll
d ) Laying pipes should be in the upstream
direction with the bell end laid upstream.

~ ii.t,l.i.ili-.UUI.,l:IJUii.t•....,lli16.,t.ll _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Pipe Laying

c D

e ) Holes must be dug at each socket (bell


hole) to make sure that the pipe barrel is
resting firmly on the trench bottom or
bedding material so that load is supported by
the pipe barrel and not the pipe socket.

f) Yellow marks printed at the external side _ - I,. Qjn


~v-u- I - .. ll...c ~lim
y.LUQo u· f d..l:i..=::lll...o ~
.... ( g
of the pipes should be kept always at the ~I 6j..dll.b . ~ . f ~ ulll g ~ Jb.JI LJ..o
. u u ...... . u.Q+J·111
crown. (aligned with other yellow marks of
~ 6.:l.:::llg CL.oUUwl uJ_cg ~j...lJI .:L.l.c ul-clll
the pipes).
Ill n i
..b..!i.JI•...__.l.,l-D
. LJ.lJUlJI- 1-11 Ololl..2..ll
- I" ~j...:l. lll Qjn~
. .. . v-u-

-
... . . . . . . .

'~ -~.~

-------------------------
~
~
a.,l.i..i.ll-liUiai:L.iU a.•..,..JI i6,.ill
SAUDIVITRIFIEDCLAYPIPECO.
Pipe Laying

Tips for laying sewer pipe

Q!:ij cL!J~I c'i....!~La.w JJiJ ~ ot l,J..!;l,l l,JQ--..1.11 ~r roL.ol ~~ d.....J!JJ..O f-.--.LJ ~1 ~ ~.:l.i.::::LJI I,.C.J-,..J:: ~ kl..bl.!l
~.:l U-o ~bg. ~ 1.. (J...J:: ~Q..+Jlll .0~1 ,J..o....c ~ a...+.PJ.l ru-J ol. l,JQ.~.i1n uJ.cl
.lie d.DI..:lg ~ .=~
.l.:l....,l.:;l <Wlj.li.ll uJ_c C4iJLCJ J~f ~ l.Ji!.J..C l§.:l..i!:l
l,.L,I.IU\JI

Imported bedding should be at least 4 inches Spread bedding material in front of last pipe Keep the trench width narrow, especially at
thick- thicker for larger pipe. laid. Smooth it out. the top of the pipe. A wide trench means
Make sure the bedding is packed down. more load on the pipeline.

BEU. OR COUPLING HOLE

0-o ~~I ol.loJI (J..o LQblll ulc l.P)....::ll


~~l.il....i~,J..o....cul...cl):l~l JcuoJI ~ CW..j..Ji.JI ~~ (J..o .J....!:IO
l!bg C...Og rW.i ~ , l!}.l...i..::l..JI J,::lb
. ~Q.IJiJI.:l.,l.:l.IJ,i J.I,.D ~Q..I.iiJI lJlliJ ~ J,iil .:l.4.:;l ~ Iiiii. c1.jg..l.b.o.JI
I4J.o..c J.!_JUuljg ~ OJQ....£L! o...ilij..li.JI
.~l~l,l!.!U\JIJ_ng .0~111 ~pg<Ug~

Keep water out of the trench so bedding can Dig bell or coupling holes before pipe is laid. Use grade rod, laser or grade machine to
be placed and graded accurately. Pipe joints Just scoop out bedding with a shovel. check garde of bedding. This means less pipe
can be made easier too. handling when the pipe is laid.

lJllfJ cl.ilo!l.J ~ cbz.b.D rol~ll,J..!;l,l I.,.I.,!.!:IJ.] cl....!J,.o...5 ~I ~:.ilG.!J,5ti ~I it+.i>~l ol!.oJI ~ c4Lo.c 1.)-iJ J.,ol.J!JI
~!Wlll f..D.:l..J cU12ll rol~l .lll:: l,JcWlll ~:.~11...t:lQJI Q.DIJ:l.j (J..o ~b ,cl.iJ.o,JI ~:.~11...t:lg.JI ~ olj.o.JI ~Q.W..i.o uJ.c Q.C.Db.oJ,J
l,JQ..!..Jill ~J..l 0--o ~tJ . ~JlJI .. wr . l.d4-&:JQ.J J.I,D d.JJ.o,JI . ~I dJ!JJ-J) I.,JQJ.LLJ..o
l,JQ..J.U.lo.ll ~9 doJii'Jwo OJ~
. l,J g..l.b.o.J I

If a bar is used to shove the pipe home, use a Follow manufacturer's instructions fur Pump out the water or use well points sunk
block of wood to cushion the belL Make sure installation of flexible compression joints. below the depth of the trench bottom.
the pipe is laid straight and to grade. Make sure joints are clean before installing
them.

~ a...l.i.ill-l.;ll.t:L;Ua..••••••ll"""'rlll _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFII!D CLAY PIPI! CO.
Pipe Laying

O.l.l,a...JoQl.JI c'l.DL..!:o ~ (J....o ~tJ ~Q.+....JiJI JQ..:l 1\..JiJjJLJI ~~ ru--.D cWJj..li.ll (J..o ~ l!l.o.:~/lPJ ulc lP~I
&J~.J,JI~UiJI ~u-lcf.,...b..Jillg d..i4h ~ l!l.o.:.flPJ N L.JU4h ~ .UlJI.J,JI CL!:l1 UJ4.1ql,JC)...!..JlJI (tUlJ J: i! ~
.O.:LJ!;>OJ~l.dl...!O hJ ='olld.Jjl..Jil!l.o.:. h...!=t.o V-o~ uQ..:l d..illJ..Ii.ll .=~~go~ vJ>U:lJ (0....':.:! 1.,.1Q.I-illl ~ I~
.I.,.IQ-I.ilJI . QU,l.ill.JLiJ ulc b..Db..Jg
Make sure fittings, stubs and risers are wen If too much bedding is thrown on top of the Tamp a layer of bedding material under the
supported. Tamp soil around and under pipe, it won't get under the pipe even with pipe haunches, not under the bell. This gives
haunches of the pipe and fittings. tamping. Don't let this happen! the pipe added support and keeps it in line.


0Jl:;=JI l'bii ql J~ ~ ll .=~ICJ.Q.! ~Q.:l...l I.,.JcWlll ~ ulc lPJ..!ll iti).O....JI oll....t:JQ..JI ~b...::ll....ll.lj (J..o ~b
h=:lltl~ ll ub l.!l.:ll!::!..li\..Pb hOJUul4 e-hlli i.!lqil ftUlJ I"· 1.!1-o-C ub (JLD.l..JI JIJ....Oill ~ l,illillJ ~I Ul~ li.c
. Jl¢1 ~iJ l,lP.Ulll <'4-loc ~ u.JI l,lP.UlJI h=:l ~l..o!:U l,JtWlJI . ~I U!Ji! .llc hQ.!...4..JI \)....£ ct:;UWI
. lo)ll.4i.ll (Jl....i>.l..JI
Do not let the rocks or lumps get into the Hand cover the pipe with about 12 inches (30 Use short stubs with flexible compression
trench. They can damage the pipe and ruin em) of backfill over the top of the pie. This joints at manhole walls. They will take care of
the alignment protects the pipe during final backliiUng. manhole settlement.

·-
l!l.o.l..JI olll ~l.l.!llJLIJ .:llr: oWJlll ~ OJ~ u-J~I ro.:~.J,JI .:~19--0 6-D.:l.........! ruD
l.,J..J.!lf'lll h=:l uJ.c J¢ lSI lS-"L.iU.J ~~ .:~lq.......o...JI ... rol..h.lJI u.Jl:J ~ li..dl -~J..l..l
. ~~I hSl..tJ ~ .l,J.P.lflll ~ &l
Heavy compaction equipment should be Place final backliU into the trench at an angle.
used with caution. Pipe can be damaged if This keeps impact on the installed pipe to a
impact is not carefully controUed. minimum.

. 1 -.... Qh::.w g \.9.J..SU.W...!


u-u-o- . ·- - 1 ill oJ-U-'
1.1·\..7--'Q ·- 11U-o
· d.., ..I=' n Q..W...~ . .. .. ~
• ""' •LllJUf . ~
. ... j.J.. C4lo.c
... ·I
u.
o bll..nl.c I.J..:;l}J o~ Q...2.11 ro.:u:: (J..o...C..! ~q • v-D l.J61
It takes no more time and no more work to lay the pipeline right the first time.
lhen there will be no need to come back for repairs.

-------------------------------- ~ a._.IUIIYMuUial1lla.>o~l~~l
~ IIJWDI VITRIFIED CLAY PIPE CO.
Pipe Laying ' . .. .•UiJI al~~
1 1 ..
U. Q.+l'lJI J"~ I·~
1--Uo:!
Adjust Cutting of the pipe

Chain cutter can be used at the site to cut t'--b-Ji..Jf. h OJiiill!• lu•roh6 i u•I(J "'Ol
pipes up to 450mm in diameter. Smaller l,.l,!..!UlJI ~ LP.oJ.q. ro.lo EO· j..b..O ~ l,.l4.!UlJI
diameters O.e. 1 00 and 1 SOmm) can be cut (rtU-o IO· q ro...1.o 1.. j........b..O) OJ .! 9 n II dJ.J~I
by using cutting ring. . f...h-.dJI ~ roh-" -i u•LJ

f. h o 11 a 1111 1,, 1ro 1, ? 'i 1111 a4-o.1 ~


How to use cutting chain
1- Adjust the chain at the required length of ~I oI u•lw £...ri- l,JQ+ilJI ~ (J~ ~~ -1
the pipe for cutting. .l,JQ+ilJI (J..o d.sz..b..D l,Jq.l.b..o.JI.:l..!:l..ll ~

2- Tight the chain around the pipe and buckle T~ ~illg l,JQ+ilJI Jg.!::~ ~I 0 I II![ Ill h.Jjl -(
it up with arm of the cutter and fold back Ol !!Jiw(J..o~ ~ ~~(J_jlg~dJJflj.l~
the surplus chain (as shown). . c-rig.o Q-Jb ~ (.:UijJI JQ-bJI) ~I

_ Tighten up the chain by turning the horizon-


3 d.JJ ciJ.l ui..J d.b.JJ.JIQ..l 0 l!ulwll ..:uU c4,.1.oL: b.-11 -I"
tal handle (as shown) till the pipe is cut.
~ roJ.! ~ (c-rig_o Q..d) ~) Wi.oT ~~
.l,JQ+ilJI

0 •

·-

~ a...~I....,LIIIabJUa...o.-Jiw.~l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.
Pipe Laying . al.:u~
, .1..11UiJI ..

a) Initial backfilling

Initial backfilling means backfilling around 1r EUiJJI ~q L,J...J.!Uill JQ....=l ro~JJI LJ.-c oJL+c
the pipe carefully placed up to 12" (300mm) ~Wl..! tS.-OQ..!Q l,JQ..!..ilJI c..hilll.§q..O (~ 1''..) ullJl
I

above the pipe so as not to disturb the final ~UUwlq Jl~l ~ wSlJ 9f L.lgl::l ~ lPPQ
alignment and to protect the pipe from J~111 U-o l,..L,!..!UiJI dJ,Lo..=:lg b.!:l..JI ~ l,..L,!..!UiJI
damage during the final backfilling. Hand ~Wig yq.:l,! l!l..o.:l..ll C4J.oc ro.1J uf l.,.J..!;l..!Q ro •i• ril"i nq
damped should only be applied at this stage. .l,JQ..!..ilJI Q.::lJ Ol.Cij..b 9f ~g..oq (0~ LJ..o
Bedding material should be sliced under the
hunches to fill in the voids in this area.

b) Final backfilling ~I n) i II ro~J.-JI (L:J


Should be done in layers and big stones . I"'- .~ •. - .....
~ IJW-L- \.}.J~l.dUJI' 'I ... ,,_.... fU.lJ
(O~}J ~
.... u. ll...l..!:l..J
. ..
should be avoided, mechanical compactors not O"'"" l..:l.:::li--
J+.+-1 J . ~ '"ldLil ··
QJ.:l 1 L.l..bJ
0 0
l...l..!:l..J
0 0
l.o.!l
00
ol.S4b
to be used unless a considerable depth of 11! ~llll!l..o.:l..ll rol~l ro~ ol..ciJ...o L,..l.!;l,!Q ~~
layers has been done. l,J..l.U..!::I (JLD.:l..ll o l.S4b U-o l,J..llJ lio ~ J.o.c ~
.f:...Dg..o.J ll)JJ~ Olo.!lsii

-------------------------
~ IIAUD!VITRIFIEDCLAYPIPECO.
~
~~.ttLUJI-IJIIaLI.II :&.1••-llw...,all
Pipe Laying l
. .. .•UiJI ,:,.II~~
I I
..
Laying of Vitrified Clay Pipes dJ..Jb.QJI LJJ.JUlJI
. .. . L.l.D
. .. )J.. d..Q;.. )-L--Jo
1- I

Pipes with 11K" joint Pipes with "L" joint

1. Clean spigot and inside of socket from 1. Clean spigot and inside of socket from
dirt and dust dirt and dust

vlc9 UllfJ.ll uiJ~ vJc lP~I ~I {:J!l. (' J n AoJivJclP~Iron ,,, u~.r
.l,Jcw"lll J.!~ .blho .J.,j~l ~9 UllfJ.ll ~~~~Lb.o.J

2. Apply lubricant to moulding inside and 2. Apply lubricant to lip ring and spigot end.
on spigot end

-UJJf.J-.ll J.,:lb iLo~ '-.JQ+Jlll <lJLil.l c;._6.ll.l" -UJJl.J-Jl J.,:lb. iLo~ l,-19-+iill ~~ lU).ll.l"
3. Push spigot fully home into socket. 3. Push spigot fully home into the socket.

ql d.Uc lolJ.ooi w·; o~l ro~lU9 .l),p.,YI d.b..wl~u.uf;JI ~b J.:!~l f..D~ o~l ro~lU d..!.will!
.(O.!Oi w o ~ ~ ~l.J1.JI (\.b.w ~ d.iqlo.JI Olo~l (Jcpj (Ji U.CIJ.:l (Ji ~ .d.,PYQJ~ OJ~ u.uiJ
For small diameter pipes, use a crowbar to push spigot inside the socket. For large diameter
use a crowbar or bucket of an excavator. AU top marks should be aligned.
Trench Bedding

~ a..li.iii.....,LiUI•l:LiU ita~l a....,t&JI


~ SAUDI VITRIFIED CLAY PIPE CO.
Trench Bedding

Trench Bedding ~ '\ ; :' II d....WJ.-.i>


~IQ.o.Jl U-o o~l do!b II l.!lli u-cfl <UiJ~J
Bedding is the prepared layer of granular or
concrete materials acting as a support under a dOJb!' J,o.stl ~IQ dJlw~l qf ( .bJjJI) ii~J~I ""'IJ
pipe, and determined by calculating external 0~ EQJ ~~ ~9 I I..,JQ.4,JiJI ~ ~ 6.:Ulw
loads in conjunction with engineering specifica- ()l£1).0 &J ~Jb.ll J~ill ~~ dJiJ)Jijl
tions and requirements. .l.J!l~ll~ ~ t4lu.ili:IUI oiJl.oiQ.o.JI
In general, bedding has the following functions: : C4JWI ci.ol4.11l,PI~I cl.W)iilllb rt>~l vlc9

- to provide uniform support under the pipe to ~...JQ.4.JiJI ~ ~ dobllo ~~ <lJl4b l).j.ob -
ensure uniform pressure distribution in the ~ -. Jb.ll J~ill c'b.W . .. ~I ~~J9Jc.·. - u. Lo.nJ
bedding zone. . cl.WJJtl (ij) b i o ~don 'i i o ~~

- to maintain a correct gradient and level of JC).!O.Jiq~~l vJc J~l (Jlo.nl -


the laid pipeline during and after installation. .I..J..PJ.]JI ~ J~ ~UiJI.b~ 0. =>~""' n II

- to provide additional resistance force to the


strength of the pipe against the external
loads Q.e. live + dead load) so that :

Pipe strenght x B 1 ~External load x Fa utoiiiJ.olsto x ~J~Ivlo.!lill~dd.IJ.WicQ.IJ.olston,JC)o!Jludac:~lilo

where, J.olst..o ~ fiQ.if o.:u:: dWJJill (Jj.D <l,llc ~li!9


Fs =Factor of safety .ldU.oft>'l :)l111 o'l f9J,JI vJc d.JIJJ.WI
Bf = Bedding factor

~ ~1-uii..U.~a.~ - - - - - - - - - - - - - - - - - - - - - - - -
~ IIALRII VITIUPI- CLAY PIP. CO.
Trench Bedding

Standard types of Trench Beddings


1. Trimmed natural trench bottom (Class D) D Eq.j (~.i.d\.o..JI) ci o"' ion ii.! o.! ! b II \9~1 ~Ji -I
Material selected from the as-dug soil from IJ--LUt. n; 1,)-DQ
,·, .o...- • LJ..Dg.JI•v---
... · ib..L!l .11~1 d..u::l
.. . 1.::1 - JTLl..i~ l!ll•
the trench free from large stones, organic olclj..o ~ (j..s2!:l.JI €-)U (t)l~l! ~lbg) lJg.:l.J lcliP_!'" n
material or lumps of frozen soil and can be well u~ ufg \9~1 Ci.!..nJf ~ o@ Jl.!:;l.:lf .)()..:;log rn.)£
compacted. <4J.oj.JI JO.jl gT d.! C)ri.2JI .) IQ.o.JI U-o (4,J~ Ci.!..nJill
Bedding Factor 1 .1
v-o-wJ Ull.Jj.D ~.)(Po.! O..Og.Jil.)!JJi.J ~g ~lolo..ll
.( 1,1) dilij.SUI o.i.dl J.ol.sz.og (D) fQ.i CWJJ.D

Class D
Bedding Factor 1 .1

150

Trimmed
trench bottom

2. Flat granular layer (Class F and N) ( F, N Eq.j CWJJ.,D) ~q·; mol! ii.! !.! ! ...,II ii o! b II- r
1.1 ~ l...o....JJ..a. a.! ! .! !? II .) IQ.o.ll (J..o cl...Si...!.b (J....o (J~g
Consist of a layer of granular material at least
1OOmm deep. When single size gravel is used, U-o d.WJ.D Q.o~l bJg I.,JQ.!.illl CJ..::lJ rnlo 1.. (J.c J..Qj
the bedding is Class F (1.9) and when (F) cQ.i a.....iliJ.D \..).O..WJ Wil..i.!.D .)_!llg ~ 9!l b...Jj
compacted graded granular material is used, ,~ ~ .hJj.JI o~ (U.!;l.!l (JgS.,jg ( 1,q) = l..dJ..ol.sz.og
the bedding is Class N (1.1) . It is recommended 10 ' J..hj) l,.IQ.!.if I rnlo I' .hJ jJ I (O.!;l.:l rnlo 1.. J..hj) l,.IQ.!.ilu
option of pipes up to 300 DN. For Class N the ~grnlo (.. J..h.DV~lugrnlo IE gil· .hJj.JI~rnlo
nominal size of graded aggregate to be used is rnlo (, gf rnlo 1£ gf rnlo I· .hJj.JI (U.!;l.!l (JgS.,j rnlo t"..
14mm to Smm. For Class F, the nominal single
IE .hJj.JI (O.!;l.:l rnlo o" l...)l.:::lg rnlo 1"0 • )..b.D I.,JQ.!.illJq
size to be used for 1 OOmm diameter pipes is
rn1o 1£ .hJj.JI ~ rn1o 1.. J..b.D v~llig rn1o r. gi rn1o
1Omm, for 150mm diameter 1Omm or 14mm,
.)IQ.o (J..o dilij.i> Q.o~l l!lJ Lofg rnlo £, gf rnlo (, gf
for 200 and 300mm diameter 1Omm, 14mm or
20mm, for 350mm to 500mm diameter 14mm (N) c~ dilij.D Lmj4 lilj..2iil ~cP.:l..o d!;l.p.lo ~
or 20mm and for 600mm diameter and larger, rn...1..o IE uJJ o (J..o 04.1-PJ I £U.+:=l ~pl,!g ( 1,1 ) = l..dJ..o l.sz.oq
14mm, 20mm or 40mm.

ClassN Class F
Bedding Factor 1 .1 Bedding Factor 1.9
150 150

Single size granular


Granular material bed.
material bad. Generally suitable for all conditions.

--------------------------
~ SAUDIVITRIFIEDCLAYPIPECO.
~
a....~l ....,LJUial.:i.lla.,•.-JI w.~l
Trench Bedding

3. 180° Granular Bedding (Class B) (B EQ.i) o lA· ii.!! .! ! :> Ci.W.J-..,D- r

It is the best established and most widely


c
Uil~f9 o UL)Jijl l~f J_.Ll.Of d...W)JiJI o~ J..!--lsti
Jl...O..!:lJ oJg¢ \.SQ.W ~ llg t'l..tlaJII..,l,!.!UllJ lolrilwl
used bedding for rigid pipes. Its main disadvan- d..Jb 1,)-09 · C'""''TU-'
c;:.n-11 "'-=?Jl..!:l lJ.O
· d...cl..::l.JI ~I ~ln-11
.. ... . 'TV-'
tage is the need for import of selected granular o~l ~Q...!;lg 1..)-i> ol...ili,JJiJI U-o fQ..lll l.i..dl rolrilwl
material. Special care should be taken for ~ lJ uJ,.::::. oL.b~lJI ~ ol....r:IJ.O ~ d.j..OQ..:;).II
construction below the water table as exces- o~ (J..o Cl.S4.D.).)I o~l 1.,..L.::1J.1.. C4Dg..:;l.)l ol...,!..o.l..J
sive water flow through the bedding can lead to ~LlJ4q dili,JJiJ4 1.,..1l)-....b...OI ~~ 9.)~ Lo....o Q..W)JlJI
the washing out of fines from the trench walls ,:·, .._- •g l.du.l.c
v--a--u-.! .. 'I'II -v la..::lill d........o 9lito 1.,)-0
cl5Win 1 . l.ml..ili.D
leading to a reduction of side support for the o l.+.o j..!;:IIQ...!:l ., l..W.iJ.-! d.J b.JI oi.dl ~ l,J..l2.1J I
bedding. In these cases, it may be necessary to OlJQ.dl.ilo.ll 0 0 h i o .).jc (J-o)JI l)lJ~f rol~l..J)
construct clay or lean-mix water stops at U-o fq..UII~ b.Jj.JI o~ ~ (J~g (~I lil).i:)
manhole. :v-J,! ~oLW)JlJI
The sizes to be used for 150mm diameter IE (J..o 'GJ.llo 04-.I-PJI ~ (JP-J. roJ.o IO· J.bi) ~Ui
pipes are 14 to Smm graded, for 200 to ~ roJ.o o.. ~~ roJ.o r.. U-o J..hD l.,J.J.!Ui I roJ.o o ~~ roJ.o
SOOmm diameter 14 to Smm graded or 20 to roJ.o r. U-o ~J.llo 9l roJ.o o ~JroJ.o IE U-o GJ.llo o~l
Smm graded, and for 600mm diameter and l9Qil ~9 roJ.o , .. J-b_i:) l.,J.J.!UiJ «4mll4 ~f I roJ.o O~l
larger 14 to Smm graded, 20 to Smm graded or (J..oqf(O..L>o~j(O..L>IE(J.OG,J.lloO~I~(J~
40 to Smm graded. o.i..dl J.o~q roJ.o o ~1 roJ.o E· U-o gf (O..L> o~J ro.-L> r.
Bedding Factor 2.5 .(r~o· )Q..W)JlJI

ClassB
Bedding Factor 2.5

Machina-<:ut trench
bottom.
Generally suitable for all soil conditions.

4. 360° Granular Bedding (Class S)


cs c~> r""'· a., ,.1 ,
o ? Ci.Wj...J) - E
fg..ill lolo.i Cl!~ ol...iliJ....'i.JI (J....o fg.l.JI I~
Similar to Class B bedding but uses only ~ Ol.) 0~ rol.:l.:ilil.J4 (P.Jg (B L!Un) ~L..w_JI
single size granular material up to 0.3m above
.L,JQ.+iiJI (lli.w ~Qil rn.w I"· cliVJII..).i.::lq .).:llg
the pipe crown.
.)IQ.o.ll (JQ.Sj ~.).j_c oLW)JlJI U-o fQlllli.dl ro~q
Used when as-dug material contains large
oi....D) J.ol..st.oq o~ fJl:;l..:::li 9~ ~I U-o d:;l...JWI
stones. The sizes to used are as 180° Class B.
~lillJI fQliii..J-i> ~ b.Jj.JI rol:;l..:::li c91Jliq ( r.o) <l....ill_uw
Bedding Factor 2.5
.(BL!Un)

ClassS
Bedding Factor 2.5

Granular surround.
Generally suitable for all soil.

~ a.,WII-UUIIIL1a,~.....la..s..,lll -
~ SAUDI VITRIFIED CLAY PIPE CD.
-------------------------
Trench Bedding

5. Concrete Cradle/Surround Bedding [Class A) (AEQ.i) i:4-JL.m~ d....WJ.......,b- o


d.ogl.2.o.JI oq.i) GJ,.::l (J..o OL.lliJ.,Sl.JI fiQ..if ,_,..l.d J.f].sti O~Q
This type is used under certain conditions: :C41WI o.Ub.JI._s~j~ fO~Q

a) When the highest possible supporting d.oglAo...JI ol!;lp ulr:i ulr: J~l ~~ u~ bJ ( i
strength is required (e.g. pipes installed under a ~ ~J..-.b LJ....::l.j l,J..!-!UiJI .iO dJL.::l ~L{P)
heavily trafficked road way. .(d.,!JgJ-0.11 ~~I

b) When the highest possible accuracy of level


l,Jg....w.l...o ~ d.O~I (J..o C4JU:: d....!;lp ~ (JIS I~J ( l,J
and gradient is required.
.l.,.l.,!..!UlJ I.b..::! JQ.!.O d.:;:lpg

c) When it is impractical to remove the trench


.:l..iiQ...lll.ll d.Jijj d.! I ooll «4:::lWI (J..o ~ ~ ro-J bj (€
sheeting until after completion of the bedding.
.ciW J.,S2..J I J,.o....c (J..o .d.dUi.UI u]..::ll9.:l.b.U <1J..+n!;l..l I
d) To minimise any expected risk (near founda-
tion, or any subsequent excavation). Some-
times the full concrete surround bedding is
required (with or without RFMl).

Bedding Factor from 4.5 - 2.6

Class A Plain Concrete


Bedding Factor 2.6 15 o

Plein concrete cradle.


Generally suitable for ell conditions.
But for rock in mining areas,
use granular base course.

Bedding Factor 4.5


1/4 Be 150 mm min

1/4 Be 150 mm min

Plein concrsta surround.


Generally suitable for all conditions.
But for rock in mining areas.
use granular base course.

D
Concrete 28 day
Vitrified clay pipe cube strenght to be
at least 20 MN/ma

D
Graded or all in aggregate
or compacted sand or Single-size granular
suitable as-dug material material

Fill selected material end


lightly compacted by hand. Undesturbed
natural soil

------------------------------ ~
~
a.,.LI.iii-IJUial:£lla...-Jia..,all
SAUDI VITRIFIED CLAY PIPE CO.
- 30 -

mb
• :N! -

. ~· -
• 22 -

- 20 -

- 18 ..

- 1 -

a.,Li..ill ¥Mlill al.z.;l :a.•t••ll a.,.tJI


SAUDI VrrRIFIED CLAY PIPE CO.
CJijl (i .:,~1
Testing
a,.,lllll ~IJUI al:z..;U &t·~l a6,.lll
SAUDI VITRIFIED CLAY PIPE CO.
Testing

Testing cS---0 g....o.J I u.--6 CJ IJI (i ""'}J I


Testing a pipeline shall be carried out before any <4lo-c ~ .c:~l J-1_0 ~..,.~..J.~UlJI ~ ~ OIJ~lli9.J...,:;lJ
backfilling takes place and shall be repeated after (J....o (4..w[J.Ji.JI oliL..nlg.ol.l ~Lh..o (J~ (Jl ~9 ru~j.JI
backfilling is completed, and should be in accordance
\.bJ.,a...JI .bg..b....:l.J .,IC)..di.Jig .,Lo...JI d.b...wl Q-! OIJ~}J I ~
with the standard specifications of water and air
testing of drains and sewers. -~1

Water Testing of a Pipeline .clo.JI h 2 n J~l


Preparation J I ri.., 'j II
Before testing, attention should be paid to the bl.d.ill ol.ciJ-O ~ , J~}JI .. 1~! v.J> ..~1 J.+O
following points: : d....!-JWI t'L.o WILl I
1- Inspect pipeline for possible damage during or 9l.:lQ..:;lQ 9.:lUlli 1.,.4.!UlJI b...::l uJ,.c ~ fi..!l.o.,c 9J..,::,l.J -1
subsequent to laying.
.~J].II C4Lo.c .c:Wi O.:l...::l J¢
2- Plugs, should be thoroughly checked. Faulty plugs
will invalidate test results. (0 1~1 . I .J~lll
u. . • Ob.JJ.J Ci.J..:llln
.. . ~l:iJI ~
U-0 . . .. _ (
.d..o+Lu.J J..¢ c?JW ~! 9~9.!, ~C)..J.St.O J~l ob.JJ.J
3- Close all opening in the line with watertight seals
(fest Stoppers) ensuring that it's adequately lo' ='>'i 111 o l,.l,!.!UiJI b...::lu..lc obl.WI ~ \9.l.Cf -1"'
strutted against movement. i.e. all plugs held
~ Ii.! !i'i ob. w..JI QJ..!1i ~9 , J4b}JI ob.JJ.J
firmly in position.
-~J..!' cSlo.!
4- Ventilating valve should be fixed at the high point
of the section. b...::lJ I.!J,sz..JI dJ,Lmi..JI .llc .c:IQ.dl.ll rulo.n o.,W.J I...)..CI.J..! -£
. l,JJ..lUlJI
5- Testing time should not exceed the test period as
mentioned in the standard (15 minutes) . J4b}J ~~I (J..oj.JI J~}JI (J..oj jg~ ll ul ~ -0
.( ~~ IO) ol..sl...clg..o..JI v.1:J ~~I.,Lo..J b..:2...0

Testing Procedure J~~lolgh?


( J.!,Ll Ulli.J 1.9-0J-O..ll ro-m jJ I~IJ )
(See drawing for details)
l...)1.::l b..:illl)liuWI ~I (J..o .c:Lo..Jl! l,.l,!.!UlJI ~ t>J..oJ -I
1- Fill the line with water, commencing at the low
point till you reach a head of 5.0 meter (resting .llc ~ ( J4J,.:::l}JI .b..2...0 ) Jlo o,.flAJJl u..JJ J,.ni
Pressure) measured at the low point of the line. . b..:illl)liuWI Q,j Lmi..JI

2- Take care to expel all air from the line.

3-lnspect the line for any obvious leak.

4- Maintain test pressure (5.0 m) for one hour by


topping up with water. ( Jl..!J,.:::Illl.b..2...0- ru o,.) ..,Lo..JI.b..Su:l .:lQ.o£ uJ..c .b...Ob -£
. ruj..J l.lJ ..,Lo..JI d.OI.riJ..! ctJ.lg <Uots d.clill o.1...o..l
5- Maintain test pressure for another 15 minutes
(fest measuring time). . dQ,j..O.:li06J4J IJ4b}JI (J..oj..J ru o, •.b..2...0 uJ,.c .b...Ob -0
6- Measure the amount of water required to maintain
this pressure for 15 minutes, by adding water to fO o,. b..:2...0 uJc t'i..b.bb.o.LI Li>l.a.oJI .,Lo..JI <'4-oS ~.:l...::l -1
maintain the original level and record the quantity ll (Jf l.,.1.!;l,l ~I o.l..dl ( Jl..!J,.:::I}JI (J..oj) ~.:liO o.1...o..l
added. This quantity should not exceed 0.07/Um 2 y.l.:::l b..JI (\.b.wJ I !'bl.w..o (J..o rru/ j...lJ •,•V (J.....c ~jJ
of wetted inner surface. -l,.JcWllJ
7- The pipeline is considered acceptable if no leakage
is visible in the pipes, and if water loss in the water
head does not exceed t he allowable value
(0.07IL/m~ during test time (1 5 min.).

~ SAUDIVITRIFIEDCLAYPIPECO.
~
a.,Luu ~I.JII•wla.~~~ ~t-ill _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
Testing aiJ' ,-;
. :)lJI
"'

Pipe prepared for water test.


Water supply from municipal network
/ or pump or WBtBr truck.
Bucket with hopper

' '
' '
'' '''
' Q)
' '
' ' -~ LDad soil between sockets
' '

''
',1 ...c Q)
''
''
',I !
'-

~ 1!1
.t:: Ill ~
Q.
C\J ·a. 0
..
Cl
.!::: "'C "'C
ii!! c ID

.tl
...
.t::
E
I!J

Air Test .clg..m.JI h 2 n J~l

The air test is an alternative to the water test. Pipes ~ ll.!~ .,lg..dUI rol~l Clb.JJJIQ..! J4l!l)ll ,W..sz,!
can be considered as faulty only in the event of failure Q.dl ..,LoJI Clb..wl~ J~}JI u! .... LoJI Clb..wl~ J~}JI
under the water test. L,JQ.!.illl oq.iJ L,JQ.!.C ~Q.!;l9 0c ~ 9~1 ~g..JI ygl.wlJI
' J~}JI J,.W..o .llc

Test shall be applied as detailed below:


1- lnspec:t pipeline for possible damage during or .llc gl J.+D yQ.!.illl vi> L,JQ..!.C ct.!l ~l).!;l9 ro~ U-o ~l.i -I
subsequent to laying.
.~}111

2- Thoroughly check all plugs and equipment. dJ b oq.iJ J4J,.::l}JI oj...dl..:;lfg L.J bl.:w.~ &.o.:;l (Jf (J..o ~l.i -(
The average drain plug is quite often not airtight JW!::l .c ; - ; lJ u l..c:llJI
. I'\I[ O.:wJ ~ 0
.. ' O.ll::l
.. lJl..SL!~ QjfL.J...L::I
0 0
.. .
and rubber tubing used in connections must be in Oll..,!..nQ1JI ~ (Jg.Si uf ~ dJ~g .,lg..dUI y.J..W,j
good condition and not perished.
.6~ dJb ~ ~l4Jig Cl.!.bl.b..o.ll

3- Ensure that the ends of the line are adequately


strutted against movement with all plugs held .h....::l...JI Ol,!UiU .llc J~)ll Obi~ uf (J..o ~lJ -I"
firmly in position. .b...SL..C .llc ~J,.::ii ro~ ul.o....LlJ ro ~!-l <ti+.1-o
."I q.__.mJ I

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ a.t.l.l..iiiWILJUiaLI.IIa..•.-Jiw..aJI
~ SAUDI VITRIFIED CLAY PIPE CO.
Testing CJIJ'•"i =">lll • .0:

4- Pump or blow in air until a pressure of slightly in h o n II J.....c....J. (Jf ~! I..,.L..J.....!UlJI J,.!:lb ..,IC).dUI.h.....SL.ill -E
excess of 4in. (1 OOmm) water gauge is indicated ..,l..o b..SL.Q ullJl E ( ro...o lu ) (J....o J4l.iL! vlcf
on the manometer connected to the system.
jl.m!;l..! J.-.a1o .:ll.:u::: dh.wiQ.! o... IJ..WI .i..:::lf ~q
.hO rill
5- Pumping or blowing warms the air so a minute or
two should be allowed for this to cool to the pipe
temperature. ~lll.!lO ~J,.J 1.,..1..:;).,! d..J.iJ 1iob ~ ..,lg..d.JI ~ -0
.I.,Jq.Wlll OJIJ,..::l d....!;lp 1...)....11.).J....t! (Ji
6- If necessary, then reduce the pressure to 4in.
{1 OOmm) water gauge.
d..J~ (J~ l~!(ro...o l.. )lJiU! E~!..,IQ.dUI.h....2..ri(J....oJ_li)- l
.{,!jq)-.ri
7- During a further period of 5 minutes the air
pressure should not fall below 3in (75mm) water b..2.ri uW! I" ( ro...o VO) (J..c ~ llf 1.,..1..:;).,! ..,IC).dUI b..2.ri -V
gauge. .~lib~ l.diJ.:Ulq Jl!blll o.J]..O ~ ... Lo

Air Pump

c---100
~75 j

o- f- 1- - 0
~~
'1
~
•~
~
y_75 f-
100 f- ~

I
- ~ I
Test Stopper Vitrified Clay Pipe Test Stopper

I LJ.Tube Gauge

~ J,u~I-LIIIaU..Ia.,....,.Jiw.~l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
~ SAUDI VITRIFIED CLAY PIPE CO.

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