Documente Academic
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of Materials
Submitted to: Engr. Glenn F. Dejucos
Submitted by: Joseph Louis M. Guevara, BSPE 3-B
NORMAL STRESS
1. Two solid cylindrical rods AB and BC are welded together at B and loaded as shown. Knowing that
d1 = 50 mm and d2 = 30 mm, find the average normal stress at the midsection of (a) rod AB and
(b) rod BC.
GIVEN:
REQ’D: the average normal stress at the midsection of (a) rod AB and
(b) rod BC
SOLUTION:
A = 1.963495408 x 10-3 m2
𝑃 70,000 𝑁
σAB = 𝐴 = 1.963495408 𝑥 10−3 𝑚2 = 35,650,707.26 Pa
For Rod BC
P = 30 KN = 30,000 N
𝜋 𝜋
A== 𝑑22 = (30 𝑚𝑚)2 = 706.8583471 mm2 = 7.068583471 x 10-4 m2
4 4
𝑃 30,000 𝑁
σBC = 𝐴 = 7.068583471 𝑥 10−4 𝑚2 = 42,441,318.16 Pa = 42.44131816 MPa
2. Each of the four vertical links has an 8 x 36-mm uniform rectangular cross section and each of
the four pins has a 16-mm diameter. Determine the maximum value of the average normal
stress in the links connecting (a) points B and D, (b) points C and F
GIVEN:
REQ’D: maximum value of the average normal stress in the links connecting (a) points B and D,
(b) points C and F
SOLUTION:
∑ MC = 0 ∑ MB = 0
ANSWER:
GIVEN:
SOLUTION:
Force = P = 8 x 103 N
Τ = 𝑃𝐴 = 1.358000 𝑁
𝑥 10−3 𝑚2
= 5,925,925.926 Pa = 5.925925926 MPa
GIVEN:
SOLUTION:
∑MC = 0 *counterclockwise is positive*
8 1.8
0 = (4in)(cos20)( FAB) – (4in)(sin20)( FAB) – [(7in)(cos20)][(400lb)(sin75)] – [(7 in)(sin20)][(400
8.2 8.2
lb)(cos75)
2789.345155 𝑙𝑏●𝑖𝑛
FAB = 3.366782785 𝑖𝑛
= 828.4897877 lb (1)
∑Fx = 0
1.8
0 = − 8.2 𝐹𝐴𝐵 + CX + 400lb●cos75
1.8
CX = 8.2 (828.4897877 𝑙𝑏) - 400lb●cos75 = 78.33599289 lb
∑Fy = 0
8
0 = − 8.2 (𝐹𝐴𝐵 ) + Cy - 400lb●sin75
8
Cy = (828.4897877 𝑙𝑏) + 400lb●sin75 = 1194.65305 lb
8.2
GIVEN:
SOLUTION:
𝑃 = 40 𝑘𝑁 = 40,000 𝑁
𝐴 = (100 𝑚𝑚)(120 𝑚𝑚) = 12,000 𝑚2 = 0.012 𝑚2
𝑃 40,000 𝑁
𝜏= = = 3,333,333.333 𝑃𝑎 = 3.333333333 𝑀𝑃𝑎
𝐴 0.012 𝑚2
GIVEN:
REQ’D: (a) average bearing stress at C in member BC, (b) average bearing stress at B in member
BC
SOLUTION:
*Law of Sines
𝐹𝐴𝐵 𝐹𝐵𝐶 10 𝑘𝑖𝑝𝑠
= =
𝑠𝑖𝑛45 𝑠𝑖𝑛60 sin 75
𝐹𝐵𝐶 = 8.965754722 𝑘𝑖𝑝𝑠
GIVEN:
∑MD = 0
9.6 𝑘𝑁
0 = −(0.8 𝑚)(𝐹𝐴𝐵 𝑠𝑖𝑛35) + (0.2 𝑚) ( ) + (0.4 𝑚)(20 𝑘𝑁)
𝑚
9.6 𝑘𝑁
(0.2 𝑚) (
𝐹𝐴𝐵 = 𝑚 ) + (0.4 𝑚)(20 𝑘𝑁) = 9.92 𝑘𝑁
= 21.6187 𝑘𝑁 = 21,618.74 𝑁
(0.8 𝑚)(𝑠𝑖𝑛35) 0.4588611491
𝐹𝑓𝑎𝑖𝑙 𝐴𝐴𝐵 𝜎𝑈
𝐹. 𝑆. = =
𝐹𝑎𝑙𝑙𝑜𝑤 𝐹𝐴𝐵
GIVEN:
1
𝐴 = 𝑡𝑑 = ( 𝑖𝑛) (1.25 𝑖𝑛) = 0.3125 𝑖𝑛2
4
𝐹𝐵𝐶 𝜎𝑈
𝜎𝐵𝐶 = =
𝐴𝐵𝐶 𝐹. 𝑆.
𝑘𝑙𝑏
𝐴𝐵𝐶 𝜎𝑈 (0.3125 𝑖𝑛2 ) (65 2 )
𝐹. 𝑆. = = 𝑖𝑛 = 2.345485469 = 2.35
𝐹𝐵𝐶 8.660254038 𝑘𝑖𝑝𝑠
ANSWER
F.S. = 2.35
INCLINED PLANE
1. Determine the largest load P that can be applied at A when ϴ = 60∘, knowing that the average
shearing stress in the 10-mm-diameter pin at B must not exceed 120 MPa and that the average
bearing stress in member AB and in the bracket at B must not exceed 90 MPa.
GIVEN:
SOLUTION:
The smallest value will be chosen to calculate for the allowable load P, which is FAB = 14,400 N:
ANSWER:
P = 8313.8439 N = 8.3138 kN
2. Two wooden members of 75 x 125 mm uniform rectangular cross section are joined by the
simple glued joint shown. Knowing that P = 3.6 kN and that the ultimate strength of the glue is
1,100,000 Pa in tension and 1,400,000 Pa in shear, determine the factor of safety.
GIVEN:
SOLUTION:
GIVEN:
SOLUTION:
𝐹𝑜𝑟𝑐𝑒 𝑃
𝜎= =
𝐴𝑟𝑒𝑎 𝐴
Stress in section 1:
20,000 𝑁 20,000 𝑁
𝜎=𝜋 = = 63,661,977.24 𝑃𝑎 = 63.66 𝑀𝑃𝑎
(0.002 𝑚)2 3.141592654 𝑥 10−6
4
Stress in section 2:
20,000 𝑁 20,000 𝑁
𝜎= 2
= = 22,222,222.22 𝑃𝑎 = 22.22 𝑀𝑃𝑎
(0.03 𝑚 𝑥 0.03 𝑚) 9 𝑥 10−4 𝑚2
Stress In section 3:
20,000 𝑁 20,000 𝑁
𝜎=𝜋 = = 113,176,848.4 𝑃𝑎 = 113.18 𝑀𝑃𝑎
(0.015 𝑚)2 1.767145868 𝑥 10−4
4
Extension of section 1:
𝜎 𝜎𝐿 (63,661,977.24 𝑃𝑎)(0.25 𝑚)
𝐸= => 𝛿 = = = 7.578806814 𝑥 10−5 𝑚
𝛿/𝐿 𝐸 (210,000,000,000 𝑃𝑎)
Extension of section 2:
𝜎 𝜎𝐿 (22,222,222.22 𝑃𝑎)(0.1 𝑚)
𝐸= => 𝛿 = = = 1.058201058 𝑥 10−5 𝑚
𝛿/𝐿 𝐸 (210,000,000,000 𝑃𝑎)
Extension of section 3:
𝜎 𝜎𝐿 (113,176,848.4 𝑃𝑎)(0.4 𝑚)
𝐸= => 𝛿 = = = 21.55749493 𝑥 10−5 𝑚
𝛿/𝐿 𝐸 (210,000,000,000 𝑃𝑎)
𝑇𝑜𝑡𝑎𝑙 𝐸𝑥𝑡𝑒𝑛𝑠𝑖𝑜𝑛 = (𝐸𝑥1 + 𝐸𝑥2 + 𝐸𝑥3 ) = (7.57 𝑥 10−5 𝑚 + 1.05 𝑥 10−5 𝑚 + 21.55 𝑥 10−5 𝑚)
SOLUTION:
𝜋 𝜋 1
Rod AB: 𝐴𝑏 = 4
(𝑑)2 = 4 (4 𝑖𝑛)2 = 0.04908738521 𝑖𝑛2
Deflection of point B:
𝜋 2
𝐴𝑏 = (𝑑 − 𝑑𝑖2 )
4 𝑜
𝜋
𝐴𝑏 = (2 𝑖𝑛2 − 1.75 𝑖𝑛2 ) = 0.7363107782 𝑖𝑛2
4
GIVEN:
SOLUTION:
𝑃 9000 𝑘𝑠𝑖
𝑆ℎ𝑒𝑎𝑟𝑖𝑛𝑔 𝑠𝑡𝑟𝑒𝑠𝑠 (𝜏) = = = 467.5324675 𝑝𝑠𝑖
𝐴 19.25 𝑖𝑛2
𝜏 467.5324675 𝑝𝑠𝑖
𝑆ℎ𝑒𝑎𝑟𝑖𝑛𝑔 𝑠𝑡𝑟𝑎𝑖𝑛 (𝛾) = = = 0.008500590319
𝐺 55,000 𝑝𝑠𝑖
𝛿
𝛾= => 𝛿 = ℎ𝛾 = (2.2 𝑖𝑛. )(0.008500590319) = 0.0187012987 𝑖𝑛
ℎ
GIVEN:
SOLUTION:
𝑃
𝜏= => 2𝐴𝜏 = 𝑃
2𝐴
𝑃 3200 𝑘𝑖𝑝𝑠
𝐴= = = 7.272727273 𝑖𝑛2
2𝜏 2(220 𝑝𝑠𝑖)
but also,
𝐴
𝐴 = (3.0 𝑖𝑛)(𝑏) => 𝑏 =
(3.0 𝑖𝑛)
7.272727273 𝑖𝑛2
𝑏= = 2.424242424 𝑖𝑛
3.0 𝑖𝑛
𝜏 220 𝑝𝑠𝑖
(𝑆ℎ𝑒𝑎𝑟𝑖𝑛𝑔 𝑠𝑡𝑟𝑎𝑖𝑛) 𝛾 = = = 0.1222222222
𝐺 1800 𝑝𝑠𝑖
but also,
𝛿 𝛿
𝛾= => 𝑎𝛾 = 𝛿 => 𝑎 =
𝑎 𝛾
𝛿 0.1 𝑖𝑛
𝑎= = = 0.8181818182 𝑖𝑛
𝛾 0.1222222222
ANSWER:
(a) a = 0.8182 in
(b) b = 2.4242 in
Stress-strain Curve
1. The following data were recorded during the tensile test of a 14-mm diameter mild steel rod.
The gage length was 50 mm. Plot the stress-strain diagram and determine: (a)proportional limit;
(b) modulus of elasticity; (c) yield point; (d) ultimate strengths; (e) rupture strengths
GIVEN:
REQ’D: (a)proportional limit; (b) modulus of elasticity; (c) yield point; (d) ultimate strengths; (e) rupture
strengths
SOLUTION:
𝜋
𝐴= ( 14 𝑚𝑚)2 = 153.93894 𝑚𝑚2
4
a. Proportional limit: 246.20 MPa
b. Modulus of elasticity:
𝜎 246.20 𝑀𝑃𝑎
𝐸= = = 205,166.6667 𝑃𝑎 = 205.1666667 𝐺𝑃𝑎
𝛿 0.0012
c. Yield Point: 270.24 MPa
d. Ultimate Strength: 441.74 MPa
e. Rupture Strength: 399.51 MPa
ANSWERS:
SOLUTION:
𝜋 𝜋
𝐴= (𝑑)2 = (0.505 𝑖𝑛)2
4 4
𝐴 = 0.2002961666 𝑖𝑛2
Length = 2 in
Strain = Elongation/Length
Stress = Load/Area
2. Modulus of Elasticity:
57914.24 𝑝𝑠𝑖
𝐸= = 10,529,861.82 𝑝𝑠𝑖
0.0055
3. Yield Point = 69,896.49 psi
ANSWER:
Modulus of Elasticity:
1. Three round bars having the same length ‘L' but different shapes are shown in fig below. The
first bar has a diameter ‘d' over its entire length, the second had this diameter over one – fourth
of its length, and the third has this diameter over one eighth of its length. All three bars are
subjected to the same load P. Compare the amounts of strain energy stored in the bars,
assuming the linear elastic behavior.
GIVEN:
𝐿 3𝐿
𝑃2 (4) 𝑃2 ( 4 ) 𝑃2 𝐿 𝑈1
𝑈2 = = = = (𝑠𝑒𝑐𝑜𝑛𝑑 𝑏𝑎𝑟)
2𝐸𝐴 2𝐸9𝐴 6𝐸𝐴 3
𝐿 7𝐿
𝑃2 ( ) 𝑃2 ( ) 2
𝑈3 = 8 + 8 = 𝑃 𝐿 = 𝑈1 (𝑡ℎ𝑖𝑟𝑑 𝑏𝑎𝑟)
2𝐸𝐴 2𝐸(9𝐴) 9𝐸𝐴 9
We can therefore conclude that the strain energy decreases as the volume of the bar increases.
SOLUTION:
Yield Strength:
𝜎𝑦2 𝜎𝑦2
𝑈= = > 144,373.678 𝑃𝑎 =
2𝐸 2(200,000,000,000 𝑃𝑎)
𝜎𝑦2 = (144,373.678 𝑃𝑎)(400,000,000,000 𝑃𝑎) = 5.77494712 𝑥 1016 𝑃𝑎2
ANSWER:
𝜎𝑦 = 240,311,196.6 𝑃𝑎 = 240.3112 𝑀𝑃𝑎
Multiaxial Loading
1. A standard tension test is used to determine the properties of an experimental plastic. The test
specimen is a 5/8 in. diameter rod and it is subjected to an 800 lb tensile force. Knowing that an
elongation of 0.45 in. and a decrease in diameter of 0.025 in. are observed in a 5-in. gage length,
determine the modulus of elasticity, the modulus of rigidity, and Poisson’s ratio of the material.
GIVEN:
SOLUTION:
𝜋 2 𝜋 5
𝐴= 𝑑 = ( 𝑖𝑛)2 = 0.3067961576 𝑖𝑛2
4 4 8
𝑃 = 800 𝑙𝑏
𝑃 800 𝑙𝑏
𝜎𝑦 = = = 2607.594588 𝑝𝑠𝑖
𝐴 0.3067961576 𝑖𝑛2
𝛿𝑦 0.45
𝜀𝑦 = = = 0.09
𝐿 5.0
𝛿𝑥 8(−0.025)
𝜀𝑥 = = = −0.04
𝑑 5
𝜎𝑦 2607.594588 𝑝𝑠𝑖
𝐸= = = 28,973.2732 𝑝𝑠𝑖
𝜀𝑦 0.09
𝜀𝑥 −0.04
𝑣 = − =− = 0.4444444444
𝜀𝑦 0.09
𝐸 28,973.2732 𝑝𝑠𝑖
𝐺= = = 10,029.20995 𝑝𝑠𝑖
2(1 + 𝑣) 2(1 + 0.4444)
ANSWERS:
GIVEN:
SOLUTION:
𝜀𝑦 𝜎𝑥
𝑣= − => 𝜀𝑦 = −𝑣𝜀𝑥 => 𝜀𝑦 = −𝑣
𝜀𝑥 𝐸
𝛿𝑦 −𝑃 𝑃𝑑
= −𝑣 => 𝛿𝑦 =
𝑑 𝐴𝐸 1 2
4 𝜋𝑑 𝐸
𝑃𝑑 4𝑃𝑣
𝛿𝑦 = =>
1 2 𝜋𝐸𝑑
4 𝜋𝑑 𝐸
ANSWER:
GIVEN:
SOLUTION:
𝑙𝑏𝑚 (12 𝑖𝑛)2
𝜎𝑡 = 6000 𝑝𝑠𝑖 = 6000 𝑖𝑛2
𝑥 1 𝑓𝑡 2
𝑙𝑏𝑚
𝜎𝑡 = 864,000
𝑓𝑡 2
𝑙𝑏𝑚
𝑃 = 𝛾ℎ = 62.4 ℎ
𝑓𝑡 3
𝐹
𝑃= => 𝐹 = 𝑃𝐴
𝐴
𝑙𝑏𝑚
𝐹 = (62.4 ℎ)(𝐷ℎ)
𝑓𝑡 3
𝑙𝑏𝑚 2
𝑙𝑏𝑚 2
𝐹 = (62.4 )(22 𝑓𝑡)ℎ = 1372.8 ℎ
𝑓𝑡 3 𝑓𝑡 2
𝑙𝑏𝑚 1 1 𝑓𝑡 𝑙𝑏𝑚
𝑇 = 𝜎𝑡 𝐴𝑡 = (864,000 ) ( 𝑖𝑛 𝑥 )ℎ = 36,000 ℎ
𝑓𝑡 2 2 12 𝑖𝑛 𝑓𝑡
∑𝐹 = 0
𝐹 − 2𝑇 = 0 => 𝐹 = 2𝑇
𝑙𝑏𝑚 2 𝑙𝑏𝑚
1372.8 𝑓𝑡 2
ℎ = 2(36,000 𝑓𝑡
)(ℎ)
𝑙𝑏
ℎ2 2(36,000 𝑚 )
𝑓𝑡
= = 52.44755245 𝑓𝑡
ℎ 𝑙𝑏𝑚
1372.8 2
𝑓𝑡
ANSWER: h = 52.4476 ft
2. A cylindrical pressure vessel is fabricated from steel plating that has a thickness of 20 mm. The
diameter of the pressure vessel is 450 mm and its length is 2.0 m. Determine the maximum
internal pressure that can be applied if the longitudinal stress is limited to 140 MPa, and the
circumferential stress is limited to 60 MPa.
GIVEN:
SOLUTION:
∑𝐹𝑣 = 0
𝐹 = 2𝑇
𝑃(𝑑𝐿) = 2𝜎𝑡 𝐿𝑡
𝑃𝑑
𝜎𝑡 =
2𝑡
𝑃(450 𝑚𝑚)
60 𝑀𝑃𝑎 =
2(20 𝑚𝑚)
𝑃 = 5.333333333 𝑀𝑃𝑎
𝑃 = 5,333,333.333 𝑃𝑎
Basing on longitudinal stress:
∑𝐹𝐻 = 0
𝐹 − 𝑃 = 0 => 𝐹 = 𝑃
𝜋
𝑃 ( 𝑑2 ) = 𝜎𝑙 (𝜋𝑑)
4
𝑃𝐷
𝜎𝑙 =
4𝑡
𝑃(450 𝑚𝑚)
140 𝑀𝑃𝑎 =
4(20 𝑚𝑚)
𝑃 = 24,888,888.89 𝑃𝑎
*The lowest value would be used since the problem asks for the maximum internal pressure that can be
applied, which is P = 5.3333 MPa
ANSWER:
P = 5.3333 MPa
Thermal Stress
1. A steel rod with a cross-sectional area of 0.25 in2 is stretched between two fixed points. The
tensile load at 70°F is 1200 lb. What will be the stress at 0°F? At what temperature will the stress
be zero? Assume α = 6.5 × 10−6 in/(in·°F) and E = 29 × 106 psi.
GIVEN:
REQ’D: temperature
SOLUTION:
𝛿 = 𝛿𝑇 + 𝛿𝑠𝑡
𝜎𝐿 𝑃𝐿
= 𝛼𝐿(𝛥𝑇) +
𝐸 𝐴𝐸
𝑃 6.5 𝑥 10−6 𝑖𝑛 1200 𝑙𝑏
𝜎 = 𝛼𝐸(𝛥𝑇) + = ( ) (29 × 106 𝑝𝑠𝑖)(70∘ 𝐹 − 0∘ 𝐹) +
𝐴 𝑖𝑛 · °F 0.25 𝑖𝑛2
𝛿𝑇 = 𝛿𝑠𝑡
𝑃𝐿
𝛼𝐿(𝛥𝑇) =
𝐴𝐸
𝑃
𝛼(𝛥𝑇) =
𝐴𝐸
6.5 𝑥 10−6 𝑖𝑛 1200 𝑙𝑏
( ) (𝑇 − 70∘ 𝐹) =
𝑖𝑛 · °F (0.25 𝑖𝑛 )(29 𝑥 106 𝑝𝑠𝑖)
2
𝑇 = 95.46419098∘ 𝐹 ≈ 95.4642∘ 𝐹
ANSWER:
(a) 𝜎 = 18 𝑘𝑠𝑖
(b) 𝑇 = 95.4642∘ 𝐹
2. Steel railroad reels 10 m long are laid with a clearance of 3 mm at a temperature of 15°C. At
what temperature will the rails just touch? What stress would be induced in the rails at that
temperature if there were no initial clearance? Assume α = 11.7 μm/(m·°C) and E = 200 GPa.
GIVEN:
REQ’D: stress
SOLUTION:
𝛿𝑇 = 𝜶𝐿(𝛥𝑇) = 𝜶𝐿(𝑇𝑓 − 𝑇𝑖 )
μm
3 𝑚𝑚 = (11.7 ) (10,000 𝑚𝑚)(𝑇𝑓 − 15∘ 𝐶)
m · °C
(3 𝑚𝑚)(m · °C)
𝑇𝑓 = + 15∘ 𝐶 = 40.64102564∘ 𝐶
(10,000 𝑚𝑚)(0.0000117 m)
Required Stress:
𝛿 = 𝛿𝑇
𝜎𝐿
= 𝛼𝐿(𝛥𝑇)
𝐸
𝜎 = 𝛼𝐸(𝑇𝑓 − 𝑇𝑖 ) = (0.0000117 𝑚𝑚)(200,000,000,000 𝑃𝑎)(40.64102564∘ 𝐶 − 15∘ 𝐶)
𝜎 = 60,000,000 𝑃𝑎 = 60 𝑀𝑃𝑎
ANSWER:
(a) 𝑇𝑓 = 40.6410∘ 𝐶
(b) 𝜎 = 60,000,000 𝑃𝑎 = 60 𝑀𝑃𝑎