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Food Sci. Biotechnol.

19(1): 243-247 (2010)

DOI 10.1007/s10068-010-0034-x

RESEARCH NOTE

Effect of Moisture Content on Tensile Properties of Paper-based Food

Packaging Materials

Jong-Whan Rhim

Received: 17 August 2009 / Revised: 8 October 2009 / Accepted: 20 October 2009 / Published Online: 28 February 2010
© KoSFoST and Springer 2010

Abstract Tensile properties (tensile strength and elongation or in contacting with high moisture foods, resulting in a
at break) of 3 selected paper-based packaging materials, substantial degradation in mechanical properties such as
such as a vegetable parchment (VP) paper, a Kraft paper, elastic moduli, yield stresses, and tensile strengths above
and a solid-bleached-sulfate (SBS) paperboard, were certain level of moisture content (3-6).
determined with varying moisture contents. The monolayer Therefore, it is important to understand how the
moisture content of the paper samples determined using the moisture content varies under different environmental
Guggenheim-Anderson-de Boer (GAB) model were 3.45, conditions such as relative humidity (RH) and temperature,
3.01, and 3.18 g water/100 g solids for the VP paper, the and how the resulting moisture content of the paper-based
Kraft paper, and the SBS paperboard, respectively. Tensile packaging materials affects mechanical properties of them.
strength and flexibility of paper samples was greatly In general, paper is considered as an anisotropic material
influenced by the moisture content depending on the paper since fibers are usually aligned in the direction of travel in
materials and paper manufacturing directions. However, the papermaking machine, which is known as the machine
the tensile properties of the paper samples maintained up to direction (MD). The direction across the papermaking
the monolayer moisture content, which corresponds to the machine and across the fiber alignment is the cross-
water activity (Aw) of around 0.4 at 25oC. machine direction (CD). Due to such directional variation
of paper materials, material properties such as tear strength,
Keywords: paper, packaging, isotherm, moisture content, stiffness, fold endurance, and tensile strength are significantly
tensile property different depending on the direction in which the property
is measured (1). Though moisture sorption-induced effects,
such as creep, hydroexpansion, tensile, burst, bending, and
Introduction compression strengths, on corrugated fiberboard boxes and
molded pulp containers have been performed, few works
Among the 4 basic packaging materials of paper, plastics, on the moisture sorption and the resulting effects on the
glass, and metals, paper is the most widely used packaging mechanical strength of paper-based food packaging
materials for food and non-food products in the form of materials have been reported (7-10). Even less works on
bags, wrappings, cups, boxes, folding cartons, composite the effect of moisture content on the mechanical strength of
cans, corrugated fiberboard boxes, and fiber drums used paper depending on the direction of paper manufacturing
for not only in primary packaging but also in secondary or have been published.
tertiary packaging (1,2). However, due to the highly porous The main objective of this study was to determine the
cellulose fibers of such paper-based packaging materials, effect of moisture content on the tensile properties in
they readily absorb moisture in high humidity environment both MD and CD directions of 3 selected paper-based
packaging materials such as a vegetable parchment (VP)
Jong-Whan Rhim ( ) paper used for hamburger wrapping, a Kraft paper used for
Department of Food Engineering, Mokpo National University, Muan, linerboard of corrugated fiberboard box, and a solid-
Jeonnam 534-729, Korea bleached-sulfate (SBS) paperboard used for paper cup or
Tel: +82-61-450-2423; Fax: +82-61-454-1521
E-mail: jwrhim@mokpo.ac.kr carton manufacturing.
244 J. -W. Rhim

Materials and Methods corresponding properties of the multilayer molecules with


respect to the bulk liquid. The parameters of the GAB
Materials A vegetable parchment (VP) paper (basis model were estimated by a non-linear regression method
weight: 35 g/m2) used for hamburger wrapper was obtained employing the Marquardt-Levenberg algorithm using the
from Dong Yang Paper MFG Co., Ltd. (Asan, Korea), a Solver function of Excel® (12). The goodness of the fitting
Kraft paper (basis weight: 180 g/m2) used for a liner of of the model to the experimental equilibrium moisture
corrugated fiberboard box was obtained from Kyungnam content and water activity data was evaluated based on root
Paper Manufacturing Co., Ltd. (Yongin, Korea), and a mean square error (ERMS) as follows (13):
hard-sized solid-bleached-sulfate (SBS) paperboard (basis
ΣNi = 1(mobs – mpred)
12
weight: 165 g/m2), commonly used for the manufacturing 1
(2)

ERMS = ---
N
of paper cup or carton, was obtained from Daehan Pulp
(Seoul, Korea). Nine salts [LiCl, KC2H3O2, MgCl2, K2CO3, where mobs and mpred are the observed moisture content at
Mg(NO3)2, KI, NaCl, KCl, and KNO3] of analytical any water activity and the corresponding predicted moisture
reagent grade were used for the preparation of saturated content according to the GAB model equation with the best
salt solutions. fitted parameters, respectively, and N is the number of
observations.
Adsorption isotherms The adsorption isotherms for the
selected paper samples were determined using the static Conditioning of samples Tensile testing samples were
gravimetric method (11). Nine saturated salt solutions obtained by cutting paper samples into 2.54 × 15 cm
[LiCl, KC2H3O2, MgCl2, K2CO3, Mg(NO3)2, KI, NaCl, rectangular strips according to their directions using a
KCl, and KNO3] were used to maintain constant water double blade sample cutter (model LB.02/A; Metrotec,
activities ranging from 0.11 to 0.96 at 25oC (11). S.A., San Sebastian, Spain) and kept them at 25oC for 20
Three paper samples, a VP paper, a Kraft paper, and a days in air-tight hygrostats saturated with the same salt
SBS paperboard, were cut into size of 5× 10 cm (about solutions used as determining the isotherms.
0.180±0.001 g for the VP paper, 0.850±0.012 g for the
Kraft paper, and 0.800±0.004 g for the SBS paperboard, Tensile strength (TS) and percentage elongation at
respectively) using a paper cutter and dried in a vacuum break (E) TS and E of each paper sample were evaluated
dryer at 60oC and 720 mmHg vacuum for 24 hr and kept with a Model 4465 Instron Universal Testing Machine
in a desiccators over calcium sulfate (DrieriteTM; W.A. (Instron Engineering Corporation, Canton, MA, USA) in
Hammond Drierite Co., Ltd., Xenia, OH, USA) before test. accordance with the ASTM method (D882-97). Initial grip
The paper samples were placed in each of 9 hygrostats separation was set at 50 mm and cross-head speed was set
(sealed glass bottle) at different constant water activity at 50 mm/min. TS was calculated by dividing the maximum
established using the saturated salt solutions, and the load by the initial cross-sectional area of the paper. E was
equilibrium moisture content was measured after 20 days calculated by dividing the extension at rupture of the
at the constant temperature (25oC). The moisture content of sample paper by the initial length of the sample (50 mm)
each sample was based on the dry basis (g water/100 g dry and multiplied by 100. Thickness of paper samples was
solid), which was determined after each adsorption measured using a hand-held micrometer (Dial thickness
experiment using the oven drying method at 105oC for 24 gauge No. 7301; Mitutoyo Co., Ltd., Kawasaki, Japan)
hr drying. Weight of paper samples was determined using with 0.005 mm accuracy. The thickness was determined at
a digital balance (MC1 Analytic 210S; Satorius AG, 5 positions on sample along the length of the sample strip
Göttingen, Germany) with 0.1 mg accuracy. and mean values were used. Twenty samples were used to
The monolayer moisture contents of the paper samples determine the TS and E of individual paper sample and
were determined using the Guggenheim-Anderson-de Boer mean values were reported.
(GAB) model as described by Bell and Labuza (11). The
GAB model contains 3 parameters as follows:
mo(CkAw) Results and Discussion

m = --------------------------------------------------------------
(1 – kAw)(1 – kAw + CkAw)
- (1)
Adsorption isotherms Water vapor adsorption isotherms
where m is the equilibrium moisture content (on dry weight for the paper samples were obtained by plotting the
basis) at water activity, Aw; mo is the moisture content of equilibrium moisture content (EMC) of the paper samples
the monolayer corresponding to formation of a mono- against Aw as shown in Fig. 1. The sorption isotherms of
molecular layer on the internal surface of the paper the paper samples exhibited the typical sigmoid shape
samples; C is the Guggenheim constant; and k is a factor curve which belongs to Type II isotherm as classified by
Tensile Properties of Paper Packaging Materials 245

the isotherm. Parker et al. (3) reported mo-values varied


between 3.8 and 6.5 g water/100 g solids for various paper-
based packaging materials such as paperboard, molded
pulp tray, and corrugated medium. Sørensen and Hoffmann
(5) also reported mo-value of 4.18 g water/100 g solids for
molded fiber trays at 25oC. This result indicates that the
paper samples used in the present study hold less moisture.
This could be due to the use of paper fibers of different
origin and the use of different processing methods for the
paper manufacturing.
Effect of moisture content on tensile properties
Generally, performance of paper-based packaging materials,
such as stacking compression strength, dimensional stability,
folding endurance, and tensile properties, are strongly
Fig. 1. Experimental and predicted (from the GAB model) affected by the moisture content of the packaging materials,
equilibrium moisture content (EMC) and water activity
relationship for o the selected paper packaging materials which is also directly influenced by the environmental
determined at 25 C. conditions (3-6, 14). The results on the effect of moisture
content on the tensile properties (TS and E) of the paper
samples depending on their fiber alignment directions are
Brunauer (11). Typically, 2 different regions for moisture shown in Fig. 2 and 3. Tensile properties (TS and E) of the
content in the isotherm curves were observed. They
indicate a slow moisture gain until the Aw goes around 0.7-
0.8, and then a rapid moisture gain at high Aw region. It is
also shown that the EMC of the paper samples ranged from
1.6 to 15.4 g water/100 g dry solid, in general, is lower
than other biopolymer or food materials (13-15). This is
probably characteristics of surface adsorption of water
vapor by cellulose-based materials, which is crystalline in
nature (14). Similar patterns of isotherms have been
reported for paper pulp and paperboard (3), molded fiber
trays (5), and paper sheets (15).
The results of direct non-linear regression analysis of
fitting the GAB model to the experimental data are shown
in Table 1. Low ERMS values (0.0145-0.0232) indicate that
the GAB model is fitted well to the experimental isotherms
data. Generally, a good fit of an isotherm is assumed when
the ERMS-value is less than 0.05 (13). The monolayer
moisture content (mo) of the paper samples were in the
range of 3-3.5 g water/100 g solids with the highest for the
VP paper followed by the SBS paperboard and the Kraft
paper, respectively. The mo-values of the paper samples
correspond to the Aw of 0.3-0.4, which can be read from

Table 1. The GAB model constants (mo, k, C) of the different


paper packaging materials
GAB constants
Paper ERMS
mo k
1)
C
VP paper 3.45 0.84 6.42 0.0232
Kraft paper 3.01 0.87 9.85 0.0148 Fig. 2. Tensile strength (TS) of the selected paper packaging
SBS paperboard 3.18 0.85 8.18 0.0145 materials at various moisture contents (MC) depending on the
1)
unit: g water/100 g solids direction of paper manufacturing.
246 J. -W. Rhim

for wet foods, freezer boxes, and other applications where


good performance under wet conditions is important (1).
Vegetable parchment paper is produced by passing a web
of high-quality, unsized chemical pulp through a bath of
concentrated sulfuric acid followed by washing in water
and drying resulting in excellent wet strength with good
grease and oil resistant properties (2).
As expected, the TS of all paper samples decreased with
increase in the moisture content in both MD and CD
directions. However, the influence of the moisture content
was more profound in the CD direction. The decrease in
TS by the presence of moisture of paper-based packaging
materials is mainly due to the development of hydrogen
bonds between hydrophilic hydroxyl groups of cellulose
fiber in the paper matrix and water molecules replacing the
fiber-fiber interaction and consequently reducing the
intermolecular interaction between fibers. Further sorption
of water vapor may induce swelling and conformational
change of the macromolecular structure of the paper and
result in decreased mechanical strength. Such phenomena
of decrease in mechanical strength with increase in moisture
content have been frequently observed in a various paper-
based packaging materials. For example, Bandyopadhyay
et al. (4) showed that mechanical properties such as elastic
moduli, yield stress, and tensile strength of papers are
generally decreased when they are exposed to high humidity
conditions. Sørensen and Hoffmann (5) also reported that
static compression strength of molded paper tray was
Fig. 3. Elongation at break (E) of the selected paper packaging substantially affected by changes in moisture content of
materials at various moisture contents (MC) depending on the molded fiber and decreased exponentially with increasing
direction of paper manufacturing.
moisture content.
Flexibility of the paper samples determined by E was
paper samples were varied depending not only on the type also influenced by both the moisture content and the fiber
of paper materials and their moisture contents, but also on alignment direction. Though it is not so clear in MD
the fiber alignment directions as well. direction, the SBS paperboard was the most flexible (i.e.,
The TS indicates the ability of paper samples to resist the highest E) followed by the Kraft paper and the VP
breaking under tension, while the E indicates the flexibility paper in CD direction in the whole range of moisture
of the paper materials. They are dependent on the strength content. Generally, the E of the paper samples increased
of fibers, their surface area and fiber length, and the with increased in the moisture content in both MD and CD
bonding strength between them. The VP paper was the directions. As expected, the effect of moisture on E of the
strongest (i.e., the highest TS) followed by the SBS paper samples was more evident in CD direction than MD
paperboard and the Kraft paper in the MC direction, but the direction. Such behavior of paper-based packaging materials
SBS paperboard was the strongest followed by the VP may be caused by the difference in cellulose fibers of the
paper and the Kraft paper in the CD direction. The individual paper packaging material and wet strength
difference in TS among the papers is mainly due to the agents used for the paper making and post-processing
difference in the strength between cellulose fibers composed methods such as sizing and glazing. This property of
of paper structure and their post-processing treatments paper-based packaging materials is directly related to the
(1,2). Kraft paper, one of the most widely used paper for performance of the packaging materials such as resiliency,
packaging, is made from softwoods by the sulfate process. folding endurance, and dimensional stability.
It is sometimes made with recycled paper which results in Though strength (TS) of the paper samples decreased
a decrease in paper strength. SBS is a strong premium while flexibility (E) of the paper samples increased as the
paperboard composed of 100% bleached sulfate pulps and moisture content of the paper samples increased, they
highly sized, which is often called ‘food board’ and used maintained the strength or flexibility up to the moisture
Tensile Properties of Paper Packaging Materials 247

content of 3-4 g water/100 g dry solids, which corresponds Technol. Sci. 9: 87-98 (1996)
to the Aw of 0.4 at 25oC. This means these paper-based 8. Bradshaw CW, Stahlfeld DL. Wet-strength performance of
corrugated board made with high-performance facings. TAPPI J.
packaging materials should be kept at such low level of Aw 74(10): 73-79 (1991)
to maintain their desirable performance. 9. Lee MH, Kim JK. Effect of relative humidity and temperature on
the compression strength of corrugated boxes on distribution
channel. J. Korea TAPPI 33(2): 33-38 (2003)
10. Lee MH, Jo JY, Shin JS. Changes of the physical properties of
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