INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR4197-03
September 2005

16H Motor Grader

Hydraulic System
ATS1-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2

Part Machine Schematic

Description
Number Location Location
Accumulator - Steering 248-6251 1 B-6
D-1, D-14,
Cover 101-9346 2 H-14
Cylinder Gp (Articulation) 9T-3050 3 F-5
F-13, G-1,
Cylinder Gp (Blade Lift) 262-1904 4
J-2, J-4
Cylinder Gp (Blade Tip) 9T-8944 5 G-11
Cylinder Gp (Center Shift) 262-1905 6 F-4
Cylinder Gp (Side Shift) 9T-3206 7 G-12
Cylinder Gp Steering (LH) 165-2507 8 G-8
Cylinder Gp Steering (RH) 165-2506 9 G-7
Cylinder Gp (Wheel Lean) 121-9244 10 F-3
Manifold - Left 102-8385 11 D-8
Manifold - Right 102-6238 12 D-6
Motor Gp - Gear (Hydraulic Fan) 224-7040 13 B-5
Motor Gp - Gerotor (Circle Drive) 9T-5977 14 G-10
Pump Gp - Metering (Steering)
Note A 111-0491 15 E-7
Note B 222-3771
Pump Gp - Piston (Hydraulic Fan) 184-7448 16 B-11
Pump Gp - Piston
(Implement And Steering) 177-7517 17 B-9
Sensor Gp - Pressure (Fan Drive) 167-1709 18 B-5
Switch As - Pressure 230-5771 19 B-6
Swivel Gp 260-6502 20 F-11
Tank Gp And Filter 207-2410 21 C-13
Valve Gp - Check (Fan Drive) 175-0447 22 B-5
Valve Gp - Combination 9T-5957 23 C-7
Valve Gp - Control (Articulation) 107-0560 24 E-6
Valve Gp - Control (Blade Tip) 107-0554 25 E-9
Valve Gp - Control (Center Shift) 107-0562 26 E-4
Valve Gp - Control (Circle Drive) 107-0555 27 D-10
Valve Gp - Control (Left Blade Lift) 107-0558 28 E-13, H-4
Valve Gp - Control (Right Blade Lift) 107-0565 29 E-2, H-3
Valve Gp - Control (Side Shift) 107-0556 30 E-12
Valve Gp - Control (Wheel Lean) 107-0563 31 E-3
Valve Gp - Mounting
(Fan Speed Solenoid) 193-5765 32 C-11
Valve Gp - Pump Control
(Pressure And Flow Compensator)
(for Hydraulic Fan Pump) 168-2210 33 C-10
Valve Gp - Pump Control
(Pressure And Flow Compensator)
(for Implement & Steering Pump) 104-3122 34 C-9
Valve Gp - Shuttle 131-0753 35 C-8
Valve Gp - Unit Test 4 (LH)
(Implement Control Valve Manifold) 104-8658 36 D-13
Valve Gp - Unit Test 4 (RH)
(Implement Control Valve Manifold) 104-8676 37 E-1
COMPONENT LOCATION
Page 2 of 2

Part Machine Schematic

Description
Number Location Location
Attachments
Accumulator Gp (Blade Cushion) 160-9413 38 G-2, G-14
Cylinder Gp - Ripper 113-5264 39 J-13
Pump Gp - Electric Drive
(Secondary Steering) 123-8915 40 A-6
Valve Gp - Check (Secondary Steering) 9T-1013 41 A-7
Valve Gp - Check (Secondary Steering) 9T-6146 42 C-7
Valve Gp - Control (Ripper) 107-0559 43 I-13
Valve Gp - Mounting
(Blade Cushion Solenoid Valve) 253-1320 44 F-2, F-13
Valve Gp - Relief (Secondary Steering) 9T-8071 45 A-7
AccuGrade Attachments
Manifold Gp - Control (LH) 239-9893 46 I-6
Manifold Gp - Control (RH) 239-9894 47 I-1
Note A: Used on 16H(1-215).
Note B: Used on 16H(216-UP).
Note C: Used on 16H(216-221).
TAP LOCATION

Tap Schematic
Description
Number Location
AA Pump Output Pressure (Fan) C-12
BB Implement And Steering Load Sensing Signal Pressure C-9
CC Pump Supply Pressure (Implement / Steering) B-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(39) CYLINDER GP
RIPPER BLADE LIFT
(4) CYLINDER GP
113-5264
(BLADE LIFT)
262-1904
J (4) CYLINDER GP J
(BLADE LIFT)
(43) VALVE GP (46) MANIFOLD GP 262-1904
CONTROL (LH) (47) MANIFOLD GP
CONTROL CONTROL (RH)
(RIPPER) 239-9893
239-9894
107-0559
A B (29) VALVE GP A B

RIPPER (28) VALVE GP CONTROL

CONTROL (RIGHT BLADE LIFT)
(LEFT BLADE LIFT) 107-0565
I 107-0558 I
BLADE LIFT BLADE LIFT

E
D
(2) COVER C
LEFT B
101-9346 A
H LS P T T1 LS P T T1
H

(5) CYLINDER GP
(7) CYLINDER GP (BLADE TIP)
(14) MOTOR GP
(8) CYLINDER GP
STEERING (LH)
(9) CYLINDER GP ACCUGRADE ATTACHMENTS
(SIDE SHIFT) 9T-8944 STEERING (RH)
9T-3206 GEROTOR 165-2507 165-2506
(CIRCLE DRIVE) (38) ACCUMULATOR GP
9T-5977
G (38) ACCUMULATOR GP (BLADE CUSHION) G
(BLADE CUSHION) 160-9413
160-9413 BLADE CUSHION (3) CYLINDER GP (4) CYLINDER GP
ATTACHMENT ARTICULATION (BLADE LIFT)
9T-3050 (44) VALVE GP 262-1904
(6) CYLINDER GP
(CENTER SHIFT) MOUNTING
262-1905 (BLADE CUSHION
SOLENOID VALVE)
253-1320
(10) CYLINDER GP
F (4) CYLINDER GP (20) SWIVEL GP (WHEEL LEAN) F
260-6502 121-9244 BLADE CUSHION
(BLADE LIFT) (12) MANIFOLD ATTACHEMENT
(44) VALVE GP 262-1904 RIGHT
MOUNTING (BLADE (37) VALVE GP
102-6238
CUSHION SOLENOID) (29) VALVE GP UNIT TEST 4
(15) PUMP GP (26) VALVE GP (RIGHT IMPLEMENT
253-1320 (30) VALVE GP (24) VALVE GP (31) VALVE GP CONTROL
(25) VALVE GP METERING (STEERING) CONTROL CONTROL VALVE
CONTROL CONTROL CONTROL (RIGHT BLADE
(28) VALVE GP CONTROL NOTE A 111-0491 (CENTER SHIFT)
(SIDE SHIFT) NOTE B 222-3771 (ARTICULATION) (WHEEL LEAN) LIFT) MANIFOLD)
CONTROL (LEFT BLADE LIFT) (BLADE TIP) 107-0562 104-8676
107-0556 107-0560 107-0563 107-0565
107-0558 107-0554
E BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT
E

(2) COVER
LEFT E K
101-9346 D
D C
J
H
D
B G
A F
(27) VALVE GP (33) VALVE GP (34) VALVE GP (11) MANIFOLD (2) COVER
(36) VALVE GP
CONTROL (CIRCLE DRIVE) PUMP CONTROL PUMP CONTROL LEFT RIGHT
UNIT TEST 4
(LEFT IMPLEMENT CONTROL (21) TANK GP AND 107-0555 168-2210 104-3122 BB 102-8385 (42) VALVE GP 101-9346
(32) VALVE GP
VALVE MANIFOLD) FILTER SIGNAL LINE CHECK
MOUNTING PRESSURE
207-2410
PRESSURE & FLOW
104-8658 (FAN SPEED SOLENOID)
COMPENSATOR VALVE
PRESSURE & FLOW
COMPENSATOR VALVE (SECONDARY
193-5765 STEERING)
C 9T-6146
(13) MOTOR GP C
GEAR
(23) VALVE GP (HYDRAULIC FAN)
SIGNAL
COMBINATION 224-7040 LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
AA
RESOLVER VALVE
SIGNAL
PURGE VALVE
9T-5957 Pressure Line
Implement & Steering Pump Output.
Secondary Steering Pump Output.
PUMP OUTPUT (1) ACCUMULATOR GP Pilot / Load Sensing Pressure Steering Metering Pump Output and
Cylinder Circuit.
PRESSURE SIGNAL
STEERING
PRIORITY VALVE STEERING
ADAPTER Drain / Return Lines Hydraulic Fan Pump Output.
RELIEF VALVE
248-6251 Supply Line.
(19) SWITCH AS Component Group
CC
Drain / Return Line.

PRESSURE Attachment
Ripper Cylinder Circuit.
Signal Line
B (35) VALVE GP
PUMP
IMPLEMENT
RELIEF VALVE
230-5771
(22) VALVE GP Air Line Blade Tip Cylinder Circuit. B
SHUTTLE (18) SENSOR GP
Steering (Circle Drive) Control Circuit.
SUPPLY
Note C PRESSURE CHECK CALLOUTS Side Shift Cylinder Circuit.
(16) PUMP GP PRESSURE (FAN DRIVE) Blade Lift Cylinder Circuits.
PISTON (HYDRAULIC FAN)
HYDRAULIC FAN PUMP IMPLEMENT / STEERING PUMP
131-0753 STEERING
RELIEF VALVE
(FAN DRIVE) 175-0447
YY Taps (Pressure, Sampling, Sensor) by letter Articulation Cylinder Circuit.
Center Shift Cylinder Circuit.
184-7448 167-1709
SECONDARY STEERING Wheel Lean Cylinder Circuit.
HYDRAULIC PUMP

NOTE A: Used on 16H(1-215).

NOTE B: Used on 16H(216-UP).
NOTE C: Used on 16H(216-221).
A A
(45) VALVE GP (41) VALVE GP (40) PUMP GP THIS SCHEMATIC IS FOR THE 16H Motor Grader
(17) PUMP GP
RELIEF (SECONDARY CHECK (SECONDARY ELECTRIC DRIVE Part #: 172-9362 CHG04
PISTON (IMPLEMENT AND STEERING)
STEERING) STEERING) (SECONDARY STEERING)
177-7517 Components are shown installed on a fully operable machine with the key and engine
9T-8071 9T-1013 123-8915 off and transmission shifter in neutral.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

8 10

4 9

38
14
44
20
2
4

11 5
25
6
27
7
28
2
30
12
36

46 24

AA 26

33 29

40 31

41 37
42
47
1
15
19
16
23
17
45
32
BB
21

CC
3
34
18
13
22
39
The Following Control Valves may be located
on either (LH) 36 or (RH) 37 machine
side dependent on machine arrangement.

24 25 26 27 28

FW
D 29 30 31 43
COMBINATION VALVE
VIEW ALL CALLOUTS

23
AA

CC

BB
34

1
23

42
ALT
CC

Alternate Location
for some models.
BB

34
COMBINATION VALVE - PORT AND FEATURE
IDENTIFICATION
HYDRAULIC AND STEERING SYSTEM
VIEW ALL CALLOUTS

Steering Pump
Supply

Implement
Supply Lines
23
Implement
Drain Lines

35

BB

Implement
Signal Lines
HYDRAULIC FAN DRIVE
VIEW ALL CALLOUTS

AA 32
33
Line for Pump to the
Signal Line
16 Fan Speed Solenoid

Tank Return Line

Vent Line to the

Combination Valve

Line to the
Hydraulic Tank
from the 13
Makeup Valve

Line to the
Makeup valve
from the Pump

Line to the Makeup Valve Line to the Fan

Drive Motor from
22 from the Fan Drive Motor
the Makeup Valve

18