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1.0 Purpose
This instruction applies for ultrasonic testing to detect defect in parent metal,
weld body and HAZ of butt weld carbon steel plate of thickness 20mm
3.0 Personnel:
Personnel performing testing in accordance to this instruction shall have a
minimum qualification to SNT-TC-1A UT level 1 or equivalent
9.3. Carry out critical root scanning by using 70 probe at the ½ skip
distance with a guide strip both side of the weld. (Refer to Sketch 2).
Record any root defect found onto rough report.
9.4. Carry out weld body scanning for longitudinal defect by move the
probe back and forth at ½ skip and full skip distance both side of the
weld for weld body testing. Assess each signal got maximum
amplitude more than 33% DAC and falls within 0 to ½ skip beam path
and ½ skip to full skip beam path range. Record any defect found
regarding its amplitude, size, type and position onto rough report.
(Refer to sketch 3).
9.5. Carry out weld body scanning for transverse defect. Place the probe
beside the weld cap angled slightly inwards along the weld to scan for
transverse defect. Turn the probe around and check in the opposite
direction on both sides of the weld. Assess each signal got maximum
amplitude more than 33% DAC. Record any defect found regarding its
amplitude, size, type and position onto rough report. (Refer to sketch
4)
9.6. Change the probe angle 45, 60 in turn and repeat step 9.2, use same
correct transfer loss of probe 70 for probe 45 and 60
9.7. The length of planar defect shall be measured using 6dB drop method
and for the length of the defect shall be measured using 20dB drop
method. Type of the defect shall be asses as characteristic of its
position on weld. (Crack, LOP, LOF, Slag is have difference location
and properties)
9.8. Transfer all the defects found onto the standard report form and report
shall be submitted to NDT supervisor.
½ skip ½ skip
Remove all couplant and marking from surface of component and protect
with a thin layer of oil.
Report all indication on a standard report sheet showing clearly the size,
position with reference to datum point, orientation and nature of the defects.
14.0 Reporting
Record to a report at least information for: Client; Test or Project No; Work
Location; Technique used; Part Description; Findings / Results; Test
Procedure number; Date of Test