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Purpose. The purpose of this study was to evaluate the accuracy of a face simulation method for complete dentures.
The method simulated the face after changing the arrangement of artificial teeth in complete dentures fabricated on a
computer.
Material and methods. The faces of 10 edentulous participants were simulated with integrated facial and denture
data. The facial data of a participant wearing the Rapid Prototyping (RP) dentures and the corresponding simulation
were compared. The normal distances at each of 10 anthropological measuring points were calculated and based on
the results, the simulations were modified and then repeated. The Wilcoxon Signed Rank Test was used (α=.05).
Results. For differences of more than 1 mm of the normal distance in the first simulation, the modified simulation
improved the difference to less than 0.5 mm.
Conclusions. The findings of the present study indicated that the method of face simulation in the fabrication of com-
plete dentures with a computer may be clinically useful. (J Prosthet Dent 2013;109:353-360)
Clinical Implications
The use of a face simulation technique for complete denture
fabrication may save treatment time, improve prosthesis quality,
and facilitate laboratory procedures.
Computer-aided design/comput- gies have been applied to the fabrica- conventional methods because of the
er-aided manufacturing (CAD/CAM) tion of complete dentures in a clinical many steps and techniques required.
technologies have been applied to setting, little is known about the ac- CAD/CAM technologies could be
the field of prosthodontics, including curacy of complete dentures applying used to shorten the time and improve
fixed prosthodontics and implant sur- CAD/CAM technologies. The fabrica- the quality of treatment.
gical guides.1,2 Although Goodacre et tion of complete dentures is time con- Maeda et al4 fabricated a com-
al3 reported that CAD/CAM technolo- suming and complicated when using plete denture by using 3-dimensional
a
Graduate student, Complete Denture Prosthodontics, Graduate School of Medical and Dental Sciences, Tokyo Medical and
Dental University.
b
Assistant Professor, Complete Denture Prosthodontics, Graduate School of Medical and Dental Sciences, Tokyo Medical and
Dental University.
c
Doctoral student, Leuven BIOMAT Research Cluster, Department of Conservative Dentistry, School of Dentistry, Oral Pathology
and Maxillo-Facial Surgery, Catholic University of Leuven.
d
Professor, Complete Denture Prosthodontics, Graduate School of Medical and Dental Sciences, Tokyo Medical and Dental
University.
Katase et al
354 Volume 109 Issue 6
(3D) laser lithography to fabricate tropic, viscoelastic, and nonlinear. tocol was approved by an ethical re-
plastic shells of the dentition and re- However, it is usually assumed that view board. There was no conflict of
cord base. Wu et al5 designed a den- they behave as linear, elastic, isotro- interest in this study.
ture record base by using standard tri- pic materials to simplify analyses.9 Soft
angulation language (STL) and made facial tissues include skin, fat, muscle, Integration of denture data and facial
a titanium record base of a complete and mucosa, and each has different data
denture by using a laser rapid forming mechanical properties.10 In addition,
system. Busch et al6 devised an auto- soft facial tissues sag on the bones of The data acquisition for measure-
matic arrangement of artificial teeth the face as a result of aging. Therefore, ment is described in Figure 1. Current
by using anatomic structures such as the face simulation method needs to maxillomandibular dentures without
alveolar ridge centerlines and the in- be modified to compensate for differ- and with a landmark were scanned
teralveolar relations between alveolar ences in mechanical properties in dif- with CBCT. CT images were recon-
ridges. Although the majority of pub- ferent regions. structed and transferred into STL
lished studies on fabricating dentures A face simulation showing the data (Fig. 1). The STL data for the
by applying CAD/CAM have focused change in the arrangement of artificial face (ORIGINAL IMAGE) and the face
on parts of the process, a method of teeth enhances the clinician’s ability to with a landmark were obtained from
using CAD/CAM for each step of the decide the proper labiolingual positions participants with teeth in the maxi-
process has also been developed.7,8 (LLP) and the occlusal vertical dimen- mal intercuspal position by using a
In this method, dentures currently in sions (OVD). However, previous reports noncontact 3D shape measurement
clinical use were modified to fit the have neither presented approaches to device (Danae 200SP; NEC Corp,
proper occlusal relation and the mu- decide the proper arrangement posi- Tokyo, Japan). The data integration
cosal surface, scanned by cone beam tion and the OVD from the face simu- is described in Figure 2. To integrate
computed tomography (CBCT) and lation system, nor have they discussed the denture data and the face with
saved as STL data. A noncontact 3D how face simulations can predict new a landmark, the surface of a trian-
measurement device scanned the par- facial features when dentures are used. gular pole for an anterior landmark
ticipant’s face and saved the results as Therefore, the trend of mechanical was used as a passpoint according
STL data. The positional relationship properties in different regions in the to the method of Nagao et al.11 The
between the face and the dentures in CAD software was determined in a trial dentures were transferred to the face
3D coordinates was recreated through simulation. Then, a simulation method with dentures with a landmark by su-
data integration by using CAD soft- suitable for dentures was devised and perimposing the artificial teeth and
ware. After integration, the position its accuracy was verified. The null hy- the gingiva. The ORIGINAL IMAGE
of the artificial teeth was arranged by pothesis was that no difference exists in was also transferred to the face with
referring to the corresponding face facial features between simulated faces dentures with a landmark by super-
simulation. In addition, the polished and actual faces with RP dentures. imposing the upper face according
denture surfaces were created based to the method of Rangel et al.12 The
on the arrangement of the artificial MATERIAL AND METHODS final integrated data are displayed at
teeth. Trial dentures were then fabri- the bottom of Figure 2. CAD software
cated from the denture data by ap- The participants were 13 edentulous (Mimics; Materialise, Leuven, Bel-
plying rapid prototyping (RP).7 With patients (9 females and 4 males: mean gium) was used throughout the pro-
such trial dentures, the arrangement age 75.9 years; standard deviation [SD] cess of integration.
of the artificial teeth can be discussed “5.2” years). Three of the 13 partici-
with the patient, and maxillomandibu- pants (2 females and 1 male: mean age Generation of five types of data for
lar jaw relation records can be veri- 73.1 years; SD 2.6 years) were selected the study dentures
fied at the trial insertion. After the ar- for modifying the simulation method,
rangement is finalized, a computerized and the remaining 10 participants (7 Changes of the LLP of the artificial
numerical control (CNC) machining females and 3 males: mean age “76.8” anterior teeth were made at labiolingual
center cuts an acrylic resin block and years; SD “6.2” years) were selected to distances of -2, +2, and +4 mm on the
fabricates the complete denture base. validate the accuracy of the face simu- occlusal plane and changes of the OVD
The artificial teeth are then bonded to lation. Individuals who had a cleft lip were made at interincisal distances of +2
the machined denture base.8 and/or cleft palate or other congenital and +4 mm by adapting intraorally the
The CAD software used for face deformity were omitted from the study. change of the mandibular dentures only
simulation in this method made it In addition, individuals who had facial (Figs. 1, 3). All denture data were gener-
possible to simulate the deformation trauma or severe facial asymmetry were ated from 1 CT image of the denture.
of soft tissues due to bone movement omitted. All participants provided in-
in osteotomies. Soft tissues are aniso- formed consent and the research pro-
The Journal of Prosthetic Dentistry Katase et al
June 2013 355
1. Scanning 2. Scanning
d. Dentures
5. Rapid prototyping 7. Face simulation
1 Flow chart of data acquisition for measurement 2 Process to integrate denture data and facial data. Detail
of 1 participant. 1) Scanning with CBCT, 2) Scanning of Fig. 1 (3. Integration). 1) Data of dentures with landmark
with noncontact 3-dimensional shape measurement and face with landmark were integrated based on location
device, 3) Integration of dentures and faces; details in of passpoint. 2) Integrated data were replaced by dentures
Figs 2, 4) Arrangement of artificial teeth and design- and ORIGINAL IMAGE based on tooth alignment and fore-
ing of polished surface with CAD software, 5) Fabri- head. 3) STL data for face with dentures were made.
cating study dentures with Rapid Prototyping by using
data output, 6) Scanning with noncontact 3-dimen-
sional shape measurement device, 7) Face simulation
with CAD software according to arrangement of arti-
ficial teeth, 8) Superimposing based on forehead, 9)
Measuring based on Martin’s anthropological points.
Measuring the normal distance on face were generated, and the LLP was simulation at each measuring point,
the face set to -2, +2, and +4 mm and the OVD a regression line was determined with
to +2 and +4 mm, based on the same the least squares method and the
The 5 dentures for study were fab- arrangement as that for the RP den- normal distance. The relationship be-
ricated with a 3D printer, which re- tures (SIMULATION IMAGE: SIM) tween the normal distance and the
ceived the new denture output of the (Fig. 1). The normal distances at each change in the LLP (-2, +2, +4 mm) and
RP (Fig. 4). The STL data for the ac- of the 10 measuring points, based on the OVD (+2, +4 mm) was obtained
tual face when participants wore the Martin’s anthropological measuring as another regression line by the linear
RP dentures were obtained by using a points, were calculated through su- least squares method. Then, the ad-
noncontact 3D shape measurement perimposition of the SHOT and the justed R2 and slope were computed.
device (SHOT IMAGE: SHOT) (Fig. SIM on the ORIGINAL IMAGE (Figs.
1). The STL data for the simulation 1, 5, Table I). To find the trend of the
Katase et al
356 Volume 109 Issue 6
+2 mm +2 mm -2 mm
+2 mm
LLP
OVD +2 mm
3 Computer-aided designed (CAD) artificial teeth 4 Trial dentures fabricated with Rapid Prototyping.
arrangement. Dentures were made of UV polymerized acrylic resins
approved for medical use with acceptable cytotoxicity,
irritation, and sensitization according to United States
Pharmacopeia (USP) Class VI.13
DISCUSSION
Table II. Comparison of normal distance between SHOT IMAGE to ORIGINAL IMAGE
and SIMULATION IMAGE to ORIGINAL IMAGE: Mean Differences (mm), Adjusted R2,
Slope in labiolingual positions of artificial anterior teeth and occlusal vertical dimensions
LLP OVD
Region Point -2 +2 +4 Adjusted Slope +2 +4 Adjusted Slope
Nose acr SHOT -0.1 0.1 0.3 1.00 0.06 0.2 0.4 1.00 0.11
SIM -0.4 0.4 0.6 0.98 0.17 0.0 0.0 0.32 0.00
acl SHOT 0.2 0.0 0.1 0.00 0.00 0.1 0.3 0.96 0.07
SIM -0.6 0.4 0.6 0.93 0.20 0.0 0.0 0.60 0.00
Mouth corner chr SHOT -0.5 0.7 0.9 0.96 0.25 0.0 0.1 0.52 0.02
SIM -0.4 0.5 0.7 0.95 0.19 0.0 0.0 0.98 -0.01
chl SHOT -0.6 0.6 1.0 1.00 0.26 0.2 0.0 0.00 0.00
SIM -0.4 0.4 0.8 1.00 0.20 -0.1 -0.1 0.95 -0.02
Maxilla sn SHOT 0.0 0.8 1.5 0.89 0.27 0.6 0.7 0.91 0.18
SIM -1.0 1.1 2.1 1.00 0.52 0.0 0.0 0.87 -0.01
msl SHOT -1.0 1.0 2.4 0.99 0.56 0.5 0.4 0.59 0.10
SIM -1.1 1.2 2.4 1.00 0.58 -0.1 -0.1 0.98 -0.03
ls SHOT -1.2 1.6 3.0 1.00 0.71 0.6 0.4 0.39 0.10
SIM -1.1 1.0 2.0 1.00 0.51 -0.1 -0.2 1.00 -0.05
Mandible li SHOT -1.5 0.9 2.8 0.98 0.68 -0.5 -0.6 0.79 -0.14
SIM -0.7 0.7 1.4 1.00 0.35 -0.4 -0.8 1.00 -0.21
mlp SHOT -0.6 0.4 0.7 0.98 0.21 -0.6 -0.6 0.75 -0.15
SIM -0.3 0.3 0.6 1.00 0.15 -0.4 -0.9 1.00 -0.23
pog SHOT -0.5 0.4 0.4 0.89 0.15 -0.8 -1.0 0.87 -0.24
SIM -0.3 0.3 0.5 0.99 0.1 -0.3 -0.6 1.00 -0.16
SHOT=Shot Image to Original Image, SIM=Simulation Image to Original Image LLP=Labiolingual Positions,
OVD=Occlusal Vertical Dimensions, r=right, l=left
Table IV. Differences of normal distance between SHOT IMAGE to ORIGINAL IMAGE and modi-
fied SIMULATION IMAGE to ORIGINAL IMAGE: Mean Differences (mm), Standard Deviation, P-
values in labiolingual positions of artificial anterior teeth and occlusal vertical dimensions
LLP OVD
-2 +2 +4 +2 +4
Region Point MD SD P MD SD P MD SD P MD SD P MD SD P
Nose acr 0.1 0.3 .40 0.3 0.4 .01* 0.8 0.8 .02* 0.0 0.4 .92 0.0 0.3 .71
acl 0.2 0.4 .08 0.3 0.3 .01* 0.7 0.6 .00* 0.1 0.3 .20 0.1 0.4 .44
Mouth corner chr 0.3 1.0 .40 0.3 0.7 .19 0.4 1.0 .34 0.1 0.6 .53 0.3 0.7 .25
chl 0.3 0.5 .11 0.2 0.4 .18 0.4 0.9 .20 0.1 0.5 .52 0.4 0.8 .12
Maxilla sn 0.2 1.2 .61 0.1 0.4 .53 0.2 0.8 .46 0.3 0.6 .17 0.1 0.6 .48
msl 0.1 0.6 .57 0.1 0.5 .43 0.0 0.8 .93 0.2 0.5 .30 0.1 0.7 .75
ls 0.4 0.9 .18 0.0 0.6 .81 0.1 0.9 .81 0.0 0.8 .96 0.1 1.4 .86
Mandible li 0.0 1.2 .97 0.4 0.8 .15 0.1 0.8 .81 0.2 1.7 .66 0.0 1.1 .95
mlp 0.2 0.3 .15 0.3 1.1 .47 0.2 1.2 .54 0.3 0.8 .31 0.2 0.8 .44
pog 0.1 0.4 .63 0.4 0.8 .15 0.3 0.6 .20 0.1 0.6 .66 0.1 0.6 .75
+4 mm. The normal distance seemed proper from that standpoint. The dif- direction. This result favors a method
to change under the strain of the or- ference in the normal distance for the that simulates the change of the OVD
bicular muscle of the mouth, as when LLP and the OVD was within 0.5 mm +2 mm as being the same as the OVD
trying to close the mouth. The normal and the simulation showed high ac- +4 mm. Kaipatur et al17 set the crite-
distance in the LLP of the SHOT at sn curacy. In the area of the mandible, ria for success of a simulation to less
was smaller than that of the SHOT at the normal distance for the LLP of than 2 mm by systematically evaluat-
ls. The gingival two-thirds rather than the SHOT was high only at li and was ing the accuracy of computer predic-
the incisal one-third of the maxillary low at mlp and pog. It seems that the tion programs available for soft tissue
central incisors acted as the main error was caused by the coordinated changes obtained after orthognathic
support for the lip.15 The simula- action of the lips because of the ex- surgical procedures. Comparing the
tion at sn must take into account the perimenter’s instruction to close the accuracy of the simulation method in
backward motion from the lip. Back- mouth. When increasing the OVD, this study to the accuracy of the simu-
ward motion requires special care the normal distance of the SHOT in- lation method for the surgical region,
when the residual ridge is preserved. creased from li to pog. This result was the simulation method in this study
The normal distance in the OVD of considered reasonable and proper shows considerable accuracy.
the SHOT was not high but uniformly because of the rotation of the man- The lip support varies directly with
increased anteriorly. If the jaws are ex- dible downward and backward. No changes in the LLP. Although the fa-
cessively closed, mandibular rotation significant difference was seen, and cial changes in the face simulation
in the anterosuperior direction lowers the simulation showed high accuracy. corresponded to the change in the
the mouth corners, with a resultant The difference in the normal distance LLP, a limit exists in clinical practice.
senile edentulous expression.14 If the for LLP +2 mm was slightly large. This The simulation in the change of the
jaws are closed too far, the upward result indicated that enough physi- LLP +4 mm showed a high degree of
and backward positioning of the orbi- cal space was present to contract the accuracy, but the face in the simula-
cularis oris complex moves the inser- mentalis muscle, although this space tion was more likely to deviate from
tions of these muscles closer to their may be different for each person. the actual face with tension of the
origins, and therefore it is difficult to According to Gross et al,16 chang- orbicularis oris caused by a further
provide the proper support. Increas- es in the lower face height were small- change in the LLP. The adaptation
ing the OVD provides lip support er than the interincisal increase in the to the increasing OVD varies greatly
within a certain definite range of the OVD, and the increase in the OVD be- from individual to individual, and it
OVD, and the result at the maxilla tween +2 and +6 mm was not readily appears that the limit of the increas-
may be considered reasonable and apparent when viewed in the anterior ing OVD is approximately +4 mm for
Katase et al
360 Volume 109 Issue 6
realistic clinical use. The simulation in 3. Goodacre CJ, Garbacea A, Naylor WP, 11.Nagao M, Sohmura T, Kinuta S, Kojima T,
Daher T, Marchack CB, Lowry J. CAD/CAM Wakabayashi K, Nakamura T, et al. Integra-
the change of the OVD for providing fabricated complete dentures: concepts tion of 3-D shapes of dentition and facial
lip support does not need to exceed and clinical methods of obtaining required morphology using a high-speed laser scan-
the motion obtained in this study. In morphological data. J Prosthet Dent ner. Int J Prosthodont 2001;14:497-503.
2012;107:34-46. 12.Rangel FA, Maal TJ, Bergé SJ, van Vlijmen
the future, the simulation of individ- 4. Maeda Y, Minoura M, Tsutsumi S, Okada OJ, Plooij JM, Schutyser F, et al. Integration
ual faces may need to be classified by M, Nokubi T. A CAD/CAM system for of digital dental casts in 3-dimensional fa-
using the degree of skin tone, visco- removable denture. Part I: Fabrication cial photographs. Am J Orthod Dentofacial
of complete dentures. Int J Prosthodont Orthop 2008;134:820-6.
elasticity, and ridge resorption. 1994;7:17-21. 13.United States Pharmacopeial Convention.
5. Wu J, Gao B, Tan H, Chen J, Tang CY, Tsui United States Pharmacopeia National
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plate. Lasers Med Sci 2010;25:309-15. 2012. p. 74-129. Available at: http://www.
Within the limitations of this 6. Busch M, Kordass B. Concept and develop- usp.org/
study, the data suggest that no signifi- ment of a computerized positioning of 14.Zarb GA, Bolender CL. Prosthodontic
prosthetic teeth for complete dentures. Int J treatment for edentulous patients: com-
cant differences in facial features were Comput Dent 2006;9:113-20. plete dentures and implant-supported
found between simulated faces and 7. Inokoshi M, Kanazawa M, Minakuchi S. orostheses. 12th ed. St Louis: Mosby;
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actual faces with RP dentures when
method applying rapid prototyping. Dent 15.Maritato FR, Douglas JR. A positive guide
the modified method of face simula- Mater J 2012;31:40-6. to anterior tooth placement. J Prosthet
tion was used. This method could be 8. Kanazawa M, Inokoshi M, Minakuchi S, Dent 1964;14:848-53.
Ohbayashi N. Trial of a CAD/CAM system 16.Gross MD, Nissan J, Ormianer Z, Dvori S,
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