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PRODUCT ANALYSIS AND DEVELOPMENT

DOCUMENTATION

An Effort By:
Deepika Dixit
Uma Sindhwani
DFT-VII
INTRODUCTION
Product analysis and development is a subject that includes the studying and understanding of
product features and various processes involved in the development of that products. The various
stages of PAD are:

• Procurement of the garment

• Analysis of garment

o Fabric testing

o Trim testing

o Dyestuff /print/embroidery analysis

• Fabric sourcing

• Trim sourcing

• Development of specification chart

• Development of flow process chart

• Development of patterns
• Development of fit sample

• Construction of prototype

• Determination of CMT cost

GARMENT DETAILS

Garment Men’s hooded full sleeve shirt

Fabric Type Plaids

Fiber Content 100% cotton

Color
FABRIC ANALYSIS REPORT

TEST RESULT EQUIPMENTS STANDARDS SWATCH

FIBER
COMPOSITION
Smell of burning of
Burning paper

FABRIC ANALYSIS
Construction
EPI 148 Pick glass ASTM D-3776
PPI 72 Pick glass ASTM D-3776
Oxford ( 2X1 plain
Weave weave) Pick glass ASTM D-3776
Electronic weighing
GSM 186 gms balance ASTM D-3776
Yarn Twist Z (single ply) Manually
Yarn Count
Warp
White 36s Wesley's Balance ASTM D 3775
Dark Blue 37s Wesley's Balance ASTM D 3775
Aggregate 40s
Weft
Dark Blue 23s Wesley's Balance ASTM D 3775
Light Blue 20s Wesley's Balance ASTM D 3775
Aggregate 20s
Paramount thickness
Yarn Thickness 0.38 mm tester
Colorfastness
Rubbing fastness
Dry 5 Crockmeter AATCC 116
Wet 5 Crockmeter AATCC 116
Laundrometer/Grey
Washing fastness 5 Scale AATCC 61
Shrinkage 0% Laundrometer AATCC 135
Fabric Strength
Tearing Strength
Warp 50.1 gm Elmendorf tear tester ASTM-D2261
Weft 30.9 gm Elmendorf tear tester ASTM-D2261
Tensile strength
Paramount tensile test
Weft 6.2kg/cm3 tester ASTM-D5034
Paramount tensile test
Warp 8.9 kg/cm3 tester ASTM-D5034
Paramount tensile test
Seam Strength 6.2kg/cm3 tester ASTM D-434
FABRIC PATTERN
Warp wise Weft wise
Weave
2×1 Plain weave