8T (CA-1.5mm) - Out

Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors : 3
Input Echo : 4
XY Coordinate Calculations : 10
Internal Pressure Calculations : 11
External Pressure Calculations : 17
Element and Detail Weights : 20
Nozzle Flange MAWP : 22
Wind Load Calculation : 23
Earthquake Load Calculation : 25
Center of Gravity Calculation : 26
Lifting Lug Calcs : Left Side 28
Lifting Lug Calcs : Right Side 35
Horizontal Vessel Analysis (Ope.) 42
Horizontal Vessel Analysis (Test) 53
Nozzle Calcs. : N2 64
Nozzle Schedule : 88
Nozzle Summary : 90
MDMT Summary : 91
Vessel Design Summary : 93
Problems/Failures Summary : 95
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2015
Analysis Performed by : SPLM Licensed User
Job File : D:\FICO\18.01 SOLAR TANK\PVELITE ANALYSIS\8T (CA
Date of Analysis : Jan 9,2018 3:45am
PV Elite 2016 SP1, July 2016

Title Page
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
PV Elite 2016 SP1 Licensee: SPLM Licensed User
FileName : 8T (CA-1.5mm) Page 3 of 95
Warnings and Errors : Step: 0 3:45am Jan 9,2018
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Input Echo : Step: 1 3:45am Jan 9,2018
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 0.4000 MPa

Design Internal Temperature 60 °C
Type of Hydrotest User Entered Pressure
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature -29 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.6000 MPa
User defined MAWP 0.4000 MPa
User defined MAPnc 0.0000 MPa
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 93

Basic Wind Speed [V] 112.65 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100

Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 94

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 0.000
UBC Importance Factor 1.000
UBC Soil Type S1
UBC Horizontal Force Factor 3.000
UBC Percent Seismic for Hydrotest 0.000
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description Front Dishead
Distance "FROM" to "TO" 50.000 mm
Inside Diameter 1840.0 mm
Element Thickness 8.0000 mm
Internal Corrosion Allowance 1.5875 mm
Nominal Thickness 8.0000 mm
External Corrosion Allowance 1.5875 mm
Design Internal Pressure 0.4000 MPa
Design Temperature Internal Pressure 60 °C
Design External Pressure 0.0000 MPa
Design Temperature External Pressure 39 °C
Effective Diameter Multiplier 1.2
Material Name SA-36
Allowable Stress, Ambient 114.50 MPa
Allowable Stress, Operating 114.50 MPa
Allowable Stress, Hydrotest 148.80 MPa
Material Density 0.007750 kg/cm³
P Number Thickness 30.988 mm
Yield Stress, Operating 236.10 MPa
UCS-66 Chart Curve Designation A
External Pressure Chart Name CS-2
UNS Number K02600

Product Form Plate, sheet
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element To Node 30
Element Type Cylinder
Description Shell I
Material Name SA-36

Detail Type Saddle
Detail ID Lft Sdl
Dist. from "FROM" Node / Offset dist 450.00 mm
Width of Saddle 203.20 mm
Height of Saddle at Bottom 1465.0 mm
Saddle Contact Angle 124.0
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 254.00 mm
Thickness of Wear Plate 12.700 mm
Contact Angle, Wear Plate (degrees) 134.0

Detail Type Nozzle
Detail ID N2
Nozzle Diameter 2.0 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 36.978 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element To Node 40
Description Shell II
Material Name SA-36

Detail Type Nozzle
Detail ID N1
Nozzle Schedule None
Nozzle Class 150
Layout Angle 90.0
Nozzle Matl SA-36

Detail Type Nozzle
Detail ID N5
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 270.0
Nozzle Matl SA-106 B

Element To Node 50
Description Shell III

Material Name SA-36

Detail Type Saddle
Detail ID RightSdl
Width of Saddle 203.20 mm
Height of Saddle at Bottom 1465.0 mm
Saddle Contact Angle 124.0
Height of Composite Ring Stiffener 0.0000 mm
Width of Wear Plate 254.00 mm
Thickness of Wear Plate 12.700 mm
Contact Angle, Wear Plate (degrees) 134.0

Detail Type Nozzle
Detail ID N3
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 90.0
Nozzle Matl SA-106 C

Detail Type Nozzle
Detail ID N4
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 90.0
Nozzle Matl SA-106 C

Element To Node 60
Element Type Elliptical

Description Front Dishead
Material Name SA-36
Elliptical Head Factor 2.0

XY Coordinate Calculations : Step: 2 3:45am Jan 9,2018
XY Coordinate Calculations
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

mm mm mm mm
Front Dish 50.0000 ... 50.0000 ...

Shell I 1575.00 ... 1525.00 ...
Shell II 2375.00 ... 800.000 ...
Shell III 3900.00 ... 1525.00 ...
Front Dish 3950.80 ... 50.8000 ...

Internal Pressure Calculations : Step: 3 3:45am Jan 9,2018
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
MPa mm mm mm MPa
Front Dish 0.4000 8.0000 3.1750 1840.0 114.50

Shell I 0.4000 8.0000 3.1750 1840.0 114.50
Shell II 0.4000 8.0000 3.1750 1840.0 114.50
Shell III 0.4000 8.0000 3.1750 1840.0 114.50
Front Dish 0.4000 8.0000 3.1750 1840.0 114.50
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
MPa MPa MPa mm mm
Front Dish 0.40002 0.59759 0.99479 8.00000 6.38845

Shell I 0.40002 0.59759 0.99048 8.00000 6.40147
Shell II 0.40002 0.59759 0.99048 8.00000 6.40147
Shell III 0.40002 0.59759 0.99048 8.00000 6.40147
Front Dish 0.40002 0.59759 0.99479 8.00000 6.38845
Minimum 0.400 0.990
MAWP: 0.400 MPa, limited by: DESIGN (user specified)
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015
Elliptical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 60 °C
Front Dishead
Material UNS Number: K02600
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (0.400*1843.1750*0.998)/(2*114.50*1.00-0.2*0.400)
= 3.2135 + 3.1750 = 6.3885 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*114.50*1.00*4.8250)/(0.998*1843.1750+0.2*4.8250)
= 0.601 MPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*114.50*1.00*8.0000)/(1.000*1840.0001+0.2*8.0000)
= 0.995 MPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (0.400*(0.998*1843.1750+0.2*4.8250))/(2*1.00*4.8250)
= 76.270 MPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (0.400*921.5875)/(114.50*1.00-0.6*0.400)+3.175
= 6.401 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.50 * 1.00 * 4.8250 )/(921.5875 + 0.6 * 4.8250 )
= 0.598 MPa
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 1843.175/( 2 * 461.588 ))^(2))/6
= 0.997709
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 1.894 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 8.000 , tr = 3.213 , c = 3.1750 mm , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.666 , Temp. Reduction = 19 °C
Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

Min Metal Temp. at Required thickness (UCS 66.1) -26 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 20 To 30 SA-36 , UCS-66 Crv. A at 60 °C
Shell I

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.400*921.5875)/(114.50*1.00-0.6*0.400)
= 3.2265 + 3.1750 = 6.4015 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.50*1.00*4.8250)/(921.5875+0.6*4.8250)
= 0.598 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.50*1.00*8.0000)/(920.0001+0.6*8.0000)
= 0.990 MPa

= (P*(R+0.6*t))/(E*t)
= (0.400*(921.5875+0.6*4.8250))/(1.00*4.8250)
= 76.646 MPa
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.433 %
Minimum Design Metal Temperature Results:


Shell II

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.400*921.5875)/(114.50*1.00-0.6*0.400)
= 3.2265 + 3.1750 = 6.4015 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.50*1.00*4.8250)/(921.5875+0.6*4.8250)
= 0.598 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.50*1.00*8.0000)/(920.0001+0.6*8.0000)
= 0.990 MPa

= (P*(R+0.6*t))/(E*t)
= (0.400*(921.5875+0.6*4.8250))/(1.00*4.8250)
= 76.646 MPa


Shell III

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.400*921.5875)/(114.50*1.00-0.6*0.400)
= 3.2265 + 3.1750 = 6.4015 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.50*1.00*4.8250)/(921.5875+0.6*4.8250)
= 0.598 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.50*1.00*8.0000)/(920.0001+0.6*8.0000)
= 0.990 MPa

= (P*(R+0.6*t))/(E*t)
= (0.400*(921.5875+0.6*4.8250))/(1.00*4.8250)
= 76.646 MPa


Elliptical Head From 50 To 60 SA-36 , UCS-66 Crv. A at 60 °C
Front Dishead

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (0.400*1843.1750*0.998)/(2*114.50*1.00-0.2*0.400)
= 3.2135 + 3.1750 = 6.3885 mm

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)

= (2*114.50*1.00*4.8250)/(0.998*1843.1750+0.2*4.8250)
= 0.601 MPa

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*114.50*1.00*8.0000)/(1.000*1840.0001+0.2*8.0000)
= 0.995 MPa

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (0.400*(0.998*1843.1750+0.2*4.8250))/(2*1.00*4.8250)
= 76.270 MPa
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (0.400*921.5875)/(114.50*1.00-0.6*0.400)+3.175
= 6.401 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (114.50 * 1.00 * 4.8250 )/(921.5875 + 0.6 * 4.8250 )
= 0.598 MPa
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 1843.175/( 2 * 461.588 ))^(2))/6
= 0.997709
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 1.894 %
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 0.520 MPa

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 0.520 MPa
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 1.270 MPa
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 0.440 MPa
Pressure per PED = 1.43 * MAWP 0.572 MPa
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 0.520 MPa
User Defined Hydrostatic Test Pressure at High Point 0.600 MPa
Horizontal Test performed per: User Hydro Pressure
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure
Front Dishead 71.1 148.8 0.478 0.62

Shell I 71.4 148.8 0.480 0.62
Shell II 71.4 148.8 0.480 0.62
Shell III 71.4 148.8 0.480 0.62
Front Dishead 71.1 148.8 0.478 0.62
Stress ratios for Nozzle and Pad Materials:
Description Pad/Nozzle Ambient Operating ratio
N2 Nozzle 117.90 117.90 1.000

N1 Nozzle 114.46 114.46 1.000
N1 Pad 114.46 114.46 1.000
N5 Nozzle 117.90 117.90 1.000
N3 Nozzle 137.90 137.90 1.000
N4 Nozzle 137.90 137.90 1.000
Minimum 1.000
Stress ratios for Vessel Elements:
Description Ambient Operating ratio
Front Dishead 114.50 114.50 1.000

Shell I 114.50 114.50 1.000
Shell II 114.50 114.50 1.000
Shell III 114.50 114.50 1.000
Front Dishead 114.50 114.50 1.000
Minimum 1.000
Elements Suitable for Internal Pressure.

External Pressure Calculations : Step: 4 3:45am Jan 9,2018
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 39 °C
Front Dishead
Elastic Modulus from Chart: CS-2 at 39 °C : 0.200E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
4.825 1852.83 384.01 0.0003617 36.16
EMAP = B/(K0*D/t) = 36.1604/(0.9000 *384.0052 ) = 0.1046 MPa
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*114.50*1.00*4.8250)/(0.998*1843.1750+0.2*4.8250))/1.67
= 0.360 MPa
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 0.10 , 0.3596 )
= 0.105 MPa
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 39 °C
Shell I

Tca OD SLEN D/t L/D Factor A B
4.825 1852.83 4257.47 384.01 2.2978 0.0000751 7.51
EMAP = (4*B)/(3*(D/t)) = (4*7.5099 )/(3*384.0052 ) = 0.0261 MPa
Results for Maximum Stiffened Length (Slen):

4.825 1852.83 4257.47 384.01 2.2978 0.0000751 7.51
EMAP = (4*B)/(3*(D/t)) = (4*7.5099 )/(3*384.0052 ) = 0.0261 MPa
Shell II


4.825 1852.83 4257.47 384.01 2.2978 0.0000751 7.51
EMAP = (4*B)/(3*(D/t)) = (4*7.5099 )/(3*384.0052 ) = 0.0261 MPa

4.825 1852.83 4257.47 384.01 2.2978 0.0000751 7.51
EMAP = (4*B)/(3*(D/t)) = (4*7.5099 )/(3*384.0052 ) = 0.0261 MPa
Shell III

4.825 1852.83 4257.47 384.01 2.2978 0.0000751 7.51
EMAP = (4*B)/(3*(D/t)) = (4*7.5099 )/(3*384.0052 ) = 0.0261 MPa

4.825 1852.83 4257.47 384.01 2.2978 0.0000751 7.51
EMAP = (4*B)/(3*(D/t)) = (4*7.5099 )/(3*384.0052 ) = 0.0261 MPa
Elliptical Head From 50 to 60 Ext. Chart: CS-2 at 39 °C
Front Dishead

Tca OD D/t Factor A B
4.825 1852.83 384.01 0.0003617 36.16
EMAP = B/(K0*D/t) = 36.1604/(0.9000 *384.0052 ) = 0.1046 MPa
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*114.50*1.00*4.8250)/(0.998*1843.1750+0.2*4.8250))/1.67
= 0.360 MPa
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 0.10 , 0.3596 )
= 0.105 MPa
External Pressure Calculations
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
mm mm mm MPa
10 20 No Calc 1852.83 4.82500 0.00036168 36.1604

20 30 4257.47 1852.83 4.82500 0.00008 7.50987
30 40 4257.47 1852.83 4.82500 0.00008 7.50987
40 50 4257.47 1852.83 4.82500 0.00008 7.50987
50 60 No Calc 1852.83 4.82500 0.00036168 36.1604
External External External External

From To Actual T. Required T. Des. Press. M.A.W.P.
mm mm MPa MPa
10 20 8.00000 4.67500 ... 0.10463

20 30 8.00000 No Calc ... 0.026076
30 40 8.00000 No Calc ... 0.026076
40 50 8.00000 No Calc ... 0.026076
50 60 8.00000 4.67500 ... 0.10463
Minimum 0.026
Actual Len. Allow. Len. Ring Inertia Ring Inertia

From To Bet. Stiff. Bet. Stiff. Required Available
mm mm mm**4 mm**4
10 20 No Calc No Calc No Calc No Calc

20 30 4257.47 No Calc No Calc No Calc
50 60 No Calc No Calc No Calc No Calc
Elements Suitable for External Pressure.

Element and Detail Weights : Step: 5 3:45am Jan 9,2018
Element and Detail Weights
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kgm ltr kgm ltr kgm
10 20 271.433 948.562 163.708 953.251 ...

20 30 548.964 4055.77 331.090 4069.78 ...
30 40 287.982 2127.62 173.686 2134.97 ...
40 50 548.964 4055.77 331.090 4069.78 ...
50 60 271.720 950.690 163.881 955.386 ...
Total 1929 12138.41 1163 12183.16 0
Weight of Details
Weight of X Offset, Y Offset,

From Type Detail Dtl. Cent. Dtl. Cent. Description
kgm mm mm
20 Sadl 245.111 450.000 1182.15 Lft Sdl

20 Nozl 3.77097 755.000 950.162 N2
30 Nozl 85.1257 400.000 1148.60 N1
30 Nozl 3.99939 400.000 941.425 N5
40 Sadl 245.111 1075.00 1182.15 RightSdl
40 Nozl 5.69160 510.000 950.162 N3
40 Nozl 5.36434 925.000 950.162 N4
Total Weight of Each Detail Type
Total Weight of Saddles 490.2

Total Weight of Nozzles 104.0
Sum of the Detail Weights 594.2 kgm
Weight Summation: kgm
Fabricated Shop Test Shipping Erected Empty Operating
1929.1 2523.2 1929.1 2523.2 1929.1 2523.2

490.2 12131.0 490.2 ... 490.2 ...
104.0 ... 104.0 ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 104.0 ...
2523.2 14654.2 2523.2 2523.2 2523.2 2523.2
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Element and Detail Weights : Step: 5 3:45am Jan 9,2018
Fabricated Wt. - Bare Weight W/O Removable Internals 2523.2 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 14654.2 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 2523.2 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 2523.2 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 2523.2 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 2523.2 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 1757.6 kgm
Field Test Wt. - Empty Weight + Water (Full) 14654.2 kgm
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From To Area
mm²
10 20 4.026E+06
20 30 8.892E+06
30 40 4.665E+06
40 50 8.892E+06
50 60 4.030E+06
Total 30504400.000 mm²

Nozzle Flange MAWP : Step: 6 3:45am Jan 9,2018
Nozzle Flange MAWP Results :
Nozzle Flange Rating

Description Operating Ambient Temperature Class Grade/Group
MPa MPa °C
N2 1.9 2.0 60 150 GR 1.1

N1 1.9 2.0 60 150 GR 1.1
N5 1.9 2.0 60 150 GR 1.1
N3 1.9 2.0 60 150 GR 1.1
N4 1.9 2.0 60 150 GR 1.1
Minimum Rating 1.9 2.0 MPa (for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

Wind Load Calculation : Step: 7 3:45am Jan 9,2018
Wind Analysis Results
User Entered Importance Factor is 1.000

Gust Factor (Gh, Gbar) Static 1.323
Shape Factor (Cf) for the Vessel is 0.524
User Entered Basic Wind Speed 112.7 km/hr
Exposure Category C
Table Lookup Value Alpha from Table C6 7.0000
Table Lookup Value Zg from Table C6 900.0000
Table Lookup Value Do from Table C6 0.0050
Wind Load Results per ASCE-7 93:
Sample Calculation for the First Element:
Rougness Factor = 1.000
Values [cf1] and [cf2]

Because RoughFact = 1 and DQZ > 2.5 and H/D < 7.0
Interpolating to find the final cf:
Because H / D < 7.0
CF = CF1 + (CF2-CF1)*( H/D - 1) / (7 - 1)
= 0.500 + (0.600 -0.500 )*( 2.436 - 1)/(7 - 1)
= 0.524
Value of Alpha, Zg is taken from Table C6-2 [Alpha, Zg]

For Exposure Category C:
Alpha = 7.000 , Zg = 274320.000 mm
Height of Interest for First Element [z]

= Centroid Hgt + Base Height
= 1465.000 + 0.000 = 1465.000 mm
but: z = Max(4572.000 , 1465.000 ) = 4572.000 mm
Note: Because z < 15 feet, use 15 feet to compute kz.
Velocity Pressure Coefficient [kZ]:

= 2.58( z/zg )^(2/Alpha) : z is Elevation of First Element
= 2.58( 4572.000/900 )^(2/7.0 )
= 0.801
Determine if Static or Dynamic Gust Factor Applies
Height to Diameter ratio :

= Maximum Height(length)^2 / Sum of Area of the Elements
= 4418.800 (^2)/8014887
= 2.436
Vibration Frequency = 33.000 Hz

Because H/D < 5 And Frequency > 1.0: Static Analysis Implemented
The following two calculations allow for any user units

Wind Load Calculation : Step: 7 3:45am Jan 9,2018
Compute [tz]
= 2.35 * Sqrt(DO / VesselHtg/30(feet)^(1/Alpha)
= 2.35 * Sqrt(0.005/4418.800 )^(1/9144.000 )
= 0.184
Compute [Gh]
= 0.65 + 3.65 * tz
= 0.65 + 3.65 * 0.184 = 1.323
Wind Pressure - (performed in Imperial Units) [qz]

Importance Factor: I = 1.000
Wind Speed = 112.651 km/hr Converts to 70.000 mph
qz = 0.00256 * kZ * (I * Vr)²
= 0.00256 * 0.801 *(1.000 * 70.000 )² = 10.046 psf
Converts to: 0.481 kPa
Force on the First Element [Fz]

= qz * Gh * CF * Wind Area
= 0.481 * 1.323 * 0.524 * 793563
= 264.571 N
Element z GH Area qz Force

mm mm² kPa N
Front Dishead 1465.0 1.323 793563.1 0.5 264.6

Shell I 1465.0 1.323 3396480.2 0.5 1132.4
Shell II 1465.0 1.323 1781760.0 0.5 594.0
Shell III 1465.0 1.323 3396480.2 0.5 1132.4
Front Dishead 1465.0 1.323 795344.9 0.5 265.2
Wind Load Calculation
Wind Wind Wind Wind Element

From To Height Diameter Area Pressure Wind Load
mm mm mm² kPa N
10 20 1465.00 2227.20 793563. 0.48101 264.571

20 30 1465.00 2227.20 3.396E+06 0.48101 1132.37
30 40 1465.00 2227.20 1.782E+06 0.48101 594.031
40 50 1465.00 2227.20 3.396E+06 0.48101 1132.37
50 60 1465.00 2227.20 795345. 0.48101 265.165

Earthquake Load Calculation : Step: 8 3:45am Jan 9,2018
Earthquake Analysis Results
The UBC Zone Factor for the Vessel is ............. 0.0000

The Importance Factor as Specified by the User is . 1.000
The UBC Frequency and Soil Factor (C) is ......... 2.750
The UBC Force Factor as Specified by the User is .. 3.000
The UBC Total Weight (W) for the Vessel is ........ 17235.3 N
The UBC Total Shear (V) for the Vessel is ......... 0.0 N
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 N
Earthquake Load Calculation
Earthquake Earthquake Element

From To Height Weight Ope Load
mm N N
10 20 920.000 2462.19 ...

20 30 920.000 2462.19 ...
20 30 920.000 2462.19 ...
30 40 920.000 2462.19 ...
40 0 920.000 2462.19 ...
40 50 920.000 2462.19 ...
50 60 920.000 2462.19 ...

Center of Gravity Calculation : Step: 9 3:45am Jan 9,2018
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 1975.000 mm

Center of Gravity of Nozzles 2050.757 mm
Center of Gravity of Bare Shell New and Cold 1975.365 mm

Center of Gravity of Bare Shell Corroded 1975.366 mm
Vessel CG in the Operating Condition 1979.723 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 1978.400 mm
Vessel CG in the Test Condition 1975.922 mm
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis 3950.80 mm

Total vessel weight (No Liquid) Twt 24742.86 N
Impact weight multiplication factor Imp 1.00
Design lifting weight, DWT = Imp * Twt 24742.86 N
Elevation of the Tailing Lug (bottom) 200.00 mm
Elevation of the Lifting Lug (top ) 3750.00 mm
Design Reaction force at the tailing lug 12347.73 N
Design Reaction force at the lifting lug 12395.13 N
CG Distance from Tailing Lug 1778.40 mm

CG Distance from the Nearer Lifting Lug 1771.60 mm
Critical Values:
Max Stress Elevation Allowables

MPa mm MPa
Bending -0.25 2055.00 87.56 (UG-23)

Shear -0.22 3595.00 80.15 (0.7*S)
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

mm N-mm MPa N MPa
0.00 -3.5 0.0 -5655.5 -0.1

965.00 -3064538.8 -0.1 1796.3 0.0
1895.00 -5372244.5 -0.3 -2445.4 -0.1
2680.00 -4300523.5 -0.2 -5980.1 -0.1
3900.00 1145988.0 0.1 706.9 0.0
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0029 at elevation 2055.0000 mm - Must be <=1

Center of Gravity Calculation : Step: 9 3:45am Jan 9,2018
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

Lifting Lug Calcs : Left Side Step: 10 3:45am Jan 9,2018
Lifting Lug Calculations: Lug(s) on Left End of Vessel
Input Values:
Lifting Lug Material SA-36

Lifting Lug Yield Stress Yield 248.22 MPa
Total Height of Lifting Lug w 135.0000 mm

Thickness of Lifting Lug t 12.0000 mm
Diameter of Hole in Lifting Lug dh 38.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 39.0000 mm
Height of Lug from bottom to Center of Hole h 95.0000 mm
Offset from Vessel OD to Center of Hole off 56.0000 mm
Lug Fillet Weld Size tw 8.0000 mm
Length of weld along side of Lifting Lug wl 270.0000 mm
Length of Weld along Bottom of Lifting Lug wb 24.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.00
Sling Angle from Horizontal 90.0000 deg
Number of Lugs in Group 1
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Force Along Vessel Axis Fax 0.00 N

Force Normal to Vessel Fn 12347.73 N
Force Tangential to Vessel Ft 0.00 N
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 0.237E+08 mm**4
Weld Group Centroid distance in the Long. Direction Yll 140.656 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 135.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 51904.047 mm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 6.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax^(2) + Ft^(2) + Fn^(2) )/(( 2 * (wl + wb) ) * tw )
= sqrt(0^(2)+0^(2)+12348^(2))/((2*(270.0+24.0))*5.6560)
= 3.71 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (12348 *(95.000 -135.000 )) * 140.656/23712546 +

(0 *56.000 * 140.656/23712546 ) +
(0 *56.000 * 6.000/51904.047 )
= -2.93 MPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 3.713 + -2.930
= 0.78 MPa
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 248 * 1.00
= 99.29 MPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl^(2) + Fax^(2) ) / Sha
= sqrt( 12348^(2) + 0^(2) )/480.000
= 25.73 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 248 * 1.00
= 99.29 MPa
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax^(2) + Fn^(2) ) / ( t * dh )
= sqrt( 0^(2) + 12348^(2) )/( 12.000 * 38.000 )
= 27.08 MPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 248 * 1.00 , 223.4 )
= 186.17 MPa
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t^(2)/6) + Fax * off/(w^(2) * t/6)
= 0 * 56.000/(135.000 * 12.000^(2)/6) +
0 * 56.000/(135.000^(2) * 12.000/6)
= 0.00 MPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 0/(135.000 * 12.000 )
= 7.62 MPa
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 7.6
= 7.62 MPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 248 * 1.00 , 186.2 )
= 163.83 MPa
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn^(2) + Fax^(2))/( Pi * Sta))]
= sqrt[2 * sqrt(12348^(2) + 0^(2))/( Pi * 99 )]
= 8.8982 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 1840.000 mm
Vessel Thickness Tv 8.000 mm
Design Temperature 37.78 °C
Attachment Type Type Rectangular

Parameter C11 C11 24.00 mm
Thickness of Reinforcing Pad Tpad 6.000 mm

Pad Parameter C11P C11p 70.000 mm
Design Internal Pressure Dp 0.000 MPa

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -12347.7 N
Longitudinal Shear (SUS) Vl 0.0 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -12347.7 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 0.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Torsional Moment MT 0.0 N-mm
Dimensionless Parameters used : Gamma = 66.21
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
Curves read for 1979 Beta Figure Value Location
N(PHI) / ( P/Rm ) 0.038 4C 12.235 (A,B)

N(PHI) / ( P/Rm ) 0.038 3C 12.795 (C,D)
M(PHI) / ( P ) 0.023 2C1 0.200 (A,B)
M(PHI) / ( P ) 0.023 1C ! 0.226 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.021 3A 0.389 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.025 1A ! 0.103 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.033 3B 2.879 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.028 1B ! 0.062 (A,B,C,D)
N(x) / ( P/Rm ) 0.031 3C 13.279 (A,B)

N(x) / ( P/Rm ) 0.031 4C 12.377 (C,D)
M(x) / ( P ) 0.032 1C1 0.216 (A,B)
M(x) / ( P ) 0.032 2C 0.166 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.021 4A 0.410 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.032 2A ! 0.062 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.033 4B 0.710 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.038 2B 0.098 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction
Stress Values at
( MPa)
Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl
Circ. Memb. P 11.6 11.6 11.6 11.6 12.2 12.2 12.2 12.2
Circ. Bend. P 75.7 -75.7 75.7 -75.7 85.4 -85.4 85.4 -85.4
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Circ. Str. 87.4 -64.1 87.4 -64.1 97.5 -73.2 97.5 -73.2
Long. Memb. P 12.6 12.6 12.6 12.6 11.8 11.8 11.8 11.8
Long. Bend. P 81.7 -81.7 81.7 -81.7 62.6 -62.6 62.6 -62.6
Long. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Long. Str. 94.3 -69.1 94.3 -69.1 74.4 -50.9 74.4 -50.9
Shear VC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Shear 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Str. Int. 94.3 69.1 94.3 69.1 97.5 73.2 97.5 73.2

Dimensionless Loads for Cylindrical Shells at Pad edge:
N(PHI) / ( P/Rm ) 0.089 4C 17.705 (A,B)

N(PHI) / ( P/Rm ) 0.089 3C 13.755 (C,D)
M(PHI) / ( P ) 0.057 2C1 0.092 (A,B)
M(PHI) / ( P ) 0.057 1C 0.130 (C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.059 1A 0.093 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.064 1B 0.044 (A,B,C,D)
N(x) / ( P/Rm ) 0.074 3C 15.694 (A,B)

N(x) / ( P/Rm ) 0.074 4C 18.573 (C,D)
M(x) / ( P ) 0.077 1C1 0.106 (A,B)
M(x) / ( P ) 0.077 2C 0.068 (C,D)
M(x) / ( MC/(Rm * Beta) ) 0.072 2A 0.050 (A,B,C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad
Stress Values at
( MPa)
Type of
Circ. Memb. P 29.6 29.6 29.6 29.6 23.0 23.0 23.0 23.0
Circ. Bend. P 106.3 -106.3 106.3 -106.3 150.5 -150.5 150.5 -150.5
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Circ. Str. 135.8 -76.7 135.8 -76.7 173.5 -127.5 173.5 -127.5
Long. Memb. P 26.2 26.2 26.2 26.2 31.0 31.0 31.0 31.0
Long. Bend. P 123.1 -123.1 123.1 -123.1 78.9 -78.9 78.9 -78.9
Long. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Long. Str. 149.3 -96.9 149.3 -96.9 109.9 -47.9 109.9 -47.9
Shear VC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Shear 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Str. Int. 149.3 96.9 149.3 96.9 173.5 127.5 173.5 127.5
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction
Type of Stress Values at

Stress Int. (MPa )
Location Au Al Bu Bl Cu Cl Du Dl
Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) 11.6 11.6 11.6 11.6 12.2 12.2 12.2 12.2
Circ. Q (SUS) 75.7 -75.7 75.7 -75.7 85.4 -85.4 85.4 -85.4
Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) 12.6 12.6 12.6 12.6 11.8 11.8 11.8 11.8
Long. Q (SUS) 81.7 -81.7 81.7 -81.7 62.6 -62.6 62.6 -62.6
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm+Pl (SUS) 12.6 12.6 12.6 12.6 12.2 12.2 12.2 12.2
Pm+Pl+Q (Total) 94.3 69.1 94.3 69.1 97.5 73.2 97.5 73.2
Stress Summation Comparison:
Type of Max. S.I. S.I. Allowable Result

Stress Int. MPa
Pm (SUS) 0.00 114.50 Passed

Pm+Pl (SUS) 12.63 171.75 Passed
Pm+Pl+Q (TOTAL) 97.53 343.50 Passed
Vessel Stress Summation at Reinforcing Pad Edge

Stress Int. (MPa )
Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) 29.6 29.6 29.6 29.6 23.0 23.0 23.0 23.0
Circ. Q (SUS) 106.3 -106.3 106.3 -106.3 150.5 -150.5 150.5 -150.5
Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) 26.2 26.2 26.2 26.2 31.0 31.0 31.0 31.0
Long. Q (SUS) 123.1 -123.1 123.1 -123.1 78.9 -78.9 78.9 -78.9
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm+Pl (SUS) 29.6 29.6 29.6 29.6 31.0 31.0 31.0 31.0
Pm+Pl+Q (Total) 149.3 96.9 149.3 96.9 173.5 127.5 173.5 127.5

Stress Int. MPa


Lifting Lug Calcs : Right Side Step: 11 3:45am Jan 9,2018
Lifting Lug Calculations: Lug(s) on Right End of Vessel
Input Values:
Lifting Lug Material SA-36

Lifting Lug Yield Stress Yield 248.22 MPa
Total Height of Lifting Lug w 135.0000 mm

Thickness of Lifting Lug t 12.0000 mm
Diameter of Hole in Lifting Lug dh 38.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 39.0000 mm
Height of Lug from bottom to Center of Hole h 95.0000 mm
Offset from Vessel OD to Center of Hole off 56.0000 mm
Lug Fillet Weld Size tw 8.0000 mm
Length of weld along side of Lifting Lug wl 270.0000 mm
Length of Weld along Bottom of Lifting Lug wb 24.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.00
Sling Angle from Horizontal 90.0000 deg
Number of Lugs in Group 1
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Force Along Vessel Axis Fax 0.00 N

Force Normal to Vessel Fn 12395.13 N
Force Tangential to Vessel Ft 0.00 N
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 0.237E+08 mm**4
Weld Group Centroid distance in the Long. Direction Yll 140.656 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 135.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 51904.047 mm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 6.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax^(2) + Ft^(2) + Fn^(2) )/(( 2 * (wl + wb) ) * tw )
= sqrt(0^(2)+0^(2)+12395^(2))/((2*(270.0+24.0))*5.6560)
= 3.73 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (12395 *(95.000 -135.000 )) * 140.656/23712546 +

(0 *56.000 * 140.656/23712546 ) +
(0 *56.000 * 6.000/51904.047 )
= -2.94 MPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 3.727 + -2.941
= 0.79 MPa
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 248 * 1.00
= 99.29 MPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl^(2) + Fax^(2) ) / Sha
= sqrt( 12395^(2) + 0^(2) )/480.000
= 25.83 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 248 * 1.00
= 99.29 MPa
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax^(2) + Fn^(2) ) / ( t * dh )
= sqrt( 0^(2) + 12395^(2) )/( 12.000 * 38.000 )
= 27.18 MPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 248 * 1.00 , 223.4 )
= 186.17 MPa
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t^(2)/6) + Fax * off/(w^(2) * t/6)
= 0 * 56.000/(135.000 * 12.000^(2)/6) +
0 * 56.000/(135.000^(2) * 12.000/6)
= 0.00 MPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 0/(135.000 * 12.000 )
= 7.65 MPa
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 7.7
= 7.65 MPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 248 * 1.00 , 186.2 )
= 163.83 MPa
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn^(2) + Fax^(2))/( Pi * Sta))]
= sqrt[2 * sqrt(12395^(2) + 0^(2))/( Pi * 99 )]
= 8.9153 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 1840.000 mm
Vessel Thickness Tv 8.000 mm
Design Temperature 37.78 °C
Attachment Type Type Rectangular

Thickness of Reinforcing Pad Tpad 6.000 mm

Design Internal Pressure Dp 0.000 MPa

Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -12395.1 N
Longitudinal Shear (SUS) Vl 0.0 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -12395.1 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 0.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Torsional Moment MT 0.0 N-mm
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
N(PHI) / ( P/Rm ) 0.038 4C 12.235 (A,B)

N(PHI) / ( P/Rm ) 0.038 3C 12.795 (C,D)
M(PHI) / ( P ) 0.023 2C1 0.200 (A,B)
M(PHI) / ( P ) 0.023 1C ! 0.226 (C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.025 1A ! 0.103 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.028 1B ! 0.062 (A,B,C,D)
N(x) / ( P/Rm ) 0.031 3C 13.279 (A,B)

N(x) / ( P/Rm ) 0.031 4C 12.377 (C,D)
M(x) / ( P ) 0.032 1C1 0.216 (A,B)
M(x) / ( P ) 0.032 2C 0.166 (C,D)
M(x) / ( MC/(Rm * Beta) ) 0.032 2A ! 0.062 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stresses in the Vessel at the Attachment Junction
Stress Values at
( MPa)
Type of
Circ. Memb. P 11.7 11.7 11.7 11.7 12.2 12.2 12.2 12.2
Circ. Bend. P 76.0 -76.0 76.0 -76.0 85.7 -85.7 85.7 -85.7
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Circ. Str. 87.7 -64.4 87.7 -64.4 97.9 -73.5 97.9 -73.5
Long. Memb. P 12.7 12.7 12.7 12.7 11.8 11.8 11.8 11.8
Long. Bend. P 82.0 -82.0 82.0 -82.0 62.9 -62.9 62.9 -62.9
Long. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Long. Str. 94.7 -69.3 94.7 -69.3 74.7 -51.0 74.7 -51.0
Shear VC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Shear 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Str. Int. 94.7 69.3 94.7 69.3 97.9 73.5 97.9 73.5

Dimensionless Loads for Cylindrical Shells at Pad edge:
N(PHI) / ( P/Rm ) 0.089 4C 17.705 (A,B)

N(PHI) / ( P/Rm ) 0.089 3C 13.755 (C,D)
M(PHI) / ( P ) 0.057 2C1 0.092 (A,B)
M(PHI) / ( P ) 0.057 1C 0.130 (C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.059 1A 0.093 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.064 1B 0.044 (A,B,C,D)
N(x) / ( P/Rm ) 0.074 3C 15.694 (A,B)

N(x) / ( P/Rm ) 0.074 4C 18.573 (C,D)
M(x) / ( P ) 0.077 1C1 0.106 (A,B)
M(x) / ( P ) 0.077 2C 0.068 (C,D)
M(x) / ( MC/(Rm * Beta) ) 0.072 2A 0.050 (A,B,C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad
Stress Values at
( MPa)
Type of
Circ. Memb. P 29.7 29.7 29.7 29.7 23.1 23.1 23.1 23.1
Circ. Bend. P 106.7 -106.7 106.7 -106.7 151.1 -151.1 151.1 -151.1
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Circ. Str. 136.4 -77.0 136.4 -77.0 174.1 -128.0 174.1 -128.0
Long. Memb. P 26.3 26.3 26.3 26.3 31.1 31.1 31.1 31.1
Long. Bend. P 123.6 -123.6 123.6 -123.6 79.2 -79.2 79.2 -79.2
Long. Memb. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. MC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Memb. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Bend. ML 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Long. Str. 149.9 -97.3 149.9 -97.3 110.3 -48.0 110.3 -48.0
Shear VC 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Shear VL 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Tot. Shear 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Str. Int. 149.9 97.3 149.9 97.3 174.1 128.0 174.1 128.0
Vessel Stress Summation at Attachment Junction

Stress Int. (MPa )
Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) 11.7 11.7 11.7 11.7 12.2 12.2 12.2 12.2
Circ. Q (SUS) 76.0 -76.0 76.0 -76.0 85.7 -85.7 85.7 -85.7
Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) 12.7 12.7 12.7 12.7 11.8 11.8 11.8 11.8
Long. Q (SUS) 82.0 -82.0 82.0 -82.0 62.9 -62.9 62.9 -62.9
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm+Pl (SUS) 12.7 12.7 12.7 12.7 12.2 12.2 12.2 12.2
Pm+Pl+Q (Total) 94.7 69.3 94.7 69.3 97.9 73.5 97.9 73.5

Stress Int. MPa

Vessel Stress Summation at Reinforcing Pad Edge

Stress Int. (MPa )
Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) 29.7 29.7 29.7 29.7 23.1 23.1 23.1 23.1
Circ. Q (SUS) 106.7 -106.7 106.7 -106.7 151.1 -151.1 151.1 -151.1
Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) 26.3 26.3 26.3 26.3 31.1 31.1 31.1 31.1
Long. Q (SUS) 123.6 -123.6 123.6 -123.6 79.2 -79.2 79.2 -79.2
Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm+Pl (SUS) 29.7 29.7 29.7 29.7 31.1 31.1 31.1 31.1
Pm+Pl+Q (Total) 149.9 97.3 149.9 97.3 174.1 128.0 174.1 128.0

Stress Int. MPa


Horizontal Vessel Analysis (Ope.) : Step: 12 3:45am Jan 9,2018
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Width (254.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 203.200 + 1.56*sqrt( 924.0000 * 4.8250 ), 2 * 662.000 )
= 307.3620 mm
Input and Calculated Values:
Vessel Mean Radius Rm 924.00 mm

Stiffened Vessel Length per 4.15.6 L 3950.80 mm
Distance from Saddle to Vessel tangent a 662.00 mm
Saddle Width b 203.20 mm

Saddle Bearing Angle theta 124.00 degrees
Inside Depth of Head h2 461.59 mm
Shell Allowable Stress used in Calculation 114.50 MPa

Head Allowable Stress used in Calculation 114.50 MPa
Circumferential Efficiency in Plane of Saddle 0.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 10749.67 N
Horizontal Vessel Analysis Results: Actual Allowable
Long. Stress at Top of Midspan 38.08 114.50 MPa

Long. Stress at Bottom of Midspan 38.52 114.50 MPa
Long. Stress at Top of Saddles 39.15 0.00 MPa
Long. Stress at Bottom of Saddles 37.83 0.00 MPa
Tangential Shear in Shell 1.54 91.60 MPa

Circ. Stress at Horn of Saddle 38.73 143.12 MPa
Circ. Compressive Stress in Shell 0.54 114.50 MPa
** Warning: One or more Stresses Exceeded its Allowable **
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 3388.5/2 + 0 ) * 1465.0000/1631.6873
= 4563.5 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls

= max( 1561.62 , 0.00 , 0 ) * 1465.0000/2950.0002
= 775.5 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 6186 + Max( 776 , 4564 , 0 , 0 )
= 10749.7 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 13153.23 N
Transverse Shear Load Saddle 1694.26 N
Longitudinal Shear Load Saddle 1561.62 N
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1130 K2 = 1.1076 K3 = 0.8127 K4 = 0.3848
K5 = 0.7457 K6 = 0.0496 K7 = 0.0285 K8 = 0.3364
K9 = 0.2650 K10 = 0.0552 K1* = 0.2030
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -10750*662.00[1-(1-662.00/3950.80+(924.000²-461.587²)/
(2*662.00*3950.80))/(1+(4*461.59)/(3*3950.80))]
= -1237176.6 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 10750*3951/4(1+2(924²-462²)/(3951²))/(1+(4*462)/
(3*3951))-4*662/3951
= 2825439.5 N-mm
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.400 * 924.000/(2*4.825 ) - 2825440/(pi*924.0²*4.825 )
= 38.08 MPa
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.400 * 924.000/(2 * 4.825 ) + 2825440/(pi * 924.0² * 4.825 )
= 38.52 MPa
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.400*924.000/(2*4.825)--1237176.6/(0.1130*pi*924.0²*4.825)
= 39.15 MPa
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 0.400*924.000/(2*4.825)+-1237176.6/(0.2030*pi*924.0²*4.825)
= 37.83 MPa
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 10750 ( 3950.80 - 2 * 662.00 )/(3950.80 + ( 4 * 461.59/3))
= 6183.9 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1076 * 6183.90/( 924.0000 * 4.8250 )
= 1.54 MPa
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 924.000 * 4.825 )
= 52.081 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7457 * 10750 * 0.1/( 4.825 * ( 203.20 + 52.08 + 52.08 ) )
= -0.54 MPa
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -10750/(4*4.825 *(203.200 +52.081 +52.081 )) -
12 * 0.028 * 10750 * 924.000/(3950.800 * 4.825²)
= -38.73 MPa
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 203.20 + 1.56 * sqrt( 924.000 * 4.825 ), 2 * 662.000 )
= 307.36 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.118E-04 * 2950.000 * ( 60.0 - 21.1 )
= 1.359 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 1778.0000 mm
Baseplate Thickness Bpthk 19.0500 mm
Baseplate Width Bpwid 203.2000 mm
Number of Ribs ( inc. outside ribs ) Nribs 2
Rib Thickness Ribtk 9.5250 mm
Web Thickness Webtk 9.5250 mm
Web Location Webloc Center
Moment of Inertia of Saddle - Lateral Direction
Y A AY Io
Shell 3. 2398. 7688. 32866.
Wearplate 13. 3226. 41169. 568780.
Web 273. 4828. 1315679. 461908448.
BasePlate 535. 3871. 2072802. 1110049792.

Totals 824. 14322. 3437338. 1572559872.
Value C1 = Sumof(Ay)/Sumof(A) = 240. mm

Value I = Sumof(Io) - C1*Sumof(Ay) = 747595456. mm**4
Value As = Sumof(A) - Ashell = 11924. mm²
K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2108
Fh = K1 * Q = 0.2108 * 10749.674 = 2266.0833 N
Tension Stress, St = ( Fh/As ) = 0.1901 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 MPa
d = B - R*Sin(theta) / theta = 714.6143 mm

Bending Moment, M = Fh * d = 1620032.0000 N-mm
Bending Stress, Sb = ( M * C1 / I ) = 0.5199 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 MPa
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))½
= ( 3 * (10750 + 2404 ) * 203.20/( 4 * 1778.000 * 165.480 ))½
= 2.610 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 1778.0000 - 25.4 )/( 2 - 1 ) = 1752.6000 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 1752.6000 * 203.2000/2 = 0.2E+06 mm²
Axial Load [P]:

= Ap * Bp
= 178064.2 * 0.03 = 5298.1 N
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 203.200 - 25.4 - 9.525 ) * 9.525 + 1752.6000/2 * 9.525
= 9949.576 mm²
Compressive Stress [Sc]:

= P/Ar
= 5298.1/9949.5762 = 0.5325 MPa
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay² Io
Rib 101.6 1723.8 175136.7 0.0 5487420.5
Web 101.6 8346.8 848030.5 0.0 126210.7
Values 101.6 10070.5 1023167.2 0.0 5613631.0
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 1561.6/( 2 * 1778.00 ) * 1752.600 * 1030.92/2
= 396885.938 N-mm
KL/R < Cc ( 43.4015 < 126.0992 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 43.40 )²/(2 * 126.10² )) * 248/
( 5/3+3*(43.40 )/(8* 126.10 )-( 43.40³)/(8*126.10³)
Sca = 130.41 MPa
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 0.53/130.41 + (396885.94/55252.273 )/165.48
Check = 0.05
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-449
Bolt Allowable Stress Stba 139.28 MPa
Bolt Corrosion Allowance Bca 0.9906 mm
Distance from Bolts to Edge Edgedis 101.6000 mm
Nominal Bolt Diameter Bnd 25.4000 mm
Thread Series Series UNC
BasePlate Allowable Stress S 114.46 MPa
Area Available in a Single Bolt BltArea 292.3576 mm²
Saddle Load QO (Weight) QO 8589.7 N
Saddle Load QL (Wind/Seismic contribution) QL 775.5 N
Maximum Transverse Force Ft 1694.3 N
Maximum Longitudinal Force Fl 1561.6 N
Saddle Bolted to Steel Foundation No
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 1561.62/(139.28 * 4.00 )
= 2.8033 mm²
Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1465.00 * 1694.26 + 0.00
= 2483090.75 N-mm
Eccentricity (e):
= Rmom / QO
= 2483091/8589.70
= 288.96 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 2.8033 , 0.0000 ]
= 2.8033 mm²
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 203.200 + 1.56*sqrt( 924.0000 * 4.8250 ), 2 * 662.000 )
= 307.3620 mm



Saddle Force Q, Operating Case 10805.58 N



= 3.00 * ( 3388.5/2 + 0 ) * 1465.0000/1631.6873
= 4563.5 N

= max( 1561.62 , 0.00 , 0 ) * 1465.0000/2950.0002
= 775.5 N

= 6242 + Max( 776 , 4564 , 0 , 0 )
= 10805.6 N


K1 = 0.1130 K2 = 1.1076 K3 = 0.8127 K4 = 0.3848
K5 = 0.7457 K6 = 0.0496 K7 = 0.0285 K8 = 0.3364
K9 = 0.2650 K10 = 0.0552 K1* = 0.2030

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -10806*662.00[1-(1-662.00/3950.80+(924.000²-461.587²)/
(2*662.00*3950.80))/(1+(4*461.59)/(3*3950.80))]
= -1243610.9 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 10806*3951/4(1+2(924²-462²)/(3951²))/(1+(4*462)/
(3*3951))-4*662/3951
= 2840133.8 N-mm

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.400 * 924.000/(2*4.825 ) - 2840134/(pi*924.0²*4.825 )
= 38.08 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)

= 0.400 * 924.000/(2 * 4.825 ) + 2840134/(pi * 924.0² * 4.825 )
= 38.52 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.400*924.000/(2*4.825)--1243610.9/(0.1130*pi*924.0²*4.825)
= 39.15 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 0.400*924.000/(2*4.825)+-1243610.9/(0.2030*pi*924.0²*4.825)
= 37.83 MPa

= Q(L-2a)/(L+(4*h2/3))
= 10806 ( 3950.80 - 2 * 662.00 )/(3950.80 + ( 4 * 461.59/3))
= 6216.1 N

= K2 * T / ( Rm * t )
= 1.1076 * 6216.06/( 924.0000 * 4.8250 )
= 1.54 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 924.000 * 4.825 )
= 52.081 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7457 * 10806 * 0.1/( 4.825 * ( 203.20 + 52.08 + 52.08 ) )
= -0.54 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -10806/(4*4.825 *(203.200 +52.081 +52.081 )) -
12 * 0.028 * 10806 * 924.000/(3950.800 * 4.825²)
= -38.93 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 203.20 + 1.56 * sqrt( 924.000 * 4.825 ), 2 * 662.000 )
= 307.36 mm
Results for Vessel Ribs, Web and Base

Y A AY Io
Shell 3. 2398. 7688. 32866.
Wearplate 13. 3226. 41169. 568780.
Web 273. 4828. 1315679. 461908448.
BasePlate 535. 3871. 2072802. 1110049792.
Totals 824. 14322. 3437338. 1572559872.

Fh = K1 * Q = 0.2108 * 10805.580 = 2277.8684 N




AllStress ))½
= ( 3 * (10806 + 2404 ) * 203.20/( 4 * 1778.000 * 165.480 ))½
= 2.616 mm

= ( 1778.0000 - 25.4 )/( 2 - 1 ) = 1752.6000 mm

= e * Bpwid / 2
= 1752.6000 * 203.2000/2 = 0.2E+06 mm²
Axial Load [P]:

= Ap * Bp
= 178064.2 * 0.03 = 5325.6 N

= ( 203.200 - 25.4 - 9.525 ) * 9.525 + 1752.6000/2 * 9.525
= 9949.576 mm²

= P/Ar
= 5325.6/9949.5762 = 0.5353 MPa

Y A AY Ay² Io
Rib 101.6 1723.8 175136.7 0.0 5487420.5
Web 101.6 8346.8 848030.5 0.0 126210.7
Values 101.6 10070.5 1023167.2 0.0 5613631.0

= Fl /( 2 * Bplen ) * e * rl / 2
= 1561.6/( 2 * 1778.00 ) * 1752.600 * 1030.92/2
= 396885.938 N-mm
KL/R < Cc ( 43.4015 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 43.40 )²/(2 * 126.10² )) * 248/
( 5/3+3*(43.40 )/(8* 126.10 )-( 43.40³)/(8*126.10³)
Sca = 130.41 MPa

Check = 0.54/130.41 + (396885.94/55252.273 )/165.48
Check = 0.05



= 1561.62/(139.28 * 4.00 )
= 2.8033 mm²

= 1465.00 * 1694.26 + 0.00
= 2483090.75 N-mm
Eccentricity (e):
= Rmom / QO
= 2483091/8645.61

= 0 (No Uplift)

= max[0.0000 , 2.8033 , 0.0000 ]
= 2.8033 mm²

Horizontal Vessel Analysis (Test) : Step: 13 3:45am Jan 9,2018
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 203.200 + 1.56*sqrt( 924.0000 * 8.0000 ), 2 * 662.000 )
= 337.3237 mm



Saddle Force Q, Test Case, no Ext. Forces 70904.05 N



= 3.00 * ( 1118.2/2 + 0 ) * 1465.0000/1631.6873
= 1506.0 N


= max( 515.33 , 0.00 , 0 ) * 1465.0000/2950.0002
= 255.9 N

= 69398 + Max( 256 , 1506 , 0 , 0 )
= 70904.1 N

Hydrostatic Test Pressure at center of Vessel: 0.609 MPa

K1 = 0.1130 K2 = 1.1076 K3 = 0.8127 K4 = 0.3848
K5 = 0.7457 K6 = 0.0496 K7 = 0.0285 K8 = 0.3364
K9 = 0.2650 K10 = 0.0552 K1* = 0.2030

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -70904*662.00[1-(1-662.00/3950.80+(924.000²-460.000²)/
(2*662.00*3950.80))/(1+(4*460.00)/(3*3950.80))]
= -8130965.0 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 70904*3951/4(1+2(924²-460²)/(3951²))/(1+(4*460)/
(3*3951))-4*662/3951
= 18678178.0 N-mm

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.609 * 924.000/(2*8.000 ) - 18678178/(pi*924.0²*8.000 )
= 34.30 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.609 * 924.000/(2 * 8.000 ) + 18678178/(pi * 924.0² * 8.000 )
= 36.05 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.609*924.000/(2*8.000)--8130965.0/(0.1130*pi*924.0²*8.000)
= 38.53 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 0.609*924.000/(2*8.000)+-8130965.0/(0.2030*pi*924.0²*8.000)
= 33.31 MPa

= Q(L-2a)/(L+(4*h2/3))
= 70904 ( 3950.80 - 2 * 662.00 )/(3950.80 + ( 4 * 460.00/3))
= 40807.5 N

= K2 * T / ( Rm * t )
= 1.1076 * 40807.48/( 924.0000 * 8.0000 )
= 6.12 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 924.000 * 8.000 )
= 67.062 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7457 * 70904 * 0.1/( 8.000 * ( 203.20 + 67.06 + 67.06 ) )
= -1.96 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -70904/(4*8.000 *(203.200 +67.062 +67.062 )) -
12 * 0.028 * 70904 * 924.000/(3950.800 * 8.000²)
= -95.15 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 203.20 + 1.56 * sqrt( 924.000 * 8.000 ), 2 * 662.000 )
= 337.32 mm
Results for Vessel Ribs, Web and Base:

Y A AY Io
Shell 4. 3103. 12411. 66190.
Wearplate 14. 3226. 46290. 707621.
Web 273. 4813. 1315378. 461902432.
BasePlate 535. 3871. 2072802. 1110049792.
Totals 827. 15012. 3446881. 1572726016.

Fh = K1 * Q = 0.2108 * 70904.055 = 14946.9170 N




AllStress ))½
= ( 3 * (70904 + 2404 ) * 203.20/( 4 * 1778.000 * 165.480 ))½
= 6.162 mm

= ( 1778.0000 - 25.4 )/( 2 - 1 ) = 1752.6000 mm

= e * Bpwid / 2
= 1752.6000 * 203.2000/2 = 0.2E+06 mm²
Axial Load [P]:

= Ap * Bp
= 178064.2 * 0.20 = 34945.6 N

= ( 203.200 - 25.4 - 9.525 ) * 9.525 + 1752.6000/2 * 9.525
= 9949.576 mm²

= P/Ar
= 34945.6/9949.5762 = 3.5126 MPa

Y A AY Ay² Io
Rib 101.6 1723.8 175136.7 0.0 5487420.5
Web 101.6 8346.8 848030.5 0.0 126210.7
Values 101.6 10070.5 1023167.2 0.0 5613631.0

= Fl /( 2 * Bplen ) * e * rl / 2
= 515.3/( 2 * 1778.00 ) * 1752.600 * 1029.33/2
= 130770.672 N-mm
KL/R < Cc ( 43.3346 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 43.33 )²/(2 * 126.10² )) * 248/
( 5/3+3*(43.33 )/(8* 126.10 )-( 43.33³)/(8*126.10³)
Sca = 130.45 MPa

Check = 3.51/130.45 + (130770.67/55252.273 )/165.48
Check = 0.04



= 515.33/(139.28 * 4.00 )
= 0.9251 mm²

= 1465.00 * 559.10 + 0.00
= 819419.94 N-mm
Eccentricity (e):
= Rmom / QO
= 819420/71801.65

= 0 (No Uplift)

= max[0.0000 , 0.9251 , 0.0000 ]
= 0.9251 mm²
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 203.200 + 1.56*sqrt( 924.0000 * 8.0000 ), 2 * 662.000 )
= 337.3237 mm



Saddle Force Q, Test Case, no Ext. Forces 71000.15 N




= 3.00 * ( 1118.2/2 + 0 ) * 1465.0000/1631.6873
= 1506.0 N

= max( 515.33 , 0.00 , 0 ) * 1465.0000/2950.0002
= 255.9 N

= 69494 + Max( 256 , 1506 , 0 , 0 )
= 71000.1 N

Hydrostatic Test Pressure at center of Vessel: 0.609 MPa

K1 = 0.1130 K2 = 1.1076 K3 = 0.8127 K4 = 0.3848
K5 = 0.7457 K6 = 0.0496 K7 = 0.0285 K8 = 0.3364
K9 = 0.2650 K10 = 0.0552 K1* = 0.2030

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -71000*662.00[1-(1-662.00/3950.80+(924.000²-460.000²)/
(2*662.00*3950.80))/(1+(4*460.00)/(3*3950.80))]
= -8141984.5 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 71000*3951/4(1+2(924²-460²)/(3951²))/(1+(4*460)/
(3*3951))-4*662/3951
= 18703492.0 N-mm

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.609 * 924.000/(2*8.000 ) - 18703492/(pi*924.0²*8.000 )
= 34.30 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.609 * 924.000/(2 * 8.000 ) + 18703492/(pi * 924.0² * 8.000 )

= 36.05 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.609*924.000/(2*8.000)--8141984.5/(0.1130*pi*924.0²*8.000)
= 38.53 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 0.609*924.000/(2*8.000)+-8141984.5/(0.2030*pi*924.0²*8.000)
= 33.31 MPa

= Q(L-2a)/(L+(4*h2/3))
= 71000 ( 3950.80 - 2 * 662.00 )/(3950.80 + ( 4 * 460.00/3))
= 40862.8 N

= K2 * T / ( Rm * t )
= 1.1076 * 40862.79/( 924.0000 * 8.0000 )
= 6.12 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 924.000 * 8.000 )
= 67.062 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7457 * 71000 * 0.1/( 8.000 * ( 203.20 + 67.06 + 67.06 ) )
= -1.96 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -71000/(4*8.000 *(203.200 +67.062 +67.062 )) -
12 * 0.028 * 71000 * 924.000/(3950.800 * 8.000²)
= -95.28 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 203.20 + 1.56 * sqrt( 924.000 * 8.000 ), 2 * 662.000 )
= 337.32 mm
Results for Vessel Ribs, Web and Base

Y A AY Io
Shell 4. 3103. 12411. 66190.
Wearplate 14. 3226. 46290. 707621.
Web 273. 4813. 1315378. 461902432.
BasePlate 535. 3871. 2072802. 1110049792.
Totals 827. 15012. 3446881. 1572726016.

Fh = K1 * Q = 0.2108 * 71000.148 = 14967.1748 N




AllStress ))½
= ( 3 * (71000 + 2404 ) * 203.20/( 4 * 1778.000 * 165.480 ))½
= 6.166 mm

= ( 1778.0000 - 25.4 )/( 2 - 1 ) = 1752.6000 mm

= e * Bpwid / 2
= 1752.6000 * 203.2000/2 = 0.2E+06 mm²
Axial Load [P]:

= Ap * Bp
= 178064.2 * 0.20 = 34992.9 N

= ( 203.200 - 25.4 - 9.525 ) * 9.525 + 1752.6000/2 * 9.525
= 9949.576 mm²

= P/Ar
= 34992.9/9949.5762 = 3.5173 MPa

Y A AY Ay² Io
Rib 101.6 1723.8 175136.7 0.0 5487420.5
Web 101.6 8346.8 848030.5 0.0 126210.7
Values 101.6 10070.5 1023167.2 0.0 5613631.0

= Fl /( 2 * Bplen ) * e * rl / 2
= 515.3/( 2 * 1778.00 ) * 1752.600 * 1029.33/2
= 130770.672 N-mm
KL/R < Cc ( 43.3346 < 126.0992 ) per AISC E2-1

Sca = ( 1-( 43.33 )²/(2 * 126.10² )) * 248/
( 5/3+3*(43.33 )/(8* 126.10 )-( 43.33³)/(8*126.10³)
Sca = 130.45 MPa

Check = 3.52/130.45 + (130770.67/55252.273 )/165.48
Check = 0.04



= 515.33/(139.28 * 4.00 )
= 0.9251 mm²


= 1465.00 * 559.10 + 0.00
= 819419.94 N-mm
Eccentricity (e):
= Rmom / QO
= 819420/71897.74

= 0 (No Uplift)

= max[0.0000 , 0.9251 , 0.0000 ]
= 0.9251 mm²

Nozzle Calcs. : N2 Nozl: 6 3:45am Jan 9,2018
INPUT VALUES, Nozzle Description: N2 From : 20
Pressure for Reinforcement Calculations P 0.4000 MPa

Temperature for Internal Pressure Temp 60 °C
Shell Material SA-36

Shell Allowable Stress at Temperature Sv 114.50 MPa
Shell Allowable Stress At Ambient Sva 114.50 MPa
Inside Diameter of Cylindrical Shell D 1840.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 1.5875 mm
Shell External Corrosion Allowance co 1.5875 mm
Distance from Bottom/Left Tangent 805.0001 mm
User Entered Minimum Design Metal Temperature -28.89 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 MPa
Allowable Stress At Ambient Sna 117.90 MPa
Diameter Basis (for tr calc only) OD

Layout Angle 90.00 deg
Diameter 2.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness tn 160
Flange Material SA-105

Flange Type Slip on
Corrosion Allowance can 1.5875 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 50.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 0.0000 mm
Inside Projection h 11.0000 mm
Weld leg size, Inside Element to Shell Wi 10.0000 mm
ASME Code Weld Type per UW-16 D
Class of attached Flange 150

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)

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Insert/Set-in Nozzle No Pad, with Inside projection
Reinforcement CALCULATION, Description: N2
ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 2.375 in.

Actual Thickness Used in Calculation 0.344 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (0.40*921.5875)/(115*1.00-0.6*0.40)
= 3.2265 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (0.40*30.1625)/(118*1.00+0.4*0.40)
= 0.1022 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N2.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.6897 mm
Wall Thickness per UG16(b), tr16b = 4.6750 mm
Wall Thickness, shell/head, internal pressure trb1 = 6.4015 mm
Wall Thickness tb1 = max(trb1, tr16b) = 6.4015 mm
Wall Thickness per table UG-45 tb3 = 5.0075 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 5.008 , max( 6.4015 , 4.6750 ) ]
= 5.0075 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.6897 , 5.0075 )
= 5.0075 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


Governing MDMT of all the sub-joints of this Junction : -104 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -104 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 0.40/1.96 = 0.204
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N2
Intermediate Calc. for nozzle/shell Welds Tmin 4.8250 mm

Intermediate Calc. for Inward Weld TminIns 4.8250 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.3775 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm
Inward Weld 3.3775 = 0.7 * TMinIn 5.4825 = 0.7 * Wi-Can mm
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 0.4000 MPa
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.4945 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 69.0000 mm




Material SA-36
Material Specification/Type Plate, sheet
Diameter Basis (for tr calc only) ID

Diameter 18.0000 in.
Size and Thickness Basis Actual

Actual Thickness tn 8.0000 mm

Flange Type Slip on


Pad Material SA-36

Pad Allowable Stress at Temperature Sp 114.46 MPa
Pad Allowable Stress At Ambient Spa 114.46 MPa
Diameter of Pad along vessel surface Dp 558.0000 mm
Thickness of Pad te 6.0000 mm
Weld leg size between Pad and Shell Wp 6.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 0.0000 mm
Reinforcing Pad Width 42.4000 mm

This is a Manway or Access Opening.

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Insert/Set-in Nozzle With Pad, with Inside projection
Actual Inside Diameter Used in Calculation 18.000 in.


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (0.40*921.5875)/(115*1.00-0.6*0.40)
= 3.2265 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (0.40*230.19)/(114*1.00-0.6*0.40)
= 0.8062 mm
MDMT of the Nozzle Neck to Flange Weld, Curve: A


MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: A
Govrn. thk, tg = 6.000 , c = 3.1750 mm , E* = 1.00

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: A
Govrn. thk, tg = 6.000 , c = 3.1750 mm , E* = 1.00


MDMT of Shell to Pad Weld at Pad OD for pad, Curve: A
Govrn. thk, tg = 6.000 , c = 3.1750 mm , E* = 1.00


MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: A


Governing MDMT of the Nozzle : -29 °C

Governing MDMT of the Reinforcement Pad : -29 °C


Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 8.000 - 1.587
= 6.412 mm
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 1840.000/2 + 1.587
= 921.588 mm
Effective Length of Vessel Wall [LR]:

Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 4.825
= 48.250 mm
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 4.825 + 0.78 * sqrt( 230.188 * 6.412 )
= 34.792 mm

= Lpr1 + T
= 50.000 + 4.825
= 54.825 mm

= 8( t + te )
= 8( 4.825 + 6.000 )
= 86.600 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 34.792 , 54.825 , 86.600 )
= 34.792 mm
Thickness Limit Candidate, Inside [LI1]:

= 0.78 * sqrt( Rn * tn )
= 0.78 * sqrt( 230.188 * 6.412 )
= 29.967 mm
Nozzle Projection from the Inside of the Vessel Wall [Lpr2, LI2]:
= LI - c
= 11.000 - 1.587
= 9.413 mm
Thickness Limit Candidate, Inside [LI3]:

= 8 * ( t + te )
= 8 * ( 4.825 + 6.000 )
= 86.600 mm
Effective Nozzle Wall Length Inside the Vessel [LI]:

= min( LI1, LI2, LI3 )
= min( 29.967 , 9.413 , 86.600 )
= 9.413 mm
Effective Vessel Thickness [teff]:

= t
= 4.825 mm
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (460.38 + 6.412 )/( sqrt((1843.18 + 4.825 ) * 4.825 )) )
= 4.943
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 4.825 * 48.250 * max( 4.943/4, 1 )
= 287.710 mm²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 6.412 * 34.792
= 223.106 mm²
Area Contributed by the Nozzle Inside the Vessel Wall [A3]:

= ( tn - c ) * L1
= ( 6.412 - 1.587 ) * 9.413
= 45.415 mm²
Area Contributed by the Inside Fillet Weld [A43]:

= 0.5 * Leg43^(2)
= 0.5 * 7.755^(2)
= 30.069 mm²
Area Contributed by the Pad Fillet Weld [A42]:

= 0.5 * Leg42^(2)
= 0.5 * 6.000^(2)
= 17.989 mm²
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg41^(2)
= 0.5 * 6.000^(2)
= 18.000 mm²
Area Contributed by the Reinforcing Pad [A5]:

= min( W * te , LR * te )
= min( 42.400 * 6.000 , 48.250 * 6.000 )
= 254.400 mm²
The total area contributed by A1 through A5 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )

= 287.710+1.000(223.106+45.415)+18.000+17.989+30.069+1.000(254.400)
= 876.689 mm²
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 114.500 * 1.000
= 171.8 MPa
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 0.400 * 230.188 ( 34.792 - 4.825 )
= 2759.2 N
Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 0.400 * 921.588 ( 48.250 + 6.412 )
= 20150.0 N
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 0.400 * 921.588 * 230.188
= 84852.9 N
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 230.188 ( 34.792 - 4.825 ) + 921.588 ( 48.250 + 6.412 + 230.188 )
= 269412.3 mm²
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 171.750/( 2 * 269412.344/876.689 - 921.588/4.825 )
= 0.4 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]
= 114.500 [4.825/921.588 ]
= 0.6 MPa
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 0.405 , 0.599 )
= 0.405 MPa
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 2759.175 + 20149.971 + 84852.898 )/876.689
= 122.930 MPa
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 0.400 * 921.588/4.825
= 76.4 MPa
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 122.930 - 76.405 , 76.405 )
= 169.5 MPa
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 171.75 MPa
Local Primary Membrane Stress PL 169.45 MPa
Maximum Allowable Working Pressure Pmax 0.41 MPa
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 230.188 + 6.412 )/230.188
= 1.028 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 230.188 + 6.412 )
= 371.650 mm
Weld Length of Pad to Shell Weld [LtauP]:

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 230.188 + 6.412 + 42.400 )
= 438.252 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 4.243, 4.243, 5.483, mm
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(84853*1.03,1.5*114.5(223.106+45.415),pi/4*0.4*230.19^2*1.03^2)
= 17586.023 N
Discontinuity Force [fws]:

= fwelds * t * S/( t * S + te * Sp )
= 17586.0*4.82*115/(4.825*115+6.000*114)
= 7840.206 N
Discontinuity Force [fwp]:

= fwelds * te * Sp / ( t * S + te * Sp )
= 17586.0*6.00*114/(4.825*115+6.000*114)
= 9745.817 N
Shear Stress [tau1]:

= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 7840.206/( 371.650 * ( 0.6 * 0.025 + 0.49 * 5.483 ) )
= 7.808 MPa

= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 9745.817/( 371.650 * ( 0.6 * 0.000 + 0.49 * 4.243 ) )
= 12.615 MPa

= fwp / ( Ltau * ( 0.49 * L42T ) )
= 9745.817/( 438.252 * ( 0.49 * 4.243 ) )
= 10.698 MPa
Maximum Shear Stress in the Welds:

= max( tau1, tau2, tau3 )
= max( 7.808 , 12.615 , 10.698 )
= 12.6 must be less than or equal to 114.5 MPa

Intermediate Calc. for pad/shell Welds TminPad 4.8250 mm

Pad Weld 2.4125 = 0.5*TminPad 4.2420 = 0.7 * Wp mm


Percent Elongation Calculations:





Material SA-106 B
Diameter Basis (for tr calc only) ID

Diameter 2.0000 in.
Size and Thickness Basis Nominal


Flange Type Slip on




| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\| |
\| |
|__|
Actual Inside Diameter Used in Calculation 1.687 in.


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (0.40*921.5875)/(115*1.00-0.6*0.40)
= 3.2265 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (0.40*23.01)/(118*1.00-0.6*0.40)
= 0.0782 mm
Note:



= min[ 5.008 , max( 6.4015 , 4.6750 ) ]
= 5.0075 mm

= max( ta, tb )
= max( 1.6657 , 5.0075 )
= 5.0075 mm
Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK














Material SA-106 C

Diameter 2.0000 in.
Size and Thickness Basis Minimum


Flange Type Slip on




| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\| |
\| |
|__|


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (0.40*921.5875)/(115*1.00-0.6*0.40)
= 3.2265 mm

= (0.40*30.1625)/(138*1.00+0.4*0.40)
= 0.0874 mm
Note:



= min[ 4.420 , max( 6.4015 , 4.6750 ) ]
= 4.4200 mm

= max( ta, tb )
= max( 1.0874 , 4.4200 )
= 4.4200 mm
Available Nozzle Neck Thickness = 4.8450 mm --> OK














Material SA-106 C

Diameter 2.0000 in.
Size and Thickness Basis Minimum


Flange Type Slip on




| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\| |
\| |
|__|


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (0.40*921.5875)/(115*1.00-0.6*0.40)
= 3.2265 mm

= (0.40*30.1625)/(138*1.00+0.4*0.40)
= 0.0874 mm
Note:



= min[ 4.420 , max( 6.4015 , 4.6750 ) ]
= 4.4200 mm

= max( ta, tb )
= max( 1.0874 , 4.4200 )
= 4.4200 mm
Available Nozzle Neck Thickness = 4.8450 mm --> OK











Nozzle Schedule : Step: 19 3:45am Jan 9,2018
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. mm mm mm mm
N2 2.000 160 SlipOn 2.375 8.738 - - 69.00

N5 2.000 160 SlipOn 2.375 8.738 - - 69.00
N3 2.000 80 SlipOn 2.375 5.537 - - 64.00
N4 2.000 80 SlipOn 2.375 5.537 - - 64.00
N1 18.000 150 SlipOn 18.630 8.000 558.00 6.000 88.94
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
mm mm mm mm mm
N2 SA-106 B 0.000 6.000 - - 10.000

N5 SA-106 B 0.000 6.000 - - 10.000
N3 SA-106 C 0.000 4.000 - - 6.000
N4 SA-106 C 0.000 4.000 - - 6.000
N1 SA-36 0.000 6.000 6.000 0.000 10.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
mm deg. mm mm
N2 755.000 90.00 50.00 11.00 Shell I

N5 1925.000 270.00 50.00 11.00 Shell II
N3 2835.000 90.00 50.00 6.00 Shell III
N4 3250.000 90.00 50.00 6.00 Shell III
N1 1925.000 90.00 50.00 11.00 Shell II
Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:
Nozzle to Flange Fillet Weld Leg dimension [xmin]:

Nozzle Schedule : Step: 19 3:45am Jan 9,2018
= min( 1.4 * tn, Hub Thickness )
The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.
Nominal Flange Noz. Wall Hub Throat xmin

Description Size Sch/Type O/Dia Thk - - - - Thickness
in. Cls in. mm mm mm mm
N2 2.000 160 SlipOn 2.375 7.150 7.874 5.512 7.874

N5 2.000 160 SlipOn 2.375 7.150 7.874 5.512 7.874
N3 2.000 80 SlipOn 2.375 4.537 7.874 4.446 6.352
N4 2.000 80 SlipOn 2.375 4.537 7.874 4.446 6.352
N1 18.000 150 SlipOn 18.630 6.412 21.590 6.284 8.977

Nozzle Summary : Step: 20 3:45am Jan 9,2018
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

MPa MPa Path Stresses
N2 0.4000 ... ... OK 5.01 OK NoCalc[*]

N1 0.4000 ... 0.00 ... OK Passed
N5 0.4000 ... ... OK 5.01 OK NoCalc[*]
N3 0.4000 ... ... OK 4.42 OK NoCalc[*]
N4 0.4000 ... ... OK 4.42 OK NoCalc[*]
Min. - Nozzles 0.4000 N4 0.000 N1

Min. Shell&Flgs 0.4000 10 20 0.990
Computed Vessel M.A.W.P. 0.400 MPa
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit

20 N2 805.000 90.000 92.050
30 N1 1975.000 90.000 920.750
30 N5 1975.000 270.000 92.050
40 N3 2885.000 90.000 105.270
40 N4 3300.000 90.000 105.270
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

MDMT Summary : Step: 21 3:45am Jan 9,2018
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C mm
Front Dishead[10] A -8 -26 -29 0.666 8.000 1.000

Front Dishead [7] A -8 -26 -29 0.669 8.000 1.000
Shell I [8] A -8 -26 -29 0.669 8.000 1.000
Shell II [8] A -8 -26 -29 0.669 8.000 1.000
Shell III [8] A -8 -26 -29 0.669 8.000 1.000
Front Dishead[10] A -8 -26 -29 0.666 8.000 1.000
Front Dishead [7] A -8 -26 -29 0.669 8.000 1.000
N2 [1] B -29 -104 0.017 7.645 1.000
Nozzle Flg [4] -29 -104 0.017
N1 [1] A -8 -29 -29 0.669 6.000 1.000
Nozzle Flg [4] -29 -104 0.126
N5 [1] B -29 -104 0.013 7.645 1.000
Nozzle Flg [4] -29 -104 0.013
N3 [1] B -29 -104 0.023 4.845 1.000
Nozzle Flg [4] -29 -104 0.023
N4 [1] B -29 -104 0.023 4.845 1.000
Nozzle Flg [4] -29 -104 0.023
Required Minimum Design Metal Temperature -29 °C

Warmest Computed Minimum Design Metal Temperature -29 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
MDMT Summary : Step: 21 3:45am Jan 9,2018
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary : Step: 22 3:45am Jan 9,2018
Diameter Spec : 1840.000 mm ID

Vessel Design Length, Tangent to Tangent 3950.80 mm
Specified Datum Line Distance 50.00 mm

Nozzle Material SA-106 B
Nozzle Material SA-36
Nozzle Material SA-106 C
Re-Pad Material SA-36
Internal Design Temperature 60 °C

Internal Design Pressure 0.400 MPa
External Design Temperature 30 °C
Maximum Allowable Working Pressure 0.400 MPa

Hydrostatic Test Pressure 0.600 MPa
Required Minimum Design Metal Temperature -29 °C

Warmest Computed Minimum Design Metal Temperature -29 °C
Wind Design Code ASCE-93

Earthquake Design Code UBC-94
Element Pressures and MAWP: MPa
Element Desc Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance
Front Dishead 0.400 0.000 0.598 1.5875

Shell I 0.400 0.000 0.598 1.5875
Shell II 0.400 0.000 0.598 1.5875
Shell III 0.400 0.000 0.598 1.5875
Front Dishead 0.400 0.000 0.598 1.5875
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
Ellipse 0.0 50.0 8.0 6.4 4.7 1.00 1.00

Cylinder 1525.0 1525.0 8.0 6.4 No Calc 1.00 1.00
Cylinder 2325.0 800.0 8.0 6.4 No Calc 1.00 1.00
Cylinder 3850.0 1525.0 8.0 6.4 No Calc 1.00 1.00
Ellipse 3900.8 50.8 8.0 6.4 4.7 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 203.200 mm
Saddle Bearing Angle 124.000 deg.
Centerline Dimension 1465.000 mm
Wear Pad Width 254.000 mm
Vessel Design Summary : Step: 22 3:45am Jan 9,2018
Wear Pad Thickness 12.700 mm

Wear Pad Bearing Angle 134.000 deg.
Distance from Saddle to Tangent 662.000 mm
Baseplate Length 1778.000 mm

Baseplate Thickness 19.050 mm
Baseplate Width 203.200 mm
Number of Ribs (including outside ribs) 2
Rib Thickness 9.525 mm
Web Thickness 9.525 mm
Height of Center Web 545.000 mm
Number of Bolts in Baseplate 4
Baseplate Sketch
|------------------- 1778.000 mm --------------------|

------------------------------------------------------ ---
| |
| | 203.200 mm
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 19.050 mm
------------------------------------------------------ ---
Baseplate Side View
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 13209.14 N
Maximum Transverse Saddle Shear Load 1694.26 N
Maximum Longitudinal Saddle Shear Load 1561.62 N
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 73403.70 N
Maximum Transverse Saddle Shear Load 559.10 N
Maximum Longitudinal Saddle Shear Load 515.33 N
Weights:
Fabricated - Bare W/O Removable Internals 2523.2 kgm
Shop Test - Fabricated + Water ( Full ) 14654.2 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 2523.2 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 2523.2 kgm
Empty - Fab. + Intls. + Details + Wghts. 2523.2 kgm
Operating - Empty + Operating Liquid (No CA) 2523.2 kgm
Field Test - Empty Weight + Water (Full) 14654.2 kgm

Problems/Failures Summary : Step: 23 3:45am Jan 9,2018
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Warning: One or more Saddle Stresses exceeded its allowable !
Please review all reports carefully!

8T (CA-1.5mm) - Out

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Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : SPLM Licensed User

Job File : D:\FICO\18.01 SOLAR TANK\PVELITE ANALYSIS\8T (CA

Date of Analysis : Jan 9,2018 3:45am

PV Elite 2016 SP1, July 2016

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 0.4000 MPa

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 93

Damping Factor (Beta) for Wind (Ope) 0.0100

Seismic Design Code UBC 94

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

UNS Number K02600

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 40

Internal Corrosion Allowance 1.5875 mm

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 50

Element Type Elliptical

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

Front Dish 50.0000 ... 50.0000 ...

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

Front Dish 0.4000 8.0000 3.1750 1840.0 114.50

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

Front Dish 0.40002 0.59759 0.99479 8.00000 6.38845

MAWP: 0.400 MPa, limited by: DESIGN (user specified)

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 60 °C

Material UNS Number: K02600

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

Factor K, corroded condition [Kcor]:

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 1.894 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 8.000 , tr = 3.213 , c = 3.1750 mm , E* = 1.00

Min Metal Temp. w/o impact per UCS-66, Curve A -8 °C

MDMT Calculations in the Head Straight Flange:

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 1.894 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.433 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.433 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.433 %

= (2SE*t)/(KcorD+0.2t) per Appendix 1-4 (c)

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 1.894 %