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LEDs are changing the world of light

Light sources should be as With 50,000 operational


small as possible, produce hours, LEDs have a very
light efficiently and have a long life. This results in a
long life. The demands of new conceptual approach
architects, light planners to the design and develop-
and operators of lighting in- ment of lighting: there is
stallations have formed the no longer a need for equip-
basis of the research and ment for changing the light
development work of the source: with LEDs, light
lighting industry. Today source and luminaire grow
more light sources with old jointly and both are
these properties are on the changed together when the
market than ever before in lamp has reached the end
the history of artificial light. of its lifespan – except in
Until now, however, no fila- individual cases where
ment or discharge lamp repair of the light source
has combined all three has to be possible.
properties.
The LED light source
Only light emitting diodes began its career as a status
(LEDs), also called light symbol and has since
diodes, achieve this. They become standard for car
conform to the lighting drivers, at first in the brake
designer’s ideal of a point- lights, later in the interior
like light source: no other lights, soon after in the
lamp possesses compara- headlights and now today
bly small dimensions. The in many traffic indicators.
miniature form requires
small optical systems and The LED quickly conquered
creates new demands for display and effect lighting
light guidance. In the LED, as well as gaining a firm
the light optical systems are foothold in lighting for ori-
made from synthetic materi- entation purposes. Now it is
als with high refractive in- proceeding to desk, stan-
dices and replace the clas- dard and street lamps,
sic metal reflector. making it available as ‘light
to see by’. When luminaires
The light gains from LEDs with LEDs become an
continue to grow, doubling established component of
about every two years. They lighting concepts or when 4
have today already ex- they can even exclusively
ceeded the values attain- take over general lighting
able by halogen and fila- for the illumination system
ment lamps. Soon they will of a space, remains to be
be moving into the yield seen. It certainly will not be
area of fluorescent lamps. It much longer …
is not unrealistic to assume
that in ten to fifteen years
LEDs will become the sole
front runner amongst effi-
cient light sources.

Illustration 4: the LED coloured


surfaces and the LEDs on the
ramp make the Morris Minor
Illustrations 1 to 3: coloured very eye-catching; the surface
LED light has already quickly colours can be changed.
established itself. The rider is
riding in Schloss Brake, the Illustration 5: an attractive night
Weser Renaissance Museum; time picture of the bridge in
in the light itself, but more Duisburg harbour, and also
especially by using colour showing the light to see by, both
changes, he gains maximum the result of LED light on the
attention from the audience. railing posts.
5

1
The LED light source

In conventional lamps’ ted on plates which enable


visible light arises as a by- simple electrical contact
product of the warming of and divert the heat: as LED History of light production by LED
a metal helix, or by a gas modules (see page 6). The
discharge or by the conver- semiconductor crystals can 1907 The Englishman Henry Joseph Round
sion of a proportion of the also be mounted directly (1881-1966) discovers the physical effect of electro-
ultraviolet radiation pro- onto the plates and be pro- luminescence. As at the time he was actually
duced in such a discharge. tected by a light pervious engaged in a new radio locating process for sea
In LEDs the production of covering. traffic the discovery is at first forgotten.
light takes place in a semi-
conductor crystal which is The LED light 1962 The first red luminescent diode of type GaAsP
electrically excited to illumi- LEDs produce monochro- comes onto the market. The industrially produced
nate (electroluminescence). matic radiation and their LED is born.
In the largest available light colour tone is defined by
diodes their dimensions the dominant wavelength. 1971 From the beginning of the seventies LEDs are
are represented by edges There are LEDs in the available in further colours: green, orange, yellow.
of about 1 mm. LEDs thus colours red, orange, yellow, Performance and effectiveness is continually being
belong to the smallest green and blue. improved in all LEDs.
available, almost point-like,
light sources. White light can be pro- 1980s to early 1990s High performance LEDs
duced as a mixture of all (LED modules) in red, later red/orange, yellow and
wavelengths, for example in green become available.
LED modules (see page 6).
This arises through an ad- 1995 The first LED producing white light by lumines-
ditive mixture of the cence conversion is introduced.
three RGB colours
(Red, Green, Blue). 1997 White LEDs come onto the market.

Alternatively,
white light can
be produced the food industry, in the illu- Diagram 1: White light at
by the conver- mination of materials which various colour temperatures
sion principle fade easily or in the illumi- (in K = Kelvin) as a result of
known in ordi- nation of sensitive works of additive colour mixture.
nary lamps art in museums.
(luminescence Diagram 3: The colour tone and
conversion). emission spectrum of LED light
Here the light of is determined by the dominant
a blue LED ex- wave length.
Abb. 1
cites luminescent
material which
changes a part of the
blue light into yellow. By
overlaying the unabsorbed
blue light with yellow light
As protection against envi- emitted by the luminescent
ronmental influences the material white light is pro-
semiconductor crystal is set duced. The concentration
into a housing. This is con- of luminescent material
structed so that the light ra- must here be guided pre-
diates in a semicircle of al- cisely so that the desired conversion
most 180 degrees (the cur- white is realised. Lumines- layer
rent maximum is about 160 cent materials are perma- white light
degrees). Guidance of the nently undergoing further
light is thus easier than in development in order to
filament or discharge improve the colour repro- illuminating
lamps, which generally ra- duction value (see page 4) surface
diate light in all directions. of white LED lighting. blue light
LED-chip
There are various types of
housing for LEDs of low, Light emitted by LEDs con-
medium and high perfor- tains no ultraviolet (UV) or Diagram 2
mance; they all give good infrared (IR) radiation. LEDs
mechanical stability. can therefore be employed Diagram 2: white LED light can also be produced with the
anywhere where this kind aid of the conversion principle (luminescence conversion).
LEDs are only manageable of radiation has a detrimen-
by users if they are moun- tal influence, for example in

2
6 7 8

Spectra of white and coloured LEDs


1,2

0,8
Watt

0,6

0,4

0,2 9
Illustrations 6 to 8: LED housings (from left)
0 for low, medium and high performances.
380 430 480 530 580 630 680 730
nanometres Illustration 9: LED semiconductor crystal,
on a carrier with electrical contacts.
Diagram 3

LED functional principles The light of a LED comes from a semiconductor


crystal. It is electrically excited to produce light: two
areas exist within the crystal, a n-conducting area
with a surplus of electrons and a p-conducting area
with a deficit of electrons. In the transitional area –
LED chip synthetic called the pn-transition or depletion layer – light is
lens produced in a recombination process of the electron
with the atom with the deficit of an electron when
reflector connecting current is applied to the crystal.
wire
The emission spectrum of the light thus produced
is narrow banded. The dominant wavelength and
the colour of the light depend on the materials
used in the manufacture of the crystal. LED light
contains no UV or IR radiation. The characteristic
cathode anode
current/tension curve of an LED shows a small differ-
ential resistance in the flow voltage when compared
to the lamp voltage, which makes it necessary to
stabilise the working point. If the current supply is
varied the luminous flux can be influenced in pro-
portion. In practice a defined direct current is
allowed to flow through the LED which, as in a lamp
Diagram. 4 using luminescent material, provides an operational
Diagram 4: tiny light diodes three to five millimetres in device.
height – the principles of construction here are shown in sketch
form – enables completely new light design.

3
The LED light source

Luminous Flux
The luminous flux value of
currently available LEDs Efficiency of light sources
lies between one lumen
(lm) in low performance LED
LEDs (about 50 to 100 mW
power input) and up to Sodium vapour
120 lm in high performance high pressure lamps
LEDs (up to 5 W). Stronger Halogen-metallic
evidence for end users is vapour lamps
the information on the lumi- Lamps using
nous flux packets which luminescent materials theoretical
can be realised with LED Mercury vapour limit
modules. high pressure lamps
Low voltage
Light colour and colour halogen filament lamps
reproduction of white Filament lamps
LEDs
White LEDs have above all 0 20 40 60 80 100 120 140 160 180 200 220 240
a cold, neutral white light lumens/Watt (including series connection equipment losses)
with a colour temperature
 4,500 K, (K stands for
Kelvin). Further develop- Diagram 5
ment in the area of conver-
tible luminescent materials and so making a contribu- therefore be no build-up of Diagram 5: the light yield from
is making warmer light tion to ecological relief. The heat in the operation of an LEDs is reaching ever higher
colours possible. Since same applies to external LED: the conducting plate values.
2003 there have been lighting, where long lasting or additional heat sink must
warm white ( 2,800 K) LEDs (also coupled with reliably divert the heat.
and neutral white (3,300 to solar cells) can be em-
3,800 K) LEDs. ployed in saving energy in A too high environmental
stationary situations such temperature will equally
Convertible luminescent as road markings, or in lead to a decrease in the
materials are also responsi- mobile applications. luminous flux.
ble for an improvement in
colour reproduction: warm Lifespan depends on
white LEDs have a colour temperature
reproduction index from The lifespan of an LED de- The colours of the LED light
Ra  70 up to Ra  90. pends on its operational
For cold white LEDs the Ra and environmental temper- According to the type and composition of the
value is between 70 and ature. At room temperature semiconductor crystal the light from LEDs has
80. LEDs – and thus also LED different colours. Today there are white, blue, green,
modules – have a very yellow, orange, red, and amber, together with
Efficient light sources long lifespan of up to nuances of these colours. The narrow banded
LEDs are extremely efficient 50,000 working hours. (monochromatic) light is produced without
light sources. In 2005 the additional filters. Examples are:
light yields from white LEDs In contrast to filament
had already reached values lamps, where a break in Semiconductor
of over 30 lumens/Watt the helix means the end of material Abbreviation Colour
(lm/W), and those from its life, total failure of an
coloured versions 50 lm/W. LED is extremely rare. Its Aluminium-
In the near future light light intensity also declines gallium arsenide AlGaAs red
diodes with yields of up to much more slowly: this
100 lm/W will be available. property is known as Aluminium
LEDs will thus soon degradation. The period of indium gallium
achieve the yield values of degradation of the original phosphide AlInGaP red, orange,
lamps which use lumines- luminous flux by up to yellow
cent materials. 50 % defines the lifespan of
LEDs. Gallium arsenide
Future generations of LEDs phosphide GaAsP red, orange,
will find wide employment The degradation of the lu- Yellow
in interior lighting, lowering minous flux is strongly de-
the use and cost of energy pendent on the tempera- Indium gallium
ture of the light emitting nitride InGaN green, blue
surface in the semiconduc-
tor crystal. There must

4
Light intensity distribution of LEDs

The light intensity distribution curves of LEDs are


determined by the construction of the housing used.
The semiconductor crystals are mounted on carriers
which act as mini reflectors. The angle of radiation
can vary between 15 and 160 degrees.

Light intensity distribution curve


(without secondary optical system)
100
90
relative intensity (%)

80
70
60
50
40
30
20
10
0
-100 -80 -60 -40 -20 0 20 40 60 80 100
angle of radiation in degrees

Diagram 6 10
Diagram 6: The light intensity distribution curve of the LED
‘without secondary optical system’ has two peaks of intensity.
A high uniformity of illumination is achieved by the introduction
of a diffusing plate.

Light intensity distribution curve


(with secondary optics)
100

80
relative intensity (%)

60

40

20

0
-40 -30 -20 -10 0 10 20 30 40
angle of radiation in degrees

Diagram 7 11
Diagram 7: An additional secondary optical system focuses the Illustration 10: the point-like Illustration 11: the light from
light from an LED. The result is a restricted spot of light. LED light is especially suitable ground mounted lights with
for illumination – even in the LEDs which mark out the
smallest format. pattern of the site creates an
interesting night picture.

5
LED modules

An LED module consists of


several semiconductor crys-
tals or single LEDs (semi-
conductor crystals with their
housings) which are placed
in series next to one an-
other, or combined in some
other form, on a conductor
plate. The plate is not only
a carrier but also makes
possible the easy fixing of
the LEDs and other optical,
electronic or mechanical
components.

The electrical layout of the


conductor plate can be
adapted to a particular ap-
plication: as well as single
operation, coloured LEDs
can also be separately fixed
using an appropriate layout
so that plays of colour and
sequences are possible
within a module. Colours
can be produced with an 12
additive colour mixture
because the LED module
combines the three RGB
colours (red, green, blue).
The mixing of basic colours
leads to the creation of
every favourite tone or to
various colour effects.

LED modules are obtainable


on the market in differing
shapes and sizes, the most
important distinguishing fea-
tures being their construc-
tion technology such as:
• modules with wired LEDs
mounted through holes
on the printed circuit
board.
• modules in SMD technol-
ogy (Surface Mounted De-
vice) – these allow for
more miniaturisation than
is possible with wired
LEDs.
• modules based on innov- 13
ative CoB technology ules) – high performance standard conductor plates Illustrations 12 and 13: LEDs
(Chip-on-Board) – in light diodes demand a to those with organic mater- make it possible – living with
these modules the semi- module concept which ial with interwoven threads light now also means living
conductor crystals are makes possible the easy for stabilisation and again to with coloured light.
placed directly onto a diversion of the heat aris- highly flexible foil material
conductor plate and with ing in the semiconductor with a thickness of 0.15 mm
contacts. This allows high crystal. For example, the or to ceramics, glass or innovative. The trend is
equipment density, best conductor plate contains metal core conductor clearly aiming towards
miniaturisation and good a metal core made of alu- plates. these efficient light sources
thermal management for minium for this purpose. and to being able to re-
a long lifespan. High performance place current general light-
• SMD or CoB modules for Conductor plates are pre- modules ing by LEDs in the near fu-
high performance LEDs pared from diverse materi- The high performance ture. High performance
(high performance mod- als. The range extends from modules are especially modules with a light yield

6
in the region of 30 lm/W
can in fact already be
manufactured but as yet,
however, some technologi-
cal development remains
to be accomplished.

The most important aim of


the LED manufacturers is
to further optimise effi-
ciency. This must also lead
to an improvement in the
sale price/lumen relation- 14 15
ship so that LED modules,
which cannot currently
hold their own with
cheaper conventional
means of lighting, become
a force to be reckoned
with.

Further efficiency
increases
Due to the higher perfor-
mances of LED modules
an increase in efficiency by 16 17
means of optical compo-
nents is becoming ever
more important. Above all
these will be improved by
the integration of optical
technology, as for example
nano-structured semicon-
ductor surfaces, special
chip design and optimised
reflector/micro-optic sys-
tems within LEDs, as well
as by the use of special
materials such as optical 18 19
polymers. Illustration 14: module with wired LEDs.
LED modules – light sources with
Another important aspect Illustration 15: module in SMD (Surface Mounted advantages
of high performance mod- Device) technology.
ules is thermal manage- The essential advantages of LED
ment. Heat affects the Illustration 16: high flexibility module in SMD modules as compared to conventional
wavelength of the light ra- technology. light sources:
diated by LEDs and thus
also it’s colour, as well as Illustration 17: module based on innovative CoB • They have a low profile.
the life of the light diodes. (Chip-on Board) technology. • Their beam is IR free. LED modules
This decreases with rising therefore radiate no heat in the
temperatures. The currently Illustration 18: high performance SMD module. direction of the illuminated object.
available thermally opti- • They have a very long life.
mised designs can and Illustration 19: high performance CoB module. • The semiconductor crystals inte-
must be improved in view grated into the module or individual
of the higher performances LEDs can be directly controlled,
of LED modules. thus reacting very quickly, and are
easily dimmed even in RGB (red,
The colour reproduction green, blue) phases.
properties of high perfor- • The high lamp density and compact-
mance modules with LEDs ness of LEDs opens up completely
will steadily be improved new possibilities in optical design:
by optical and thermal from secondary optic and reflector
converter optimisation and systems to aimed light guidance and
specially calculated mix- homogenisation of light ray distribu-
tures of suitable LED tion.
spectra.

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