Micropile Design Magat Salamat

Micropile Structural Design By Engr. Melchor Jan R.
Cañete
Project: Magat Salamat Elementary School
Location: 1429 Sta. Maria St. Tondo, Manila
Designer: Engr. Melchor Jan R. Cañete Date: 1/31/2018
Pile Cased Length Allowable Load: CODE:FHWA
Casing
Outside diameter= = 300 mm
Wall thickness= = 16 mm
* Reduce outside diameter by 1.6 mm (for corrosion)
Casing outside diamter= 296.8 mm
Casing inside diamter= 268 mm
Pile casing steel area = 12775.48 mm2
Casing yield strength = 248.4 MPa
Radius of gyration = 99.97 mm
Reinforcing bar-use = 32 mm Grade 414
Bar area = 804.248 mm2
Bar yield strength = 414 MPa
Grout area = 55606.190 mm2
Grout compressive strength= 34.5 MPa (f'c grout)
*For strain compatibility between casing and rebar, use for steel yield stress:
Fy steel = the minimum of Fy bar and Fy casing= 248.4 MPa
Allowable Tension Load=
Allowable Compression Load=
Allowable Tension Load= 1855.26 kN
Allowable Compression Load= 2352.77 kN
Pile Uncased Length Allowable Load:
OD = 300 mm
Grout Db = 350 mm
Bond length grout area= = 95407.03 mm2
Allowable Tension load = 183.13 kN
Allowable Compression load= 1473.11 kN
Evaluate Allowable Geotechnical Capacity
Non-Seismic, axial design load per pile
P = 240.000 kN Table 5-3. Summary of Typical abond
abond = 190 kPa (Grout-to-Grout Bond) Values for
Micropiles
FS = 2
Bond Length,Lb = 2.30 m
Select Bond Length = 3.0 m
Micropile Structural Design By Engr. Melchor Jan R. Cañete
PG-allowable = 313.37 kN
Lb = 3.00 m
Verify Allowable Loads
Structural Upper Cased Length= 2352.77 kN (compression) O.K.!
Structural Lower Cased Length= 1473.11 kN (compression) O.K.!
Geotechnical Bond Length= 313.37 kN (compression)
Micropile to Footing Connection Design:
Required design Loads and Dimensions

Service Load, compression = 240.00 kN
f'c = 27.60 MPa
Casing outside diameter = 300.00 mm
Pile area = 70685.83 mm2
Required Plate Area

Assume 500 mm square plate
Area of plate = 250000 mm2
750
250 450 50% fixity
Check Cone Shear

d2= 1186
1:1 slope
d1= 286
P cone allowable
Pcone allowable >= Pc-service = 240 kN
Equivalent diameter for plate = 564.190 mm
Acp = 1040495.487 mm2
Pcone nominal strength= 1815.03 kN
Where:
g= 1.3 BD= 1.2 BL= 1 BE= 1
QD= 0.75 QL= 0.75 QE= 0.536
LF= 1.396
FS= 2.147
Pcone allowable= 845.24 kN >, O.K.! than Pc-service
Required Plate thickness
Actual bearing stress, compression= 0.96 MPa
Plate bending moment for 10 mm width

Mmax = 0.0480 kN-m

Allowable Bending Stress
Fy = 245 MPa
Fb = 134.75 MPa Fb=.55Fy
Sx = 356.22 mm3
treq = 14.62 mm say 25 mm
Weld Design:
Tensile Strength of E70 electrode Fyweld= 483 MPa
Fupart = 414 MPa

Fillet weld strength = 111.78 MPa
Top weld size = 6.35 mm
Stiffener plate size = tstiff= 12.7 mm
Wstiff= 100 mm
Lstiff= 150 mm
Top Weld Strength
Lweld= 1691.68 mm
Pweld-top = 848.94 >, O.K.! than Pc-service

Use 6.35 mm fillet weld for welding top and stiffener plates
Check Structural Capacity to Resist Test Load
OD = 300 mm Agrout = 95407.03 mm2

ID = 268 mm f'cgrout = 34.5 MPa
Acasing = 14275.397 mm2 Abar = 804.248 mm2
Fy-casing = 248.4 MPa Fy-bar = 414 MPa
Abar = 804.248 mm2
Fy-bar = 414 MPa "Do not reduce by 1.6 mm for corrosion.
Agrout = 55606.190 mm2
F'cgrout = 34.5 MPa
Pile Cased Length Allowable Load
Pc= 4301.15 kN D/C Ratio 0.021 Safe

Pile Uncased Length Allowable Load
Pc= 2504.61571 kN D/C Ratio 0.037 Safe
Pmax from model per micropile is= 92.387 kN

PC1 Design Forces
DL LL SEISMIC X SEISMIC Y
Paxial
Mx
My
Specify point: X = -375.000 Y = 0.000 Z = 0.000

Command: ID
Specify point: X = 375.000 Y = 0.000 Z = 0.000
Command: ID
Specify point: X = -375.000 Y = -750.000 Z = 0.000
Command: ID
Specify point: X = 375.000 Y = -750.000 Z = 0.000
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID

Command: ID
Command: ID
Specify point: X = -675.000 Y = -1050.000 Z = 0.000
Command: ID
Specify point: X = 675.000 Y = -1050.000 Z = 0.000
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID

Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Command: ID
Fx Fy Fz Mx My
LC1 Max Fz 3.035626 11.99315 -155.838 -154.836 24.44246
LC2 Max Fx -11.6076 -3.2791 -110.5 30.81916 -94.2183
LC3 Max Fy 3.382472 -14.728 -107.97 144.2657 25.0559
LC4 Max Mx -3.24187 14.55634 -124.096 -193.243 -39.4341
LC5 Max My -10.4808 5.094344 -92.3871 -71.3804 -109.673

Micropile Design Magat Salamat

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Micropile Design Magat Salamat

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Micropile Structural Design By Engr. Melchor Jan R.

Pile Uncased Length Allowable Load:

Micropile to Footing Connection Design:

Required design Loads and Dimensions

Required Plate Area

250 450 50% fixity

Check Cone Shear

Pcone nominal strength= 1815.03 kN

QD= 0.75 QL= 0.75 QE= 0.536

Required Plate thickness

Actual bearing stress, compression= 0.96 MPa

Plate bending moment for 10 mm width

Mmax = 0.0480 kN-m

treq = 14.62 mm say 25 mm

Tensile Strength of E70 electrode Fyweld= 483 MPa

Fupart = 414 MPa

Pweld-top = 848.94 >, O.K.! than Pc-service

OD = 300 mm Agrout = 95407.03 mm2

Pile Cased Length Allowable Load

Pc= 4301.15 kN D/C Ratio 0.021 Safe

Pc= 2504.61571 kN D/C Ratio 0.037 Safe

Pmax from model per micropile is= 92.387 kN

Specify point: X = -375.000 Y = 0.000 Z = 0.000

Specify point: X = -675.000 Y = 1050.000 Z = 0.000

Specify point: X = -750.000 Y = 8750.000 Z = 0.000

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