Taller GESTIONDECOSTOSENPLANTASPARTEIDIAP1 66 PDF

1
GESTION DE COSTOS
EN PLANTAS
DE PROCESAMIENTO
DE MINERALES
Mgtr. Amador Soto Gallufe
Consultor Intercade
19 - 800 - 560
RAFA0014 REPORTE DE CENTRO DE COSTOS
31/12/83 MOROCOCHA CONCENTRADO TOTAL 100004 DICIEMBRE 1983
ESTE MES - MILES DE S/. AÑO A LA FECHA - MIL
ACTUAL PRESUP. VARIACION VAR. 0/0 ACTUAL PRESUP.
PLANTA TUNGSTENO
LABOR
DIARIA 8,802.0 7,451.4 1,350.60 18.120 82,379.1 84,648.6
COMBUSTIBLES
PETROLEO INDUSTRIAL 831.6
PETROLEO DIESEL 369.6
TOTAL 1,201.2
MATERIALES
GENERAL 276.1 820.2 544.1 66.33 15,652.0 9,842.4
REACTIVOS 17,659.1 14,6080.8 2,978.3D 20.280 162 110,036.2 162 ,593.1
TOTAL 17,935.2 15,501.0 2,434.2D 15.700 125,688.2 172,435.5
SERVICIOS
ALQUILER DE EQUIPO 2,075.5 1,550.5 525.0D 33.860 13,836.0 18,520.2
VARIOS - SERVICIO 1,604.0 410.3 1,193.7D 290.930 9,144.7 4, 726.8
TOTAL 3,679.5 1,960.8 1,718.7D 87.650 32,980.7 23,247.0
MANTENIMIENTO
MATERIALES 5,494.9 10,899.9 5,405.0 49.58 51,629.7 130,798.8
TALLERES 4,618.0 2,560.5 2,387.5D 107.030 41,849.0 25,832.4
TOTAL 10,112.9 13,130.4 3,017.5 22.98 93,478.7 156,631.2
CONTRATISTAS 84,226.5 26,006.3 58,220.2D 223.860 353,621.2 309,256.8
TOTAL DE LINEA 124,756.1 64,049.9 60,706.2D 94.770 689,349.1 746,219.1
DISTRIBUIDO
SUB-TOTAL 124,756.1 64,049.9 60,706.2D 94.770 389,349.1 746,219.1
VARIACION PRECIO FIJO 14,404.0 14,404.0D 23,304.0
TOTAL NETO 139,160.1 64,049.9 75,110.2D 117.260 712,653.1 746,219.1
PRODUCCION
Mgtr. Amador Soto Gallufe – Consultor Intercade
INTERCADE www.intercade.org
CONSULTANCY & TRAINING
2
3
19-800-560
RAFAS0 13 REPORTE DE PRESUPUESTOS POR AREAS DE RESPONSABILIDAD
*** EN MILES DE SOLES ***
31 / 12 / 83 MOROCOCHA PLANTA TUNGSTENO 102005
*************** ESTE MES *************** ***********

ACTUAL PRESUP. VARIACION VAR.0/0 ACTUAL PRESUP.
CENTRO DE COSTO
MOLIENDA Y JIGGING 85814.3 28147.0 57667.3 D 204.87 D 383425.1 334818.0

FLOTACION PLTA. TUNGSTEN 24794.1 23073.8 1720.3 D 7.45 D 173445.6 261222.3
CONCENT. POR GRAVEDAD 9657.9 7289.2 2368.7 D 32.49 D 73548.2 86122.2
SEPARACION 4327.3 4309.4 17.9 D .41 D 51350.3 49487.4
MEZCLA Y EMBAL 162.5 1230.5 1068.0 86.79 7580.1 14569.2
TOTAL BRUTO 124756.1 64049.9 60706.2 D 94.77 D 689349.3 746219.1

DISTRIBUIDO
SUB-TOTAL 124756.1 64049.9 60706.2 94.77 D 689349.6 746219.1
VARIACION PRECIO FIJ 14403.9 14403.9 D 23304.0
TOTAL NETO 139160.0 64049.9 75110.1 D 117.26 D 712653.3 746219.1
ELEMENTOS DE COSTO
LABOR 8802.0 7451.4 1350.6 D 18.12 D 82379.1 84648.6

COMBUSTIBLES 1201.2
MATERIALES GENERALES 17935.3 15501.0 2434.3 D 15.70 D 125688.2 112435.5
SERVICIOS/MISCEL 3679.5 1960.8 1718.7 D 87.65 DF 32980.8 23247.0
MANTENIMIENTO 10112.8 13130.4 3017.6 22.98 93478.7 156631.2
CONTRATISTAS 84226.5 26006.3 58220.2 D 223.86 D 353621.2 309256.8
TOTAL BRUTO 124756.1 64045.9 60706.2 D 94.77 D 689349.2 746219.1

DISTROBUIDO
SUB-TOTAL 124756.1 84045.9 60706.2 D 94.77 D 689349.2 746219.1
VARIACION PRECIO FIJ 14403.9 14403.9 D 23304.0
TOTAL NETO 139160.0 64049.9 75110.1 D 117.26 D 712653.2 746219.1
19-800-560
31 / 12 / 83 MOROCOCHA PLANTA TUNGSTENO 102005 DICIEMBRE
*************** ESTE MES *************** ***********

CENTRO DE COSTO
TRANSPORTE DE RELAVES 85814.3 28141.0 57667.3 D 204.87 D 383425.1 334818.0
TOTAL BRUTO 85814.3 28141.0 57667.3 204.87 D 383425.1 334818.0

DISTRIBUIDO
SUB-TOTAL 85814.3 28141.0 57667.3 204.87 D 383425.1 334818.0
VARIACION PRECIO FIJ.
TOTAL NETO 85814.3 28141.0 57667.3 204.87 D 383425.1 334818.0
ELEMENTOS DE COSTO
LABOR 24.3 24.3 D

SERVICIOS/MISCEL 2075.5 1550.5 525.0 D 33.86 D 796.9 18520.2
MANTENIMIENTO 126.5 590.2 463.7 78.56 24553.7 7041.0
CONTRATISTAS 83588.0 26006.3 57581.7 D 221.41 D 352632.9 309256.8
TOTAL BRUTO 85814.3 28147.0 57667.3 D 204.87 D 383425.0 334818.0

DISTRIBUIDO
SUB-TOTAL 85814.3 28147.0 57667.3 D 204.87 D 383425.0 334818.0
VARIACION PRECIO FIJ.
TOTAL NETO 84814.3 28147.0 57667.3 D 204.87 D 383425.0 334818.0
3
5
RAFAS0 14 REPORTE DE CENTRO DE COSTOS

31 / 12 / 83 MOROCOCHA MOLIENDA Y JIGGING 102106 DICIEMBRE 1983
ESTE MES - MILES DE S/. AÑO A LA FECHA - MILES
TRANSPORTE DE RELAVES
LABOR
DIARIA 24.3 24.3 D 796.9
SERVICIOS
ALQUILER DE EQUIPO 2,075.5 1,550.5 525.0D 33.86D 23,836.0 18,520.2
VARIOS - SERVICIO 717.7
TOTAL 2,075.5 1,550.5 525.0D 33.86D 24,553.7 18,520.2
MANTENIMIENTO
MATERIALES 44.1
TALLERES 82.4 30.8 3,124.4
TOTAL 126.5 590.2 78.56 7,041.0
CONTRATISTAS 83,588.0 28.006.3 57,581.70 221.41D 352,632.9 309,256.8
TOTAL DE LINEA 85,814.3 28,147.0 57,667.3D 204.87D 383,425.0 334,818.0
DISTRIBUIDO
SUB TOTAL 85,814.3 28,147.0 57,667.3D 204.87D 383,425.0 334,818.0
VARIACION PRECIO FIJO
TOTAL NETO 85,814.3 28,147.0 57,667.3D 204.87D 383,425.0 334,818.0
PRODUCCION

31 / 12 / 83 MOROCOCHA PLANTA DE TUNGSTENO 102106 DICIEMBRE 1983
MOLIENDA Y JIGGING
LABOR
DIARIA 24.3 24.3 D 796.9
SERVICIOS
ALQUILER DE EQUIPO 2,075.5 1,550.5 525.0D 33.86D 23,836.0 18,520.2
VARIOS - SERVICIO 717.7
TOTAL 2,075.5 1,550.5 525.0D 33.86D 24,553.7 18,520.2
MANTENIMIENTO
MATERIALES 44.1
TALLERES 82.4 30.8 3,124.4
TOTAL 126.5 590.2 78.56 7,041.0
CONTRATISTAS 83,588.0 28.006.3 57,581.70 221.41D 352,632.9 309,256.8
TOTAL DE LINEA 85,814.3 28,147.0 57,667.3D 204.87D 383,425.0 334,818.0
DISTRIBUIDO
SUB TOTAL 85,814.3 28,147.0 57,667.3D 204.87D 383,425.0 334,818.0
TOTAL NETO 85,814.3 28,147.0 57,667.3D 204.87D 383,425.0 334,818.0
PRODUCCION
4
7
19-800-560
31 / 12 / 83 MOROCOCHA FLOTACION PLANTA TUNGSTENO 102005 DICIEMBRE
*************** ESTE MES *************** ***********

CENTRO DE COSTO
FLOTACION PLTA. TUNGSTENO

BOMBAS 1104.1 15086.1
CICLONES DESLAMACORE 1158.3 2425.4
CELDAS 68.7 4095.2
CANALES/CAJONES/TUB. 151.9 2030.9
OPERACIONES 22311.2 149808.0
24794.2 23073.8 1720.4 D 7.45 D 173445.6 261222.3
TOTAL BRUTO 24794.2 23073.8 1720.4 D 7.45 D 173445.6 261222.3

DISTRIBUIDO
SUB-TOTAL 24794.2 23073.8 1720.4 D 7.45 D 173445.6 261222.3
VARIACION PRECIO FIJ. 14130.8 14130.8 D 23085.3
TOTAL NETO 38925.0 23073.8 15851.2 D 68.69 D 196530.9 261222.3
ELEMENTOS DE COSTO
LABOR 3548.8 2809.0 739.8 D 26.33 D 28622.1 31906.2

COMBUSTIBLES 739.2
MATERIALES GENERALES 17588.0 14680.8 2907.2 D 19.80 D 113076.6 162593.1
SERVICIOS/MISCEL 977.2 977.2 D
MANTENIMIENTO 2680.1 5584.0 2903.9 52.00 23623.4 66723.0
TOTAL BRUTO 24794.1 23073.8 1720.3 D 7.45 D 173445.7 261222.3

DISTRIBUIDO
SUB-TOTAL 24794.1 23073.8 1720.3 D 7.45 D 173445.7 261222.3
VARIACION PRECIO FIJ. 14130.8 14130.8 D 23085.3
TOTAL NETO 38924.9 23073.8 15851.1 D 68.69 D 196531.0 26122.3

LABOR
DIARIA 3,548.8 2,809.0 739.80 26.33D 28,662.1 31,906.2
COMBUSTIBLE
TOTAL 739.2
MATERIALES
GENERALES 113.7 113.7D 3,225.1
REACTIVOS 17,474.3 109,851.4 162,593.1
TOTAL 17,588.0 14,680.8 2,907.2D 18.80D 113,076.5 162,593.1
SERVICIOS
VARIOS - SERVICIOS 977.2 977.2D 7,384.4
MANTENIMIENTO
MATERIALES 2,181.2 4,906.7 2,725.5 55.54 17,046.2 58,880.4
TALLERES 498.9 677.3 178.4 26.33 6,577.2 7,842.6
TOTAL 2,680.1 5,584.0 2,903.9 52.00 23,623.4 66,723.0
TOTAL DE LINEA 24,794.1 23,073.8 1,720.3D 7.45D 1173,445.6 261,222.3
DISTRIBUIDO
SUB TOTAL 24,794.1 23,073.8 1,720.3D 7.45D 173,445.6 261,222.3
TOTAL NETO 38,925.1 23,073.8 15,851.3D 68.69D 196,530.6 261,222.3
PRODUCCION 61,542.0 63,000.0 1,458.0D 2.31D 681,589.0 756,000.0
5
9
LABOR
DIARIA 3,548.8 2,809.0 739.80 26.33D 28,662.1 31,906.2
COMBUSTIBLE
TOTAL 739.2
MATERIALES
GENERALES 113.7 113.7D 3,225.1
REACTIVOS 17,474.3 109,851.4 162,593.1
TOTAL 17,588.0 14,680.8 2,907.2D 18.80D 113,076.5 162,593.1
SERVICIOS
VARIOS - SERVICIOS 977.2 977.2D 7,384.4
MANTENIMIENTO
MATERIALES 2,181.2 4,906.7 2,725.5 55.54 17,046.2 58,880.4
TALLERES 498.9 677.3 178.4 26.33 6,577.2 7,842.6
TOTAL 2,680.1 5,584.0 2,903.9 52.00 23,623.4 66,723.0
TOTAL DE LINEA 24,794.1 23,073.8 1,720.3D 7.45D 1173,445.6 261,222.3
DISTRIBUIDO
SUB TOTAL 24,794.1 23,073.8 1,720.3D 7.45D 173,445.6 261,222.3
TOTAL NETO 38,925.1 23,073.8 15,851.3D 68.69D 196,530.6 261,222.3
PRODUCCION

CONCEPT. POR GRAVEDAD
LABOR
DIARIA 1,530.9 1,415.2 115.70 8.170 15,840.6 16,048.2
MATERIALES
GENERAL 5,040.4
SERVICIOS
VARIOS-SERVICIOS 626,6 626,80 934.8
MANTENIMIENTO
MATERIALES 3,147.4 4,828.7 1,681.3 34.81 24,775.5 57,944.4
TALLERES 3,714.3 1,045.3 2,669.00 255.33D 26,316.3 12,125.8
TOTAL 6,861.7 5,874.0 987.70 16.81D
CONTRATISTAS 638.6 638.60 638.6
10
19-800-560
31 / 12 / 83 MOROCOCHA CONCENT. POR GRAVEDAD 102306
*************** ESTE MES *************** ***********

CENTRO DE COSTO

CLAS. FAJA 109.9 5818.1
CLAS. CEDAZO 2180.6 17269.5
CLAS. ACONDICIONADOR 94.4 193.2
CLAS. CHUTES TUBERIAS 2398.4 6083.6
CLAS. OPERACIONES 810.2 2301.5
ESPIR. HUMPHREYS 234.9 4209.3
ESPIR - CELDAS 174.4 1333.1
ESPIR - BOMBAS 238.6
ESPIR - DISTRIBUIDOR 392.2 5173.2
ESPIR - MESAS 1566.6 14985.3
ESPIR - CANALES/TUBER. 350.3 3096.4
ESPIR - OPERACIONES 368.6
ESPIRALES GENERALES 1346.1
9658.0 7289.2 2368.8 D 32.49 D 73548.2 86122.2
TOTAL BRUTO 9658.0 7289.2 2368.8 D 32.49 D 73548.2 86122.2

DISTRIBUIDO
SUB-TOTAL 9658.0 7289.2 2368.8 D 32.49 D 73548.2 86122.2
VARIACION PRECIO FIJ 70.7 70.7D 336.5-
TOTAL NETO 9728.7 7289.2 2439.5D 32.46 D 73211.7 86122.2
ELEMENTOS DE COSTO
LABOR 1530.9 1415.2 115.7 D 8.17 D 15840.6 16048.2

MATERIALES GENERALES 5040.4
SERVICIOS/MISCEL 626.8 934.8
MANTENIMIENTO 6861.7 5874.0 987.7 D 16.81 D 51093.8 70074.0
CONTRATISTAS 638.6 638.6 D 638.6
TOTAL BRUTO 9658.0 7289.2 2368.8 D 32.49 D 73548.2 86122.2

DISTRIBUIDO
SUB-TOTAL 9658.0 7289.2 2368.8 D 32.49 D 73548.2 86122.2
VARIACION PRECIO FIJ 70.7 336.5-
TOTAL NETO 9728.7 7289.2 2439.5 D 32.49 D 73211.7 86122.2
6
11
RAFA00 14 REPORTE DE CENTRO DE COSTOS

31 / 12 / 83 MOROCOCHA CONCENT. POR GRAVEDAD 102106 DICIEMBRE 1983
LABOR
DIARIA 1,530.9 1,415.2 115.70 8.170 15,840.6 16,048.2
MATERIALES
GENERAL 5,040.4
SERVICIOS
VARIOS - SERVICIO 626.8 626.80 934.8
MANTENIMIENTO
MATERIALES 3,147.4 4,828.7 1,681.3 34.81 24,775.5 57,944.4
TALLERES 3,714.3 1,045.3 2,669.0D 255.33D 26,318.3 12,129.6
TOTAL 6,861.7 5,874.0 987.7D 16.810 51,093.8 70,074.0
CONTRATISTAS 638.6 638.6D 638.6
TOTAL DE LINEA 9,658.0 7,289.2 2,368.8D 32.49D 73,548.2 86,122.2

DISTRIBUIDO
SUB TOTAL 9,658.0 7,289.2 2,368.8D 32.49D 73,548.2 86,122.2
VARIACION PRECIO FIJO 71.0
TOTAL NETO 9,729.0 7,289.2 2,439.6D 32.49D 73,211.2 86,122.2
PRODUCCION
12
19-800-560
31 / 12 / 83 MOROCOCHA SEPARACION 102306
ESTE MES ***********

***************
ACTUAL PRESUP. VARIACION
***************
VAR.0/0 ACTUAL PRESUP.
CENTRO DE COSTO
SEPARACION MAGNETICA
PRIM - SEPARADORES 375.8 8238.3
PRIM - CLASIFICADORES 525.0
PRIM - SECADORA 184.8 2166.4
PRIM - CEDAZO 1661.5
PRIM - TANQUES 610.8
PRIM - TUBERIAS 68.7 1183.1
PRIM - OPERACIONES 3658.0 36965.3
4327.3 4305.4 17.9 D -41 D 51350.4 49487.4
TOTAL BRUTO 4327.3 4305.4 17.9 D -41 D 51350.4 49487.4

DISTRIBUIDO
SUB-TOTAL 4327.3 4305.4 17.9 D -41 D 51350.4 49487.4
VARIACION PRECIO FIJ 202.4 202.4 D
TOTAL NETO 4529.7 4305.4 220.3 D 5.11 D 51905.6 49487.4
ELEMENTOS DE COSTO
LABOR 3698.0 3221.2 470.8 D 14.58 D 37119.5 36694.2

COMBUSTIBLES 462.0
MATERIALES GENERALES 184.8 186.1
MANTENIMIENTO 444.5 1082.2 637.7 58.92 349.8 12793.2
CONTRATISTAS
TOTAL BRUTO 4327.3 4309.4 17.9 D -41 D 5350.3 49487.4

DISTRIBUIDO
SUB-TOTAL 4327.3 4309.4 17.9 D -41 D 5350.3 49487.4
VARIACION PRECIO FIJ 202.4 4309.4 202.4 D 555.2
TOTAL NETO 4529.7 4309.4 220.3 D 5.11 D 51905.5 49487.4
7
13

31 / 12 / 83 MOROCOCHA SEPARACION 102606 DICIEMBRE 1983
SEPARACION MAGNETICA
LABOR 3,698.0 3,227.2 470.80 14.580 37,119.5 36,694.2

DIARIA
COMBUSTIBLE 462.0
PETROLEO INDUSTRIAL
MATERIALES
GENERAL 1.3
REACTIVOS 189.8 184.8D 184.8
TOTAL 184.8 184.8D 186.1
MANTENIMIENTO
MATERIALES 122.2 687.5 565.3 7,403.8
TALLERES 322.3 394.7 72.4 18.34 5,829.1 4,543.2
TOTAL 444.5 1,082.2 637.7 58.92 13,232.9 12,793.2
CONTRATISTAS 349.8
TOTAL DE LINEA 4,327.3 4,309.4 17.9D .410 51,350.3 49,787.4
DISTRIBUIDO
SUB TOTAL 4,327.3 4,309.4 17.9D .410 51,350.3 49,487.4
VARIACION PRECIO FIJO 202.0 202.0D 555.0
TOTAL NETO 4,529.3 4,309.4 219.9D 5.100 51,905.3 49,487.4
PRODUCCION
14
RAFAS0 14 REPORTE TUNGSTENO
SEPARACION
LABOR
DIARIA 3,698.0 3,227.2 470.80 14.58D 37,119.5 36,894.2
COMBUSTIBLE
462.0
PETROLEO INDUSTRIAL
MATERIALES
GENERAL 1.3
REACTIVO 184.8 184.8D 184.8
TOTAL 184.8 184.8D
MANTENIMIENTO
MATERIALES 122.2 687.5 565.3 82.22 7,403.8 8,250.0
TALLERES 322.3 394.7 72.4 18.34 5,829.1 4,543.2
TOTAL 444.5 1,082.2 637.7 58.92 13,232.9 12,753.2
CONTRATISTAS 349.8
TOTAL DE LINEA 4,327.3 4,309.4 17.90 .41D 51,350.3 49,487.4
DISTRIBUIDO
SUB TOTAL 4,327.3 4,309.4 17.90 .41D 51,350.3 49,487.4
VARIACION PRECIO FIJO 202.0 202.0D 555.0
TOTAL NETO 4,529.3 4,309.4 219.9D 5.10D 51,905.3 49,487.4
PRODUCCION

MESCLA Y EMBAL.
MATERIALES 162.5 820.2 657.7 80.18 7,385.2 9,842.4

GENERAL
SERVICIOS
VARIOS - SERVICIO 410.3 410.3 100.00 107.8 4,726.8
MANTENIMIENTO
MATERIALES 87.2
TOTAL DE LINEA 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2
DISTRIBUIDO
SUB-TOTAL 162.5 1,230.5 1,068.0 89.79 7,580.2 14,569.2
8
15
19-800-560
31 / 12 / 83 MOROCOCHA MESCLA Y EMBAL. 102306
ESTE MES ***********

***************
ACTUAL PRESUP. VARIACION
***************
VAR.0/0 ACTUAL PRESUP.
CENTRO DE COSTO
MEZCLA Y ENVASE
CILINDROS 162.5 7384.6
OPERACIONES - ENVASE
MANIPULEO 30.9
162.5 1230.5 1068.0 86.79 7580.1 14569.2
TOTAL BRUTO 162.5 1230.5 1068.0 86.79 7580.1 14569.2

DISTRIBUIDO
SUB-TOTAL 162.5 1230.5 1068.0 86.79 7580.1 14569.2
VARIACION PRECIO FIJ
TOTAL NETO 162.5 1230.5 1068.0 86.79 7580.1 14569.2
ELEMENTOS DE COSTO
MATERIALES GENERALES 162.5 820.2 657.7 80.18 9842.4

SERVICIOS/MISCEL 410.3 410.3 100.00 107.8 4726.8
MANTENIMIENTO 87.2
TOTAL BRUTO 162.5 1230.5 1068.0 86.79 7580.2 14569.2

DISTRIBUIDO
SUB-TOTAL 162.5 1230.5 1068.0 86.79 7580.2 14569.2
VARIACION PRECIO FIJ
TOTAL NETO 162.5 1230.5 1068.0 86.79 7580.2 14569.2
16

31 / 12 / 83 MOROCOCHA MESCLA Y EMBAL. 102606 DICIEMBRE 1983
MEZCLA Y ENVASE
MATERIALES
GENERAL 162.5 820.2 657.7 80.18 7,385.2 9,842.4
SERVICIOS
VARIOS - SERVICIO 410.3 410.3 100.00 107.8 4,726.8
MANTENIMIENTO
MATERIALES 87.7
TOTAL DE LINEA 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2
DISTRIBUIDO
SUB TOTAL 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2
TOTAL NETO 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2
PRODUCCION
9
17
1.0 TABLE OF CONTENTS 1.0 TABLE OF CONTENTS (cont’d)
Page
Page 10.0 PRIMARY CRUSHING AND COARSE ORE STORAGE (cont’d)
1. 0 TABLE OF CONTENTS 1. 0 -1 10 . 7 Electrical Interlocks 10 . 7 - 1
10 . 8 Pre-Startup Equipment and System Checks 10 . 8 - 1
2. 0 INTRODUCCION 2. 0 -1 10 . 9 Equipment Trial Runs (No Load) 10 . 9 - 1
10 . 10 Plant Startup, Operation and Shut-down 10 . 10 - 1
2. 1 Objetive
2. 2 Scope A) General
2. 3 Presentation B) Control Station
C) Startup
3. 0 REFERENTES 3. 0 -1 D) Operation
E) Shut-down
4. 0 PROJECT DESCRIPTION 4. 0 -1
General 4. 0 -1 11.0 FINE CRUSHING AND FINE ORE STORAGE 11.0-1
4. 2 Process 4. 0 -1
Plant Operating Factors 4. 0 -5 11 . 1 Scope and System Description 11 . 1-1
4. 3 11 . 2 Operating Factors 11 . 2-1
5. 0 -1 11 . 3 Electrical Power Supply 11 . 3-1
5. 0 IDENTIFICATION SYSTEM 11 . 4 Electrical Controls 11 . 4-1
5. 0 -1 11 . 5 Instrumentation 11 . 5-1
5. 0 -2 11 . 6 Protective Relays 11 . 6-1
5. 2 Engineering Classifications 11 . 7 Electrical Interlocks 11 . 7-1
5. 3 Drawing Identification 5. 0 -2 11 . 8 Pre - Startup Equipment and System Checks 11 . 8-1
5. 4 Equipment Identification 5. 0 -2 Equipment Trial Runs (No Load)
5. 0 -3 11 . 9 11 . 9-1
5. 5 Specification Identidication 11 . 10 Plant Startup, Operation and Shut-down 11 . 10-1
6. 0 ABREVIATIONS AND TERMS 6. 0 -1 A) General
B) Control Station
7. 0 ELECTRICAL CONTROL AND INSTRUMENT 7. 0 -1 C) Startup
FEATURES AND DEFINITIONS D) Operation
E) Shut-down
7. 0 -1
7. 2 Terms and Definitions 7. 0 -3 12.0 GRINDING, FLOTATION, THICKENING AND FILTERING 12. 0 -1
8. 0 PLANT ELECTRICAL POWER SUPPLY SYSTEM 8. 0 -1 12 . 1 Scope and System Description 12 . 1-1
12 . 2 Operating Factors 12 . 2-1
9. 0 PLANT WATER SUPPLY AND DISTRIBUTION SYSTEM 9. 0 -1 12 . 3 Electrical Power Supply 12 . 3-1
10. 1 -1 12 . 4 Electrical Controls 12 . 4-1
10. 0 PRIMARY CRUSHING AND COARSE ORE STORAGE 12 . 5 Instrumentation 12 . 5-1
12 . 6 Protective Relays 12 . 6-1
10. 1 -1 12 . 7 Electrical Interlocks 12 . 7-1
10. 2 Operating Factors 10. 2 -1 12 . 8 Pre - Startup Equipment and System Checks 12 . 8-1
10. 3 -1
10. 4 Electrical Controls 10. 4 -1
10. 5-1
10. 6 Protective Ralays 10. 6-1
1 . 0 -1 1 . 0 -2
18
1.0 TABLE OF CONTENTS (cont’d)
1.0 TABLE OF CONTENTS (cont’d)
Page Page
12.0 GRINDING, FLOTATION, THICKENING AND FILTERING 14.0 TAILINGS DISPOSAL

(cont’d)
14. 1 Scope and System Description 14. 1-1
12. 9 Equipment Trial Runs (No Load) 12. 9 - 1 14. 2 Operating Factors 14. 2-1
12. 10 Plant Startup, Operation and Shut-down 12. 10 - 1 14. 3 Electrical Power Supply 14. 3-1
14. 4 Electrical Controls 14. 4-1
12. 10 .1 General 12. 10 - 1 14. 5 Instrumentation 14. 5-1
12. 10 .2 First and Second Stage Grinding 12. 10 - 1 14. 6 Protective Relays 14. 6-1
A) General 14. 7 Electrical Interlocks 14. 7-1
B) Control Stations 14. 8 Pre - Startup and System Checks 14. 8-1
C) Startup 14. 9 Equipment Trial Runs (No Load) 14. 9-1
D) Operation 14. 10 Plant Startup, Operation and Shut-down 14. 10 - 1
E) Shut-down
12. 10 . 3 Flotation 12. 10 - 9
A) General A ) General
B) Control Stations B ) Control Stations
C) Startup C ) Startup
D) Operation D ) Operation
E) Shut-down E ) Shut-down
12. 10 . 4 Regrind 12. 10 - 13
A) General 15.0 PROCESS SAMPLING 15. 0 -1
B) Control Stations
C) Startup 15. 1 Scope and System Description 15. 1 - 1
D) Operation 15. 2 Operating Factors 15. 2 - 1
E) Shut-down
12. 10 . 5 Thickening and Filtering 12. 10 - 17 16.0 ANCILLARY FACILITIES
A) General
B) Control Stations 16. 1 Plant Air Systems 16. 1 - 1
C) Startup
D) Operation 16. 2 Instrument Air System 16. 2 - 1
E) Shut-down
16. 3 Fire Protection System 16. 3 - 1
13.0 REGENT PROCESSING, STORAGE AND DISTRIBUTION 13 . 0 - 1
16. 4 Sewage System 16. 4 - 1
13 - 1 Scope and System Description 13 - 1 - 1
13 - 2 Operating Factors 13 - 2 - 1 17.0 DRAWING
13 - 3 Electrical Power Supply 13 - 3 - 1
13 - 4 Electrical Controls 13 - 4 - 1 See Section 17 for Drawing Index
13 - 5 Instrumentation 13 - 5 - 1
13 - 6 Protective Relays 13 - 6 - 1
13 - 7 Electrical Interlocks 13 - 7 - 1
13 - 8 Pre-Startup and System Checks 13 - 8 - 1
13 - 9 Equipment Trial Runs (No Load) 13 - 9 - 1
13 - 10 Plant Startup, Operation and Shut-down 13 - 10 - 1
A) General
B) Control Stations
C) Startup
D) Operation
E) Shut-down
1.0-3 1. 0-4
10
19
2.0 INTRODUCTION 2.0 INTRODUCTION
2.1 OBJETIVE
2.3 PRESENTATION (cont’d)
The purpose of this manual is to provide information for operator training,
with procedures for start-up, operation and shut-down of the process plant Information relative to initial starting of equipment is
facilities. presented in sequence of start-up for operator reference.
It is intended primarily for the use of the plant operating staff and therefore Information is limited essentially to description of individual
does not contain details of equipment or instructions for equipment equipment as related to overall plant operation. No attempt is
maintenance. made to include detailed equipment description or operating
procedures as presented in the manufacturer’s operating
manuals.
2.2 SCOPE
The scope of this manual covers the process plant facilities for: (1) the
processing of the copper ore through the discharging of the final copper
concentrate to the haulage trucks: (2) tailings system through the
discharging of the tailings slurry to the Mantaro River; (3) electrical supply
and distribution system; (4) water supply and distribution system; (5) plant
and instrument air systems and (6) fire protection system.
2.3 PRESENTATION
Data and instructions are divided into the following parts or sub-headings;
(1) Plant Electrical Power Supply System; (2) Plant Water Supply System;
(3) Primary Crushing and Coarse Ore Storage; (4) Fine Crushing and Fine
Ore Storage; (5) Grinding, Flotation, Concentrate Thickening and Filtering;
(6) Reagent Processing, Storage and Distribution; (7) Tailing Disposal; (8)
Process Sampling and (9) Miscellaneous Ancillary Facilities. Where
applicable, each part or sub-heading is sub-divided into the following
categories: Scope and System Description, Operating Factors, Electrical
Power Supply, Electrical Controls, Instrumentation, Protective Relays,
Electrical Interlocks, Pre-Start-up Equipment and system Checks, Equipment
Trial Runs (No Load), Plant Start-up, Operation and Shutdown.
The manual emphasizes the essential mechanical aspects of starting,

operating and shutting-down each facility; including the equipment start-up
sequence, shut-down sequence, the types and location of electrical and
instrumentation controls, signals and safety features with which the operator
must be familiar.
Information focuses on the remote central control panel as the center for
monitoring and controlling plant operation.
20
4.0 PROJECT DESCRPTION 4.0 PROJECT DESCRPTION
4.1 GENERAL 4.2 PROCESS (cont’d)
The scope of work the Cobriza Expansion Project covers mine a) Electrical Power Supply and Distribution System
development, mine equipment, new process plant, expanded or new
support services and facilities, townsite housing, land development and Electrical power will be supplied from the Rio Mantaro power system
townsite services. through a 60 kV transmission line, terminating at two 60/10/4-16 kV
transformers located within the substation enclosure on Pampa de
The new process plant replaces the existing process plant. Coris.
The new process plant receives run-of-mine ore from bottom dump rail The proces plant power distribution systems are fed from these two
cars discharging to the primary gyratory crusher. The ore is then transformers based on teh two (2) bution and 4.16 kV for large motors
crushed, ground and concentratred by flotation. The copper concentrate such as the grinding mill motors.
is thickened and filtered and discharge to final concentrate storage.
Trucks are loaded with concentrate by front end loader for transport to a The transformer secondaries are connected to switchgear also located
smelter. The tailings are thickened and filtered and discharged into the in the substation. This switchgear then distributes both 10.0 kV and 4.16
Mantaro River by gravity. kV to switchgear/motor controllers mounted in lectrical control rooms
located in the Primary Crushing Building, Fine Crushing Building,
Water for the new process plant is obtained from the Rio Huribama. Grinding Building and Flotation Building. The electrical control rooms are
Water flows bye gravity to storage tanks at elevation 2387 m, providing located to provide minimum length of run to the specific point of use.
sufficient pressure (by gravity) at the concentrator.
b) Water Supply and Distribution System
Electrical power is supplied from the Rio Mantaro Power System through
a new transmission line terminating at new transformers located within Water for the process plant is obtained from the Huaribamba River,
the substation enclosure on Pampa de Coris, north of the new process utilizing the existing intake and settling basins. The water flows by
plant. gravity through a pipeline to two storage tanks at elevation 2387 m,
providing sufficient pressure (by gravity) at the process plant. One tank
4.2 PROCESS holds the fire water reserve in the lower portion of the tank and fresh
water supply above the fire water reserve. The other tank holds process
water made up of river water and up to 50% reclaimed process water
The new process plant is designed to process 3,500,000 stpy of ore at a from the tailings thickener overflow settling pond. Fresh make-up water
nominal feed rate of 10,000 stpd and, by conventional flotation is discharged into the settling pond to mix eith the reaclaimed water
concentrating techniques, produces 224,000 stpy of copper concentrate before it is pumped to the process water storage tank.
essaying 25.4% copper.
c) Primary Crushing and Coarse Ore Storage
The ore, consisting primarily of massive sulfides, contains an average of
1.8% copper in chalcopyrite mineralization. This portion of the plant extends from teh run-of-mine ore feed to the
primary crusher, through primary crushing and coarse ore storage.
In this manual, the ore concentrating plant is divided into seven (7)
major parts: Electrical Power Supply; Water Supply; Primary Crushing
and Coarse Ore Storage; Grinding, Flotation, Thickening and Filtering;
Reagent Processing, Storage and Distribution: Tailings Disposal;
Process Sampling; and Misceññaneous Ancillary Facilities.
11
21
4.0 PROJECT DESCRPTION 4.0 PROJECT DESCRPTION (cont’d)
4.2 PROCESS (cont’d) 4.2 PROCESS (cont’d)
d) Fine Crushing and Fire Ore Storage h) Process Sampling
This portion of the plant extends from ore reclain from the coarse ore Manual sampling is employed in the dry ore crushing and storage
stockpile through the fine ore crushing plant and the belt conveyor portion of the process plant. Automatic slurry samplers are used in the
discharge of the crushed ore to the fine storage pile. remaining portion of the process plant. Various slurry sample streams
are monitored for Cu, Fe and pulp density by an on-stream X-ray
e) Grinding and Flotation analyzer.
This portion of the plant extends from ore relclaim from the fine ore
storage pile through grinding, flotation and filtration and the discharge of
the filtered concentrate to trucks and the tailings to the final tailings
sump.
f) Reagent Processing, Storage and Distribution
This portion of the plant starts with the receipt of the reagents from
commercial sources by truck, the off-loading, handling, storing, mixing,
distribution system and discharge of the reagent to the process.
Reagents used are:
Z-11 (Xanthate) and Z-200 (dithiophosphate) used as collectors.
Lime and sodium cyanide (NaCN) used as modifiers.
D – 200 used as frother
S-127 used as a flocculant
Filter aid
S-352 (scale inhibitor) for addition to reclain water to prevent deposition

of mineral hardness in pipes and tanks.
g) Tailing Disposal
This portion of the plant extends from the final tailings sump receiving
tailings from flotation through the tailings thickener to the dumping of the
tailings to the Mantaro River.
22
4.0 PROJECT DESCRPTION (cont’d) 4.0 PROJECT DESCRPTION (cont’d)
4.3 PLANT OPERATING FACTORS 4.3 PLANT OPERATING FACTORS (cont’d)
These factors are the basic design parameters for the process plant. Crushing Work Index 14.0
Factors relating to a specific area are included in the instructions for that Copper Average Grade Hea 1.8%
area.
Copper Concentrate Charcteristics:
Design Capacity
Copper Recovery 91%
Run of mine ore Grade 25.4% Copper
Annual, stpy 3,500,000 Moisture Content 10%
Daily average, st pd 10,000 Solids Specific Gravity 4.1
Slurry Specific Gravity 1.964
Copper Concentrate Particle Size 80% Minus 325 Mesh
Annual, stpy 224,000 Pulp Density (Tyler)
Daily average, stpd 640
Tailings Charcateristics (Thickener Underflow)
Tailings
Annual, stpy 3,276,000 Percent Solids 50
Daily average, stpd 9847 Solids Specific Gravity 3.6
US GPM 2098.4 Pulp Density 1564 g/l
Run of Mine Ore Characteristics
The ore contains massive and disseminated chalcopiryte as the ore

mineral. Gange is primarily pyrrhotite with some quartz. Associated
minerals include arsenopyrite and other sulfides are present in trace
amounts.
Specific gravity 3.63

Moisture content 4.0% average
Bulk density 180 Ibs/cu ft
Abrasive nature Extreme
Size Consist:
Size, in. % Cum. % Retained.

-36 +36 0 0
-24 +24 19 19
-12 +12 31 50
-6 +6 19 69
-4 +4 7 76
-1 +1 ½ 12 88
-1 ½ +1 3 91
+1/2 3 94
-1/2 6 100
12
23
5.0 IDENTIFICATION SYSTEM 5.0 IDENTIFICATION SYSTEM (cont’d)
5.1 PLANT AREAS 5.2 ENGINEERING CLASSIFICATIONS
00 Yard and General Drawings, i.e. Flow Sheets, 00 Process and General
DataSheets, Standard and Site and Plot
Plans 10 Mechanical
01 Mine 21 Sructural, Granding and Yard Facilities
02 Primary Crushing and Coarse Ore Storage 22 Structural, Concrete and Masonry
03 Fine Crushing and Screening 23 Structural, Steel
04 Fine Ore Storage 24 Structural, Architectural
05 Grinding and Flotation 30 Electrical
06 Tailings Disposal 40 Instrumentation
07 Reagent Processing, Storage and Distribution 50 Piping
08 Change House
5.3 DRAWING IDENTIFICATION
09 Township and Community Services
Drawing are identifies by Plant Area, Engineering Classification
10 Offsite Facilities (Huancayo) and Sequential Number.
11 Machine Shop
Example: 02 10 001
12 Welding Shop Plant Area
15 Instrument Shop Engineering Classification
Sequential Number
16 Light Vehicle Repair Shop
17 Electrical Shop
5.4 EQUIPMENT IDENTIFICATION
18 Shop and Warehouse Building
Equipment is identified by Plant Area, Engineering Classification and
19 Employee Services Building Sequential Number.
21 Sample Preparation
24
5.0 IDENTIFICATION SYSTEM
5.4 EQUIPMENT IDENTIFICATION (cont’d)
12 - 30 - 056
Plant Area
Engineering Classification
Sequential Number
5.5 SPECIFICATION IDENTIFICATION
Specification are identified by a Letter Code and Sequential Number.
Letter Codes:
E Electrical
GS General
I Instrumentation
M Mechanical
P Piping
Example :
M - 16
Letter Code
Sequential Number
13
25
7.0 ELECTRICAL AND INSTRUMENT 7.0 ELECTRICAL AND INSTRUMENT
CONTROL FEATURES AND DEFINITIONS CONTROL FEATURES AND DEFINITIONS (cont’d)
7.1 GENERAL CRITERIA 7.1 GENERAL CRITERIA (cont’d)
Unless stated otherwise, the following general criteria applies to all This prevents burying equipment at tranfer points. The main interlock
controls and instrumentation for this project. stream has many safety interlocks. These include: low lube oil
pressure, emergency conveyor safety stop pull cords alongside
The basic concept is for remote central control of process equipment. conveyor walways, conveyor tail pulley low-speed switches and
All central control consoles (CC) are vertical, free standing with plugged chute switches.
annunciators, indicating lightsm start-stop pushbuttons, selector
swiches and related instrumentation. Analog instruments are mounted Local “Test” pushbuttom bypass interlocks. All interlocks are
on control panels (CP) and arranged that all devices are readily instantaneous unless stated otherwise.
accessible for inspection, trouble-shooting and maintenance. Control
panel instrument are bassically of three types: controllers, indicators Signal levels for this project are.
and recorders; each of wich is indetified by a laminated plastic
nameplate showing tag number and service. All nameplates are in the Analog Instruments - 4-30 ma d.c.
Spanish language. Where semi-graphics are used, status lights will Alarms - 24 V d.c.
show the operating status of major electrically driven equipment. Counters - 24 V d.c.
Solenoid Valves - 120 V-60 Hz
Control panels and control consoles are provided in the control rooms
for the following areas: All controllers, recoders and indicators are electronic type utilizing a 4
to 20 milliampere direct current signal range.
Area Nº Services Panel Nº
All conveyors are equipped with zero speed switches and emergency
stop pull cord switches.
02 Primary Crushing and CC - 2
Coarse Ore Storage A start-up warning horn system is provided for each belt conveyor,
crusher and primary grinding mill motor. The horn gives a 10-20
03 Fine Crushing and CP – 3
second warning before the equipment can be started.
Screening
Colors for indicating lights in control panels are standarized as follows:
05 Grinding and Flotation CP-5M/5F
CC-5M
Red - Equipment running
CC-5F
Amber - Caution
Green - Power on (equipment stopped)
All electrical drives have a local “Start-Stop” push-button station with White - Position indication
lockout device on the stop push-button for safety. Jurisdiction for Blue - Level indication
local/remote operation is selected at the central control panels through
local/remote selector switches.
Groups od electrically operated equipment are electrically interlocked

for shutdown purposes so that stopping any equipment in the group
stops the preceding or upstream equipment feeding it.
26
7.0 ELECTRICAL AND INSTRUMENT 7.0 ELECTRICAL AND INSTRUMENT
CONTROL FEATURES AND DEFINITIONS CONTROL FEATURES AND DEFINITIONS (cont’d)
7.2 TERMS AND DEFINITIONS

7.2 TERMS AND DEFINITIONS
Conveyor Emergency Stop Switch
Terms used throughout the electrical controls descriptions and the
start-up procedures are defined as follows: A switch mounted on conveyors actuated by a pull-cord which runs
the length of the conveyor.
Start-Stop Controls
Lockout Circuit
Unless otherwise described on the individual description sheets, start-
stop controls will mean a “start” pushbutton and a “stop” pushbutton of A circuit that will prevent operation of the main circuit under abnormal
the momentary contact type, wich will have to be depressed operating conditions.
momentarily to either start or stop the equipment.
Plugged
Indicating Light
A stoppage in the flow of material such as ore through a chute. When
A colored light which comes or glows when a given condition exists. a chute is full and material has ceased to flow through it, it is
“plugged”.
Interlock
Prove
An electrical contact which prevents operation out of sequence so that
if the equipment stops, preceeding equipment is automatically shut off
and has to be restarted in proper sequence. To test or check that proper conditions exist prior to operation of a
circuit.
Overload (motor)
All motor control circuits have a current overload element. On high

motor currents, the overload element will open the “O/L” contact and
stop the motor.
Speed Switch
A device to stop equipment such as a conveyor if it is not running at
the required speed. The speed switch will usually have a time delay
relay incorporated in the circuit that will allow the conveyor or
equipment, when started, to reach the operating speed before it
becomes effective.
Equipment Starting Warning Horn
A horn that will sound for approximately 10-20 seconds after the
“Start” button is depressed to warn personnel that the equipment is
about to start. The equipment will start at the end of the horn warning
signal.
14
27
9.0 WATER SUPPLY AND DISTRIBUTION 9.0 WATER SUPPLY AND DISTRIBUTION
SYSTEM SYSTEM
9.1 SCOPE AND SYSTEM DESCRIPTION 9.1 SCOPE AND SYSTEM DESCRIPTION (cont’d)
SCOPE
Process water is reclaimend from Settling Pond 06-2701 by Reclaim
Scope of this section covers the supply of raw water from the Huaribamba River Water Pumps 06-1501 thru 06-1504. The pumps discharge to a 12
through water storage and treatment facilities; to and including the main water inch line delivering the reclaimed water to Process Water Tank 00-
storage and treatment facilities; to and including the main water supply lines to 1202.
the Concentrator Building and Twnsite, and reclaiming of process water from the
Settling Ponds 06-2701, This includes the following major components: Process water is drawn from Process Water Tank 00-1202 by gravity
through a 12 inch line to the Concentrator Building.
Sedimentation Ponds (at the Huaribamba River)
Potable Water Tank 00-1203 and 00-1204 Fresh water us drawn from the Fire Protection and Fresh Water Tank
Process Water Tank 00-1202 00-1201 by gravity through a 14 inch line to the Concentrator. The
Fire Protection and Fresh Water Tank 00-1201 potable water system is normally supplied by an 8 inch branch line
Potable Water Sand Filters 00-5701 from the 14 inch line.
Chlorinator Water Sand Filters 00-5701
Process Water Reclaim Settling Pond 06-2701 For details of the water system see Drawing 05-50-023, Water Supply
Process Water Pumps 06-1501 thru 06-1504 System P&ID.
SYSTEM DESCRIPTION
Raw water from the Huaribamba River flows into three (3) settling ponds at
elevation 2613 M (shown A, B & C on Dwg. Nº 00-50-023). The ponds are
connected and the piping is arraged so that al three ponds may be used, or any
one pond can be isolated for maintenance.
A concrete sump at the end of Pond C provides for a water inlet to the 16”
pipeline. The 16” pipeline is routed through the mine via 51 level and then down
to elevation of pipeline terminates and provides the following system branches:
12 inch main to to the Fire Protection and Fresh Water Tank 00-1201 and
Process Water Tank 00-1202. 12 inch lines run from this main to each tank. An
to the Fire Protection and Fresh Water Tank 00-1201.
8 inch line to the Potable Water Treament System. This is an alternate supply
source.
12 inch line providing raw water to the Reclain Water Settling Pond 06-2701. A 6
inch line branches from this 12 inch line to provide raw water to the town site.
SYSTEM SYSTEM
9.2 OPERATING FACTORS 9.2 OPERATING FACTORS (cont’d)
a. Operating Data The following conditions are provided for in the design of the 16”
pipeline:
The 16” water supply pipeline is the only source of operational water for the 1. Maximum stactic pressure of 472 PSI at 2280 level.
concentrator complex except for short term operation from storage tanks.
2. Water Hammer Pressures
System Data: Flow (GPM) Pressure (PSIG) Protection from water hammer produced when valves are closed too
Max Max rapidly is provided for by relief valve PSV-0007.
Water Supply to 3. Vacuum Conditions.
Storage Tanks 5400 275 Protections from vacum conditions produced when upstream valves
00-1201 & 00-1202
are closed under flow conditions is provided by Vacuum breaker
valves (COFG) provided at various locations.
Fresh Water to 2086 275
Concentrator
b. Equipment Data
Reclain Water to 2678 275
Fire Protection and Fresh Water Tank 00-1201
Concentrator
Type Vertical, cylindrical
Potable Water to
with cone type roof.
Concentrator and 300 60
Dimensions
Townsite (cylindrical section) 15.24 día. x 12.2 m.
Construction ASTM A36, welded
Service Water to Total volume 2153 cu.m.
Townsite 300 275
Process Water Tank 00-1202
The water supply piping system is designed to provide for a maximum flow of
5400 GPM to the concentrator complex and the townsite. Distribution of flow Type Vertical, cylindrical
under this condition will be as follows: with cone type roof
Dimensions
1. Process and service water 2420 GPM (cylindrical section) 15.24 , m día. x 12.2 m
2. Fresh water for reclaim service 2680 GPM Total volume 2153 cu. M
3. Potable water to concentrator and townside 300 GPM
Potable Water Tanks 00-1203 and 00-1204
The concentrator complex is designed to reclaim and recirculate approximately
2720 GPM when operating under normal conditions, at which time water Type Vertical, cylindrical
distribution will be: with concrete type roof
Dimensions
1. Process and fresh water 2420 GPM (cylindrical section) 6.1 m día. x 5.5 m
2. Potable water to concentrator and townsite 300 GPM Construction ASTM A36, welded
Total volume 144 cu. m
15
29
9.0 WATER SUPPLY AND DISTRIBUTION SYSTEM 9.0 WATER SUPPLY AND DISTRIBUTION
SYSTEM
9.2 WATER SUPPLY AND DISTRIBUTION SYSTEM
Sand Filter 00-5701 9.3 ELECTRICAL SUPPLY AND DISTRIBUTION SYSTEM

Manufacturer Chromalloy American Corp.
Type Dual, automatic backwash Power from the main 10kV primary switchgear 2SOA (00-8301)
Model Nº 42SSF-5DA to utilization voltage of 460 volts is supplied through unit
Capacity gpm substation “U6” as follows:
Nominal 300
Maximum 372 Note:
Potable Water Chlorinator 00-5702 Items listed below and their functions are confined to the
Manufactured Water Chlorinator electrical equipment covered under item 9.4 titled “Electrical
Type Vacuna operated, solution feed Controls”. Items which are not pertinent are not included.
Control Manual set, thence auto control
Chlorine supply Two (2) 150 Ib gas cylinders complete with flow A. Unit Substation U6 (10kV-460V)
indicator –regulator and auto switchover between tanks.
Booster Pump 1. Location
Manufacturer _____________________ Unit Substation U6 (06-8501) is located in electrical
Type/Model Nº _____________________ room 6, south of the reclaim water settling pond.
Drive
Type _____________________ 2. Functions
Motor hp _____________________ Supplies power to the following Motor Control Centers
which are located in electrical room #6:
Reclain Water Pumps 06-1501 thru 06-1504
a) RECLAIM PUMPS MCC P6A (06-8901)
Manufacturer Coulds Pumps, Inc. b) RECLAIM PUMPS MCC P6B (06-8902
Type Vertical turbine
Model/Size VIT/12 JMC Reference Drawings:
Nº stages 8
Design Capacity 1000 gpm @ 468 ft TDH 00-30-050, Plants Electrical Distribution System
Motor
HP 150 00-30-002, Single Line Diagram – Primary Power Distribution
RPM 1770
Electrical 00-30-004, Single Line Diagram – 10 kV Distribution
characteristics 440 V, 30ph, 60Hz
Motorized Backwash Strainer 00-30-015, Single Line Diagram – MCC’s Nos. 7, 6ª, 6B – Lime
Manufacturer Plant-Water Reclaim
Type
Motor HP ½
Capacity (GPM) 3000
Pressure Rating PSIG 300
30
9.0 WATER SUPPLY AND DISTRIBUTION AREA: 06-TAILING DISPOSAL
SYSTEM EQUIPMENT NO. AND TITLE 06-1501-M, 06-1502-M, 06-1503-M
and 06-1504-M- WATER RECLAIN
9.4 ELECTRICAL CONTROLS PUMP MOTORS
EQUIPMENT LOCATION DRAWING : 06-30-001
ELEMENTARY AND INTERCONNECTION
Electrical controls for each item of equipment are as defined on the
DRAWING NO: 06-1501 (Sheets 1 thru 6)
following pages. Items are entered in order of increasing equipment
number. For start-up sequence see Section 9.8.
P&ID DRAWING NO:
a) Power Source: 460V Reclain Pumps MCC-P6A (06-8901) and

P6B (06-8902).
b) General: The water reclain system consists of a series associated
sequencing control circuitry. Sequencing is accomplisehd by
means of a sixteen (16) step eight (8) circuit programmer and is
set to “cycle” the pumps sequentially as the water level varies
from “low level” to “high level”.
There is a time-delay of approximately ten (10) seconds between

start up of each motor programmed for start to avoid
simultaneous starting.
The maximum number of motors that will be permitted to run at

any one time, with the “Selector” switches in the “auto” mode is
three (3). Each motor is provided with a space heater which is
activated by its contactor when the motor is stopped.
c. Controls: Each motor is provided with an auto/manual “Selector”

switch (SS1) and a “Local” start/stop/lock-out switch (PB1). The
“Selector” switches for motors 06-1501-M and 06-1502-M are
installed in MCC-P6B. Both MCC’s are located in electrical room
Nº6 (south of the “Reclaim Water Settling Pond”). In addition, teh
control circuit incorporates the use of a system of control relays,
time delay relays, level switches and a sequencing programmer.
d. Status Indication: Status indication for each motor is provided by
means of a “Red” running light located on its associated motor
control center. (When motor is stopped, light is “off”).
e. Alarms: The water reclaim system is provided with a “low level”
alarm bell amber indicating light and alarm silence switch, all of
wich are located on vendor surnished panel (LSL-6016) in the
vicinity of the reclaim pumps.
16
31
9.0 PLANT WATER SUPPLY AND DISTRIBUTION
f. Interlocks: Each motor is interlocked with the “low level” switch SYSTEM
and “high-high-level” switches (LSL-6016 and LSHH-0004)
respectively. In addition, each motor is interlocked through the 9.5 INSTRUMENTATION
sequencing programmer when in the “Auto” mode.
Major instrumentation in this area consist of:
g. Start-Up. Start up may be initiated by first selecting the “Auto or
manual” mode. A. RECLAIM WATER SETTLING POND (00-2101)
Makeup water is added to settling pond in order to replenish water lost to
In the manual mode, each pump motor may be started independently by process. The makeup water flow is controlled by a local level controller
operating its assciated “Local” start switch (PB1). The motor will start actuating the electrically operated makeup water valve.
provided the following conditions are met:
FIELD INSTRUMENTS
1. Main Braker power is on.
Level sensonr element LE-6010
2. “Local” lock-out is removed
Level transmitter LT-6010
3. Water level is above “low-level” (LSL-6016 closed).
Level controller LC-6010
4. Water level is below “high-high-level” (LSHH-0004 closed).
Level control valve LV-6010
5. All components are functioning normally.
B. RECLAIN WATER PUMPS (06-1501, 1502, 1503 & 1504)
In the “Auto” mode, each motor will start in sequence and be “cycled
automatically by the sequencing programmer provided the same The four reclain water pumps, which deliver water to the Process Water Tank
conditions as required for the “Manual”” mode above are met. (00-1202), are controlled by level signals from the process water tank. A
sequential controller, located in MCC Room # 6, controls the start/ stop
h. Shut-Down: In the “Manual” mode each motor may be shut down sequence of each pump. All pumps will shutdown on low level in settling pond
by operating its associated “Local” stop switch (PB1). In addition, or on high-high level in Process Water Tank (00-1202).
all motors will shut down automatically and simultaneously (in the
manual mode) if the water level is below the “low-level” limit or FIELD INSTRUMENTS (AT SETTLING POND)
above the “high-high-level” limit. (LSL-6016 or LSHH-0004
opened.) Level sensor element LE-6016
Low level switch LSL-6016
In the “Auto” mode, each motor will shut down (and eventually re-start)
automatically and sequentially as dictated by the programmer. In LOCAL INSTRUMENTS (MCC ROOM 6)
addition, all motors will shut down automatically and simultaneously if
the water level exceeds the “low-level” or “high-high-level” limits. Sequential controller for pumps (06-1501,02,03, &04)
Control Philosophy:
i. Instrumentation:
Low level: start one pump
High level: stop one pump
High-hives level: stop all pumps
C. PROCESS WATER TANK (00-1202)
The process water tank is equipped with a level gauge boad and a differential
pressure-type level transmiter The 4-20mA tank level signal is transmited to
concentrator room where it is recorded and annunciated for high and low level
alarm conditions.0
32
9.0 PLANT WATER SUPPLY AND DISTRIBUTION 9.0 PLANT WATER SUPPLY AND DISTRIBUTION
SYSTEM SYSTEM
9.5 INSTRUMENTATION (cont’d) 9.5 INSTRUMENTATION (cont’d)
In addition, the level signal is routed from the concentrator control room to FIELD INSTRUMENTS (AT TANK)
MCC Room #6 (reclain water settling pond), where it is displayed and used
to generate the singnal for the reclaim water pump sequential control. Level gauge board LI-0001
Tank level indicator and transmitter LIT-0002
FIELD INSTRUMENTS (AT TANK) High/low level switch LSH/L-0005
Level gauge board LI-0003 Level control valve LV-0005
Tank level indicator & transmitter LIT-0004 Flow switch FSH-0006
LOCAL INSTRUMENTS (AT MCC #6) CONTROL PANEL CP-5M/5F

Tank level indicator LI-0004
Low level switch (starts one pump) LSL-0004 Tank level recorder LR-0002
High level switch (stops one pump) LSH-0004 Tank at low level – light; semi-graphic
High-high level switch (stops all pumps) LSHH-0004 Tank at high level – light; semi-graphic
High/low level setpoint switch LSH/L-0002
CONTROL PANEL CP-5M/5F
Tank level recorder LR-0004 CONTROL CONSOLE CC-5M/UA-5000M
High/low level setpoint switch LSH/L-0004
Tank at low level – ligth; semi-graphic High level alarm LAH-0002
Tank at high level – light; semi-graphic Low level alarm LAL-0002
High water flow alarm FAH-0006
CONTROL CONSOLE CC-5M/UA-5000M
High level alarm LAH-0004 POTABLE WATER TANKS (00-1203 & 00-1204)
Low level alarm LAL-0004
Each Potable Water Tank is equipped with a level gauge board and
FIRE PROTECTION (AND FRESH WATER) TANK (00-1201) an altitude type level control valve.
The fire and fresh water tank is equipped with a level gauge board and a TANK TANK
differential pressure-type level transmitter. The tank level signal is FIELD 00-1203 00-1204
transmitted to concentrator control room where the tank level is recorded
and annunciate for high and low level alarm conditions. Level gauge board LI-0017 LI-0019
Pilot valve LV-0016 LV-0018
In addition, a conductivity type level switch is used to sense the tank levels Level control valve LCV-0016 LCV-0018
to control (open/close) motorized valve for adding river water. An electrically
controlled valve for adding river water. An electrically controlled valve is ANNUNCIATOR/ALARM SYSTEMS
provided in the supply line to the fire protection tank as no instrument air is
available. The alarms for Tailings Thickener area are annunciated on UA-5400F.
See drawing no. 05-40-015.
The eigh inch diameter fire protection water line leaving the tank is equipped
with a flow switch. On high water flow rate, this switch will annunciate any Alarm for Water Tanks are annunciated on UA-5000M. See drawing
usage of emergency water and will also serve as a fire alarm. no. 05-40-015.
17
33
9.0 PLANT WATER SUPPLY AND DISTRIBUTION 9.0 PLANT WATER SUPPLY AND DISTRIBUTION
SYSTEM SYSTEM
9.6 PROTECTIVE REALAYS 9.7 INTERLOCKS
In general, electrical power equipment such as transformers, Electrical interlocks for each item of equipment are described in
substations, switchgear and motor control centers are provided with Sections 9.4 and 9.5.
protective devices to ensure against damage to equipment and
materials in the event of electrical overload or fault conditions.
Motor control centers are provided with thermal overload relays to

protect their associated motors.
For description of transformers, substations, switchgear and motor

control centers, refer to Section 8.0, titled “Plant Electrical Power
System”
Resetting, repair or adjustment is to be performed only by authorized

alectricians.
34
9.0 PLANT WATER SUPPLY AND DISTRIBUTION 9.0 WATER SUPPLY AND DISTRIBUTION
SYSTEM SYSTEM
9.6 START-UP 9.8 START-UP (cont’d)
1. Filling Supply Line from Intake to Fresh Water and Process 4. When all air has vented and line is full, close all vent valves. Check
Tanks (00-1201) and (00-1202). water pressure on PI0025 at the 2280 M level (it should read
approximately 480 PSIG if line is full and not air locked).
Close the following valves:
5. Open the 10” globe valve wich bypasses LV 0005 and in line
a. 16” Gates at Sedimentation Ponds. strainer at the fire protection and fresh water tank 00-1201.
b. 12” Gate to reclaim water settling ponds.
c. 12” Gates either side of LV-0005 and in line strainer (00-2301) 6. Open the 12” gate valve on line 12” FW-005-L1 at the process tank
located at fire protection and fresh water tank (00-1201). 00-1202.
d. 8” Gates (2) to potable water and filter.
e. 10” Globe valve (LV 0005 by pass) 7. Monitor water flow into both tanks.
f. 8” Gate at fire protection water outlet of tank 00-1201
g. 8” Gate at drain at tank 00-1201 8. When water is flowing into both tanks and all air has been expelled,
h. 14” Gate at fresh water outlet of tank 00-1201 open the 12” gate valves either side of LV-0005 at the fire
i. 12” Glove valves (2) bye pass and fill valves for process tank 00- protection and fresh water tank and close the 10” globe bypass and
1202. allow the tank level control system to take over automatically.
j. 8” Gate at drain of process tank 00-1202.
9. The process tank 00-1202 water level must be monitored and
Check the inlet screen at the pipeline inlet to ensure that it is clear of manually controlled until it is approximately half full, at wich time the
debris, and that it is clear of debris, and that the water level and flow to 12” globe fill valve should be closed.
the ponds are sufficient to keep the inlet(s) completely submerged so
that vortices and air ingestion do not occur. 10. Monitor level control on fire protection and fresh water tank 00-1201
and level indicator on process tank 00-1202 to prevent loss of water
Filling The Line through tank overflow outlets.
1. Open vent valves at high points in 16” supply line 11. While the fire protection and fresh water tank (00-1201) and
process tank 00-1202 are being filled in step 8 and 9 above, the
2. Open 16” flushing valve at 2280 m level to allow the water to flow backwash strainer should be brought on line in accordance with
to flush the line of any large debris that may have entered the line manufacturer’s instructions.
during construction.
Filling The Subsystems.
3. Open 16” gate valve at 16” pipe inlet at 2612M level. Open to half
capacity and flush the system. When water is free of debris close 1. Fire Protection System
the flush valve very slowly to ensure that water hammer does not
occur. Close all fire hose connection block valves in all buildings.
Close all fire Hydrant valves,
Close 8” gate valve on supply line to townsite
Open 8” gate valves (3) in fire protection loop.
18
35
SYSTEM SYSTEM
9.6 START-UP (cont’d) 9.6 START-UP (cont’d)

e. Open the fire hydrant at the highest point in the system (to bleed 3. Process Water System
air from the system as it is filled).
a. Process water (normally reclaimed water from settling ponds) is
f. Open the 8” gate valve located at the fire protection tank and fill supplied to the concentrator for reuse in Ball Mill and cyclone
the loop. process. A 12” line from the process water tank (Equip. Nº00-
1202) feeds a 10” loop from wich various subsystems are
g. When water flows from the open hydrant, close it and bleed air supplied.
from the other 14 fire hydrants, one at a time, until all air is
expelled from the loop. b. Close all susbsytems block valves.
h. Open each fire hose connection gate valve in each building, one c. Open all supply line gate valves.
at a time, and bleed all from the fire hose connection handers.
d. Bleed air from all subsytems until all headers and branches are
i. The townsite fire protection must be filled using the same full then close all valves.
procedures as above and is filled by operaning the 8” gate valve
in the 8” gate valve in the 8” line branching from the Concentrator e. Tag the last valve in subsystem “Check with Process Engineer
Complex Fire Protection Loop. Before Opening”.
2. Fresh Water System 4. Potable Water
a. Fresh water is piped to all buildings in the concentrator complex a. The potable water system can be supplied from the 14” fresh
for hose stations, pump seal water and other uses. A 14” line from water line to the concentrator or from an 8” line branching from
ab outlet at approximately the half full level of the fire protection the 16” river water line up-stream of the branching from the 16”
and fresh water tank supplies the system. river water line up-stream of the backwash strainer . A pressure
reducing valve (PCV 0010) reduces the water pressure to 60
b. Close all valves in the fresh water distribution system. PSIG and it is routed through sand filters Equip. Nº. 00-5701
after which it is chlorinated and stored in potable water tanks
c. Fill each fresh water supply line or loop in each building bye Equip. Nº 00-1203 and 00-1204 located south of the concentrator
opening a hose connection at the high point to bled air. Then fill at Elevation 2340 M. A 6” line from the tanks supplies the
the system by opening the supply line block valves and all concentrator and townsite.
headres sub-system gate valves. Bleed air from all small lines to b. Open the gate valves (block valves and pressure sense valves)
equipment in each building to ensure that system is totally filled inmediately upstream of level control valves LCV 0016 abd LCV
with water. 0018 at the potable water tanks.
c. Set all valves on the potable sand filters Equip. Nº 00-5701 as
d. Set all pump seal water flows and pressures in accordance with directed by manufacturers instructions.
pump manufactures requirements. d. Close the gate valves either side of PCV 0010.
e. Open the 8” gate valve in the 8” supply line from line 14” FW-006-
e. Close pump seal water gate valve at each pump and tag “Open LI (or alternate from 16” RWH-001-L)
Before Pump Operation”. f. Open the 4” globe valve shich bypasses PCV 0010 and fill the
sand filters and the lines to the potable water tanks.
36
SYSTEM SYSTEM
9.6 START-UP (cont’d) 9.8 START-UP (cont’d)
g. Starts the chlorinator booster pump Equip. Nº 00-5703 and set c. Close the 6” globe valve (LV-6010 bypass).
chlorine injection as required.
d. Open the 12” gate valve at the 12” system supply line to fill the
h. Chlorine injection is controlled by adjusting the chlorine pressure system.
to the eductor as required.
e. Open the 6” globe valve (bypass) and bleed air from system.
i. Open the gate valves (PCV 0010 bypass).
f. When all air is bled from system, open gate valves wither side of
j. Close 4” globe valve (PCV 0010 bypass). LV 6010. Close bypass globe valve and allow LV 6010 to control
flow into settling ponds.
k. Monitor potable water tank level controls for proper function.
g. Monitor system to ensure that the level control shuts off as
l. Close all valves in drinking water lines and toilet facility lines, in required.
primary crushing, fines crushing and concentrator building.
h. Transfer pumps (3 in operation, 1 standby). Transfer reclain water
m. Open valves in high points of the potable water system and open from the settling ponds to the process water tank up to a
the gate valves which supply water ti each of the buildings in turn. maximum of 3000 rpm when called for by the level transmitter
When all air is bled from systems, close all valves used as vents. (LT0004) on the process water tank.
n. Check that electric hot water heater is full and start heater and hot i. Open the 8” gate valves at the outlet of all 4 pumps, and the 2”
water booster pump in accordance with manufacturers gate valve to the air release valve . Start three (3) pumps
instructions. sequentially and clear all air from the line to the process water
tank
o. The campsite and townsite are supplied with potable water from
two separate 4” lines. The systems should be bled free of air and j. Monitor pressure on PI’s 6011, 6012, 6013, 6014 and 6015.
filled using the 4” gate valves provided. Check that level control transmitter (LT 0004) controls pumps
shut down as required.
5. Reclain Water
k. Test the 4th standby transfer pump-
a. The makeup water for reclaim water system settling ponds is
supplied by a 12” brach line from the 16” ruver water supply line l. When all four pumps are shut off, check taht 8” checks valves at
downstream of the backwash strainer. Reclain water is supplied pump outlest are closing and reatining water in the 12” line.
to the settling ponds from the tailings thickener (Equip. Nº 06-
1201) and concentrate thickener (Equip. Nº 05-1203). 5. Service Water to Townsite.
b. Close the 12” gate valves either side of the settling pond level a. Service water to the townsite is provided by a 6” branch line from
control valve LV-6010 and open the 12” gate valve at the settling the 12” (makeup water ) supply line to the reclain water settling
pond on line 12” RWL-004-L1. ponds.
19
37
12.0 GRINDING, FLOTATION, THICKENING AND

FILTERING
12.1 SCOPE AND SYSTEM DESCRIPTION
SCOPE
Scope includes that portion of the plant extending from reclaiming of the
crushed ore from the Fine Ore Stockpile 04-6001, through grinding,
flotation and filstration, and load-out of the filtered concentrate cake to
trucks and the tailings to the Final Tailings Sump 05-2721.
This portion of the plant includes the following components, generally

listed in order of process flow.
Equipment is listed under the headings of: Fine Ore Reacliming and
Primary Grinding, Flotation, Regrinding and Thickening and Filter for
ease of reference.
Fine Ore Reacliming and Primary Grinding.
Fine ore reaclaiming and primary grinding consist of two identical

circuits. Equipment numbers are listed for both circuits, with the numbers
for circuit B in brackets.
Belt Feeders 04-0706 through 04-0703

(04-0704 through 04-0706)
Ball Mill Feed Belt Conveyor 04-0602 (04-0603)
Belt Scale 04-4501 (04-4502)
Ball Mill, First Satge 05-0201 (05-0202)
Cyclone Feed Sump, First Stage 05-2701 (05-2702)
Cyclone Feed Pump, First Stage 05-1501 and 1561
(05-1505 and 1562)
Hydrocyclone Cluster, First Satge 05-0501 (05-0502)
Cyclone Feed Sump, Second Satge 05-2705 (05-2706)
Cyclone Feed Sump, Second Stage 05-1503 abd 1563
(05-1504 and 1564)
Hidrocyclone Cluster, Second Stage 05-0505 (05-0506 )
Ball Mill, Second Stage 05-0203 _(05-0204)
Conditioner Tank 05-1201 (05-1202) with Agitator 05-2001 (05-2002)
38
12.0 GRINDING, FLOTATION, THICKENING AND 12.0 GRINDING, FLOTATION, THICKENING AND
FILTERING FILTERING
12.1 SCOPE AND SYSTEM DESCRIPTION (cont’d) 12.1 SCOPE AND SYSTEM DESCRIPTION (cont’d)
Thickening and Filtering
Flotation Final Concentrate Sump 05-2726
Final Cincentrate Pump 05-1519 and 05-1520
Rougher and scavenger flotation consist of two identical circuits. Concentrate Thickener 05-2101
Equipment numbers are listed for both circuits whit the numbers for Concentrate Thickener O’Flow Sump 05-2728
circuits with the numbers for circuit B in brackets. Concentrate Thickener U’Flow Pumps 05-1521 and 05-1522
Static Distributor Filter Feed 05-1601
Rougher Feed Sump 05-2711 (05-2712) Concentrate Filter 05-2301 and 05-2302
Rougher Feed Pump 05-1507 and 05-1508 (05-1542 and 05-1543) Vacuum Receiver 05-1401 and 05-1402
Flotation Cells, Rougher 1; 05-2601 through 05-2606 Filterate Pump 05-1524 and 05-1525
(05-2607 through 2612) Vacuum Pumps 05-1536 and 05-1537
Flotation Cells, Rougher 11; 05-2615 through 2622 Separator Silencers 05-4001 and 05-4002
(05-2623 through 2630) Concentrate Scavenger I sump 05-2727
Scavenger Feed Sump 05-2730 (05-1557) Concentrate Scavenger 1 pumps 05-1550 and 05-1551
Scavenger Feed Pumps 05-1556 and 05-1558 (05-1557) Total Concentrate Scavenger Sump 05-2729
Flotation Cells, Scavenger 1; 05-2633 through 2640 Total Concentrate Scavenger Pumps 05-1554 and 05-+1555
(05-2648 through 2648) Blowers for Drum Filters 05-2905 and 05-2906
Flotation Cells, Second Cleaner 05-2682 through
2688 SYSTEM DESCRIPTION
Feed Sump, First Cleaner 05-2719
Vertical Feed Pumps, thrid cleaner 05-1517 and Fine Ore Reclaiming and Primary Grinding
05-1518
Flotation Cells, Third Cleaner 05-2692 through 2695 Fine ore reclaiming and primary grinding consists of two identical circuits.
The following description is typical for either circuit.
Regrind
Ore is reclaimed from the fineore storage stockpile by three variable
Regrind consist of two identical circuits. Equipment numbers are listed speed belt feeders, discharging material onto a belt conveyors which
for both circuits with the number for Circuir B in brackets. conveys the ore to a first-stage grinding ball mill. A belt scale is installed
on the conveyor for feed control and to continuosly measure the flow rate
Regrind Collection Sump 05-2722 and total tonnage of material being fed to the grinding circuit.
Regrind Transfer Pumps 05-1540, 05-1541 and 05-1570
Static Distributor Regrind Feed Sump 05-1602 Primary grinding is performed in two stages. The first stage ball mill is in
Regrind Cyclone Feed Sump 05-2713 (05-2714) closed circuit with a bank of hydrocyclone classifiers. First stage classifier
Regrind Cyclone Feed Pump 05-1505 and 1565 (05-1506 and 1566) overflow reports to the discharge sump of the second stage mill, which is
Cyclone Cluster Regrinding 05-0509 (05-0510) also the feed sump for the second stage cyclone.
Regrind Ball Mill 05-0205 (05-0206)
The second stage mill discharge and the overflow from the first stage
hydrocyclone report to a bank of second stage hydrocyclones in closed
circuit with a second stage grinding mill. Second stage classifier overflow
Mgtr. Amador Soto Gallufe – Consultor Intercade is finished flotation feed reports to agitated conditioning tanks.
20
39
FILTERING FILTERING
12.1 SCOPE AND SYSTEM DESCRIPTION (cont’d) 12.1 SCOPE AND SYSTEM DESCRIPTION (cont’d)
Rougher – Scavenger Flotation General
Overflows from the conditioning tanks are treated in two identical parallel Maintenance of the equipment within the grinding area is performed by a
rougher-scavenger flotation circuits. 25/5 short ton capacity overhead travelling bridge crane and
maintenance of the equipment within the flotation area is performed by a
Regrind hydrocyclone overflow is combined with the flow from the 10 short ton overhead travelling bridge cranes are serviced by monorail
conditioner tanks and pumped to Rougher I flotation. Tails from Rougher hoists.
I flotation flows to Rougher II flotation , thence to Scavenger I flotation
and thence to Scavenger II Flotation. Scavenger II flotation tails flow to Mill liner maintenance is performed with an electric/hydraulic liner
the final tailing sump and then to the tailings thickener. handling machine.
Rougher I concentrate is pumped to second Cleaner flotation and Services in these areas also include floor sumps and pumps.
Rougher II concentrate is pumped to First Cleaner flotation. Scavenger II
flotation concentrates are combined and then pumped to regrind.
Cleaner Flotation
Upgrading of concentrates from Rougher I and Rougher II slotation is

accomplished in three cleaner flotation stage utilizing countercurrent
flow of tails.
Rougher II flotation concentrate and Second Cleaner flotation tails are

combined and then pumped to First Cleaner flotation. Rhe resulting tails
report to regrind and the concentrate is combined with Rougher I
flotation concentrate and Third Cleaner flotation tails and then pumped
to Second Cleaner flotation. Second Cleaner concentrate is pumped to
Third Cleaner flotation and the resulting concentrate is then pumped to
the concentrate thickener.
Regrind
Sacvenger concentrates and First Cleaner flotation tails are combined,

forming the feed for regrind. The regrind circuit consists of two parallel
circuits each with a ball mill in closed circuit with a bank of hydrocyclone
classifiers. The feed is split between the two regrind circuits bye means
of a static distributor. The hydro-cyclone overflow is combined with the
conditioner tanks overflow is combined with the conditioner tanks
overflow and reports to Rougher I feed pumps.
40
FILTERING FILTERING
12.2 OPERATING FACTORS 12.2 OPERATING FACTORS (cont’d)
A. OPERATION DATA Tailings Thickener
SHEDULE Area requirements 7 sq ft/ST/day

Tickener diameter 300 ft
Eigh-hour Shifts Per day 3
Days per week 7 B. EQUIPMENT DATA
Days Per year 350
Availability of equipment, percent. 95 Ball Mill feed Belt Conveyor 04-0602 and 0603 (Ref. Dwg. 04-10-100)
Ore/Product Characteristics Width, mm 914

Grinding Work Index 14.8 Speed, m/s 0.75
Liberation Sizing 60%200 mesh Capacity, stph 275
Motor, hp 20
The final grinding product should be as close to the liberation size (60%-
200 mesh) as possible to provide satisfactory liberation and prevent Belt Scale 04-4501 and 4502
overgrinding. However, an overrinding criteria of 0% + 65 mesh must Manufacturer Ramsey Engineering Company
also be observed if it means going finer than 60% - 200 mesh size. Model 10-20-1/36
Range, Min/Max, stph 600/750
Conditioning and Flotation Times Type Electronic
Pre-rougher conditioning 10 min Accuracy of scale +0.5% at 100% of loading
Rougher I 4.4 min +-0.5% at 50% of loading
Rougher II 6.5 min
Scavenger 18 min Ball Mill, First Stage 05-0201 and 0202
Regrinding Manufacturer Mine & Smelter/Div. Of Barber-Greene

Work Index 16.0 Company
Feed 80% passing size, f80 68.8.9 microns Type Overflow Ball Mill
Product 80% passing size, p80 51.1 microns Size, m Marcy 4.26 x 5.48
Shell material A 283 Grade C, 1-3/4” thick
Cleaner Flotation Times Rig gear and pinion Falk, alloy steel, single helical
First Cleaner 6.3 min Nº of teeth, gear/pinion 307/22
Second Cleaner 10.8 min Drive Motor 2000 hp, 4kV synchronous, 240 rpm
Thrird Cleaner 18.0 min Air compressor for Gardner-Denver, 17 cfm,
Air clutch 100 psi, 5 hp
Filtratio Data
Sump, 1st Stage Cyclone Feed 05-2701 and 2702 (Refer Dwg. Nº 00-
Filter Loading 35 Ib/sq/ft/hr 10-022)
Minimum Feed density 65% Operating volume cu m 5.0/10.0 surge vol.
Final Filter cake moisture 10% Retention Time, min 0.6
Mgtr. Amador Soto Gallufe – Consultor Intercade Construction Material concrete
21
41
FILTERING FILTERING
12.2 OPERATING FACTORS (cont’d) 12.2 OPERATING FACTORS (cont’d)

Cyclone Feed Pump, First Stage 05-1501, 1561 and 05-1502, 1562
Agitator Mechanisms 05-2001 and 2002
Manufacturer A.SH. Pump, Div.
of EVT Manufacturer FIMA (under license from Denver)
Model Nº CD-12-6D Impeller
Type Flanged Type and Material Turbine, SAE-1020
Pulp, Dry Solids, stph 767.6 Diameter, in. And Nº
Impellor diam Max/Min mm 685.8 of blades 48,6
Power/Efficiency 70% Motor, hp 25
Motor, hp 150
Conditioner Tank 05-1201 and 1202 (Refer Dwg. Nº 00-10-022)
Hydrocyclone Cluster, First Stage 05-0501 and 0502
Manufacturer Krebs Engineers Operating Volume, cu m 69
Model D20-865 Retentiom Time, min 11.7
Size, diam. Mm 508 Construction Material carbon steel
Number required each cluster4 Lining rubber,40 Durometer
Capacity, tph. solids 255.9(each cyclone)
Inlet pressure range, psi 3/8 Sump, Rougher Flotation Feed 05-2711 and 2712 (Refer Dwg. Nº 00-10-022)
Sump, second Stage Cyclone Feed 05-2705 and 2706 (Refer Dwg. Nº 00-10- Operating Volume, cu m 9.0
022) Retention Time, min 0.6
Operating Volume, cu m 5.0/10.0 surge vol. Construction Material carbon steel
Retention time, min 0.5 Lining rubber, 40 Durometer
Construction Material concrete
Pump, Rougher Feed 05-1507 and 1508; 05-1542 and 1543
Cyclone Feed Pump, Second Stage 05-1503, 1563 and 05-1504, 1564
Manufacturer ASH
Manufacturer A.S.H. Pump, Div Model Nº D-6-6
of EVT Type Horizontal replaceable
Model Nº CD-12-6D rubber liner
Type Flanged Flow, cu. m/hr 906.68
Pulp, Dry Solids, stph 657.9 Total dynamic Head, m 13.11
Impellor diam. Max/Min mm 685.8 RPM 480
Power/Efficiency 76% Motor, hp 100
Motor, hp 125
Flotation Cells, First Rougher 05-2601 through 2612
Hydrocyclone Cluster, Second Stage 05-0505 and 0506 Second Rougher 05-2615 through 2630
Manufacturer Kreb Engineers Manufacturer WEMCO
Model D15B-854 Cell Volume 500 cu. Ft.
Size Diam. Mm 381 Cell Material 3/8” steel plate
Number required each cluster7 Impeller Diam. In 26
Capacity, tph. Solids 109.7(each cyclone) Impeller Material Molded Rubber
Inlet pressure range, psi 3/9 Impeller speed,
Rpm/peripheral m/min 190/394
Motor, hp 40
42
FILTERING FILTERING

Feed Sump, First Cleaner 05-2717 Flotation Cells, Second Cleaner 05-2682 through 2688
(Refer Dwg. Nº 00-10-022)
Manufacturer WEMCO
Operating Volume, cu m 8.7 Cell volume 300 cu ft
Retention Time, min 1.0 Cell Material 3/8” steel
Construction Material carbon steel Impeller Diam in 22
Lining rubber 40 Durometer Impeller Material Molded Rubber
Rpm/peripheral m /min 220/389
Vertical Feed Pumps, First cleaner 05/1513 and 1514 Froth overflow, type Fixed lip with steel
Manufacturer Galigher bar froth slats
Model Nº 8SAB 1100 x 72 in. Motor, hp 25
Type Flanged, vertical
Flow cu. m/hr 488.09 Feed Sump, Thrid Cleaner 05-2719
Description of pulp Copper concentrate slurry (Refer Dwg. Nº 00-10-022)
Total dynamic Head, m 10.97
RPM 675 Operating volume, cu m 7.8
Motor, hp 75 Retention time, min 5.7
Construction material carbon steel
Flotation Cells, First Cleaner 05-2670 through 05-2678 Lining 40 Durometer
Manufacturer WEMCO
Cell Volume 300 cu ft Vertical Feed Pumps, thris Cleaner 05-1517 and 1518
Impeller Diam. In 26
Impellar Material Molded Rubber Manufactuer Galigher
Impeller Speed, Model Nº 3.5 SAA 2300x72 in.
Rpm/peripheral m /min 220/386 Tupe Flanged, Vertical
Front-overflow, type Fixed lip with steel Flow cu. m/hr 81.08
bar front slats Description of pulp Copper Concentrate
Motor, hp 25 Slurry
Total Dynamic Head m 9.75
Feed Sump, Second Cleaner 05-2718 (Refer Dwg. Nº 00-10-022) RPM 795
Operating Volume, cu m 8.5 Motor, hp 15
Retention Time, min 1.8
Construction Material carbon steel Flotation Cells, Thrird Cleaner 05-2692 through 2695
Lining rubber 40 Durometer
Manufacturer WEMCO
Vertical Feed Pumps, Second Cleaner 05-1515 and 1516 Cell Volume 300 cu ft
Manufacturer Galigher Impeller Diam in 22
Model 6 SAA 1100 x72 in. Impeller Speed,
Type Flanged, vertical Rpm/peripheral m/min 220/386
Flow cu. m/hr 275.73 Fronth overflow, type Fixed lip with
Description of pulp Copper Concentrate Slurry steel bar front slats
Total Dynamic Head, m 10.36 Motor, hp 25
RPM 655
Motor, hP 40
22
43
FILTERING FILTERING

Sump, Scavenger Feed 05-2730 and 2731 (Refer Dwg. 00-10-022) Vertical Sump Pump 05-1550 and 1551
Operating Volume, cu m 9.76 Manufacturer Galigher

Retention Time, min 0.8 Model Nº 4SAA 1100 x 72 in.
Construction Material Carbon steel Type Vertical Repaceable
Lining Rubber 40 durometer Rubber Line
Pulp Description Flotation Concentrate
Pump, Scavenger Feed 05-1556, 1557 and 1558 Slurry
Flow, cu. m/hr. 190.1
Manufacturer ASH Total Dynamic Head, m 8.23
Model Nº CD-6-6 RP; 765
Type Horizontal Motor, hp 25
Replaceable
Rubber Liner Sump, Final Tailings 05-2721 (client)
Flow, cu m/hr 747.01 Tailings Thickener 06-2101 (client)
Total Dynamic Head, m 10.36 Sump, Tailings Thickener O’Flow 06-2701 (client)
RPM 518 Reclain Water Settling Pond 00-2101
Motor, hp 60
Capacity, gals 1,000, 000
Flotation Cells, Scanveger 05-2633 thru 2668
Reclain Water Pumps 06-1501 through 1504
Manufacturer WEMCO Sump, Total Concentrate Scavenger 05-2729
Nominal volume (Refer Dwg. Nº 00-10-022)
Per cell, cu ft 500
Impeller, Diam. In 26 Operating Volume, cu m 6.75
Impeller speed, Retention Time, min 1.5
rpm/peripheral m/min Construction Material carbon steel
190/394 Lining rubber 40 durometer
Froth Overflow, type Fixed lip with
steel bar Pump, Total Scavenger 05-1554 and 1555
froth slats
Motor, hp 40 Manufacturer ASH
Model Nº C-6-6
Sump, Concentrate Scavenger I 05-2727 Type Horizontal Replaceable
(Refer Dwg. Nº 00-10-022) Rubber liner
Pulp Description Total Scavenger
Operating Volume, cu m 8.5 Concentrate
Retention Time, min 2.7 Flow, cu m/hr 461.74
Construction Material Carbon Steel Total Dynamic Head, m 10.97
Lining Rubber 40 durometer RPM 525
Motor, hp 40
44
FILTERING FILTERING
Sump, Regrind Collection 05-2722 Hydrocyclone Cluster, 05-0509 and 05-0510
(Refer Dwg. Nº 00-10-022)
Manufacturer Krebs Engineers
Operating Volume, cu m 9.0 Model Nº D20B-869
Retention Time, min .59 Size, día mm 508
Construction Material Carbon steel Number required each cluster 4
Lining Rubber 40 Durometer Capacity each cyclone,
Tph solids 126
Pump, Regrind Transfer 05-1540, 1541 and 1570 Inlet pressure, psi 8/10
Liners Rubber
Manufacturer ASH Vortex finder Nihard
Model Nº C-6-6 Apex Insert Refrax
Type Horizontal Replaceable
Rubber line Ball Mills, Regrind 05-0205 abd 0206
Pulp Description Scavenger flotation
Concentrate and Manufacturer Mine Smelter/Div. of Barber-Green Co.
Cleaner Tails Type
Flow, cu. m/hr. 460.38 Size, m 3.20 x 5.18
Total Dynamic Head, m 15.24 Shell Speed, rpm 24.23
RPM 50 Shell Liner
Material SKEGA Rubber
Regrind Feed Sump 05-1602 Thickeness, in. 2 in. Plates, 5-3/8 in. Lifters
Sump, Regrind cyclone Feed 05-2713 and 2714 (Refer Dwg. Nº 00-10- Recommende Configuration 2 piece segmental
022) Liner Bolt Description Integral with lifter,
leakproof assembly
Operating Volume, cu m 5.0/10.0 surge Trunnion Liners Meehanite with 1 in.
colume Rubber Lining
Retention Time, min 0.5 Ring Gear and pinion Falk, alloy steel,
Construction Material concrete single helical
Nº of teeth 250/19
Pump, Regrind Cyclone Feed 05-1505, 1506, 1565 and 1566 Lubrication
Trunnions External high and low pressure automatic
Manufacturer ASH lubrication system
Model Nº CD-6-6 Ring Gear Automatic, intermittent spray lubrication
Type HorizontalReplaceable system
Rubber Liner Pinion Shaft Bearings Oil
Pulp Description Copper Concentrate Mill Drive Motor 4 kV synchronous,
Regrind Cyclone Feed 1000 hp, 240 rpm
Flow, cu m/hr 627.32 Sump, Final concentrate 05-2726 (Refer Dwg. Nº 00-10-022)
Total Dynamic Head, m 22.55
Motor, hp 125
23
12.0 GRINDING, FLOTATION, THICKENING AND 12.0 GRINDING, FLOTATION, THICKENING AND 45
FILTERING FILTERING

Operating Volumen, cu m 2.48 Concentrate Filters 05-2301 and 05-2302
Retention Time, min 4.4 Manufacturer Corporación Técnica
Construction Material Carbon steel de comercio S.A.
Type Rotary Drum with
Lining Rubber 40 Durameter
Scraper Discharge
Drum día x length, ft 12 x 24
Pump, Final Concetrate 05-1519 and 1520 Filter Area, sq. Ft 912
Manufacturer ASH
Model Nº A-6-6 Drum drive Integral variable
Type Horizontal speed enclosed
Replaceable Type enclosed
Rubber Liner
Flow cu. m/hr 33.84 Motor
Type TEFC
Total Dynamic Head, m 10.97
Rating, hp 5
RPM 890
RPM 1750
Motor, hp 7.5 Characteristics 460 V, 3 phase,
60 Hz.
Concentrate Thickener 05-2101 Drum speed 60 to 600 sec per rev.
(Ref Dwg 05-10-050) Agitator
Manufacturer 80S2-3 Type Swing
Model Nº 80S2-3 Construction Steel, welded
Type Cabletorq Agitator Drive
Type Integral motor- reducer,
Tank diam ft 100
27 rpm
Underflow minium percent
Manufacturer Delcrosa
Solids 65 Motor
Torque ratings, ft Ibs 200,000 Type TEFC
Rake arms Rating, hp 6.6
Nº of arms, long/short 2/2 RPM 1750
Length of arms, mm Characteristics 460 V, 3 ph., 60Hz
Long/short 15,138/4115
Motor, hp 2@3h Filter Discharge Drive Integral Motor-Reducer, 95
rpm out put
Motor
Sump, Concentrate Thickener O’Flow 05-2728
Type TEFC
(Ref Dwg 05-10-050) Rating, hp 6.6
Construction Material concrete RPM 1750
Characteristics 460 V, 3 ph., 60Hz
Pump, concentrate Thickener U’Flow 051521 and 1522
Manufacturer ASH Blowers 05-2905 and 05-2906
Model Nº AA-6-5 Manufacturer Roots
Type Horizontal Reaplaceable Model 59 F
Capacity
Rubber Liner
ACFM 206
Flow cu. n/hr 20.21
Inlet Pressure, psia 11
Total Dynamic Head, m 14.02 Discharge Pressure, psia 14.5
Motor, hp 5
Mgtr. Amador Soto Gallufe – Consultor Intercade RPM 907
46
FILTERING FILTERING

Silencers 05-4001 and 05-4002
Type Direct Connected
Motor Type Water Trap
Type TEFC Size 8 inch
Rating, hp 2
Characteristics 460 V, 3 phase 60 Hz 12.3 ELECTRICAL POWER SUPPLY
Vacuum Pumps 05-1536 and 05-1537 Power from the main 4.16 KV primary switchgear 2SOB and the main
10KV primary switchgear TSOA to utilization voltages of 4.16 KV and
Manufacturer Nash 460V respectively is supplied through 4.16KV MCC’s 2H5B and 460V
Type Liquid Ring double ended unit substations U5A/U5B, U5C/U5D & U5E/U5F as
Model CL 3003 follow:
Construction Cast –Iron
Capacity 2800 CFM, 19 in. Hg e Note: Items listed below and their functions are confined to the
electrical equipment covered under Section 12.4 “Electrical Controls”.
RPM 530 Items which are not pertinent are not included.
Drive
Type TEFC A. MCC 2H5A (4.16KV)
Rating, hp 200
RPM 1750 1) Location
Characteristics 480 V, 3 phase 60 Hz Motor Control Center 2H5A (05-8801) is located in electrical room
5N of the Concentrator Building.
2) Function
Supplies power to the following equipment:
a) Milling circuit “A” FIRST & SECOND STAGE BALL MILL

MOTORS (05-0201-M) & (05-0203-M) respectively.
b) Milling circuit “A” REGRIND BALL MILL #1 MOTOR (05-
0205-M).
B. MCC 2H5B (4.16KV)
1) Location
Motor Control Center 2H5B (05-8802) is located in electrical room
5S of the Concentrator Building.
2) Function
Supplies power to the following equipment:
Milling circuit “B” FIRST & SECOND STAGE BALL MILL MOTOR
(05-0202-M) & (05-0204-M) respectively.
24
47
FILTERING FILTERING
12.3 ELECTRICAL POWER SUPPLY (cont’d) 12.3 ELECTRICAL POWER SUPPLY (cont’d)
b) Milling circuit “B” REGRIND BALL MILL #2 MOTOR (05-0206- a) 460V ROUGHER I – FLOTATION “A” MCC P5G (05-8907)
M). b) 460V ROUGHER I – FLOTATION “B” MCC P5H (05-8908)
c) Vacuum Pumps (05-1536-M) & (05-1537-M) c) 460V SCAVENGER FLOTATION “A” MCC P5M (05-8913)
d) 460V SCAVENGER FLOTATION “B” MCC P5N (05-8914)
C. Unit Substation U5A/U5B (10KV-460V) e) 460V CONCENTRATOR MCC P5T (05-8919)
f) 460V CONCENTRATOR MCC P5V (05-8921)
1. Location
E. Unit Substation U5E/U5F (10KV-460V)
Unit substation U5A/U5B (058501-1)/(05-8501-2) is located in
electrical room 5N of the Concentrator Building. 1) Location
2. Function Unit Substation U5E/U5F (05-8503-1)/(05-8503-2) is located in

electrical room 5S of the Concentrator Building.
Supplies power to the following Motor Control Centers all of
wich are located in electrical room 5N of the Concentrator 2) Function
Building:
Supplies power to the following Motor Control Centers all of wich
a) 460V CONCENTRATOR MCC P5B (05-8902) are located in electrical room 5S of the Concentrator Building:
b) 460V BALL MILLS-CKT . “B” – MCC PSD (05-8904)
c) 460V CONCENTRATOR MCC P5E (05-8905) a) 460V CONCENTRATOR MCC P5A (05-8901)
d) 460V CONCENTRATOR MCC 95F (05-8906) b) 460V BALL MILLS-CKT. “A” – MCC P5C (05-8903)
e) 460V 1ST CLEANER FLOTATION MCC P5R (05- c) 460V ROUGHER II – FLOTATION “A” MCC P5I (05-
8917) 8909)
f) 460V 2ND & 3RD CLEANER FLOTATION MCC P5S d) 460V ROUGHER II – FLOTATION “B” MCC P5J (05-
(05-8918) 8910)
g) 460V CONCETRATOR MCC P5U (05-8920) e) 460V SCAVENGER FLOTATION “A” MCC P5K (05-8911)
f) 460V SCAVENGER FLOTATION “B” MCC P5L (05-8912)
D.Unit Substation U5C/U5D (10KV-460V)
Reference Drawings
1. Location
00-30-050, Plant Electrical Distribution System
Unit Substation U5C/U5D (05-8502-1)/(05-8502-2) is located 00-30-002, Single Line Diagram – Primary System
in electrical room 5S of the Concentrator Building. 00-30-004 , Single Line Diagram – 10KV Distribution
00-30-005, Single Line Diagram – 4.16 KV Distribution.
2. Function
Supplies power to the following Motor Control Centers all of

wich are located in electrical room 5S of the concentrator
Building:
48
FILTERING FILTERING
12.3 ELECTRICAL POWER SUPPLY (cont’d) 12.0 ELECTRICAL CONTROLS
00-30-009, Single Line Diagram – MCC’s Nos. P5A, P5B, P5E Electrical controls for each item of equipment are as defined on the
Fine Ore Storage & Grinding following pages. Items are entered in order of increasing equipment
number. For start-up sequence see Section 12.10.
00-30-010, Single Line Diagram – MCC’s Nos. P5C, P5B, P5F
Grinding & Regrinding Reclaiming of ore from the fine ore stockpile 04-6001 through and
including first and second stage grinding and rougher and scavenger
00-30-011, Single Line Diagram – MCC’s Nos. P5T, P5U, P5V flotation consist of two identifical circuits. Electrical controls are defined
Concentrate & Regrinding for all equipment in Circuit B, except for quipment and component
numbers and, possibly, the power source. Notes regarding Circuit B
00-30-012, Single Line Diagram – MCC’s Nos. P5G, P5H, P5I, P5J controls are entered at the enf of each specific Circuit A entry.
Rougher I-II Flotation
00-30-013, Single Line Diagram–MCC’s Nos. P5K, P5L, P5M, P5N

Scavenger Flotation
00-30-014, Single Line Diagram – MCC’s Nos. P5R, P5S

Cleaning & Midding Flotation
25
AREA 04 – PROCESS LINE “A” AREA 04 – PROCESS LINE “A” 49
AREA: 04-FINE ORE STORAGE F. Start – Up: (Cont’d)

EQUIPMENT NO. AND TITLE 04-0602-M BALL MILL FEED
BELT CONVEYOR MOTOR (Circuit “A”) 4. All emergency switches (ES1-04-0602 through ES7-04-0602) are
in the “closed” position.
EQUIPMENT LOCATION DRAWING Nº: 05-30-021
ELEMENTARY AND INTERCONNECTION 5. The conveyor belt pulley speed switch (SP-04-0602) is “closed”.
DRAWING Nº: 04-0602(Sht. 1&2)
P & ID DRAWING Nº: 00-50-005 6. All components are functioning normally.
a) Power Source: 460V Concentrator MCC-P5A (05-8901) g) Shut-Down: The motor may be shut down “normally” by operating
either the “Local” or “Remote” stop switches (PB1-040602) or (PB2-
b) Controls: The motor is provided with a local/remote “Selector” 04-0602). In addition, the motor will shut down automatically if either
switch (SS1-04-0602), a “Local” start/stop/lock-out switch (PBI- of the emergency switches (ES1-04-0602 through ES7-04-0602) are
04-0602) and a “Remote” start/stop switch (PB2-04-0602). The operated, if the conveyor belt pulley speed switch (SP-04-0602)
“Selector” and “Remote” control switches are instaled in control assumes the “open” position or if the circuit “A” First Stage Ball Mill
panel CC-5M which is located in the control room of the motor (05-0201-M) is stopped.
“Concentrator Building”. The “Local” control switch is located in
the vinicity of the motor. In addition, the control circuit Note: All items same for 04-0603-M, Ball Mill Feed Belt Conveyor Motor,
incorporates the use of two (2) control relays, two (2 time delay circuit “B”, except for equipment and component number
and a conveyor belt pulley speed switch.) designations and power source which is from the concentrator
MCC-P5B.
c) Status Indication: Status indication is provided by means of a
“Red” running ligth and a “Green” stopped ligth both of wich are
integral to the “Remote” start/ stop switch.
d) Alarm: The motor is provided with two (2) warning horns (WHI-04-
0602) & (WH2-04-0602)
e) Interlocks: The motor control circuit is interlocked with the circuit

“A” First Stage Ball Mill motor (05-0201-M) and a series of seven
(7) emergency stop (or permissive start-up) switches (ESI-04-
0602) through (ES7-04-0602).
f) Start-Up: Start-up may be initiated by first selecting the “Local” or

“Remote” operating mode and then operating the appropiate start
switch (PB1-04-0602) or (PB2-04-0602). The warning horns will
sound inmediatelly and continue for a period of 25 seconds. The
motor will start after a time delay of 15 seconds. The motor will
start after a time delay of 15 seconds, provided the following
conditions are met:
1. Main breaker power is on.

2. “Local” lockout is removed
3. Circuit “A” First Stage Ball Mill motor (05-0201-M) is running.
AREA 04-PROCESS LINE “A” AREA 04-PROCESS LINE “A” 50

AREA: 04-FINE ORE STORAGE Four (4) emergency stop (or permissive start-up) switches
EQUIPMENT Nº AND TITLE 04-0701-M1 RECLAIM BELT (ES 1-04-071) through ES4-0701).
FEEDER HYDRAULIC DRIVE
MOTOR (Circuit “A”) 2. The fan motor (04-0701-M2) is interlocked with the
04-0701-M2 RECLAIM BELT start-up circuit of the Belt Feeder Hydraulic Drive Motor
FAN MOTOR (Circuit “A”) e) Start-Up: Start-up may be initiated by first selecting the
EQUIPMENT LOCATION DRAWING Nº: 05-30-021 “Local” or “Remote” operating mode and then operating
ELEMENTARY AND INTERCONNECTION the appropiate start switch (PB1-04-0701) or (PB2-04-
DRAWING Nº: 04-0701(Shts. 1, 2 & 3) 0701). Both motors will start provided the following
P&ID DRAWING Nº 00-500-005 conditions are met:
a) Power Source: 460V Concentrator MCC-P5A (05-8901) 1. Main breaker power is on.
b) Controls: 2. Circuit “A” Ball Mill Feed Belt Conveyor motor (04-0602-
M) is running.
1. The Belt Feeder Hydraulic Drive motor (04-0701-M1) is provided 3. Emergency switch (ES1-04-0701 through ES4-04-0701)
with a local /remote “Selector” switch (SS1-04-0701) and a are closed.
“Remote” start/stop switch (PB2-04-0701). The “Selector” and 4. Belt pulley speed switch (SP-04-0701) is closed.
“Remote” control switches are installed in control panel CC-5M 5. All components are functioning normally.
which is located in the control room of the “Concentrator Building”
In addition, the motor is provided with a Vendor supplied “Local” f) Shut –Down: Both motors may be shut down “normally” by
control panel (LC-04-0701) which is located in the vinicity of the operating either the “Local” or “Remote” stop switches
motor. This panel is equipped with a “Local” start/stop switch (PB1- (PB1-04-0701) or (PB2-040701 through ES4-04-0701) are
04-0701) for the motor and all necessary controls and alarms for operated, if the speed switch (SP-04-0701) assumes the
the hydraulic system. The control system also includes a belt “open” position, or if the circuit “A” ball Mill Feed Belt
pulley speed switch (SP-04-0701). Conveyor motor is stopped.
2. The Belt Feeder Hydraulic Drive Fan motor (04-0701-M2) is Note: All items same for circuit “B” 04-0704-M-1, Reclaim Belt
provided with an automatic start/stop contact only (CR-04-0701). Feeder Hydraulic Drive Motor and 04-0704-M2 Reclain Belt
This motor operates simultaneaously and in conjunction with the Feeder Hydraulic Drive Fan Motor, except for equipment
“start-up” and “shut-down” of the “Belt Feeder Hydraulic Drive” and component number designationss and power source
motor (04-0701-M1). which is from concentrator MCC-P5B.

“Red” running ligth and a “Green” stopped light both of wich are
integral to the “Remote” start/stop switch.
d) Interlocks
26
51
AREA 04-PROCESS LINE “A” AREA 04-PROCESS LINE “A”
M) is running.

d) Interlocks
52
M) is running.

d) Interlocks
27
53
AREA 04-PROCESS LINE “B” AREA 04-PROCESS LINE “B”
AREA: 04-FINE ORE STORAGE AREA: 04-FINE ORE STORAGE
EQUIPMENT Nº AND TITLE 04-0603-M Ball Mill Feed Conveyor EQUIPMENT Nº AND TITLE04-0801-M FINE ORE STORAGE
DUST COLLECTOR MOTOR
04-0704-M1 Reclaim Belt Feeder EQUIPMENT LOCATION DRAWING Nº 05-30-021
Hydraulic Drive Motor ELEMENTARY AND INTERCONNECTION
DRAWING Nº 04-0801
04-0704-M2 Reclain Belt Feeder P&ID DRAWING Nº: 00-50-016
Hydraulic Drive Fan Motor
Power Source: 460V Concentrator MCC-P5B (05-8902)
04-0705-M1 (Same as 04-0704-M1)
04-0705-M2 (Same as 04-0704-M2) Controls: The motor is provided with a local/remote “Selector” swtich
04-0706-M1 (Same as 04-0704-M1) (PBI-04-0801) and a “Remote” start/stop switch (PB2-04-0801). The
04-0706-M2 (Same as 04-0704-M2) “Selector” and “Remote” control switches are installed in control panel
CC-5M which is located in the control room of the “Concentrator
EQUIPMENT LOCATION DRAWING Nº: 05-30-021 Building”. The “Local” control switch is located in the vicinity of the
motor.
ELEMENTARY LOCATION
DRAWING Nº 04-0603 (Sheets 1 and 2) Status Indication: Status indication is provided by means of a “Red”
04-0704 (Sheets 1, 2 and 3) running ligth and a “Green” stopped ligth both of witch are integral to
04-0705 (Sheets, 1, 2 and 3) the “Remote” start/stop switch.
04-0706 (Sheets, 1,2 and 3)
Interlocks: ((None))
P&ID DRAWING Nº ___________
Start-Up: Start-up may be initiated by first selecting the “Local” or
Power Source: 460V Concentrator MCC-P5B (05-8902) “Remote” operating mode and then operating the appropiate start
switch (PB1-04-0801) or (PB2-04-0801). The motor will start provided
(All items same as “AREA 04 – PROCESS LINE A” equipment) the following conditions are met:
except fro equipment and component number designations and
power source which is from the Concentrator MCC-P5B). Main breaker power is on
“Local lockout is removed
All componnets are functioning normally.
Shut - Down: The motor may be shut down “normally” by operating

sither the “Loca” or “Remote” stop switches (PB1-04-0801) or (PB2-
04-0801).
54
AREA 04-PROCESS LINE “A”
AREA: 04-FINE ORE STORAGE AREA: 05 - CONCENTRATOR
EQUIPMENT Nº AND TITLE04-1503-M DUST COLLECTOR EQUIPMENT Nº AND TITLE05-0201D-SV FIRST SATGE BALL
SLURRY PUMP MOTOR MILL PNEUMATIC CLUTCH
EQUIPMENT LOCATION DRAWING Nº: 05-30-021 EQUIPMENT LOCATION DRAWING Nº: 05-30-021D
ELEMENTARY AND INTERCONNECTION ELEMENTARY AND INTERCONNECTION
DRAWING Nº: 04-1503 DRAWING Nº: 05-0201D
P&D DRAWING Nº: 00-50-006
P&D DRAWING Nº: 00-50-016
a. Power Source: 460V Concentrator MCC-P5B (05-8903)
a. Power Source: 460V Concentrator MCC-P5B (05-8902)
b. Controls: The clutch operating solenoid valve (05-0201D-SV) is
b. Controls: The motor is provided with a “Local” auto/manual provided with a “Remote” Inch/Engage “Selector” switch (SS1-05-
“Selector” switch (SS1-04-1503) and a “Local” momentary 0201D), a “Local” Inch/Disengage switch (PB1-05-0201D) and a
contact “Run” switch (PBI-04-1503) both of which are located in “Remote” Engage/Disengage switch (PB1-05-0201D). The “Selector”
the vicinity od the motor. and “Remote” control switches are installed in control panel CC-5M
which is located in the control room of the “Concentrator Building”.
c. Status Indication: (None) The “Local” control switch is located in Vendor furnished control
panel (LC-1A-2).
d. Interlocks (None)
c. Status Indication: Is provided by means of a “Red” engage light and
a “Green” disengage light, both of wich are integral to the “Remote”
e. Start-Up: Start-up may be initiated by first selecting the “Auto”
control switch (PB2-05-0201D).
or “Manual” operating mode. In the “Manual” mode the pump
motor may be operated by depressing the “Run” switch (PB1- d. Interlocks: The clutch operating solenoid control circuit is interlocked
04-1503) and holding it in the depressed position. with the “1st Stage Ball Mill” motor (05-0201-M) and the “1st Stage
Ball Mill” compressed air system
In the “Auto” mode, the pump motor is started automatically by
the level switch (LS-04-1503) when the slurry in the tank e. Start-Up (Engage): Energizing of the clutch operating solenoid may
reaches a predetermined level. be initiated by first selecting the “Inch” or “Engage” operating the
“Local” inching switch (PB1-05-0201D) or the “Remote” engage
f. Shut-Down: In the “Manual” mode, the motor may be shut- switch (PB2-05-0201D) as applicable.
down normally by releasing the “Run” switch (PB1-04-01503).
In the “Inching” mode the clutch operating solenoid may be activated
In the “Auto” mode, then motor is shut down automatically by momentarily, and at intervals of not less than 10 seconds apart bye
operating the “Local” inching switch (PB1-05-021D), provided the
the level switch (LS-04-1503) when the slurry in the tank is
following conditions are met:
pumped down to a pre-determined level.
1. “1st Stage Ball Mill” motor (05-0201-M) is running.
2. “1st Stage Ball Mill” compressed air is up to operating pressure.
3. All components are funcioning normally.
28
55
AREA: 05 - CONCENTRATOR
In the “Engage” mode, the clutch operating solenoid may EQUIPMENT Nº AND TITLE05-0201D-H1 1st STAGE BALL MILL
be activated constinuosly by operating the “Remote” PNEUMATIC CLUTCH
engage switch (PB2-05-0201D) under the same conditions EQUIPMENT LOCATION DRAWING Nº: 05-30-028
as required dor the “inching” mode above. The clutch will ELEMENTARY AND INTERCONNECTION
stay in the engage switches (PB1-05-0201D or PB2-05- DRAWING Nº: 05-0201C
0201D) are operated. P&D DRAWING Nº: 00-50-006
f) Shut-Down (Disengage): The clutch may be disengaged a. Power Source: 460V Ball Mall “A” MCC-P5C (05-8903)
“normally” by operating either the “Local” or “Remote”
b. Controls: The controls for the lube oil heater consist of a low-level
disengage switches (PB1-05-021D or PB2-05-0201D. In
lube oil contact (CR3-05-0201-2), an oil over-temperature switch
addition, the clutch sill disengage automatically under either
(TS1-05-0201-H), and a heater over-temperature switch (TS2-05-
of the following conditions: 0201-H), all connected in series with the heater contactor coil (42-
05-0201-H).
1. If the “1st Stage Ball Mill” motor is stopped.
c. Status Indication: Is provided by means of a “Red” operating light at
2. If the “1st Stage Ball Mill” compressed air drops below the local control panel LC-1 A (light is out when heater is off) .
operating pressure
d. Interlocks: The heater control circuit is interlocked with the “Lube Oil”
system through the low-level switch (LLS-3-05-0201-2 energizing
CR3-05-0201-2), the lube oil temperature switch TS1-05-0201-H and
the heater over-temperature switch TS2-05-0201-H.
e. Start-Up: Since the only controls on this heater are the lube oil and
heater temperature switches and the oil level relay (CR3-05-0201-2),
the heater will operate automatically the following contidions are met:
1. Main breaker power is on.

2. Oil level in reservoir is above operating level (CR3-05-0201-2
energized).
3. Lube oil temperature is below operating temperature.
4. Heater temperature is below operating temperature.
f. Shut-Down: The heater may be shut off manually by means of the

main power circuit breaker only (at the MCC). The heater will shut off
automatically under either of the following conditions:
56
AREA: 05- CONCENTRATOR AREA: 05- CONCENTRATOR
EQUIPMENT Nº AND TITLE 05-0201-H1 1st STAGE BALL EQUIPMENT Nº AND TITLE 05-0201- M FIRST STAGE BALL MILL-
MILL MOTOR CIRCUIT “A”
LUBE OIL HEATER EQUIPMENT LOCATION DRAWING Nº: 05-30-028
EQUIPMENT LOCATION DRAWING Nº: 05-30-028 ELEMENTARY AND INTERCONNECTION
ELEMENTARY AND INTERCONNECTION DRAWING Nº: 05-0200 (Sheets 1 thru 5) and
DRAWING Nº: 05-02010 05-0201 A and B (Sheets 1 and 2)
P&ID DRAWING Nº 00-50-006 P&ID DRAWING Nº 00-50-006
a) Power Source: 4.16 kV “Ball Mills “A” MCC-2H5A (05-8801).

1. Oil in reservoir drops below operating level (CR3-05-0201-
2 de -energized).
b) Controls: The motor is provided with a Ball Mill “Selector” switch (SS1-
05-0201/0202/0203/0204/0205/0206), a “Safe/Run” switch (2SSW), a
2. Oil temperature exceds operating temperature. “Local” stop/lockout switch (PB1-05-0201) and a “Remote” start/stop
switch (PB1-05-0201). The “Safe/Run” switch is located on the motor
3. Heater temperature exceeds operating temperature. control center which is in room 5N of the “Concentrator Building”. The
“Local” control switch is located in the vicinity of the motor. In
additions, the control circuit incorporates the use of a system of control
relays and time delay relays.
c) Status Indication: Status indication is provided by means of an “Amber”

ready light, a “Red” running light and a “Green” stopped light, all
located on control panel CC-5M. In addition, “Red” and “Green”
indicating light are located on the motor control center.
d) Alarms: The motor is provided with a rotating beacon light and two (2)
warning horns (WH1 and WH2). The warning horns are common to all
Ball Mills.
e) Interlocks: The motor control circuit is interlocked with the “Jacking

Pump” motor (05-0201-M1), the “First Stage Cyclone Feed Pump”
motor (05-1501-M or “Stand-By” 05-1561-M), the Ball Mill Lube oil
system (Lube Pump 05-0201-M2) and the “Rotating Beacon” relay
(TRIB-05-0201).
The “Jacking Pump”, “Cyclone Feed Pump” and “Rotating Beacon”

interlocks serve a permissive start-up function while the “Lube Oil”
interlock is incorporated directly into the motor control circuit.
29
57
f. Start-Up: Star-up may be initiated by first placing the “Safe/Run 1. If the “Safe/Run” switch is opened.
switch in the “Run” position and then switching the Ball Mill
“Selector” switch to the Nº 1 position. This will cause the 2. If “Lube Oil Pump” motor (05-0201-M2) is stopped.
“Rotating Beacon” to operate after a time delay of 3 seconds
and continue to operate for a period of 30 seconds provided the 3. If either of the motor “Differential Relays” operate (1DR, 2Dr or
following permissive start-up conditions are met: 3DR contacts open).
1. “Jacking Pump” oil pressure is up to operating requirements. 4. If the “Lord/Track” monitoring relay (LTX) becomes energized
due to malfunction in system.
2. “1st Stage Cyclone Feed Pump” motor (05-1501-M or “Stand-
By” 05-1561-M) is running. 5. If “Incomplete Sequence Relay”(ISR) becomes energized due
to failure of field contactor to open.
In addition, the Amber light will come on after a time delay of 10
seconds to indicate that motor is ready to start, provided all other 6. If “Synchronizing Protection Module” (S/PM) contact opens.
permissive start-up conditions are satisfied
7. If Undervoltage Realy (UV) operates due to voltage drop below
a pre-set voltage.
The “Start” swtch (PB2-05-0201) may now be operated. Upon
operating the start switch the “Amber” ready light will extinguish and
the warning horns (WHI and WH2) will sound inmediately and
continue for a period of 30 seconds (until motor is on line).
The motor will start and the “Red” running light will come on after a
time delay of 30 seconds provided the following conditions are met:
1. “Lube Oil Pump” motor (05-0201-M2) is running.

2. “Motor Differential Realys” normal (1DR, 2DR and 3DR
contacts closed).
3. “Lod/Trak” monitoring relay (LTX) is normal (deenergized).
4. Incomplete Sequence Relay (ISR) is normal (denergized).
5. “Synchronizing Protection Module” (S/PM is energized contact
is closed on energization).
6. Undervoltage Relay (UV) is energized.
g. Shut-Down: The motor may be shut down “normally” by

operating either the “local” or “Remote” stop switches (PB1-
050201) or (PB2-050201). In addition, the motor will shut down
58
AREA: 05- CONCENTRATOR
EQUIPMENT Nº AND TITLE 05-0201-M1 1st STAGE BALL 1. Main breacker power is on.
MILL
JACKING PUMP MOTOR 2. “Lube Oil Pump” motor (05-0201-M2) is running.
ELEMENTARY AND INTERCONNECTION 3. Bearing inlet reservoirs oil levels are up to operating level. (CR1-05-
DRAWING Nº: 05-0201B (Sheet 1 and 2) 0201-2 and CR 2-05-0201-2 contacts closed.)
P&ID DRAWING Nº 00-50-006
a. Power Source: 460V Ball Mills “A” MCC-P5C (05-8903).
f) Shut-Down: Since there is no “Stop” switch in the control scheme,
b. Controls: The motor is provided with a local/remote “Selector” switch (PB1- the jacking pump motor is shut-down “automatically” under either of
05-0201-1) and a”Remote” start switch (PB2-05-0201-1). The “Selector” the following conditions:
and “Remote” control switches are installed in control witch is located in
the control room of the “Concentrator Building”. The “Local” start switch 1. After flotation oil pressure has been reached on both bearings
(PB1-05-0201-1) and a “Remote” start switch (PB2-05-0201-1). The (PS1-05-0201-1 and PS2-05-0201-1 closes) and the “1st Stage Ball
“Selector” and “Remote” control switches are installed in control panel CC-
Mill” motor (05-0201-M) has been started, the “”Jacking Pump”
5M which is located in the control room of the “Concentrator Building”. The
motor will shut down after a pre-set time delay by time delay relay
“Local” control switch is located in Vendor furnished local control panel
(LC-1A) which is in the vicinity of the motor. TDR-2-05-0201-1 (after energization).
This swtich is common to both the Jacking Pump motor and the Lube 2. If the “Lube Oil Pump” motor (05-0201-M2) is stopped.
Pump motor.
3. If the oil level in either of the bearing inlet reservois drops below
c. Status Indication: Status indication is provided by means of “Red” running operating level.
light and a “Green” stopped light, both of which are integral to the “Remote”
start switch.
In addition, “Red” and “Green” indicating lights are provided on the local
control panel (LC-1A). The “Red” light indicates the jacking pump motor is
running while the “Green” ligth indicates two (2) conditions, When the
“Green” light comes on, this indicates that the bearing floating oil pressure
has been reached, jacking is complete and the 1st Stage Ball Mill may be
started. When the “Green” light goes out, this indicates that the 1 st Stage
Ball Mill has started.
Subsequent to Mill starting, and after a pre-set time delay has expired, the
“Red” jacking pump running ligth will extinguish.
d. Interlocks: the motor control circuit is interlocked with both bearing inlet
reservoirs (oil levels), the “Lube Oil Pump motor” (05-0201-M) and the “1 st
Stage Ball Mill” motor (05-0201-M).
e. Start-Up: Start-up may be initiated by first selecting the Local or “Remote”

operating mode and then operating the appropriate start switch (PB1-05-
0201-1) or (PB2-05-0201-1). The motor will start provided the following
conditions are met:
30
59
f. Shut-Down: The motor may be shut-down “normally” by
operating either the “Local” or “Remote” stop switches (PB1-
EQUIPMENT Nº AND TITLE 05-0201-M2 1st STAGE BALL
050201-2 or PB2-05-0201-2). In addition, the motor will shut
MILL
down automatically under either of the following conditions:
LUBE PUMP MOTOR
1. If oil level in main reservoir drops below a pre-
determined level.
DRAWING Nº: 05-0201A
(Sheets 1 and 2)
2. If oil level in either of the bearing inlet reservoirs drops
P&ID DRAWING Nº 00-50-006
below a pre-determined level.
Power Source: 460V Ball Mills “A” MCC-P5C (05-8903).
3. If oil level in both bearing inlet reservoirs does not reach
a pre-determined level within 10 seconds after initial
Controls: The motor is provided with a local/remote “Selector” switch
start-up.
(SS1-05-0201-2) and a “Remote” start/stop switch (SS1-050201-2)
and a “Remote” control switches are installed in control room of the
“Concentrator Building”. The “Local” control switch is located in
Vendor furnished local control panel (LC-1A) which is in the vicinity
of the motor.
This switch is common to both the Jacking Pump motor and the Lube
Pump motor.
Status Indication: Status indication is provided by means of “Red”

running light and a “Green” stopped light both of which are integral to
the “Remote” start/stop switch. In addition, a “Red” running light abd
three (3) “Amber” oil level alarm lights are provided on local control
panel (LC-1A).
Interlocks: (None except for the associated oil level switches).
Start-up: May be initiated by first selecting the “Local” or “Remote”

operating mode and then operating the appropiate start switch (PB1-
05-0201-2) or (PB2-050201-2). The motor will start provided the
Main breaker power is on.
Oil in reservoir is above the reqired level (low level switch LLS-3-05-
0201-2 energizing CR3-05-0201-2).
60

EQUIPMENT Nº 05-0202D-SV FIRST STAGE EQUIPMENT Nº 05-0202-H1 FIRST STAGE
AND TITLE BALL MILL PNEUMATIC CLUTCH BALL MILL LUBE OIL HEATER
05-0204D-SV SECOND STAGE 05-0204-H1 SECOND STAGE
BALL MILL PNEUMATIC BALL MILL LUBE PIL HEATER
05-0206D-SV REGRIND BALL 05-0206-H1 REGRIND BALL
MILL Nº2 PNEUMATIC CLUTCH MILL LUBE OIL HEATER
EQUIPMENT LOCATION DRAWING Nº:05-30-027 & 05-30-028 EQUIPMENT LOCATION DRAWING Nº: 05-30-027 & 05-30-028
ELEMENTARY AND INTERCONNECTION ELEMETARY AND INTERCONNECTION
DRAWING Nº: 05-0202D, 05-0204D and 05-0206D DRAWING Nº 05-0201C
P&ID DRAWING Nº 00-50-007 & 00-50-012 P&ID DRAWING Nº: 00-50-007 & 00-50-012
a. Power Source: 460V Ball Mills “B” MCC-P5D (05-8904) a. Power Source: 460V Ball Mills “b” MCC-P5D (05-8904).
All items same as AREA 05-PROCESS LINE “A” All items same as AREA 05-PROCESS LINE “A” equipment
equipment except for equipment and component number except for equipment and component number designations,
designations, power source which is from MCC-P5D and power source which is from MCC-P5D and the local control
the local control panel designations. panel designations.
b. Local control panel designations: b. Local control panel designations:
PANEL BALL MILL PNEUMATIC CLUTCH PANEL BALL MILL LUBE OIL HEATER
LC-1B-2 First Stage Ball Mill Clutch LC-1B First Stage Ball Mill Lube Oil Heater
LC-2B-2 Second Stage Ball Mill Clutch LC-2B Second Stage Ball Mill Lube Oil Heater
LC-RB-2 Regrind Ball Mill Nº 2 Clutch LC-RB Regrind Ball Mill Nº2 Lube Oil Heater
31
61

EQUIPMENT Nº 05-0202-M FIRST STAGE BALL EQUIPMENT Nº 05-0202-M1 FIRST STAGE
MILL MOTOR – CIRCUIT “B” BALL JACKING PUMP MOTOR
05-0204M SECOND STAGE 05-0204-M1 SECOND STAGE
BALL MILL MOTOR-CIRCUIT “B” BALL MILL JACKING PUMP MOTOR
05-0206M REGRIND BALL MILL 05-0206-M1 REGRIND BALL
MOTOR Nº2 MILL Nº2 JACKING PUMP MOTOR
MOTOR
EQUIPMENT LOCATION DRAWING Nº:05-30-027 & 05-30-028
ELEMENTARY AND INTERCONNECTION EQUIPMENT LOCATION DRAWING Nº:05-30-027 & 05-30-028
DRAWING Nº: 05-0202D, 05-0204D and 05-0206D ELEMENTARY AND INTERCONNECTION
P&ID DRAWING Nº 00-50-007 & 00-50-012 DRAWING Nº: 05-0200, (Sheets 1 through 5)
05-0201 A and B (Sheets 1 and 2)
a) Power Source: 4.16kV Ball Mills “B” MCC – 2H5B(05- P&ID DRAWING Nº 00-50-007 & 00-50-012
8202)
a) Power Source: 460 V Ball Mills “B” MCC – P5D(05-8904)
(All items same as AREA 05-PROCESS LINE “A”)
equipment except for equipment and component number (All items same as AREA 05-PROCESS LINE “A” equipment
designations, power source which is from MCC-2H5B and except for equipment and component number designations,
the Ball Mill “Selector ” switch positions.) power source which is from MCC-P5D and the local control
panel designations.
b) Ball Mill “Selector” switch positions:
Local control panel designations:
POSITION Nº BALL MILL
PANEL BALL MILL JACKING PUMP
4 First Stage Ball Mill – Circuit “B”
5 Second Stage Ball Mil – Circuit “B” LC-1B First Stage Ball Mill Jacking Pump Motor
6 Regrind Ball Mill Nº 2. LC-2B Second Stage Ball Mill Jacking Pump
Motor
LC-RB Regrind Ball Mill Nº 2. Jacking Pump
Motor
62

EQUIPMENT Nº AND TITLE 05-0202-M2 FIRST STAGE EQUIPMENT Nº AND TITLE 05-0201-SV FIRST STAGE
BALL MILL LUBE PUMP BALL MILL PNEUMETIC
MOTOR CLUTCH
05-0204-M2-REGRIND EQUIPMENT LOCATION DRAWING Nº: 05-30-028
BALL MILL LUBE PUMP ELEMENTARY AND INTERCONNECTION
MOTOR DRAWING Nº 05-0201D
05-0206-M2 REGRIND BALL 05-50-006
MILL Nº2 LUBE PUMP
a) Power Source: 460V “Ball Mills A” MCC-P5C (05-8903).
MOTOR
EQUIPMENT LOCATION DRAWING Nº: 05-30-027& 5-30-028 b) Controls: The clutch operating solenoid valve (05-0201D-V) is
ELEMENTARY AND INTERCONNECTION provided with a “Remote” Inch/Engage “Selector” switch (SS1-05-
DRAWING Nº 05-0200(Sheets 1 through 5), 0201D), a “Local” Inch/Disengage switch (PB2-05-0201D). The
05-0201 A &B, (Sheets 1 and 2) “Selector” and “Remote” control switchers are installed in control
P&D DRAWING Nº 00-50-007&00-50-012 panel CC-5M which is located in the control room of the “Concentrator
Building”. The “Local” control switch is located in Vendor furnished
control panel (LC-1 A-2).
Power Source: 460V Ball Mills “B” MCC-P5D (05-8904)
c) Status Indication: Status indication is provided bye means of a “Red”
(All items same as AREA 05-PROCESS LINE “A” equipment engage ligth and a “Green” disengage light, both of which are integral
except for equipment and component number designations, to the “Remote” control switch (PB2-05-0201D).
power source which is from MCC-P5D and the local control
d) Interlocks: The clutch operating solenoid control circuit is interlocked
panel designations, with the “1st Stage Ball Mill” motor (05-0201-M) and the “1st Stage
Ball Mill” compressed air system.
b) Local control panel designations:
e) Start-Up (Engage): Energizing of the clutch operating solenoid may
PANEL BALL MILL LUBE PUMP MOTORS be initiated by first selecting the “Inch” or “Engage” operating mode
and then operating the “Local” inching switch (PB1-05-0201D) or the
“Remote” engage switch (PB2-05-0201D) as applocable.
LC-1B First Stage Ball Mill Lube Pump Motor
LC-2B Second Stage Ball Mill Lube Pump Motor f) In the “Inching” mode the clutch operating solenoid may be activated
LC-RB Regrind Ball Mill Nº 2. Lube Pump Motor momentarily, and at intervals of not less than 10 seconds apart bye
operating the “Local” inching switch (PB1-05-0201D), provided the
1. “1st Stage Ball Mill” motor (05-0201-M) is running.
2. “1st Stage Ball Mill” compressed air is up to operating pressure
3. All components are functioning normally

32
63

EQUIPMENT Nº AND TITLE 05-0203-H1 2nd STAGE BALL MILL
In the “Engage” mode, the clutch operating solenoid may be LUBE OIL HEATER
activated continuosly by opearating the “Remote” engage switch
(PB2-05-0201D) under the same conditions as required for the DRAWING Nº 05-0201C
“inching” mode above. The clutch will stay in the engaged 05-50-006
condition until either the “Local” or “Remote” disengage switches
(PB1-05-0201D or PB2-05-0201D) are operated. a) Power Source: 460V “Ball Mills A” MCC-P5C (05-8903).
f. Shut-Down (Disengage): The clutch may be disengaged b) Controls: The controls for the lube oil heater consist or a low-level
lube oil contact (CR3-05-0203-2), an oil over temperature switch
“normally” by opearating either the “Local” or “Remote” (TS1-05-0203-H), and a heater overtemperature switch (TS2-05-
disengage swtiches (PB1-050201D or PB2-05-0203D). In 0203-H), all connected in series with the heater contactor coil (42-05-
addition, the clutch will disengage automatically under either 0203H).
of the following conditions;
c) Status Indication: Status indication is provided bye means of a “Red”
engage ligth at the local control panel LC-2 A (light is out when heater
1. If the “1st Stage Ball Mill” motor is stopped.
is off).
2. If the “1st Stage Ball Mill” compressed air drops below d) Interlocks: The heater control circuit is interlocked with the “Lube Oil”
operating pressure. system through the low-level switch (LL-3-05-0203-2 energizing CR3-
050203-2), the lube oil temperature switch TS1-05-0203-H and the
heater over-temperature switch TS2-05-0203-H.
e) Start-Up: Since the only controls on this heater are the lube oil and
heater temperature switches and the oil level relay (CR3-05-0203-2),
the heater will operate automatically the following conditions are met:
1. Main breaker power is on

2. Oil level in reservoir is above operating level (CR3-05-0203-2
energized).
3. Lube oil temperature is below operating temperature.
4. Heater Temperature is below operating temperature
f) Shut-Down: The heater may be shut off manually by means of the

main power circuit breaker only (at the MCC). The heater will shut off
1. Oil in reservoir drops below operating level (CR3-05-032-2) de-

energized.
2. Oil temperature exceeds operating temperature
3. Heater temperature exceeds operating temperature.
64
Start-Up: Start-up may be initiated by first placing the “Safe/Run”
AREA 05-PROCESS LINE “B” switch in the “Run” position and then switching the Ball Mill
“Selector” switch to the Nº2 position. This will cause the “Rotating
AREA: 05- CONCENTRATOR Beacon” to operate after a time delay of 3 seconds and continue
EQUIPMENT Nº AND TITLE
05-0203-M FIRST STAGE to operate for a perior of 30 seconds provided the following
BALL MILL MOTOR premissive start-up conditions are met:
EQUIPMENT LOCATION DRAWING Nº 05-30-028
ELEMENTARY AND INTERCONNECTION 1. “Jacking Pump” oil pressure is up to operating
DRAWING Nº 05-0200(Sheets 1 through 5), requirements.
05-0201 A &B, (Sheets 1 and 2) 2. “1st Stage Cyclone Feed Pump” motor (05-1501-M or
P&D DRAWING Nº 00-50-006 “Stad-By” 05-1561-M) is running.
a) Power Source: 4.16V “Ball Mills A” MCC-2H5A (05-8801).
In addition, the Amber ligth will come on after a time delay of 10
b) Controls: The motor is provided with a Ball Mill “Selector” switch seconds to indicate that motor is ready to start, provided all other
(SS1-05-0201/0202/0203/0204/0205/0206), a “Safe/Run” switch permissive start-up conditions are satisfied.
(2SSW), a “Local” stop/lock-out switch (PB1-05-0201) and a “Remote”
start/stop switch (PB2-05-0201). The “Safe/Run” switch is located on The “Start” switch (PB2-05-0201) may now be operated. Upon
the motor control center wich is in room 5N of the “Concentrator operating the start switch the “Amber” ready ligth will extinguish
Building”. The “Selector” and “Remote” control switches are installed
and the warning horns (WH1 and WH2) will sound immediately
in control panel CC-5M which is located in the control room of the
“Concentrator Building”. The “Local” control switch is located in the and continue for a period of 30 seconds (until motor is on line).
vicinity of the motor. In addition, the control circuit incorporates the
use of a system of control relays and time delay relays. The motor will start and the “Red” running light will come on after
a time delay of 30 seconds provided the following conditions are
c) Status Indication: Status indication is provided bye means of an met:
“Amber” ready light, a “Red” running ligth and a “Green” stopped light,
all located on control panel CC-5M. In addition, “Red” and “Green”
indicating lights are located on the motor control center. 1. “Lube Oil Pump” motor (05-0201-M2) is running.
d) Alarms: The motor is provided with a rotating beacon light and two (2) 2. “Motor Differential Relays” normal (1DR, 2DR and 3DR
warning horns (WH1 and WH2). The warning horns are common to all contacts closed).
Ball Mills
3. “Lod/Trak monitoring relay (LTX) is normal (de energized).
e) Interlocks: The motor control circuit is interlocked with the “Jacking
Pump” motor (05-0201-M1), the “First Stage Cyclone Feed Pump”
motor (05-1501-M or “Stand-By” 05-1561-M), the Ball Mill Lube oils 4. Incomplete Sequence Relay (ISR) is normal (de energized).
system (Lube Pump 05-0201-M2) and the “Rotating Beacon” relay
(TR1B-05-0201). 5. “Synchronizing Protection Module” (S/PM is energized
contact is closed on energization).
The “Jacking Pump”, “Cyclone Feed Pump” and “Rotating Beacon”
interlocks serve a permissive start-up function while the “Lube Oil”
6. Undervoltage Relay (UV) is energized.
interlock is a incorporated directly into the motor control circuit.
7. All componenets are functioning normally.
33
65
AREA 05-PROCESS LINE “A”
Shut-Down: The motor may be shut down “nromally” by operating AREA: 05- CONCENTRATOR
either the “local” or “Remote” stop switches (PB1-05-0201) or EQUIPMENT Nº AND TITLE 05-0203-M1 2nd STAGE BALL MILL
(PB2-05-0201). In addition, the motor will shut down automatically JACKING PUMP MOTOR
under either of the following conditions: EQUIPMENT LOCATION DRAWING Nº: 05-30-028
DRAWING Nº 05-0201B (Sheets 1 and 2)
1. If the “Safe/Run” switch is opened. 05-50-006
2. If “Lube Oil Pump” motor (05-0201-M2) is stopped. a) Power Source: 460V “Ball Mills A” MCC-P5C (05-8903).
3. If either of the motor “Differential Relays” operate (1DR, 2Dr b) Controls: The motor is provided with a local/remote “Selector” switch
*(SS1-05-0203-1), a “Local” start switch (PB1-05-0203-1) and a
or 3Dr contacts open).
“Remote” start switch (PB2-05-0203-1). The “Selector” and “Remote”
start switch (PB2-05-0203-1). The “Selector” and “Remote” control
4. If the “Lod/Trak” monitoring relay (LTX) becomes energized switches are installed in the control room of the “Concentrator
due to malfunction in system. Building”. The “Local” control switch is located in Vendor furnished
local control panel (LC-2A) which is in the vicinity of the motor.
5. If “Incomplete Sequence Relay” (ISR) becomes energized
*This switch is common to both the Jacking Pump motor and the Lube
due to failure of field contactor to open.
Pump motor.
6. If “Synchronizing Protection Module” (S/PM) contact opens. c) Status Indication: Status indication is provided by means of a “Red”
running ligth and a “Green” stopped light, both of which are integral to
7. If Undervoltage Relay (UV) operates due to voltage drop the “Remote” start switch.
below a pre-set voltage.
In addition, “Red” and “Green” indicating lights are provided on the
local control panel (LC-2A). The “Red” light indicates the jacking
pump motor is running while the “Green” light indicates two (2)
conditions. When the “Green” light comes on, this indicates that the
bearing floating oil pressure has been reached, jacking is complete
and the 2nd Stage Ball Mill may be started. When the “Green” light
goes out, this indicates that the 2nd Stage Ball Mill has started
Subsequent to Mill starting, and after a pre-set time delay has

expired, the “Red” jacking pump running lights will extinguish.
d) Interlocks: The motor control circuit is interlocked with both bearing

inlet reservoirs (oil levels), the “Lube Oil Pump motor” (05-0203-M2)
and the “2nd Stage Ball Mill” motor (05-0203-M).
e) Start-Up: Start-up may be initiated by first selecting the Local or

“Remote” operating mode and then operating the appropiate start
switch (PB1-05-0203-1) or (PB2-05-0203-1). The motor will start
provided the following conditions are met:
AREA 05-PROCESS LINE “A” AREA 05-PROCESS LINE “A” 66
1. Main breaker power is on. AREA: 05-CONCENTRATOR

EQUIPMENT Nº AND TITLE. 05-0203-M2 1st STAGE
BALL MILL LUBE PUMP MOTOR
2. “Lube Oil Pump” motor (05-0203-M2) is running.
EQUIPMENT LOCATION DRAWING Nº 05-30-028
ELEMENTARY AND INTERCONECTION
3. Bearing inlet reservoir oil levels are up to operating level. DRAWING Nº 05-0201 A (Sheets 1 and 2)
(CR1-05-0203-2 and CR 2-05-0203-2 contacts closed.) P&ID DRAWING Nº: 00-50-006
4. All components are functioning normally a) Power Source: 460 Ball Mills “A” MCC-P5C (05-8903).
b) Controls: The motor is provided with a local/remote “Selector”

Shut-Down: Since there is no “Stop” switch in the control scheme, switchc*(SS1-05-0203-1), a “Local” start/stop switch (SS1-05-0203-1), a
the jacking pump motor is shut-down “automatically” under either “Local” start/stop switch (SS1-05-0203-2) and a “Remote” start/stop switch
of the following conditions: (PB2-05-0203-2). The “Selector”: and “Remote” control switches are
installed in control panel CC-5M which is located in the control room of the
1. After flotation oil pressure has been reached on both “Concentrator Building”. The “Local” control switch is located in Vendor
furnished local control panel (LC-2A) which is in the vinicity of the motor.
bearings (PS1-05-0203-1 and PS2-05-0203-1 closes) and
the “2nd Stage Ball Mill “ motor (05-0203-M)has been c) *This switch is common to both the Jacking Pump motor and the Lube
started, the “Jacking Pump” motor will shut down after a Pump motor.
pre-set time delay by time delay relay TDR-2-05-0203-1
(after energization). d) Status Indication: Is provided by means of “Read” running light and a
“Green” stopped light both of which are integral to the “Remote” start/stop
switch. In addition, a “Red” running light and three (3) “Amber” oil level
2. If the “Lube Oil Pump motor (05-0203-M3)” is stopped.
alarm lights are provided on local control panel (LC-2A).
3. If the oil level in either of the bearing inlet reservoirs drops e) Interlocks: (None except for the associated oil level switches).
below operating level.
f) Start-Up: Start-up may be initiated by first selecting the “Local” or
“Remote” operating mode and then operating the appropiate start switch
(PB1-05-0203-2) or (PB2-05-0203-2). The motor will start provided the
1. Main breaker power is on

2. Oil in reservoir is above the required level (low level switch LLS-3-05-
0203-2 energizing CR3-05-0203-2).
Under these conditions the pump motor will operate for a period of 10 seconds at
wich time it will shut down automatically if the oil level in both bearing inlet
reservoirs has not reached a pre-determined level. Otherwise the motot will
“seal-in” and continue to run.

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1

ACTUAL PRESUP. VARIACION VAR. 0/0 ACTUAL PRESUP.

TOTAL DE LINEA 124,756.1 64,049.9 60,706.2D 94.770 689,349.1 746,219.1

Mgtr. Amador Soto Gallufe – Consultor Intercade

31 / 12 / 83 MOROCOCHA PLANTA TUNGSTENO 102005

*************** ESTE MES *************** ***********

MOLIENDA Y JIGGING 85814.3 28147.0 57667.3 D 204.87 D 383425.1 334818.0

TOTAL BRUTO 124756.1 64049.9 60706.2 D 94.77 D 689349.3 746219.1

LABOR 8802.0 7451.4 1350.6 D 18.12 D 82379.1 84648.6

TOTAL BRUTO 124756.1 64045.9 60706.2 D 94.77 D 689349.2 746219.1

Mgtr. Amador Soto Gallufe – Consultor Intercade

*************** ESTE MES *************** ***********

TRANSPORTE DE RELAVES 85814.3 28141.0 57667.3 D 204.87 D 383425.1 334818.0

TOTAL BRUTO 85814.3 28141.0 57667.3 204.87 D 383425.1 334818.0

LABOR 24.3 24.3 D

TOTAL BRUTO 85814.3 28147.0 57667.3 D 204.87 D 383425.0 334818.0

Mgtr. Amador Soto Gallufe – Consultor Intercade

RAFAS0 14 REPORTE DE CENTRO DE COSTOS

Mgtr. Amador Soto Gallufe – Consultor Intercade

RAFAS0 14 REPORTE DE CENTRO DE COSTOS

Mgtr. Amador Soto Gallufe – Consultor Intercade

*************** ESTE MES *************** ***********

FLOTACION PLTA. TUNGSTENO

TOTAL BRUTO 24794.2 23073.8 1720.4 D 7.45 D 173445.6 261222.3

LABOR 3548.8 2809.0 739.8 D 26.33 D 28622.1 31906.2

TOTAL BRUTO 24794.1 23073.8 1720.3 D 7.45 D 173445.7 261222.3

Mgtr. Amador Soto Gallufe – Consultor Intercade

RAFAS0 14 REPORTE DE CENTRO DE COSTOS

FLOTACION PLTA. TUNGSTENO

PRODUCCION 61,542.0 63,000.0 1,458.0D 2.31D 681,589.0 756,000.0

Mgtr. Amador Soto Gallufe – Consultor Intercade

FLOTACION PLTA. TUNGSTENO

RAFAS0 14 REPORTE DE CENTRO DE COSTOS

CONCEPT. POR GRAVEDAD

Mgtr. Amador Soto Gallufe – Consultor Intercade

31 / 12 / 83 MOROCOCHA CONCENT. POR GRAVEDAD 102306

*************** ESTE MES *************** ***********

CONCEPT. POR GRAVEDAD

TOTAL BRUTO 9658.0 7289.2 2368.8 D 32.49 D 73548.2 86122.2

LABOR 1530.9 1415.2 115.7 D 8.17 D 15840.6 16048.2

TOTAL BRUTO 9658.0 7289.2 2368.8 D 32.49 D 73548.2 86122.2

Mgtr. Amador Soto Gallufe – Consultor Intercade

RAFA00 14 REPORTE DE CENTRO DE COSTOS

CONCEPT. POR GRAVEDAD

TOTAL DE LINEA 9,658.0 7,289.2 2,368.8D 32.49D 73,548.2 86,122.2

Mgtr. Amador Soto Gallufe – Consultor Intercade

31 / 12 / 83 MOROCOCHA SEPARACION 102306

ESTE MES ***********

TOTAL BRUTO 4327.3 4305.4 17.9 D -41 D 51350.4 49487.4

LABOR 3698.0 3221.2 470.8 D 14.58 D 37119.5 36694.2

TOTAL BRUTO 4327.3 4309.4 17.9 D -41 D 5350.3 49487.4

Mgtr. Amador Soto Gallufe – Consultor Intercade

RAFA00 14 REPORTE DE CENTRO DE COSTOS

LABOR 3,698.0 3,227.2 470.80 14.580 37,119.5 36,694.2

Mgtr. Amador Soto Gallufe – Consultor Intercade

TOTAL DE LINEA 4,327.3 4,309.4 17.90 .41D 51,350.3 49,487.4

RAFAS0 14 REPORTE DE CENTRO DE COSTOS

MATERIALES 162.5 820.2 657.7 80.18 7,385.2 9,842.4

TOTAL DE LINEA 162.5 1,230.5 1,068.0 86.79 7,580.2 14,569.2

Mgtr. Amador Soto Gallufe – Consultor Intercade

31 / 12 / 83 MOROCOCHA MESCLA Y EMBAL. 102306

ESTE MES ***********

TOTAL BRUTO 162.5 1230.5 1068.0 86.79 7580.1 14569.2

******* ESTE MES * *****

******* ESTE MES * *****

******* ESTE MES * *****

******* ESTE MES * *****